Maintenance

USER INTERFACE
SERVICE TECHNICIAN FUNCTIONS
ON-BOARD DASH DISPLAY
MPE080-F [B890];
MPE060-F [B896];
MPE060-VG [A292];
MPE080-VG [A287]

PART NO. 524290091 2200 YRM 1324

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed
the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and when
working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
User Interface Table of Contents

TABLE OF CONTENTS

General................................................................................................................................................................ 1
Description ...................................................................................................................................................... 1
Dash Display Menu Access (Standard Handle) .............................................................................................. 1
Dash Display Menu Access (Metal Handle Option) ........................................................................................ 2
Menu Navigation.................................................................................................................................................. 3
Standard Handle ............................................................................................................................................. 3
Metal Handle Option ....................................................................................................................................... 5
Dash Display Versions......................................................................................................................................... 6
Technician Menu.................................................................................................................................................. 7
View Versions.................................................................................................................................................. 8
Hourmeters ..................................................................................................................................................... 8
Diagnostics...................................................................................................................................................... 9
Fault Log ..................................................................................................................................................... 9
Controller Inputs ......................................................................................................................................... 10
Control Handle Inputs ................................................................................................................................. 10
Run Diagnostics.......................................................................................................................................... 11
Traction Motor......................................................................................................................................... 12
Pump Motor and Valve ........................................................................................................................... 13
Control Handle........................................................................................................................................ 13
Traction Temps ....................................................................................................................................... 13
Power Steering ....................................................................................................................................... 14
Service Reminder ........................................................................................................................................... 14
Change Supervisor Password......................................................................................................................... 15
Operator Modes .............................................................................................................................................. 15
Set Performance ............................................................................................................................................. 16
Extended Shift ............................................................................................................................................ 17
Walk Speed................................................................................................................................................. 18
High Speed (FWD) ..................................................................................................................................... 18
High Speed (REV) ...................................................................................................................................... 18
Minimum Acceleration................................................................................................................................. 19
Maximum Acceleration................................................................................................................................ 19
Plugging ...................................................................................................................................................... 19
ADS-Neutral................................................................................................................................................ 20
ADS-Throttle ............................................................................................................................................... 20
Pick Acceleration ........................................................................................................................................ 20
Pick Deceleration ........................................................................................................................................ 21
Battery Full.................................................................................................................................................. 21
Lift Interrupt................................................................................................................................................. 21
Min Steer Assist FWD (Power Steering Assist Only) .................................................................................. 22
Min Steer Assist REV (Power Steering Assist Only)................................................................................... 22
Max Steer Assist (Power Steering Assist Only) .......................................................................................... 22
Defaults....................................................................................................................................................... 23
Save and Exit.............................................................................................................................................. 23
Exit Without Saving..................................................................................................................................... 23
Set General Items ........................................................................................................................................... 24
A/V Alarm (Audible/Visual).......................................................................................................................... 24
Clear Fault Log................................................................................................................................................ 25
Calibrations ..................................................................................................................................................... 25
Throttle........................................................................................................................................................ 26
Steer Handle (Power Steering Assist Only) ................................................................................................ 26
Change Service Technician Password ............................................................................................................ 26

©2011 Yale Materials Handling Corp. i

Table of Contents User Interface

TABLE OF CONTENTS (Continued)

Exit to Run Mode............................................................................................................................................. 27

This section is for the following models:

MPE080-F [B890];
MPE060-F [B896];
MPE060-VG [A292];
MPE080-VG [A287]

ii
2200 YRM 1324 General

General
DESCRIPTION digit, press the RH LOWER switch to enter the pass-
word. Upon successful entry of your technician-level
NOTE: Some menu functions are only accessed password, you will be directed to the Technician Menu.
through the dash display by using a technician-level
password. These functions include truck speed set-
tings, acceleration rates, and audible/visual alarm
settings.

NOTE: The initial setup of the supervisor password

must be performed by a service technician accessing
the menu system with a technician-level password.
The supervisor password must be entered before a
supervisor can gain access to the menu functions.

The dash display is a multifunction device. It contains

a truck status LED and an LCD which displays the per-
formance mode indicator and a battery charge indica-
tor. The dash display menu system can be accessed
by starting the truck in service mode and entering the
proper password. See Figure 1.

DASH DISPLAY MENU ACCESS

(STANDARD HANDLE)
Start up the lift truck in service mode to access the dash
display menu system: Figure 1. Dash Display

1. Simultaneously depress and HOLD the RH LIFT

switch and the HORN switch (located on the control
handle). See Figure 5.

