EFD1000 and EFD500 Instructions for Continued Airworthiness

EFD1000 and EFD500

Instructions
for
Continued Airworthiness

AIRCRAFT MAKE:

AIRCRAFT MODEL:

AIRCRAFT SERIAL NUMBER:

Modification of an aircraft under the EFD1000 AML Supplemental Type Certificate obligates the
aircraft operator to include the maintenance information provided by this document in the
operator’s ICA, Aircraft Maintenance Manual and operator’s Aircraft Scheduled Maintenance
Program.

Aspen Document # 900-00012-001 Revision T

DOCUMENT # 900-00012-001 PAGE 1-38 Revision T

© Copyright 2012 Aspen Avionics Inc.
 EFD1000 and EFD500 Instructions for Continued Airworthiness

ICA – RECORD OF REVISION

Revision Description of Change ECO

Part of Installation
ICA Revision IR INITIAL RELEASE - for TSO Approval
Manual
ICA Revision Part of Installation
Made the ICA document stand-alone
A Manual
ICA Revision Part of Installation
Added bonding checks. Added pagination.
B Manual
ICA Revision Added Procedures for System Testing During Ground Running Part of Installation
C FAA Accepted Manual
ICA Revision Increased battery replacement interval to three years or 800 hours, section D9 Part of Installation
D FAA Accepted Manual
ICA Revision Added EA100 Adapter information, clarified several headings and expanded the Wiring and Part of Installation
E Component Location Data information requirements. Manual
ICA Revision Removed “Inspection,” from first row of the table in Section D4. Added -004 EFD to section Part of Installation
F D.9. Manual
ICA Revision Part of Installation
Updated the Installation Manual references to the latest revision.
G Manual
Fixed typographical error on EA100 mounting hardware. Changed from 6-32 to 8-32.
ICA Revision
Added optional ACU2 Analog Converter Unit. Re-formatted as a stand-alone document 2546
H
independent of the Installation Manual.

I Rev I not released N/A

J Incorporated resolutions to FAA comments. 2614

K Incorporated resolutions to additional FAA comments. 2636

L Added obstacle and navigation database currency requirements. 2752

M Added APS4A altitude preselect requirements. 2934

N Removed date on cover page and removed dates in record of revision table. 2961

O Rev O not released N/A

Expounded on EFD Battery Replacement instructions to include both the 409-00003-001

and 413-00001-001. Added consumables List to Introduction Maintenance or Preventative
P 3025
Maintenance Chart. Added requirement to test the optional A/P Source Select switch
annually. Update references to rev of Installation Manual

Q Added CG100 requirements 3230

R Added Operator Security safeguards information 3262

Improved Security Safeguards information. Presented checklist suggestions in Sections 11

S 3298
and 12.
Based on the EFD Extended Life Battery Test Report (Aspen document number 037-00042-
T 3360
001) extended internal and external (EBB58) battery life to 2200hrs or 3 years

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Table of Contents
1 INTRODUCTORY INFORMATION ................................................................................................... 5

2 SYSTEM DESCRIPTION AND INFORMATION ABOUT THE INTERFACE OF THE EFD1000/500 SYSTEM
WITH THE AIRCRAFT ................................................................................................................... 8

3 DESCRIPTION OF HOW THE EFD1000 SYSTEM OPERATES AND IS CONTROLLED, INCLUDING SPECIAL
PROCEDURES AND LIMITATIONS.................................................................................................. 8

3.1 MAINTAINING SECURITY SAFEGUARDS WITH THE ASPEN CONNECTED PANEL ................................. 9
3.1.1 Physical Security ..................................................................................................... 9
3.1.2 Operational Security ................................................................................................ 9
3.1.3 Security Safeguards Monitoring ............................................................................... 9
3.1.4 Management Procedures ......................................................................................... 9
3.1.5 Maintenance Procedures for Maintaining Security Safeguards ................................... 9

4 SYSTEM OPERATION AND PROCEDURES FOR SYSTEM TESTING DURING GROUND RUNNING ........... 10

5 SERVICING AND SCHEDULING INFORMATION .............................................................................. 10

6 OVERHAUL PERIOD .................................................................................................................... 10

7 COMMERCIAL PARTS ................................................................................................................. 10

8 SPECIAL TOOLS ......................................................................................................................... 10

9 AIRWORTHINESS LIMITATIONS ................................................................................................... 12

10 DISTRIBUTION OF REVISIONS...................................................................................................... 12

11 PERIODIC MAINTENANCE AND CALIBRATION AND STORAGE LIMITATIONS ................................... 12

11.1 INSPECTION CHECKLIST ............................................................................................... 15

12 UNIT AND WIRING INSPECTION .................................................................................................. 16

12.1 INSPECTION CHECKLIST ............................................................................................... 17

13 TROUBLESHOOTING .................................................................................................................. 19

14 REMOVAL AND REPLACEMENT ................................................................................................... 28

15 WIRING AND COMPONENT LOCATION DATA ............................................................................... 34

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

1 Introductory Information
These Instructions for Continued Airworthiness (ICA) provides instructions necessary for
authorized personnel to inspect and maintain the EFD500 and EFD1000 system installed by the
EFD1000 AML-STC.

This document must be printed and included with the aircraft Instructions for Continued
Airworthiness, and arranged for easy and practical use.

Description of the Appliances and its Systems and Installations:

The Aspen Avionics EFD1000 and EFD500 systems are multi-purpose displays. The EFD1000
contains an internal Air Data and Heading Reference System (ADAHRS) that is used to provide
attitude, heading and air data for the display. The EFD500 is a variant of the EFD1000 and does
not contain the internal ADAHRS. The EFD1000 and the EFD500 come standard with an internal
battery to provide a nominal 30 minute operation in the event of power loss. These batteries are
not designed to provide 30 minute operation under all foreseeable operating conditions, such as
extreme cold temperatures where battery operation is not assured. An optional Emergency
Backup Battery (EBB) is available that will provide at least 30 minutes of operation under all
foreseeable operating conditions. Typical EBB endurance at 25 deg C will exceed two hours when
the battery is fully charged. When a Primary Flight Display (PFD) is installed, and the Emergency
Backup Battery is connected to an EFD1000 Multi-Function Display (MFD), the legacy standby
altimeter and airspeed indicators may be removed from the aircraft.

Additional equipment is normally installed in support of the displays, including the Remote
Sensor Module (RSM), Configuration Module (CM), optional Emergency Backup Battery (as noted
above) and optional Analog Converter Unit (ACU). Several external sensors can optionally be
connected to the displays, including GPS systems, the Aspen EWR50 XM weather receiver, the
Aspen CG100 Gateway, WX-500 Stormscope, GTX330 and certain other ARINC 735A protocol
TAS and TCAS I systems. The Avionik Straubing APS4A Altitude Preselect System can be installed
for Altitude Preselect capability.

The EFD1000 system can be configured as a PFD or MFD. In the PFD configuration, the EFD1000
provides display of attitude, airspeed, altitude, direction of flight, vertical speed, turn rate, and
turn quality. The system can provide display of navigation information, pilot-selectable indices
(“bugs”), and annunciations to increase situational awareness and enhance flight safety.

The “Pro” and “Pilot” configuration are available in software version 2.1 and later. The Pro System
can display WX-500 data, XM datalink weather products and traffic information from ARINC 735
compatible traffic systems. The Pilot System provides a moving map; however it does not provide
an HSI or second GPS navigation.

