PT.

SWARNADWIPA
DERMAGA JAYA

BLC01A & BLC01B

BARGE LOADING
CONVEYORS SAMPLING SYSTEMS

WELD PROCEDURES AND

WELDER QUALIFICATIONS
REFERENCE : SDJ P.O. 0044/07/2016

QHS DOCUMENT NO. : 1515-WD

DOCUMENT HISTORY
Issue Date Comments Author Checked Approved
A 19/08/16 Issued to client for Review/Approval P. Case P. Skoljarev P. Taylor

QUALITY HANDLING SYSTEMS PTY. LTD.

A.B.N. 68 058 807 766

6 METTERS PLACE, WETHERILL PARK N.S.W. 2164

P.O. BOX 6987, WETHERILL PARK N.S.W. 2164
AUSTRALIA TEL: 02 9756 1921 FAX: 02 9756 4212
INTERNATIONAL TEL: 61-2-9756 1921 FAX: 61-2-9756 4212
E-MAIL ADDRESS: [email protected]
WEB PAGE : www.qhs.com.au
 WELDING PROCEDURES
AND WELDING QUALIFICATIONS
PT. SWARNADWIPA DERMAGA JAYA

CONTENTS

1.0 Weld Procedures & Welder Qualifications for Welding 304 Stainless Steel

2.0 Weld Procedures & Welder Qualifications for Welding Carbon Steel

3.0 Weld Procedures & Welder Qualifications for Welding Carbon Steel to 304 Stainless Steel.

Doc. No. : 1515-WD Date : 19/08/16 Issue : A 2

 WELDING PROCEDURES
AND WELDING QUALIFICATIONS
PT. SWARNADWIPA DERMAGA JAYA

1.0 WELD PROCEDURES & WELDER QUALIFICATIONS FOR

WELDING 304 STAINLESS STEEL

Doc. No. : 1515-WD Date : 19/08/16 Issue : A 3

 AS/NZS 1554.6:1994 Welder Qualification
Danilo Bernal

Has completed the welding test and qualifications in accordance with the
requirements of AS/NZS 1554.6:1994 for

Fillet Weld 3 mm (Single-run) – by GTAW Process

Fillet Weld 6 and 8 mm (Single-run) – by GMAW Process
Fillet Weld 12 mm (Multi-run) – by GMAW Process
Close Square Butt Weld (Welded both sides: B-C 1a) – 3 mm thick - by
GTAW Process
Single Bevel Butt Weld (Welded both sides: B-C 2a) – 4 mm thick – by
GMAW Process
Single Bevel Butt Weld (Welded both sides: B-C 2a) – 8 mm thick – by
GMAW Process

-----------------------------------------------------------------------------
Date 16/11/2007

Welding Technology Institute of Australia

Research, Educational, Technical Support & Information

ABN 69 003 696 526

PO Box 6165
Silverwater NSW 1811
Ph: +61 (02) 9748 4443
Fax: +61 (02) 9748 2858
Visit our webpage: www.wtia.com.au
----------------------------------------------------------------------------------------------------------------------
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GTAW-Fillet-001A Rev 01 WELDING PROCEDURE: Fillet Weld 3 mm fillet on 304/304L stainless of 3 mm thick
Date: 23 November 2011 plates using 316L filler wire by GTAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 3 mm to 3 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 2.25 – 4.5 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

RUN PROCESS POSITION POLARITY CURRENT (A) VOLTAGE (V) TRAVEL ARC ELECTRODE/FILLER Shielding Gas
NO SPEED ENERGY CLASS SIZE CLASS GAS
(mm/ (KJ/mm) (mm) FLOW
min) RATE

1 GTAW 2F DCEN 110 17 120 0.935 AWS A5.9: 1.6 Argon 100% 12 L/min
ER316L (BlueShield
(COMWELD Argon)
316L)
Lot No. 021030
1029
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS:
1. Tungsten Electrode (GTAW) EWTh-2 (Size 2.4 mm) (AWS A5.12M/ ISO 6848)
2. Purchaser does not require corrosion test.

1
 QUALITY HANDLING SYSTEMS PTY LTD.

WELDER’S NAME: Danilo Bernal

DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -

Report WTIA N/A N/A N/A NMT 16665R -

Result Acceptable Nil Nil Nil Complies -

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – WELDING PROCEDURE SPECIFICATION

WELDING PROCEDURE SPECIFICATION No. WPS-GTAW-Fillet-001A Rev 01 WELDING PROCEDURE: Fillet Weld 3 mm fillet on 304/304L stainless of 3
Date: 23 Nov 2011 mm thick plates using 316L filler wire by GTAW
PROCEDURE QUALIFICATION RECORD No. PQR-GTAW-Fillet-001A Rev 01 process.
Date: 23 Nov 2011
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 3 mm to 3 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 2.25 – 4.5
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150o max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

TRAVEL ARC ELECTRODE/FILLER Shielding Gas

CURRENT
RUN VOLTAGE (V) SPEED (mm/ ENERGY
PROCESS POSITION POLARITY (A) SIZE GAS FLOW
NO Range min) (KJ/mm) CLASS CLASS
Range (mm) RATE
Range

1 GTAW 2F DCEN 99 - 121 16 - 18 102 -138 0.68 - 1.28 AWS A5.9: 1.6 Argon 100% 10.8 – 15.0 L/min
ER316L
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS: SUGGESTED EXTENT OF NDE : 100% Visual Scanning and 10% Liquid Penetrant
1. Tungsten Electrode (GTAW) EWTh-2 (Size 2.4 mm) (AWS A5.12M/ ISO 6848) Examination
2. Purchaser does not require corrosion test.
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GTAW-Butt-005A Rev 01 WELDING PROCEDURE: Butt Weld on 304/304L stainless of 3 mm thick plates using 316L filler
Date: 23 November 2011 wire by GTAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Butt POSITION: 1G (PA) MATERIAL: 304/ 304L Stainless THICKNESS: 3 mm to 3 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 2.25 – 4.5 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) Grinding
GOUGE DRESSING METHOD: Grinding
GOUGE CHECK METHOD: Liquid Penetrant Test

RUN PROCESS POSITION POLARITY CURRENT VOLTAGE (V) TRAVEL ARC ELECTRODE/FILLER Shielding Gas
NO (A) SPEED ENERGY CLASS SIZE CLASS GAS
(mm/ (KJ/mm) (mm) FLOW
min) RATE

1 GTAW 1G DCEN 110 17 120 0.935 AWS A5.9: 1.6 Argon 100% 12 L/min
ER316L (BlueShield
(COMWELD Argon)
316L)
Lot No. 021030
1029
2 GTAW 1G DCEN 110 17 120 0.935 AWS A5.9: 1.6 Argon 100% 12 L/min
ER316L (BlueShield
(COMWELD Argon)
316L)
Lot No. 021030
1029
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A

1
 QUALITY HANDLING SYSTEMS PTY LTD.

CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS:
1. Tungsten Electrode (GTAW) EWTh-2 (Size 2.4 mm) (AWS A5.12M/ ISO 6848)
2. Purchaser does not require corrosion test.
WELDER’S NAME: Danilo Bernal
Initial cleaning: Grinding/wire-mesh wheel Backgouge: Grinding
Inter-run clean: Grinding/wire-mesh wheel Gouge check: Liquid Penetrant Test
DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -

Report WTIA NMT 16669R NMT 16669R NMT 16669R NMT 16669R -

Result Acceptable Complies Complies Complies Complies -

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – WELDING PROCEDURE SPECIFICATION

WELDING PROCEDURE SPECIFICATION No. WPS-GTAW-Butt-005A Rev 01
WELDING PROCEDURE: Butt Weld on 304/304L stainless of 3 mm thick plates
Date: 23 Nov 2011 using 316L filler wire by GTAW process.
PROCEDURE QUALIFICATION RECORD No. PQR-GTAW-Butt-005A Rev 01
Date: 23 Nov 2011
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Butt POSITION: 1G (PA) MATERIAL: 304/ 304L Stainless THICKNESS: 3 mm to 3 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 2.25 – 4.5 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) Grinding
GOUGE DRESSING METHOD: Grinding
GOUGE CHECK METHOD: Liquid Penetrant Test

ELECTRODE/FILLER Shielding Gas

TRAVEL ARC ENERGY
RUN CURRENT (A) VOLTAGE (V)
PROCESS POSITION POLARITY SPEED (mm/ (KJ/mm) SIZE GAS FLOW
NO Range Range CLASS CLASS
min) (mm) RATE

