Bu Customer service hotline 400-619-2001

Leading professional equipment and service provider for energy efficiency automation

Chongqing Guiyang Urumqi Guangzhou Nanning

Tel: 023-86792958 Tel: 0851-580379 9 Tel: 0991-4162286 Tel: 020-22028929 Tel: 0771-2622230
Fax: 023-86792976 Fax: 0851-5803118 Fax: 0991-4162286 Fax: 020-22028901 Fax: 0771-2611310
Changsha Wuhan Jinan Nanjing Beijing
Tel: 0731-84158208 Tel: 027-85826073 Tel: 0531-88165909 Tel: 025-84215096 Tel: 010-84059058
Extension: 608 Fax: 027-85826073 Fax: 0531-88166673 Fax: 025-84208617 Tel: 010-84059068
Zhengzhou Taiyuan Lanzhou Xi'an Shenyang
Tel: 0371-60127673 Tel: 0351-8209056 Tel: 0931-8150600 Tel: 029-85352439 Tel: 024-62669616
Fax: 0371-60127679 Fax: 0351-8209056 Fax: 0931-8153560 Fax: 029-85352419 Fax: 024-62669626
Yinchuan Xiamen Yulin
Tel: 0951-5102210 Tel: 0592-5089028 Tel: 15929836668
Fax: 0951-5102210 Fax: 0592-5089029 Address: Room C4-2-601, Jinyuan New Century Community,
Economic Development Zone, Julin City, Shaanxi Province, China

Shenzhen Cumark New Technology Co., Ltd.

Sales service contact address

Address: Floor 2, 3rd Building, Hongfa Industrial Park,

Tangtou Avenue, Shiyan Town, Bao'an District,
Shenzhen, China
Zip code: 518108
Tel: 0755-81785111
Fax: 0755-81785108 All rights reserved © Shenzhen Cumark New
Technology Co., Ltd.
Website: www.cumark.com.cn
 HVVFD｜LVVFD｜EPVFD｜Power Filter｜System Solution

ES9000 High Voltage Variable Frequency Drive

Industrial Drive (250 KW to 20,000 KW)

Stock code: 831251

公司简介
Founded on March 19, 2001 and with the
registered capital of RMB 57.40 million, Shenzhen
Cumark New Technology Co., Ltd. (hereinafter Product Overview
referred to as “Cumark”) (stock code: 831251) Model and Parameter Table
specializes in energy management and the R & D,
Technical Principle
production, and marketing of industrial automation
Control Characteristics
products. Benefiting from advanced power
electronics and automation and control technology Power Frequency Bypass
as well as rich experience in industry application
General Product Series
accumulated for many years, Cumark is dedicated
to providing a total solution for efficient and reliable Dedicated Product Series

automation and energy management to industrial Standard Wiring Diagram

users according to the process requirements of all
Installation and Use Requirements
industries and areas. Cumark mainly produces high voltage variable frequency drive (HVVFD), low voltage variable
frequency drive (LVVFD), explosion-proof variable frequency drive (EPVFD), and active filter. It primarily serves three Storage, Transportation, and Hoisting Requirements

major fields: equipment manufacture, energy conservation and environmental protection, and new energy. Its products Model Selection Instruction
are widely applied in hoisting, machine tool, metalware, electric wire and cable, plastic, printing and packaging, weaving,
Typical Customers
chemical fiber, building materials, metallurgy, coal mine, municipal administration, and automobile industries.
Typical Cases
Cumark is a state-level high and new technology enterprise engaged in the research on power electronics
and automation control technologies. At present, it possesses proprietary intellectual property rights in the Service Cooperation Win-win Result
industrial automation and control technology, and masters core platform technologies like the high-performance
vector (closed-loop and open-loop) control variable frequency technology, (Power Line Communication) PLC technology,
and technologies applied in the explosion-proof variable frequency drive.

Service outlets
Product Overview

ES9000 HVVFD is a product in the lineup of reliable variable frequency, speed regulation, and energy savings dives, Noise level < 75 dB(A)

developed, designed and produced by Cumark based on years of cooperation with ABB, a worldwide well-known electric Product Structure
company, and on its own rich practical experience in the electric drive and the automation engineering application for
ES9000 HVVFD includes integrated structure and split-type structure based on capacity. The integrated structure is
almost 20 years, with effective absorption of leading-edge technologies and in consideration of China's actual conditions.
adopted in low capacity.HVVFD The split-type structure is adopted in high capacity HVVFD. In terms of an integrated
Adopting the state-of-the art technology of flux optimization and control with space vector PWM in China, this product
machine, which is compact in size, a transformer, unit, control, and power frequency bypass are partially integrated into a
features flux optimization function, high hardware reliability, excellent performance, operating system in Chinese, high
cabinet and partitioned according to their functions. In terms of a split-type machine, a transformer, unit, control and
overload capacity, superb adaptability to various power grids, and high starting torque. Therefore, it is more applicable to
power frequency bypass are assembled in separate cabinets in which are combined on the spot.
power grid and industrial equipment in China. Voltage classes of ES9000 HVVFD cover 3.3 kV/6 kV/10 kV. Product
series include the general HVVFD series, the dedicated HVVFD series for the synchronous motor, the dedicated HVVFD
series for the belt conveyor, the four-quadrant HVVFD series, the soft-start and synchronous undisturbed switching
HVVFD series. Cumark products are widely applied in all types of loads like draught fans, pumps, compressors, internal
mixers, belt conveyors, and hoistesr and have won high and wide praise from users. Cumark is engaged to delivering
HVVFDs with the highest quality and best cost performance in China.

Technical Parameters
High voltage Voltage range 6 kV (-20%~+15%), 10 kV (-20%~+15%)
input Frequency range 50/60 Hz±10%
unit bypass control Bypass cabinet Transformer cabinet Unit & Control cabinet
Output voltage 0~6 kV, 0~10 kV
High voltage Output frequency and Diagram of a cabinet integrating a transformer, unit, control, and bypass Diagram of a split-type machine
0~50/60 Hz, 0.01 Hz
output accuracy
Output waveform Multilevel PWM sin wave, total harmonic distortion (THD) < 4%
Inversion efficiency at an rated load > 98.5%, overall efficiency (including the
Efficiency
transformer) > 97%
Code for model designations
Power factor (within the range of speed regulation) > 0.95, power factor (at a rated
Power factor
load) > 0.97
Performance 110%: long-term stable operation, 120%: 1 minute, 150%: 2 seconds, and 160%:
Overload capacity
prompt protection Option code n
Allowable outage duration 200 ms (and longer under light load)
Option code 1
Mean time between
> 100,000 hours
failures M represents an integrated machine without a built-in bypass cabinet.
Control mode flux optimization and control with space vector PWM MS represents an integrated machine with a built-in bypass cabinet.
Suspension points represent the split-type machine.
Acceleration/deceleration
1 to 3,600 seconds
time This figure represents the output voltage value. 06 K represents 6 kV. 10 K
represents 10 kV.
Switching quantity
11-way/10-way This figure represents the output capacity in kVA. Please refer to the model
Control input/output parameter table.
A represents the general asynchronous HVVFD series; S represents the general
Analog input 4-way (optional: 0 to 5 V, 4 to 20 mA) synchronous HVVFD series; B represents the dedicated HVVFD series for the
asynchronous belt conveyor; D represents the dedicated HVVFD series for the
Analog output 3-way (optional: 0 to 10 V, 4 to 20 mA ) synchronous belt conveyor; F represents the four-quadrant HVVFD series for an
asynchronous machine; G represents the four-quadrant HVVFD series for a
Communications RS485 interface, Modbus-based (optional Profibus-DP and Ethernet interfaces) synchronous machine; P represents the soft-start and synchronous undisturbed
Control power supply Single-phase 220 V AC, 5kVA switching HVVFD series for an asynchronous machine; and Q represents the soft-start
and synchronous undisturbed switching HVVFD series for a synchronous machine.
Excitation control 9000 represents the perfect harmony HVVFD.

( dedicated for the Automatic excitation control, manual excitation control, multi-stage speed excitation
Control mode ES represents the energy-saving HVVFD series.
synchronous control, and external excitation control for the HVVFD
motor)
Operating in indoor environment without explosive or corrosive gases, conductive dust, Option description:
Operating environment
or oil fog
Operating ambient Anti-condensation controller kit------PCCU
0~+40℃
temperature
Environment Storage and Motor differential protection kit-------MDPU
transportation -40℃ ~+70℃
temperature Special options-----TXXX
Ambient humidity < 90% (No condensation) Uninterrupted power supply— UPS
Operating altitude Derating required for an altitude greater than 1000 meters
Overcurrent, overload, short circuit, three phase current unbalance, immediate electric DC power inverter----DPS
Protection function outage, input/output phase loss, overvoltage, undervoltage, body overheat,
transformer overheat, shutdown due to external fault, and power unit auto bypass Communications interface modules-------PBDP, ETH, and GPRS
Others Cooling mode Forced-air cooling by a cooling fan that comes with HVVFD Background monitoring software-----MTXX
User interface An 10-inch full Chinese operation interface with true-color touchscreen
Protection grade: IP31 IP31

ES9000 Technical Catalog 03/04

Product Overview

For example, ES9000S-1000-06K+UPS represents that this HVVFD is equipped with a UPS, with the output voltage and
rated capacity as 6 kV and 1000 kVA respectively, and it is applied in a synchronous motor.