The EFD1000 can also be purchased in a multi-function display configuration with reversion
capability to a Primary Flight Display. The EFD500 is a variant of the EFD family that does not
include an ADAHRS. The EFD500 may only be purchased in a multi-function display
configuration, and does not include reversion capability.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

For additional information, refer to Section 3 of the EFD1000 and EFD500 SW v2.X Installation
Manual, 900-00003-001 Rev AE or later.

The following data may be necessary for maintenance or preventive maintenance:

Replacement Parts: See Section 1 of the EFD1000 and EFD500 SW v2.X Installation
Manual, document 900-00003-001 Rev AE or later for Aspen
replacement parts.
For the APS4A Altitude Preselect System, contact:
Avionik Straubing Entwicklungs GmbH
Flugplatzstr. 5
Atting D-94348
Germany
www.avionik.de
Software Version Compatibility Class III aircraft (typ. >6000 lbs. Maximum Gross Takeoff Weight
(MGTOW), see AC 23.1309-1X) require a PFD containing RTCA
DO-178B Level B software. Verify the software level on the PFD
Data tag before installation. See Section 5.2, “Software Version”
of the EFD1000 and EFD500 SW v2.X Installation Manual,
document 900-00003-001 Rev AE or later.
Operating Instructions: See the EFD1000 Aircraft Flight Manual Supplement (AFMS),
document 900-00008-001
Wire Routing Locations: See attachment to this document (part of the permanent aircraft
records).
Wiring Diagrams: See attachment to this document (part of the permanent aircraft
records).
Special Tools For bonding checks, use a milliohm meter such as an Extech
380460 Portable Precision Milliohm Meter or equivalent.
It may be required to align the EA100 Adapter to the autopilot
computer using a KTS-150 Test Set, a KTS-158 Test Set, a KTS-
154 Test Set or equivalent and following the autopilot
manufacturer’s procedure for aligning the gyro (KI-256) to the
autopilot computer (these Test Sets are normally available at
autopilot-qualified Bendix-King dealers). The EA100 Alignment
Tool (acquired through the dealer ramp Section of the
Aspen.com web site, see Tech Note 2010-10) will be used to
manipulate the gyro pitch and roll signals and the autopilot Test
Set will be used to measure the autopilot demodulated gyro
voltages. In the case of the KFC225 the Remote Terminal
Interface (normally available at autopilot-qualified Bendix-King
dealers) will be required in place of the test sets.
See Appendix F of the EFD1000 and EFD500 SW v2.X Installation
Manual, document 900-00003-001 Rev AE or later for detailed
information.
It may be required to receive a WiFi signal from the CG100. A
wireless-enabled device such as a laptop computer, iPad, iPhone
or Android device will be suitable for this purpose.
Consumables Loctite® 242® Threadlocker or equiv
Dow Corning 738, MIL-A-46146 or equiv

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Pro-Seal PS 870B-1/2, MIL-PRF-81733D or equiv

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

2 System Description and Information about the Interface of the

EFD1000/500 System with the Aircraft
The EFD1000 PFD system is comprised of the Primary Flight Display (PFD), Remote Sensor Module
(RSM), Configuration Module (CM) and optional Analog Converter Unit (ACU or ACU2). Optionally
one or two MFD displays of either the EFD500 or EFD1000 may be installed. An optional EA100
Adapter (autopilot attitude adapter) may be installed.

The EFD1000 PFD system provides display of attitude, airspeed, altitude, direction of flight,
vertical speed, turn rate, and turn quality. The system may optionally provide display of
navigation information through interfaces to GPS Receivers and/or VHF Navigation Receivers.

When interfaced with a compatible autopilot, the EFD1000 system provides heading and course
datum information to the autopilot, which enables the autopilot to follow the Course and
Heading values set by the pilot on the EFD1000 PFD.

If optional MFD displays are installed they can present terrain, traffic, XM weather, and WX-500
Stormscope data to the flight crew. The EFD1000 MFD can be used as backup instruments to the
PFD supporting reversionary capabilities. The EFD500 presents MFD data, but cannot be used for
backup or reversion.

The optional EA100 supplies pitch and roll stabilization signals to the autopilot. The article has
no direct pilot controls.

The Avionik Straubing TSO’d APS4A is integrated with the EFD1000 and provides Altitude
Preselect capability.

The CG100 Gateway allows mobile devices to interface to other avionics through an EFD1000
MFD or EFD500 MFD.

3 Description of How the EFD1000 System Operates and is Controlled,

Including Special Procedures and Limitations
The EFD1000 system is controlled by a switch marked “EFD1000 PFD” or PFD, and, (if installed)
EFD1000 MFD. The system is ready to be operated when the initialization screen disappears, and
the EFD1000 attitude and heading display is shown. See the Aircraft Flight Manual Supplement
(AFMS), document 900-00008-001 regarding which appliances are installed, how the EFD1000
system operates, and is controlled, and special procedures and limitations.

An EBB58 Emergency Backup Battery may be required in some EFD1000 MFD installation
configurations if it is being used as any required secondary instruments.

See the attachment to this document (part of permanent aircraft records) for detailed interface
information.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

3.1 Maintaining Security Safeguards With the Aspen Connected Panel

The Aspen Connected Gateway is an appliance not required by 14 CFR Part 23 that permits bi-
directional communication of data between wireless devices and the EFD1000 MFD. Security of
the communication link to the EFD1000 MFD is important and appropriate for these instructions.
Generally, the system automatically controls the security aspects of the communication link,
however the operator has responsibility to assure adequate security when it comes to the human
interaction. There are four topics that can be addressed:

3.1.1 Physical Security

The Connected Gateway System can be linked to several wireless devices at the same time. Only
devices that are within range of the Wi-Fi signal can be linked. Therefore the devices that can be
linked while in flight are limited to the devices in the aircraft. Physical security does not require
maintenance or assurance for continued airworthiness. This is an operator consideration.

3.1.2 Operational Security

When the aircraft is in operation, only those systems used for Connected Gateway should be
linked. Keep the password confidential. The operator should assure that only authorized devices
have access to the Connected Gateway. Operational security does not require maintenance or
assurance for continued airworthiness. This is an operator consideration. The password for the
Connected Gateway Wi-Fi for a particular aircraft should be safeguarded and only supplied to
those who are trusted. If an unexpected device is connected and a flight plan is sent, the choice
is simply to reject the flight plan.

3.1.3 Security Safeguards Monitoring

If there are attempts to violate security rules while in flight, as shown by an unexpected
candidate flight plan, reject the flight plan and turn off Aspen GTWY by the switch. Do not
operate it until the security breach is addressed. Security safeguards monitoring does not
require maintenance or assurance for continued airworthiness. This is an operator consideration.

3.1.4 Management Procedures

Measures should be established to prevent malicious introduction of unauthorized modifications

to the wireless device, including the operating system, the hosted applications and the databases
or data links. This might include maintaining a separate wireless device that is exclusively for
aircraft use and limiting the number of applications loaded to those that are known to be non-
malicious. Management procedures do not require maintenance or assurance for continued
airworthiness. This is an operator consideration.

3.1.5 Maintenance Procedures for Maintaining Security Safeguards

With the EFD1000 or EFD500 MFD and the CG100 operating, display the CG100 status by going
to the MFD Gateway page. Verify that Device: LINK STATUS CG100: is reported as LINKED. Use a
wireless enabled device to search for the SSID of the installed Gateway. By default, the SSID is

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

ASPENCG100. Verify that access requires a password. This also checks the functionality of the
CG100 Gateway software and hardware.

