SERVICE MANUAL

FILE NO. SM-CTV-O-044

COLOR TELEVISION

SERVICE MANUAL
MODEL NO. AT2408S/AT2408
CHASSIS NO. CH-10C1(S)

Please read this manual carefully before service

PRINTED IN CHINA.MAY.2003 ©
 SERVICE MANUAL

CONTENTS
SAFETY INSTRUCTIONS...........................................................................................1
SPECIFICATIONS .......................................................................................................2
KDEY ICS AND ASSEMBLIES....................................................................................3
SYSTEM BLOCK DIAGRAMS.....................................................................................4
IC DATA AND WAVEFORMS OF KEY POINTS ..........................................................5
CIRCUIT ADJUSTMENTS...........................................................................................5
SET-UP ADJUSTMENTS ............................................................................................5
SERVICE MODE AND BUS DATA ..............................................................................5
TROUBLESHOOTING FLOW CHARTS......................................................................7
SERVICE SPARE PARTS LIST .................................................................................13
APPENDIX
1. CIRCUIT DIAGRAM
2. FINAL WIRING DIAGRAM
3. FINAL ASSEMBLY DIAGRAM
4. PRINTED CIRCUIT BOARD DIAGRAMS
 SERVICE MANUAL

SAFETY INSTRUCTIONS

WARNING: BEFORE SERVICING THIS CHASSIS, READ THE “X-RAY

RADIATION PRECAUTION”, “SAFETY PRECAUTION” AND “PRODUCT
SAFETY NOTICE” INSTRUCTION BELOW.

X-RAY RADIATION PRECAUTION

1. The EHT must be checked every time the TV is serviced to ensure that the CRT does not emit X-ray
radiation as result of excessive EHT voltage. The nominal EHT for this TV is 27.5KV at zero beam
current (minimum brightness) operating at AC 120V. The maximum EHT voltage permissible in any
operating circumstances must not exceed 30KV. When checking the EHT, use the High Voltage
Check procedure in this manual using an accurate EHT voltmeter.
2. The only source of X-RAY in this TV is the CRT. To prevent X-ray radiation, the replacement CRT
must be identical to the original fitted as specified in the parts list.
3. Some components used in this TV have safety related characteristics preventing the CRT from
emitting X-ray radiation. For continued safety, replacement component should be made after
referring the PRODUCT SAFETY NOTICE below.

SAFETY PRECAUTION
1. The TV has a nominal working EHT voltage of 27.5KV. Extreme caution should be exercised when
working on the TV with the back removed.
1) Do not attempt to service this TV if you are not conversant with the precautions and procedures for
working on high voltage equipment.
2) When handling or working on the CRT, always discharge the anode to the TV chassis before
removing the anode cap in case of electric shock.
3) The CRT, if broken, will violently expel glass fragments. Use shatterproof goggles and take extreme
care while handling.
4) Do not hold the CRT by the neck as this is a very dangerous practice.
2. It is essential that to maintain the safety of the customer all power cord forms be replaced exactly as
supplied from factory.
3. Voltage exists between the hot and cold ground when the TV is in operation. Install a suitable
isolating transformer of beyond rated overall power when servicing or connecting any test
equipment for the sake of safety.
4. Replace blown fuses within the TV with the fuse specified in the parts list.
5. When replacing wires or components to terminals or tags, wind the leads around the terminal before
soldering. When replacing safety components identified by the international hazard symbols in the
circuit diagram and parts list, it must be the company-approved type and must be mounted as the
original.
6. Keep wires away from high temperature components.

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SAFETY INSTRUCTIONS (continued)

PRODUCT SAFETY NOTICE
Many electrical and mechanical components in this chassis have special safety-related characteristics.
These characteristics are often passed unnoticed by a visual inspection and the X-ray radiation
protection afforded by them cannot necessarily be obtained by using replacements rated at higher
voltages or wattage, etc. Components which have these special safety characteristics in this manual
and its supplements are identified by the international hazard symbols in the circuit diagram and parts
list. Before replacing any of these components read the parts list in this manual carefully. Substitute
replacement components which do not have the same safety characteristics as specified in the parts
list may create X-ray radiation.

PRECAUTIONS

Power Sources-The TV set should be operated Alternate Warnings-A three wire grounding type
only from the type of power source indicated on plug-a plug having a third (grounding) pin. This
the TV set or as indicated in the Service plug will only fit into grounding type power
Manual. If you are not sure of the type of power outlet.
supply in your home, consult your sales person
or your local power company. For TV sets
designed to operate from battery power, or other
sources, refer to the operating instructions.
Water and Moisture Warnings-Do not use the
TV set near water-for example, near a bath tub,
wash bowl, kitchen sink, or laundry tub; in a wet
basement; or near a swimming pool; and the
like.The TV set shall not be exposed to dripping
or splashing and no objects filled with liquids,
such as vases, shall be placed on the TV set.

Grounding or Polarization-Do not defeat the

safety purpose of the polarized or
grounding-type plug. A polarized plug has two
blades with one wider than the other. A
grounding-type plug has two blades and a third Ventilation-Slots and openings in the cabinet are
grounding prong. The wide blade or the third provided for ventilation and to ensure reliable
prong is provided for your safety. If the provided operation of the TV set and to protect it from
plug does not fit into your outlet, consult an overheating, and these openings must not be
electrician for replacement of the obsolete blocked or covered. The openings should never
outlet. be blocked by placing the TV set on a bed, sofa,
rug, or other similar surface. This TV set should
not be placed in a built-in installation such as a
Wide blade
Lame large bookcase or rack unless proper ventilation is
Cuchilla ancha provided or the manufacturer s instructions
have been adhered to.

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 SERVICE MANUAL

SPECIFICATIONS
Television system: NTSC-M
Channel coverage: VHF 2 13
UHF 14 69
CABLE TV: MID BAND (A-8 A-1, A I)
SUPER BAND (J W)
HYPER BAND (AA ZZ, AAA, BBB)
ULTRA BAND (65 94, 100 125)
Channels preset: 181
Antenna input: 75 (unbalanced)
Picture tube; Effective screen dimensions: 478mm×363mm (18.82×14.29 in.)
Max. audio output; 5W×2 (for AT2408 only); 5W+5W (for AT2408S only)
Power source; 120Vac 60Hz
Weight: 31.5kg (69 lbs) (Approx.)
Dimensions(W/H/D): 660×522×458mm (25.98×20.55×18.03 in.) (Approx.)
Packing dimensions(W/H/D): 740×610×545mm (29.13×24.02×21.46 in.) (Approx.)
Rated power consumption: 125W

Designs and specifications are subject to change without notice.

KEY ICS AND ASSEMBLIES

Table 1 Key ICs and Assemblies

Serial No. Position No. Model No. Function Description

1 N301 OM8839PS/TDA8843-N2 Small signal processor
2 N401 TDA8350Q Vertical output circuit
3 N402 LM317 Tri-terminal regulator
4 N601 TDA7057AQ Sound power amplifier
5 N001 CH04T1002/CH04T1009 Microcontroller
6 N002 AT24C04 EEPROM
7 N811 TDA4605 Switching power control circuit
8 NY01 TDA6107Q Video amplifier
9 DS01 HEF4052 Analog switch circuit
10 DS02 HEF4053 Analog switch circuit
11 N606 TDA9859 Audio processor
12 U101 TDQ-6F2M2 Tuner
Note: TDA9859 (N606) is not available in AT2408.