1&2 GTAW 1G DCEN 99 - 121 16 - 18 102 -138 0.68 - 1.28 AWS A5.9: 1.6 Argon 100% 10.8 – 15.0
ER316L L/min
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS: SUGGESTED EXTENT OF NDE : 100% Visual Scanning and 10% Liquid Penetrant
1. Tungsten Electrode (GTAW) EWTh-2 (Size 2.4 mm) (AWS A5.12M/ ISO 6848) Examination
2. Purchaser does not require corrosion test.
Initial cleaning: Grinding/wire-mesh wheel Backgouge: Grinding
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Butt-006A Rev 01 WELDING PROCEDURE: Butt Weld on 304/304L stainless of 4 mm thick plates using 316L filler wire
Date: 23 November 2011 by GMAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Butt POSITION: 1G (PA) MATERIAL: 304/ 304L Stainless THICKNESS: 4 mm to 4 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 3 – 6 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma Cut/Grinding
GOUGING METHOD: (5.16) Grinding
GOUGE DRESSING METHOD: Grinding
GOUGE CHECK METHOD: Liquid Penetrant Test

TRAVEL ARC ELECTRODE/FILLER Shielding Gas

SPEED ENERGY GAS
RUN NO PROCESS POSITION POLARITY CURRENT (A) VOLTAGE (V) SIZE
(mm/ (KJ/mm) CLASS CLASS FLOW
min) (mm)
RATE
1 and 2 GMAW 1G DCEP 160 19 220 0.82 AWS A5.9: 0.9 Ar+18%He+1% 16 L/min
ER316L CO2
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894

1
 3 GMAW 1G DCEP 180 20 230 0.939 AWS A5.9: 0.9 Ar+18%He+1% 16 L/min
ER316L CO2
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS:
1. Purchaser does not require corrosion test.

WELDER’S NAME: Danilo Bernal

Initial cleaning: Grinding/wire-mesh wheel Backgouge: Grinding
Inter-run clean: Grinding/wire-mesh wheel Gouge check: Liquid Penetrant Test
DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -

Report WTIA NMT 16343R NMT 16343R NMT 16343R NMT 16343R -

Result Acceptable Complies Complies Complies Complies -

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Fillet-003A Rev 01 WELDING PROCEDURE: Fillet Weld 8 mm fillet on 304/304L stainless of 8 mm thick plates using
Date: 23 November 2011 316L filler wire by GMAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 8 mm to 8 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 6 – 12 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

TRAVEL ARC ELECTRODE/FILLER Shielding Gas

RUN SPEED ENERGY GAS
PROCESS POSITION POLARITY CURRENT (A) VOLTAGE (V) SIZE
NO (mm/ (KJ/mm) CLASS CLASS FLOW
min) (mm)
RATE
1 GMAW 2F DCEP 180 20 230 0.939 AWS A5.9: 0.9 Ar+18%He+1% 16 L/min
ER316L CO2
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure

1
 QUALITY HANDLING SYSTEMS PTY LTD.

SPECIAL REQUIREMENT:
1. Purchaser does not require corrosion test.

WELDER’S NAME: Danilo Bernal

Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -

Report WTIA N/A N/A N/A NMT 16828 -

Result Acceptable Nil Nil Nil Complies -

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – WELDING PROCEDURE SPECIFICATION

WELDING PROCEDURE SPECIFICATION No. WPS-GMAW-Fillet-003A Rev 01
WELDING PROCEDURE: Fillet Weld 8 mm fillet on 304/304L stainless of 8 mm thick plates using 316L
Date: 23 Nov 2011 filler wire by GMAW process.
PROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Fillet-003A Rev 01
Date: 23 Nov 2011
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 8 mm to 8 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 6 – 12 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma Cut/Grinding
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

RANGE OF ARC ELECTRODE/FILLER Shielding Gas

RANGE OF RANGE OF TRAVEL ENERGY GAS
RUN NO PROCESS POSITION POLARITY SIZE
CURRENT VOLTAGE SPEED (mm/ (KJ/mm) CLASS CLASS FLOW
min) (mm)
RATE
1 GMAW 2F DCEP 153 - 207 18 – 22 195 - 264 0.62- 1.40 AWS A5.9: 0.9 Ar+18%He+1% CO2 14.4 - 20
ER316L L/min

HEAT TREATMENT: N/A BACKING GAS TYPE: N/A

CLEANING AND PASSIVATION TREATMENT: CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS: Purchaser does not require corrosion test. Suggested extent of NDE: 100% Visual Scanning and 10% Liquid Penetrant Examination
Initial Cleaning: Grinding/Wire-Mesh wheel Backgouge: N/A
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Fillet-002A Rev 01 WELDING PROCEDURE: Fillet Weld 6 mm fillet on 304/304L stainless of 8 mm thick plates using
Date: 23 November 2011 316L filler wire by GMAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 8 mm to 8 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 6 – 12 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

TRAVEL ARC ELECTRODE/FILLER Shielding Gas

SPEED ENERGY GAS
RUN NO PROCESS POSITION POLARITY CURRENT (A) VOLTAGE (V) SIZE
(mm/ (KJ/mm) CLASS CLASS FLOW
min) (mm)
RATE
1 GMAW 2F DCEP 160 19 220 0.82 AWS A5.9: 0.9 Ar+18%He+1% 16 L/min
ER316L CO2
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure

1
 QUALITY HANDLING SYSTEMS PTY LTD.

SPECIAL REQUIREMENTS:
1. Purchaser does not require corrosion test.

WELDER’S NAME: Danilo Bernal

Initial cleaning: Grinding/wire-mesh wheel Backgouge:N/A
DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -

Report WTIA N/A N/A N/A NMT 16327R -

Result Acceptable Nil Nil Nil Complies -

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Butt-007A Rev 01 WELDING PROCEDURE: Butt Weld on 304/304L stainless of 8 mm thick plates using 316L filler wire
Date: 23 November 2011 by GMAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Butt POSITION: 1G (PA) MATERIAL: 304/ 304L Stainless THICKNESS: 8 mm to 8 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 6 – 12 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma Cut/Grinding
GOUGING METHOD: (5.16) Grinding
GOUGE DRESSING METHOD: Grinding
GOUGE CHECK METHOD: Liquid Penetrant Test

TRAVEL ARC ELECTRODE/FILLER Shielding Gas

SPEED ENERGY GAS
RUN NO PROCESS POSITION POLARITY CURRENT (A) VOLTAGE (V) SIZE
(mm/ (KJ/mm) CLASS CLASS FLOW
min) (mm)
RATE
1 and 2 GMAW 1G DCEP 160 19 220 0.82 AWS A5.9: 0.9 Ar+18%He+1% 16 L/min
ER316L CO2
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894

1
 3 and 4 GMAW 1G DCEP 180 20 230 0.939 AWS A5.9: 0.9 Ar+18%He+1% 16 L/min
ER316L CO2
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENT:
1. Purchaser does not require corrosion test.

WELDER’S NAME: Danilo Bernal

Initial cleaning: Grinding/wire-mesh wheel Backgouge: Grinding
Inter-run clean: Grinding/wire-mesh wheel Gouge check: Liquid Penetrant Test
DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -

Report WTIA NMT 16347 NMT 16347 NMT 16347 NMT 16347 -

Result Acceptable Complies Complies Complies Complies -

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – PROCEDURE QUALIFICATION RECORD

ROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Fillet-004A Rev 01 WELDING PROCEDURE: Fillet Weld 12 mm fillet on 304/304L stainless of 16 mm thick plates
Date: 23 November 2011 using 316L filler wire by GMAW process.
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 16 mm to 16 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 12 – 24 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

TRAVEL ARC ELECTRODE/FILLER Shielding Gas

SPEED ENERGY GAS
RUN NO PROCESS POSITION POLARITY CURRENT (A) VOLTAGE (V) SIZE
(mm/ (KJ/mm) CLASS CLASS FLOW
min) (mm)
RATE
1 and 2 GMAW 2F DCEP 180 20 230 0.939 AWS A5.9: 0.9 Ar+18%He+1% 16
ER316L CO2 L/min
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894

1
 QUALITY HANDLING SYSTEMS PTY LTD.

3 GMAW 2F DCEP 160 19 220 0.82 AWS A5.9: 0.9 Ar+18%He+1% 16

ER316L CO2 L/min
(CIGWELD (ARCAL SS 2)
AUTOCRAFT)
Part No.
721286
Batch No.
513894
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENT:
1. Purchaser does not require corrosion test.
WELDER’S NAME: Danilo Bernal
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
DETAIL ON TEST REQUIREMENTS
Test type Visual Radiography Tensile Bend Macro Other
TEST RESULTS
Test by WTIA and METLABS
Test type Visual Radiography Tensile Bend Macro -
Report WTIA N/A N/A N/A NMT 16335 -
Result Acceptable Nil Nil Nil Complies -
The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the requirements of AS/NZS 1554.6:1994.
Fabricator: Peter Skoljarev Witnessed by: Sasanka Sinha
Position: Project Engineer, Quality Handling Systems Pty Ltd. Organization: Welding Technology Institute of Australia
Date: 28.09.07 Date: 28.09.07
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable.