2. Turn the key switch to the ON position.

3. Release the lift and horn switches.

The Enter Password screen will now appear on the

LCD. See Figure 2. At the Enter Password screen,
enter your five-digit Service Technician password. The
default Service Technician password is 55555.

To enter your password at the Enter Password screen,

enter the appropriate digit in the highlighted area of the
display. See Figure 2. Use the LH LIFT switch to in-
crease the number to any digit between 1 and 5. Use
the LH LOWER switch to decrease the number. Use
the RH LOWER switch to move to and highlight the next
digit to be entered. Use the RH LIFT switch to return to
and highlight a previous entry. Repeat until all five digits
of your password have been entered. While on the final Figure 2. Enter Password Screen

1
General 2200 YRM 1324

DASH DISPLAY MENU ACCESS (METAL 5. Release the #3 and horn switches.
HANDLE OPTION)
The Enter Password screen will now appear on the
Startup the lift truck in service mode to access the dash LCD. At the Enter Password screen, enter your five-digit
display menu system: Technician password. See Figure 4.

1. Remove the drive unit compartment covers to ac- To enter your password at the Enter Password screen,
cess the control module. enter the appropriate digit in the highlighted area of the
display. Use the #1 switch to increase the number to any
2. Depress and HOLD the #3 switch (located on the digit between 1 and 5. Use the #2 switch to decrease
control module inside the electrical compartment). the number.
See Figure 3.
NOTE: As an alternative to using the control module
3. Turn the key switch to the ON position. buttons, the lift and lower buttons on the steer handle
itself can be used to increase and decrease the values
4. Continue holding the #3 switch and press the of the digits, respectively.
HORN switch (located on top of the control handle)
within 1 second of turning the key switch. Use the #4 switch to move to and highlight the next digit
to be entered. Use the #3 switch to return to and high-
light a previous entry. Repeat until all five digits of your
password have been entered. While on the final digit,
press the #4 switch to enter the password. Upon suc-
cessful entry of your technician-level password, you will
be directed to the Technician Menu.

1. #1 BUTTON 3. #3 BUTTON
2. #2 BUTTON 4. #4 BUTTON
Figure 4. Enter Password Screen
Figure 3. Control Module

2
2200 YRM 1324 Menu Navigation

Menu Navigation
STANDARD HANDLE depressed or return you to the technician menu when
finished making a parameter adjustment. This switch
Upon successful entry of your technician-level pass- will also activate the ability to adjust the parameter
word, the Technician Menu screen will appear on the that is focused upon.
dash display LCD screen. Menu navigation is accom- Use the LH LIFT and LH LOWER switches to scroll
plished by using the lift truck control function switches up and down between the menu choices. When the
on the control handle. Depressing the switches will re- proper menu item has been highlighted, press the RH
sult in the following actions: LOWER switch to move to the selected submenu. Use
• LH LOWER Switch – Scroll up within a menu, or in- the RH LIFT switch to return to the previous menu. To
crease the value of a setting when making a param- exit the menu system, select "Exit To Run Mode" and
eter adjustment. press the RH LOWER switch to return to normal truck
• LH LIFT Switch – Scroll down within a menu, or de- operation. When changing a value or setting, pressing
crease the value of a setting when making a param- the LH LOWER switch will cause the selected value to
eter adjustment. DECREASE. Pressing the LH LIFT switch will cause the
• RH LIFT Switch – Scroll left within a menu. This selected value to INCREASE. See Figure 5.
switch will move you to the previous menu when de-
pressed.
• RH LOWER Switch – Scroll right within a menu.
This switch will move you to the next menu when