4 System Operation and Procedures for System Testing During Ground

Running
Refer to the EFD1000 AFMS, document 900-00008-001 for instructions on system operation.
For System Testing refer to Section 10, Appendix E (EA100), Appendix F (A/P Source Select),
Appendix G (APS4A) and Appendix H (CG100) of the EFD1000 and EFD500 SW v2.X Installation
Manual, 900-00003-001 Rev AE or later.

NOTE: Appendix H of document 900-00008-001 directs the user to another supporting

document (900-000023-001, see “System Checkout”) information for the CG100. This is
because the primary document for the STC is document 900-00003-001, and information
regarding support documentation will be in this document.

To check the functionality of the CG100 Gateway software and hardware, see Section 3.1.5.

5 Servicing and Scheduling Information

The PFD, MFD, RSM, ACU, ACU2, CM, EA100, APS4A, CG100, and EBB58 have no field serviceable
components. Return defective units to Aspen Avionics or an authorized dealer. No equipment is
required for servicing.

Recommended times for cleaning, inspecting, testing lubricating and adjusting each component of the
EFD1000 System. See the Periodic Maintenance and Calibration Section.
EA100 Verify the operation of the internal autopilot disconnect
relay annually (See Section 11)
Internal backup battery Inspection every twelve months (See Section 11)
EBB58 Emergency Backup Battery Inspection every twelve months (See Section 11)
A/P Source Select switch Verify operation annually (See Section 11)
All other components Refer to Section 12 for inspection requirements.

6 Overhaul Period
None required.

7 Commercial Parts
There are no commercial parts in the installed EFD1000/500 system.

8 Special Tools
For bonding checks, use a milliohm meter such as an Extech 380460 Portable Precision Milliohm
Meter or equivalent.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

It may be required to align the EA100 Adapter to the autopilot computer using a KTS-150 Test
Set, a KTS-158 Test Set, a KTS-154 Test Set or equivalent and following the autopilot
manufacturer’s procedure for aligning the gyro (KI-256) to the autopilot computer. The EA100
Alignment Tool will be used to manipulate the gyro pitch and roll signals and the autopilot Test
Set will be used to measure the autopilot demodulated gyro voltages. In the case of the KFC225
the Remote Terminal Interface will be required in place of the test sets.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

9 Airworthiness Limitations
There are no Airworthiness limitations associated with the installation of this appliance. The
Airworthiness Limitations Section is FAA approved and specifies maintenance required under 14
CFR § 43.16 and § 91.403 unless an alternate program has been FAA approved.

10 Distribution of Revisions
Notification of changes to this ICA will be sent to all owners on record. The changed document
will then be available in the Dealer Ramp section at www.aspenavionics.com. Paper copies are
available on request, contact Aspen Avionics at www.aspenavionics.com.

11 Periodic Maintenance and Calibration and Storage Limitations

All maintenance is considered “ON CONDITION” unless otherwise noted in this ICA. The EFD
Internal battery and the Emergency Backup Battery must be replaced in the interval identified
below. There are no other storage limitations.

EBB58 Emergency Backup Battery (use with MFD P/N 910-00001-002)

The EBB58 Emergency Backup Battery when installed must be visually inspected and tested as
described below once every 12 months to ensure it meets the minimum 30-minute requirement
for powering the EFD1000 MFD under all foreseeable conditions. The EBB58 must be replaced
every 3 years (from the date of installation) or 2200 flight hours (from the time of installation)
(whichever occurs first), or if it fails the following visual or operational tests.

Remove the EBB from the tray and visually inspect for the following:

• Leakage from the battery especially around the metal seams

• Evidence of water contamination
• Evidence of corrosion
If any of the above issues are noted return the EBB58 to Aspen Avionics for repair.

Re-install the battery and check the battery capacity as follows: (this test must be run at room
temperature approximately 25º C)

Turn on the EFD1000 MFD

• Press MENU Key

• Select POWER SETTINGS, Main Menu page
• Press the BATTERY line select key

BAT LEVEL IN --.-- will be displayed for a short period of time as battery capacity is being
measured. This could take up to 10 minutes if the ambient temperature is below 0º C.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Once the capacity is measured ON BAT XX% REM will be displayed.

The “ON BAT” indication must read a minimum of 80% to continue. If the battery capacity is
below 80% then the battery should be charged by returning the MFD to aircraft power. The EBB
will charge as long as the MFD is turned on and aircraft power is supplied.

With the battery displaying greater than 80% charge set a timer for one (1) hour. After the one
hour time has elapsed the MFD must still be operating on battery. If the EBB will not supply the
minimum 1 hour operating time or fails to charge above 80% return the battery to Aspen Avionics
for repair.

Instructions for battery replacement are contained in Section 12.

Following the battery endurance test and while operating on battery power, switch the “EBB EMER
DISC” switch to “DISC”; verify the display powers OFF. Return the “EBB EMER DISC” switch to
“NORM”; verify the display powers ON and is on battery power.

Switch the MFD back to aircraft power and recharge the EBB to 80% or greater prior to release to
service.

EFD Internal Battery (EFD P/N 910-00001-001, -003, and -004)

The internal back-up battery in the EFD must be tested once every 12 months to ensure it
operates properly. Each EFD with an internal battery must have the battery replaced every 3
years or 2200 hours, or if it fails the following operational test.

This test must be run at room temperature approximately 25º C.

• Turn on the EFD1000 or EFD500

• Press MENU Key
• Select POWER SETTINGS page from the Main Menu
• Press the BATTERY line select key

BAT LEVEL IN --.-- will be displayed for a short period of time as battery capacity is being
measured. This could take up to 10 minutes if the ambient temperature is below 0º C.

Once the capacity is measured ON BAT XX% REM will be displayed.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

The “ON BAT” indication must read a minimum of 80% to continue. If the battery capacity is
below 80% then the battery should be charged by returning the EFD to aircraft power. The
battery will charge as long as the MFD is turned on and aircraft power is supplied.

With the battery displaying greater than 80% charge set a timer for 30 minutes. After the 30
minute time has elapsed the EFD must still be operating on battery. If the internal battery will
not supply the minimum 30 minutes operating time or fails to charge above 80%, replace the
battery and return the failed battery to Aspen Avionics.

Instructions for battery replacement are contained in Section 14.

Switch the EFD back to aircraft power and recharge the internal battery to 80% or greater prior to
release to service.

Instructions for battery replacement are contained in Section 14. Contact customer service at
Aspen Avionics or an authorized Aspen Avionics Dealer for a replacement battery.

EA100 Autopilot Disconnect (if the EA100 is installed)

The ability of an EA100 to disconnect the autopilot must be tested annually. The test is
accomplished in the following manner:

Turn on the PFD and all MFD systems. Verify the “A/P AHRS FAIL” light extinguishes. Engage the
autopilot and then pull the “A/P AHRS” circuit breaker. If the autopilot disengages immediately
and the A/P AHRS light simultaneously illuminates, then the test was successful. Restore the
circuit breaker. If the autopilot fails to disengage then arrange for repair of the EA100 or
associated wiring.

A/P Source Select (if installed)

The switch must be tested annually. The test is accomplished in the following manner:

Turn on the PFD and all MFD systems. Engage the autopilot and verify the PFD heading bug will
steer the HDG mode of the autopilot. Disconnect the autopilot. Press the MFD “REV” button and
then momentarily push the A/P Source Select switch to the MFD REV position. Engage the
autopilot and verify the reverted MFD heading bug will steer the HDG mode of the autopilot.