2
 QUALITY HANDLING SYSTEMS PTY LTD.

AS/NZS 1554 Part 6: 1994 – WELDING PROCEDURE SPECIFICATION

WELDING PROCEDURE SPECIFICATION No. WPS-GMAW-Fillet-004A Rev 01
WELDING PROCEDURE: Fillet Weld 12 mm fillet on 304/304L stainless of 16 mm thick plates using
Date: 23 Nov 2011 316L filler wire by GMAW process.
PROCEDURE QUALIFICATION RECORD No. PQR-GMAW-Fillet-004A Rev 01
Date: 23 Nov 2011
WELD CATEGORY : 1B SURFACE FINISH: II Qualified in accordance with the Table 4.6.2
JOINT TYPE: Fillet POSITION:2F (H-V) MATERIAL: 304/ 304L Stainless THICKNESS: 16 mm to 16 mm
JOINT PREPARATION: PASS LOCATION AND SEQUENCE: THICKNESS RANGE QUALIFIED: 12 – 24 mm
PREHEAT METHOD: (5.10) N/A
CHECK METHOD: (5.10) N/A
MAX. INTERRUN TEMP: (5.10) 150oC max.
PREPARATION METHOD: Machine /Plasma Cut/Grinding
GOUGING METHOD: (5.16) N/A
GOUGE DRESSING METHOD: N/A
GOUGE CHECK METHOD: N/A

RANGE OF ELECTRODE/FILLER Shielding Gas

ARC
TRAVEL
RANGE OF RANGE OF ENERGY GAS
RUN NO PROCESS POSITION POLARITY SPEED SIZE
CURRENT VOLTAGE (KJ/mm) CLASS CLASS FLOW
(mm/ (mm)
min) RATE
1 GMAW 2F DCEP 136 - 184 17.1 – 20.9 187 - 253 AWS A5.9:
0.55 - 1.23 0.9 Ar+18%He+1% CO2 14.4 - 20
ER316L L/min
2&3 GMAW 2F DCEP 153 - 207 18 – 22 195 - 264 0.62- 1.40 AWS A5.9: 0.9 Ar+18%He+1% CO2 14.4 - 20
ER316L L/min
HEAT TREATMENT: N/A BACKING GAS TYPE: N/A
CLEANING AND PASSIVATION TREATMENT: CLEANING AND PASSIVATION TREATMENT: Pickling and passivation as per QHS procedure
SPECIAL REQUIREMENTS: Purchaser does not require corrosion test. Suggested extent of NDE: 100% Visual Scanning and 10% Liquid Penetrant Examination
Initial Cleaning: Grinding/Wire-Mesh wheel Backgouge: N/A
Notes/revisions:

Approved by: Sasanka Sinha Signature: Date: 23 November 2011

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the essential variable
 WELDING PROCEDURES
AND WELDING QUALIFICATIONS
PT. SWARNADWIPA DERMAGA JAYA

2.0 WELD PROCEDURES & WELDER QUALIFICATIONS FOR

WELDING CARBON STEEL

Doc. No. : 1515-WD Date : 19/08/16 Issue : A 4

 AS/NZS 1554.1:2014 Welder Qualification
Dobroslav Vukojicic (ID: DV)
Has successfully completed welding of test coupons Date: 02 March 2015

Has completed the welding test and qualifications in accordance with the requirements of
AS/NZS 1554.1:2014 (Weld Category SP) for

Fillet Weld 6 mm (Single-run) F1 – by GMAW Process in 2F (PB) position

(Fillet Sizes Qualified ≤ 6 mm)
PQR-GMAW-CS-Fillet Weld 6 mm-001
(LMATS Report: LS15-0142-01WPQR)

Fillet Weld 8 mm (Multi-run) F1 – by GMAW Process in 2F (PB) position

(Fillet Sizes Qualified ≥ 8 mm)
PQR-GMAW-CS-Fillet Weld 8 mm-002
(LMATS Report: LS15-0142-02WPQR)

Single-V Butt Weld (B-C 2a) 16 mm thick - by GMAW Process in 1G (PA) position
(Thickness Qualified between 8 mm to 32 mm)
PQR-GMAW-CS-Butt Weld-003
(LMATS Report: LS15-0142-03WPQR)

The test coupons were examined and tested and satisfied the acceptance criteria in accordance with the
requirements of AS/NZS 1554.1:2014 (Weld Category SP) using the above welding procedure specifications

-----------------------------------------------------------------------------
Sasanka Sinha
Technology Manager & NHE
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Welding Technology Institute of Australia
Research, Educational, Technical Support & Information
ABN 69 003 696 526 PO Box 6165, Silverwater NSW 1811
Ph: +61 (02) 8748 0100 Fax: +61 (02) 8748 0181
Visit our webpage: www.wtia.com.au
----------------------------------------------------------------------------------------------------------------
 ABN 69 003 696 526
Unit 50, No 8, Avenue of the Americas, Newington NSW 2127; PO Box 6165, Silverwater NSW 1811
Phone: (02) 9748 4443 Fax: (02) 9748 2858
E-mail [email protected] URL http://www.wtia.com.au

Visual Examination Report

Client: QUALITY HANDLING SYSTEMS PTY. LTD.
6 Metters Place
Wetherill Park NSW 2164
Telephone: 02 9756 1921; Facsimile: 02 9756 4212
Visual Examination Report No.: WTIA-VE-PQR-GMAW-CS-Fillet Weld 6 mm-001
Date Issued: 02 March 2015
Location of Inspection: 6 Metters Place
Wetherill Park
NSW 2164
Date Examined: 20 February 2015
Welding Procedure No.: WPS–GMAW-CS-Fillet Weld 6 mm-001
Standard: AS/NZS 1554.1:2014 (Weld Category SP)
Inspection Method: Visual Inspection in accordance with AS 3978 – 2003
Identification of Item/s Inspected: Test Piece welded by Dobroslav Vukojicic (Welder ID: DV)
Welder Identification: Dobroslav Vukojicic (Welder ID: DV)
Extent of inspection: Visual inspection of welded test piece for procedure qualification for 6 mm Fillet
Weld (Single run) in accordance with the AS/NZS 1554.1:2014 (Weld Category
SP).
Surface Condition: As welded
Surface Preparation: By grinding/wire brush
Viewing Conditions: Workshop lighting and during the day time
Stage of Manufacture: N/A
Features Observed during the Inspection
Welder ID Feature Compliance
Dobroslav Vukojicic (Welder ID: DV) No visible imperfections exceeding permissible levels of Complies
AS/NZS 1554.1:2014 Table 6.2.2.
Client Denis Krslovic Organisation: QHS Pty Ltd
Representative: Project Engineer/QA
Examined By: Sasanka Sinha Organisation: WTIA
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE

The WTIA has joined forces with industry and Governments and created a multi million dollar Technology Support Centres Network. This Network assists industry to identify and exploit
world’s best technology and manufacturing methods to establish a vibrant Australian industry beyond 2020. Together we are implementing a step-by-step process that will lead to
ongoing viability and greater profitability for all concerned:
(1) Determine your technological and manufacturing needs;
(2) Identify world’s best practice;
(3) Draw upon the Network to implement world’s best practice at your site.

