DESIGN CALCULATION FOR SET IN, SET ON NOZZLE WITH
Page No
AND WITHOUT PAD AND SELF REINFORCED NOZZLE
Doc. No. Revision
SHELL INPUTS
Internal pressure P kgf/cm2 21
Internal diameter of the shell D mm 762
Reqd. thickness of shell (corresponding to internal pressure) tr,int mm 6.7473
Reqd. thickness of shell (corresponding to external pressure) tr,ext mm 0
Allowable stress in shell at given temp Sv kgf/cm2 1406.14
Corrosion allowance of shell c.a.,shell mm 3.175
Shell thickness provided t' mm 12.7
NOZZLE INPUTS
type of nozzle set on nozzle with pad
Nozzle O.D. d' mm 219.1
Nozzle wall thickness provided tn' mm 12.7
nozzle projection outside the vessel wall Lpr1 mm 91.2
allowable stress in nozzle Sn kgf/cm2 1202.25
Offset distance Off mm 0
reqd. nozzle thickness(corresponding to external pressure) tr n,ext mm 0
REINFORCING PAD INPUTS
outside diameter of reinforcing pad Dp mm 320.7
thickness of reinforcing pad te mm 10
is it split type padding NO
INTEGRAL NOZZLE INPUTS
hub height of integral nozzle h mm 0
height of beveled transition L' mm 0
hub thickness of integral nozzle X mm 0
WELD LEGS INPUTS
weld leg between pad and shell leg1 mm 10
weld leg between nozzle and pad/shell leg2 mm 10
CERTAIN DERIVED PARAMETERS
corrosion allowance of nozzle (internal only) c.a.,nozzle mm 3.175
allowable stress in reinforcing pad at given temp Sp kgf/cm2 1406.14
Shell thickness after corrosion t mm 9.225
Nozzle wall thickness after corrosion tn mm 7.9375
inside diameter of nozzle d mm 203.225
width of reinforcing pad W mm 50.8
layout angle θ radian 0
reqd. nozzle thk tr n mm 1.908537
Reqd. thickness of shell (governing the case) tr mm 6.7473
USE ASME CODE SECTION-8 DIVISION I (UG-37)
CONSIDER LIQUID HEAD 300 psi
WITHOUT CORROSION ALLOWANCE 9.9223 psi
WITHOUT CORROSION ALLOWANCE
20000 psi
SELECT FROM DROP DOWN LIST
17100 psi
SELECT FROM DROP DOWN LIST
0
CALCULATIONS BY ASME CODE SECTION-8 DIVISION I (UG-37)
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
ta
mm 5.083537
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
mm 9.9223
tint+c.a.,nozzle
tb2
mm 3.175
text+c.a.,nozzle
tb3
mm 11.285
from table +c.a.,nozzle
min nozzle thickness(tug45)
mm 9.9223
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D1)
D1 mm 406.45
2*max(d,Rn+tn+t)
limit normal to vessel wall (tlnp)
tlnp mm 23.0625
min(2.5t,2.5tn+te)
CALCULATION OF CERTAIN FACTORS
fr1,fr2
- - 0.855
Sn/Sv
fr3
- - 0.855
- - 0.855
min(Sn,Sp)/Sv
fr4
- - 1
Sp/Sv
force correlation factor
- - 1
if integral type(0.75+0.25cos2ǿ),else 1
AREA CALCULATION
Area required
Ar mm2 1386.751
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF
Area available in shell
A1 mm2 497.8272
max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))
Area available in nozzle
A2 mm2 237.7635
min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)
Area available in welds
A4 mm2 200
(leg1)2fr1
Area available in pad
A5 mm2 1016
(min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4
Area available in hub
A61 mm2 0
2*min(h,tlnp,Lpr1)*(X-tn')*fr2
Area available in bevel
A62 mm2 0
max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(tlnp-h,0)*2
Area available in hub plus bevel
A6 mm2 0
A61+A62
total area available
AT mm2 1951.591
A1+A2+A41+A42+A5+A61+A62
OPENING IS ADEQUATELY REINFORCED
CALCULATION BY APPENDIX 1-10
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
ta
mm 5.083537
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
mm 9.9223
tint+c.a.,nozzle
tb2
mm 3.175
text+c.a.,nozzle
tb3
mm 11.285
from table +c.a.,nozzle
min nozzle thickness(tug45)
mm 9.9223
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
CERTAIN PARAMETERS
inside radius of nozzle
Rn mm 101.6125
(d'-2tn)/2
effective pressure radius
Reff mm 384.175
D/2+c.a,shell.
