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a ALARM TABLE,
° 1, The method of using this table
a ‘The alarm messages are indicated en the lower Iett of CRT sreen with alam numbers and announcing comments. The
o alas numbers are st for saneuncemant within & range of 200 10 29. in adel, the esplayed messages ae lined from
e Jett right-side of table, tat [alam numbers zeeugh alarm names ederly. Next tthe alarm name esi cones |
: se at ohn eine pris aris regi eased, Tepper eicoimn
‘ALow Is uted t9 mesa the alarm names intr of requence contol ccutry, the mide Fox used wo mean she
feley collin sequence control circult andthe lewest ane Hit i used to mean the adres umber to be wed for gnosis.
“ ‘Next, alarm contents are explained with the machine status upen trouble occurence. On the far right of the table comes
" ‘sequence number of associated devices such as detector traceable to troubles and the P.C. sequence symbole signals for
® 160 er he corresponding adresses. the freight end is the figure epayog the normal satu itl to
nu] Examote
* Al SQ Alarm No. ‘Alarm sensor
” ca Alerm name | 50. Coil No, Contents Maching movements | 5QNo.
ato Be adds Qo acicess
o Hyeraale aL Tnsficiene Feed hold spindle Pl
zo pressure eH hycrsiteprecsue | Sparen oie Go |
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{eof CRT serecn athon the sana of conten shows 7
| here canvinves mare then Got seconds)
ig ‘ALL ~~ Alarm name in sequence circult L
bse (FI) ~~ Relay coin in sequence circuit
= == (61 adress
-Adress No. i
PS-l == Detector hr
(278) Symbole signal in P.Csequence ciratt | |
*HOF-OF == (78) acess le
zl MHOP-O"- is Late normal stars ;
=> [|
[HEU |) soe ethos ot chcking se sages eran 1
UR |S ™ ing he ding
i = Select the diagnosis screen by using [BISETAV SELECT and TCNEEseys
|. the cursor atthe psiin Hon the screen Sy using she curse Heys EE)
aN |, ‘The Hs positioned onthe left of sereen, By using the alphanumeric keys, epress
s the address No. of H subject to check-up and depress the Key. Hi
siFle (Examples For HCO-1, depress in order [IG], NEUT keys. With the above procedures
= ' Yn| ——atteone completes the aren il display atthe postion Hsgrl neve org
Bz |e oF Be The signal status mesns signal OFF and | means signal ON.)
a; [2] tans
g “ ‘The figure right shows that HCO-I Is "OFF" status. WO CHECK
BI |e] necomes is dplayed o that HCO-0 is “ON 7654 m010 }
ee HCO 0000 o0ot
RIB) « t 0000 eoe0
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wl Tosulicent hygraulle pressure for os Pec
| mn Bate, ‘ope after{ min, 538
i Too LOW Belo :
m7) prowmpex {Load/Unload snot possible,
PROX Ore MATE, fr:
pce
| Reverse nlsa the same
| 203 ‘Anu 0° PROX Ales arm 0° PRS i not turneg OFF Display x72
‘ON MALE. ws the arm stinging of #38
coy" woa-0 2
70H ‘ARK 0° PROX ‘ALst When the arm 9° PRS fs not turged ON i not return perfectly | X72
‘Ser ALT. es von after the arm returns to 08 Tignal dsesnot come,
sco ice) ae D
205 ARM 33° PROX ALAS _arm35° PRS is not turned OFF Display only. “ae
ON MAL. (F5), sr the arm returns to O°,
sCo-3" wernt o
206 ARM 35° PROX ALG When the arm 93° not turngd ON ATC not return perfectly ee
OFF MALE. ra ven ater the arm winging of 38, {nd ins signal doce nat come.
Hort Zz
207, ARM o PRO} Display only
Onutinct,
208, ARM 0° PROX ATC does not return perfectly
‘SEENRLE Sein signal does nat comme.
709 ARM 180° PRI Display only.
x | :
zie | ARH TBP Fox ar (80° PRS Ten ened ON ATG docs aot return perfectly |
OFF Wale. ari swinging to 180°" 8 see) an ,
zt ARM REVERSE when the REVPRS dees met turn aff ATC does not return perfectly x
Prox ‘ar dhe frm 2 aetotote fd finish signal des not comes
OFF “MALE. Geesce) a3 2
2a |. AR REVERSE Tiles the WEIR dca act tort Oo Fig sees nat rep pRDY ncre
! owe: exe) 1
| U3 AMR RETRACT ‘When the ARETPRS is not turned OFF even if,
PROX ON HALE. the sem is at the extend end
i teste.)
