Technical Data Sheet

LOCTITE® EA 9492
Known as Hysol 9492
November-2014

PRODUCT DESCRIPTION Hardener Properties

LOCTITE® EA 9492 provides the following product Specific Gravity @ 25 °C 1.52
characteristics: Viscosity, Brookfield - RVT, 25 °C, mPa·s (cP):
Technology Epoxy Spindle 7,, speed 50 rpm, 20,000 to 50,000
Chemical Type (Resin) Epoxy
Chemical Type Modified Amine Viscosity, DIN 54453, mPa·s (cP):
(Hardener) Shear rate 10 s-1 27,000
Appearance (Resin) White opaque paste Shear rate 100 s-1 20,000
Appearance (Hardener) Grey, opaque liquid
Appearance (Mixture) White opaque paste
Flash Point - See SDS
Components Two part - Resin & Hardener
Mix Ratio, by volume - 2:1
Resin : Hardener
Mix Ratio, by weight - 100 : 50 Mixed Properties
Resin : Hardener Pot Life @ 22 °C, minutes:
Cure Room temperature cure after 100 g mass 15
mixing
Application Bonding
Specific Benefit ● Very low outgassing
● High temperature
resistance TYPICAL CURING PERFORMANCE
● Excellent solvent Fixture Time
resistance Fixture time is defined as the time to develop a shear strength
of 0.1 N/mm².
Fixture Time, mixed, @ 22 °C, minutes 75
LOCTITE® EA 9492 is a high temperature resistant, two
component epoxy adhesive. It is a lower viscosity version of
Hysol 9491 and retains the high performance features of this Cure Speed vs. Time/Temperature
product. It is a general purpose adhesive that bonds and LOCTITE® EA 9492 develops complete cure within 3days at
repairs a wide variety of materials. Fully cured LOCTITE® EA room temperature. Elevated temperatures may be used to
9492 bonds offer superior thermal shock resistance, accelerate the cure. The following graph indicates
mechanical, electrical and impact resistant properties. development of shear strength on mild steel (grit
blasted) lapshears as a function of time and temperature
TYPICAL PROPERTIES OF UNCURED MATERIAL tested according to ISO 4587.
Resin Properties
125
% of Full Strength on GBMS

Specific Gravity @ 25 °C 1.51

120 °C 60 °C
Viscosity, Brookfield - RVT, 25 °C, mPa·s (cP): 80 °C
100
22 °C
Spindle 6, speed 5 rpm, 50,000 to 120,000
Viscosity, DIN 54453, mPa·s (cP):
75
Shear rate 10 s-1 45,000
Shear rate 100 s-1 34,000
50
Flash Point - See SDS
25

0
1min 5min10min 30min 1h 3h 6h 24h 72h 168h
Cure Time

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 TDS LOCTITE® EA 9492, November-2014

TYPICAL PROPERTIES OF CURED MATERIAL TYPICAL ENVIRONMENTAL RESISTANCE

Cured for 7 days @ 22 °C, 1.2 mm thick samples Cured for 7 days @ 22 °C
Physical Properties : Lap Shear Strength, ISO 4587:
Coefficient of Thermal Expansion ISO 11359-2, K-1: Mild steel (grit blasted)
Temperature Range: -40 °C to 80 °C 63×10-6
Coefficient of Thermal Conductivity, ISO 8302, 0.3
W/(m-K) Hot Strength
Shore Hardness, ISO 868, Durometer D 80 Tested at temperature:
Elongation , ISO 527-3,% 0.8
Tensile Strength, ISO 527-3 N/mm² 31 25
(psi) (4,500)

Shear Strength - N/mm²

Tensile Modulus , ISO 527-3 N/mm² 6,700
(psi) (970,000) 20
Compressive Strength, ISO 604 N/mm² 80
(psi) (12,000) 15

10
Electrical Properties:
Dielectric Breakdown Strength IEC 60243-1, kV/mm 17.5 5
Dielectric Constant / Dissipation Factor, IEC 60250:
1-kHz 6.1 / 0.09 0
20 70 120 170
Temperature, °C

