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Ul Listed Retrofit Solution For Savant/Litetoucht Systems: 1.0 Overview

This document provides a retrofit solution for replacing centralized Savant/LiteTouch lighting systems with a HomeWorks QS system without requiring an infrastructure overhaul. It details the process for cross-referencing Savant/LiteTouch modules with HomeWorks QS modules and designing the replacement in the HomeWorks QS programming software.

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0% found this document useful (0 votes)
115 views13 pages

Ul Listed Retrofit Solution For Savant/Litetoucht Systems: 1.0 Overview

This document provides a retrofit solution for replacing centralized Savant/LiteTouch lighting systems with a HomeWorks QS system without requiring an infrastructure overhaul. It details the process for cross-referencing Savant/LiteTouch modules with HomeWorks QS modules and designing the replacement in the HomeWorks QS programming software.

Uploaded by

Adrian Garcia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Application Note #719

Revision A
05/2019
UL Listed Retrofit Solution for Savant/LiteTouchT Systems

1.0 Overview
This application note demonstrates a retrofit solution for centralized Savant/LiteTouchT lighting systems involving
a HomeWorks QS (HWQS) system. The aim is to provide a simple solution without the need for an infrastructure
overhaul.

Table of Contents
2.0 Centralized Lighting Panel Retrofit.............................................................................................................. 2
2.1 Retrofit Solution Diagrams...................................................................................................................... 2
2.1.1 Existing Savant/LiteTouchT Installation........................................................................................... 2
2.1.2 HomeWorks QS Retrofit Solution..................................................................................................... 2
2.2 Savant/LiteTouchT Module Cross Reference Table.............................................................................. 3
2.3 Savant/LiteTouchT Dimming and Switching Controls with Surface Mounted Savant/LiteTouchT Panels.. 5
2.3.1 Designing the Lutron Feed-Through Panel in the HWQS Programming Software....................... 5
2.4 Savant/LiteTouchT Dimming and Switching Controls with Recess Mounted Savant/LiteTouchT Panels... 6
2.4.1 Designing the Lutron Feed-Through Panel in the HWQS Programming Software....................... 6
2.4.2 Designing for the Subplate in the HWQS Programming Software................................................. 7
3.0. Savant/LiteTouchT Wired Keypads............................................................................................................ 9
3.1 Using an Auxiliary Power Supply to Power HomeWorks QS RF Keypads........................................... 9
3.1.1 Wiring Diagram.................................................................................................................................. 9
3.1.2 Maximum Number of Keypads per Supply.................................................................................... 10
3.1.3 Installation....................................................................................................................................... 10
4.0 Warranty...................................................................................................................................................... 11
5.0 Appendix – Importance of Product Standards and UL Listing................................................................ 12

1 Customer Assistance — 1.844.LUTRON1


Application Note #719

2.0 Centralized Lighting Panel Retrofit


2.1 Retrofit Solution Diagrams
2.1.1 Existing Savant/LiteTouchT Installation

Savant/LiteTouchT Panel and Modules


Savant/LiteTouchT
Processor

Savant/LiteTouchT Wired Keypads

Existing LiteTouch Keypad Wire (16 AWG [1.5 mm2])


4 Conductor Cable (18 AWG [0.75 mm2], 22 AWG [0.34 mm2])

2.1.2 HomeWorks QS Retrofit Solution

Savant/LiteTouchT Panel with Lutron


HWQS Processor(s) & Retrofit Subplate, RPMs, and MI
LV-14 or 21 Enclosure

Lutron Clear Connect RF


Hybrid Repeater

seeTouch RF Keypads

Sola/Hevi-DutyT
LV Power
Supply

Existing LiteTouch Keypad Wire (16 AWG [1.5 mm2])