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4
SYSTEM BLOCK DIAGRAMS
Fig.1 Block Diagram for CH-10C1(S) Remote Control Structur
5
SYSTEM BLOCK DIAGRAMS(continued)
SERVICE MANUAL

Fig. 2 Structure Block Diagram for CH-10C1(S) Chassis

SERVICE MANUAL

SYSTEM BLOCK DIAGRAMS(continued)

6
Fig. 3 Block Diagram for CH-10C1(S) Supply Voltage System
7
SYSTEM BLOCK DIAGRAMS(continued)
SERVICE MANUAL

Fig. 4 Block Diagram for CH-10C1(S) Video Signal Processor

 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS

TDA 4605
Control IC for Switched-Mode Power Supplies Using MOS-Transistor
1. Features
Fold-back characterisitics provides overload protection for external
components
Burst operation under secondary short-circuit condition implemented
Protection against open or a short of the control loop
Switch-off if line voltage is too low (undervoltage switch-off)
Line voltage depending compensation of fold-back point
Soft-start for quiet start-up without noise generated by the transformer
Chip-over temperature protection implemented(thermal shutdown)
On-chip ringing suppression circuit against parasitic oscillations of the Fig. 10
transformer
AGC-voltage reduction at low load
2. Block Diagram

Fig. 11

3. Refer to Table 3 about Functions and Data of the IC’s Each Pin.

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 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

CH04T1002/ CH04T1009
1. Terminal Assignment Layouts

Fig. 12 CH04T1002/ CH04T1009 DIP42S Terminal Assignment Layoutd

Fig. 13 CH04T1002/ CH04T1009 QIP48E Terminal Assignment Layout

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

CH04T1002/ CH04T1009 (continued)
2. Terminal Function
Table 2 Terminal Function Table
Terminal I/O Function Description Option Format
VSS - Negative power supply
XT1 1 Input terminal for crystal oscillation
XT2 O Output terminal for crystal oscillation
VDD - Positive power supply
RES I Reset terminal A
FILT O Charge-pump ouput terminal N
Image signal input terminal
CVIN I (available only in CH04T1002) M

VS I Vertical synchronization signal input terminal

A
HS I Horizontal synchronization signal input terminal

R O Red (R) output terminal of RGB image

G O Green (G) output terminal of RGB image

B O Blue (B) output terminal of RGB imagee O
I O Intensity (I) output terminal of RGB image
Fast blanking control signal
BL O Switch TV image and caption/OSD image signal
8-bit input/output port Pull-up resistor
Part 0 Input/output can be specified in nibble unit provided/not
Other functions: provided
I/O E
Hold release input Output format
P00-p07 Internal input CMOS/Nch-OD
Port 1 8-bit input/output port
Each bit can be independently
programmable
Other functions:
P10 SIO0 data output Output format
I/O P11 SIO0 data input/bus input/output CMOS/Nch-OD F
P10-P17 P12 SIO0 clock input/output
P13 PWM1 output
P14 PWM2 output
P15 PWM3 output
P17 Timer 1(PWM) output
4-bit input/output port
Each bit can be independently
programmable
Other functions:
Port 6 I/O P60 IIC0 data input/output
P61 IIC0 clock output
P62 IIC1 data input/output
P63 IIC1 clock output

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 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

CH04T1002/CH04T1009 (continued)

Terminal I/O Function Description Option Format

4-bit input/output port
Port 7 Each bit can be independently
programmable
Other functions:
INTO input/HOLD release input
P70
/Nch-Tr. output for watchdog timer
P71 INT1 input/HOLD release input
P72 INT2 input/timer 0 event input P70
INT3 input (noise rejection filter attached W
I/O P73
input)/timer 0 event input P71-P73
P71-P73 Interrupt receiver format vector address V
Rising/
Rising Falling Falling H level L level Vector

INTO yes yes no yes yes 03H

INT1 yes yes no yes yes 0BH
INT2 yes yes yes no no 13H
INT3 yes yes yes no no 1BH

Port 8 1-bit input port

(P83 is set only in CH04T1002) P83
4-bit input/output port(P84-P87) B
I
P83 Each bit can be independently
I/O
P84-P87 programmable P84-P87
Other function: X
AD converter input port

Port options can be specified independently for each bit.

The programmable pull-up resistors are provided, depending on whether CMOS or Nch-OD (Nch
open drain ) is selected as the port 1 option.
3. Refer to Table 3 about Functions and Data of the IC’s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

EEPROM AT24C04
1. Features 2. Pin Configuration
Data EEPROM internally organized as 512
bytes and 32 pages×16 bytes
Low power CMOS
Vcc=2.7 to 5.5V operation
Two wire serial interface bus I2C-Bus
compatible
Filtered inputs for noise suppression with
Schmitt trigger
Clock frequency up to 400 kHz
High programming flexibility
-Internal programming voltage
-Self timed programming cycle including erase
-Byte-write and page-write programming
between 1 and 16 bytes
-Typical programming time 6 ms(<10ms) for up
to 16 bytes
High reliability
-Endurance 106 cycles1) Fig. 14
-Data retention 40 years1)
-ESD protection 4000 V on all pins
4. Refer to Table 5 about Functions and
8 pin DIP/DSO packages
Available for extended temperature ranges Data of the IC’s Each Pin
-Industrial -40 to +85
-Automotive -40 to +125
3. Block Diagram

Fig. 15

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

OM8839PS/TDA8843-N2
I2C-bus Controlled PAL/NTSC/SECAM TV Processors
1. Features 2. General Description
The following features are available in all IC s: The various versions of the TDA 884X/5X
·Multi-standard vision IF circuit with an series are I2C-bus controlled single chip TV
alignment-free PLL demodulator without external processors which are intended to be applied
components in PAL, NTSC, PAL/NTSC and multi-standard
·Alignment-free multi-standard FM sound television receivers. The N2 version is pin and
demodulator (4.5 MHz to 6.5 MHz) application compatible with the N1 version,
·Audio switch however, a new feature has been added
·Flexible source selection with CVBS switch and which makes the N2 more attractive. The IF
Y(CVBS)/C input so that a comb filter can be PLL demodulator has been replaced by an
applied alignment-free IF PLL demodulator with
·Integrated chrominance trap circuit inter-nal VCO (no tuned circuit required). The
·Integrated luminance delay line setting of the various frequencies (33.4,
·Asymmetrical peaking in the luminance channel 33.9,38, 38.9, 45, 75 and 58.75 MHz) can be
with a (defeatable) noise coring function made via the I2C-bus.
·Black stretching of non-standard CVBS or Because of this difference the N2 version is
lumina-nce signals compatible with the N1, however, N1 devices
·Integrated chroma band-pass filter with cannot be used in an optimised N2
switchable centre frequency application.
·Dynamic skin tone control circuit Functionally the IC series is split up in 3
·Blue stretch circuit which offsets colours near categories, viz:
white towards blue ·Versions intended to be used in economy TV
·RGB control circuit with “Continuous Cathode receivers with all basic functions (envelope:
Calibration” and white point adjustment S-DIP 56 and QFP 64)
·Possibility to insert a“blue back” option when no ·Versions with additional features like E-W
video signal is available geometry control, H-V zoom function and
·Horizontal synchronization with two control loops YUV interface which are intended for TV
and alignment-free horizontal oscillator receivers with 110° picture tubes (envelope:
·Vertical count-down circuit S-DIP 56)
·Vertical driver optimised for DC-coupled vertical ·Versions which have in addition a second
output stages RGB input with saturation control and a
·I2C-bus control of various functions second CVBS output (envelope: QFP 64)
The various type numbers are given in the
table below.
3. Survey of IC Types

