Fvxs 25-50 F Installation
Fvxs 25-50 F Installation
INSTALLATION
MANUAL
R410A Split Series
Installation manual
English
R410A Split series
Installationsanleitung
Deutsch
Split-Baureihe R410A
Manuel d’installation
Français
Série split R410A
Montagehandleiding
Nederlands
R410A Split-systeem
Manual de instalación
Español
Serie Split R410A
Manuale d’installazione
Models Serie Multiambienti R410A
Italiano
Рóêоводство по монтажó
Рóссêий
Серия R410A с раздельной óстановêой
Montaj kýlavuzlarý
Türkçe
R410A Split serisi
DAIKIN INDUSTRIES, LTD.
Noboru Murata
Manager Quality Control Department
Shiga, 1st of Dec. 2006
Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome,
Kita-ku, Osaka, 530-8323 Japan
3SB63838-3B
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Safety Precautions
• Read these Safety Precautions carefully to ensure correct installation.
• This manual classifies the precautions into WARNING and CAUTION.
Be sure to follow all the precautions below: they are all important for ensuring safety.
WARNING...............Failure to follow any of WARNING is likely to result in such grave consequences as death or serious injury.
CAUTION...............Failure to follow any of CAUTION may result in grave consequences in some cases.
• The following safety symbols are used throughout this manual:
Be sure to observe this instruction. Be sure to establish an earth connection. Never attempt.
• After completing installation, test the unit to check for installation errors. Give the user adequate instructions concerning the use
and cleaning of the unit according to the Operation Manual.
WARNING
• Installation should be left to the dealer or another professional.
Improper installation may cause water leakage, electrical shock, or fire.
• Install the air conditioner according to the instructions given in this manual.
Incomplete installation may cause water leakage, electrical shock, or fire.
• Be sure to use the supplied or specified installation parts.
Use of other parts may cause the unit to come to lose, water leakage, electrical shock, or fire.
• Install the air conditioner on a solid base that can support the weight of the unit.
An inadequate base or incomplete installation may cause injury in the event the unit falls off the base.
• Electrical work should be carried out in accordance with the installation manual and the national electrical wiring
rules or code of practice. Insufficient capacity or incomplete electrical work may cause electrical shock or fire.
• Be sure to use a dedicated power circuit. Never use a power supply shared by another appliance.
• For wiring, use a cable length enough to cover the entire distance with no connection.
Do not use an extension cord. Do not put other loads on the power supply, use a dedicated power circuit.
(Failure to do so may cause abnormal heat, electric shock or fire.)
• Use the specified types of wires for electrical connections between the indoor and outdoor units.
Firmly clamp the interconnecting wires so their terminals receive no external stresses. Incomplete connections or clamping may cause terminal overheating or fire.
• After connecting interconnecting and supply wiring be sure to shape the cables so that they do not put undue force
on the electrical covers or panels.
Install covers over the wires. Incomplete cover installation may cause terminal overheating, electrical shock, or fire.
• If any refrigerant has leaked out during the installation work, ventilate the room.
(The refrigerant produces a toxic gas if exposed to flames.)
• After all installation is complete, check to make sure that no refrigerant is leaking out.
(The refrigerant produces a toxic gas if exposed to flames.)
• When installing or relocating the system, be sure to keep the refrigerant circuit free from substances other than the
specified refrigerant (R410A), such as air.
(Any presence of air or other foreign substance in the refrigerant circuit causes an abnormal pressure rise or rupture, resulting in injury.)
• During pump-down, stop the compressor before removing the refrigerant piping.
If the compressor is still running and the stop valve is open during pump-down, air will be sucked in when the refrigerant piping is removed,
causing abnormal pressure in the freezer cycle which will lead to breakage and even injury.
• During installation, attach the refrigerant piping securely before running the compressor.
If the compressor is not attached and the stop valve is open during pump-down, air will be sucked in when the compressor is run, causing
abnormal pressure in the freezer cycle which will lead to breakage and even injury.
• Be sure to establish an earth. Do not earth the unit to a utility pipe, arrester, or telephone earth.
Incomplete earth may cause electrical shock, or fire. A high surge current from lightning or other sources may cause damage to the air conditioner.
• Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks, or fire.
CAUTION
• Do not install the air conditioner in a place where there is danger of exposure to inflammable gas leakage.
If the gas leaks and builds up around the unit, it may catch fire.
• Establish drain piping according to the instructions of this manual.
Inadequate piping may cause flooding.
• Tighten the flare nut according to the specified method such as with a torque wrench.
If the flare nut is tightened too hard, the flare nut may crack after a long time and cause refrigerant leakage.