EFD Display Backlight

The EFD display backlight has a median expected life of 50,000 operating hours. Replacement of
the lamp is on-condition as it may last longer or shorter than 50,000 hours. It is up to the
operator to determine whether the backlighting has become too dim for its intended use.

ACU, ACU2, RSM, APS4A, CM, CG100

The ACU, ACU2, RSM, APS4A, CG100 and the Configuration Module require no periodic
maintenance or calibration.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

11.1 Inspection Checklist

FAR 43.15, Additional performance rules for inspections, Para. (c)(1) Annual and 100-hour
inspections, requires "Each person performing an annual or 100-hour inspection shall use a
checklist while performing the inspection." Depending on the options and thus the associated
complexity, it may be advantageous to prepare a checklist to be used when performing an
Annual or 100-hour inspection. For all installations, the information will be found in Sections 11
and 12 of this document. Those items marked “If Installed” means that the inspection should
only be conduced if the equipment is installed in the aircraft. Refer to the EFD1000 Aircraft
Flight Manual Supplement, document 900-0008-001 for this aircraft to determine the equipment
installed.

Section 11 Checklist

1. Check the EBB58 battery (if installed) in accordance with Section 11 of this document.
2. Check the EFD internal battery in accordance with Section 11 of this document. Note that
each EFD has a battery, unless the EFD1000 MFD has an EBB58 battery.
3. Check the EA100 Autopilot disconnect switch (if installed) in accordance with Section 11 of
this document.
4. Check the A/P Source Select switch (if installed) in accordance with Section 11 of this
document.
5. Verify Security Safeguards in accordance with Section 3.1.5 of this document.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

12 Unit and Wiring Inspection

All units, brackets, installation hardware and wiring of the EFD1000 system should be checked as
defined below during annual inspection. Items found to be defective should be repaired or
replaced prior to returning the aircraft to service. The performance of this inspection should not
create the need for additional protective treatment (Alodine, paint, etc) of surfaces within the
aircraft.

EFD Inspection
The EFD(s) should be inspected for damage and their operation should be verified using
documents identified in Section 1 of these ICA’s. The EFD wiring, pneumatic tubing, and quick
disconnects should be checked for integrity, damage, chafing, or excessive wear. The EFD
braided bonding strap should be checked for proper termination at the EFD and aircraft
grounding point to maintain HIRF and Lightning compliance.

Verify ≤ 3 milliohms from EFD ground stud to airframe ground. The installation of the EFD
should be inspected for corrosion on the EFD and the structure it is mounted on. The fasteners
should be inspected for tightness and general condition.

ACU/ACU2 Inspection – if installed

The ACU should be inspected for damage and its operation should be verified using documents
identified in Section 1 of these ICA’s. ACU wiring should be checked for damage, chafing, or
excessive wear. Verify ACU chassis bonding from the face of the unit (connector side) to
airframe ground is ≤ 3 milliohms to maintain HIRF and Lightning compliance. The installation of
the ACU should be inspected for corrosion on the ACU and the structure it is mounted on. The
fasteners should be inspected for tightness and general condition.

RSM Inspection
The RSM(s) should be visually inspected for damage and wear on the lightning strip. RSM wiring
should be checked for damage, chafing, or excessive wear. Verify RSM doubler plate bonding
from the ground stud to airframe ground is ≤ 3 milliohms to maintain HIRF and Lightning
compliance. The RSM installation and doubler should be inspected for corrosion on the RSM, the
RSM shim (optional), the fuselage skin, and the doubler. The installation should be inspected for
cracks in the fuselage, and loose or damaged fasteners.

Configuration Module Inspection

The Configuration Module(s) should be checked for damage. The Configuration Module wiring
should be checked for damage, chafing, or excessive wear.

EA100 Inspection – if installed

The EA100 should be inspected for damage and its operation should be verified using documents
identified in Section 1 of this document. The EA100 wiring should be checked for damage,
chafing, or excessive wear. Verify EA100 chassis bonding from the face of the unit (connector
side) to airframe ground is ≤ 3 milliohms to maintain HIRF and Lightning compliance. The

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

installation should be inspected for corrosion on the EA100 and the structure it is mounted on.
The fasteners should be inspected for tightness and general condition.

EBB58 Inspection –if installed

The EBB58 Emergency Backup Battery should be inspected for damage to the battery and
mounting tray. Battery operation should be verified using Section 9 of this ICA. Verify ≤ 3
milliohms from mounting tray to airframe ground. The wiring should be checked for damage,
chafing, or excessive wear.

APS4A Inspection– if installed

The APS4A should be inspected for damage and its operation should be verified using documents
identified in Section 4 of this document. The APS4A wiring should be checked for damage,
chafing, or excessive wear. Verify APS4A chassis bonding from one of the cover retaining cap
screws to airframe ground is ≤ 3 milliohms to maintain HIRF and Lightning compliance. The
installation should be inspected for corrosion on the APS4A and the structure it is mounted on.
The fasteners should be inspected for tightness and general condition.

CG100 Inspection– if installed

The CG100 should be inspected for damage and its operation should be verified using
documents identified in Section 4 of this document. The CG100 wiring should be checked for
damage, chafing, or excessive wear. Verify CG100 chassis bonding from face of the unit
(connector side) to airframe ground is ≤ 3 milliohms to maintain HIRF and Lightning compliance.
The installation should be inspected for corrosion on the CG100 and the structure it is mounted
on. The fasteners should be inspected for tightness and general condition.

12.1 Inspection Checklist

FAR 43.15, additional performance rules for inspections, Para. (c)(1) Annual and 100-hour
inspections, requires "Each person performing an annual or 100-hour inspection shall use a
checklist while performing the inspection." Depending on the options and thus the associated
complexity, it may be advantageous to prepare a checklist to be used when performing an
Annual or 100-hour inspection. For all installations, the information will be found in Sections 11
and 12 of this document. Those items marked “If Installed” means that the inspection should
only be conduced if the equipment is installed in the aircraft. Refer to the EFD1000 Aircraft
Flight Manual Supplement, document 900-00008001 for this aircraft to determine the equipment
installed.

Section 12 Checklist

1. Inspect the EFD(s) for damage and their operation in accordance with Section 12 of this
document.
2. Inspect the ACU or ACU2 (if installed) for damage and its operation in accordance with
Section 12 of this document.
3. Inspect the RSMs for damage and wear in accordance with Section 12 of this document.

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4. Inspect the Configuration Module(s) for damage in accordance with Section 12 of this
document.
5. Inspect the EA100 (if installed) for damage and its operation in accordance with Section 12 of
this document.
6. Inspect the EBB58 (if installed) for damage in accordance with Section 12 of this document.
7. Inspect the APS4A (if installed) for damage and its operation in accordance with Section 12 of
this document.
8. Inspect the CG100 (if installed) for damage and its operation in accordance with Section 12 of
this document.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

13 Troubleshooting
NOTE: For more information about recognizing malfunctions, see the checkout procedure in the
EFD1000 and EFD500 SW v2.X Installation Manual, 900-00003-001 Rev AE or later, Sections 10 and 11.

