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Bretec L30C Parts Manual L30C

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0% found this document useful (0 votes)
476 views24 pages

Bretec L30C Parts Manual L30C

Uploaded by

daniel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Original instructions

2/14

HYDRAULIC BREAKER

Parts Manual

L30C
PML30CBENG.214

Serial No.
BT30C0005-UP
TABLE OF CONTENTS

1. Housing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Impact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Impact unit, continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Seal set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6. Service kit 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7. Manual greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8. Greasing device kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9. Greasing device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10. Service kit for greasing device RG540 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

GENUINE BRETEC SPARE PARTS SPARE PART ORDERS


Bretec genuine spare parts are designed and Quick spare part deliveries are secured by ex-
manufactured by using the latest technologi- act orders.
cal knowledge and engineering skills. Bretec
spare parts are made of the best available ma- Required information:
terials with the most advanced manufacturing • Name of customer and contact person
techniques. • Order number (when available)
• Delivery address
It is important that you use only genuine • Mode of delivery (air mail etc.)
Bretec spare parts, to ensure easy operation, • Required delivery date
maintenance and repair of the product. Please • Invoicing address
note that eventual warranty claims will be • Model and serial number of the product
handled only if you have used genuine Bretec • Name, number and required amount of
parts in your Bretec product. spare parts

LOCATION OF THE SERIAL NUMBER


It’s important to make correct reference to the
serial number of the product when ordering
spare parts. Identification of serial number is
the only proper means of maintaining and
identifying parts for a specific product. The
location of equipment serial number is pointed
in “Operation and mantenance” manual.
Parts

1. Parts

3
Parts

1. HOUSING UNIT
7
5
4
6
4
3
5 2
26
25
1
24 15
23 8
13
20 19
12
16

4 10 8 9
21
22 18
4 17 20 19
11
BA060039

Item Description Part no. Specification Note Qty


1 Housing (incl. parts 101-102) 172134 1
2 Seal 171026 1
3 Pad 170437 1
4 Wear plate 166859 8
5 Wear plate 170440 3
6 Pad 166861 1
7 Buffer 170438 1
8 Rubber plug 167042 2
9 Rubber plug 953291 4
10 Rubber plug 953332 4
11 Rubber plug 161785 2

4
Parts

Item Description Part no. Specification Note Qty


12 Nut 953621 M42x3-10 DIN 1587 1
13 Lock washer 954356 NL42 NORD-LOCK 1
15 Hex. screw 954092 M42x3x440-4.6 ISO 4014 1
16 Shield plate 171027 1
17 Cover 171028 1
18 Hose guide 167056 2
19 Hex. socket screw 902895 M16x35-8.8 ISO 4762 8
20 Washer 952541 M16 ISO 7089 8
21 Lifting eye 90705 M30 DIN 580 1
22 Hex. screw 900026 M30x40-8.8 ISO 4017 1
23 Hex. screw 90589 M24x110-12.9 ISo 4014 12
24 Washer 90511 25 ISO 7416 12
25 Lock nut 90507 M24-12 DIN 985 12
26 Spacer 169687 1

201 Label set (incl. part 202) 171913 1


202 Safety label set 169400 english 1

5
Parts

2. IMPACT UNIT

34 35

31

33 38.1 38.11 38.1

32
38.2
38.3
30 38
29
25
24
28
23
36.3 22
20 21
37 27
12 15
7.3 16 26
36.1 17
7.3 18
7.2 4.10
19
36 7.1 7.3 4.6 4.11
4.7 4.9
36.4 7.2
7 4.4 4.12
36.2
4.1 4
4.5 4.8
12 4.3 4.2
3.1 6 5
9
14
11
14
3
13
3.1
8
2
10 11 8 9
1
BA060044

6
Parts

Item Description Part no. Specification Note Qty


1 Lower tool bushing 169455 1
2 Upper tool bushing 169438 1
3 Front head (incl. part 3.1) 169437 1
3.1 Plug 111399 3
4 Accumulator (incl. parts 4.1-4.12 ) 169020 1
4.1 Accumulator bottom 169030 1
4.2 Accumulator cover 169021 1
4.3 Membrane 300688 1
4.4 Seal 41357 * 1
4.5 Parallel pin 90304 1
4.6 Hex. socket screw 91100 M16x40-8.8 ISO 4762 12
4.7 Lock washer 90597 M16 NORD-LOCK 12
4.8 Flange plug 953463 M10x1 1
4.9 Spool 166907 1
4.10 Nut 166908 1
4.11 O-ring 94035P * 1
4.12 O-ring 954132 * 1
5 Hex. socket screw 900005 M20x90-8.8 ISO 4762 7
6 Lock washer 91010 M20 NORD-LOCK 7
7 Cylinder (incl. parts 7.1-7.3) 172024 1
7.1 Flange plug 90424 R1/2 1
7.2 Flange plug 90444 R3/8 2
7.3 Flange plug 90403 R1/4 3
8 Tool retaining pin 160942 2
9 Rubber ring 153236 4
10 Retaining pin 154749 2
11 Rubber plug 154750 4
12 Parallel pin 90317 2
13 Wiper 954151 * 1
14 Seal 951768 * 2
15 O-ring 94035 * 1
16 Spool 172058 1
17 Spring ring 954331 B22 DIN 7993 1
18 Washer 953285 NL16sp NORD-LOCK 1
19 Nut 91000 M16-8 ISO 4032 1