3
Menu Navigation 2200 YRM 1324

Figure 5. Menu Navigation Flowchart

4
2200 YRM 1324 Menu Navigation

METAL HANDLE OPTION NOTE: As an alternative to using the control module #1

and #2 buttons, the lift and lower buttons on the steer
Upon successful entry of your technician password, the handle itself can be used to move up and down within
Technician Menu screen will appear on the dash display the menus, respectively.
LCD screen. Technician Menu navigation is accom-
plished by using the lift truck control function switches Use the #1 and #2 switches to scroll up and down be-
on the control module. Depressing the switches will re- tween the menu choices. When the proper menu item
sult in the following actions: has been highlighted, press the #4 switch to move to the
1. #1 Button (Control Module) – Scroll up within a selected submenu. Use the #3 switch to return to the
menu, or increase the value of a setting when mak- previous menu. To exit the menu system, select "Exit
ing a parameter adjustment. To Run Mode" and press the #4 switch to return to nor-
2. #2 Button (Control Module) – Scroll down within mal truck operation.
a menu, or decrease the value of a setting when
making a parameter adjustment. When changing a value or setting, pressing the #1
3. #3 Button (Control Module) – Scroll left within a switch will cause the selected value to INCREASE.
menu. This switch will move you to the previous Pressing the #2 switch will cause the selected value to
menu when depressed. DECREASE. See Figure 5.
4. #4 Button (Control Module) – Scroll right within a
When using the instructions in this section to navigate
menu. This switch will move you to the next menu
the display on trucks equipped with the metal control
when depressed or return you to the technician
handle option, refer to the button number in brackets
menu when finished making a parameter adjust-
following the standard control handle button description
ment. This switch will also activate the ability to ad-
(i.e. press the LH LOWER [#1] button). See Table 1.
just the parameter that is focused upon.
5. Horn Button (Control Handle) – Used for special
functions.
6. Key Switch (Dash Console) – Used to enter/exit the
menu.

Table 1. Corresponding Buttons

Standard Control Handle Button Control Module Display

Button Function
LH LOWER Switch #1 Scroll Up / Increase
LH LIFT Switch #2 Scroll Down / Decrease
RH LIFT Switch #3 Scroll Left / Exit Menu
RH LOWER Switch #4 Scroll Right / Enter Menu

5
Dash Display Versions 2200 YRM 1324

Dash Display Versions

Early production dash displays use an arrow symbol to
the left of the menu item to indicate the active menu
selection. See Figure 6.

NOTE: Instructional illustrations throughout this manual

show only early versions of the dash display.

Later production dash displays use a highlight bar

(white letters on a black background) to indicate the
active menu item. See Figure 7. If an item parameter
is selected for editing, the arrow symbol will appear to
the left of the selected item.

Figure 6. Dash Display (Early Models)

Figure 7. Dash Display (Later Models)

6
2200 YRM 1324 Technician Menu

Technician Menu
At the Technician Menu, the following submenu choices Table 2. Technician Menu (Continued)
are available:
View Versions
Hourmeters
Change Super
Diagnostics
Pw
Service Reminder
Change Super Pw ↑
Oper Modes Scroll
Set Performance ↓
Set General Items
Oper Modes
Clear Fault Log
Calibrations ↑
Change Tech Pw Scroll
Exit To Run Mode ↓

Use the LH LOWER [#1] and LH LIFT [#2] switches to Set

scroll up or down within the menu. Select an option by Performance
pressing the RH LOWER [#4] switch. See Figure 8. ↑
Scroll
Table 2. Technician Menu ↓
Set General
Items
Enter
Press → Key View Versions
Password ↑
Scroll
↑
↓
Scroll
↓ Clear Fault
Hourmeters Log
↑
↑
Scroll
Scroll
↓
↓
Diagnostics Calibrations

↑ ↑
Scroll Scroll
↓ ↓

Service Change Tech

Reminder Pw

↑ ↑
Scroll Scroll
↓ ↓
Exit To Run
Mode

7
Technician Menu 2200 YRM 1324

Figure 8. Technician Menu Screen Figure 9. View Versions Screen

VIEW VERSIONS HOURMETERS

NOTE: The software version is denoted by the center Within the Hourmeters menu, you can view the hourme-
three digits of the nine digit number displayed in the ter readings for the Truck, Traction Motor, Pump Motor,
views menu. Example: If the number listed on the View Power Steering Motor, and the number of hours remain-
Versions menu for the display unit is 069.001(014), the ing until the next scheduled service is required. Use the
software version for the display is 001. RH LIFT [#3] switch to return to the previous menu. See
Figure 10.
Within the View Versions menu, you can view the soft-
ware version number for the Controller, Control Handle,
the optional Power Steering, and Dash Display. Press
the RH LIFT [#3] switch to return to the previous menu.
See Figure 9.

Figure 10. Hourmeters Screen

8
2200 YRM 1324 Technician Menu

DIAGNOSTICS
NOTE: Once the Run Diagnostics menu has been se-
lected, you cannot return to the Diagnostics menu. The
only way to exit Run Diagnostics is to cycle the key
switch.

A series of submenus are available from the Diagnos-

tics menu. Within the Diagnostics menu, you can ac-
cess the Fault Log, Controller Inputs, Control Handle
Inputs, and Run Diagnostics. See Table 3. Use the
LH LOWER [#1] and LH LIFT [#2] switches to scroll be-
tween the menu choices. See Figure 11. When the
proper menu item has been highlighted, press the RH
LOWER [#4] switch to move to the selected submenu.
Use the RH LIFT [#3] switch to return to the previous
menu.