ES9000 Technical Catalog 03/04

Model parameter table
Overall Dimension
ES9000 HVVFD 10 kV output level Rated Capacity Rated Power of Rated Currency
(W*H*D) (Including Weight
Model of the HVVFD the Matching of the Matching
the draught fan (Kg)
Overall Dimension (kVA) Motor (KW) Motor (A)
Rated Capacity Rated Power of Rated Currency height)
(W*H*D) (Including Weight
Model of the HVVFD the Matching of the Matching ES9000X-1600-10K 1600 1250 90 3800×2580×1300 6050
the draught fan (Kg)
(kVA) Motor (KW) Motor (A)
height) ES9000X-1750-10K 1750 1400 101 6155
ES9000X-0315-10K-M 315 250 18 2780 ES9000X-2000-10K 2000 1600 115 6350
ES9000X-0350-10K-M 350 280 20 2830 ES9000X-2250-10K 2250 1800 130 6750
4300×2580×1300
ES9000X-0375-10K-M 375 300 22 2830 ES9000X-2500-10K 2500 2000 144 7080
ES9000X-0400-10K-M 400 315 23 2830 ES9000X-2800-10K 2800 2250 162 7350
ES9000X-0425-10K-M 425 335 24 2830 ES9000X-3150-10K 3150 2500 180 8550
ES9000X-0450-10K-M 450 355 26 2900 ES9000X-3500-10K 3500 2800 202 8950
ES9000X-0475-10K-M 475 375 27 2900 ES9000X-4000-10K 4000 3150 227 9400
ES9000X-0500-10K-M 500 400 29 2970 ES9000X-4500-10K 4500 3550 256 7450×2945×1500 9950
ES9000X-0530-10K-M 530 425 31 2970 ES9000X-4650-10K 4650 3700 267 11200
ES9000X-0560-10K-M 560 450 32 3050 ES9000X-5000-10K 5000 4000 289 13050
ES9000X-0600-10K-M 600 475 34 3050 ES9000X-5600-10K 5600 4500 325 13550
ES9000X-0630-10K-M 630 500 36 3120 ES9000X-6300-10K 6300 5000 361 14050
8850×2945×1500
ES9000X-0680-10K-M 680 530 38 3120 ES9000X-7000-10K 7000 5600 404 14850
ES9000X-0700-10K-M 700 560 40 3230 ES9000X-8000-10K 8000 6300 455 14950
ES9000X-0750-10K-M 750 600 43 3230 ES9000X-9000-10K 9000 7100 512 20050
ES9000X-0800-10K-M 800 630 45 3310 ES9000X-10000-10K 10000 8000 577 10440×2945×1500 20750
ES9000X-0850-10K-M 850 670 48 3310 ES9000X-11500-10K 11500 9100 649 22050
ES9000X-0900-10K-M 900 710 51 3310 ES9000X-12500-10K 12500 10000 722 10800×2945×1500 24500
ES9000X-0950-10K-M 950 750 54 3310 ES9000X-16000-10K 16000 12500 920
ES9000X-1000-10K-M 1000 800 58 2480×2580×1600 3650 ES9000X-19000-10K 19000 15000 1100
Please consult us.
ES9000X-1050-10K-M 1050 850 61 3650 ES9000X-22500-10K 22500 18000 1300
ES9000X-1120-10K-M 1120 900 65 3650 ES9000X-25000-10K 25000 20000 1450
ES9000X-1200-10K-M 1200 950 68 3650
ES9000X-1250-10K-M 1250 1000 72 3930
Bypass cabinet model selection table
ES9000X-1400-10K-M 1400 1120 81 4160 Rated Rated voltage Weight
Product Name Product Model Size (W*H*D)
ES9000X-0315-10K-MS 315 250 18 3700 Currency (A) （kV） (Kg)
ES9000X-0350-10K-MS 350 280 20 3780 ES9000-MSP0400-A-06K- Ⅰ 6 800
ES9000X-0375-10K-MS 375 300 22 3780 Manual "one drives one" ES9000-MSP0400-A-10K- Ⅰ 400 10 800
ES9000X-0400-10K-MS 400 315 23 3800 bypass cabinet ES9000-MSP0630-A-06K- Ⅰ 6 850
1000*2200*1300
ES9000X-0425-10K-MS 425 335 24 3800 ES9000-MSP0630-A-10K- Ⅰ 630 10 850
ES9000X-0450-10K-MS 450 355 26 3830 ES9000-MSP0400-AB-06K- Ⅰ 6 1600
ES9000X-0475-10K-MS 475 375 27 3900 Manual "one drives two" ES9000-MSP0400-AB-10K- Ⅰ 400 10 1600
ES9000X-0500-10K-MS 500 400 29 3900 bypass cabinet ES9000-MSP0630-AB-06K- Ⅰ 6 1700
2000*2200*1300
ES9000X-0530-10K-MS 530 425 31 3920 ES9000-MSP0630-AB-10K- Ⅰ 630 10 1700
ES9000X-0560-10K-MS 560 450 32 3970 ES9000-ASP0250-A-06K- Ⅱ 6 1650
ES9000X-0600-10K-MS 600 475 34 4000 ES9000-ASP0250-A-10K- Ⅱ 250 10 1650
ES9000X-0630-10K-MS 630 500 36 4050 Automatic "one drives ES9000-ASP0400-A-06K- Ⅱ 6 1650
ES9000X-0680-10K-MS 680 530 38 4100 one" bypass cabinet ES9000-ASP0400-A-10K- Ⅱ 400 1300*2200*1300 10 1650
ES9000X-0700-10K-MS 700 560 40 4120 ES9000-ASP0630-A-06K- Ⅱ 6 1750
ES9000X-0750-10K-MS 750 600 43 4200 ES9000-ASP0630-A-10K- Ⅱ 630 10 1750
ES9000X-0800-10K-MS 800 630 45 4230 ES9000-ASP0250-AB-06K- Ⅱ 6 3300
ES9000X-0850-10K-MS 850 670 48 4270 ES9000-ASP0250-AB-10K- Ⅱ 250 10 3300
ES9000X-0900-10K-MS 900 710 51 4310 Automatic "one drives ES9000-ASP0400-AB-06K- Ⅱ 6 3300
ES9000X-0950-10K-MS 950 750 54 4350 two" bypass cabinet ES9000-ASP0400-AB-10K- Ⅱ 400 10 3300
ES9000X-1000-10K-MS 1000 800 58 3200×2580×1600 4500 ES9000-ASP0630-AB-06K- Ⅱ 2600*2200*1300 6 3500
ES9000X-1050-10K-MS 1050 850 61 4600 ES9000-ASP0630-AB-10K- Ⅱ 630 10 3500
ES9000X-1120-10K-MS 1120 900 65 4650 Note: The equipment dimensions and weight are for reference only. They are subject to change without notice.
ES9000X-1200-10K-MS 1200 950 68 4750
ES9000X-1250-10K-MS 1250 1000 72 4850
ES9000X-1400-10K-MS 1400 1120 81 4930