EFD1000 Startup Page Faults (SW v2.0 and above)

Malfunction & How Cause Remedy
to Recognize the
Malfunction
IOP initialization a) Fail a) Replace EFD
failure b) System reboots after IOP test b) Replace EFD
ARINC initialization a) Fail a) Replace EFD
failure
RS232 initialization a) Fail a) Replace EFD
failure
Config Module a) Fail a) Check Config Module wiring.
initialization failure Replace Config Module.
b) Wrong CM version b) Install correct SW version CM.
c) System reboots after Config c) v2.0 or v2.1 display installed with
Module Test a v2.2 CM. Install correct CM or EFD.
d) displays “Initializing” for more d) Config Module unplugged or mis-
than 20 seconds wired.
RSM initialization a) Fail (x) a) Check RSM to PFD wiring for
failure shorts or opens. Repair or replace
RSM. Repair or replace PFD.
IMU initialization a) Fail a) Replace EFD
failure
ADC initialization a) Fail a) Replace EFD
failure
ADAHRS initialization a) Fail a) Replace EFD
failure b) “Initializing” for more than 3 b) Remove Pitot and Static line from
minutes back of EFD and reboot. If problem
still exists then replace the EFD. If
problem clears then repair Pitot or
Static obstruction/kink.
c) “Initializing” for more than 3 c) Repair RSM wiring or replace RSM.
minutes with a RSM Fail above.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

EFD1000 General Faults (SW v2.0 and above)

Malfunction & How to Cause Remedy
Recognize the Malfunction
Display does not power on a) PFD missing A/C power a) Check PFD circuit breaker, PFD
(Note: there can be up to a on/off switch on panel, wiring, and
20 second delay from the A/C battery voltage > 11.5 volts.
application of power to a b) PFD may have been b) Switch unit off using “REV” button
visible display) improperly shut down or “SHUT DOWN” command from
Main Menu page 6.
c) PFD missing A/C ground c) Check wiring to PFD
d) PFD is defective d) Repair or replace PFD
Display does not power off a) Airspeed is above 30kts a) Normal operation
(Note: PFD will switch to b) PFD may have been b) Switch unit off using “REV” button
internal battery if airspeed switched to internal battery or “SHUT DOWN” command from
is greater than 30kts.) Main Menu page 6.
c) PFD may have been c) Hold “REV” button for 20 seconds
improperly shut down or unplug PFD internal battery for 3
seconds
d) PFD is defective d) Repair or replace PFD
Display flashes on/off, a) Configuration Module a) Check CM plug and wiring from
black/white or blue/white unplugged or miswired PFD to CM
repetitively b) RSM or CM wiring short b) Verify RSM pin 6 or CM pin 1 is
not shorted to aircraft ground or
another pin.
c) Configuration module c) Repair or replace CM
defective
d) PFD defective d) Repair or replace PFD
“CONFIG MODULE LINK a) Configuration Module a) Check CM plug and wiring from
FAIL” message (SW v1.X) unplugged or mis-wired PFD to CM
b) Configuration module b) Repair or replace CM
defective
c) PFD defective c) Repair or replace PFD
“INITIALIZING” message for a) RSM to PFD a) Check RSM to PFD wiring for
more than 60 seconds communication lost shorts or opens.
(SW v1.X) b) RSM failed b) Repair or replace RSM
c) PFD failed c) Repair or replace PFD
“RSM LINK FAIL” message a) RSM to PFD a) Check RSM to PFD wiring for
(SW v1.X) communication lost shorts or opens.
b) RSM failed b) Repair or replace RSM
c) PFD failed c) Repair or replace PFD
“WRONG CONFIG MODULE” a) PFD is at one software a) Convert config module per
message (SW v1.X) level and config module is appropriate service bulletin.
at a different software level

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Malfunction & How to Cause Remedy

Recognize the Malfunction
ALTIMETER, AIRSPEED, VSI a) Air data sensor has not a) Allow up to 20 minutes at temps
FAIL (RED-X) had sufficient warm-up below -20ºC for flags to clear
time.
b) Pitot/static lines reversed b) Connect pitot line to “P” port and
static line to “S” port on PFD
c) Air data sensor failed c) Repair or replace PFD
ATTITUDE FAIL or a) AHRS sensor has not a) Allow up to 3 minutes for AHRS to
DIRECTION FAIL ( RED-X) completed initialization. initialize.
(Note: Attitude flags could b) RSM failed/data missing. b) Check RSM to PFD wiring. Repair
take up to 3 minutes to or replace RSM.
clear at temps below -20 c) Pitot and/or Static lines c) Correct pitot/static plumbing
ºC) crossed, unplugged, or issue.
blocked.
d) PFD is defective d) Repair or replace PFD.
ATTITUDE FAIL and a) In Flight, Normal if pitot a) Use pitot heat or check pitot
DIRECTION FAIL associated blockage due to ice or system for blockage.
with “CHECK PITOT HEAT” other.
message b) On Ground, Normal if b) No further action required unless
GPS reception is marginal message is due to faulty GPS
and GPS GS ramps above system, then repair GPS system.
50Kts intermittently.
CROSS CHECK ATTITUDE a) If it occurred on system a) RESET AHRS
message (yellow) start.
(also see sluggish AHRS b) Normal after abrupt b) RESET AHRS
performance maneuvers on ground or in
troubleshooting) air

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Malfunction & How to Cause Remedy

Recognize the Malfunction
Red Slash through a) GPS or VLOC receiver a) Turn on GPS or VLOC receiver
Navigation Sensor (i.e., turned off.
GPS1, NAV2) b) GPS does not have a valid b) Allow GPS to acquire a position
“TO” waypoint and position and enter a flight plan or Direct To
c) GPS or VLOC receiver c) See GPS/VLOC manufacturer’s
failed instructions for troubleshooting

d) ACU not powered d) Check ACU circuit breaker

e) Wiring fault between e) Check wiring between GPS/VLOC
sensor and ACU or PFD and ACU or PFD
f) ACU to PFD wiring fault. f) Check ACU circuit breaker, check
ACU to PFD A429 wiring and ACU to
sensor wiring
g) ACU is defective. g) Repair or replace ACU
h) PFD is defective. h) Repair or replace PFD

GPS1 or GPS2 selection not a) GPS receiver turned off a) Turn on GPS and initialize
available on Display b) GPS does not have a valid b) Allow GPS to acquire a position
(GNS430/GNS530/GNS480 “TO” waypoint and position and enter a flight plan or Direct To
only) c) GNS CDI is selected to c) Verify the GNS CDI is selected to
VLOC. GPS.
d) GPS to PFD A429 wiring d) Check A429 wiring for shorts,
issue. opens or crossed A and B lines.
e) GPS defective. e) Repair or replace GPS
f) PFD defective. f) Repair or replace PFD
Autopilot or analog a) ACU chassis not a) Ground ACU chassis to airframe
NAV/GPS inoperative grounded ground

b) ACU not powered b) Check ACU circuit breaker and

power/grounds
c) ACU to sensor wiring c) Check ACU to sensor wiring
d) ACU to PFD wiring d) Check ACU to PFD A429 wiring
e) ACU fault e) Repair or replace ACU
f) PFD fault f) Repair or replace PFD

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Malfunction & How to Cause Remedy