Table 3. Diagnostics Menu

Figure 11. Diagnostics Screen

Diagnostics Press → Key Fault Log
↑ Fault Log
Scroll
↓ The Fault Log menu will list the truck system initiating
the fault, the error code associated with the fault, the
Controller hourmeter reading when the fault occurred, the num-
Inputs ber of times the fault has been logged, and the system
↑ temperature when the fault occurred. See Figure 12. To
Scroll scroll through the Fault Log menu, depress and HOLD
↓ the #1 and the #2 switches. The system will retain the
last 10 faults recorded.
Ctrl Hdl
Inputs
↑
Scroll
↓
Run
Diagnostics

Figure 12. Fault Log Screen

9
Technician Menu 2200 YRM 1324

Controller Inputs Control Handle Inputs

If an input is enabled, the square next to the input num- If an input is active, the square next to the input number
ber will be illuminated. See Figure 13. The controller will be illuminated. Press the RH Lift [#3] switch to re-
inputs for the lift truck are itemized in Table 4. turn to the Technician Menu. See Figure 14. For a list
of the steer handle inputs, see Table 5.
Table 4. Controller Inputs
Table 5. Control Handle Inputs
Display Input Function
Number Display Input Function
Number
1 High Speed Switch
1 LH Lift Switch [#2]
2 Grab Rail Lift Switch
2 LH Lower Switch [#1]
3 Grab Rail Lower Switch
3 Belly Switch (Open)
4 Belly Switch
4 Horn Switch
5 Brake Switch
5 Belly Switch (Closed)
6 Regen Braking Switch
6 Not Used
7 Coast Control Switch (Optional)
7 RH Lift Switch [#3]*
8 Not Used
9 Not Used 8 RH Lower Switch [#4]

10 Not Used 9 Regen Braking Switch

11 Not Used 10 Pick Switch(es)

12 Not Used 11 Not Used

12 Not Used

*When RH LIFT [#3] switch is released the dash

display returns to the diagnostic menu.

Figure 13. Controller Inputs Screen

10
2200 YRM 1324 Technician Menu

From the Technician Menu, enter Diagnostics and scroll

down to and select Run Diagnostics. The horn will
sound twice when entering the Run Diagnostics menu.
A series of submenus are available inside the Run Di-
agnostics menu. See Table 6.

To scroll through the Run Diagnostics menu, press both

the RH LIFT [#4] and the LH LIFT [#1] switches and
hold until the menu changes (approximately 7 seconds).
Exit the Run Diagnostics by cycling the key switch. See
Figure 15.

Figure 14. Ctrl Handle Inputs Screen

Run Diagnostics

WARNING
The lift and lower functions are enabled when the
Run Diagnostics Menu is selected.

NOTE: Once the Run Diagnostics menu has been se-

lected, you cannot return to the Diagnostics menu. The
only way to exit Run Diagnostics is to cycle the key
switch. Figure 15. Run Diagnostics Screen

11
Technician Menu 2200 YRM 1324

Table 6. Run Diagnostics Menu

Run Diagnostics Press → Key Traction Motor Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Pump Motor & Valve Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Control Handle Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Traction Temps Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Power Steering Press → Key Cycle Key To Exit

Traction Motor

The Traction Motor menu provides the following infor-

mation:
• Traction Motor Voltage
• Traction Motor Current (amps)
• Traction Motor Speed (Encoder RPMs)
To exit the Traction Motor menu, press both the RH
LOWER [#4] and LH LOWER [#1] switches and hold
until the next diagnostic menu is present, or cycle the
key switch to return the lift truck to RUN mode. See Fig-
ure 16.

Figure 16. Traction Motor Screen

12
2200 YRM 1324 Technician Menu

Pump Motor and Valve

The Pump Motor and Valve menu provides the following

information about the lift system:
• Pump Motor Voltage
• Pump Motor Current (in amps)
• Valve Current (in milliamps)
To exit the Pump Motor and Valve menu, press both
the RH LOWER [#4] and LH LOWER [#1] switches and
hold until the next diagnostic menu is present, or cycle
the key switch to return the lift truck to RUN mode. See
Figure 17.

Figure 18. Control Handle Screen

Traction Temps

The screen shows the traction motor internal tempera-

ture and the controller internal temperature in degrees
Fahrenheit. See Figure 19. To exit the Temperatures
menu, press both the RH LOWER [#4] and LH LOWER
[#1] switches and hold until the next diagnostic menu is
present or cycle the key switch to return the lift truck to
RUN mode.