Envelope S-DIP 56 QFP 64

TV receiver category Economy Mid/High end Economy Mid/High end
PAL only TDA 8840 TDA 8840H
PAL/NTSC TDA 8841 TDA 8843 TDA 8841H
PAL/SECAM/NTSC TDA 8842 TDA 8844 TDA 8842H TDA 8854H
NTSC only TDA 8846/46A TDA 8847 TDA 8857H

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

OM8839PS/TDA8843-N2 (continued)
4. Block Diagram

Fig .16 Block Diagram “Economy Versions” (S-DIP 56 Envelope)

5. Refer to Table 6 about Functions and Data of the IC’s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

TDA8350Q
DC-coupled Vertical Deflection and East-West High EMC immunity due to common mode
Output Circuit inputs
1. Features Temperature (thermal) protection
Few extemal components East-West output stage with one single
Highly efficient fully DC-coupled vertical output conversion resistor.
bridge circuit 2. General Description
Vertical flyback switch The TDA8350Q is a power circuit for use in
Guard circuit 90° and 110° colour deflection systems for
Protection against field frequencies of 50 to 120 Hz. The circuit
- short-circuit of the output pins provides a DC driven vertical deflection output
- short-circuit of the output pins to Vp circuit, operating as a highly efficient class G
system and an East-West driver for sinking the
3.Block Diagram
diode modulator current.

Fig. 17 Block Diagram

4. Refer to Table 7 about Functions and Data of the IC’s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

TDA7057AQ
2×8W Stereo BTL Audio Output Amplifier with DC Volume Control
1. Features General Description
·DC volume control The TDA7057AQ is a stereo BTL output amplifier with DC
·Few external components volume control. The device is designed for use in TVs and
·Mute mode monitiors, but is also suitable for battery-fed portable
·Thermal protection recorders and radios.
·Short-circuit proof
·No switch-on and switch-off clicks issing Current Limiter (MCL)
·Good overall stability A MCL protection circuit is built-in. The MCL circuit is
·Low power consumption activated when the difference in current between the output
·Low HF radiation terminal of each amplifier exceeds 100 mA (typical 300
·ESD protected on all pins. mA). This level of 100 mA allows for single-ended
headphone applications.
3. Block Diagram

Fig. 18 Block Diagram

4. Refer to Table 8 about Functions and Data of the IC’s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

TDA6107Q
Triple Video Output Amplifier

1. Features 2. General Description

·Typical bandwidth of 5.5 MHz for an output The TDA6107Q includes three video output
signal of 60 V (p-p)
amplifiers in one plastic DIL-bent-SIL 9-pin
·High slew rate of 900 V/S
·No external components required medium power (DBS9MPF) package (SOT

·Very simple application 111-1), using high-voltage DMOS technology,

·Single supply voltage of 200 V and is intended to drive the three cathodes of a
·Internal reference voltage of 2.5 V
colour CRT directly. To obtain maximum
·Fixed gain of 50
·Black-Current Stabilization (BCS) circuit performance, the amplifier should be used with

·Thermal protection. black-current control.

3. Ordering Information

Type Package
Number Name Description Version
Plastic DIL-bent-SIL medium power package with fin; 9
TDA6107Q DBS9MPF SOT111-1
leads

4. Block Diagram

Fig. 19 Block Diagram (One Amplifier Shown)

5. Refer to Table 9 about Functions and Data of the IC’s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

HEF4052
Dual 4-channel Analog Multiplexer/Demultiplexer
1. Description With E LOW, one of the four switches is selected
The HEF4052 is a dual 4-channel analog (low impedance ON-state) by A0 and A1. With E
multiplexer/demultiplexer with common HIGH, all switches are in the high impedance
channel select logic. Each OFF-state, independent of A0 and A1. VDD and Vss
multiplexer/demultiplexer has four independent are the supply voltage connections for the digital
inputs/outputs (Y0 to Y3) and a common control inputs (A0, A1 and E ). The VDD to Vss
input/output (Z). The common channel select range is 3 to 15 V. The analog inputs/outputs (Y0 to
logic includes two address inputs (A0 and A1) Y3, and Z) can swing between VDD as a positive
and an active LOW enable input ( E ). limit and VEE as a negative limit.
Both multiplexers/demultiplexers contain four VDD-VEE may not exceed 15 V.
bidirectional analog switches, each with one For operation as a digital multiplexer/
side connected to an independent input/output demultiplexer, VEE is connected to VSS (typically
(Y0 to Y3) and the other side connected to a ground).
common input/output(Z).
2. Block Diagrams Pinning
YOA to Y3A Independent inputs/outputs
YOB to Y3B Independent inputs/outputs
AO A1 Address inputs
E Enable input (active LOW)
ZA ZB Common inputs/outputs

Family data,
lDD LIMITS category MSI
See Family Specifications

Fig. 21 Pinning Diagram

HEF4052P (N): 16-lead DIL; plastic

(SOT38-1)
HEF4052D (F) 16-lead DIL; ceramic
(cerdip)
(SOT74)
HEF4052T (D): 16-lead SO; plastic
(SOT109-1)
Fig. 20 Functional Diagram (): Package Designator North America

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

HEF4052 (continued)

Fig. 22 Schematic Diagram (One Switch)

3. Function Table
Inputs Channel
E A1 A0 On
L L L YOA-ZA; YOB-ZB
L L H Y1A-ZA; Y1B-ZB
L H L Y2A-ZA; Y2B-ZB
L H H Y3A-ZA; Y3B-ZB
H X X none
Notes
H=HIGH state (the more positive voltage)
L=LOW state (the less positive voltage)
X=state is immaterial

Ratings
Limiting values in accordance with the Absolute Maximum System (IEC 134)
Supply voltage (with reference to VDD ) VEE -18 to +0,5 V

Note
To avoid drawing VDD current out of terminal Z, when switch current flows into terminals Y, the voltage
drop across the bidirectional switch must not exceed 0,4V. If the switch current flows into terminal Z,
no VDD current will flow out of terminals Y, in this case is no limit for the voltage drop across the switch,
but the voltages at Y and Z may not exceed VDD or VEE