(EES eee BHR RHR RA RAR HARB AAR SASS aE SS q.
‘ mk = i
et Mazal ALARM TABLE. (1) [zszors2 720: ] ALGann ne Tg sonor x
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1 ‘ARM RETRACT i ks
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Us ARM EXTEND !
PROSTAR xe Ke i
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ae | ete TG dae a otra prteciy
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27 ‘TOOL LOAD PROX TLPRS Is not tuned OFF evenit | 7 eral
‘ON MAI rad end. (032) * ‘
| SWING to SPINDLE. orb ol!
aie 700% 10n0 prox TLPRS rot trned OH even i
| WING to SPM DLE fo2-£ 4
2] toot uation TORS ant anand OFF even
PROX OW HALE, x ;
I 1 SWING fo MAGARIN Ho2~ 2 7
220 ‘TOOL UNLOAD ‘Unloading operation is not
Prox OFF WG compet xe |
1 Mow?
|
22 When the ORPRS Is not turned ON during. Orientation Is not completed. '
wenaton eed :
2 [omer on When ihe OPES Inyo trned OFF dng
| Poe ost Sete
lt |
2H ORIENT ‘When the UOPRS Is not turned ON during ‘Unorlentation Is not completed. ”
| SSSR | reser ce}
ms TOOL CLAMP TCLPRS Js not turned OFF during. ;
PROX ON MALF, lamping. (3 sec.) xa ae
| Wor? ne0
| Be Toon GLAM he TCLPRS la not tuned ON during "ATG operation Is not Completed. \
| PROX OFF MALF. ping, (5 sec.) KA xe
r php Maoh |
i Mi
ak SI
il, 33) Mazak |r AfTal
Alarm
‘Alsem sensor
use ‘arm name Coments Machine movements
zr | root uncuame ‘hen te TUCHRS spotted OFF ring we x
PROX ON HALE. toot elmping. (se)
ing. see) Hoo: 0 wast}
a [ATC des not return perfectly
PROX OFF MALF. ‘and finish signal does not come, | X/? ie
sido att
w GEAR PROX
. xpos
Mabel} We8-0- 0
wo | WiGh GHAR PROX 7S pot ned ON Ging Gear shifting I ot completed
OFF MALE. Inge UEanin) * x69, wer
Heb} 0 Hebe
Bi] mote
i
Be OLE Ean ise wormed ON daring | Gear ating Is ot eomploted
Orr RALe ngs (0 see)
x a
By] NeurRaL ceaR tne NEUPRS fpot turned OFF drng
Proxon'ninuts ea o ln gea (or mala get)
(ad ee
By] NevTRAL ean ‘Gor siting Is nt completes
_osoreila.e
| Low GeanpRox
‘ON MALF. xs?
wot-t °
26 be LGPRS not tuned ON during ‘oor slting Isnt completed
low gear shifting. (Sain) oa
: Meet Z
way | po Tate aT ‘hen the FRGPRS I not tuned OFF Grlng —
PRX O11 HAP, Inox able veloping (30800)
vst 2
28 IND TARUE CoAiP When the ITCPRS is not turned ON during table rotation and no
PROX OR HAE Iner table clamping. (20802) jnnat completed. xo2e
Let Z
we | PaLUEY Guam TOLPRS i not toned OFF ring
PROX ON KALE, helping: (to see) xt a0
Hobs 1 stp
eee saeheeere
EH RRARE RAR ANAS WAR H AA S58 @
Seesesae
Zi
2) Mazak
ALARM TABLE. (3)
| -MAZATROL #2
@320/82 772
4i20/82 772
papeTee Feor
fem | tar nme Contents Machine movements Sota
: Bete sates
no) anurans Tyo turned ON ng operation
Paowontanur: se
mi | encuer uvcuane Tie PUTS st pred OFF daring -
prox on uate pace mange 88} Mo Mt t
sano? pet 1 ||
My PALLET NEL | RS Is pot turned ON during
Paoeanesant
mf senous ne FEF HOLD =
| RP. A, MALE. ro) BRS ABLAY oF? !
tes
xe?