Figure 17. Hydraulic Motor/Valve Screen

Control Handle

The Control Handle menu provides information about

the control handle outputs: Truck Throttle, Lift Pump
Speed, and Vertical Angle. These speed outputs will be
shown as a percentage of the full speed of the device.
See Figure 18. To exit the Control Handle menu, press
both the RH LOWER [#4] and LH LOWER [#1] switches
and hold until the next diagnostic menu is present or
cycle the key switch to return the lift truck to RUN mode.

Figure 19. Temperatures

13
Technician Menu 2200 YRM 1324

Power Steering When the service reminder is ON, the dash display
will display a one-time message to the operator when
The Power Steering menu provides the following infor- the service interval has been reached. The lift truck
mation when the truck is equipped with power-assisted will continue to operate normally until the hourmeter
steering: reaches 20 hours past the designated service interval.
• Torque Input (in inch-pounds) At this time the lift truck function speeds will be re-
• Steering Handle Angle (in degrees) duced until the Service Reminder has been reset. See
• Battery Input (in volts) Figure 21. Use the LH LOWER [#1] and LH LIFT [#2]
• Steering Motor Current (in amps) switches to scroll between the menu choices. When
To exit the Power Steering menu, press both the RH the proper menu item has been highlighted, press
LOWER [#4] and LH LOWER [#1] switches and hold the RH LOWER [#4] switch to move to the selected
until the next diagnostic menu is present, or cycle the submenu. Make any changes required to the menu
key switch to return the lift truck to RUN mode. See item. Use the RH LIFT [#3] switch to return to the
Figure 20. Service Reminder menu. Scroll to the exit options and
select. Press the RH LOWER [#4] switch to return
to the Technician Menu. The normal factory default
setting for the Service Reminder is OFF and must be
changed to ON for the Service Reminder to be active.
The interval value shown on the display is a fixed value
denoting the total time interval between services and
DOES NOT change to show time remaining as the
service reminder counts down.

NOTE: To turn off service reminder in ETACC Version

1.29 and below, enter 0 in Truck Hours at Next Service
and download.

Figure 20. Power Steering Screen

SERVICE REMINDER
NOTE: The Service Reminder interval can be changed
from its current setting in 50-hour increments when us-
ing the dash display. The intervals can be further ad-
justed in one-hour increments if using ETACC.

Within the Service Reminder menu, you can reset the

Service Reminder, change the service interval hours,
and turn the reminder ON or OFF.

NOTE: To reset in ETACC in Version 1.29 and below, Figure 21. Service Reminder Screen
take the interval amount and current truck hours, and
add them together. Enter this value under Truck Hours
at Next Service and download.

14
2200 YRM 1324 Technician Menu

CHANGE SUPERVISOR PASSWORD OPERATOR MODES

NOTE: To disable a service password enter "10000" in The Operator Modes function gives a service techni-
the ETACC box value and download. cian (or a supervisor) the means to either allow or deny
the lift truck operator’s access to change the operating
Use this menu to enter or change any passwords. See mode on the lift truck.
Figure 22. To enter a new password at the Passwords The lift truck is set in one of four operating modes. A
screen, enter the appropriate digit in the highlighted service technician (or a supervisor) can lock the lift truck
area of the display. Use the LH LOWER [#1] and LH into its current operating mode by entering the Operator
LIFT [#2] switches to raise or lower the number to any Modes menu and selecting LCK. If the function is set to
digit between 1 and 5. Use the RH LOWER [#4] switch ON, the lift truck operator will have access to change
to move and highlight the next digit to be entered. Use the operating mode selection for the lift truck.
the RH LIFT [#3] switch to return and highlight a pre- To edit the Operator Modes function, enter the Opera-
vious entry. Repeat until all five digits of your pass- tor Modes menu and select the Operator Mode settings
word have been entered. Press the RH LOWER [#4] by pressing the RH LOWER [#4] switch. Scroll to ei-
switch to move to the Password Confirm menu. Use ther ON or LCK using the LH LOWER [#1] or LH LIFT
the RH LIFT [#3] switch to return to the Enter New Pass- [#2] switch. When complete, back out one level using
word menu. Use the LH LOWER [#1] and LH LIFT [#2] the RH LIFT [#3] switch and scroll down using the LH
switches to scroll between the Save And Exit or Exit LOWER [#1] or LH LIFT [#2] switch to either the Save
Without Saving choices. Press the RH LOWER [#4] And Exit or Exit Without Saving selections. Press the
switch to return to the Technician Menu. RH LOWER [#4] switch to select. If Save And Exit is se-
lected, Confirm will appear on the dash display. Scroll
down beside Confirm and press the RH LOWER [#4]
switch to save your selection and to return to the Tech-
nician Menu. See Figure 23.

