Service Manual: Air Conditioner
Service Manual: Air Conditioner
Air Conditioner
(Manufactured in India)
Destination
India
This service information is designed for experienced repair technicians only and is not designed for
use by the general public.It does not contain warnings or cautions to advise non-technical individuals
of potential dangers in attempting to service a product. Products powered by electricity should be
serviced or repaired only by experienced professional technicians. Any attempt to service or repair the
products dealt with in this service information by anyone else could result in serious injury or death.
There are special components used in this equipment which are important for safety. These parts are
marked by--in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement
Parts List, It is essential that these critical parts should be replaced with manufacturer's specified parts
to prevent shock, fire or other hazards. Do not modify the original design without permission of manu-
facturer.
2
1. Safety Precautions
# Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
# Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and
main circuit for the model installed.
# The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation or servicing due to ignoring of the instruction will cause harm or damage,
and the seriousness is classified by the following indications.
WARNING This indication shows the possibility of causing death or serious injury.
CAUTION This indication shows the possibility of causing injury or damage to properties.
# Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future
reference.
WARNING
2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
4. Engage authorized dealer or specialist for installation and servicing. If installation of servicing done by the user is defective, it will cause water
leakage, electrical shock or fire.
5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electric shock or fire.
6. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water leakage, fire
or electrical shock.
7. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not properly done,
the set will drop and cause injury.
8. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and single outlet
must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or fire.
9. This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Otherwise, it may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
10. Do not use joint cable for indoor/outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to installation instruction
CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no external force
will be acted on the terminal. If connecting or fixing is not perfect, it will cause heat up or fire at the connection.
11. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will cause
heat-up or fire at the connection point of terminal, fire or electrical shock.
12. When install or relocate air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration cycle
(piping). (Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
13. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may
climb up to outdoor unit and cross over the handrail and causing accident.
14. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
telephone. Otherwise, it may cause electrical shock in case equipment breakdown or insulation breakdown.
15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.
16. Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.
3
17. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
break and cause refrigerant gas leakage.
18. During pump down operation, stop the compressor before remove the refrigeration piping. (Removal of refrigeration piping while
compressor is operating and valves are opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and
result in explosion, injury etc.).
19. During installation, install the refrigerant piping properly before run the compressor. (Operation of compressor without fixing refrigeration
piping and valves at opened condition will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion, injury
etc.).
20. After completion of installation or service, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant
contacts with fire.
21. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
22. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
23. Must not use other parts except original parts describe in catalog and manual.
24. Using of refrigerant other than the specified type may cause product damage, burst and injury etc.
CAUTION
1. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.
2. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
the furniture.
3. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
may break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
6. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher. Please use
a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
7. Power supply connection to the room air conditioner.
Use approved power supply cord 3 x 1.5 mm2 (1.5HP) or 3 x 2.5 mm2 (2.0 ~ 2.5HP) type designation IS 694 or 60245 IEC 57 or heavier cord.
Power supply point should be in easily accessible place for power disconnection in case of emergency.
In some countries, permanent connection of this air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using power plug.
Use an approved 15/16A (1.0~1.5HP) or 16A (2.0HP) or 20A (2.5HP) power plug with earth pin for the connection to the socket.
ii. Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (1.0 ~ 2.0HP) or 20A (2.5HP) circuit breaker for the permanent connection. It must be a double pole switch with a
minimum 3.0 mm contact gap.
8. Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts. Take
care of the liquid refrigerant, it may cause frostbite.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work.
10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
11. Do not sit or step on the unit, you may fall down accidentally.
12. Do not touch the sharp aluminum fins or edges of metal parts.
If you are required to handle sharp parts during installation or servicing, please wear hand glove.
Sharp parts may cause injury.