*) Are included in seal set

7
Parts

3. IMPACT UNIT, CONTINUED

34 35

31

33 38.1 38.11 38.1

32
38.2
38.3
30 38
29
25
24
28
23
36.3 22
20 21
37 27
12 15
7.3 16 26
36.1 17
7.3 18
7.2 4.10
19
36 7.1 7.3 4.6 4.11
4.7 4.9
36.4 7.2
7 4.4 4.12
36.2
4.1 4
4.5 4.8
12 4.3 4.2
3.1 6 5
9
14
11
14
3
13
3.1
8
2
10 11 8 9
1
BA060044

8
Parts

Item Description Part no. Specification Note Qty


20 O-ring 953951 * 3
21 O-ring 954158 * 1
22 O-ring 954157 * 1
23 Sliding ring 172182 1
24 Distributor 172178 1
25 Steering ring 172180 1
26 Seal 954152 * 1
27 O-ring 954156 * 1
28 Seal 954154 * 1
29 Seal 954155 * 1
30 Seal 954153 * 1
31 O-ring 90036 * 1
32 Piston 170716 1
33 Seal carrier 169223 1
34 Back head 169435 1
35 Accumulator filling plug 165780 1
36 Tie rod (incl. parts 36.1-36.3) K50L30 4
36.1 Tie rod 1
36.2 Nut 1
36.3 Tie rod nut 1
36.4 Spring ring 1
37 Washer 169459 4
38 Hose assembly (incl. parts 38.1-38.3) 952389 2
38.1 Hose coupling (incl. parts 38.11-38.12) 400638 1
38.11 Bushing 101336 1
38.12 O-ring 90009 D38 1
38.2 Hex. socket screw 90593 M14x45-8.8 ISO 4762 4
38.3 O-ring 951690 D30 1

*) Are included in seal set

9
Parts

4. SEAL SET
Seal set 171131

90036

954153
954155
954154

954156
954152

954157
953951
954158
94035

94035

951768 954132
951768 41357
954151

This summary only indicates the position of the seals. It must NOT be used as
assembly instruction. Read the manual. BA060045

10
Parts

Item Description Part no. Specification Note Qty


Kit Seal set (incl. parts 1-14) 172131 1
1 Seal 41357 1
2 O-ring 94035 2
3 O-ring 954132 1
4 Wiper 954151 1
5 Seal 951768 2
6 O-ring 953951 3
7 O-ring 954158 1
8 O-ring 954157 1
9 Seal 954152 1
10 O-ring 954156 1
11 Seal 954154 1
12 Seal 954155 1
13 Seal 954153 1
14 O-ring 90036 1

11
Parts

5. SERVICE KIT

D060007

Item Description Part no. Specification Note Qty


Kit Servicekit (incl. parts 1 - 4) K10L30 1
1 Lower tool bushing 169455 1
2 Membrane 300688 1
3 Tool retaining pin 160942 2
4 Seal set 172131 1

12
Parts

6. SERVICE KIT 2

D060007

Item Description Part no. Specification Note Qty


Kit Servicekit (incl. parts 1 - 5) K20L30 1
1 Pad 170437 1
2 Wear plate 166859 8
3 Pad 166861 1
4 Buffer 170438 1
5 Upper tool bushing 169438 1

13
Parts

7. MANUAL GREASING

2.5 2.2 2.1

2.4

2.3
2.4

2.1
1
2.2
To housing
2.6

2.7
2
2
To connection G
BA060040

14
Parts

Item Description Part no. Specification Note Qty


1 Grease nipple 90200 1
2 Hose assembly (incl. parts 2.1-2.7) 170715 1
2.1 Sleeve 153035 2
2.2 Insert 153036 2
2.3 Hose 054144 1
2.4 Nut 951296 2
2.5 Connector 951295 BSPP 3/8 1
2.6 Connector 951294 BSPP 1/4 1
2.7 Adapter 952621 1