Heat Aging
Cured for 5 days @ 22 °CStored at temperatures indicated and tested
at 22°C
Temperature % Initial strength retained after
TYPICAL PERFORMANCE OF CURED MATERIAL 100 h 500 h 1,000 h 3,000 h
Adhesive Properties 100 °C 125 140 140 130
Cured for 7 days @ 22 °C 125 °C 140 135 130 135
Lap Shear Strength , ISO 4587: 150 °C 120 120 120 110
Mild steel (grit blasted) N/mm² 20 180 °C 130 90 65 30
(psi) (2,900)
Aluminum (abraded) N/mm² 14 Chemical/Solvent Resistance
(Silicon Carbide Paper, A166 grit, P400A grade) (psi) (2,000) Cured for 5 days @ 22 °CImmersed in conditions indicated and tested
Aluminum (acid etched) N/mm² 15 at 22 °C
(psi) (2,200) % of initial strength
Stainless Steel N/mm² 12 Environment °C 500 h 1000 h 3000 h
(psi) (1,700)
Brass N/mm² 1 Motor oil 22 115 115 115
(psi) (150) Unleaded gasoline 22 115 115 115
Galvanized Steel (Hot Dipped) N/mm² 2.2 50 % Water Glycol 87 130 110 105
(psi) (320)
4% Sodium Hydroxide /
Zinc dichromate N/mm² 6 22 125 110 115
Water
(psi) (870)
Polycarbonate N/mm² 5.3 98% RH 40 105 105 105
(psi) (770) Water 60 130 120 120
ABS N/mm² 3 Water 90 95 85 85
(psi) (440)
Acetone 22 80 70 65
GRP (Polyester resin matrix) N/mm² 5
(psi) (730) Acetic Acid, 10% 22 105 95 95
PVC N/mm² 1.9 7.5% Salt water solution 22 105 100 100
(psi) (280)
Glass Fiber Reinforced Epoxy N/mm² 7
(psi) (1,000) GENERAL INFORMATION
This product is not recommended for use in pure oxygen
180° Peel Strength ISO 8510-2:
and/or oxygen rich systems and should not be selected as
a sealant for chlorine or other strong oxidizing materials.
Mild steel (grit blasted) N/mm 1.6
(lb/in) (9.1) For safe handling information on this product, consult the
IZOD Impact Resistance , ISO 9653, J/m²: Material Safety Data Sheet, (MSDS).
Mild Steel (grit blasted) 3.7

Directions for use

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 TDS LOCTITE® EA 9492, November-2014

1. For best performance surfaces for bonding should be Conversions

clean, dry and free of grease. For high strength structural (°C x 1.8) + 32 = °F
bonds, special surface treatments can increase the bond kV/mm x 25.4 = V/mil
strength and durability. mm / 25.4 = inches
2. To use, resin and hardener must be blended. Product can N x 0.225 = lb
be applied directly from dual cartridges by dispensing N/mm x 5.71 = lb/in
through the mixer head supplied. Discard the first 3 to 5 N/mm² x 145 = psi
cm of bead dispensed. Using bulk containers, mix MPa = N/mm²
thoroughly by weight or volume in the proportions MPa x 145 = psi
specified in the Product Description Matrix. For hand N·m x 8.851 = lb·in
mixing, weigh or measure out the desired amount of resin N·m x 0.738 = lb·ft
and hardener and mix thoroughly. Mix approximately 15 N·mm x 0.142 = oz·in
seconds after uniform color is obtained. mPa·s = cP
3. It is recommended that this product is not mixed and
cured in bulk quantities of greater than 0.5 kg as
excessive heat build-up can occur. Mixing smaller
quantities will minimize the heat build-up.
4. Apply the adhesive as quickly as possible after mixing to
one surface to be joined. For maximum bond strength
apply adhesive evenly to both surfaces. Parts should be
assembled immediately after mixed adhesive has been
applied.
5. For working life please see section 'Typical Properties of
Uncured Material'. Higher temperatures and larger
quantities will shorten this working time.
6. Excess uncured adhesive can be wiped away with organic
solvent (e.g. Acetone).
7. Keep the assembled parts from moving during cure. The
joint should be allowed to develop full strength before
subjecting to any service loads.
8. After use and before adhesive hardens, mixing and
application equipment should be cleaned with hot soapy
water.