MEMBER INTERNATIONAL INSTITUTE OF WELDING

Page 1 of 1
 QUALITY HANDLING SYSTEMS PTY LTD

WELDING PROCEDURE SPECIFICATION

Procedure for 6 mm Fillet Weld (Single run)
WPS No.: WPS-GMAW-CS-Fillet Weld 6 mm-001 Rev. 0 Date: 02 March 2015
PQR No.: PQR-GMAW-CS-Fillet Weld 6 mm-001 Rev. 0 Date: 02 March 2015
Material specification/grade: AS 3679.1 Gr. 300 To AS 3679.1 Gr. 300
Thickness: 12 mm Thickness: 12 mm
Standard: AS/NZS 1554.1: 2014 Weld Category: SP Weldability Group No. : 4
Process: Gas Metal Arc Welding Power Source: DC Power Source – GMAW
Edge preparation: Machining/Grinding Thickness Range: All
Welding Position: PB (2F) for Fillet Welding positions qualified: AS 3545 PA, PB, PD (AS/NZS 1554 F, HV, OH)
Fillet Size: 6 mm Fillet Sizes Qualified ≤ 6 mm
° ° ° °
0 Preheat Temperature: 0 C (CJT<25); 25 C (25<CJT<36); 50 C (36<CJT<50); 75 C
Preheat temperature:25 C Min. °
(50<CJT<68); 100 C (68<CJT)
0
Method and check method: Infra red thermometer Inter-run temperature (max.): 250 C
NDE: Visual / Penetrant Test
Joint Detail Run sequence Joint Detail
Fillet Weld 6 mm Fillet Weld 6 mm Fillet Weld:
Prequalified joint no. F1
To Table E3 – F1
Root gap 0 mm
0
Angle on each side = 90

Welding consumables
Shielding Gas: Carbon Dioxide (22.5% - 27.5%) + Argon (72.5% - 77.5%)
Flow rate: 18 - 25 litres/min Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Dia. Filler Wire Wire Current Voltage Current Travel Heat input
no Specification Feed and speed kJ/mm
Speed polarity mm/min
m/min
1 PB (2F) 0.9 mm AS/NZS ISO 6.1 – 6.5 252 - 308 26 - 30 DCEP 247 - 333 1.18 – 2.24
14341-B-G 49A
3U C/M S6

Technique: Push Stringer/weave: Stringer

Single-run or multi-run: Single-run Contact tip to work distance (CTWD): 16 - 18 mm
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
Notes: Weld acceptance criteria shall meet the requirements of the Table 6.2.2.
Notes/revisions:
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE Signature Date: 02 March 2015
Position: Technology Manager & NHE
Organization: Welding Technology Institute of Australia
Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variable

1
 QUALITY HANDLING SYSTEMS PTY LTD

PROCEDURE QUALIFICATION RECORD

Procedure for 6 mm Fillet Weld (Single run)
PQR No. PQR-GMAW-CS-Fillet Weld 6 mm-001 Rev. 0 Date: 02 March 2015
Material specification/grade: AS 3679.1 Gr. 300 To AS 3679.1 Gr. 300
Thickness: 12 mm Thickness: 12 mm
Heat No. X7817 ; Test No. 103042802 Heat No. X7817 ; Test No. 103042802
Standard: AS/NZS 1554.1: 2014 Weld Category: SP Weldability Group No. : 4
Process: Gas Metal Arc Welding Power Source: DC Power Source – Power Source: UNI-MIG 500S
Edge preparation: Machining/Grinding
Welding Position: PB (2F) for Fillet NDE: Visual / Liquid Penetrant
Fillet Size: 6 mm
0
Preheat temperature: 25 C Min.
Method and check method: Infra red thermometer Fluke 336 Clamp Meter was used for measuring current & voltage
0
Inter-run temperature (max.): 250 C NDE: Visual / Penetrant Test
Joint Detail Run sequence Joint Detail
Fillet Weld 6 mm Fillet Weld 6 mm Fillet Weld:
Prequalified joint no. F1
To Table E3 – F1
Root gap 0 mm
0
Angle on each side = 90

Welding consumables
Shielding Gas: Argoshield 52 (75% Ar + 25% CO2) – BOC Gases
Flowrate: 20 L/M Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Dia. Filler Wire Wire Current Voltage Current Travel Heat
no Specification Feed and speed input
Speed polarity mm/min kJ/mm
m/min
1 PB (2F) 0.9 mm AS/NZS ISO 14341-B 6.3 280 28 DCEP 290 1.62
– G 49A 3U C/M S6
(Autocraft LW1-6)
Batch No. 121407312
Part No. 720090
Technique: Push Stringer/weave: Stringer
Single-run or multi-run: Single-run Contact tip to work distance (CTWD): 16 - 18 mm
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
Name of Welder: Dobroslav Vukojicic (Welder ID: DV)
Note: Weld acceptance criteria shall meet the requirements of the Table 6.2.2.

1
 QUALITY HANDLING SYSTEMS PTY LTD

Detail on Test Requirements

Test by WTIA & LMATS
Test type Visual Macro Tensile Bend Charpy V Hardnes
s
Report WTIA-VE-PQR-GMAW-CS- LS15-0142-01WPQR - - - -
Fillet Weld 6 mm-001
Result Complies Complies - - - -
TEST RESULT
MACRO (10% Nital)
Fillet Weld

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the
requirements of AS/NZS 1554.1:2014 (Weld Category: SP)
Fabricator: QHS Pty Ltd. Witnessed by: Sasanka Sinha
Name: Denis Krslovic Organization: Welding Technology Institute of Australia
Position: Project Engineer/QA Date: 20 February 2015
Date: 20 February 2015

Notes/revisions:
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE Signature Date: 02 March 2015
Organization: Welding Technology Institute of Australia

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variable.

2
  NDT & Inspection  Mechanical testing
 Hydrostatic testing  Metallurgical services
 Weld qualification Chemical analysis & PMI
Laboratory - Material Analysis & Testing Services  Concrete testing  Pressure plant inspection

WELD QUALIFICATION REPORT

Client name: WTIA, U50-8Avenue of Americas, Newington NSW 2128

Requested by: Mr. Sasanka Sinha
Order number: 4022-2015
Report number: LS15-0142-01WPQR
Test date: 20/02/2015
Item description: Weld Procedure and Welder Qualification weld test coupon
Identification: PQR-GMAW-CS-Fillet Weld 6mm-001
Welder: Dobroslav Vukojicic Welder ID: DV
Joint type: Fillet Weld Joint Process: GMAW
Thickness(mm): 12 x 12 Position: 2F
Material specification: AS/NZS 3679.1-Gr 300 HNo: X7817
Welding consumable: AS/NZS ISO 14341-B-G 49A 3U C/M S6
Job location: Sydney laboratory
Test specification: AS/NZS 1554.1-2014 SP

Tests conducted: Visual MT PT UT RT

Abbreviations: NP NR NR NR NR
C – Complied
DNC – Did not comply Macro Tensile Bend Impact Nick Break
E – Evaluate property C NR NR NR NR
P – Process requirement
CR – Client requirement Fillet Break Hardness Corrosion Ferrite test Chemical
NR – Not required NR NR NR NR NR
NP – Not performed by
LMATS OTHER: H/T
NR

Test details: Refer to the following pages for individual test details.
Test results: The test results complied with the specification requirements.

Accredited for compliance to ISO/IEC 17025 Signatory

Pranay Wadyalkar
20/02/2015
All samples will be discarded after 6 weeks, unless requested LS15-0142-01-WPQR, Page 1 of 2
LMATS Pty Ltd  02 9648 1989  Sydney-1C/137 Silverwater Road, Silverwater, NSW – 2128
www.lmats.com.au Melbourne -6 Techno Park Drive, Williamstown, VIC - 3016
 MACROSCOPIC EXAMINATION
Test Method AS 2205.5.1-2003
Specimen location Orientation – Cross section
Surface preparation Cold cutting followed by stage grinding to P#1000 coated abrasive.
Etchant type 10% Nital
Weld passes 1 Run
Leg length(mm) 6x6
Throat thickness 4.5mm
Weld geometry Refer to the photograph(s) below.

Macro Specimen 1

Magnification X 5 approximately
Discontinuities Unacceptable discontinuities were not evident in the test specimens
Comments Nil
Personnel Nathan Tofler / Yashpal Singh Kanda
Test results Test results Complied with Customer specification requirements of 6mm fillet.

LS15-0142-01-WPQR, Page 2 of 2
 ABN 69 003 696 526
Unit 50, No 8, Avenue of the Americas, Newington NSW 2127; PO Box 6165, Silverwater NSW 1811
Phone: (02) 9748 4443 Fax: (02) 9748 2858
E-mail [email protected] URL http://www.wtia.com.au

Visual Examination Report

Client: QUALITY HANDLING SYSTEMS PTY. LTD.
6 Metters Place
Wetherill Park NSW 2164
Telephone: 02 9756 1921; Facsimile: 02 9756 4212
Visual Examination Report No.: WTIA-VE- PQR-GMAW-CS-Fillet Weld 8 mm-002
Date Issued: 02 March 2015
Location of Inspection: 6 Metters Place
Wetherill Park
NSW 2164
Date Examined: 20 February 2015
Welding Procedure No.: WPS–GMAW-CS-Fillet Weld 8 mm-002
Standard: AS/NZS 1554.1:2014 (Weld Category SP)
Inspection Method: Visual Inspection in accordance with AS 3978 – 2003
Identification of Item/s Inspected: Test Piece welded by Dobroslav Vukojicic (Welder ID: DV)
Welder Identification: Dobroslav Vukojicic (Welder ID: DV)
Extent of inspection: Visual inspection of welded test piece for procedure qualification for 8 mm Fillet
Weld (Multi-run) in accordance with the AS/NZS 1554.1:2014 (Weld Category
SP).
Surface Condition: As welded
Surface Preparation: By grinding/wire brush
Viewing Conditions: Workshop lighting and during the day time
Stage of Manufacture: N/A
Features Observed during the Inspection
Welder ID Feature Compliance
Dobroslav Vukojicic (Welder ID: DV) No visible imperfections exceeding permissible levels of Complies
AS/NZS 1554.1:2014 Table 6.2.2.
Client Denis Krslovic Organisation: QHS Pty Ltd
Representative: Project Engineer/QA
Examined By: Sasanka Sinha Organisation: WTIA
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE

The WTIA has joined forces with industry and Governments and created a multi million dollar Technology Support Centres Network. This Network assists industry to identify and exploit
world’s best technology and manufacturing methods to establish a vibrant Australian industry beyond 2020. Together we are implementing a step-by-step process that will lead to
ongoing viability and greater profitability for all concerned:
(1) Determine your technological and manufacturing needs;
(2) Identify world’s best practice;
(3) Draw upon the Network to implement world’s best practice at your site.