wee °
we | omen mat rT rlentrin iva sobialned what
he Son i
anes |
1 HS ‘ORIENT MALF, 2 ‘No arrival after 10 sec. of command,
ae] onan ae :
xor xa
ot] post
mT nie
oy
eo
we [ATE ARN VALVE maa Two ales forthe arm Gand oP
nr ale. ry Teint St enor cond, |
tee
~ nas The motor fort mogazin asa prolom:
oe
fee
| an Howe pos ‘iso “Wen the apm pared position PRS not
nox SN a Aurea Sri ee te te tn een i
; niga see citented we he san by sion
Eke temas tor me inn
‘esos
co SPINDLE MOTOR ‘Spindle controtler alarm. Suigh Beack step
eonrnouurn nes
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ech
Mazak
ALARM. TABLE (4)
cal7 59 Alaris No. ; ‘Alaem sensor
50. Colt Noe Contents movements
Bit Address
‘Moret
rmal (OL) wip pretecior
+ [a tusnication — = | a. Ales SINGLE BLOGK STOP.
: MALE. es)
255 | MACHINE DOOR
SINTERLOCK MALF.,
‘pried ring the
Is AUTO inade delve
6 EAD LUBRICATION
ALARM i
i 237
| pe A
3 i
200 e
76 FEMEAS. STAND ie :
ours’. Xoo! i
aN SON MtALR, ee - = wink 2 {1
i | | aeai | teens. stanD farm extend RS 1s not tile
ours he atm Is extend oor i
OFF MALE. —_ occ an
‘368 T-MEAS. STAND —
i “IRS
‘ON MALE _ eee) i
26 T-MEAS, STAND il
WRs xXoor
OFF MALF.
= MI?
HA RRR RRR Oe TOT ees ae
7 ap, —, (MAZATROL 112-8
MAZANC rite Sib.Ei6 oan Ty
freer 7 feeliar ‘oem name ; Contents Machine movements Sone. ae
, ait addres RoR arene Ke |
i 25 MMS HALF. AL-6S ‘When signals aren't out for there I x
i ea Somethag wrong with MAIS unt. Wa Wy
niche 4
He) Sune anuisou— | ASS sng ern slenalds of magazine side
SIMUEZANeous ON Tnetpinde Adee oft ae sume tee |
A ee A
i aw | Yaa “When the HLPRS I ot tuned OFF except
CEA ERS iow geo stag,
Hi. MALE.
wae} wipe Low hen the NLPAS spot trned ON dong
i cEARPeon Nid high gear or low gear slg.
, PP MALE. ae
7 | paLuer Door hen there is someting wrong with oor
Raat Gran and ose, nolan so wee efor
i eamartng
amo) PALLET cuancer ‘When there is someting wrong with pale
RtARi Ranges ow lan bene ope fren
Bi | MAGEN evR ‘When the HGCCRS ls not turned OTF even ;
oss ne ane crer icine Osea)
| Siar.
TAT HAGE IR "He te MGOORS Ip ot trond ON ven
CLOS! Bn ‘the magazine cover Is closed. (5 sec.)
Pr aur,
ma] wnean evn ren the NGCONS I ot tuned OFF oven
OPEN, cv he magazine cover Is closed. (5 sec.)
iran.
co MAGZN CVR_ ~ ‘When the MGCORS Is not turned ON even If
. on eer pened ace)
P MALE. PEM
! 276 \
Fook, aE ra Fopiipoapy hfe te over sering te
277 | over AuakiT Fm f hone iife. !
Ai Hogs" "|
At~78 wher te Teel Fengrh mensnvencrt systems i
(FPR) Aeteets fool breabiage x . t
H Heo-e* : wee
Peeere ppeeee essa eesesesese est
mw Ke [SHAZATROLM2—2.}4] 4
238) Maza |x ALARM .TABLE(S pssert2 116 | stiMiss [sa. wor wo}
INO.|"orenarion bacon. nol conrewrs THE WAY TO RELEASE.
NAMe___|piraponess|_#
MoP-1 \t AUTO MODE Pash the feed hold dutton or
70 me
eee (F +80) 12 $506 swith és on. the reset button afder turning
299 | MESS OAR, | CHEA=0) \3. Srinate stent AB, cb on, Af He to9d elanp swlien,
le Spade tend én orient
In above stites tol untlinp switch é¢ on.