4
2. Specification
Indoor CS-KC12SKY3 CS-KC12SKY3A CS-KC12SKY3E
MODEL
Outdoor CU-KC12SKY3 CU-KC12SKY3A CU-KC12SKY3E
Performance Test Condition Indian Standard Indian Standard Indian Standard
Power Supply Phase,Hz Single,50 Single,50 Single,50
V 230 230 230
kW 3.46 3.46 3.46
Capacity
BTU/h 11,805 11,805 11,805
Power Factor % 98 98 98
Cooling
Power Level dB - - -
Indoor Noise
db-A High:48;Low:43 High:48;Low:43 High:48;Low:43
PowerLevel dB - - -
Outdoor Noise
db-A 54 54 54
Max Current (A)/Max Input Power (W) 8.1 A/ 1.76KW 8.1 A/ 1.76KW 8.1 A/ 1.76KW
Starting Current (A) 26.0 A / 1.06 K 26.0 A / 1.06 K 26.0 A / 1.06 K
Compressor Type Rotary Rotary Rotary
Motor Type Induction (2 Pole) Induction (2 Pole) Induction (2 Pole)
Output Power W 1055 1055 1055
FAN Type Cross Flow Fan Cross Flow Fan Cross Flow Fan
Material ASG30K1 ASG30K1 ASG30K1
MotorType DC (8 Pole) DC (8 Pole) DC (8 Pole)
Output Power W 30 30 30
Indoor
Power W 26 26 26
Speed Hi rpm 900 900 900
Moisture Removal L/h (Pt/h) 1.9 1.9 1.9
Cool 3 3
m /min.(ft /min.) 13.5(477) 13.5(477) 13.5(477)
Indoor Airflow
Heat m3/min.(ft3/min.) - - -
5
Model Indoor CS-KC12SKY3 CS-KC12SKY3A CS-KC12SKY3E
Outdoor CU-KC12SKY3 CU-KC12SKY3A CU-KC12SKY3E
Length for Additional gas m(ft) 7.5 (24.6) 7.5 (24.6) 7.5 (24.6)
Inner Diameter mm 16.7 16.7 16.7
Drain Hose Length mm 650 650 650
Indoor Heat Exchanger Fin Type Slit Fin Slit Fin Slit Fin
Row xStage xFPI 2 x 15 x 20 2 x 15 x 20
2 x 15 x 20
Size(W X H X L) mm 610 x 315 x 25.4 610 x 315 x 25.4 610 x 315 x 25.4
Fin Material Copper Copper Copper
Outdoor Heat Exchanger
Fin Type/PASS Slit Fin Slit Fin Slit Fin
Row xHair Pin xFPI 1 x 14 x 18 1 x 14 x 18 1 x 14 x 18
Size(W X H X L) 12.7 X 547 X 810 12.7 X 547 X 810 12.7 X 547 X 810
Material PP PP PP
Air Filter
Type One Touch One Touch One Touch
Power Supply Indoor Indoor Indoor
Power Supply Cord A 16 16 16
Protection Device Overload Protector
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Indoor Operation Range Maximum0C 35 35
24 24
0
Minimum C 16 11 16 11
Maximum0C 46 27 46 27
Outdoor Operation Range
0
Minimum C 16 11 16 11
Note:
1.Cooling capacities are based on indoor temperature of 270C Dry Bulb (80.60F Dry Bulb),19.00C Wet Bulb
(66.20F Wet Bulb)and outdoor air temperature of 350C Dry Bulb (950F Dry Bulb),240C Wet Bulb (75.20F Wet Bulb)
2. Specificaton are subjected to change without prior notice for further improvement.
6
2.1Specification
Indoor CS-KC18SKY3M-1 CS-KC18SKY3R-1 CS-KC12SKY4A
MODEL
Outdoor CU-KC18SKY3M-1 CU-KC18SKY3R-1 CU-KC12SKY4A
Performance Test Condition Indian Standard Indian Standard Indian Standard
Power Supply Phase,Hz Single,50 Single,50 Single,50
V 230 230 230
Capacity kW 4.99 5.10 3.46
BTU/h 17,025 17,401 11,805
Power Factor % 98 98 98
Cooling
Power Level dB - - -
Indoor Noise
db-A High:48;Low:43 High:48;Low:43 High:48;Low:43
PowerLevel dB - - -
Outdoor Noise
db-A 58 58 54
Max Current (A)/Max Input Power (W) 10.5A / 2.14 KW 10.5A / 2.14 KW 6.4A / 1.25 KW
Starting Current (A) 41.0 A/ 1.37 K 41.0 A/ 1.37 K 23.3 A/ 1.02 K
Type Rotary Rotary Rotary
Compressor
Motor Type Induction (2 Pole) Induction (2 P) Induction (2 P)
Output Power W 1320/1365 1320/ 1365 845/ 865
FAN Type Cross Flow Fan Cross Flow Fan Cross Flow Fan
Material ASG30K1 ASG30K1 ASG30K1
MotorType DC (8 Pole) DC (8 Pole) DC (8 Pole)
Power
W 30 30 30
Indoor
Power W 54 54 26
mm(inch) 290(11-7/16) /
Height(I/D / O/D) 290(11-7/16)/619 290(11-7/16)/619
Dimension 619
Length(I/D / O/D) mm(inch) 870(34-9/32)/824 1070(42-5/32)/