LIMITS OF REINFORCEMENT
effective vessel wall length
LR mm 92.25
LR mm 92.25
8t,10t,8(t+te)(acc to diff condtns.)
for calculating LH
LH1 mm 31.37685
t+0.78(Rntn)0.5
for calculating LH
LH2 mm 100.425
Lpr1 + t
for calculating LH
LH3 mm 153.8
8(t+te)
for calculating LH
LH4 mm 0
X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5
effective nozzel wall length
LH mm 31.37685
if(h=0),min(LH1,LH2,LH3) else min(LH1,LH2,LH4)
effective thickness used in calc. of pressure stress
teff mm 9.225
if te>0.5tand w>8(t+te),t+te else t
CALCULATION OF AREAS
for calculating A1
λ - 2.493231
min(10, (2Rn+tn)/((D+teff)teff)0.5
area contributed by vessel
A1 mm2 851.0063
tLRmax(1,λ/4)
area contributed by nozzle
A2 mm2 249.0538
if(LH<h+t)tnLH else(X(h+t)+0.78(tn2/(X-c.a.))(Rntn)0.5)
area contributed by welds
A4 mm2 100
0.5Leg12 + 0.5leg22
area contributed by reinforcing pad
A5 mm2 508
min(A5a,A5b)
total area available
AT mm2 1708.06
A1+A2+A41+A42+A5
ALLOWABLE STRESS
allowable local primary membrane stress
Sallow kgf/cm2 1803.375
1.5*Sn
FORCE CALCULATION
nozzle radius opening in vessel along long chord
Rnc mm 101.6125
Rn/cosΦ
internal pressure force on nozzle
fN kgf 474.7631
PRn(LH-t)
internal pressure force on shell
fS kgf 8118.251
PReff(LR+tn)
discontinuity force from internal pressure
fY kgf 8233.719
PReffRnc
MAXIMUM ALLOWABLE PRESSURE CALCULATION
used in calculation of Pmax1
AP mm2 79777.42
Rn(LH-t)+Reff(LR+tn+Rnc)
used in calculation of Pmax
Pmax1 kgf/cm2 34.83576 495.5 psi
Sallow/(2(Ap/AT)-(Reff/teff))
used in calculation of Pmax
Pmax2 kgf/cm2 28.86901 410.6 psi
Sn*(t/Reff)
nozzle maximum allowable pressure
Pmax kgf/cm2 28.86901 410.6 psi
min(Pmax1,Pmax2)
STRESS CALCULATION
average primary membrane stress
σavg kgf/cm2 985.1371
(fN+fS+fY)/AT
general primary membrane stress
σcirc kgf/cm2 878.3802
Preff/teff
max. local primary membrane stress at nozzle intersection
PL kgf/cm2 1091.894
max[2σavg-σcirc,σcirc]
OPENING IS ADEQUATELY REINFORCED
CALCULATION BY APPENDIX 1-7
MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
ta
mm 5.083537
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
mm 9.9223
tint+c.a.,nozzle
tb2
mm 3.175
text+c.a.,nozzle
tb3
mm 11.285
from table +c.a.,nozzle
min nozzle thickness(tug45)
mm 9.9223
max(ta,.min(tb3,max(tb2,tb1)))
PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT
some additional conditions are imposed on ug-37 when we use appendix 1-7 but area
required for reinforcement remains the same and thus we will directly use it
CONDITION ON LIMIT OF REINFORCEMENT
(AT,l > AR)
area required for reinforcement
AT mm2 1386.751
from ug-37
two third of area required
AR mm2 924.501
0.6666666*AT
LIMITS OF REINFORCEMENT
limit parallel to vessel wall
d1 mm 304.8375
2*max(0.75*d,Rn+t+tn)
limit normal to vessel wall
d2 mm 23.0625
min(2.5*t,2.5tn+te)
AREA CALCULATION
area contributed by shell
A1 mm2 246.0619
(d1-2*Rn)*[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1)
area contributed by nozzle
A2 mm2 237.7635
same as in ug-37
area contributed by welds
A4 mm2 100
same as in ug-37
area contributed by pad
A5 mm2 857.375
A5 mm2 857.375
min((d1-d-2tn)tefr4,(Dp-d-2tn)tefr4)
area contributed by hub
A61 mm2 0
same as in ug-37
area contributed by bevel