Figure 22. Change Supervisor Password Screen

Figure 23. Operator Modes Screen

15
Technician Menu 2200 YRM 1324

SET PERFORMANCE Table 8. Set Performance Menu

A series of submenus are available from the Perfor-

mance menu. These selections allow the technician to
change the truck’s parameter settings. See Table 7. Set Press → Key Extend Shift
Performance
Table 7. Performance Parameters
↑
Parameter Range Default Value Scroll
↓
Ext Shift Off/On Off
Walk Speed
Walk Speed +0005 to +0040 +0038
↑
Hi Spd Fwd +0005 to +0090 +0090 Scroll
Hi Sped Rev +0005 to +0075 +0050 ↓

Min Accel +0001 to +0010 +0005 High Speed

(FWD)
Max Accel +0001 to +0010 +0006
↑
Plugging +0001 to +0010 +0007
Scroll
ADS-Neutral +0001 to +0010 +0001 ↓
ADS-Throt +0001 to +0010 +0001 High Speed
(REV)
Pick Accel +0001 to +0010 +0006
Pick Decel +0001 to +0010 +0001 ↑
Scroll
Batt Full +0245 to +0265 +0253 ↓
Lift Interrupt +0180 to +0240 +0235 Min Accel
PS Min Fwd +0001 to +0010 +0003 ↑
PS Min Rev +0001 to +0010 +0003 Scroll
↓
PS Max Assist +0001 to +0010 +0005
Max Accel
Set Defaults Yes/No No
↑
Enter the Performance menu and use the LH LOWER Scroll
[#1] and LH LIFT [#2] switches to scroll between the ↓
menu choices. When the proper menu item has been Plugging
highlighted, press the RH LOWER [#4] switch to move
to the selected submenu. Make the adjustment needed ↑
and press the RH LIFT [#3] switch to return to the Per- Scroll
formance menu. Scroll to the next item requiring ad- ↓
justment, or scroll to the end of the menu for the Exit ADS-Neutral
options. Select one of the two Exit options (Save And
Exit or Exit Without Saving), press the RH LOWER [#4] ↑
switch to move back to the Technician menu. See Ta- Scroll
ble 8. ↓
ADS-Throttle
↑
Scroll
↓

16
2200 YRM 1324 Technician Menu

Table 8. Set Performance Menu (Continued) Extended Shift

When on, this parameter will reduce traction perfor-
mance by 15% and extend battery shift life. The pa-
Pick Accel rameter may be set to the "No" or "Yes" condition. See
Figure 24.
↑
Scroll
↓
Pick Decel
↑
Scroll
↓
Battery Full
↑
Scroll
↓
Lift Interrupt
↑
Scroll
↓
Ps Min Fwd
↑
Scroll Figure 24. Extended Shift Screen
↓
Ps Min Rev
↑
Scroll
↓
Ps Max Asst
↑
Scroll
↓
Set Defaults
↑
Scroll
↓
Save And Exit
↑
Scroll
↓
Exit Without
Saving

17
Technician Menu 2200 YRM 1324

Walk Speed
This parameter sets the maximum speed of the lift truck
when the truck is in WALK mode. Increasing the set-
ting increases the speed. Decreasing the setting re-
duces the speed. The parameter value reflects the ac-
tual speed in MPH (a value of 0038 is equal to 3.8 MPH).
See Figure 25.

Figure 26. High Speed (FWD) Screen

High Speed (REV)

This parameter sets the maximum reverse speed of
the lift truck when the high speed button is activated
with forks leading. Increasing the setting increases the
speed. Decreasing the setting reduces the speed. See
Figure 27.
Figure 25. Walk Speed Screen

High Speed (FWD)

This parameter sets the maximum forward speed of
the lift truck when the high speed button is activated
with forks trailing. Increasing the setting increases the
speed. Decreasing the setting reduces the speed. The
parameter value reflects the actual speed in MPH (a
value of 0038 is equal to 3.8 MPH). See Figure 26.

Figure 27. High Speed (REV) Screen

18
2200 YRM 1324 Technician Menu

Minimum Acceleration
This parameter sets the acceleration rate when the dif-
ference between the actual speed and the requested
speed is very small. Setting this parameter significantly
lower than maximum acceleration will make it easier for
the operator to obtain an appropriate speed when ma-
neuvering the truck at slower speeds. See Figure 28.

Figure 29. Maximum Acceleration Screen

Plugging
This parameter controls the maximum rate of decelera-
tion when the speed control is fully moved to the oppo-
site direction from the direction of travel while the truck
is moving. Increasing the setting will increase the rate
of deceleration. Decreasing the setting will reduce the
Figure 28. Minimum Acceleration Screen rate of deceleration. See Figure 30.