Recognize the Malfunction
“ERRONEOUS CALIBRATION a) RSM is tilted more than a) Shim RSM to within limits defined
VALUES” message during allowed per Section 6 of in Section 6 of this manual
RSM Cal (SW v2.0 and later) this manual
or b) Poor RSM calibration b) Re-run RSM calibration at
Excessive Heading errors in constant rate turns on flat ground.
one quadrant, or errors that c) RSM calibrated too close c) Re-run RSM calibration away from
are higher than actual in to buildings or ferrous buildings and other ferrous objects
some quadrants and lower objects d) Only non-ferrous screws, nuts,
than actual in other d) Ferrous hardware used to washers may be used on RSM
quadrants. mount RSM
e) Airframe or external e) Check for magnetized areas on
magnetic interference airframe close to RSM. Verify no
ferrous hardware is near RSM.
Degauss magnetized area(s)
Sluggish or Poor AHRS (ADI) a) RSM magnetic a) Survey RSM location using
performance interference handheld compass per Section
6.9.1. Verify there are no cabin
Poor AHRS performance in speakers within 3ft of RSM. Degauss
steep bank turns any areas found to be magnetized
or remove magnetism by other
Sluggish compass card methods.
b) RSM has become b) With power removed from
(Note: may or may not be magnetized. EFD1000 system degauss RSM and
associated with “Cross general area using degausser.
Check Attitude” message) c) “Pitch Attitude Trim” or c) Perform an RSM Calibration per
“Panel Tilt Pitch Section 10.5.2
Compensation” adjustment
made without performing a
subsequent RSM
Calibration.
d) Pitot and/or Static line d) Check pitot/static connections
connections at PFD blocked, and plumbing for blockage. Check
kinked, or unplugged. IAS and ALT sensor per Section 10.
e) Normal after abrupt e) Perform AHRS Reset
maneuvers.
Excessive Heading Lead / Magnetic Interference Verify that all steps have been
Lag during or after turns accomplished to remove magnetic
(>7°) interference (see section 6.9.4), then
contact an Aspen Field Service
Engineer

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Malfunction & How to Cause Remedy

Recognize the Malfunction
Autopilot has lateral offset a) Autopilot roll “null” a) Follow the autopilot
in GPSS or APPR mode centering out of adjustment manufacturer’s guidelines for
(HDG Bug may also be out adjusting roll “null” centering
of center)
Century II/III autopilot a) Value of R1 set a) Follow the autopilot
performance poor in all incorrectly manufacturer’s instructions for
modes checking NAV intercept angle.
Larger value for R1 will raise angle
and smaller value of R1 will lower
intercept angle. See Tech Note
2009-06.
OAT Display dashed a) Wiring fault between PFD a) Check wiring
and RSM
b) RSM is defective b) Repair or replace RSM
WIND vector, velocity, and a) Groundspeed < 20kts a) Normal operation
direction display dashed b) No GPS ground track b) GPS not computing GTK
(Note: wind readout will c) Airspeed failed c) See AIRSPEED FAIL
dash when velocity is < 10 troubleshooting procedure
kts)
OBS mode inoperative on a) GPS A429 IN bus a) See Figure 9.27 for GPS
GPS configured wrong configuration notes
b) ARINC 429 “A” and “B” b) Correct wiring error to GPS A429
lines reversed IN bus
“CROSS LINK FAILURE” a) PFD or MFD not powered a) Power up all EFD displays
message up
b) PFD or MFD inter-system b) Check wiring per diagrams in
bus wiring fault Section 9
c) PFD or MFD is defective c) Repair or Replace defective EFD
“DATABASE FAILURE” a) Data Card (microSD) is a) Insert Data Card in display
message not inserted in MFD display.
b) Wrong Data Card b) Insert correct Data Card See
inserted Section 1 for authorized database
part numbers
c) Data Card is bad c) Replace data card with new
d) MFD card slot is d) Repair or replace MFD display
defective
“Database Init” message a) Database is missing or a) Insert functional database card
files are missing from card

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Malfunction & How to Cause Remedy

Recognize the Malfunction
“TERRAIN FAIL” message a) Data Card not inserted a) Insert valid MFD Database
b) Data Card failed b) Insert valid MFD Database
c) Heading fail c) Verify EFD1000 MFD Direction
Indicator is valid and repair if
needed. EFD500 MFD inter-
communication bus to PFD may
have failed or is not configured.
d) GPS position fail d) Verify GPS has good position data
e) Altitude fail e) Verify EFD1000 Altitude is valid.
EFD500 MFD intercommunication
bus to PFD may have failed or is not
configured.
“TRFC FAIL” message a) Traffic sensor is a) Verify traffic processor is turned
configured but not valid. on and is operational.
Dedicated Traffic Display See AFMS or pilots guide
page messages
Dedicated WX500 Display See AFMS or pilots guide
page messages
Dedicated XM Weather See AFMS or pilots guide
Display page messages
“RSM GPS” message a) Message is on MFD and a a) Set RSM GPS Enable to DISABLE in
-002 or -003 RSM is installation menu.
installed.
b) New RSM installation. b) New RSM installations may need
to acquire an almanac and could
require up to 15 minutes to clear.
c) Wiring issue between EFD c) Check RSM pins 1 and 2 for
and RSM. continuity to EFD.
d) RSM GPS engine has d) Replace RSM.
failed.

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System Troubleshooting –continued

Fault Cause Corrective Action

EA100
A/P AHRS FAIL lamp is a) Probable lamp failure. a) Verify the autopilot circuit breaker
never illuminated when the The A/P AHRS FAIL lamp is not tripped.
EA100 circuit breaker is power source is the b) Check wiring for the lamp and
engaged and the circuit is autopilot circuit. autopilot circuit breaker. If OK,
closed and energized (press replace the A/P AHRS FAIL lamp.
to test fails)
A/P AHRS FAIL lamp is a) EA100 is not functioning. a) Verify the EFD1000 IP
illuminated whenever the ADDR/SUBNET MASK/PORT is set
EA100 circuit breaker is correctly (see “Configuration” in
engaged and the circuit is Appendix E of this manual).
closed and energized. b) Verify the EFD1000 has software
version 2.2.2 or later.
c) Verify the A/P AHRS circuit
breaker is not tripped. Check the
wiring to the EA100. If OK, replace
the EA100.
d) Normal operation if EA100
Alignment Tool is in use. Use
“Engage Relay” to close relay contact
and turn off light.
Autopilot has lateral offset a) Autopilot roll “null” a) Follow the autopilot
in GPSS or APPR mode centering out of manufacturer’s guidelines for
(HDG Bug may also be out adjustment. adjusting roll “null” centering.
of center)
APS4A
Altitude Preselect function a) Failure of the APS4A, or a) Verify the APS4A circuit breaker is
is inoperative when the b) Failure of the EFD1000 not tripped.
autopilot altitude hold ground assert to the b) Check wiring and the presence of
function is correct. APS4A when the altitude the ground assert when the altitude
alerter reaches the alerter reaches the selected altitude.
selected altitude. Use ground elevation for the altitude
alerter selection.
Altitude Preselect function a) Failure of the autopilot. a) Refer to autopilot troubleshooting
is inoperative when the procedures.
autopilot altitude hold
function is not correct.
CG100
The SSID “AspenCG100” not a) CG100 not powered on a) Repair wiring/switch/circuit
broadcast breaker.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

b) CG100 antenna b) Verify antenna is connected or

disconnected coax is ok if using remote antenna.
c) CG100 is defective c) Before replacing the CG100 check
to see if the LEDs are lit under the
SD card cover. If the LEDs are not lit
then the CG100 has malfunctioned.
Replace CG100.
The wireless device does Wrong password If the correct password cannot be
not link to the CG100. located, the CG100 must be
returned to Aspen for repair.
MFD will not communicate a) CG100 IP Address wrong a) Use the “Aspen Flight Connect
with CG100 App” to set IP Address
b) MFD IP Address wrong b) Set MFD IP Address to
• “Not Linked” 192.168.28.12 for MFD1000 or
message on MFD 192.168.28.10 for MFD500
Gateway Page c) Ethernet wiring bad c) Check Ethernet wiring
• GTWY Version
Number reports
UNKNOWN