A62 mm2 0
same as in ug-37
total area within limits
AT,l mm2 1441.2
Aq+A2+A41+A42+A5+A61+A62
LIMIT OF REINFORCEMENT IS SATISFIED
check following condition on stresses only if nozzle I.D. is greater than 1000mm
and 3.4 (Rt)0.5 and and vessel I.D. is greater than 1500mm
FOR GIVEN INPUTS IT NEED NOT BE CHECKED
CONDITION ON STRESSES
(Sm<Sm,allow and Sm+b<Sm+b,allow)
CALCULATION OF SHADED AREAS FOR MEMBRANE STRESS
mean radius of shell
Rm mm 388.7875
Reff + t/2
mean radius of nozzle
Rnm mm 105.5813
Rn + tn/2
shaded area in fig 1-7-1 As mm2 1325.691
CALCULATION OF AREAS FOR BENDING STRESS
area of shell
A1 mm2 1361.61
t*max(16t,(Rmt)0.5)
area of reinforcing pad
A2 mm2 508
te*min(16t,W,(Rmt)0.5)
area of nozzle
A3 mm2 797.1234
tn*min(Lpr1+t,max(t+te+(Rnmtn)0.5,t+te+16tn))
area of hub
A4 mm2 0
(X-tn')*(k1+t)
area of bevel
A5 mm2 0
0.5*(X-tn')*k2
CALCULATION OF MOMENT OF INERTIA
distance between neutral axis &shell midwell e mm 22.30673
distance between neutral axis and shell bottom
a mm 26.91923
e+t/2
moment of inertia I mm4 3845834
STRESS CALCULATION
max. membrane stress
Sm kgf/cm2 1113.543
P(R(Rn+tn+(Rmt)0.5)+R(t+(Rnmtn)0.5))/As
bending moment
M kgfcm 22054.9
P(Rn3/6 +RRne)
max bending stress
Sb kgf/cm2 154.3751
Ma/I
combined membrane and bending stress
Sm+b kgf/cm2 1267.918
Sm +Sb
allowable membrane stress
Sm,allow kgf/cm2 1202.25
Sn
allowable combined membrane and bending stress
Sm+b,allow kgf/cm2 1803.375
1.5*Sn
STRESS CONDITION IS SATISFIED
0.5*(X-tn')*min(L',(t+tn+(Rnmtn)0.5-h))+(X-tn')*(t+min(t+
t )0.5-h))+(X-tn')*(t+min(t+te+(Rnmtn)0.5,h))+tn(t+te+(Rnmtn)0.5)+ t*(Rmt)0.5+ te(min(16t,W)
nm n
DESIGN CALCULATION FOR VARIBLE THICKNESS NOZZLE TO
Page No
HEMI HEAD
Doc. No. Revision
INTERNAL PRESSURE P Kgf/cm2 21.0921
JOINT EFFICIENCY E - 1
INSIDE DIA OF SHELL Di mm 762
OUTSIDE DIA OF NOZZLE Do mm 219.1
INSIDE RADIUS OF NOZZLE Rn mm 100.025
INSIDE DIA OF NOZZLE D mm 200.05
HEAD THICKNESS t mm 70
NOZZLE THICKNESS tn2 mm 12.7
HUB THICKNESS tn mm 0
HUB HEIGHT Lx3 mm 0
CORROSION ALLOWANCE C mm 3.175
SHELL ALLOWBLE S Kgf/cm2 1406.14
NOZZLEALLOWBLE SN Kgf/cm2 1202.25
OUTSIDE NOZZLE FILLET WELD Leg mm 10
BEVEL HEIGHT Lx4-Lx3 mm -13
GIVEN PERPENDICULAR LIMIT OF REINFORCEMENT Lpr1 mm 6.347413
COMPUTED MINIMUM REQUIRED THICKNESS
0.5*D*(EXP(P/(S*E))-1)+C tn2 mm 4.945308
DO THK.
323.8 8.34
273 8.11
219.1 7.16
168.3 6.22
141.3 5.73
114.3 5.27
101.6 5.02
88.9 4.8
73 4.52 THIS IS MINIMUM REQUIRED THICKNESS OF NOZZLE AS PER TABLE 4.5.2 . BUT
60.3 3.42 WE HAVE TO CHECK MINIMUM THICKNESS OF NOZZLE BY INTERNAL
48.3 3.22 PRESSURE & EXTERNAL PRESSURE CALCULATION ALSO
42.2 3.12
33.4 2.96
26.7 2.51
21.3 2.42
17.1 2.02
13.7 1.96
10.3 1.51
219.1 7.16
HENCE MIN REQIRED THK OF NOZZLE MAX(tnX,tnY) 10.335
THICKNESS OF NOZZLE IS ADEQUATE
THICKNESS OF NOZZLE IS NOT ADEQUATE
NOZZLE MATERIAL FACTOR
frn - 0.855
MIN(Sn/S,1)
EFFECTIVE HUB THICKNESS
tneff mm -3.175
tn-c
EFFECTIVE NOZZLE THICKNESS
tn2eff mm 9.525
tn2-c
SHELL DIA TO THICKNESS RATIO (DI+2C)/t - 11.49794
EFFECTIVE RADIUS OF SHELL Reff mm 384.175
PARALLEL LIMIT OF REINFORCEMENT
EFFECTIVE LENGTH OF VESSEL WALL
LR mm 160
MIN(SQRT(Reff x t),2 x Rn)
PERPENDICULAR LIMIT OF REINFORCEMENT
FEA DERIVED FACTOR TO MODIFY NOZZLE LENGTH
Cn - #NUM!
