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Itp For Piping Fabrication and Installation

This document provides an inspection and testing plan for the fabrication and installation of a penstock pipe. It outlines 8 work activities with verification requirements for each including reviewing documents, material handling, fabrication, visual inspection, non-destructive testing, pressure testing, painting, and handover. The plan specifies reference documents for each work item and verified documents required to show compliance. It includes approval sheets for management sign off and identifies hold points during the process.

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widi
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Download as XLSX, PDF, TXT or read online on Scribd
303 views10 pages

Itp For Piping Fabrication and Installation

This document provides an inspection and testing plan for the fabrication and installation of a penstock pipe. It outlines 8 work activities with verification requirements for each including reviewing documents, material handling, fabrication, visual inspection, non-destructive testing, pressure testing, painting, and handover. The plan specifies reference documents for each work item and verified documents required to show compliance. It includes approval sheets for management sign off and identifies hold points during the process.

Uploaded by

widi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PT INDO TRANS Document No : 01/ITP/ACT-ITK/22

KONSTRUKSI

INSPECTION TESTING PLAN


ACSET PROJECT : PENSTOCK

INSPECTION AND TEST PLAN


FABRICATION & INSTALLATION
Approval Sheet

Name Title Date Signature

Revision Status
Rev Issue Date Prepared Checked Approved Issue Purpose Owner Signature

0 01 Januari 2022 Issue for Approval


INSPECTION TEST PLAN
PENSTOCK PIPE FABRICATION AND INSTALATION
Doc. No. : 01/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents

1 DOCUMENT REVIEW AND APPROVAL

1.1 Shop Drawing  AFC Drawing  Approval Drawing

1.2 Fabrication Procedure  Fabrication Procedure;  Fabrication Procedure


 Code/Standard
1.3 Hidro Testing Procedure  Hidro Testing Procedure  Hidro Testing Procedure

1.4 WPS/PQR  ASME B31.3  WPS/PQR Register


 ASME Sec IX
1.5 Welder Performance Qualification Test  ASME B31.3  Welder Certificate Register
 ASME Sec IX

1.6 NDT Procedure  ASME Section V  Approval General Piping NDT


 ASME B31.3 Procedure

 

1.9 Painting Procedure  Specification for Protection -


Coatings
1.10 Non Conformance Procedure Non Conformance Procedure Approval Procedure

INSPECTION TEST PLAN
PENSTOCK PIPE FABRICATION AND INSTALATION
Doc. No. : 01/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents

2 MATERIAL

2.1 Review Material Certificate  Material Certificate  Material Certificate Register

2.2 Material Inspection & Verification  Material Specification;  Material Receiving Report

3 FABRICATION
3.1 Marking and cutting  AFC Drawing Cutting Report

3.2 Bending or Forming (if any)  AFC Drawing Dimensional Report


 ASME B31.3
3.3 Surface Preparation and Fit-Up  Approved WPS Welding Report
 ASME B31.3
3.4 Check qualified welder / operator  Approved WPS Welding Report
 ASME Sec. IX
4 VISUAL INSPECTION / DIMENSIONAL CHECK

4.1 Weld visual check  Piping Fabrication Visual Report


 ASME B31.3
4.2 Temporary Attachment (tack weld)  Piping Fabrication  Visual Report;
 ASME B31.3  NDT Report
4.3 Identification Weld  Approved Drawing  Traceability Report
 ASME B31.3
INSPECTION TEST PLAN
PENSTOCK PIPE FABRICATION AND INSTALATION
Doc. No. : 01/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents

5 NDT

5.1 Ultrasonic Test  UT Procedure;  UT Report


 ASME SEC V
5.2 NDT Clearance  General Piping NDT Procedure  Welding Completion Summary

6 Pressure Testing

6.1 Hydro Testing  Hydro Testing Procedure.  Piping Completion (MP1)


 ASME B31.3

7 PAINTING

7.1 Blasting  Specification for Protection  Blasting Report


Coatings
7.2 Visual inspection of surface preparation  Specification for Protection  Painting Report
Coatings
7.3 Dry film thickness check  Specification for Protection  Painting Report
Coatings  Final Paint Completion (AS1)

8 HANDOVER

8.3 Final Inspection prior delivery/ shipment  Handover System & Certification IRN
Manual
INSPECTION TEST PLAN PENSTOCK PIPE INSTALAT
Doc. No. : 02/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents Acceptance Crite