ES9000 Technical Catalog 05/06

Model parameter table

ES9000 HVVFD 6 kV output level

Rated Capacity Rated Power of Rated Currency of Overall Dimension Overall Dimension
Weight Rated Capacity Rated Power of Rated Currency
Model of the HVVFD the Matching the Matching (W*H*D) (Including the (W*H*D) (Including
(Kg) Model of the HVVFD the Matching of the Matching Weight (Kg)
(kVA) Motor (KW) Motor (A) draught fan height) the draught fan
(kVA) Motor (KW) Motor (A)
ES9000X-0315-06K-M 315 250 30 2040 height)
ES9000X-0350-06K-M 350 280 34 2060 ES9000X-0900-06K 900 710 85 4950
3350×2580×1300
ES9000X-0375-06K-M 375 300 36 2080 ES9000X-0950-06K 950 750 90 4950
ES9000X-0400-06K-M 400 315 38 2100 ES9000X-1000-06K 1000 800 96 5000
ES9000X-0425-06K-M 425 335 40 2120 ES9000X-1050-06K 1050 850 102 5150
ES9000X-0450-06K-M 450 355 43 2150 ES9000X-1120-06K 1120 900 108 5200
ES9000X-0475-06K-M 475 375 45 2190 ES9000X-1200-06K 1200 950 114 5250
3850×2580×1300
ES9000X-0500-06K-M 500 400 48 2230 ES9000X-1250-06K 1250 1000 120 5250
ES9000X-0530-06K-M 530 425 51 1950×2580×1600 2250 ES9000X-1400-06K 1400 1120 135 5550
ES9000X-0560-06K-M 560 450 54 2280 ES9000X-1600-06K 1600 1250 150 5650
ES9000X-0600-06K-M 600 475 57 2300 ES9000X-1750-06K 1750 1400 168 5950
ES9000X-0630-06K-M 630 500 60 2320 ES9000X-2000-06K 2000 1600 192 8200
ES9000X-0680-06K-M 680 530 64 2350 ES9000X-2250-06K 2250 1800 217 8400
ES9000X-0700-06K-M 700 560 67 2390 ES9000X-2500-06K 2500 2000 241 5850×2945×1500 8650
ES9000X-0750-06K-M 750 600 72 2430 ES9000X-2800-06K 2800 2250 270 8950
ES9000X-0800-06K-M 800 630 76 2460 ES9000X-3150-06K 3150 2500 301 10600
ES9000X-0850-06K-M 850 670 81 2500 ES9000X-3500-06K 3500 2800 337 11000
ES9000X-0315-06K-MS 315 250 30 3150 ES9000X-4000-06K 4000 3150 379 11700
6900×2945×1500
ES9000X-0350-06K-MS 350 280 34 3180 ES9000X-4500-06K 4500 3550 427 12200
ES9000X-0375-06K-MS 375 300 36 3200 ES9000X-4650-06K 4650 3700 445 12700
ES9000X-0400-06K-MS 400 315 38 3230 ES9000X-5000-06K 5000 4000 481 13800
8580×2945×1500
ES9000X-0425-06K-MS 425 335 40 3240 ES9000X-5600-06K 5600 4500 541 14300
ES9000X-0450-06K-MS 450 355 43 3250 ES9000X-6300-06K 6300 5000 601 14900
8580×2945×1500
ES9000X-0475-06K-MS 475 375 45 3330 ES9000X-7000-06K 7000 5600 674 15580
ES9000X-0500-06K-MS 500 400 48 3350 ES9000X-8000-06K 8000 6300 760
ES9000X-0530-06K-MS 530 425 51 2900×2580×1600 3360 ES9000X-9000-06K 9000 7100 860
ES9000X-0560-06K-MS 560 450 54 3380 ES9000X-10000-06K 10000 8000 965 Please consult us.
ES9000X-0600-06K-MS 600 475 57 3400 ES9000X-11500-06K 11500 9100 1110
ES9000X-0630-06K-MS 630 500 60 3430 ES9000X-12500-06K 12500 10000 1200
ES9000X-0680-06K-MS 680 530 64 3460
ES9000X-0700-06K-MS 700 560 67 3490
Model selection table description
ES9000X-0750-06K-MS 750 600 72 3500
1. The equipment dimensions and weight are for reference only. They are subject to change without notice.
ES9000X-0800-06K-MS 800 630 76 3540
ES9000X-0850-06K-MS 850 670 81 3580 2. To ensure that the HVVFD runs steadily and reliably for a long time and to prolong its service life, sufficient
headroom should be left during the design of the power of the heat exchanger for cooling the HVVFD room. It is
recommended that 4% of the rated power of the HVVFD should be left to the heat exchanger. Multiple factors
should be taken into account such as the local temperature, room size and leak tightness during the design of
the HVVFD room. Select appropriate ventilation and refrigeration equipment for the HVVFD room. It is
3
recommended that the exhaust air rate should be not less than 1 m /s per 10 kW loss when the mode of
ventilation for heat exchange is adopted and the air conditioner power should be not lower than 4 P per 10 kW
loss when an air conditioner is adopted for cooling.
3. Please consult us for more information about products with other capacity levels or special voltage levels (for
example, 3 kV or 4.16 kV).
4. Please consult us for more model information about the dedicated HVVFD for belt conveyor, the dedicated
HVVFD for internal mixer, four-quadrant HVVFD series, soft-start synchronous undisturbed switching HVVFD
series.
5. Please consult us for more information about the products with higher power

ES9000 Technical Catalog 05/06

Technical principle
ES9000 HVVFD is an energy-saving high voltage variable frequency drive boasting high reliability. It is developed,
designed, and produced by Cumark based on rich practical experience in electric drive and automation engineering
application for many years and in consideration of actual situation of China, by using state-of-the-art technologies of flux

Transformers
optimization and control with space vector sinusoidal wave PWM and adopting industrial-grade digital signal
microprocessor, large scale integrated circuit chip, and highly reliable IGBT power component of the new generation.
With the mature technology of connecting power units in series and based on the principle of superimposed voltage rise,
ES9000 HVVFD directly drives a high-voltage motor with the output high voltage. It has the perfect harmony function and
meets the application requirements of various industrial fields. Cumark is engaged to providing high voltage variable
frequency, and energy-saving drives with the highest reliability.

Main circuit structure

ES9000 HVVFD adopts a structure of multiple units connected in series. Its main circuit is mainly composed of a
multi-winding transformer and several inverter units. Power for each inverter unit is supplied via individual multi-winding
6 kV electric motor
supply transformer. Power supplies for inverter units are isolated from each other and they are isolated from the power
grid. The inverter unit is the core power component with IGBT as its switching component. The typical main circuit of a 6
kV VFD is composed of 15 units and a phase is composed of 5 units connected in series, configured in Y-shaped
connection. The typical main circuit of a 10 kV VFD is composed of 24 units and a phase is composed by every 8 units
Main control board
with Y-shape series connection. Select a VFD with the structure of 6 kV/6 units or 10 kV/9 units according to specific
requirements.

Interface controller Frequency giving

Transformers

Principle of power over the input side phase-shifting transformer

The input side of ES9000 HVVFD is configured with a multi-winding isolation transformer. The secondary side of the
transformer includes multiple isolated three-phase windings. Every 3 three-phase windings form a in-phase group,
separately supplying individual power for 3 units, and forming 6-pulse rectification input. 6 kV ES9000 has 5 in-phase
groups forming 30-pulse input. 10 kV ES9000 has 8 in-phase groups forming 48-pulse input.
In the same way, 6 kV ES9000 consisting of 6 units connected in series has 6 in-phase groups, which forms 36-pulse
input. 10 kV ES9000 consisting of 9 units connected in series has 9 in-phase groups, which forms 54-pulse input.
10 kV electric motor Good grid-side performance index of ES9000 is benefiting from its characteristic of multi-pulse input. The input waveform
is similar to a perfect sine wave, which fully meets the requirements of IEEE519-1992 and GB/T14549-2002 standards
and can ensure an input power factor of near 1.0.

Main control board

Interface controller Frequency giving

Input voltage and current waveforms

ES9000 Technical Catalog 05/06

Technical principle

Internal structure of the power unit

Principle of superposition of inverter of units at the output side
The output voltage of ES9000 is composed of multiple 3-phase input voltages and single-phase output voltage for
inverter of low voltage power unit in series. As shown in the figure below, several inverter units are divided into 3 groups.
Each group has the same number of units. The phase difference between voltages of different groups is 120 degrees.
Three groups of units are configured in Y-connection on the output and a three-phase high voltage power supply with
variable voltage and frequency is obtained required by the driving motor.

Unit bypass

Rectification process DC filtering Inverting process

3465 V phase voltage 5776 V phase voltage

6000 V line voltage 10000 V line voltage The internal structure of the power unit is shown in the figure above. The power input ends of R, S, and T are connected
to the three-phase low voltage output ends of the secondary coil of a transformer. The three-phase diode full wave
rectifier charges the DC link capacitor. The capacitor voltage is supplied to the single-phase H-bridge inverter circuit
composed by IGBT.
Each inverter unit outputs the PWM sine wave. The multiple technologies are adopted in units connected in series. That
is to say, all amplitudes and frequencies of the output voltage of n units on each phase are identical, but there exists a
phase difference of a certain angle (with a difference of 1/n switching period). Therefore, the phase voltage waveform
6 kV output 10 kV output generated by n units connected in series has (2n + 1) levels. As a result, the harmonic content in the waveform is
significantly reduced and the waveform is almost similar to a perfect sinusoid wave. The figure below shows the overlap
waveform generated by 3 units connected in series and the load voltage and current waveform actually measured.
Each inverter unit outputs the PWM sine wave. The multiple technologies are adopted in units connected in series. That
External interface
is to say, all amplitudes and frequencies of the output voltage of n units on each phase are identical, but there exists a
The control system of ES9000 HVVFD is composed of a main control board, an interface controller board, and a
phase difference of a certain angle (with a difference of 1/n switching period). Therefore, the phase voltage waveform
touchscreen human-computer interface. A wiring diagram for all parts is shown below.
generated by n units connected in series has (2n + 1) levels. As a result, the harmonic content in the waveform is
significantly reduced and the waveform is almost similar to a perfect sinusoid wave. The figure below shows the overlap The built-in interface control board can perform logic and functions on the field I/O signals to enhance its flexibility in field

waveform generated by 3 units connected in series and the load voltage and current waveform actually measured. application. An interface control board includes 11 DI inputs (dry nodes), 10 DO outputs (dry nodes, 250 VAC/1A), 4-way
AI inputs (4-way, 4-20 mA), 3-way AO outputs (4-20 mA). The default 11 DI input functions and 10 DO output functions
have been defined according to the application macro. The default functions can be modified before delivery of the

A1 unit equipment to meet the specific application requirements.