Maximum Acceleration
This parameter sets the acceleration rate when the dif-
ference between the actual speed and the requested
speed is the maximum possible. Increasing this setting
increases the rate of acceleration when a large increase
in speed is requested. See Figure 29.

Figure 30. Regen Plug Screen

19
Technician Menu 2200 YRM 1324

ADS-Neutral
This parameter controls the lift truck’s rate of decelera-
tion when the speed control is released and returns to
the neutral position. Increasing the value increases the
rate of deceleration. Decreasing the value reduces the
rate of deceleration. See Figure 31.

Figure 32. ADS-Throttle Screen

Pick Acceleration
This parameter controls the rate of acceleration when
the lift truck is in the PICK mode. Increasing the set-
ting will increase the rate of acceleration. Decreasing
the setting will reduce the rate of acceleration. See Fig-
Figure 31. Auto Decel (Run Mode) Neutral Screen ure 33.

ADS-Throttle
The ADS-Throttle parameter controls the maximum rate
of deceleration when the speed control is partially re-
leased, but is still commanding traction in the same di-
rection. Increasing the setting will increase the rate of
deceleration. Decreasing the setting will reduce the rate
of deceleration. See Figure 32.

Figure 33. Pick Acceleration Screen

20
2200 YRM 1324 Technician Menu

Pick Deceleration
This parameter controls the rate of deceleration when
the pick switch or the throttle is released and the truck is
in the PICK mode. Increasing the setting will increase
the rate of deceleration. Decreasing the setting will re-
duce the rate of deceleration. See Figure 34.

Figure 35. Battery Full Screen

Lift Interrupt
This is the battery voltage in volts at which the battery is
considered 80% discharged. When the battery is 80%
discharged, traction is allowed but lift functions are sus-
pended. Increasing the setting increases the voltage.
Figure 34. Pick Deceleration Screen Decreasing the setting reduces the voltage. See Fig-
ure 36.
Battery Full
This is the battery voltage in volts at which the battery
is considered fully charged. Increasing the setting in-
creases the voltage. Decreasing the setting reduces
the voltage. See Figure 35.

Figure 36. Lift Interrupt Screen

21
Technician Menu 2200 YRM 1324

Min Steer Assist FWD (Power Steering

Assist Only)
This parameter sets the minimum steer assist provided
by the steering motor when the lift truck is traveling at a
high rate of speed in the forward direction. Increasing
the parameter setting will increase the amount of assist.
Decreasing the setting will reduce the amount of assist.
See Figure 37.

Figure 38. Minimum Steering Assist (High Speed

REV) Screen

Max Steer Assist (Power Steering Assist

Only)
This parameter sets the maximum steer assist provided
by the steering motor when the lift truck is at rest or at
very low speed. Increasing the parameter setting will
increase the amount of assist. Decreasing the setting
Figure 37. Minimum Steering Assist (High Speed will reduce the amount of assist. See Figure 39.
FWD) Screen

Min Steer Assist REV (Power Steering

Assist Only)
This parameter sets the minimum steer assist provided
by the steering motor when the lift truck is traveling at a
high rate of speed in the reverse direction (forks lead-
ing). Increasing the parameter setting will increase the
amount of assist. Decreasing the setting will decrease
the amount of assist. See Figure 38.

Figure 39. Maximum Steering Assist Screen

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2200 YRM 1324 Technician Menu

Defaults
Select this option to restore the lift truck to its original
factory parameter settings. The parameter may be set
to the "No" or "Yes" condition. See Figure 40.

Figure 41. Save and Exit Screen

Figure 40. Defaults Screen

Save and Exit

Select this option after making any parameter changes
that need to be saved. Press the RH LOWER [#4]
switch to save the changes and return to the Techni-
cian Menu. See Figure 41.

Exit Without Saving

Select this option to exit the Performance menu without
saving any parameter changes and return to the Tech-
nician Menu. See Figure 42.

Figure 42. Exit Without Saving Screen

23
Technician Menu 2200 YRM 1324

SET GENERAL ITEMS This menu allows the technician to control the operation
of any optional motion alarm installed on the lift truck.
NOTE: These instructions will only work with the Fac- See Table 9.
tory-Installed Alarm or the Aftermarket Alarm Kit.