4. Refer to Table 10 about Functions and Data of the IC s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

HEF4053
Triple 2-channel Analog
Multiplexer/Demultiplexer
1. Description selected
The HEF4053 is a triple 2-channel analog (low impedance ON-state) by Sn. With E
multiplexer/demultiplexer with a common enable HIGH, all switches are in the high impedance
input ( E ). Each multiplexer/demultiplexer has OFF-state, independent of SA to SC.
two indepen- VDD and VSS are the supply voltage connections
dent inputs/outputs (Y0 and Y1), a common for the digital control inputs (SA to SC and E ).
input/output (Z), and select inputs (Sn). Each The VDD to VSS range is 3 to 15V.The analog
also contains two-bidirectional analog switches, inputs/outputs (Y0, Y1 and Z) can swing between
each with one side connected to an independent VDD as a positive limit and VEE as a negative limit.
input/output (Y0 and Y1) and the other side VDD-VEE may not exceed 15 V.
connected to a common input/output (Z). For operation as a digital
With ( E ) LOW, one of the two switches is multiplexer/demultiplexer, VEE is connecte
d to VSS (typically ground)
2. Block Diagrams

Fig.23 Functional Diagram

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

HEF4053 (continued)
Pinning
Y0A to Y0C Independent inputs/outputs
Y1A to Y1C Independent inputs/outputs
SA to Sc Select inputs
E Enable input (active LOW)
ZA to ZC Common inputs/outputs

Fig. 20 Pinning Diagram 3. Function Table

Inputs Channel
HEF4053P(N): 16-lead DIL; plastic E Sn On
(SOT38-1) L L Y0n-Zn
HEF4053D(F): 16-lead DIL; ceramic L H Y1n-Zn
(cerdip) H X none
(SOT74)
HEF4053T(D): 16-lead S0; plastic Notes
(SOT109-1) H=HIGH state (the more positive voltage)
( ): Package Designator North America L=LOW state (the less positive voltage)
X=STATE is immaterial

Fig. 25 Schematic Diagram (One Switch)

Ratings
Limiting values in accordance with the Absolute Maximum System (IEC 134)
Supply voltage (with reference to VDD) VEE -18 to + 0,5 V

Note
To avoid drawing VDD current out of terminal Z, when switch current flows into terminals Y, the voltage
drop across the bidirecctional switch must not exceed 0, 4 V. If the switch current flows into terminal
Z, no VDD current will flow out of terminals Y, in this case there is no limit for the voltage drop across
the switch, but the voltages at Y and Z may not exceed VDD or VEE.
4. Refer to Table 11 about Functions and Data of the IC s Each Pin.

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

Table 3 Functions and Service Data of TDA4605 (N811)’s Pins
Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Regulation control 0.4 0.713 0.4
2 Primary current input 1.34 9.71 1.34
3 Primary voltage monitoring input 1.91 7.09 1.91
4 Groundy 0 0 0
5 Drive pulse output 4.08 0.84 4.08
6 Supply voltage 0.74 16.35 4.9
7 Soft-start 2.36 8.69 6.19
8 Zero crossing input detection 0.33 6.72 5.94
Table 4 Functions and Service Data of CH04T1009 (N001)’s Pins
Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Not connected 0 9.62 5.35
2 Clock line 4.89 9.56 5.08
3 Data line 4.87 9.56 5.06
4 AV1 control 5 6.84 5.22
5 AV2 control 0 6.89 5.16
6 AV3 control 0 7.28 5.29
7 Not connected 0 9.61 5.4
8 Not connected 0.92 9.6 5.4
9 Ground 0 0 0
10 Input terminal for clock oscillating signal 1.88 9.55 6.12
11 Output terminal for clock oscillating signal 2.63 9.05 6.08
12 Power supply 5 3.64 3.33
13 Button-control voltage input terminal 5 8.91 5.21
14 Button-control voltage input terminal 5 8.93 5.21
15 Not connected 5 9.45 5.45
16 Not connected 4.9 9.53 5.45
17 Reset 4.96 4.64 4.48
18 Filter 2.76 9.52 5.31
19 Video signal input terminal 3 9.51 5.92
20 Input terminal for vertical flyback pulse 4.74 8.73 5.03
21 Input terminal for horizontal flyback pulse 4.27 8.81 5.01
22 R character output terminal 0 2.08 2.08
23 G character output terminal 0 2.1 2.1
24 B character output terminal 0 2.08 2.08
25 Output terminal for fast blanking signal 0 1.97 1.97
26 Character level clamping 0 9.54 5.73
27 Clock line 0 5 7.12 4.91
28 Data line0 5 7.12 5.18
29 Clock line 1 4.52 7.05 5.12

(continued)

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IC DATA AND WAVEFORMS OF KEY POINTS (continued)

30 Data line 1 4.41 7.03 5.09
31 Overload detecting input terminal 5 6.95 5.13
Input terminal for selectable production
32 5 9.62 5.29
modes
33 Not connected 0 9.56 5.46
34 Remote control input 4.64 9.22 5.33
35 Not connected 0 9.58 5.4
36 Not connected 0 9.58 5.42
37 Mute 0 9.58 4.3
38 Not connected 0 9.58 5.36
39 Not connected 0 9.59 5.28
40 Not connected 0 9.59 5.36
41 Standby control 0 7.43 4.9
42 Not connected 0 9.6 5.36

Table 5 Functions and Service Data of AT24C04 (N002)’s Pins

Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Address input 0 0 0
2 Address input 0 0 0
3 Address input 0 0 0
4 Common ground 0 0 0
5 Clock line 5 7.05 4.82
6 Data line 5 7.06 5.24
7 Write protect 4.99 9.58 5.49
8 Power supply 5 3.64 3.33

Table 6 Functions and Service Data of OM8839PS (N301)’s Pins

Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 SIF signal input 0 2.21 2.21
2 External audio signal input 3.65 9.02 6.04
3 Reference frequency resonant coil terminal 0
4 Reference frequency resonant coil terminal 0
5 PLL filter 2.51 8.92 5.82
6 Video detection output 3.06 2.2 2.2
7 Clock line 4.4 7.15 5.15
8 Two-way transmission data line 4.52 7.15 5.15
9 Gap decoupling 6.7 7.52 5.68
10 SVHS chroma signal input 1.35 9 6
11 SVHS luminance signal input 3.4 9.04 5.91
12 Supply voltage 8.24 2.78 1.96
13 Composite video signal input terminal 4.32 9.15 5.94
14 Ground 0 0 0