The interface controller board has the ability to deal with 4-way analogy inputs and 3-way analogy outputs. Analogy
A2 unit
inputs include the analogy signals of flow, pressure, temperature, liquid level from the field and the set parameter signals.
A3 unit The output includes the electrical parameters of given analog quantities like frequency, current, voltage/exciting current.

A phase
Meanwhile, the interface controller board can realize PID closed-loop control function and other functions for field
combination application.
The interface controller board also provides a 1-way RS-485 communication interface, used for communication with a
host computer or a peripheral control system following the MODBUS communication protocol. It also provides optional
PROFIBUS-DP and Ethernet communication interfaces as well as optional client software like host computer monitoring
Multi-level waveform superposition principle
Output waveform
software and Internet-based remote monitoring software.

ES9000 Technical Catalog 05/06

Technical principle

Control system interface diagram User interface

ES9000 HVVFD can be controlled from different places in the following several modes: Local control: Local control is
Transformer combined by the direct control through a user interface and the cabinet control. Remote control: Remote control refers to
the control through the start, stop, and giving of the input of an external terminal or a communication bus. The local
control and remote control selector switch is located on the control board on the cabinet door. The user interface and
operation button on the control board are shown in the figure below:

60 kv/ 10 kv motor
Remote/local control selector switch; Fault resetting button
Emergency stopping button
Main control board
Start/stop button
Power light
Running light
Interface controller Touchscreen
Fault indicating light

Digital signal Analog signal ES9000 HVVFD is configured with a true-color and human-computer touchscreen interface (10 inches). It is a full
Chinese operation interface, through which all operations on the HVVFD can be completed. The user interface can be
Field Field
locked and only authorized operators can access it and modify the parameters. Therefore, the operation security can be
guaranteed.
External interface diagram
Non-operators are not allowed to touch the screen.

Database
Login account Running Given
frequency frequency
Control button User
interface Function settings
Average Output
currency voltage
Factory configuration
RS485/MODBUS communication Control Running
Interface controller Main control board
interface (standard configuration) Local Running
mode status
Alarm configuration
Motor's rotary
Forward Given
PROFIBUS-DP communication direction Local
interface (operational configuration) source
Protection configuration

Return
Remote
microcomputer
Date Time Object name Current value Alarm description
Ethernet communication interface and the GPRS wireless short message function (optional) Real-time Run command Running
Menu monitoring

ES9000 Technical Catalog 05/06

Control feature
ES9000 HVVFD is a line of products with high reliability for frequency conversion, speed adjustment, and energy jamming occurs abruptly, ES9000 HVVFD can automatically reduce the operating frequency, limit the output power,
conservation. With effective absorption of international leading technologies and in consideration of China's actual torque, and current, and maintain its operation to avoid overcurrent trip. After this phenomenon of abnormal load
conditions, it is developed, designed, and produced by Shenzhen Cumark New Technology Co., Ltd. based on years of disappears in a short time, the VFD will return to normal operating frequency.
cooperation with ABB, an international famous electric company, and its rich practical experience in the electric drive and
the automation engineering application for almost 20 years. This product is characterized by Chinese operating system,
high overload capacity, superb ability to adapt the power grid, and high starting torque. Therefore, it is more suitable to be
applied in power grid and industrial equipment in China.

Control characteristics
By adopting the improved and perfected flux optimization and control with space vector PWM technology of the latest
generation and in combination of state-of-the-art control theory, the control software is developed by a Germany R & D
team on its own. The control precision of the dynamic rotational speed is lower than ± 2% of the rated speed. The torque
step response time < 10 ms. The output frequency resolution is up to 0.01 Hz.

High reliability design

High reliability and long service life
Reliability and stability shall be taken as the principle when selecting the models of core components. It is recommended Rotational speed [rpm]
that IGBT, rectifier bridge, driver module, capacitor, and optical fiber of internationally famous brands should be adopted. Torque [%]
Sufficient safety surplus should be left when selecting the capacity to enhance overload capacity of the products and Currency [A]
guarantee their reliability and long service life.
In terms of structure design, we absorb the leading design idea from the internationally famous brand companies like
Power unit bypass operation
ABB, Siemens, and Robicon and adopt the mature and stable structure with multiple units connected in series. Also, we
The entire ES9000 series feature hardware bypass operation for power units. When a power unit is faulty, this faulty
use a module design and make the standard unit have the auto bypass function to enhance the operation reliability of the
power unit can be automatically switched to the bypass through the automatic bypass technology and the output
products and thus significantly reduce the possibility of failure shutdown
three-phase voltage is automatically balanced for continuous operation of the VFD. At most 3-stage bypass function is
The designed service life is 20 years, designed MTBF is longer than 100 thousand hours, and designed MTTR is shorter
offered. After the unit is switched to the bypass mode, the output can be adaptively regulated according to bypass stages
than 10 minutes. Good heat dissipation and ventilation effect can be guaranteed as internationally famous brand cooling
and the current load to maintain a higher output power.
fans with long service life are installed on the top of the transformer cabinet, the inverter unit cabinet, and the control
▲ A contactor is taken as the hardware bypass component for excellent anti-interference performance and greater
cabinet. The MTBF of the air cooling system is longer than that of the devices.
security.
Infallible power supplied by the control power supply
▲ The bypass and the inverter circuit work independently and thus have higher stability.
The power for the system is supplied by a power supply controlled by double loops with standard configuration. (1-way
Perfect and reliable structure design
internal loop of 220 VAC and 1-way external loop of 220 VAC). The internal control power supply is taken from an
auxiliary secondary line winding of the input side isolation transformer. The control power supply will not lose power as Electromagnetic shielding has been performed on the cabinet and the electromagnetic compatibility (EMC) meets

long as the high voltage main power supply is active. When the high voltage main power supply lose power, the external stringent IEC1000-4 and IEC1800-3 requirements. The integrated design includes the dry-type transformer (H class

power supply (220VAC) will maintain a supply. insulation) with high reliability. The temperature of the iron core and windings of a phase-shifting transformer can be
monitored. A threshold switch is designed on the transformer cabinet to ensure that the system will generate an alarm if
The optional external control power supply (220 VDC or 110 VDC) input mode is specially designed for the direct power
the cabinet door is opened when the transformer is in operation. The heating equipment preventing condensation due to
supply measuring and controlling system in a high-voltage power distribution room to obtain a stable control power
low temperature can be adopted to ensure that the transformer can operates in a cold and humid environment for a long
supply from the DC system in a convenient way.
time.
An optional UPS is available to obtain a more stable redundant power supply.

Control features Surge absorption capacity for power protection

Optical fiber communication is adopted inside the VFD to realize the complete optoelectronic isolation and a good The entire ES9000 serial products have the surge absorption capacity for power protection which enables them to fully absorb the peak

anti-interference performance. current for successful power-on at once. The surge absorption capacity for power protection of ES9000 includes the following two parts:

Automatic current-limiting operation function

ES9000 HVVFD adopts the space vector and PWM control technology of the latest generation to realize the automatic
torque limitation function. When the situation of abnormal load such as short-time high overload or short-time mechanical
ES9000 Technical Catalog 05/06
Control feature

Starting a motor inversely rotating at a low speed

Benefiting from its excellent features, ES9000 HVVFD has the function of "starting a motor inversely rotating at a low
speed". It adopts a technology equivalent to the DC braking (DC brake) when starting a motor inversely rotating at a low
speed. First, it slows the speed of a motor inversely rotating at a low speed down to zero, and then make the motor run
from zero speed. The function of "starting a motor rotating inversely at a low speed" allows the HVVFD to start a motor
rotating inversely in a safety mode without current trip.

Restart with speed tracking (Flying restart)

ES9000 HVVFD adopts the unique "slip current control algorithm" to automatically search and recognize the motor
rotating speed. It starts the rotary electric motor at current speed rather than the zero speed for a safe startup at a low
current. Therefore, it reduces the impact on the power grid and weakens the influence on production when an immediate
Anti-surge circuit for a unit outage occurs.
▲ Anti-surge measure for a unit
Flying restart curve
The input voltage of a power unit, through a fuse, enters a
Charging resistance
three-phase bridge rectifier for rectification, and then it is filtered by
an electrolytic capacitor to become a direct current. To prevent the
surge current upon power-on, a contactor and a resistor should be
Charging To the control
contactor
put in parallel, and then they should be connected in the middle of a cabinet

three-phase bridge rectifier and a filter electrolytic capacitor in series.