4 Conductor Cable (18 AWG [0.75 mm2], 22 AWG [0.34 mm2])

2 www.lutron.com/support
Application Note #719

2.0 Centralized Lighting Panel Retrofit (continued)


2.2 Savant/LiteTouchT Module Cross Reference Table
Savant/LiteTouchT Model # Description HWQS Part Number HWQS Part QTY Req'd
LMC-FAN120 (08-2118-01) 4-Output Fan Control Module HW-RPM-4FSQ-120 1
LMD-4120 (08-2134-01) Quad II Dimmer Module HW-RPM-4U-120 2
LMD-8120 (08-2108-01) 8 Channel Dimmer Module HW-RPM-4U-120 2
LMD-AP8120 Adaptive Phase 8 Channel HW-RPM-4J-120 2
Dimmer
LMD-IN120 (08-2140-01) Inverse Phase Dimmer Module HW-RPM-4J-120 2
LMD-ELV120 (08-2150-01) Electronic Dimmer Module HW-RPM-4U-120 and up to 2 4U and 3 TVM2
GRX-TVM2's
LMR-8120 (08-2210-01) High Power Relay Module HW-RPM-4R 2
LMI-MAI2 (08-2290-01 Maintained Input Module QSE-CI-WCI or QSE-IO up to 2 WCI or 4 QSE-IO
DUAL 003) (16 inputs)
LMI-MOM2 (08-2290-02 Momentary Input Module QSE-CI-WCI or QSE-IO up to 2 WCI or 4 QSE-IO
DUAL 002) (16 inputs)
LMI-REL2 (08-2235-01 Low Voltage Relay Module QSE-IO up to 4 QSE-IO
DUAL 001) (16 outputs)
08-2208-01 8 Channel Relay Module HW-RPM-4R 2
08-2200-01 6 Channel Relay Module HW-RPM-4R up to 2 4R
08-2100-01 6 Channel Dimmer Module HW-RPM-4U-120 up to 2 4U
LMD-20A120 (08-2125-01) Dual 20 A Dimmer Module HW-RPM-4U-120 2
08-2400-01 Analog Output Module LMJ-5T-DV-B up to 8
08-8400-00 & 08-8400-01 6 Load Switching Module HW-RPM-4R 2
08-8402-00 & 08-8402-01 6 Load Module, HW-RPM-4U-120 1 of each RPM model
Ports 1 & 2 = Standard Dimming HW-RPM-4R
Ports 3 – 6 = Switching
08-8404-00 & 08-8404-01 6 Load Module, HW-RPM-4U-120 1 of each RPM model
Ports 1 – 4 = Standard Dimming HW-RPM-4R
Ports 5 – 6 = Switching
08-8412-00 & 08-8412-01 6 Load Module, HW-RPM-4U-120 1 of each RPM model
Ports 1 – 2 = Memory Dimming HW-RPM-4R
Ports 3 – 6 = Switching
08-8414-00 & 08-8414-01 6 Load Module, HW-RPM-4U-120 1 of each RPM model
Ports 1 – 4 = Memory Dimming HW-RPM-4R
Ports 5 – 6 = Switching
08-8420-00 4 Load Module Ports 1 – 4 = HW-RPM-4R 1
20 amp each, Switching

3 Customer Assistance — 1.844.LUTRON1


Application Note #719

2.0 Centralized Lighting Panel Retrofit (continued)


2.2 Savant/LiteTouchT Module Cross Reference Table (continued)
Please note the following:
•  When TVMs are required, they have to mounted in a HWI-PNL-8; it may be possible to use LMJ-5T-DV-B modules
instead as there will typically be an RF link for the replacement of the LiteTouchT keypads
•  The suggested HWQS part quantity shows options for full utilization of the corresponding Savant/LiteTouchT module
outputs. Actual required quantities will vary depending upon the actual input or output count being used.
•  The table on the prevous page demonstrates drop-in replacements that fit the existing application. If the lighting is also
upgraded, there may be cases where the 4J module would be required instead of the 4U. Verify the load type being
controlled and choose the appropriate module. For LED dimming, verify performance using the LED Product Selection
Tool at www.lutron.com/ledtool.

4 www.lutron.com/support
Application Note #719

2.0 Centralized Lighting Panel Retrofit (continued)


2.3 Savant/LiteTouchT Dimming and Switching Controls with Surface Mounted Savant/
LiteTouchT Panels
When retrofitting Savant/LiteTouchT systems with panels that are surface-mounted it is recommended to replace
the panel with a HomeWorks QS feed-through panel. Using a HomeWorks QS feed-through panel ensures that all
standard HomeWorks QS remote power modules can be utilized and without the need for de-rating from their normal
load capacity.

2.3.1 Designing the Lutron Feed-Through Panel in the HWQS Programming Software

To begin adding the feed-through panel first go to Design > Equipment in the HWQS programming software.

Proceed to the area of the Area Tree where the Savant/LiteTouchT panel is being replaced. Once the area has been
clicked and selected, add an PNL-8 panel to the space.

The PNL-8 has the ability to house up to two processors or QS interfaces as well as wired landing boards and 24 V-
DIN rail power supplies in addition to a module interface (MI) and up to 8 remote power modules (RPMs).