MOP 2 |The spindle staré és connanded, when th
aai| somaee er [aa [hs ae, 9 mee
MESS OPER, wae :
MOP = 3
282 (F-62)
(Hea=2)
Mor-4 | Manual tet change & connanded,
7004 CHANGE |p. 934 | altnonga the Z axis LS nae home pesttioned
283| iss OPER, | (CALS) Y series)
Althouga the Faxis is not hone position ed
4 senes
MOP 5
284 (F-84)
fod.
MOP-& | The spindle start iS connanded, alto ced hold Dutton
295 | Saecrae roo, [MEP 8 |The spine start 08 connanded, anh Fach he ocd tnt bation on
bee C7203) | spinate Us eet sacei revet button.
MOP-9 |t M&/CM82) 28 conmanded in Spite of ne
PALLET CHANGE \(F~88) | 10.2 (No.1) palked at the Kaxis refenence peritia
286 (teA-é) |2 Mbt (M82) ¢8 commanded tn spite on
MISS OPER.
Wot (ilo.2) pallet at the Haris reference postion
BR2C/PLITE
wan 76 om
aR RR ARARAA AA
ah) Mazel = eee
Raagsuesteees ae
| IAZATROL Mh
Zaze/h 21/8
.
3
ce_76_ [oml2, Hagasine doesn't dare Vo,0 pocket.
Then 7.0.13 lammended.
[a.Aupagine tx sensr detect type.
a det de 5. ig
a - eon ps ee
[sa.morno S
MISS 1. MOP. x
OPERATION ISQ.COIL.NO| oS THE WAY TO RELEASE &
NAME __|BITADORESS _ Be ae k 3
"EERO RETURN | MOP~ 8 | After power en or energency stop, STL RB. 2s | Return all axis Zere position, ke
iss OPER. \(F~87) | tunncid en before all avis Zero retura.
ele
Flos worie’ | MoP~9 | After power on or emergency Stop. plus motion | Push the feed Aste! button or
MISS OPER, (F-08) | commanded defore, minus motion command. resed buteon.
(HB: 0 Yoo. Hee)
THbEx conmpib | MOP-10 | The last onier af indexing Command har a Pash the feed Asld button or
MISS OPER, (£09) | number (figure) except for O or $ althongs | reset batten.
(Hta-1) | the machine Ang 5 tadexing spectficatlons
MOP-11
(f+ 90)
(WB?)
Foon mreRiace | MOP-12 | Toot salect és commanded althangn teat Select | Push the Seeded button an
MISS OPER, \(F~91) | takenlsch is on at auto made. resed buftorte
(e822)
Fook SelecT | MOP-13 |LHagazine Aas Wo,0 packed then 70 and spindle | Pash the Seed def buttan on
MISS OPER, | (F- 92) | tool Ots connanded. reset button.
(wea-a) 2
4% Hagngin eer is opead while commantled tan!
Select, or Magasin Benn is opened at aul
ones
ia doar
nnd push vhe reset button
Che la maze,
Bee Ae
bea a RAR AR WEY SST Tass
| Mazak
wn eAzATROl IRB
TABLE OF HARM 7320782107
mee 77‘sara Wo,
nor
|
Commat |
|
un nor 2
i
222 | wr 2
asa] tor 2 | tonsvte B-code PANG command, other than | |
OW Alarm
BaR RR A
: wr MARATRO!