870(34-9/32)/824
824
Depth(I/D / O/D) mm(inch) 204(8-1/16)/299 235(9-1/4)/299 204(8-1/16)/299
Weight Net(I/D / O/D) kg(lb) 12(26)/43(95) 12(26)/45(99) 9(20)/34(75)
Pipe Diameter(liquid/gas) 6.35(1/4)/ 6.35(1/4)/ 6.35(1/4)/
mm(inch)
12.70(1/2) 12.70(1/2) 12.70(1/2)
Standard Length m(ft) Flare, 5.0 (16.4) Flare, 5.0 (16.4) Flare, 5.0 (16.4)
Indoor Heat Exchanger Fin Type Slit Fin Slit Fin Slit Fin
Row xStage xFPI 2 x 15 x 21 2 x 15 x 20
2 x 15 x 19
Size(W X H X L) mm 610 x 315 x 25.4 810 x 315 x 25.4 610 x 315 x 25.4
Fin Material Aluminium Copper Copper
Outdoor Heat Exchanger
Fin Type/PASS Slit Fin Slit Fin Slit Fin
Row xHair Pin xFPI 58 channel 2 x 23 x 17 1 x 23 x 14
Size(W X H X L) 16 x 579 x 796 12.7 X 595 X 606 12.7 X 595 X 795
Air Filter Material PP PP PP
Type One Touch One Touch One Touch
Power Supply Indoor Indoor Indoor
Power Supply Cord A 16 16 15
Protection Device Overload Protector
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Indoor Operation Range Maximum0C 35 24 35 24
Minimum0C 16 11 16 11
Maximum0C 46 27 46 27
Outdoor Operation Range
Minimum0C 16 11 16 11
Note:
1.Cooling capacities are based on indoor temperature of 270C Dry Bulb (80.60F Dry Bulb),19.00C Wet Bulb
(66.20F Wet Bulb)and outdoor air temperature of 350C Dry Bulb (950F Dry Bulb),240C Wet Bulb (75.20F Wet Bulb)
2. Specificaton are subjected to change without prior notice for further improvement.
8
2.2Specification
Indoor CS-KC18SKY4A CS-KC18SKY3PM CS-KC18SKY3PR
MODEL
Outdoor CU-KC18SKY4A CU-KC18SKY3PM CU-KC18SKY3PR
Performance Test Condition Indian Standard Indian Standard Indian Standard
Phase,Hz Single,50 Single,50 Single,50
Power Supply
V 230 230 230
Capacity kW 5.15 4.99 5.10
BTU/h 17,571 17,025 17,401
Power Factor % 98 98 98
Cooling
Power Level dB
- -
Indoor Noise
High:48;Low:43 High:48;Low:43
db-A High:48;Low:43
PowerLevel dB - -
Outdoor Noise
db-A 58 58 58
Max Current (A)/Max Input Power (W) 10.5 A/ 2.14KW 10.5A / 2.14 KW 10.5A / 2.14 KW
Starting Current (A) 33.7 A/1.49K 41.0 A/1.37 K 41.0 A/1.37 K
Type Rotary Rotary Rotary
Compressor
Motor Type Induction (2 Pole) Induction (2 Pole) Induction (2 Pole)
Output Power W 1280 1320/1365 1320/1365
FAN Type Cross Flow Fan Cross Flow Fan Cross Flow Fan
Material ASG30K1 ASG30K1 ASG30K1
MotorType DC (8 Pole) DC (8 Pole) DC (8 Pole)
Power W 30 30 30
Indoor
Power W 60 60 60
Speed Hi rpm 1140 900 900
Moisture Removal L/h (Pt/h) 3.0 2.9 2.9
Cool m3/min.(ft3/min.) 16.0(565) 14.0(494) 14.0(494)
Indoor Airflow
Heat m3/min.(ft3/min.) - - -
Indoor Heat Exchanger Fin Type Slit Fin Slit Fin Slit Fin
Row xStage xFPI 2 x 15 x 19 2 x 15 x 21
2 x 15 x 21
Size(W X H X L) mm 810 x 315 x 25.4 610 x 315 x 25.4 810 x 315 x 25.4
Fin Material Copper Aluminium Copper
Outdoor Heat Exchanger
Fin Type/PASS Slit Fin Slit Fin Slit Fin
Row xHair Pin xFPI 56 channel 52channel 2 x 20 x 20
Size(W X H X L) 16 x 539 x 510 16 x 520 x 755 25.4 x 507 x 766
Air Filter Material PP PP PP
Type One Touch One Touch One Touch
Power Supply Indoor Indoor Indoor
Power Supply Cord A 15 16 16
Protection Device Overload Protector
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
0
Indoor Operation Range Maximum C 35 24 35 24
0
Minimum C 16 16 11
11
0
Maximum C 46 27 46 27
Outdoor Operation Range
Minimum0C 16 11 16 11
Note:
1.Cooling capacities are based on indoor temperature of 270C Dry Bulb (80.60F Dry Bulb),19.00C Wet Bulb
(66.20F Wet Bulb)and outdoor air temperature of 350C Dry Bulb (950F Dry Bulb),240C Wet Bulb (75.20F Wet Bulb)