MEMBER INTERNATIONAL INSTITUTE OF WELDING

Page 1 of 1
 QUALITY HANDLING SYSTEMS PTY LTD

WELDING PROCEDURE SPECIFICATION

Procedure for 8 mm Fillet Weld (Multi-run)
WPS No.: WPS-GMAW-CS-Fillet Weld 8 mm-002 Rev. 0 Date: 02 March 2015
PQR No. PQR-GMAW-CS-Fillet Weld 8 mm-002 Rev. 0 Date: 02 March 2015
Material specification/grade: AS 3679.1 Gr. 300 To AS 3679.1 Gr. 300
Thickness: 12 mm Thickness: 12 mm
Standard: AS/NZS 1554.1: 2014 Weld Category: SP Weldability Group No. : 4
Process: Gas Metal Arc Welding Power Source: DC Power Source – GMAW
Edge preparation: Machining/Grinding Thickness Range: All
Welding Position: PB (2F) for Fillet Welding positions qualified: AS 3545 PA, PB, PD (AS/NZS 1554 F, HV, OH)
Fillet Size: 8 mm Fillet Sizes Qualified ≥ 8 mm
° ° ° °
0 Preheat Temperature: 0 C (CJT<25); 25 C (25<CJT<36); 50 C (36<CJT<50); 75 C
Preheat temperature:25 C Min. °
(50<CJT<68); 100 C (68<CJT)
0
Method and check method: Infra red thermometer Inter-run temperature (max.): 250 C
NDE: Visual / Penetrant Test
Joint Detail Run sequence Joint Detail
Fillet Weld 8 mm Fillet Weld 8 mm Fillet Weld:
Prequalified joint no. F1
To Table E3 – F1
Root gap 0 mm
0
Angle on each side = 90

Welding consumables
Shielding Gas: Carbon Dioxide (22.5% - 27.5%) + Argon (72.5% - 77.5%)
Flowrate: 18 – 25 L/min Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Dia. Filler Wire Wire Current Voltage Current Travel Heat input
no Specification Feed and speed kJ/mm
Speed polarity mm/min
m/min
1-3 PB (2F) 0.9 mm AS/NZS ISO 6.1 – 6.5 252 - 308 26 - 30 DCEP 247 - 333 1.18 – 2.24
14341-B-G 49A
3U C/M S6

Technique: Push Stringer/weave: Stringer

Single-run or multi-run: Multi-run Contact tip to work distance (CTWD): 16 - 18 mm
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
Notes: Weld acceptance criteria shall meet the requirements of the Table 6.2.2.
Notes/revisions:
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE Signature Date: 02 March 2015
Position: Technology Manager & NHE
Organization: Welding Technology Institute of Australia
Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variable

1
 QUALITY HANDLING SYSTEMS PTY LTD

PROCEDURE QUALIFICATION RECORD

Procedure for 8 mm Fillet Weld (Multi-run)
PQR No. PQR-GMAW-CS-Fillet Weld 8 mm-002 Rev. 0 Date: 02 March 2015
Material specification/grade: AS 3679.1 Gr. 300 To AS 3679.1 Gr. 300
Thickness: 12 mm Thickness: 12 mm
Heat No. X7817 ; Test No. 103042802 Heat No. X7817 ; Test No. 103042802
Standard: AS/NZS 1554.1: 2014 Weld Category: SP Weldability Group No. : 4
Process: Gas Metal Arc Welding Power Source: DC Power Source – Power Source: UNI-MIG 500S
Edge preparation: Machining/Grinding
Welding Position: PB (2F) for Fillet NDE: Visual / Liquid Penetrant
Fillet Size: 8 mm
0
Preheat temperature: 25 C Min.
Method and check method: Infra red thermometer Fluke 336 Clamp Meter was used for measuring current & voltage
0
Inter-run temperature (max.): 250 C NDE: Visual / Penetrant Test
Joint Detail Run sequence Joint Detail
Fillet Weld 6 mm Fillet Weld 8 mm Fillet Weld:
Prequalified joint no. F1
To Table E3 – F1
Root gap 0 mm
0
Angle on each side = 90

Welding consumables
Shielding Gas: Argoshield 52 (75% Ar + 25% CO2) – BOC Gases
Flowrate: 20 L/M Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Filler Wire Wire Current Voltage Current Travel Heat
no Dia. Specification Feed and speed input
Speed polarity mm/min kJ/mm
m/min
1-3 PB (2F) 0.9 AS/NZS ISO 14341-B – 6.3 280 28 DCEP 290 1.62
mm G 49A 3U C/M S6
(Autocraft LW1-6)
Batch No. 121407312
Part No. 720090

Technique: Push Stringer/weave: Stringer

Single-run or multi-run: Multi-run Contact tip to work distance (CTWD): 16 - 18 mm
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
Name of Welder: Dobroslav Vukojicic (Welder ID: DV)
Note: Weld acceptance criteria shall meet the requirements of the Table 6.2.2.

1
 QUALITY HANDLING SYSTEMS PTY LTD

Detail on Test Requirements

Test by WTIA & LMATS
Test type Visual Macro Tensile Bend Charpy V Hardness
Report WTIA-VE-PQR-GMAW-CS- LS15-0142-02WPQR - - - -
Fillet Weld 8 mm-002
Result Complies Complies - - - -
TEST RESULT
MACRO (10% Nital)
Fillet Weld

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the
requirements of AS/NZS 1554.1:2014 (Weld Category: SP)
Fabricator: QHS Pty Ltd. Witnessed by: Sasanka Sinha
Name: Denis Krslovic Organization: Welding Technology Institute of Australia
Position: Project Engineer/QA Date: 20 February 2015
Date: 20 February 2015
Notes/revisions:
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE Signature Date: 02 March 2015
Organization: Welding Technology Institute of Australia

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variable.

2
  NDT & Inspection  Mechanical testing
 Hydrostatic testing  Metallurgical services
 Weld qualification Chemical analysis & PMI
Laboratory - Material Analysis & Testing Services  Concrete testing  Pressure plant inspection

WELD QUALIFICATION REPORT

Client name: WTIA, U50-8Avenue of Americas, Newington NSW 2128

Requested by: Mr. Sasanka Sinha
Order number: 4022-2015
Report number: LS15-0142-02WPQR
Test date: 20/02/2015
Item description: Weld Procedure and Welder Qualification weld test coupon
Identification: PQR-GMAW-CS-Fillet Weld 8mm-002
Welder: Dobroslav Vukojicic Welder ID: DV
Joint type: Fillet Weld Joint Process: GMAW
Thickness(mm): 12 x 12 Position: 2F
Material specification: AS/NZS 3679.1-Gr 300 HNo: X7817
Welding consumable: AS/NZS ISO 14341-B-G 49A 3U C/M S6
Job location: Sydney laboratory
Test specification: AS/NZS 1554.1-2014 SP

Tests conducted: Visual MT PT UT RT

Abbreviations: NP NR NR NR NR
C – Complied
DNC – Did not comply Macro Tensile Bend Impact Nick Break
E – Evaluate property C NR NR NR NR
P – Process requirement
CR – Client requirement Fillet Break Hardness Corrosion Ferrite test Chemical
NR – Not required NR NR NR NR NR
NP – Not performed by
LMATS OTHER: H/T
NR

Test details: Refer to the following pages for individual test details.
Test results: The test results complied with the specification requirements.

Accredited for compliance to ISO/IEC 17025 Signatory

Pranay Wadyalkar
20/02/2015
All samples will be discarded after 6 weeks, unless requested LS15-0142-02-WPQR, Page 1 of 2
LMATS Pty Ltd  02 9648 1989  Sydney-1C/137 Silverwater Road, Silverwater, NSW – 2128
www.lmats.com.au Melbourne -6 Techno Park Drive, Williamstown, VIC - 3016
 MACROSCOPIC EXAMINATION
Test Method AS 2205.5.1-2003
Specimen location Orientation – Cross section
Surface preparation Cold cutting followed by stage grinding to P#1000 coated abrasive.
Etchant type 10% Nital
Weld passes 3 Run
Leg length(mm) 8x8
Throat thickness 5.5mm
Weld geometry Refer to the photograph(s) below.