GPS will not communicate a) GPS turned off or not a) Turn on GPS and press “OK” twice
with CG100 beyond Test Page
b) Wrong MFD RS232 Ports b) Verify the MFD has GPS TYPE 4 or
• GPS1 or GPS2 “Not configured for GPS Type 5 set on the proper RS232 ports.
Available” message 4/5
on MFD Gateway c) RS232 wiring issue c) Check GPS to MFD wiring.
Page between MFD and GPS

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

14 Removal and Replacement

This section provides instructions for removal and replacement of LRUs that have been previously
installed in the aircraft. No special tools are required for the removal and replacement of any
system LRUs. If an LRU is found to be defective it should be removed and returned to Aspen
Avionics for repair or replacement.

Fastener Identification and Discard Recommendations:

The fasteners for the components identified below are identified in the EFD1000 and EFD500 SW
v2.X Installation Manual, 900-00003-001 Rev AE, section or later. If the fasteners are deformed
in any way they should be replaced.

EFD Removal
Verify power is off. Carefully insert a flat blade screwdriver into the locking mechanism on the
top center of the EFD. While gently prying pull back the top of the EFD and extract from bracket.
Remove nut securing braided ground strap to EFD. Remove pitot and static quick connectors
(EFD1000 only) by pulling back outer spring loaded locking sleeve while unplugging connectors.
To remove 44 pin D-sub connector unscrew both jackscrews fully and pull connector straight
back.

EFD Replacement
Verify power is off. Install 44 pin D-sub connector and tighten jackscrews until connector is fully
seated. Install pitot and static lines (EFD1000 only) to back of EFD by firmly pressing the fitting
until fully seated (pitot and static quick connectors are keyed and cannot be crossed). Gently pull
on connector to ensure proper connection. Connect braided bonding strap to EFD with nut.
Insert bottom of EFD into bracket and pivot top forward until it locks into place on bracket.

Using section 10.6 of the EFD1000 and EFD500 SW v2.X Installation Manual, 900-00003-001 Rev
AE or later, verify all system interfaces are functional. Verify proper bonding per Section 10.1.2
Perform a System Leak Test (Section10.6.3, EFD1000 systems only) and Sonalert Test (Section
10.6.11, PFD only).

EFD Battery Replacement

EFD battery replacement must only be performed by a properly certified individual or facility.

There are two types of replacement batteries each with its' own unique connector:
• Battery Assy 413-00001-001 is specifically for the EFD1000 A-05-110-00 Rev A and the
910-00001-001 Rev ( ).
• Internal Battery Pack 409-00003-001 is for all other internal battery EFDs.

Remove the EFD from the aircraft panel as described above. Remove the two screws (one on each
end) securing the oval-shaped battery cover plate to the rear of the EFD.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Use caution when removing the battery:

The Inner Battery Gasket may extend partially into the battery cavity as shown in the image
below. Carefully remove the battery to not disturb the gasket. If damaged, the Inner Battery
Gasket cannot be replaced in the field and the unit must be returned to the factory.

Inner Battery
Gasket

Unplug the battery connector from the IO Harness connector. Remove the old battery and install
the new battery in the EFD. Then plug in the battery connector to the IO Battery Harness
connector.

See the images below for connector placement and wire routing for each Battery type. To prevent
pinching/shorting of wires, the wires must be routed as shown.

IO Harness Battery Assy Harness

Connector

IO Harness Connector Battery Assy Harness

409-00003-001 Internal Battery Pack Connector & Wire Positioning

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

IO Harness Battery Assy Harness

Connector Connector

(Connector sits
above and against
this Snubber)

Battery Assy
IO Harness Harness

413-00001-001 Battery Assy Connector & Wire Positioning

Clean the threads of the two screws used to secure the battery cover. Place a small amount of
Loctite® 242 on the threads of the cover screws, then position the cover plate, install the cover
screws and torque to 12 in-lbs. Reinstall into panel as instructed in the EFD Replacement section
above and then test the EFD.

ACU/ACU2 Removal
Verify power is off. Remove ACU by unscrewing the jackscrews of all D-sub connectors. Gently
remove the connectors by pulling straight out. Remove the six (6) 6-32 mounting screws
securing the ACU to the aircraft and remove unit from aircraft.

ACU/ACU2 Replacement
Verify power is off. Install ACU in mounting location and install six (6) 6-32 mounting screws
through holes in ACU mounting tabs. Tighten to 12 in-lbs. Install all D-sub connectors securing
each with the two jackscrews per connector.

Verify proper bonding per Section 10.1.2, then perform post installation tests in Sections 10.6.6,
10.6.7, 10.6.9, 10.6.10 of the EFD1000 and EFD500 SW v2.X Installation Manual 900-00003-001
Rev AE or later.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

CAUTION: The RSM is very sensitive to local magnetic fields. Do not use a magnetic tipped screw
driver when removing and replacing the RSM.

RSM Removal
Verify power is off. It will be necessary to gain access to the underside of the RSM mounting
location in order to unplug the RSM connector. Unscrew RSM electrical connector from inside
and undo shield ground wire from ground stud. Remove sealant from around base of RSM and
on mounting screws. Remove four (4) 8-32 non-ferrous mounting screws from RSM and remove
RSM from aircraft taking care to guide 24 inch “pigtail” connector out through ½ inch hole in
aircraft skin.

RSM Replacement
Verify power is off. Replace the O-ring on the RSM. Contact Aspen Avionics for replacement O-
ring (256-00001-001). Verify RSM shim is installed between aircraft skin and RSM if required.
Feed circular connector down through ½ inch hole in aircraft skin and mount RSM (vent hole
faces aft) with four (4) 8-32 non-ferrous screws. Tighten to 12-15 in-lbs. It is critical that the
screws be non-ferrous to prevent the introduction of compass errors. Connect the circular
electrical connector and cable tie harness to prevent chaffing and interference. Connect shield
ground wire to ground stud. For RSM locations that are external or in a wet environment seal
around base and on top of four mounting screws of the RSM using one of the following non-
corrosive sealants:

Non-pressure vessel mounting Dow Corning 738, MIL-A-46146 or equiv.

Pressure vessel mounting Pro-Seal PS 870B-1/2, MIL-PRF-81733D,

or equiv.

Verify proper bonding per Section 10.1.2, and perform RSM Calibration per Section 10.5 of the
EFD1000 and EFD500 SW v2.X Installation Manual, 900-00003-001 Rev AE or later. Also check
OAT operation per Section 10.6.4 and check RSM GPS operation per Section 10.6.6.

CM Removal
Verify power is off. Cut the two (2) cable ties affixing the CM to the PFD wiring harness. Unplug
the Molex connector by pressing down on the locking tab and gently pulling the connector from
the module.

CM Replacement
Verify power is off. Plug the Molex connector into the module until it clicks. Cable tie the
module to the PFD wiring harness.

Perform the Installation Menu Unit Configuration per section 10.4.5 of the EFD1000 Installation
Manual, 900-00003-001 Rev AE or later.