2. Specificaton are subjected to change without prior notice for further improvement.
10
3. Location of Controls and Components
HG Chassis
11
3.3 Remote Control
Model: KC-18SKY3R-1
12
4. Dimensions
4.1 Indoor Unit
CS-KC12SKY* Series
13
4.2 Dimensions
4.2.1 Indoor Unit
CS-KC18SKY*Series
14
4.3
Model: KC12SKY* Series / KC18SKY* Series
HG Chassis
15
5. Refrigeration Cycle Diagram
16
6. Block Diagram
17
7.1 Wiring Connection Diagram
7.1.1 CS-KC12SKY3 CU-KC12SKY3
18
7.2 Wiring Connection Diagram
7.2.1 CS-KC18SKY3M-1 CU-KC18SKY3M-1,CS-KC18SKY3R-1 CU-KC18SKY3R-1, CS-KC18SKY4A CU-KC18SKY4A,CS-
KC18SKY3PR CU-KC18SKY3PR, CS-KC18SKY3PM CU-KC18SKY3PM
19
7.3 Wiring Connection Diagram
7.3.1 CS-KC18SKY3R-1 CU-KC18SKY3R-1,CS-KC12SKY3E CU-KC12SKY3E, CS-KC12SKY3A CU-KC12SKY3A
20
7.4 Wiring Connection Diagram
7.4.1 CS-KC12SKY4A CU-KC12SKY4A
21
8. Electronic Circuit Diagram
8.1 CS-KC12SKY3,CS-KC18SKY3M-1,CS-KC18SKY3R-1,CS-KC12SKY3E,CS-KC12SKY3A,CS-KC12SKY4A,CS-
KC18SKY4A,CS-KC18SKY3PR,CS-KC18SKY3PM
22
9. Printed Circuit Board
9.1 Indoor Unit
9.1.1 Main Printed Circuit Board
CS-KC12SKY3,CS-KC12SKY* Series
AC303
RY-PWR
CN-FM
CN-TH
CN-STM1
CN-DISP
23
9. Printed Circuit Board
9.2 Indoor Unit
9.2.1 Main Printed Circuit Board
CS-KC18SKY3* Series,CS-KC18SKY4* Series
AC310
RY-PWR
CN-FM
CN-STM1
24
9.2.2 Indicator and Receiver Printed Circuit Board
CS-KC12* Series/CS-KC18* Series
25
10. Installation Instruction
10.1 Select the Best Location
26
10.2 Indoor Unit
10.2.1 How to Fix Installation Plate
The center of installation plate should be at more than (1) at right and left of the wall.
The distance from installation plate edge to ceiling should more than (2)
From installation plate center to unit’s left side is (3)
From installation plate center to unit’s right side is (4)
For left side piping, piping connection for liquid should be about (5) from this line.
For left side piping, piping connection for gas should be about (6) from this line.
1) Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
i) Always mount the installation plate horizontally by aligning the marking-off line with the thread and using a level gauge.
2) Drill the piping plate hole with ø70 mm hole-core drill.
i) Putting measuring tape at position as shown in the diagram above.
The hole center is obtained by measuring the distance namely 128 mm for left and right hole
respectively. Another method is intersection point of arrow mark extension.
The meeting point of the extension arrow mark is the hole center position.
ii) Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor
side. (refer to step 10.2.2)
CAUTION
29
7 Remove the tapes and connect the power supply cord and connection cable between indoor unit and outdoor
unit according to the diagram below.