(continued)
23
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

15 Audio signal output 3 9.24 5.98
16 Decoupling capacitor connection 0
17 Video input 3.4 9.12 5.94
18 Black current control input 5.81 9.22 5.88
19 Blue (B) signal output 3.04 6.19 5.2
20 Green (G) signal output 3.1 6.19 5.23
21 Red (R) signal output 3.2 6.2 5.26
22 Beam current control 2.1 8.22 6.04
23 Red (R) signal input 3.6 9.01 6.12
24 Green (G) signal input 3.61 9.01 6.12
25 Blue (B) signal input 3.6 9.01 6.12
Selectable primary color signal input
26 0.1 1 1
control
27 Luminance signal input 3.26 9.25 5.87
28 Luminance signal output 3.26 9.25 5.87
29 B-Y color difference signal output 2.38 8.5 5.91
30 R-Y color difference signal output 2.37 8.5 5.91
31 B-Y color difference signal input 2.38 8.5 5.91
32 R-Y color difference signal input 2.37 8.5 5.91
Sub-carrier output for SECAM
33 0.35 6.78 5.96
demodulation
34 3.58MHz crystal oscillator 2.54 8.02 6.04
35 4.43MHz crystal oscillator 2.53 8.02 6.04
36 APC low pass filter 4.99 9.37 6
37 Horizontal starting supply voltage 8.22 2.64 2.56
38 Composite video output 3.68 7.52 6.11
39 Black level stretch 4.95 9.26 4.93
40 Line drive pulse output 3.55 3.5 3.49
Horizontal flyback pulse input /
41 sandcastle pulse output 0.76 8.82 5.92
42 Line discriminator 3.66 8.81 6.04
43 Line discriminator 3.92 9.31 6.04
44 Ground 0 0 0
45 Vertical frequency parabola output 0.73 9.05 5.97
46 Field drive signal output 2.32 9.3 5.97
47 Field drive signal output 2.35 9.3 5.97
48 IF signal input 4.62 8.52 6.2
49 IF signal input 4.62 8.52 6.2
50 High voltage detection input 2.05 8.04 6.14
51 Vertical sawtooth generation 3.8 8.65 6.09
52 Vertical reference bias setting 3.9 8.89 6.05
53 AGC filter for IF amplifier 4.49 9.25 6
54 AGC output for IF amplifier 0.67 10.05 5.82
55 Audio deemphasis 2.93 8.93 6.12
56 Audio decoupling 4.02 9.37 6.08

24
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

Table 7 Functions and Service Data of TDA8350 (N401)’s Pins
Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Vertical drive input (positive) 2.32 9.4 5.84
2 Vertical drive input (negative) 2.3 9.4 5.87
3 Feedback input 8.15 5.81 4.72
4 Supply voltage 16.27 7.99 7.62
5 Output 1 8.14 5.88 4.72
6 Not connected 0
7 Ground 0 0 0
8 Pump supply voltage input 46.94 4.29
9 Output 1 8.22 5.92 4.71
10 Guard output 0.28 8.51 5.899
11 Pincushion output 16.99 9.45 4.16
12 Pincushion input (negative) 0.25 9.12 5.93
13 Pincushion input (positive) 0 0 0

Table 8 Functions and Service Data of TDA7057AQ (N601)’s Pins

Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Volume control input 1.03 6.88 6.15
2 Not connected 0
3 Audio R signal input 2.45 12.68 6.5
4 Supply voltage 16.18 0.46 0.46
5 Audio L signal input 2.45 12.6 6.5
6 Ground 0 0 0
7 Volume control input 1.03 6.88 6.15
8 Left channel in-phase signal output 7.64 6.48 5.6
9 Ground 0 0 0
10 Left channel inverting signal output 7.71 6.47 5.6
11 Right channel inverting signal output 7.67 6.47 5.6
12 Ground 0 0 0
13 Right channel in-phase signal output 7.79 6.48 5.6

Table 9 Functions and Service Data of TDA6017Q’s Pins

Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 G inverting input 2.94 5.72 4.96
2 R inverting input 3 5.72 4.96
3 B inverting input 2.91 5.72 4.96
4 Ground 0 0 0
5 Black level current input 6.5 19.28 5.68
6 Supply voltage 198.65 4.53
7 B output 103 5.48
8 R output 98.6 5.48
9 G output 100.6 5.48

25
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

Table 10 Functions and Service Data of HEF4052 (DS01)’s Pins
Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Switch input 0.3 7.5 26
2 Switch input 0 7.5 26
3 Switch output 0 2.3 2.3
4 Switch input 0.4 7.5 26
5 Switch input 0 7.5 26
6 Inhibit terminal 0 0 0
7 VEE 0 0 0
8 Ground 0 0 0
9 Control signal input 3.5 10 6.3
10 Control signal input 3.5 10 6.3
11 Switch input 3 0.5 0.5
12 Switch input 3 0.5 0.5
13 Switch output 3.5 2.3 2.3
14 Switch input 2.8 0.5 0.5
15 Switch input 3 0.5 0.5
16 Supply voltage 7.8 1.5 1.5

Table 11 Functions and Service Data of HEF4053 (DS02)’s Pins

Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 Signal input 0 9.81 6.15
2 Signal input 0 0 0
3 Signal input 0 9.81 6.15
4 Signal output 0 6.66 6.21
5 Signal input 0 0 0
6 Ground 0 0 0
7 Ground 0 0 0
8 Ground 0 0 0
9 Control signal input 0.12 7.97 5.7
10 Control signal input 0.12 7.99 5.7
11 Control signal input 4.98 7.8 5.6
12 Signal input 0 0 0
13 Signal output 0 9.81 6.15
14 Signal input 0 6.9 6.4
15 Audio output 0 6.95 6.4
16 Supply voltage 5.09 6.89 4.44
Table 12 Functions and Service Data of TDQ-6F2M’s Pinss Pins
Digital Multimeter
Pin No. Function Description
Reference Voltage (V) Positive Resistance (KΩ) Negative Resistance (KΩ)
1 AGC 0.98 9.56 6.04
2 NC 26.73 6.85
3 NC 0.61 9.76 7.39
4 SCL 4.89 9.58 5.13
5 SDA 4.88 9.58 5.12
6 VDD 5 2.2 2.2
7 NC 4.9 2.2 2.2
8 NC 0 0 0
9 BT 3.021 13.07
10 NC 0 0 0
11 IF 0

26
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

Note:
The TV receives NTSC color bar with 1KHz sine wave audio reception in Normal mode when
measuring voltage and resistance with a GDM-8145 multimeter (Max. resistance: 20 KΩ, Max. DC
voltage: 20V).

27
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

28
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

Measure with a GOS-622G oscilloscope.