As a result, the electrolytic capacitor will be charged through a power To the control
Surge arrester cabinet
resistor upon power-on. After the charging is finished, the contactor
is sucked.
▲ Anti-surge measure for a system
The main circuit of a phase-shifting transformer is equipped with
anti-surge resistors upon power-on and a vacuum contactor, which To the power unit
can effectively reduce the excitation inrush current and the
electrolytic capacitor charging current at the moment of switching on,
for a successful switch-on operation at once. Running Motor Running
current speed frequency
▲ High voltage surge arrester for surge protection
The input terminal of a high voltage power supply is equipped with a Excellent input side features
surge arrester, which can absorb a lightning surge and the surge
For 6 kV devices: 30/36 impulse input.
formed by the switching overvoltage in the power grid.
For 10 kV devices: 48/54 impulse input.

Start with full torque at low speed The grid-side harmonic is low. No need to install the noise filter. The input

Benefiting from the leading "dynamic PWM" software, ES9000 harmonic content can meet the requirements of IEEE 519-1992 and

HVVFD can operate stably at an extremely low frequency GB/T14549-2002.

Anti-surge circuit diagram for a system
(approximately 0.1 Hz) with the widest range of speed regulation. The power factor exceeds 0.97 at rated load in the range of normal speed

The starting torque of the VFD is adjustable. When starting a regulation.

overloaded device, like a belt conveyor, a roller mill, or a draught fan suffering from jamming due to a seriously corroded The blue curve and yellow curve in the diagram refers to the input current

bearing shell, the VFD can output an extremely large starting torque at an extremely low operating frequency curve and the input voltage curve respectively. Both waveforms are close

(approximately 0.1 Hz) to ensure a normal start of a load. to the sine wave, with negligible harmonic content.

ES9000 HVVFD is a high-performance VFD which is not only suitable for variable torque loads, but also suitable for
constant torque loads.

ES9000 Technical Catalog 05/06

Control feature

Excellent output features

The ES9000 HVVFD can output excellent multi-level PWM sine waves. A 6 kV HVVFD can output an 11- or 13-level
phase voltage, and a 21- or 25-level line voltage; a 10 kV HVVFD can output a 17- or 19-level phase voltage, and 33- or
37-level line voltage. It has a small dt/dv value, and the output voltage and current waves are near perfect sine waves. It
has no special requirements to the driven motor and can drive motors made in China.
Common power cables can be adopted as input and output cables. The output cable stretches as long as 1,500 m
(inform Cumark in advance if you need a longer cable). The ES9000 HVVFD can operate stably with small output voltage
and current harmonics, small motor torque ripple, and low noises.

Rated torque percentage

Torque ripple

Reliable redundancy control feature

The core control part of ES9000 HVVFD is designed by two control systems adopting PLC and touchscreen based on the
DSP control board, which is a dual redundancy control mode. The PLC system is taken as the external interface,
realizing a transition from the external control port to the internal DSP control board. The external port is completely
Ripple isolated from the internal control board. This not only significantly enhances the reliability and anti-interference ability of
frequency
the system to avoid interference on the control part of the VFD from an external system, but also is conducive to the
upgrade and maintenance of the system and addition of the monitoring function. The design is more reliable when
Complete fault handling functions
compared with the design of adopting only a single chip control board adopted by most similar manufactures in China.
With its complete fault diagnosis, location, and handling functions, the ES9000 HVVFD categorizes and handles faults
Safe resonance avoidance
based on severities, outputs the fault and content in real time, and record the fault in the log.
The ES9000 HVVFD also has a series of complete protection functions for HVVFD overheat, input overvoltage, input ES9000 HVVFD allows users to configure three sets of resonance frequency hopping points to effectively avoid

undervoltage, output overcurrent, motor overload, output grounding, output short-circuiting, equipment overload, power mechanical resonance of the electromechanical system and thus to ensure the safe and reliable operation of the drive

unit fault, cooling fan fault, and interlocking of doors to the high voltage switchgear. Some fault can intertrip the high system.

voltage switchgear on the input side. Automatic flux optimization

ES9000 HVVFD adopts the exclusive flux optimization technology which enables real-time monitoring and flux
Powerful adaptative feature to the voltage Unit DC bus voltage
optimization on the entire speed regulation system including the motors, and thus increases the system efficiency by 1%
fluctuation of power grid Speed

Voltage
to 10% and save more energy than a similar VFD does.
ES9000 HVVFD can operate at full load when the power grid
Current The automatic flux optimization also facilitates reduced operating current of the motor and improved stability of the device.
voltage ranges from -20% to 15%
Current motors are made based on the power frequency design patterns. When some motors are running at a variable
ES9000 HVVFD can continue to operate at a derated load with
frequency, the best magnetic intensity rather than rated magnetic intensity may occur at a particular frequency (especially
decrease of the power grid voltage by 35%
within the medium or low frequency range), which may cause large operating current and unstable operation if the
Power loss ride-through and power failure traditional vector control strategy is adopted. In this case, ES9000 HVVFD will enable automatic flux optimization in
recovery features combination of the space vector PWM control algorithm to adjust the motor flux to the specification value of the motor,
reduce the operating current of the motor and improve the stability of the system.
ES9000 HVVFD can maintain a normal operation within 10 cycles after immediate power outage. A longer power outage
duration is allowed when ES9000 HVVFD operates under light load. Large capacity design
When VFD loses power for a period longer than 10 cycles, it will automatically operate at a derated load. The VFD will The designed power of 10 kV and 6kV HVVFDs is 20,000 kW, 6 kV and 12,000 kW respectively. Tens of
shut down when the power outage duration exceeds 10 seconds. synchronous/asynchronous motors with high power above 5,000 kW have enjoyed success in many applications.
When the power is transmitted again by the power grid, it is recommended that the ES9000 HVVFD should be re-started
after the automatic speed tracking is set based on the requirements.

ES9000 Technical Catalog 05/06

Power bypass
The ES9000 HVVFD provides multiple power bypass operation models that can help ensure uninterrupted production From high-voltage power From high-voltage power
supply 1 supply 2

upon fault handling or inspection.

Cabinet A Cabinet B

Bypass mode
Bypass mode can be provided based on practical requirements. The following figures show the common bypass modes.

Mechanical interlocking
High voltage switchgear
High voltage switchgear

HVVFD

HVVFD

HVVFD

Manual one-drive-
To high-voltage motor 1 To high-voltage motor 2
two bypass diagram

From high-voltage power From high-voltage power

supply 1 supply 2

Cabinet A Cabinet B

Electrical interlocking
Load Load

Manual one-drive-one bypass Automatic one-drive-one bypass Electrical interlocking

HVVFD

Electrical and Electrical and

mechanical mechanical
Electrical interlocking
interlocking interlocking

Automatic one-drive-
To high-voltage motor 1 To high-voltage motor 2
two bypass diagram

ES9000 Technical Catalog 05/06

General series

ES9000A General HVVFD for Asynchronous Motors ES9000A General HVVFD for Synchronous Motors
The ES9000A general HVVFD for asynchronous motors is applicable to loads such as fans, pumps, air compressors that As AC synchronous motors perform better in terms of operating efficiency, power factor, and power density, such motors
are driven by asynchronous motors. As most of these loads are directly driven by motors, with large installed capacity, are commonly applied to high capacity loads such as air compressors, fans, pumps, elevators, and rolling mills.
and play a key role in the overall operating process, an equipped HVVFD for these loads should be reliable, adaptive to The ES9000A general HVVFD for synchronous motors applies the dedicated new flux optimization and control with
different power grids, with successive startup function, favorable speed-adjustment performance, energy-saving, and space vector pulse-width modulation (SVPWM), and resolves problems such as high startup current, and asynchronous
easy to maintain. For an equipment upgrading project in particular, an HVVFD should meet the requirements for vibration or vibration for startup and speed adjustment with heavy loads. It supports precise rotational speed, torque, and
installation in specific space and can drive general motors or be used for long-distance output. With its excellent excitation control, and features better energy-saving performance and reliability. It's applications in large power
low-speed and high torque, the ES9000A general HVVFD is also applicable to large loads with constant torque such as synchronous motors have reached a world leading level.
Roots blowers, rotary screw compressors, grinders, rubber mixing mills, and crushers that need to be started with heavy
loads. Type of driving loads
By adopting the world's leading control technology, highly-reliable hardware, and advanced heat dissipation structure, the ▲ Permanent magnet synchronous motor
ES9000A general HVVFD features premium performance, better energy-saving performance, easier installation and ▲ Exciter synchronous motor with brushes
application, longer lifespan, and requires lower maintenance fees. It meets the application requirements for different ▲ Brushless exciter synchronous motor
fields, and has been widely applied in many projects in China and other countries.
Excitation control model
Main applications
▲ Automatic excitation adjustment of the VFD
Power industry: Metallurgical Petrochemical ▲ Automatic multi-segment excitation adjustment of the VFD
feedwater pumps, industry: mud industry: water
primary fans, air pumps, inducer injection pumps, ▲ Automatic external excitation adjustment
blowers, exhaust fans, ventilation inducer pumps, ▲ Manual external excitation adjustment
fans, mortar fans, dust blowers, extrusion pumps,
pumps, centrifugal feed electrical More functions
recirculation pumps, and boiler submersible
pumps, and blowers pumps, main pipe ▲ Excitation devices
booster pumps pumps, gas ▲ Higher-level control system
compression
pumps, and boiler ▲ Power-saving analysis software
water supply ▲ Remote automatic meter reading system
pumps
Water treatment Cement industry: Non-ferrous metal
industry: high-temperature industry: ID fans,
purification pumps, fans, cave tail mother liquor
freshwater pumps, exhaust fans, pumps, seed
booster pumps, circulation fans, pumps, underflow
and sewage coal mill ventilation pumps, overflow
pumps fans, and exhaust pumps, feed
fans pumps, and roots
blowers
Coal chemical Wood Mining industry:
industry: boiler manufacturing main fans, water
blowers, inducer industry: discharge
fans, water circulation fans, pumps, medium
feeding pumps, dry blowers, and pumps, crashers,
condensate inducer fans and grinders
pumps,
Slag-flush
pumps, and
mortar pumps