It is important that the module addressed as 1 is designed into the database at position 1 of the PNL-8 placeholder
and so on. The numbering of the module in the software is a direct correlation to the physical address set on each
module using the hexadecimal rotary switch.

5 Customer Assistance — 1.844.LUTRON1


Application Note #719

2.0 Centralized Lighting Panel Retrofit (continued)


2.4 Savant/LiteTouchT Dimming and Switching Controls with Recess Mounted Savant/
LiteTouchT Panels
Retrofitting the existing Savant/LiteTouchT centralized lighting control equipment to HWQS remote power modules
(RPMs) requires the utilization of either the field assembled subplate option, model number
HWR-PNLS-8S-120FT-CGP2730 or the Lutron factory assembled subplate option, model number
HWR-_R_U_J_M_F-120FT-CGP2745. Installation guides can be found at www.lutron.com, offering a complete overview
on the installation of the subplate, installation of the RPMs (field assembled only) and module interface (MI), and the
wiring. The installation guide for the factory assembled subplate contains a model number builder (model number varies
depending on quantity and model of RPM modules used).
•  Each Subplate has the ability to mount up to eight RPMs
•  Module interface (MI) mounts next to the subplate (sold separately)
•  HWQS Processors cannot be mounted on the subplate assembly and will thus require another panel for mounting
(LV14, LV21, or PNL-8 with power kit)

2.4.1 Designing the Lutron Feed-Through Panel in the HWQS Programming Software

The Savant/LiteTouchT panel combined with the subplate will have different dimensions and clearances than a
PNL-8, for example, and some of the RPMs are subject to derated maximum load capacities as a result. Below is a
table depicting the maximum load of each RPM when utilizing the subplate and Savant/LiteTouchT panel as well as
module numbering and placement considerations.

The following modules can be placed in Locations 5–8


Four-Circuit Dimming (4U) and (4A) cannot
be placed in Locations 5–8 4U
Four-Circuit Switching Relay (4R)
Four-Circuit Motor (4M)
Four-Circuit Quiet Fan Speec (4FSQ)
Four-Circuit Adaptive Dimming (4J)
4A
The following modules can be placed in Locations 1–4
Four-Circuit Dimming (4A) cannot be placed
in Locations 1–4
Four-Circuit Switching Relay (4R)
Four-Circuit Motor (4M) 4A
Four-Circuit Quiet Fan Speec (4FSQ)
Four-Circuit Adaptive Dimming (4J)
Four-Circuit Dimming (4U)
Output (Load) Ratings
Module Type Ratings
4R 16 A per circuit, 4 circuit per module
4U 16 A per module, 16 A per output
4J 16 A per module, 6 A per output
4M 16 A per module, 5 A per output
(1/4 HP motor), 1 motor per output
4FSQ 2 A per putput (single ceiling fan)

NOTE: The 4A module is not recommended for use in the subplate solution. The 4J module replaces the 4A module in
this application.

Be sure to consider the above maximum load capacities when designing your load schedule in the HWQS
programming software. The 4U maximum output ratings are different than the typical ratings when enclosed within a
Lutron PNL-5 or PNL-8 panel. As the subplate and Savant/LiteTouchT assembly are not modeled in the programming
software, maximum capacities will assume the typical maximum load. Subsequently, as a result of typical maximum
load assumption, the software may not identify the necessity for interfaces such as a Power Booster (PHPM-PA) in
some applications.

6 www.lutron.com/support
Application Note #719

2.0 Centralized Lighting Panel Retrofit (continued)


2.4 Savant/LiteTouchT Dimming and Switching Controls with Recess Mounted Savant/
LiteTouchT Panels (continued)
2.4.2 Designing for the Subplate in the HWQS Programming Software

To begin adding the placeholder for the subplate assembly and panel link product first go to Design > Equipment in
the HWQS programming software.

Proceed to the area of the Area Tree where the Savant/LiteTouchT Panel with Subplate will reside. Once the area has
been clicked and selected, add an PNL-8 panel to the space.

The RPM layout of the PNL-8 is different than that of the subplate. The PNL-8 also has the ability to house up to two
processors or QS interfaces as well as wired landing boards and 24 V- DIN rail power supplies. The subplate can
only house an MI and up to 8 RPMs (no processors, power supplies, TVM2 modules, lamp de-buzzing coils,
or interfaces).