29
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

30
 SERVICE MANUAL

IC DATA AND WAVEFORMS OF KEY POINTS (continued)

Base Collector Emitter
Serial No. Type Serial No. Type Input Reference Output
(B) (C) (E)
V104 C388A 2.12 8.35 1.35
N861 LM317 11.56 7.37 8.63
V609 C1815 2.99 8.47 2.29
V601S C1815 2.54 6.94 1.88
N863 L7805 15.65 0 5.00
V602S C1815 6.94 8.48 6.24
V204 C1815 2.07 5.08 1.37 (B) (C) (E)
N851 C3852
V227 C1815 3.66 8.43 2.99 5.74 11.56 5.17
V432 BSN274 2.35 10.70 0
N402 LM317 15.64 7.41 8.66
V433 BV2720DF -0.07 113.6 0
V436 A1015 1.67 0 1.98
V437 A1015 8.53 2.05 8.53
V438 C1815 0 8.52 0
V001 C1815 0.06 4.73 0
V002 C1815 0.12 4.28 0
V009 A1015 4.33 4.96 5
V631A C1815 0.19 1.03 0
+B voltage: 134.49V
V632A A1015 8.52 -0.10 8.41
AV voltage: 16.23V
V289 C1815 0.18 7.41 0
Frame supply voltage: 16.73V
V862 C1815 0.18 7.37 0
V863 C3852 0.18 5.17 0
V840 BVZ334 3.92 156.90 0
VS10 C1815 2.40 5.13 1.78
VS20 C1815 2.40 5.13 1.78
VS30 C1815 2.98 5.13 2.32
V217 C1815 0.35 8.53 0

CIRCUIT ADJUSTMENTS

1. General Description
All adjustments are thoroughly checked and corrected before the TV outgoing. Therefore the TV should
operate normally and deliver proper colour pictures upon installation. However, several minor
adjustments may be required depending on the particular location where the TV is operated.
This TV is shipped completely in carton. Carefully take out the TV from the carton and remove all
packing materials. Connect the power cord into a 120V AC, 60Hz two-pin power outlet. Turn on the TV.
Check and adjust all the customer controls such as brightness, contrast and colour to obtain natural
colour pictures.
2. Automatic Degaussing

31
 SERVICE MANUAL

A degaussing coil is mounted around the CRT so that external degaussing after moving the TV is
generally unnecessary, providing it is properly degaussed upon installation. The degaussing coil
operates in about 1 second after power on. If the set is moved or faced to a different direction, the
power switch must be switched off for at least 30 minutes in order that the automatic degaussing circuit
operates properly. Should the chassis or parts of the cabinet become magnetized to cause poor colour
purity, use an external-degaussing coil. Slowly move the degaussing coil around the screen the sides
and front of the TV and slowly withdraw the coil to a distance of about 2m before unplug it. If colour
shading still exists, perform the Colour Purity Adjustment and Convergence Adjustment procedures.

3. Supply Voltage Adjustment

Caution: +B voltage has close relation to high voltage. To avoid X-ray radiation +B voltage should
be +145V.
1) Set RV801 to the mechanical center and AC power supply to 120±2V.
2) Connect a digital voltmeter to two pins of C898, and then turn on the TV.
3) Receive Philips test pattern signals.
4) Adjust RN823 to make the voltmeter read 145±0.5V.

4. High Voltage Inspection

Caution: No high voltage adjustment should be done in the chassis.
1) Connect a precise high voltmeter to the second anode of the CRT.
20 Turn on the TV and set the brightness and contrast to minimum (i.e. set beam current of the CRT to
zero).
3) The high voltage tested should be 27.5±0.5KV.
4) Set the brightness to minimum or maximum, and ensure high voltage not beyond limitation of 30KV
in any case.

5. Focus Adjustment
1) Use the remote control to set the contrast to maximum and the brightness, chroma to medium.
2) Set H. V. lines near Philips pattern center to thinnest with the FCB on the FBT. After finishing
adjustment, ensure that no poor focusing exists near the center or around of the frame.

Before Adjusting After Adjusting

32
 SERVICE MANUAL

SET-UP ADJUSTMENTS

● The following adjustments should be made when a complete realignment is required or a new CRT is
installed. Perform the adjustments in order as follows.
1. Colour purity
2. Convergence
3. White Balance
Note:
The purity/convergence magnet assembly and rubber wedges need mechanical positioning. Refer to
Fig. 26.

1. Colour Purity Adjustment

Note:
Before attempting any purity adjustment, the TV should be operated for at least 15 minutes.
1) Demagnetize the CRT and cabinet using a degaussing coil.
2) Set the brightness and contrast to maximum.
3) Receive the green raster test signals.
4) Loosen the clamp screw holding the deflection yoke and slide it backward or forward to display
vertical green belt (zone) on the screen.
5) Remove the rubber wedge.
6) Rotate and spread the tabs of the purity magnet around the neck of the CRT until the green belt is on
the centre of the screen.
7) Slowly move the deflection yoke forward or backward until a uniform green screen is obtained.
Tighten the clamp screw of the yoke temporarily.
8) Check purity of the red and blue raster.

Dummy Wedge
Deflection Coil

Rubber Wedge

Adhesive
Purity/Convergence
Magnet Module Deflection Yoke

Glass Cloth Tapes

Fig. 26

33
 SERVICE MANUAL

SET-UP ADJUSTMENTS (continued)

6-pole Magnet
Fixed
4-pole Magnet
Adjust the Angle (Vertical Lines)

Rotate Two Tabs At the

Same Time (Horizontal Lines)

Purity Magnet Adjustment of Magnets

Convergence Magnet Assembly

Fig. 27
2. Convergence Adjustment
Note:
Before attempting any convergence adjustment, the TV should be operated for at least 15 minutes.
● Center convergence adjustment
1) Receive the grille test pattern signals.
2) Set the brightness and contrast properly.
3) Adjust two tabs of the 4-pole magnet to change the angle between them and red and blue vertical
lines are superimposed on the center area of the screen.
4) Turn both tabs at the same time keeping the angle constant to superimpose red and blue horizontal
lines on the center of the screen.
5) Adjust two tabs of 6-pole magnet to superimpose red/blue line and green line. Adjusting the angle
affects the vertical lines and rotating both magnets affects the horizontal lines.
6) Repeat steps 3) 5) keeping in mind red, green and blue movement. 4-pole magnet and 6-pole
magnet interact each other, resulting in complicating and dot movement.

● Circumference convergence adjustment

1) Loosen the clamping screw of the defection yoke slightly to allow it to tilt.
2) Temporarily put a wedge as shown in Fig.26. (Do not remove cover paper on adhesive part of the
wedge.)
3) Tilt front of the deflection yoke up or down to obtain better convergence in circumference.
Push the mounted wedge into the space between the CRT and yoke to fix the yoke temporarily.
4) Put other wedge into bottom space and remove the cover paper to stick.
5) Tilt front of the deflection yoke right or left to obtain better convergence in circumference.
6) Keep the deflection yoke position and put another wedge in either upper space. Remove cover
paper and stick the wedge on the CRT to fix the yoke.
7) Detach the temporarily mounted wedge and put it in another upper space. Stick it on the CRT to fix
the yoke.
8) After fixing three wedges, recheck overall convergence.
Tighten the screw firmly to fix the yoke and check if the yoke is fixed.

34
 SERVICE MANUAL

SET-UP ADJUSTMENTS (continued)

9) Stick three adhesive tapes on wedges as shown in Fig. 26.

BLU Red Red/BLU GRN

BLU Red/BLU
Red GRN

4-pole Magnet Movement 6-pole Magnet Movement

Center Convergence by Convergence Magnets

Incline the Yoke up (or down) Incline the Yoke Right(or left)
Circumference Convergence by DEF Yoke
Fig. 28

SERVICE MODE AND BUS DATA

Decrease the volume to 00. Press the MUTE button on the remote control and “Mute”appears on the
TV screen. Then press and hold the MUTE button on the remote control and MENU on the TV at the
same time for 3 seconds and the TV enters the S mode.