Macro Specimen 1

Magnification X 5 approximately
Discontinuities Unacceptable discontinuities were not evident in the test specimens
Comments Nil
Personnel Nathan Tofler / Yashpal Singh Kanda
Test results Test results Complied with Customer specification requirements of 8mm fillet.

LS15-0142-02-WPQR, Page 2 of 2
 ABN 69 003 696 526
Unit 50, No 8, Avenue of the Americas, Newington NSW 2127; PO Box 6165, Silverwater NSW 1811
Phone: (02) 9748 4443 Fax: (02) 9748 2858
E-mail [email protected] URL http://www.wtia.com.au

Visual Examination Report

Client: QUALITY HANDLING SYSTEMS PTY. LTD.
6 Metters Place
Wetherill Park NSW 2164
Telephone: 02 9756 1921; Facsimile: 02 9756 4212
Visual Examination Report No.: WTIA-VE-PQR-CS-GMAW-Butt Weld-003
Date Issued: 02 March 2015
Location of Inspection: 6 Metters Place
Wetherill Park
NSW 2164
Date Examined: 20 February 2015
Welding Procedure No.: WPS–GMAW-CS-Butt Weld-003
Standard: AS/NZS 1554.1:2014 (Weld Category SP)
Inspection Method: Visual Inspection in accordance with AS 3978 – 2003
Identification of Item/s Inspected: Test Piece welded by Dobroslav Vukojicic (Welder ID: DV)
Welder Identification: Dobroslav Vukojicic (Welder ID: DV)
Extent of inspection: Visual inspection of welded test piece for procedure qualification for Butt Weld
(Multi-run) in accordance with the AS/NZS 1554.1:2014 (Weld Category SP).
Surface Condition: As welded
Surface Preparation: By grinding/wire brush
Viewing Conditions: Workshop lighting and during the day time
Stage of Manufacture: N/A
Features Observed during the Inspection
Welder ID Feature Compliance
Dobroslav Vukojicic (Welder ID: DV) No visible imperfections exceeding permissible levels of Complies
AS/NZS 1554.1:2014 Table 6.2.2.
Client Denis Krslovic Organisation: QHS Pty Ltd
Representative: Project Engineer/QA
Examined By: Sasanka Sinha Organisation: WTIA
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE

The WTIA has joined forces with industry and Governments and created a multi million dollar Technology Support Centres Network. This Network assists industry to identify and exploit
world’s best technology and manufacturing methods to establish a vibrant Australian industry beyond 2020. Together we are implementing a step-by-step process that will lead to
ongoing viability and greater profitability for all concerned:
(1) Determine your technological and manufacturing needs;
(2) Identify world’s best practice;
(3) Draw upon the Network to implement world’s best practice at your site.

MEMBER INTERNATIONAL INSTITUTE OF WELDING

Page 1 of 1
 QUALITY HANDLING SYSTEMS PTY LTD

WELDING PROCEDURE SPECIFICATION

Procedure for Single-V Butt Weld (welded both sides) Joint Identification: B-C 2a
WPS No.: WPS- GMAW-CS-Butt Weld-003 Rev. 0 Date: 02 March 2015
PQR No. PQR-GMAW-CS-Butt Weld-003 Rev. 0 Date: 02 March 2015
Material specification/grade: AS 3679.1 Gr. 300 To AS 3679.1 Gr. 300
Thickness: 16 mm Thickness: 16 mm
Standard: AS/NZS 1554.1: 2014 Weld Category: SP Weldability Group No. : 4
Process: Gas Metal Arc Welding Power Source: DC Power Source – GMAW

Edge preparation: Machining/Grinding

Welding Position: PA (1G) for Butt Weld
Thickness: 16 mm Thickness Range Qualified: 8.0 to 32.0 mm
° ° ° °
0 Preheat Temperature: 0 C (CJT<25); 25 C (25<CJT<36); 50 C (36<CJT<50); 75 C
Preheat temperature: 75 C Min. °
(50<CJT<68); 100 C (68<CJT)
Method and check method: Infra red thermometer
0
Inter-run temperature (max.): 250 C Post Weld Heat Treatment: N/A NDE: Visual / PT
Joint Detail Run sequence Joint Detail
Butt Weld (Welded both sides) Butt Weld:
Prequalified joint no. B-C 2a
To Table E1
Root gap 3 mm
Root face 0 mm
0
Bevel Angle = 50

Welding Consumables
Shielding Gas: Carbon Dioxide (22.5% - 27.5%) + Argon (72.5% - 77.5%)
Flowrate: 18 – 25 L/min Gas Nozzle I.D.: 18 mm Purge gas: N/A
Welding Parameters
Pass Position Wire Filler Wire Wire Current Voltage Current Travel Heat input
no Dia. Specification Feed and speed kJ/mm
Speed polarity mm/min
m/min
1 PA (1G) 0.9 AS/NZS ISO 5.8 – 6.2 192 - 242 24 - 28 DCEP 264 - 356 0.86 – 1.65
mm 14341-B-G 49A
3U C/M S6
2-8 PA (1G) 0.9 AS/NZS ISO 6.1 – 6.5 252 - 308 26 - 30 DCEP 247 - 333 0.77 – 1.54
mm 14341-B-G 49A
3U C/M S6
Technique: Push Stringer/weave: Both
Single-run or multi-run: Multi-run Contact tip to work distance (CTWD): 16 - 20 mm
Initial cleaning: Grinding/wire-mesh wheel Backgouge: Grinding
Inter-run clean: Grinding/wire-mesh wheel Gouge check: Liquid Penetrant Test
Note: Weld acceptance criteria shall meet the requirements of the Table 6.2.2.
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE Signature Date: 02 March 2015
Position: Technology Manager & NHE
Organization: Welding Technology Institute of Australia
Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variable

1
 QUALITY HANDLING SYSTEMS PTY LTD

PROCEDURE QUALIFICATION RECORD

Procedure for Single-V Butt Weld (welded both sides)
PQR No. PQR-GMAW-CS-Butt Weld-003 Rev. 0 Date: 02 March 2015
Material specification/grade: AS 3679.1 Gr. 300 To AS 3679.1 Gr. 300
Thickness: 16 mm Thickness: 16 mm
Heat No. D1221 ; Test No. 103061402 Heat No. D1221 ; Test No. 103061402
Standard: AS/NZS 1554.1: 2014 Weld Category: SP Weldability Group No. : 4
Process: Gas Metal Arc Welding Power Source: DC Power Source – Power Source: UNI-MIG 500S
Edge preparation: Machining/Grinding
Welding Position: PA (1G) for Butt Weld Post Weld Heat Treatment: N/A
Thickness: 16 mm Thickness Range Qualified: 8.0 to 32.0 mm Hold Time: N/A
0
Preheat temperature: 75 C Min.
Method and check method: Infra red thermometer Fluke 336 Clamp Meter was used for measuring current & voltage
0
Inter-run temperature (max.): 250 C NDE: Visual / Penetrant Test
Joint Detail Run sequence Joint Detail
Butt Weld (Welded both sides) Butt Weld:
Prequalified joint no. B-C 2a
To Table E1
Root gap 3 mm
Root face 0 mm
0
Bevel Angle = 50

Prior to fit-up, bevel Fit-up of Butt Joint Typical Welding Backgouging was Completed Weld
angle was checked B-C 2a Parameter checked by PT Appearance

Welding consumables
Shielding Gas: Argoshield 52 (75% Ar + 25% CO2) – BOC Gases
Flowrate: 20 L/M Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Filler Wire Wire Current Voltage Current Travel Heat
no Dia. Specification Feed and speed input
Speed polarity mm/min kJ/mm
m/min
1 PA (1G) 0.9 AS/NZS ISO 14341-B – 6.0 220 26 DCEP 310 1.10
mm G 49A 3U C/M S6
(Autocraft LW1-6)
Batch No. 121407312
Part No. 720090

1
 QUALITY HANDLING SYSTEMS PTY LTD

2 PA (1G) 0.9 AS/NZS ISO 14341-B – 6.3 280 28 DCEP 290 1.62
mm G 49A 3U C/M S6
(Autocraft LW1-6)
Batch No. 121407312
Part No. 720090
3-8 PA (1G) 0.9 AS/NZS ISO 14341-B – 6.3 280 28 DCEP 290 1.62
mm G 49A 3U C/M S6
(Autocraft LW1-6)
Batch No. 121407312
Part No. 720090
Technique: Push Stringer/weave: Stringer
Single-run or multi-run: Multi-run Contact tip to work distance (CTWD): 16 - 18 mm
Initial cleaning: Grinding/wire-mesh wheel Backgouge: N/A
Name of Welder: Dobroslav Vukojicic (Welder ID: DV)
Note: Weld acceptance criteria shall meet the requirements of the Table 6.2.2.
Detail on Test Requirements
Test by WTIA & LMATS
Test type Visual Macro Tensile Bend Charpy V Hardness
Report WTIA-VE-PQR-GMAW-CS- LS15-0142-03WPQR - - - -
Butt Weld-003
Result Complies Complies - - - -
TEST RESULT
MACRO (10% Nital)
Butt Weld

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the
requirements of AS/NZS 1554.1:2014 (Weld Category: SP)
Fabricator: QHS Pty Ltd. Witnessed by: Sasanka Sinha
Name: Denis Krslovic Organization: Welding Technology Institute of Australia
Position: Project Engineer/QA Date: 20 February 2015
Date: 20 February 2015
Notes/revisions:
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE Signature Date: 02 March 2015
Organization: Welding Technology Institute of Australia

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variable.