8 Secure the power supply cord and connection cable onto the control board with the holder.
9 Close grille door by tighten with screw and close the front panel.
Note:
Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively.
Earth wire shall be Yellow/Green (Y/G) in colour and longer than the other AC wires as shown in the figure for the
electrical safety in case of the slipping out of the cord from the anchorage.
30
10.2.5 Wire Stripping And Connecting Requirement
31
10.3 Outdoor Unit
10.3.1 Install the Outdoor Unit
After selecting the best location, start installation according to indoor/outdoor unit installation diagram.
1 Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm).
2 When installing at roof, please consider strong wind and earthquake.
Please fasten the installation stand firmly with bolt or nails.
32
FOR ENVIRONMENTAL PROTECTION, MANUFACTURER STRONGLY RECOMMENDS TO USE EVACUATION METHOD.
1 Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way
valve.
Be sure to connect the end of the charging hose with the push pin to the service port.
2 Connect the center hose of the charging set to a vacuum pump.
3 Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from
0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4 Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the
gauge does not move after approximately five minutes.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERENT GAS LEAKAGE.
5 Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6 Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
7 Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN”
using a hexagonal wrench (4 mm).
8 Mount valve caps onto the 2-way valve and the 3-way valve.
Be sure to check for gas leakage.
33
10.3.4 Air Purging of the Piping and Indoor
The remaining air in the Refrigerant cycle which contains moisture may cause malfunction on the compressor.
1 Remove the caps from the 2-way and 3-way valves.
2 Remove the service-port cap from the 3-way valves.
3 To open the valve, turn the valve stem of 2-way valve counter-clockwise approx. 90° and hold it there for ten
seconds, then close it.
4 Check gas-leakage of the connecting portion of the pipings.
For the left piping, refer to 4 (A).
35
10.5 PM 2.5/ Catechin Filter
36
11. Operation Control
37
11.2 Dry Operation
Dry operation can be set using remote control.
Dry operation is applied to dehumidify and to perform a gentle cooling to the room.
This operation starts when the intake air temperature sensor reaches -1.5°C from the setting temperature on the
remote control.
When operation begins,Dry will be switched “ON” for a maximum 10 minutes, then Dry operation will be
turned “OFF” for a minimum 6 minutes. After that, the Dry operation will be “ON” and “OFF” based on the
setting temperature as shown in figure below.
However after 3 minutes of compressor off, during Dry “OFF” (within 6 minutes Dry restart control), the
indoor unit will start to operate at normal Cooling mode if the intake temperature is higher than Cooling “ON” point.
38
11.3 Automatic Operation
Automatic operation can be set using remote control.
This operation starts to operate with indoor fan at SLo speed for 20 seconds to judge the intake air temperature.
After judged the temperature, the operation mode is determined by referring to the below standard.
Then, the unit starts to operate at determined operation mode, until it is switched off using remote control, with
the setting temperature as shown in table below.
The setting temperature for all the operations can be changed one level up or one level down from the standard
temperature as shown in table below by pressing the temperature up or temperature down button at remote
control.
The operation mode judging temperature and standard setting temperature can be increased by 2°C
permanently, by open the circuit of JX03 at indoor unit’s printed circuit board.
39
11.4.2 Automatic Fan Speed Control
When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table.
o Fan speed rotates in the range of Hi and Me.
o Deodorizing Control will be activated.
40
Auto Fan Speed during Soft Dry operation:
1 Indoor fan will rotate alternately between off and Lo-.
2 At the beginning of each compressor starts operation, indoor fan will increase fan speed gradually for
deodorizing purpose.
3 When compressor turned off for 6 minutes, indoor fan will start at Lo- to circulate the air in the room. This is
to obtain the actual reading of intake air temperature.
11.6.1Outdoor
11.6.2 Fan Speed
FanRotation Chart
Motor rpm Abnormal Control
During fan motor ON, if fan motor feedback e” 2550 rpm or < 50 rpm continuously for 3 times, the fan motor will
stop operation.
CU-UC24RKY
41
11.7 Vertical Airflow Direction Control
11.9.1 ON Timer
When the ON Timer is set using the remote control, the unit will start to operate slightly before the set time, so
that the room will reach nearly to the set temperature by the set time.
For Cooling and Soft Dry operation, the operation will start 15 minutes before the set time.