Table 9. Set General Items Menu

Set Press Press Press Press Press

Key
General → A/V Alarm → Off → FWD → REV →
Switch
Items Key Key Key Key Key

↑
Scroll
↓
Save and
Exit

↑
Scroll
↓
Exit
Without
Saving

A/V Alarm (Audible/Visual)

This menu will allow you to program the operation of the
motion alarm. The menu also has an Off setting which
will allow you to turn off the Motion Alarm feature. See
Figure 43. There are three modes of operation:
Forward Operation – the alarm will activate only
when the lift truck is traveling in the forward direc-
tion.
Reverse Operation – the alarm will activate only
when the lift truck is traveling in the reverse direc-
tion.
Continuous With Key ON – the alarm will activate any
time the lift truck key is in the ON position.
Select A/V Alarm parameter using the RH LOWER
[#4] switch and scroll through the choices using the
LH LOWER [#1] or LH LIFT [#2] switches. Select the
desired mode of operation and press the RH LIFT [#3]
switch to return to the Set General Items menu. Scroll
to the Exit Options and select the correct option. Press
the RH LOWER [#4] switch to return to the Technician Figure 43. Motion Alarm Screen
Menu.

24
2200 YRM 1324 Technician Menu

CLEAR FAULT LOG CALIBRATIONS

This menu allows the technician to clear all logged faults This menu allows the technician to calibrate the control
from the fault log. To use this menu, select "Confirm" or handle. See Figure 45. Use the LH LOWER [#1] and
"Abort," and press the RH LOWER [#4] switch to return the LH LIFT [#2] switches to scroll between the menu
to the Technician Menu. See Figure 44. choices. See Table 10.

Figure 44. Clear Fault Log Screen Figure 45. Calibrations Screen

Table 10. Calibrations Menu

Calibrations Press → Key Throttle and Lift Press → Key Confirm

↑
Scroll
↓
Steering Handle Press → Key Confirm

25
Technician Menu 2200 YRM 1324

Throttle to access the Confirm screen and select an exit option.

Press the RH LOWER [#4] switch to confirm your exit
Use this screen to calibrate the control handle direc- choice and return to the Technician Menu. See Fig-
tional butterfly sensor. Slowly rotate the directional but- ure 47.
terfly sensor forward completely and then slowly re-
turn the butterfly to the neutral position and press the
LH LIFT [#2]. The dash display will reflect the throttle
movement on the Throttle bar, and display an "A" af-
ter LH LIFT [#2] is pressed. Next, slowly rotate the di-
rectional butterfly sensor in the reverse direction com-
pletely and slowly return the butterfly to the neutral posi-
tion and press the LH LIFT [#2] to the movement in the
reverse direction. The dash display will display a "B"
and "OK" to acknowledge acceptance of the reverse di-
rection. Press the RH LOWER [#4] switch to access the
CONFIRM screen and select an exit option. Press the
RH LOWER [#4] switch to confirm your exit choice and
return to the Technician Menu. See Figure 46.

Figure 47. Steer Handle Calibration Screen

CHANGE SERVICE TECHNICIAN

PASSWORD
Use this menu to enter or change the technician-level
password. See Figure 48 and Figure 49. To enter a new
password at the Password screen, enter the appropri-
ate digit in the highlighted area of the display. Use the
LH LOWER [#1] switch to increase the number to any
digit between 1 and 5. Use the LH LIFT [#2] switch to
decrease the number. Use the RH LOWER [#4] switch
to move and highlight the next digit to be entered. Use
the RH LIFT [#3] switch to return and highlight a pre-
Figure 46. Throttle Calibration Screen vious entry. Repeat until all five digits of your pass-
word have been entered. Press the RH LOWER [#4]
Steer Handle (Power Steering Assist Only) switch to move to the Password Confirm menu. See
Figure 50. Press the RH LIFT [#3] switch to return to
Use this screen to calibrate the control handle position Enter New Password menu. Use the LH LOWER [#1]
sensor. Slowly lower the steer handle to the fully-low- and LH LIFT [#2] switches to scroll between the Save
ered position then slowly return the control handle to And Exit or Exit Without Saving choices. Press the RH
the fully-upright position. Repeat this procedure to com- LOWER [#4] switch to return to the Technician Menu.
plete the calibration. Press the RH LOWER [#4] switch

26
2200 YRM 1324 Technician Menu

Figure 48. Technician Password Screen Figure 50. Confirm Password Screen

EXIT TO RUN MODE

Use this menu to return to normal truck operation.
Press the RH LOWER [#4] switch to return to normal
truck operation. See Figure 51.

Figure 49. Change Password Screen

Figure 51. Exit to Run Mode Screen

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 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

2200 YRM 1324 4/11 (5/07)(2/07)(12/06)(11/06) Printed in U.S.A.