Description Data Description Data Description Data Description Data Description Data
AFW:240KHz 1 De interta 0 S CORRECT 20 AUTO ADJUST 0 OPT SPKON 0
IF-PLL 1 H shift 40 V SHIFT 32 SUB BRIGHT 27 OPT SPATAL 1
AGC over f 9 H shift-50 32 V SHIFT-50 32 LOUDNESS 18 OPT COLOR 0
IFS 0 E/W WIDE 45 V 200M 25 CNTRST MAX 63 OPT V-CHIP 1
MOD 0 PARABOLA 32 V SCROLL 31 CNTRST MID 31 OPT CCD 1
Fixed Avd 1 E/WCORNER 63 V HALF 0 CNTRST MIN 0 OPT PWR-ON 1
Sound Mute 0 TRAPZIUM 23 SPK PRESCL 55 COLOR CORE 31 SRCH SPEED 0

35
 SERVICE MANUAL

Auto Limit 0 OSDH·POS 13 AV PRESCAL 66 SPATIAL 32 ROM CORREC 0

VOLUME 0 V CENTER 31 ST SPECTRL 31 SUB TINT 31 MSP/TDA 0
Blank HOB 0 V AMP 30 ST TIM CVR 7 OPT STEREO 0

Press the or button to select data in turn and or button to decrease or increase
data. Press the button on the remote control or MAIN POWER SWITCH button on the TV to exit
from the mode.
DS01 DS02 Door Turnover Control
DS01 DS02

9 10 11 9 11
TV H H L H
AV1 H H L H
AV2 L L L L
AV3 L L H L
S-VIDEO L L H L

CH04T1009 BUS DATA

Item Symbol Description Bus Data

MENU.00

V.POS /50H VERTICAL POSITION /50Hz 34

H.PHSH /50H HORIZONTAL PHASE /50Hz 8

V.SIZE /50H VERTICAL SIZE /50Hz 84

V.POS /60H VERTICAL POSITION /60Hz 37

V.PH /60H HORIZONTAL PHASE /60Hz 13

V.SIZE /60H VERTICAL SIZE /60Hz 55

V.SC VERTICAL S-CORRECTION 4

V,LINE VERTICAL LINE 18

V.SIZE CMP VERTICAL SIZE COMPENSATION 7

MENU.01

SUB.BIGHT SUB-BRIGHT 59

SUB.CONT SUB-CONTRAST 63

V.KILL VERTICAL KILL 0

RF.AGC RF AGC 15

R.BIAS RED BIAS 32

G.BIAS GREEN BIAS 60

B.BIAS BLUE BIAS 16

R.DRIVE RED DRIVE 72

36
 SERVICE MANUAL

G.DRIVE GREEN DRIVE 15

B.DRIVE BLUE DRIVE 93

MENU.02

H.AFC HORIZONTAL APC GIAN 0

H.BLK.L HORIZONTAL BLANKING LEFT 4

H.BLK.R HORIZONTAL BLANKING RIGHT 4

CROS.B/W CROSSHATCH BLACK/WHITE 0

VIDEO.LVL VIDEO LEVEL 4

FM.LEVEL FM LEVEL 1

MENU.03

FM.MUTE FM MUTE 0

AUDIO.MUTE AUDIO MUIE 0

VIDEO.MUTE VIDEO MUTE 0

SND.TRAP SOUND TRAP 0

MENU.04

SUB.COLOR SUB COLOR 31

SUB.TINT SUB TINT 24

S.SHARP SUB SHARP 31

CORING. CORING GAIN 1

C.EXT EXTERNAL CHROMA 0

C.BYPASS CHROMA BAND-PASS BYPASS 0

C.KILL ON COLOR KILL ON 0

MENU.05

BLANK.DEF BLANK DEFEAT 0

BLK.ST.DEF 1

FBP.BLK.SW FLYBACK PULSES HORIZONTAL BLANKING SWITCH 0

FILT.SYS FILTER SYSTEM SELECT Y/C FILTER MODE 0

VOL.FIL VOLUME FILTER 0

VIF.SYS.SW VIF SYSTEM SWITCH 0

VIDEO.SW VIDEO SWITCH 0

MENU.06

R/B ANGLE R-Y/B-Y ANGLE 9

GREY MODE GREY MODE 0

V.SETUP VERTICAL SETUP 1

B.GAM.SEL 3

37
 SERVICE MANUAL

RG.GAM.DEF 1

MENU.07

BRT.ABL.TH BRIGHT ABL THRESHOLD 7

EM.ABL.DEF 0

BRT.ABL.DF BRIGHT ABL DEFEAT 1

MID.STP.DF BRIGHT MID STOP DEFEAT 1

MENU.08

DIGITAL.OSD DIGITAL OSD MODE 0

OSD.CONT OSD CONTRAST CONTROL 1

OSD.H.POS OSD HORIZONTAL POSITION 22

MENU.09

H.FREQ HORIZONTAL FREQUENCY 27

C.KILL.OFF COLOR KILL OFF 0

AUDIO.SW AUDEO SWITCH 0

T.DISBLE TEST MODE SWITCH DISABLE 1

OPT.LOGO OPTION LOGO 0

OPT.VID SW OPTION VIDEO SWITCH 0

MENU.10

OPT.TV.AV OPTION TV/AV 1

OPT.AV1/2 OPTION AV1/2

OPT.AV3 OPTION AV3

OPT.COLOR OPTION COLOR 0

OPT.V-CHIP OPTION V-CHIP 1

OPT.CCD OPTION CCD 1

OPT.CLOCK OPTION CLOCK 1

OPT.P-ON OPTION P-ON 0

SRCH.SPEED SEARCH SPEED 0

ROM.CORREC ROM CORRECTION 0

38
 SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS

1. Power
1.1 The power indicator lights but with no raster and sound.

1.2 The SMPS has no voltage output.

39
 SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS (continued)

1.3 The SMPS outputs low voltage and indicator doesn’t light.

1.4 The power indicator lights but the SMPS is still in the Standby mode.

2. Control System
2.1 The power indicator lights, but the CPU cannot enter the Operation mode after power-on again.

40
 SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS (continued)

2.2 No character appears on the screen.

2.3 Channel number remains unchanged during auto program.

3. Video Signal Processor

3.1 No color

41
 SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS (continued)

3.2 The color is abnormal.

4. Horizontal/Vertical Scan Circuit

4.1 No raster

42
 SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS (continued)

4.2 Line and field are not sync.

4.3 Raster is displayed as a horizontal bright line on the screen.

43
 SERVICE MANUAL

TROUBLESHOOTING FLOW CHARTS (continued)