For Automatic operation, the indoor fan will operate at SLo speed for 20 seconds, 15 minutes before the set time
to detect the intake air temperature to determine the operation mode. The Power indicator will blink at this time.
42
11.10 Random Auto Restart Control
If there is a power failure during operation, the air conditioner will automatically restart after 3 to 4 minutes when
the power is resumed.
It will start with previous operation mode and airflow direction.
If there are more than one air conditioner unit in operation and power failure occur, restart time for each unit to
operate will be decided randomly using 4 parameters: intake air temperature, setting temperature, fan speed and
air swing louver position.
This random Auto Restart Control is not available when Timer is set.
This control can be omitted by open the circuit of JX02 (refer printed circuit board indoor unit).
43
12. Protection Control
44
12.6 Compressor Reverse Rotation Protection Control
If the compressor is operating continuously for 5 minutes or longer and the temperature difference between
intake air and indoor heat exchanger is 2.5°C or less for continuously 2 minutes, compressor will stop and restart
automatically.
Time Delay Safety Control is activated before the compressor restart.
45
13. Servicing Mode
- During Various Setting Mode, press any button at remote control to transmit and store the desired
transmission code to the EEPROM.
- After signal is received, the Various Setting Mode is cancelled and return to normal operation.
- If there is no code is transmitted of Auto OFF/ON button is not pressed within 20 seconds, the
Various Setting Mode will be cancelled.
46
13.2 Remote Control Button
To check current remote control transmission code and store the transmission code to EEPROM:
o Press “Set” button for more than 10 seconds
o Press “Timer Set” button until a “beep” sound is heard as confirmation of transmission code change
13.2.2 RESET
13.2.3 TIMER
13.2.4 TIMER
To change remote control display from Degree Celsius (°C) to Degree Fahrenheit (°F)
o Press continuously for 10 seconds
47
14. Troubleshooting Guide
14.1 Refrigeration cycle system
In order to diagnose malfunctions, ensure the air conditioner is free
from electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan. The normal
outlet air temperature and pressure of the refrigeration cycle
depends on various conditions, the standard values for them are
shown in the table to the right.
48
14.1.1 Relationship between the condition of the air conditioner and pressure and
electric current
49
15. Disassembly and Assembly Instructions
WARNING
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with
repair work. Failure to heed this caution may result in electric shocks.
3
Front Grille
50
15.1.3 To remove Discharge Grille
51
15.1.4 To remove Control Board
52
53
15.2 Disassembly and Assembly Instructions
WARNING
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding with
repair work. Failure to heed this caution may result in electric shocks.
HG Chassis
54
16. Technical Data
55
Gas Side
Piping
Pressure
(MPa)
56
Gas Side
Piping
Pressure
(MPa)
57
16.2 Operation Characteristics
Model : CS-KC18SKY Series, CU-KC18SKY Series
58
Gas Side
Piping
Pressure
(MPa)
59
Gas Side
Piping
Pressure
(MPa)
60
17. Exploded View and Replacement Parts List
17.1 Indoor Unit CS-KC12SKY3 CS-KC18SKY3M-1 CS-KC12SKY3E CS-KC12SKY3A
CS-KC12SKY4A CS-KC18SKY3PM
37
3 36
4
38
2
1
7 5 10
8 6 9
33
34
30 17
35
12 19
25 13
11 14
16
22 31
15
23 32
29
20
26
24
27
21
39 28
18
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
61
REF.
SAFETY PART NAME & DESCRIPTION QTY. CS-KC12SKY3 CS-KC12SKY3E CS-KC12SKY3A CS-KC12SKY4A IGP
NO.
1 CHASSIS-COMPLETE 1 CWD50C1769-AN ← ← ←
DC MOTORS (BRUSHLESS GENERAL
2 1 ACRL6CBYYYL0172 ← ← ← o
USE)
3 CROSS-FLOW FAN-COMPLETE 1 CWH02C1171-AN ← ← ACRH02K1052 o
11 HOLDER-SENSOR 1 CWH321110 ← ← ←
17 SENSOR-COMPLETE 1 CWA50C2782 ← ← ← o
20 VANE-COMPLETE 1 CWE24C1458-AN ← ← ←
21 VANE-COMPLETE 1 CWE24C1459-AN ← ← ←
22 CAP 2 CWH521194 ← ← ←
23 INDICATOR-COMPLETE 1 CWE39C1235-AN ← ← ←
24 FULCRUM 1 CWH621102 ← ← ←
28 VANE-COMPLETE 1 CWE24C1479-AN ← ← ←
29 CAP 1 CWH521259 ← ← ←
39 C.C.CASE 1 ACRG50-16360 ← ← ←
NOTE:
• All parts are supplied from APIN, India (Vendor Code: 00026071).