ES9000 Technical Catalog 05/06

Dedicated product series

ES9000B/D Belt Conveyor HVVFD Belt conveyor main control system (optional)
▲ Multi-motor interlock startup and shutdown ▲ Signal system ▲ Belt conveyor protection
The ES9000B/D belt conveyor HVVFD is based on the topological structure of power units developed by Cumark. It is
used to control the speeds of single-drive, double-drive, three-drive, and four-drive belt conveyors. ▲ Conveyor head and tail startup and ▲ Upper computer monitoring
shutdown sequences
The main circuit structure of the ES9000B/D belt conveyor HVVFD is similar to that of the ES9000A/S general HVVFD,
but the former one is with higher hardware configurations, and a dedicated control function is also added to the software,
which meets the specific operation requirements for belt conveyors. Multidrive system diagram
Heavy load configurations, large starting torque
Optical fiber master-slave control
Belt conveyors require large startup torque and are fluctuant when operating with loads. The ES9000B/D belt conveyor

HVVFD
HVVFD adopts the heavy load components, and it can be operated at 1.6 times or greater of the rated current for 1 min.

HVVFD
HVVFD
When being started with load at a low speed, its starting torque can be as high as 160% or greater. You can select the

Drive shaft
configuration with greater torque based on the heavy load startup requirements under different working conditions. One-drive belt conveyor

A standard ES9000B/D belt conveyor HVVFD is not configured with four quadrants and adapts to horizontal or upward

Drive shaft
Drive shaft
belt conveyor applications. In a downward belt conveyor application, the spare parts for four quadrants can be added to Two-drive belt conveyor

HVVFD
meet the power generation requirements for the belt conveyor.

Harrison curve control

Head motor Tail motor
Head motor
The ES9000B/D belt conveyor HVVFD adopts the Harrison
control during startup, shutdown, speed-up, and slowdown,
which ensures the stability of the speed-up and slowdown Optical fiber master-slave control Optical fiber master-slave control
process. It controls the startup and shutdown of a belt
conveyor by separately controlling the head and tail in

HVVFD

HVVFD
HVVFD

HVVFD
different time, thereby avoiding great tensile waves
generated during startup, protecting the security of electrical
and mechanical equipment, lowering the damage to

Drive shaft

Drive shaft
Drive shaft

Drive shaft
equipment, and reducing maintenance fees. Three-drive belt conveyor Three-drive belt conveyor
--Conveyor head rotational speed; --Conveyor tail rotational speed
Low-speed, large torque output
The ES9000B/D belt conveyor HVVFD can output a rated torque of greater than 160%, which enables inspection of belt
at low speed, and meet the requirements such as commissioning and maintenance.

Balance control for operation with multiple loads

Head motor Tail motor Head motor Tail motor
The ES9000B/D belt conveyor HVVFD adopts the master-slave VFD synchronous control technology that allows the
HVVFD to communicate through optical fibers internally, and integrates multidrive frequency control systems into a
control system. The operating status of the conveyor is automatically controlled by the ES9000-JX belt conveyor Applications
centralized control box. In this way, the torque, power, current, and speed of each conveyor system will be synchronized,
▲ Belt conveyors, belt conveyers, ▲ Rubber mixing mills, injection ▲ High pressure roller mills, ball
and the belt conveyor can operate properly without generating equipment faults caused by drive imbalances.
▲ Zipper machines, scraper molding machines, plastic extruders mills, crushers
Pipe conveyor of the coal preparation plant conveyors ▲ Other multidrive loads
Set speed Belt speed

Variable Variable
frequency ready frequency ready
M4
M2
Local
control

Motor head current System

operation Variable Variable
frequency frequency
ready ready

System
ready M1 M3
Motor head speed Motor tail speed
Motor tail current
Main Commissioning Operation
screen screen description Dec 24, 2014, 15-50-34

ES9000 Technical Catalog 05/06

Dedicated product series
▲ Precision inspection system
ES9000P/Q Synchronous Undisturbed Switching Softstart HVVFD
▲ Synchronous control and intelligent synchronous point decision algorithm
System composition
▲ Softstart of motor, startup current smaller than rated current
The core equipment of the ES9000P/Q synchronous undisturbed switching softstart HVVFD is the ES9000A/S HVVFD
▲ Undisturbed switching with a transfer current less than the rated current
whose software has been upgraded. The ES9000P/Q integrates peripheral equipment such as the reactor, switchover
cabinet, and inspection and control systems for synchronous switchover to a basic HVVFD to form a complete set of ▲ Unlimited startup times

synchronous switchover softstart HVVFD. The system consists of the following parts: ▲ Low requirements on grid; powered by either mains, captive power generation plant, or diesel engine; adaptive

1. ES9000 A/S HVVFD to applications with large loads and small grid automatic operation, low maintenance requirements

2. CMK-TQ series synchronous undisturbed switching control board ▲ One for multiple (one-drive-one, one-drive-two, one-drive-multiple)

3. GTA2-II series high voltage reactor cabinet ▲ Multi-frequency mutual backup (two-drive-two, two-drive-three)

4. CMK-PLG-AQ series synchronous inspection and switchover control system ▲ Securest and most reliable undisturbed switching in industry

5. CMK-GP series power frequency switchover cabinet

Working principle Applications

In the case of an one-drive-one synchronous undisturbed switching softstart HVVFD, when the motor is started and the ▲ Soft-start variable frequency drive for high-power fans

output disconnector and circuit breaker are closed, the HVVFD begins to drive the motor. The output frequency of the ▲ Soft-start variable frequency drive for high-power air compressors
frequency of the HVVFD increases from 0 Hz to 50 Hz (the duration can be set), and the output voltage begins to ▲ Small-current soft starter for fans and air compressors powered by power generators
increase from 0 V to 06/10 kV. The motor begins to operate at a rated rotational speed. ▲ Dual-frequency mutual backup of two-drive-two operation for key process equipment (two-drive-two variable
After the output frequency of the HVVFD reaches 50 Hz and the grid integration command is received, the HVVFD frequency operation for main sintering fans)
adjusts the output voltage to the same level as the input voltage of the grid. After the system detects that the frequency, ▲ Other applications requiring variable-frequency soft start and synchronous undisturbed switching
phase, and amplitude between the output voltage of the HVVFD and the input voltage of the grid are the same, the circuit
breaker for the motor frequency power will be closed. At this time, the motor is powered by both the HVVFD and grid, and
the current of the motor is transferred to the grid through the HVVFD. The system then disconnects from KM2, and the
motor is powered by the grid. The startup of the motor has been completed by this step. The contactor KM1 is
disconnected and the HVVFD stops working.

Bus
Bus

Comprehensive Comprehensive
Comprehensive protection protection
protection

Input voltage Input voltage

sampling Dedicated control
sampling Dedicated control
system for synchronous
system for synchronous
switchover switchover

Output voltage Output voltage

sampling sampling

Motor 1 Motor 2

One-drive-one synchronous switchover softstart HVVFD One-drive-two synchronous switchover softstart HVVFD

Features

ES9000 Technical Catalog 05/06

Dedicated product series Standard cabling diagram
The terminal function of the ES9000 HVVFD are defined by application macro, a specific software function. Such
ES9000F/G Four-Quadrant HVVFD
software corresponds with the terminal diagram and provides a specific control function for convenient user design and
The ES9000F/G four-quadrant HVVFD is based on the topology of power units in series and supports bidirectional power
onsite cabling. Customers can commission the application macro on site by selecting the configurations, which is very
flow. By using the ES9000F/G four-quadrant HVVFD, either the electrical energy can be transferred to mechanical
convenient. For different application macros, the definitions of digital input (DI) and analogy input (AI) differ a little bit, but
energy for driving the loads, or the mechanical energy generated by loads can be transferred to electrical energy to the
those of digital output (DO) and analogy output (AO) remain the same. For detailed definitions of application macros, see
grid, which can save the energy at a great extent.
the ES9000 High Voltage Variable Frequency Drive User Manual.
The main circuit of the ES9000F/G four-quadrant HVVFD is similar with that of the ES9000A/S general HVVFD, but the
The application macros for the ES9000 HVVFD are as follows:
power unit and control technology of the former are uniquely designed.
▲ Factory macro: for most of the industrial fields (factory macros are also the default application macro before
Composition of the power unit factory delivery)