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Accessories
Indoor unit A – I
1. Indoor unit
• The indoor unit should be sited in a place where:
1) the restrictions on installation specified in the indoor unit installation drawings are met,
2) both air intake and exhaust have clear paths met,
3) the unit is not in the path of direct sunlight,
4) the unit is away from the source of heat or steam,
5) there is no source of machine oil vapour (this may shorten indoor unit life),
6) cool (warm) air is circulated throughout the room,
7) the unit is away from electronic ignition type fluorescent lamps (inverter or rapid start type) as they may shorten the
remote controller range,
8) the unit is at least 1 metre away from any television or radio set (unit may cause interference with the picture or sound).
H/P C/O
H/P C/O
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A Mounting
plate
Molding
134
26
150
644
140
250
(600)
574
0
21
35 230
0
16
35
Air filter
50mm or more
from walls
B Titanium Apatite Photocatalytic
Air-Purifying Filter (2)
Front panel
E Wireless remote
controller
50mm or more Caulk pipe
from walls hole gap
with putty.
F Remote controller
Screws holder
(Field supply: M3 × 20L)
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Installation Tips
1. Removing and installing front panel
• Removal method
1) Slide until the 2 stoppers click into place.
2) Open the front panel forward and undo the string.
3) Remove the front panel.
• Installation method
1) Attach the front grille and front panel after pulling the string
around them.
2) Close the front panel and slide until the stoppers click outside.
Front panel
J4
JA ADRESS
5) Thermistor
JA EXIST 1
3) Connector 6P CUT 2 2) Sensor
securing
plate
3) Connector 5P
3) Connector 7P
4) Remove 1 screw.
J4 ADRESS
6) Side metal plate cover
EXIST 1
2) Front metal plate cover CUT 2
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45
60
Left bottom piping 75 75 Right bottom piping
45
45
45
CAUTION
Min. allowable length
• The suggested shortest pipe length is 2.5m, in order to avoid noise from the outdoor unit and vibration.
(Mechanical noise and vibration may occur depending on how the unit is installed and the environment in which it is used.)
• See the installation manual for the outdoor unit for the maximum pipe length.
• For multi-connections, see the installation manual for the multi-outdoor unit.
Wall
75
350
45
Refrigerant pipe
Floor
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3. Drain piping
1) Use commercial rigid polyvinyl chloride pipe (general VP 20 pipe, outer diameter 26mm, inner diameter 20mm) for the drain pipe.
2) The drain hose (outer diameter 18mm at connecting end, 220mm long) is supplied with the indoor unit. Prepare the drain
pipe picture below position.
3) The drain pipe should be inclined downward so that water will flow smoothly without any accumulation. (Should not be trap.)
4) Insert the drain hose to this depth so it won’t be pulled out of the drain pipe.
5) Insulate the indoor drain pipe with 10mm or more of insulation material to prevent condensation.
6) Remove the air filters and pour some water into the drain pan to check the water flows smoothly.
(Unit: mm)
150
CAUTION
Use polyvinyl chloride adhesive agent for gluing. Failure to do so may cause water leakage.
4-1. Preparation
• Open the front panel, remove the 4 screws and dismount the
front grille while pulling it forward. Remove
front grille
• Follow the procedure below when removing the slit portions. Front panel
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Casing
5 screws
(M4 × 25L)
(Field supply)
3) Once refrigerant piping and drain piping connections are complete, fill in the gap of the through hole with putty.
A gap can lead to condensation on the refrigerant pipe, and drain pipe, and the entry of insects into the pipes.
4) Attach the front panel and front grille in their original positions once all connections are complete.
WARNING
1) Do not use mineral oil on flared part.
2) Prevent mineral oil from getting into the system as this would reduce the lifetime of the units.
3) Never use piping which has been used for previous installations. Only use parts which are delivered with the unit.
4) Do never install a drier to this R410A unit in order to guarantee its lifetime.
5) The drying material may dissolve and damage the system.
6) Incomplete flaring may cause refrigerant gas leakage.
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Piping union
Flare nut
2) Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand.
Then tighten them fully with the torque wrenches.
3) To prevent gas leakage, apply refrigeration oil on both inner and outer surfaces in the flare. (Use refrigeration oil for
R410A.)
Flare nut tightening torque
Gas side Liquid side
25/35 class 50 class 25/35/50 class
3/8 inch 1/2 inch 1/4 inch
32.7-39.9N·m 49.5-60.3N·m 14.2-17.2N·m
(333-407kgf·cm) (505-615kgf·cm) (144-175kgf·cm)
1) Protect the open end of the pipe against dust and moisture. place a cap.
2) All pipe bends should be as gentle as possible. Use a pipe bender Rain
If no flare cap is
for bending. available, cover
the flare mouth
(Bending radius should be 30 to 40mm or larger.) with tape to keep
dirt or water out.
2) Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below.
Gas side Gas pipe thermal insulation Liquid pipe
Liquid side thermal
25/35 class 50 class 25/35 class 50 class
insulation
O.D. 9.5mm O.D. 12.7mm O.D. 6.4mm I.D. 12-15mm I.D. 14-16mm I.D. 8-10mm
Thickness 0.8mm Thickness 10mm Min.
3) Use separate thermal insulation pipes for gas and liquid refrigerant pipes.
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CAUTION
1) Insulate the joint of the pipes securely.
Incomplete insulation may lead to water leakage.
2) Push the pipe inside so it does not place undue force on the front grille.
Seal
Drain pan
C Drain hose
Seal
C Drain hose
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10.Wiring
With a Multi indoor unit , install as described in the installation manual supplied with the Multi outdoor unit.
• Live the sensor securing plate, remove the front metal plate cover, and connect the branch wiring to the terminal block.
1) Strip wire ends (15mm).
2) Match wire colours with terminal numbers on indoor and outdoor unit’s terminal blocks and firmly screw wires to the
corresponding terminals.
3) Connect the earth wires to the corresponding terminals.
4) Pull wires to make sure that they are securely latched up, then retain wires with wire retainer.
5) In case of connecting to an adapter system. Run the remote controller cable and attach the S21. (Refer to 11. When
connecting to an HA system.)
WARNING
1) Do not use tapped wires, stranded wires, extensioncords, or starburst connections, as they may cause overheating, electrical
shock, or fire.
2) Do not use locally purchased electrical parts inside the product. (Do not branch the power for the drain pump, etc.,
from the terminal block.) Doing so may cause electric shock or fire.
HA connector
(S21)
Sensor
securing
S2
plate
1
2) Pin
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1. Wall hole
• Drill a wall hole of the size shown in the illustration on the right. 670-690 (Unit: mm)
Open size
585-595
Opening hole
Floor
CAUTION
1) The supplemental plate for installing the main unit must be used, or there will be a gap between the unit and the wall.
3. Refrigerant piping
See 1. Refrigerant piping under Indoor Unit Installation (1)
Wall (Unit: mm)
Hole location
35
Right/left piping
50
Wall
45
75 75 50
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Side casing
6 screws
Remove 7 screws. (M4 × 25L)(Field supply)
CAUTION
1) Use drain pan edge for horizontal projection of the indoor unit.
2) Install the indoor unit flush against wall.
NOTE:
For refrigerant piping, Boring a wall hole and installing wall embedded pipe, drain piping, installing indoor unit,
flaring the pipe end, connecting the refrigerant pipe, checking for gas leakage, attaching the connection pipe,
connecting the drain hose, wiring, when connecting to an HA system, see Exposed Installation.
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Install the unit according to the instructions below. Failure to do so may cause lead to both cooling and heating failure
and the condensation inside the house.
1) Allow enough space between the main unit and ceiling not to obstruct the flow of cool/warm air.
2) Place a partition plate between outlet and inlet sections.
3) Place a partition plate on the right side.
4) Change the upward-blow limit switch.
5) Use a movable lattice at the air outlet to allow the adjustment of cool/warm air flow direction.
6) Lattice size should be 70% or more of open rate.
(Unit: mm)
Partition plate
50 or more 50 or more
partition plate
Movable lattice
70 or more
Upper lattice
15-20
must not
project
70% or more
410
of open rate
partition plate
Movable lattice
120
40 or less
20-30
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1. Refrigerant piping
(Unit: mm)
Left bottom piping Right bottom piping
Hole location
Right/left piping
45
60
45
75 75
45
CAUTION
Be sure to turn on the upward air flow switch. Failure to do so may cause incomplete cooling/heating and formation of
condensation inside the house.
NOTE:
For refrigerant piping, Boring a wall hole and installing wall embedded pipe, drain piping, installing indoor unit,
flaring the pipe end, connecting the refrigerant pipe, checking for gas leakage, attaching the connection pipe,
connecting the drain hose, wiring, when connecting to an HA system, see Exposed Installation.
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2. Test items
Test Items Symptom Check
Indoor and outdoor units are installed properly on solid bases. Fall, vibration, noise
Incomplete cooling/heating
No refrigerant gas leaks.
function
Refrigerant gas and liquid pipes and indoor drain hose extension are
Water leakage
thermally insulated.
Draining line is properly installed. Water leakage
System is properly earthed. Electrical leakage
The specified wires are used for inter-unit wiring connections. Inoperative or burn damage
Indoor or outdoor unit’s air intake or exhaust has clear path of air. Incomplete cooling/heating
Stop valves are opened. function
Indoor unit properly receives remote controller commands. Inoperative
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