4.4 The field amplitude of raster is not enough.

4.5 East-west pincushion distortion

5. Audio System
5.1 No sound

44
 SERVICE MANUAL

SERVICE SPARE PARTS LIST

APPENDIX

1. CIRCUIT DIAGRAM

2. FINAL WIRING DIAGRAM

3. FINAL ASSEMBLY DIAGRAM

4. PRINTED CIRCUIT BOARD DIAGRAMS

45
APPENDIX 1: CIRCUIT DIAGRAM OF AT2408 (1)
APPENDIX 1: CIRCUIT DIAGRAM OF AT2408 (2)
APPENDIX 1: CIRCUIT DIAGRAM OF AT2408S (1)
APPENDIX 1: CIRCUIT DIAGRAM OF AT2408S (2)
APPENDIX 2: MAIN PCB OF At2408
APPENDIX 2: MAIN PCB OF AT2408S
APPENDIX 2: PCB OF AT2408

CRT RGB PCB

AV PCB

POWER PCB
APPENDIX 2: PCB OF AT2408S

CRT RGB PCB

AV PCB

POWER PCB
APPENDIX 3: FINAL WIRING DIAGRAM OF AT2408

XPK01 Cord Plug

XPK02

XS805
XP804 Cord Plug
DY PCB Assembly
From Right Speak From Left Speaker
To Degaussing Coil XS802 XS804 XSK02 XSK01

XP804 Cord Plug

Main PCB Assembly
Red Black
A Cord Plug B Cord Plug

From Deflection Yoke

XS803

XSY01
XP803 Cord Plug
XS804

XP205 Cord Plug

XP205 Cord Plug

XS402
XS803
XPS06

XPA04A
XPA04B XPA04A Cord Plug

XSY03

To CRT's Ground Wire

XPY01

XPY01 Cord Plug

GND2

GND1 XPY03 Cord Plug

XPY03
CRT RGB PCB Assembly
APPENDIX 4: FINAL ASSEMBLY OF AT2408
APPENDIX 4: FINAL ASSEMBLY OF AT2408S
 Group component lists of AT2408&AT2408S

Part name CRT Type Old Part number

Remote control TYPE:K12C-C1; When using CH04T1002 CPU (for AT2408S only) K12C-C1

Remote control TYPE:K12K-C2; When using CH04T1009 CPU (for AT2408S only) K12K-C2

Remote control TYPE:K12B-C2; When using CH04T1002 CPU (for AT2408 only) K12B-C2

Remote control TYPE:K12L-C1; When using CH04T1009 CPU (for AT2408 only) K12L-C1

CRT assembly For IRICO or Shanghai Novel CRT 64SX505Y22-DC02

CRT assembly For LG CRT A59KYL220X08

Front cover assembly

Back cover
Main PCB assembly For AT2408 only for AT2408 ONLY, JUC7.820.425-2,
JUC7.820.775
Main PCB assembly For AT2408S only for AT2408S ONLY, JUC7.820.425-2,
JUC7.820.775
Power PCB assembly For AT2408/2408S and KT2406 JUC7.820.427-1, JUC7.820.774

AV PCB assembly For AT2402S/AT2408S only JUC.820.426-3

AV PCB assembly For AT2408 only JUC.820.426-3

CRT RGB PCB assembly JUC7.820.428

Control PCB assembly JUC7.820.429

 New Part number List
8201800271L $15.00
8201801682L $15.00
8201800032L $15.00
8201800271L $15.00
8537000370C01 $98.00

8537000370C02 $98.00
8611604570C $43.26
8807400230C $11.88
8667206130C04 $102.00

8667206130C05 $102.00

8667206140C02 $23.82
8667206160C01 $11.88
8667206160C02 $11.88
8667206150C01 $11.88
8667206120C $28.80
6/24/2003

APEX DIGITAL TELEVISION In-Warranty Schedule by Model

Carry-In Stock
LIMITED WARRANTY 1 In Home REIMBURSEMENT RATES
Service Repair
Product Model No.
Remote 3
Carry-In Home Service Stock
Parts Labor CRT Yes/No Yes/No Yes/No
Control
Minor Major Minor Major Repair

13 inch 2
AT1302 90 90 90 90 N N N N/A N/A N/A N/A N/A
AT1308 90 90 90 90 N N N N/A N/A N/A N/A N/A

2
20 inch
AT2002 / AT2002S 365 90 90 365 N N N N/A N/A N/A N/A N/A
AT2008 / AT2008S 365 90 90 365 N N N N/A N/A N/A N/A N/A
GT2011J 365 90 90 N N N N/A N/A N/A N/A N/A
GT2011S 365 90 90 365 N N N N/A N/A N/A N/A N/A
GT2015 365 90 90 365 N N N N/A N/A N/A N/A N/A
GT2015DV 365 90 90 365 N N N N/A N/A N/A N/A N/A
KT2006 1 YEAR STORE REPLACEMENT

24 inch 2&3
AT2402 365 90 90 365 N N N N/A N/A N/A N/A N/A
AT2408 / AT2408S 365 90 90 365 N N N N/A N/A N/A N/A N/A
GT2411S 365 90 90 365
GT2415 365 90 90 365 N N N N/A N/A N/A N/A N/A
PF2425 365 90 90 730 N N N N/A N/A N/A N/A N/A
KT2406 365 90 90 365 Y N N 4 4 4 4 4

25 inch 2
AT2502 365 90 90 365 N N N N/A N/A N/A N/A N/A
AT2502S 365 90 90 365 N N N N/A N/A N/A N/A N/A

27 inch 3
AT2702 365 90 90 365 Y Y Y 4 4 4 4 4

AT2702S 365 90 90 365 Y Y Y 4 4 4 4 4

AT2708 / AT2708S 365 90 90 365 Y Y Y 4 4 4 4 4

GT2711S 365 90 90 365 Y Y Y 4 4 4 4 4

GT2715 365 90 90 365 Y Y Y 4 4 4 4 4

PF2725 365 90 90 730 Y Y Y 4 4 4 4 4

GT2715DV 365 90 90 365 Y Y Y 4 4 4 4 4

32 inch 3
AT3208S 365 90 90 365 Y Y Y 4 4 4 4 4

GT3215 365 90 90 365 Y Y Y 4 4 4 4 4

PF3225 365 90 90 730 Y Y Y 4 4 4 4 4

KT3226 365 90 90 730 Y Y Y 4 4 4 4 4

PROJECTION
GB4308 365 90 365 730 Y Y Y 4 4 4 4 4

GB43HD09 365 90 365 365 Y Y Y 4 4 4 4 4

GB5108 365 90 365 730 Y Y Y 4 4 4 4 4

GB51HD09 365 90 365 365 Y Y Y 4 4 4 4 4

GB55HD09W 365 90 365 365 Y Y Y 4 4 4 4 4

GB65HD09W 365 90 365 365 Y Y Y 4 4 4 4 4

1
Limited Warranty is printed on the last page of the owner's manual

2 All defective units 13" - 25 "during the first 90 days of ownership will be exchanged at the original place of purchase. Dealer
may contact APEX to receive a Return Authorization from Apex for credit or exchange.

3 Should the picture tube fail during the In-Warranty period the product will be exchanged. The customer is responsible for the
Service Center diagnostic fee after the initial labor warranty period and for all packing, transportation and insurance charges.

4 See Master Dealer File for Rates for each Dealer

NOTE: All handling, packing, shipping or freight charges are the responsibility of the customer. 1