Module position may vary as a result of variables such as the available load wire length within the panel. It is typically
recommended to start in the lower portion of the panel with module 1 and build upwards from there, similar to the
addressing commonly used with a PNL-8 panel, for example.

7 Customer Assistance — 1.844.LUTRON1


Application Note #719

2.0 Centralized Lighting Panel Retrofit (continued)


2.4 Savant/LiteTouchT Dimming and Switching Controls with Recess Mounted Savant/
LiteTouchT Panels (continued)
2.4.2 Designing for the Subplate in the HWQS Programming Software (continued)

It is important that the module addressed as 1 is designed into the database at position 1 of the PNL-8 placeholder
and so on. The numbering of the module in the software is a direct correlation to the physical address set on each
module using the hexadecimal rotary switch.

PNL-8 Layout Subplate Layout

When using an HW-RPM-4J-120 module, place a 4A module into the software to represent the 4J module.

NOTE: When using the 4A module as the model for the 4J in the programming software, the load calculations will
assume the 10 A zone rating maximum of the 4A module, not the 6 A rating of the 4J module. Make sure that no zone of
a 4J module exceeds 6 A.

RPM-4J

8 www.lutron.com/support
Application Note #719

3.0 Savant/LiteTouchT Wired Keypads


Savant/LiteTouchT recommends 16 AWG (1.5 mm2) four conductor cable for their wired keypad communication wiring.
There is no shielding within the cable and the communication wires are not twisted or shielded. HomeWorks QS wired
keypads require 4 conductor wire: one pair 22 AWG (0.34 mm2) twisted/shielded for communication and a pair of
18 AWG (0.75 mm2) (or 12 AWG [2.5 mm2] for longer wire runs) for 24 V- power and common.
As a result, the existing infrastructure is not recommended for the installation of HomeWorks QS wired keypads. One of
two solutions is recommended:
1. Run new wire to allow for the installation of HWQS wired keypads

or

2. Install HWQS RF seeTouch keypads and power using a low-voltage power supply (see Section 3.1)

3.1 Using an Auxiliary Power Supply to Power HomeWorks QS RF Keypads


The recommended auxiliary power supply for this application is the Sola/Hevi-Duty SDP 1-48-100T power supply. This
power supply will output a low voltage DC output that is able to power wall-mounted RF seeTouch HWQS keypads. The
amount of RF seeTouch keypads that can be powered from a single supply will vary depending on wire length and the
cross-sectional area of the wire being used.

3.1.1 Wiring Diagram

Sola/Hevi-Duty SDP 1/48/100T


HWQS RF Keypad HWQS RF Keypad
Power Supply
Ground Black Black

Neutral

Line/Hot White White

Note: GRAFIK T Hybrid Keypads are not supported in this application.

9 Customer Assistance — 1.844.LUTRON1


Application Note #719

3.0 Savant/LiteTouchT Wired Keypads (continued)


3.1 Using an Auxiliary Power Supply to Power HomeWorks QS RF Keypads (continued)
3.1.2 Maximum Number of Keypads per Supply

The maximum number of RF HWQS seeTouch keypads that can be powered from a single supply varies based upon
wire run length and the wire gauge.

Wire Gage Wire Run Length Maximum number of Lutron Clear


AWG (mm2) ft (m) Connect RF Keypads
12 to 18 (2.5 to 0.75) 0 to 900 (0 to 274) 20
20 (0.50) 0 to 600 (0 to 183) 20
20 (0.50) 601 to 900 (183 to 274) 16
22 (0.34) 0 to 300 (0 to 91) 20
22 (0.34) 301 to 600 (92 to 183) 15
22 (0.34) 601 to 900 (183 to 274) 10
24 (0.25) 0 to 300 (0 to 91) 19
24 (0.25) 301 to 600 (92 to 183) 9
24 (0.25) 601 to 900 (183 to 274) 6

3.1.3 Installation

The steps for installing this solution are as follows:


1. Remove the fuse or lock the breaker in the OFF position.
2. Install the SDP 1-48-100T power supply in accordance with the manufacturer’s instructions.
3. Wire the black wires of the RF seeTouch keypad(s) to the “+” terminal of the SDP 1-48-100T power supply.
4. Wire the white wires of the RF seeTouch keypad(s) to the “-” terminal of the SDP 1-48-100T power supply.
5. Turn on the breaker to the SDP 1-48-100T power supply.
6. Ensure that the “OK” LED is lit on the SDP 1-48-100T power supply.
7. On the SDP 1-48-100T power supply, turn the 48-56 V ADJ screw clockwise to the maximum output voltage.
8. Verify that all attached keypads are powered.