‘Mazak am [zeae ||
Mazak
APS, - 500
ALARM LISTMPS- S00
PARAMETER DIAGRAMjez
sinaod] ConmenT
TED 7s Foor
or [9 700es a1
[x92 ee 7o01st7
Oa 930 3o-po0si7 er ETT
DEI (500) LopoaESHT
a5 SAGAEINE STOBPIMET ee TT
36 SA ey atl ERECT TD
oF GRU CHANGE TT
mos} a Se ot tant RILTT 72 ExTERIAL CONTROL IO
oF SfiLet GaP F229 TPIT
7 airs tagcat soba
PT] 9873 San TNTERLOER-VSETT
Tz ar) See BALLET “CHANGER TT EXTERNAL CONTA)
Zz EEPSTIS EXTERNAL FIN[SH -S1GNAL 70
ta) TRIS EX PeRMAL SINGLE BLOR- RESET SELECTIT
1s Tasns M SECODE MyO~wne? SELECT? 3 309
FETs Snes SFeOND FLO0S COOLANT ST aa
rr fipes [TAP COOLANT IT =
ra INgESS [SECOND ATR SLASTIT ra
TH sae (tetas bare alk ScnstiT 5
55] Gas [aenors tne Rovaay raat = TT iz
al ieone LINDE TABLES 710877 Le
5 22 WEEE NIRAET FHGEX THB LE To 1a
|| |e Sage en woe geleer 7 Ta
| rizes ES Sa a f
|} le a Hiss ns 1 z
|| la 2 Tees yaar a
L| | 57] 033 [aogot | Rosor 77 = Z
28 | (S03) |agars (Appi t sonal TNPUT STOWALIT 7al
* SO ass rns rf az
1 fa 7 [ars 100, NiO} USEiT Se
: of HenLTE Wea LECT ALY 77 7
HH (Hesz ESPSL miTsualSH) 30 FANDC 7
Is 2|™ [33 TEPLS NORMAL} O V-20 PC 3 crit 2
ERE it Sees SESS TNC TOGL SELECT iT a
ER? Sy oes Vere ais 2D RETURN AT ATCTE Z
a 26] (504) [709005 | SPINDLE 70000 rem SELECT 37 76
* ST aS SOR nei0 seLee7 TT =
op |= rT SSeURER [3 O8UN_cuAsIGE SELEETIT te
2 i" a3 SPE Ee[ailemno — ssnoRnaL-secee 37 1724
= HEPE] ant as Cova SeTeeT 1 to
i |» 17 deans [are e280 eerven nequter SECECTEI Zi
Ne 7 AES en seus 4
: SF oss Goi ae ee a im
a Foo| (S05) (Stes | mcese oie wares. 73
wae? ot SeunS es BU a ger st 22)
oN ” 02 ‘Ye RINS. M.f i015 2620 RETVEN AT OVE TIME Tse
: os oes | Saar One SET Ta
; Hoe 5 Sac Ste) soseeT HETEF Z
« \-| FB ae ee ee ee ee
g |a 25 NexrPS_|-wext palLey Select <1 4
qs oH] 986 uerey ove cies shred neouecr 1 cs
te 981 (S06) [sacoms ROLLING RAR COMPESATION SELECT 27 16
3 |° oF MELUP | waual lg eet up setter i
3s “ 10 meweT | n> cramp NC TASLE
eae 7 et Shag ame OE SS
3 (EE Ser au area ATT
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7 f |e ee rae baba Oe FE PALE) 3h
2 i _ pane aes DEAT T ;
SH “ser Se eT a
Ny t mew]
: zt
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3x 43 | pmsrory [3 [Ke 3[X 22 [Fmeene |S [x72 | eeeeer
4x Li 4{x {| 4X AIX
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2ly 22 aly 24 22 2
sly 03 3]¥ 08 sy 3
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Sly or s[¥ 05 Sly as a
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tly 47 thy 69 [wears Lily 97 ty
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> [zrarsco |
‘ M67 | Arcewo FIT M733 | Buch M9) |EATEME !
| * !
biea|” r
eRe" He Hoe Cae
' BRE 7 it] SYMBOL | CONTENT pit] SYMBOL) CONTENT. |} CONTENT foi
ast. O|M 92 | RsTHE M200 | 09 weed _|0|
a]: (oes [eae | 07H ITEM, I.
= » 2] M74 M202 | ear ireWore | |
oy |» 3M ae M203 | HdoHE aroAVX | 3 i
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2B "| fen M2os | Hae PSTD _|6 }
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Ss i
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2 $ ]2] fbufsiepou | cowrent foul sriseou| conten CONTENT [pi] STMBOL |
% |8) of zee [eve ]0| Mase svmor | 0| autowe2 |0| Move |
S ll) [ifm Hi [we [esrcon 1 [Mca [zen ax Mae |
S |") [e[mee6 [inne [2 [maze |soereor |2| Mat |p xwor Mase
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hie 4[M229 | even |4[M 236 | sox 4 Mase
| Rela S[m 229 | rex: B[M 237 | werevager |S
eS Bla 6[M 230 | wie S [Mose | ve 6
| Ba) (lw ast evccne [7] a7 | wees 7 Wiad HE
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Mie | 2a
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3 S[M 27,
4 alm 2 |wasgorce| 0 MepSST
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M284
Moat
M336
M287
M232
M 227
M390
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CONTENT
Ma
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med
MAF
M420
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M #22
SJolal=|a|s[—lo&
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Mae3
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28.
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CONTENT |
SYMBOL |
[CONTENT |
M430
Mea.
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M383
M507
M226
M seb
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M498
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