• "O" marked parts are recommended to be kept in stock.
62
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-KC18SKY3M-1 CS-KC18SKY3PM IGP
1 CHASSIS-COMPLETE 1 CWD50C1769-AN ←
11 HOLDER-SENSOR 1 CWH321110 ←
17 SENSOR-COMPLETE 1 CWA50C2782 ← o
20 VANE-COMPLETE 1 CWE24C1458-AN ←
21 VANE-COMPLETE 1 CWE24C1459-AN ←
22 CAP 2 CWH521194 ←
24 FULCRUM 1 CWH621102 ←
28 VANE-COMPLETE 1 CWE24C1479-AN ←
29 CAP 1 CWH521259 ←
39 C.C.CASE 1 ACRG50-16360 ←
NOTE:
• All parts are supplied from APIN, India (Vendor Code: 00026071).
• "O" marked parts are recommended to be kept in stock.
63
17.1.2 CS-KC18SKY3R-1 CS-KC18SKY4A CS-KC18SKY3PR
37
3
36
4
28
2
7 5
6 1 10
8 9
33
34
30
17
35
12 19
13
25 11 14
22 16
31
15
23
20 29
18
26
24
27 32
21
38
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
64
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-KC18SKY3R-1 CS-KC18SKY4A CS-KC18SKY3PR IGP
1 CHASSIS-COMPLETE 1 ACRCWD50C1778-AN ← ←
17 SENSOR-COMPLETE 1 CWA50C2782 ← ← o
18 DISCHARGE GRILLE-COMPLETE 1 CWE20C3394-AN ← ← o
21 VANE-COMPLETE 1 CWE24C1469-AN ← ←
22 CAP 3 CWH521194 ← ←
23 INDICATOR-COMPLETE 1 CWE39C1225-AN ← ←
24 FULCRUM 2 CWH621160 ← ←
29 CAP 1 CWH521259 ← ←
38 C.C.CASE 1 ACRG50-16370 ← ←
NOTE:
• All parts are supplied from APIN, India (Vendor Code: 00026071).
• "O" marked parts are recommended to be kept in stock.
65
17.2 Outdoor Unit
11
R
13
30
25
29
21
12
3 27
4
6 20
26
5 22 18
7
23
9
19
17
10
28
14 15
16
24
1
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
66
SAF REF. QT
PART NAME & DESCRIPTION CU-KC12SKY3 CU-KC12SKY3E CU-KC12SKY3A CU-KC12SKY4A IGP
ETY NO. Y.
1 BASE PAN ASSY 1 ACRD52K00180-AN ← ← ← o
2 FAN MOTOR BRACKET 1 CWD541219-AN ← ← ←
3 STRAINER 1 CWB11025 ← ← ←
4 FAN MOTOR (6P 1PH V) 1 CWA951871 ← ← ← o
5 SCREW 4 CWH55406J ← ← ←
6 FAN ASSY 1 CWH03K1087 ← ← ← o
7 NUT 1 CWH56053J ← ← ← o
8 COMPRESSOR 1 HSM185S2UFT ← ← PH190M2A-4FTL1-0 o
9 LEAD WIRE-COMPLETE 1 ACRA68C1675 ← ← ←
10 NUT 3 CWH561049 ← ← ←
11 FIN & TUBE CONDENSER COMPLETE 1 CWB32C4180-AN ← ← ←
12 CAPILLARY TUBE ASSY 1 ACXB15K00380-AN ← ← ← o
13 CABINET TOP PLATE 1 CWE031182-AN ← ← ←
14 HOLDER-COUPLING 1 CWH351249 ← ← ←
15 2-WAYS VALVE 1 CWB021077 ← ← ← o
16 3-WAYS VALVE 1 CWB011105 ← ← ← o
NOTE:
• All parts are supplied from APIN, India (Vendor Code: 00026071).
• "O" marked parts are recommended to be kept in stock.
67
REF.
SAFETY PART NAME & DESCRIPTION QTY. CU-KC18SKY3M-1 CU-KC18SKY3R-1 CU-KC12SKY4A IGP
NO.