The power unit consists of the power distribution component, rectifier, energy storage component, feedback, inverter, ▲ Three-phase control macro: apply to the control logic that is controlled by buttons

feedback current detection, and filter feedback. Beside the general inverter control and bypass control functions, the ▲ Manual and auto macros: apply to local and remote switchover control
power unit of the ES9000F/G four-quadrant HVVFD supports the grid feedback and filter functions, which enables ▲ PID macro: apply to closed-loop control
four-quadrant operation by allowing bidirectional power flow between the input and output power. The harmonic can also ▲ Multi-speed macro: apply to constant speed operations with different grades
be effectively controlled in this way.
▲ Motor potentiometer macro: apply to scenarios without specific simulation speed but requiring variable speeds
Current feedback detection Filter feedback

Rectification Energy storage Feedback Inversion

process process process process

Main control features

▲ Optimum performance in dynamic and stable status with the flux optimization and control with space vector
PWMtechnology, power factor in the power grid side around 1.0
▲ Premium energy-saving technology with the unique voltage monitoring technology for power unit bus
▲ Higher security level with independent feedback process and rectifier process of the HVVFD power unit
▲ Favorable heat dissipation and stability with a more reasonable and even distribution of power-consumption
components
▲ Pollution-free to the grid with perfect feedback current sine wave
▲ Reactor added in the feedback filtering process; high heat dissipation efficiency with favorable ventilation design
▲ Convenient maintenance with modular design for the power units

Typical application
▲ Motor load simulation test ▲ Downward belt conveyor
▲ Mine hoister, winch ▲ Crane, gantry crane, tower crane

ES9000 Technical Catalog 05/06

Installation and use requirements

Requirements to Installation Foundation Requirements for Operating Environments

Installation requirements: All the cabinets should be secured to the installation supports, and reliably connected to the Ambient: not exposed to the sun, no corrosive or flammable gas, no conductive dust, water drop, salt, dust, or vibration

steel structure of the plant and the grounding system. Cabinets and ground terminals should be connected to the general Operating altitude: < 1000 m, derated when the altitude is greater than 1000 m
ground bar of the plant, and the ground resistance should be not greater than 4 ohms. Cabinets are secured to beams as Operating temperature: 0°C to 40 °C
an integral part using M10 screws. Humidity: < 90%, non-condensing
Requirements to foundations Operating environment: indoor
▲ The foundation of the HVVFD must be soldered using the 14b# steel channels. The installation surfaces must be
level and 2 mm to 5 mm over the ground. Three recommended cooling methods (HVVFD cooling methods)
▲ Ensure the installation quality of the basic frame. The tolerance for each meter is 1 mm. Air duct cooling: Such cooling method is applicable to the
▲ The steel channel for the 14b# support should be soldered to the embedded support plate. installation site of no hazardous substances such as
▲ The equipment should be soldered to the basic steel channels. explosive or corrosive gas, conductive dust, or oil mist.
▲ The trench should be waterproof, dustproof, and rodentproof. Such application is cost-effective by using air ducts for heat

▲ The depth of the trench is decided by the customer. dissipation. An air intake vent and filter should be installed
for the HVVFD room, and other parts of the HVVFD room
Top view of the installation foundation
should be sealed. Water intrusion protection and
Cable tray (500 mm clearance) rodentproof measures should be applied to the air outtake

14b# support steel channel

vent. To ensure the long-term reliability and lifespan of the
HVVFD, sufficient power for heat exchange should be
reserved. The power is recommended to be 4% of the
Cable tray (500 mm clearance) HVVFD rated power. In such application, the air discharge
volume of per 10 kW power loss should not be higher than 1
m2/s.
Air conditioner cooling: Such cooling method applies to the
environment with hazardous substances such as explosive
or corrosive gas, conductive dust, or oil mist, poor
Top view of the installation foundation
ventilation conditions, and high cooling requirements. In
such application, the HVVFD room should be completely

14b# support steel channel sealed and cannot be applied together with the air duct
cooling method. To ensure the long-term reliability and
Embedding 200 x 200 x
10 support steel plate
lifespan of the HVVFD, sufficient power for heat
exchange should be reserved. The power is
Cable tray (500 recommended to be 4% of the HVVFD rated power. In
mm clearance)
300# or above such application, at least a 4 P (around 3 kW) air
cement concrete
conditioner should be equipped for per 10 kW power loss.

Partial view of the installation foundation Heat exchanger cooling: Such cooling method applies to
the heat dissipation of large power VFDs. It meets the
requirements of application with large heat dissipation
amount and high requirements. Different models are
applied based on practical application environment. If
14b# bottom support steel plate detailed information, please consult the technical
personnel of Cumark.

ES9000 Technical Catalog 05/06

Storage, transportation, and hoisting Model selection notice
The following specifications are required for choosing an ES9000 HVVFD. If you want to buy a product, fill in the detailed
Storage requirements
information in the following form and contact with us.
The operating temperature ranges from 0°C to 40°C, and the storage temperature ranges from –40°C to 70°C. As the
Customer name/Project
lifespan and reliability of the HVVFD is greatly affected by the environment, do not install your equipment in environment
name
that does not meet the proceeding conditions. If the installation environment exceed the allowed range, enhance the
ventilation or use the air conditioner cooling method to ensure that the environment is within the allowed range. Do not Process/Load name
store the HVVFD in the environment with: □ Pump/Fan □ Compressor □ Extruder □ Rotary kiln □ Elevator □ Winder
▲ Exposure to the sun ▲ Conductive dust Load type □ Multi-motor mechanically coupling □ Others
▲ Corrosive gas ▲ Moisture that may cause condensation □ Large startup torque □ Frequent startup and shutdown □ Impulse load
▲ Flammable and combustible gas ▲ salt, oil mist, and dust Load features □ Electrical brake required □Mechanical brake required □ Others

Transportation requirements □ Squirrel-cage motor □ wound-rotor motor □ Synchronous motor

Motor type and condition
1. Ambient requirement: IEC 721-3-2 class 2K4/2B1/2M1; lowest atmospheric pressure: 60 kPa □ Newly installed motor □ Existing motor

2. The HVVFD can be transported using cars, trains, or ships. Model: Manufacturer: Protection level (IP):

3. Operate with caution, and avoid rains, sun exposure, vibration, or clashing during transportation, and do not lay Rated output power: kW Rated voltage: kV Rated current: A
Motor spcifications
the equipment upside down. Rated frequency: Hz Pole: P Rated rotational speed: rpm
4. When choosing transportation tools or paths, consider whether there is any limit such as height.
Acceleration / Deceleration Acceleration period: s Deceleration period: s
5. The bearing capacity of the transportation should must be greater than the actual weight of the ES9000 HVVFD. requirements □ No special requirement

Hoist requirements Voltage of the primary power: V Hz

▲ The equipment must be protected from collision and severe vibration during hoisting. Power supply Rated capacity: kVA Short-circuit current: kA Control power voltage: V Hz

▲ The equipment must not be positioned upside down, and the tilt angle must not exceed 30°.
□ External DCS/PLC hardwiring □ Bus—protocol type □ Control board
▲ The rope must be strong and long enough to hoist the equipment. The distance between the hook and equipment Control/Communication
□ Onsite operation box □ No special requirement □ Others
top must be at least 1.5 m, and the angle between the rope and equipment must be at least 60°. requirements
▲ Two 2 m 16# steel channels must be applied at the equipment bottom, and two 1 m 10 cm x 10 cm planks must Speed control/Feedback
□ Sensors □ Upper-level DCS/PLC □ Manual set □ Others
be secured to the equipment top. Gaps should be made in the steel channels to prevent the rope from sliding. signal source

Requiring power frequency/Frequency switchover □ Yes □ No

Power
Junction cabinet model: □ Manual one-drive-one □ Manual one-drive-two
frequency/Frequency
□ Automatic one-drive-one □ Automatic one-drive-two
switchover

□ Signals collected by sensors □ Onsite DCS system □ Manual adjustment

Basis for adjusting
□ Others
operating status

□ Outdoor □ Indoor □ Newly constructed power distribution room

□ Existing power distribution room □ Environment features:
Installation position and
□ Motor cable length: m Cabling mode: □ Cable tray or cable trench
environmental conditions
□ Treading mode: □ Top in and top out □ Bottom in and bottom out □ Others