10 www.lutron.com/support
Application Note #719

4.0 Warranty
Lutron’s standard warranty policy for HomeWorks QS products is applicable only when following the exact installation
recommendations. Failure to do so will result in a void in warranty coverage. Lutron’s warranty is valid only when
installing the entire Lutron system as recommended, including the use of RPM-4J modules in place of RPM-4A
modules. Replacement of all existing Savant/LiteTouchT power modules AND keypads are required for
warranty coverage.

11 Customer Assistance — 1.844.LUTRON1


Application Note #719

5.0 Appendix – Importance of Product Standards and UL Listing


The National Electric CodeR (NEC), or NFPAR 70, is a regionally adopted standard which aims for safe installation and
wiring of electrical equipment. Underwriters Laboratories (UL) is an independent global standards company focused
on safety science. Compliance with both of these standards ensures safe installation of electrical and electronic
equipment within residential spaces.

A listing with UL is important because it indicates to the installer and consumer that UL has received samples of the
product and conducted testing, proving that the product meets UL’s requirements.

As is the case with all electrical products, it is important to meet the regionally accepted NEC which will direct the
installer to follow the manufacturer’s instructions for the listed product being installed, thus directing the installer to
install products and solutions which have been listed via a standards agency such as UL. It is important to follow the
guidelines detailed in this application note and the instruction sheet for the subplate solution to ensure compliance
to the UL Listing and subsequently the locally adopted code, ensuring a safe, high quality, and high performance
solution.

2014 NEC Article 110.3(B) reads: “Listed or Labeled equipment shall be installed and used in accordance with any
instructions included in the Listing or Labeling.”

Looking back over 20 years, 1993 NEC Article 110.3(B) is essentially the same: “Installation and Use. Listed or labeled
equipment shall be used or installed in accordance with any instructions included in the listing or labeling.”

Lutron’s LiteTouch Retrofit solution allows the installer to maintain compliance with UL and NEC with a simple solution
that can be implemented into any LiteTouch Installation regardless of whether the existing LiteTouch enclosures are
newer (with pop-rivet fixed barriers) or older (with welded fixed barriers) and utilizing the existing infrastructure.

12 www.lutron.com/support
Application Note #719

Lutron, HomeWorks, Clear Connect, and seeTouch are trademarks or registered trademarks of Lutron Electronics Co., Inc. in the US
and/or other countries.
National Electrical Code, NEC, and NFPA are registered trademarks of the National Fire Protection Association, Inc. Quincy, MA.
UL is a trademark of UL LLC.
Savant and LiteTouch are trademarks or registered trademarks of Savant Systems LLC.
Sola and Hevi-Duty are trademarks or registered trademarks of Emerson Electric Co.

Lutron Contact Numbers


WORLD HEADQUARTERS EUROPEAN HEADQUARTERS ASIAN HEADQUARTERS
USA United Kingdom Singapore
Lutron Electronics Co., Inc. Lutron EA Limited Lutron GL Ltd.
7200 Suter Road 125 Finsbury Pavement 390 Havelock Road
Coopersburg, PA 18036-1299 4th floor, London EC2A 1NQ #07-04 King’s Centre
TEL: +1.610.282.3800 United Kingdom Singapore 169662
FAX: +1.610.282.1243 TEL: +44.(0)20.7702.0657 TEL: +65.6220.4666
[email protected] FAX: +44.(0)20.7480.6899 FAX: +65.6220.4333
FREEPHONE (UK): 0800.282.107 Technical Support: 800.120.4491
www.lutron.com/support Technical Support: +44.(0)20.7680.4481 [email protected]
North & South America [email protected]
Customer Assistance Asia Technical Hotlines
USA, Canada, Caribbean: Northern China: 10.800.712.1536
1.844.LUTRON1 (1.844.588.7661) Southern China: 10.800.120.1536
Mexico: Hong Kong: 800.901.849
+1.888.235.2910 Indonesia: 001.803.011.3994
Central/South America: Japan: +81.3.5575.8411
+1.610.282.6701 Macau: 0800.401
Taiwan: 00.801.137.737
Thailand: 001.800.120.665853
Other Countries: +65.6220.4666

Lutron Electronics Co., Inc.


13 7200 Suter Road
Coopersburg, PA 18036-1299 U.S.A.
05/2019 P/N 048719 Rev. A

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