15
Parts

8. GREASING DEVICE KIT

15
To connection P
4

To connection G
6
13 3.2 3.1 3
14
5

3.4

3.3
9

1 3.4
3.1
3.2
11 12

7 8

10
BA060041

16
Parts

Item Description Part no. Specification Note Qty


Kit Greasing device retrofit kit (incl. parts 1-16) 172355 1
1 Greasing device RG541 953344 1
3 Hose assembly (incl. parts 3.1-3.4) 171170 1
3.1 Sleeve 153035 2
3.2 Insert 153036 2
3.3 Hose 954195 1
3.4 Nut 951296 2
4 Hose assembly 954332 1
5 Rubber bushing 158147 1
6 Shield 952093 1
7 Hex. screw 953794 M10x110-8.8 ISO 4014 4
8 Lock washer 953503 M10 NL10sp NORD-LOCK 4
9 Grease cartridge 954352 Special tool grease, Greasing device 1
cartridge. Greasing device cartridges are
also sold in boxes of 24.
10 Shield 172029 1
11 Hex. socket screw 951404 M16x30-8.8 ISO 44762 4
12 Lock washer 90597 M16 NORD-LOCK 4
13 Connector 951295 BSPP 3/8 1
14 Connector 951294 BSPP 1/4 1
15 Flange plug 90403 R1/4 1
16 Grease sticker 168908 1

17
Parts

9. GREASING DEVICE
9

10

5 7
2.8 4 11
2.10
2
2.9 21
2.11 13
12
14
2.12 21
2.14 2 6
2.7
2.13
3
2.2
2.1
2.3
2.4 19 16
2.6
2.7 20
2.5 17
12
18
15
BA060042

Item Description Part no. Specification Note Qty


1 Greasing device RG541 (incl. parts 2-21) 953344 1
2 Doser (incl. parts 2.1-2.14) 953305 1
2.1 Plug 953318 1
2.2 Nut 953330 M12x1 DIN 934 1
2.3 Lock washer 91038 M24 NORD-LOCK * 1
2.4 O-ring 953325 D21 * 1
2.5 Adjusting screw 953317 1
2.6 O-ring 953326 D8 * 1
2.7 O-ring 953324 D11 * 2
2.8 Spring 953331 * 1
2.9 Piston 953319 1
2.10 O-ring 953322 D7 * 1
2.11 Piston 953329 * 1

18
Parts

Item Description Part no. Specification Note Qty


2.12 Body 953320 1
2.13 O-ring 953323 D15 * 1
2.14 Shim plate 953321 * 1
3 Grease nipple 90200 BSP 1/4 * 1
4 Plug 953303 * 1
5 Locking plate 953302 * 1
6 Body 953310 1
7 Cartridge holder 953309 1
8 Check valve 951767 1
9 O-ring 951416 D19 * 1
10 O-ring 951453 D62 * 1
11 O-ring 953300 D71 * 1
12 O-ring 953301 D52 * 2
13 Guide ring 950272 * 1
14 Seal 953299 * 1
15 Spring housing 953308 1
16 Spring 950257 1
17 Piston 953307 1
18 Nut 953306 1
19 Lock plate 951410 * 1
20 Hex. socket screw 951421 M8x10-8.8 ISO 4762 * 1
21 Connector 951294 BSPP 1/4 2

kit Seal set for greasing device 953385 1

*) Are included in seal set for greasing device

19
Parts

10. SERVICE KIT FOR GREASING DEVICE RG540 SERIES


Service kit 953385

951416

951453

953302
953331
953303
953322
953300
953329 950272
953301
953299
953321
953324
953323
90200
91038
953325

953326 951410

953324

953301

This summary only indicates the position of the seals. It must NOT be used as
assembly instruction. Read the manual.
BA060038

20
Parts

Item Description Part no. Specification Note Qty


Kit Service kit for greasing device (incl. parts 1-19) 953385 1
1 Lock plate 951410 1
2 Plug 953303 2
3 Guide ring 950272 1
4 Seal 953299 1
5 O-ring 953300 D71 1
6 O-ring 951453 D62 1
7 O-ring 953301 D52 2
8 O-ring 951416 D19 1
9 O-ring 953326 D8 2
10 O-ring 953325 D21 2
11 O-ring 953324 D11 4
12 O-ring 953323 D15 2
13 O-ring 953322 D7 2
14 Shim plate 953321 2
15 Spring 953331 2
16 Piston 953329 2
17 Lock washer 91038 M24 NORD-LOCK 2
18 Grease nipple 90200 R1/4 2
19 Locking plate 953302 2

Service kit for greasing device are not included in


hammers seal set.

21
22
23
© 2014 Sandvik 81-4-14098-33-152-35
81-4-14098-36-80-252
All rights reserved.

24
www.bretec.com

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