Perform RSM Calibration per Section 10.5 of the EFD1000 and EFD500 SW v2.X Installation
Manual, 900-00003- 001 Rev AE or later.

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EA100 Removal
Verify power is off. Remove the EA100 by unscrewing the jackscrews of both D-sub connectors.
Gently remove the connectors by pulling straight out. Remove the six (6) 6-32 mounting screws
securing the EA100 to the aircraft and remove unit from aircraft.

EA100 Replacement
Verify power is off. Install EA100 in mounting location and install six (6) 8-32 mounting screws
through holes in EA100 mounting tabs. Tighten to 12 in-lbs. Install both D-sub connectors,
securing each with the two jackscrews per connector.

Verify EA100 bonding per the Mechanical Installation section and perform post installation tests
in the EFD1000 and EFD500 SW v2.X Installation Manual 900-00003-001 Rev AE or later,
Appendix E.

If the EA100 being installed is a replacement then configure it using the EA100 Alignment Tool
and set the values to those recorded on the configuration table in the permanent aircraft records.

EBB58 Removal
Verify power is off. Unscrew two jackscrews that secure the D-sub connector to the battery and
then unplug the connector. Spread battery tray hold down clips outward to release battery and
slide battery out of tray.

EBB58 Replacement
Verify power is off. Slide battery into tray until hold down clips lock into place. Install D-sub
connector and secure with both jackscrews.

NOTE: If the spring clip(s) are sprung so the pins do not fully seat, the mounting
bracket must be replaced.

Turn on the EFD1000 MFD and switch unit to battery. Verify charge of 80% or greater. If battery
is below 80% then charge battery to above 80% by switching MFD back to aircraft power. EBB58
battery will recharge as long as MFD is powered up on aircraft power.

EBB58 Tray Removal

Verify power is off. Remove the battery. Remove the four screws securing the tray to the
airframe.

EBB58 Tray Replacement

Replace the four screws securing the tray to the airframe. Tighten to 12 in-lbs. Verify proper
bonding per Section 10.1.2 of the EFD1000 Installation Manual, 900-00003-001 Rev AE or later.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

APS4A Removal
Verify power is off. Remove the APS4A by unscrewing the jackscrews of the D-sub connector.
Gently remove the connector by pulling straight out. Remove the four mounting screws securing
the APS4A to the aircraft and remove unit from aircraft.

APS4A Replacement
Verify power is off. Install APS4A in its mounting location and install four 6-32 mounting screws
through holes in APS4A mounting tabs. Tighten to 12 in-lbs. Install the D-sub connector,
securing with two jackscrews per connector.

Verify APS4A bonding per the Mechanical Installation section and perform post installation tests
in accordance with Appendix G - EFD1000 Installation Manual, 900-00003-001 Rev AE or later.

CG100 Removal
Verify power is off. Remove the CG100 by unscrewing the jackscrews of the D-sub connectors.
Gently remove the connectors by pulling straight out. Remove the six mounting screws securing
the CG100 to the aircraft and remove unit from aircraft.

CG100 Replacement
Verify power is off. Install CG100 in its mounting location and install six 6-32 mounting screws
through holes in CG100 mounting tabs. Tighten to 12 in-lbs. Install the D-sub connectors,
securing with two jackscrews per connector. Note – it may be necessary to remove the antenna
from the old CG100 and install it on to the SMA connector of the replacement CG100.

Verify CG100 bonding per the Mechanical Installation section and perform post installation tests
in accordance with Appendix H - EFD1000 Installation Manual, 900-00003-001 Rev AE or later.

NOTE: Appendix H of document 900-00008-001 directs the user to another supporting

document (900-000023-001, see “CG100 Installation, and “System Checkout”) information for
the CG100. This is because the primary document for the STC is document 900-00003-001,
and information regarding support documentation will be in this document.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

15 Wiring and Component Location Data

INSTRUCTIONS:

NOTE: The wire routing information placed here by the installer must be detailed enough to
enable maintenance personnel to troubleshoot, repair, and service the electrical system. These
diagrams must also include a method of determining connector type (if other than the
connectors supplied by Aspen Avionics in the Installation Kits), wire type, and wire size. The
system wiring diagrams are descriptive data of the systems used on the aircraft, and are part of
the ICA.

a) Draw in the locations of the EFD1000 system, including the PFD, MFD(s), RSM, optional
ACU/ACU2, EBB58, EA100, CG100 and autopilot locations (Figures 1 and 2).
b) Draw in the circuit breaker and switch locations on instrument panel (Figure 3).
c) Draw in the PFD and MFD to RSM cable routing, including wire type and wire size.
d) Draw in the ACU to PFD and ACU to autopilot cable routing, including wire type and wire
size.
e) Draw in the optional EA100 to EFD and EA100 to autopilot cable routing, including wire
type and wire size.
f) Draw in the optional CG100 to MFD cable routing.
g) Draw in the optional CG100 USB port locations.
h) Show the location of access panels for inspection and servicing the EFD1000 system,
including diagrams of the access plates and any information necessary to gain access
when access plates are not provided.

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

Figure 1 – EFD1000 Components and cable routing (top view)

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© Copyright 2012 Aspen Avionics Inc.
 EFD1000 and EFD500 Instructions for Continued Airworthiness

Figure 2 – EFD1000 Components and cable routing (side view)

LRU Definitions
A. PFD (CM is wired within 6” of PFD) G. EBB58 – optional equipment
B. RSM (PFD) H. Autopilot computer location –optional equipment
C. ACU/2 #1 – optional equipment J. EWR50 location – optional equipment
D. ACU/2 #2 – optional equipment K. EA100 location – optional equipment
E. MFD#1 and MFD#2 –optional L. APS4A location – optional equipment
F. RSM (MFD) - optional M. CG100 – optional equipment

Figure 3 – Circuit Breaker and Switch Locations

Circuit Breaker and Switch Definitions

a) PFD/MFD circuit breakers
b) PFD/MFD switch(s)
c) ACU circuit breaker(s) – optional
d) A/P AHRS circuit breaker –w/opt. EA100
e) EBB58 Emergency Disconnect Switch – w/opt. EA100
f) A/P AHRS FAIL light – w/ opt. EA100
g) PRESEL/(ARMED) switch - optional
h) A/P Source switch – optional
i) GTWY circuit breaker – optional
j) ASPEN GTWY switch - optional

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

INSERT WIRING DIAGRAMS AFTER THIS PAGE

(The drawings must include detailed information on the interface of the

EFD1000 system suitable for system troubleshooting)

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 EFD1000 and EFD500 Instructions for Continued Airworthiness

INSERT THE FOLLOWING AFTER THIS PAGE

(All inserts are from EFD1000 and EFD500 SW v2.X Installation Manual, 900-00003-
001 Rev AE or later)

COMPLETED - CONFIGURATION CHART – Section 10.4.6 & 10.4.7

COMPLETED - PRE-MODIFICATION CHECKLIST – TABLE 5.1 & 5.2

COMPLETED - OPERATOR CONFIGURATION CHECKLIST FROM APPENDIX C

COMPLETED - EFD1000/500 INSTALLATION FINAL CHECKSHEET FROM APPENDIX B

COMPLETED – EA100 FLIGHT TEST and CONFIGURATION TABLE FROM APPENDIX E

DOCUMENT # 900-00012-001 PAGE 38-38 Revision T

© Copyright 2012 Aspen Avionics Inc.