2
  NDT & Inspection  Mechanical testing
 Hydrostatic testing  Metallurgical services
 Weld qualification Chemical analysis & PMI
Laboratory - Material Analysis & Testing Services  Concrete testing  Pressure plant inspection

WELD QUALIFICATION REPORT

Client name: WTIA, U50-8Avenue of Americas, Newington NSW 2128

Requested by: Mr. Sasanka Sinha
Order number: 4022-2015
Report number: LS15-0142-03WPQR
Test date: 20/02/2015
Item description: Weld Procedure and Welder Qualification weld test coupon
Identification: PQR-GMAW-CS-Butt Weld-003
Welder: Dobroslav Vukojicic Welder ID: DV
Joint type: Single V-Butt Joint Process: GMAW
Thickness(mm): 16 x 16 Position: 1G
Material specification: AS/NZS 3679.1-Gr 300 HNo: D1221
Welding consumable: AS/NZS ISO 14341-B-G 49A 3U C/M S6
Job location: Sydney laboratory
Test specification: AS/NZS 1554.1-2014 SP

Tests conducted: Visual MT PT UT RT

Abbreviations: NP NR NR NR NR
C – Complied
DNC – Did not comply Macro Tensile Bend Impact Nick Break
E – Evaluate property C NR NR NR NR
P – Process requirement
CR – Client requirement Fillet Break Hardness Corrosion Ferrite test Chemical
NR – Not required NR NR NR NR NR
NP – Not performed by
LMATS OTHER: H/T
NR

Test details: Refer to the following pages for individual test details.
Test results: The test results complied with the specification requirements.

Accredited for compliance to ISO/IEC 17025 Signatory

Pranay Wadyalkar
20/02/2015
All samples will be discarded after 6 weeks, unless requested LS15-0142-03-WPQR, Page 1 of 2
LMATS Pty Ltd  02 9648 1989  Sydney-1C/137 Silverwater Road, Silverwater, NSW – 2128
www.lmats.com.au Melbourne -6 Techno Park Drive, Williamstown, VIC - 3016
 MACROSCOPIC EXAMINATION
Test Method AS 2205.5.1-2003
Specimen location Orientation – Cross section
Surface preparation Cold cutting followed by stage grinding to P#1000 coated abrasive.
Etchant type 10% Nital
Weld passes 7 Run appx.
Leg length(mm) NA
Throat thickness 16mm
Weld geometry Refer to the photograph(s) below.

Macro Specimen 1

Magnification X 5 approximately
Discontinuities Unacceptable discontinuities were not evident in the test specimens
Comments Nil
Personnel Nathan Tofler / Yashpal Singh Kanda
Test results Test results Complied with Customer specification requirements.

LS15-0142-03-WPQR, Page 2 of 2
 WELDING PROCEDURES
AND WELDING QUALIFICATIONS
PT. SWARNADWIPA DERMAGA JAYA

3.0 WELD PROCEDURES & WELDER QUALIFICATIONS FOR

WELDING CARBON STEEL TO 304 STAINLESS STEEL

Doc. No. : 1515-WD Date : 19/08/16 Issue : A 5

 AS/NZS 1554.6:2012 Welder Qualification
Dobroslav Vukojicic (ID: DV)

Has successfully completed welding of test coupons Date: 02 March 2015

Has completed the welding test and qualifications in accordance with the requirements of AS/NZS
1554.6:2012 for

Fillet Weld 6 mm (Single-run) F1 – by GMAW(S) Process in PB (2F) Horizontal position

(Fillet Sizes Qualified ≤ 6 mm)
PQR-GMAW-SS to CS-Fillet Weld 6 mm-004
Laboratory Report No. LS15-0142-04WPQR

The test coupons were examined and tested and satisfied the acceptance criteria in accordance with the
requirements of AS/NZS 1554.6:2012 using the above welding procedure specifications

-----------------------------------------------------------------------------
Sasanka Sinha
Technology Manager & NHE
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Welding Technology Institute of Australia
Research, Educational, Technical Support & Information
ABN 69 003 696 526 PO Box 6165, Silverwater NSW 1811
Ph: +61 (02) 8748 0100 Fax: +61 (02) 8748 0181
Visit our webpage: www.wtia.com.au
----------------------------------------------------------------------------------------------------------------
 ABN 69 003 696 526
Unit 50, No 8, Avenue of the Americas, Newington NSW 2127; PO Box 6165, Silverwater NSW 1811
Phone: (02) 9748 4443 Fax: (02) 9748 2858
E-mail [email protected] URL http://www.wtia.com.au

Visual Examination Report

Client: QUALITY HANDLING SYSTEMS PTY. LTD.
6 Metters Place
Wetherill Park NSW 2164
Telephone: 02 9756 1921; Facsimile: 02 9756 4212
Visual Examination Report No.: WTIA-VE-PQR-GMAW-SS to CS-Fillet Weld 6 mm-004
Date Issued: 02 March 2015
Location of Inspection: 6 Metters Place
Wetherill Park
NSW 2164
Date Examined: 20 February 2015
Welding Procedure No.: WPS–SS304-MAW-SS to CS-Fillet Weld 6 mm-004
Standard: AS/NZS 1554.6:2012 (Weld Category - 1B)
Inspection Method: Visual Inspection in accordance with AS 3978 – 2003
Identification of Item/s Inspected: Test Piece welded by Dobroslav Vukojicic (Welder ID: DV)
Welder Identification: Dobroslav Vukojicic (Welder ID: DV)
Extent of inspection: Visual inspection of welded test piece for procedure qualification for 6 mm Fillet
Weld (Single-run) in horizontal position in accordance with the AS/NZS 1554.6:2012
(Weld Category 1B).
Surface Condition: As welded
Surface Preparation: By grinding/wire brush
Viewing Conditions: Workshop lighting and during the day time
Stage of Manufacture: N/A
Features Observed during the Inspection
Welder ID Feature Compliance
Dobroslav Vukojicic (Welder ID: DV) No visible imperfections exceeding permissible levels of Complies
AS/NZS 1554.6:2012 Table 6.3.2.
Client Denis Krslovic Organisation: QHS Pty Ltd
Representative: Project Engineer/QA
Examined By: Sasanka Sinha Organisation: WTIA
Technology Manager & NHE

The WTIA has joined forces with industry and Governments and created a multi million dollar Technology Support Centres Network. This Network assists industry to identify and exploit
world’s best technology and manufacturing methods to establish a vibrant Australian industry beyond 2020. Together we are implementing a step-by-step process that will lead to
ongoing viability and greater profitability for all concerned:
(1) Determine your technological and manufacturing needs;
(2) Identify world’s best practice;
(3) Draw upon the Network to implement world’s best practice at your site.