ES9000 Technical Catalog 05/06

Service, cooperation, mutual benefit
Yangquan Coal Industry (Group) Company Limited, Shenhua Group, Xishan Coal Electricity Group Co., 2 x 350 MW inducer fan HVVFD energy-saving project of a power plant in Dalian
Coal company
Ltd., China National Coal Group Corp, Shanxi Coal Transportation and Sales Group Co., Ltd.
Non-ferrous Aluminum corporation of China, Jin Jiang International (Group) Company Limited, Xinfa Group, Shandong  Load: inducer fan  Power: 3300 kW/6 kV  Quantity: 4
metal company Weiqiao Pioneering Group Co., Ltd., GAluminium Group, Qixing Aluminum Oxide
·································································································································
Guangxi Liuzhou Iron and Steel (Group) Company, Kunming Iron & Steel Holding Co., Ltd., Hunan Valin Power industry
Iron & steel Steel Co., Ltd., Lengshuijiang Iron & Steel Co., Ltd., China RailwayEngineering Equipment Group Co., HVVFD project of a power plant in Ordos, Inner Mongolia
company Ltd., Shougang Group, Anshan Iron and Steel Group Corporation, Liupanshui Iron & Steel Co., Ltd.,
Chongqing Iron & Steel (Group) Co., Ltd., Jiuquan Iron & Steel Group  Load: primary fan, condensate pump
China National Petroleum Corporation, Sinopec Corp., China National Offshore Oil Corporation, Xinjiang  Power: 1400 kW/6 kV, 1800 kW/6 kV  Quantity: 12
Petroleum
Guanghui Petroleum Co., Ltd., Yangzhou Hengji Daxin International Chemical Industry Storage Limited
company
Company, Hebei Xinhui Petroleum Technology Development Co., Ltd.
Chemical Yangmei Chemical Co., Ltd., China Shenhua Coal to Liquid and Chemical Co., Ltd., Shanxi Lanhua Motor HVVFD energy-saving project of a sintering plant of a large-scale iron and steel company in
industry Scin-tech Venture Co., Ltd., Ningbo Haiyue New Material Co., Ltd. Cangzhou, Hebei
China Guodian Corporation, China Huadian Corporation, China Huaneng Group, China Power Investment
Power
Corporation, Shenyang Huanggu Thermal Power Co., Ltd., Shaoneng Thermal Power, Jianeng Thermal  Load: primary exhaust fan, dust blower, dust blower at the equipment tail
company
Power, Erdos Electric Power Co., Ltd.
 Power: 5000 kW/10 kV, 1250 kW/10 kV, 1600 kW/10 kV
Environmental Steel & iron
Everbright Environmental Protection (China) Co., Ltd., Shenzhen Energy Environmental Engineering Co. Ltd.,
Protection  Quantity: 4
Yangzhou Taida Environmental Protection Co., Ltd. industry
Company
Pharmaceutical
·································································································································
Huizhou Sheng Rong Biotechnology Co., Ltd.
company Synchronous motor HVVFD energy-saving project of a sintering plant of a large-scale iron and steel
Food
Guangxi Guitang Group Co., Ltd. company in Kunming
production
Mechanical Zhengzhou Textile Machinery Manufacturing Co., Ltd., Shenzhen Mepod Environmental Protection Equip. Co.,  Load: primary exhaust fan  Power: 6800 kW/6 kV  Quantity: 2
company Ltd., Tech-Long Packaging Machinery Co., Ltd., NFC (Shenyang) Metallurgical Machinery Co., Ltd.
Municipal
Raw material grinder pulp pump HVVFD project of a large-scale state-owned aluminium company in
project Ningxia Greatwall water Supply Company, Guangzhou Water Supply Company, Shenzhen Water Group
Liangxing country, Shanxi

Non-ferrous  Load: pulp pump  Power: 355 kW/10 kV  Quantity: 6

metal industry ·································································································································
HVVFD project of a large-scale aluminium company in Qingzhen, Guizhou
 Load: pulp pump, recirculation pump  Power: 400 kW/10 kV, 1120kW/10 kV  Quantity: 4

5000T/D cement clinker production line HVVFD energy-saving project of a large-scale state-owned
building materials company in Jiaguguan
 Load: High-temperature fan, dust blower  Power: 5600 kW/10 kV, 450kW/10 kV  Quantity: 2
Cement industry ·································································································································
HVVFD project of a cement plant in Huaning county, Yunnan
 Load: High-temperature fan, recirculation fan  Power: 1250 kW/10 kV, 800 kW/10 kV 
Quantity: 2

HVVFD for Artificial island construction use water injection pump of a large-scale state-owned
petroleum and natural gas company in Tanghai county, Tangshan
 Load: water injection pump  Power: 630 kW/10 kV  Quantity: 1
·································································································································
Other industries
HVVFD control system for the 5-kilometer long pipe conveyor of a large-scale state-owned coal
company in Shangshe county, Shanxi
 Load: multi-drive long pipe conveyor (two at the head and two at the tail)  Power: 670 kW/10
kV  Quantity: 6

ES9000 Technical Catalog 05/06

Service, cooperation, mutual benefit
Technical support When it comes to the maintenance of high-quality end products, it has been the common objective of all the industries to
earn the maximum yield with the minimum cost. One of Cumark's key roles is, on the basis of expectable, secure, and
Cumark has a professional pre-sales and after-sales technical support
Professional Quick low-cost operating mode, to help the customers obtain the maximum operating time by optimizing the lifespan of our
team response
department. We send our technical support experts to customer sites for
products.
investigation and communications, and provide an optimum and customized
overall solution for our customers based on their practical requirements. When we were asked by a customer for the first time about how to handle and recycle the used HVVFD, we set forth a
Customer first
solution and started to provide services covering the entire value chain. Such services include training, and technical
With their accumulations in many projects, the technicians in our project
support and communications, and can be obtained in any of the sales and service networks across the world.
engineering department are highly professional and experienced in project
Sufficient All-round
spare parts service
implementation and management. They are in charge of the onsite installation, Maximizing return on investment
commissioning, and operation of the HVVFDs, and guarantee your project quality.
The HVVFD lifespan management model is the core of Cumark services. All the effective services of Cumark products
Quality guarantee are included in this model, which directly illustrates effective and ineffective services and phases.

Cumark has achieved the IS09001 certification, and a complete set of quality assurance system and procedure has been The detailed product maintenance time table is also based on this four-phase model. In this way, customers can obtain

established in accordance with the IS09001 system, realizing the quality control from design, procurement, and the timeliness of services such as replacement for effective components. Customers can also decide when to replace

production to engineering service. and upgrade the product.

Cumark has complete and standardized production and assembly workshops which include independent areas for With such professional lifespan management of Cumark HVVFDs, the return on investment is maximized.

production and assembly, commissioning, inspection, and logistics. We have first-class delivery commissioning and Cumark HVVFD lifespan management model
simulation laboratories and advanced inspection and test equipment. All of our products are tested and commissioned
before delivery.
Active phase Classic phase Active phase Classic phase
After-sales service
The overall lifespan services of For the factory-level maintenance
The after-sales service center is the service department responsible for products that are under or beyond the warranty
the products within this period is expansion, the overall lifespan
term. After-sales service engineers can take up their jobs only after they have taken the employment skills training and a effective. service is effective.

certificate has been granted. With the full coverage of after-sales centers in the regions where our Chinese offices are Overall lifespan service

located, and professional toolkits, spare part boxes, and vehicles are ready for our after-sales service engineers, we can To ensure the effectiveness of the overall lifespan services, the product must be in the active and classic phases. The
product can be in the active and classic phases through upgrade, update and replacement.
provide you with convenient and swift emergency treatment and maintenance services. After-sales response time:
proving an initial solution in two hours upon a request received, and arriving on site in 24 hours 24-hour after-sales
hotline: 400-619-2001/0755-83435656 Active phase Classic phase Limited phase Expiration phase

Customer training Spare parts, maintenance, and ·Limited by technical and cost
repair are effective if only issues, Cumark cannot
relevant materials can be guarantee the effectiveness of
While we strive to meet the requirements of our customers and provide them with quick and effective services, we also lifespan services in this phase.
obtained.
design a set of systematic technical training courses for them. Through the training, customers will be able to mater the
Limited lifespan service
features of the equipment, and learn how to use, maintain, and repair the equipment and diagnose the fault, thereby
Please note that mAintenance services for products in the limited phase
prolong the lifespan of the equipment, lower the failure rate, and master the method for diagnosing and handling simple and expiration phase are limited due to the amount of stored spare
faults. parts. This may result in unexpectable suspension of work. To avoid
such issue, keep the product in the active and classic phases.
We have advanced and complete engineering laboratories that can simulate fault, and perform specific simulation test
and online programming and commissioning, which can enable the hand-on practice of customers and make the training Cumark enhances the customer support and improves efficiency by following the model for managing the lifespan
courses more targeted and efficient. of the product.
Lifespan services include: model selection and size measurement, installation and commissioning, prevention ，
Purchase Installation and Operation and Upgrade and Replacement improvement-based maintenance, remote services, spare part services, training and study, technical support, upgrade,
Booking
and delivery commissioning maintenance update and recycling
refurbishment, replacement, and recycling.

Training and study

Technical support

Contact

ES9000 Technical Catalog 05/06