Not for product specifications

The technical data contained herein are intended as reference
only. Please contact your local quality department for
assistance and recommendations on specifications for this
product.

Storage
Store product in the unopened container in a dry location.
Storage information may be indicated on the product container
labeling.

Optimal Storage: 8 °C to 21 °C. Storage below 8 °C or

greater than 28 °C can adversely affect product properties.

Material removed from containers may be contaminated during

use. Do not return product to the original container. Henkel
Corporation cannot assume responsibility for product which
has been contaminated or stored under conditions other than
those previously indicated. If additional information is required,
please contact your local Technical Service Center or
Customer Service Representative.

Not for product specifications

The technical data contained herein are intended as reference
only. Please contact your local quality department for
assistance and recommendations on specifications for this
product.

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 TDS LOCTITE® EA 9492, November-2014

Disclaimer
Note:
The information provided in this Technical Data Sheet (TDS) including the
recommendations for use and application of the product are based on our
knowledge and experience of the product as at the date of this TDS. The product
can have a variety of different applications as well as differing application and
working conditions in your environment that are beyond our control. Henkel is,
therefore, not liable for the suitability of our product for the production processes
and conditions in respect of which you use them, as well as the intended
applications and results. We strongly recommend that you carry out your own
prior trials to confirm such suitability of our product.
Any liability in respect of the information in the Technical Data Sheet or any other
written or oral recommendation(s) regarding the concerned product is excluded,
except if otherwise explicitly agreed and except in relation to death or personal
injury caused by our negligence and any liability under any applicable mandatory
product liability law.

In case products are delivered by Henkel Belgium NV, Henkel Electronic

Materials NV, Henkel Nederland BV, Henkel Technologies France SAS and
Henkel France SA please additionally note the following:
In case Henkel would be nevertheless held liable, on whatever legal ground,
Henkel’s liability will in no event exceed the amount of the concerned delivery.

In case products are delivered by Henkel Colombiana, S.A.S. the following

disclaimer is applicable:
The information provided in this Technical Data Sheet (TDS) including the
recommendations for use and application of the product are based on our
knowledge and experience of the product as at the date of this TDS. Henkel is,
therefore, not liable for the suitability of our product for the production processes
and conditions in respect of which you use them, as well as the intended
applications and results. We strongly recommend that you carry out your own
prior trials to confirm such suitability of our product.
Any liability in respect of the information in the Technical Data Sheet or any other
written or oral recommendation(s) regarding the concerned product is excluded,
except if otherwise explicitly agreed and except in relation to death or personal
injury caused by our negligence and any liability under any applicable mandatory
product liability law.

In case products are delivered by Henkel Corporation, Resin Technology

Group, Inc., or Henkel Canada Corporation, the following disclaimer is
applicable:
The data contained herein are furnished for information only and are believed to
be reliable. We cannot assume responsibility for the results obtained by others
over whose methods we have no control. It is the user's responsibility to
determine suitability for the user's purpose of any production methods mentioned
herein and to adopt such precautions as may be advisable for the protection of
property and of persons against any hazards that may be involved in the handling
and use thereof. In light of the foregoing, Henkel Corporation specifically
disclaims all warranties expressed or implied, including warranties of
merchantability or fitness for a particular purpose, arising from sale or use
of Henkel Corporation’s products. Henkel Corporation specifically
disclaims any liability for consequential or incidental damages of any kind,
including lost profits. The discussion herein of various processes or
compositions is not to be interpreted as representation that they are free from
domination of patents owned by others or as a license under any Henkel
Corporation patents that may cover such processes or compositions. We
recommend that each prospective user test his proposed application before
repetitive use, using this data as a guide. This product may be covered by one or
more United States or foreign patents or patent applications.

Trademark usage
Except as otherwise noted, all trademarks in this document are trademarks of
Henkel Corporation in the U.S. and elsewhere. ® denotes a trademark
registered in the U.S. Patent and Trademark Office.

Reference 1.2

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For the most direct access to local sales and technical support visit: www.henkel.com/industrial