1 BASE PAN ASSY 1 ACRD52K00180-AN ← ← o
2 FAN MOTOR BRACKET 1 CWD541219-AN ← ←
3 ACCESSORY-COMPLETE 1 CWH82C2001-AN ← CWH82C2002-AN
4 FAN MOTOR (6P 1PH V) 1 CWA921566 ← CWA951871 o
5 SCREW 4 CWH55406J ← ←
6 FAN ASSY 1 CWH03K1087 ← ← o
7 NUT 1 CWH56053J ← ← o
8 COMPRESSOR 1 PH300G2C-4KUL1 ← PH190M2A-4FTL1-0 o
9 LEAD WIRE-COMPLETE 1 CWA68C0730 ← ACRA68C1675
10 NUT 3 CWH561049 ← ←
11 FIN & TUBE CONDENSER COMPLETE 1 CWB32C4050-AN ACRB32C00820-AN CWB32C4180-AN
12 CAPILLARY TUBE ASSY 1 ACRB15K00200-AN ACXB15K00360-AN ACXB15K00680-AN o
13 CABINET TOP PLATE 1 CWE031182-AN ← ←
14 HOLDER-COUPLING 1 CWH351249 ← ←
15 2-WAYS VALVE 1 CWB021077 ← ← o
16 3-WAYS VALVE 1 CWB011105 ← ← o
NOTE:
• All parts are supplied from APIN, India (Vendor Code: 00026071).
• "O" marked parts are recommended to be kept in stock.
68
17. Exploded View and Replacement Parts List
17.2.1 Outdoor Unit CU-KC18SKY3PR CU-KC18SKY3PM
38
39
Note:
• The above exploded view is for the purpose of parts disassembly and replacement.
• The non-numbered parts are not kept as standard service parts.
69
REF.
SAFETY PART NAME & DESCRIPTION QTY. CU-KC18SKY3PR CU-KC18SKY3PM IGP
NO.
1 BASE PAN ASSEMBLY 1 ACA20SM02005 ACA20SM02005
2 CONDENSER ASSY 1 ACRACA20HE02701 ACRACA20CO01002 o
3 VALVE PLATE 1 ACA20SM02301 ACA20SM02301
5 SERVICE VALVE 1/2 1 ACA20CU06701 ACA20CU06701 o
6 VALVE 1/4 1 ACA20CU01301 ACA20CU01301
7 COMPRESSOR 1 PH290G2C-7KUL1 PH300G2C-4KUL1
11 TUBE CONNECTOR 1 ACA20CU01101 ACA20CU01101 o
12 CAPILLARY 1 ACA20CU06801 ACW1CU01204 o
13 MOUNT MOTOR 1 ACA20SM02401 ACA20SM02401 o
14 ODU MOTOR 1 ACA20MOT00301 ACRACA20MOT00401
15 FAN 1 ACA20PL00101 ACA20PL00101 o
17 FRONT PANEL 1 ACRACA20SM04201 ACRACA20SM04201
18 FAN GUARD 1 ACA18PL00201 ACA18PL00201 o
20 CONTROL PLATE 1 ACRACA20SM06801 ACRACA20SM06801
21 DUAL CAPACITOR 1 ACW2EL00301EXT10 ACW2EL00301EXT10 o
23 TERMINAL BLOCK 1 CWA22CON004933 CWA22CON004933
26 SIDE PANEL-R 1 ACA20SM04301 ACA20SM04301 o
28 SIDE COULMN-L 1 ACA20SM04401 ACA20SM04401
29 COMPRESSOR WIRE 1 ACA18WI00401EXT-02 ACA18WI00401EXT-02
31 TOP COVER 1 ACA20SM04501 ACA20SM04501
32 CONTROL COVER PLASTIC 1 ACA22PL00101 ACA22PL00101
33 SCREW 4 ACW3HA01101EXT02 ACW3HA01101EXT02
34 BASE BOARD COMPLETE 1 ACRACA20PA01401 ACRACA20PA01401 o
36 INSTALLATION KIT ASSY 1 CWH82C2001-AN CWH82C2001-AN
37 C.C. CASE 1 ACA20PA01101 ACA20PA01101
38 CAPACITOR WIRE 1 ACA18WI00301EXT-02 ACA18WI00301EXT-02
39 WASHER 3 ACA20HA00601EXT-02 ACA20HA00601EXT-02
NOTE:
• All parts are supplied from APIN, India (Vendor Code: 00026071).
• "O" marked parts are recommended to be kept in stock.
Printed in India