MIN((t/tn)^0.35,1)
NOZZLE ATTACHMENT FACTOR Fp - #NUM!
LH1 ( Fp x SQRT(Rn,tn) ) LH1 mm Err:502
LH2 (Equal to Lpr1) LH2 mm 6
EFFECTIVE NOZZLE WALL LENGTH OUTSIDE THE VESSEL
LH mm Err:502
MIN(LH1,LH2) + t
NON LINERATITY PARAMETER λ - 0.833359
AREA CALCULATION
AREA PROVIDED BY VESSEL WALL
t x LR x max(λ/5^0.85),1) A1 cm2 107.0713
A2 (IF PERPENDICULAR LIMIT IF LESS THAN HUB HEIGHT) A2 cm2 Err:502
2
A2a ( REINFORCEMENT BY HUB) A2a cm 0
1
A2b ( REINFORCEMENT BY BEVEL) A2b cm Err:502
A2c ( REINFORCEMENT BY BEVEL+ NOZZLE WALL) A2C cm 2
Err:502
TOTAL AREA PROVIDED BY NOZZLE A2 cm 2
Err:502
AREA PROVIDE BY NOZZLE-SHELL FILLET WELD A4 cm2 0.5
TOTAL AREA At cm2 Err:502
AREA REINFORCEMENT & MAWP CALCULATION
NOZZLE RADIUS FOR FORCE CALCULATION
Rxn mm 98.426
tn/ In(1+tn/Rn)
SHELL RADIUS FOR FORCE CALCULATION
Rxs mm 416.6823
teff/ In(1+teff/Reff)
ALLOWABLE LOCAL PRIMARY MEMBRANE STRESS
Sallow Kgf/cm2 2109.21
1.5 x S x E
FORCE ACTING ON THE NOZZLE
fn kgf Err:502
P x Rxn x LH
FORCE ACTING ON THE SHELL
fs kgf 6901.391
P x Rxs (LR + tn)
DISCONTINUITY FORCE FROM INTERNAL PRESSURE
fy kgf 4395.451
P x Rxs x Rnc/2
AREA RESISTING INTERNAL PRESSURE
Ap cm2 Err:502
( fs + fy + fn )/ P
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1
Pmax1 Kgf/cm2 Err:502
Sallow/ ( 2 x Ap/At - Rxs/2 X teff )
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1
Pmax1 Kgf/cm2 451.0166
2 X S/ (t / Rxs)
MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE
Pmax1 Kgf/cm2 Err:502
MIN(Pmax1,Pmax2)
Err:502
Err:502
STRESS CALCULATION
AVERAGE PRIMARY MEMBRANE STRESS
σavg Kgf/cm2 Err:502
( fs + fy + fn )/ At
GENERAL PRIMARY MEMBRANE STRESS
σcirc Kgf/cm2 65.7591
P x Rxs / (2 X teff)
LOCAL PRIMARY MEMBRANE STRESS
PL Kgf/cm2 Err:502
MAX(2 x σavg -σcirc , σcirc)
SUMMARY OS STRESS RESULT
LOCAL PRIMARY MEMBRANE STRESS PL Kgf/cm2 Err:502
ALLOWED LOCAL PRIMARY MEMBRANE STRESS Sallow Kgf/cm2 2109.21
Err:502
STRENGTH OF NOZZLE ATTACHMENT WELDS
DICONTINUITY FORCE FACTOR
Ky - 0.968258
(Rn+tn) / Rnc
WELD LENGTH OF NOZZLE
Lζ - 152.0545
π/2 x (Rn/tn)
WELD THROAT DIMENSION - mm 7.071
WELD LOAD VALUE
fwelds kgf Err:502
MIN(fy x ky , 1.5 x Sn x A2) , π x P x Rn^2 x ky^2)
WELD STRESS VALUE
ζ Kgf/cm2 Err:502
Err:502
PREPARED BY
VERIFIED BY
DATE
0.002165 16.88533
Err:502