MEMBER INTERNATIONAL INSTITUTE OF WELDING

Page 1 of 1
 QUALITY HANDLING SYSTEMS PTY LTD

WELDING PROCEDURE SPECIFICATION

Procedure for 6 mm Fillet Weld (Single-run) in horizontal position in GMAW(S) process using 316 stainless plate to
carbon steel grade 350 plate
Table D3 Joint Identification: F1 Joint Type: Equal Leg Fillet
WPS No. WPS-GMAW-SS to CS-Fillet Weld 6 mm-004 Rev. 0 Date: 02 March 2015
PQR No. PQR-GMAW-SS to CS-Fillet Weld 6 mm-004 Rev. 0 Date: 02 March 2015
Material specification/grade: ASTM A240 Type 316 To Material specification/grade: AS 3679.1 Gr. 300
Thickness: 8 mm Thickness: 12 mm
Standard: AS/NZS 1554.6: 2012 Material Group : Austenitic Grade
Weld Category (Section 6): 1B Surface Finish (Table 6.2.1): III (As welded)
Process: Gas Metal Arc Welding Power Source: GMAW - DC
Edge preparation: Machining/Grinding Cleaning and passivation treatment: N/A
Welding Position: Horizontal Fillet PB (2F) Positions Qualified: 1F (PA), 2F (PB) and 4F (PD)
Fillet Size: 6 mm Fillet Size Qualified: ≤ 6 mm Post Weld Heat Treatment: N/A
0
Preheat temperature: 5 C Min. Permitted Arc Energy Input: 1.5 kJ/mm (max.)
Method and check method: Infra red thermometer
0
Inter-run temperature (max.): 150 C NDE: Visual / Liquid Penetrant
Joint Detail Run sequence Joint Detail
Fillet Weld 6 mm Fillet Weld:
Prequalified joint no. F1
To Table D3 – F1
Root gap 0 mm
0
Angle on each side = 90

Welding Consumables
Shielding Gas: Argon (75.5 – 80.5)% + Carbon Dioxide (1.5 – 2.5)% + Helium (18 – 22)%
Flowrate: 13.5 – 18.75 L/M Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Filler Wire Wire Current Voltage Current Travel Heat input
no Dia. Specification Feed (Amps) (Volts) and speed kJ/mm
Speed polarity mm/min
m/min
1 PB (2F) 0.9 AS/NZS ISO 14343 6.0 – 6.4 108 - 132 18 - 22 DCEP 277 - 373 0.31 – 0.62
Horizontal mm
– B SS 309LSi

Stringer/weave: Stringer Single-run or multi-run: Single-run

Initial cleaning: Grinding/wire-mesh wheel (Using Stainless Steel Brush) Backgouge: N/A
Weld acceptance criteria shall meet the requirements of the Table 6.3.2.
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE Signature: Date: 02 March 2015
Position: Technology Manager & NHE
Organization: Welding Technology Institute of Australia
Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variables.

1
 QUALITY HANDLING SYSTEMS PTY LTD

PROCEDURE QUALIFICATION RECORD

Procedure for 6 mm Fillet Weld (Single-run) in horizontal position in GMAW(S) process using 316 stainless plate to carbon
steel grade 350 plate
Table D3 Joint Identification: F1 Joint Type: Equal Leg Fillet
PQR No. PQR-GMAW-SS to CS-Fillet Weld 6 mm-004 Rev. 0 Date: 02 March 2015
Material specification/grade: ASTM A240 Type 316 To Material specification/grade: AS/NZS 3678 Gr 350
Thickness: 8 mm Thickness: 12 mm
Product No: P003305909; Heat No: A1305625 Heat No. X7817 ; Test No. 103042802
Standard: AS/NZS 1554.6: 2012
Weld Category (Section 6): 1B Surface Finish (Table 6.2.1): III (As welded)
Process: Gas Metal Arc Welding Power Source: UNI-MIG 500S
Edge preparation: Machining/Grinding
Welding Position: Horizontal Fillet PB (2F) Post Weld Heat Treatment: N/A
Fillet Size: 6 mm Fillet Size Qualified: ≤ 6 mm Hold Time: N/A
0
Preheat temperature: 5 C Min. Permitted Arc Energy Input: 1.5 kJ/mm (max.)
Method and check method: Infra red thermometer Fluke 336 Clamp Meter was used for measuring current & voltage
0
Inter-run temperature (max.): 150 C NDE: Visual / Liquid Penetrant
Joint Detail Run sequence Joint Detail Weld Appearance
Fillet Weld 6 mm Fillet Weld:
Prequalified joint no. F1
To Table D3 – F1
Root gap 0 mm
0
Angle on each side = 90

Welding Consumables
Shielding Gas: Shieldpro 30 (Argon 78% +CO2 2% + He 20%) – Coregas
Flowrate: 15 L/M Gas Nozzle I.D.: 18 mm
Purge gas: N/A Flowrate: N/A
Welding Parameters
Pass Position Wire Filler Wire Wire Current Voltage Current and Travel Heat input
no Dia. Specification Feed polarity speed kJ/mm
(Amps) (Volts)
Speed mm/min
m/min
1 PB (2F) 0.9 AS/NZS ISO 14343 6.2 120 20 DCEP 325 0.44
Horizontal mm – B SS 309LSi
(Autocraft 309 LSi)
CIGWELD
Batch No. E43611
Part No. 721276
Stringer/weave: Stringer Single-run or multi-run: Single-run
Initial cleaning: Grinding/wire-mesh wheel (Using Stainless Steel Brush) Backgouge: N/A
Name of Welder: Dobroslav Vukojicic (Welder ID: DV)
Note: Weld acceptance criteria shall meet the requirements of the Table 6.3.2.
1
 QUALITY HANDLING SYSTEMS PTY LTD

Test Results
Test by WTIA and LMATS
Test type Visual Macro Tensile Bend Charpy V Hardness
Report No. WTIA-VE-PQR-GMAW-SS to CS- LS15-0142-04WPQR - - - -
Fillet Weld 6 mm-004
Result Complies Complies
TEST RESULT
MACRO
Fillet Weld 6 mm

The statements in this record are correct. The test welds were prepared, welded and tested in accordance with the
requirements of AS/NZS 1554.6:2012.
Fabricator: QHS Pty Ltd. Witnessed by: Sasanka Sinha
Name: Denis Krslovic Organization: Welding Technology Institute of Australia
Position: Project Engineer/QA Date: 20 February 2015
Date: 20 February 2015
Notes/revisions:
Approved by: Sasanka Sinha
MTech MEPrac (MW&J) MIEAust CPEng RPEQ IWE
Position: Technology Manager & NHE Signature Date: 02 March 2015
Organization: Welding Technology Institute of Australia

Note: This procedure may vary due to fabrication sequence, fit-up, material thickness, number of runs, etc. within the
essential variables.

2
  NDT & Inspection  Mechanical testing
 Hydrostatic testing  Metallurgical services
 Weld qualification Chemical analysis & PMI
Laboratory - Material Analysis & Testing Services  Concrete testing  Pressure plant inspection

WELD QUALIFICATION REPORT

Client name: WTIA, U50-8Avenue of Americas, Newington NSW 2128

Requested by: Mr. Sasanka Sinha
Order number: 4022-2015
Report number: LS15-0142-04WPQR
Test date: 20/02/2015
Item description: Weld Procedure and Welder Qualification weld test coupon
Identification: PQR-GMAW-SS to CS-Fillet Weld 6mm-004
Welder: Dobroslav Vukojicic Welder ID: DV
Joint type: Fillet Weld Joint Process: GMAW
Thickness(mm): 12 x 12 Position: 2F
Material specification: AS/NZS 3679.1-Gr 300 HNo: X7817, ASTM A240 GR316 HNo: A1305625
Welding consumable: AS/NZS ISO 14343-B-SS309LSi
Job location: Sydney laboratory
Test specification: AS/NZS 1554.6-2012

Tests conducted: Visual MT PT UT RT

Abbreviations: NP NR NR NR NR
C – Complied
DNC – Did not comply Macro Tensile Bend Impact Nick Break
E – Evaluate property C NR NR NR NR
P – Process requirement
CR – Client requirement Fillet Break Hardness Corrosion Ferrite test Chemical
NR – Not required NR NR NR NR NR
NP – Not performed by
LMATS OTHER: H/T
NR

Test details: Refer to the following pages for individual test details.
Test results: The test results complied with the specification requirements.

Accredited for compliance to ISO/IEC 17025 Signatory

Pranay Wadyalkar
2/03/2015
All samples will be discarded after 6 weeks, unless requested LS15-0142-04-WPQR, Page 1 of 2
LMATS Pty Ltd  02 9648 1989  Sydney-1C/137 Silverwater Road, Silverwater, NSW – 2128
www.lmats.com.au Melbourne -6 Techno Park Drive, Williamstown, VIC - 3016
 MACROSCOPIC EXAMINATION
Test Method AS 2205.5.1-2003
Specimen location Orientation – Cross section
Surface preparation Cold cutting followed by stage grinding to P#1000 coated abrasive.
Etchant type 10% Nital
Weld passes 1 Run
Leg length(mm) 6x6
Throat thickness 4.5mm
Weld geometry Refer to the photograph(s) below.

Macro Specimen 1

Magnification X 5 approximately
Discontinuities Unacceptable discontinuities were not evident in the test specimens
Comments Nil
Personnel Nathan Tofler / Yashpal Singh Kanda
Test results Test results Complied with Customer specification requirements of 8mm fillet.

LS15-0142-04-WPQR, Page 2 of 2