1 DOCUMENT REVIEW

1.1 Material/Equipment Certificate  Standart Spes


Contract

1.2 Installation Procedure Instalation Methode  Approved Pro

1.3 Hydro Testing Procedure  Piping Pressure Testing  Approved Pro


Procedure  ASME B 31.3
1.4 Drawings AFC Drawings  AFC Drawing

1.5 NDE UT Procedure  Procedure UT  Standart ASM

2 INSTALLATION PROCESS

2.1 Dimensional Check  Erection Drawing  Erection Drawi


 Installation Procedures  Installation Pro
2.2 Welding Joint  AFC Drawing  AFC Drawing
 Welding Standart  ASME Sec. VIII
3 COMMISSIONING AND TESTING

3.1 Joint Inspection  AFC Drawing  Joint Integrity Certificate (JI1) AFC Drawing

3.2 Re – Instatement  Joint Integrity Testing Procedure  Drawing/Instal

INSPECTION TEST PLAN PENSTOCK PIPE INSTALAT


Doc. No. : 02/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents Acceptance Crite

 Installation Procedure

4 PAINTING

4.1 Cleaning Power tools (SP – 3)  Specification for Protection  Specification fo


Coatings Coatings
4.2 Finish Painting  Painting Procedure  Specification fo
Coatings

5 HANDOVER

6.1 NCR (Non Conformance Report) Non Conformance Procedure NCR NCR Close

6.2 Handover Process  Repair Record Document Repair Dosier  Approved Repa
Procedure
o : 01/ITP/ACT-ITK/22

PENSTOCK

Signature

Owner Signature
Legend :
ST PLAN M : Monitor P : Perform
ON AND INSTALATION A : Approve R : Review
ST-ITK/22 W : Witness H : Hold Point

Level Inspection Remark

Acceptance Criteria
ITK QA/QC ACSET

 Shop Drawing P R/A

 Relevant specification P R/A

 Hidro Testing Procedure; P R/A


 ASME B31.3 Par.345.1
 ASME Sec. IX, Art-2 P R/A
 ASME B31.3, P.328.2
 ASME Sec. IX, Art-3 P R/A
 ASME B31.3, P.328.2

 ASME B31.3; Table 341.3.2 P R/A

 Specification for Protection P R/A


Coatings
Non Conformance Procedure P R/A

Legend :
ST PLAN M : Monitor P : Perform
ON AND INSTALATION A : Approve R : Review
ST-ITK/22 W : Witness H : Hold Point

Level Inspection Remark

Acceptance Criteria
ITK QA/QC ACSET

 Data Sheet; P R
 Drawing;
 ASTM Material.
 ASME B31.3 Par-323.1 P W
AFC Drawing, P M

 AFC Drawing, P M
 ASME B31.3 Par.332.1
 Approved WPS; P M
 ASME B31.3,Par.328.4
 Approved WPS; P M
 ASME Sec IX, Artikel-3

 ASME B31.3 T.341.3.2 P W

 ASME B31.3 T.341.3.2 P W

 ASME B31.3 T.341.3.2 P W

Legend :
ST PLAN M : Monitor P : Perform
ON AND INSTALATION A : Approve R : Review
ST-ITK/22 W : Witness H : Hold Point

Level Inspection Remark

Acceptance Criteria
ITK QA/QC ACSET

 ASME B31.3, T.341.3.2 P W

 General Piping NDT Procedure P R

 Piping Pressure Testing P H


Procedure
 ASME B31.3 Par.345.4

 Specification for Protection P W


Coatings
 Specification for Protection P W
Coatings
 Specification for Protection P W
Coatings

 Complete Testing Report P A


Legend :
TOCK PIPE INSTALATION M : Monitor P : Perform
ST-ITK/22 A : Approve R : Review
W : Witness H : Hold Point

Level Inspection

Acceptance Criteria ITK ACSET OPS


Remark

 Standart Spesification As per P R - -


Contract

 Approved Procedure P R R R

 Approved Procedure P R R R
 ASME B 31.3
 AFC Drawing P R R R

 Standart ASME Sec V P R R R

 Erection Drawing P W - -
 Installation Procedures
 AFC Drawing P W R -
 ASME Sec. VIII

AFC Drawing P W W W

 Drawing/Installation Procedures P W W W

Legend :
TOCK PIPE INSTALATION M : Monitor P : Perform
ST-ITK/22 A : Approve R : Review
W : Witness H : Hold Point

Level Inspection

Acceptance Criteria ITK ACSET OPS


Remark

 Specification for Protection P M R R


Coatings
 Specification for Protection P M R R
Coatings

NCR Close P A R R

 Approved Repair Dossier P R/A A A

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