Th
Thermal overload relays Ov erm
e a
Type TA re rloa l
lay d
Class 10 s
Class 20 2
Overload relays
Description
• Available for starter construction with • CSA File No: LR98336
A Line contactors and separate panel • Trip indication
mounting
• Remote trip and reset option available
• Designed for close couple mounting
• Single phase and phase unbalance protection
• Separate base mounting available for all
overload relays • Isolated alarm circuit (N.O.) contact
• Class 10 adjustable overload relays are • Ambient compensation:
standard with all ABB Line starters -25°C to +55°C (-13oF to +131oF)
• Reset can also be adjusted to function as a • Manual test
stop button • Manual or automatic reset
• Screwdriver guide holes • Factory calibrated and tested
• All terminal screws are available from the • Wide adjustment range
front
• UL File No: E48139
Tripping classes of the thermal overload relays
Standard classes in IEC 947-4-1 are classes: 10 A, 10, 20, 30. The tripping class indicates
Thermal
according to IEC 947-4-1 the maximum tripping time in seconds under specified conditions of
test at 7.2 times the setting current and specifies tripping and non tripping times for 1.5 and 7.2
times the setting current. Mostly used class is 10 A.
Abstract from IEC 947-4-1
Tripping class 10 A 10 20 30
Max. tripping time
at 1.5 x setting current (s) 120 240 480 720
(warm state)
Tripping time at
7.2 x setting current (s) 2 – 10 4 – 10 6 – 20 9 – 30
(cold state)
At 1.05 x setting current no tripping
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al Description
e rm ad
Th erlo s
Ov elay
r
2
TA thermal overload relays are used with A Line contactors for the protection of Construction and function
motors having a nominal voltage of up to 600VAC max per UL/CSA (690VAC and
• General
800VDC per IEC).
Thermal O/L relays and their accessories meet UL, CSA and most other important
Product range international standards (IEC), European standards (EN) and the most important
• Standard relays: national standards (DIN-VDE, NFC-UTE, BS, etc.). They meet the certification
Types: TA25DU, TA42DU, TA75DU, TA80DU, TA110DU, TA200DU and TA450DU and approval directives required throughout the world.
– TA25 to TA110 and TA200 are directly connected in the motor circuit. Thermal overload relays are 3 pole. The motor current flows through their bimetals
– TA450DU relays are fed through a linear type transformer (1 per phase) which are indirectly heated. Under the effect of the heating, the
bimetals bend, cause the relay to trip and the position of the auxiliary contacts to
• Special construction change.
Thermal overload relays with different certifications and approvals.
Relays for protection EEx e motors. The relay setting range is graduated in amps. In compliance with international and
national standards, the setting current is the motor nominal current and not the
tripping current (no tripping at 1.05 x setting current, tripping at 1.2 times setting
current).
The tripping curves (cold or warm starting, 3 phases and 2 phases) are shown on
page 2.14.
The relays are built to be self protecting in the event of an overload until the short
circuit protection device is activated.
Terminals L1, L3, L5
Manual test
Manual or automatic reset
Frame size
TA....DU Trip indication light
Tripping contact (95, 96)
Amp setting range
Signaling contact, (97, 98) Terminals T1, T2, T3
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Th
Description Ov erm
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re rloa l
lay d
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2
Application
Technical data
• All the relays have:
– Free tripping: the resetting button, even if held in, does not prevent tripping of the thermal overload relay in the
event of a fault.
– Temperature compensation
– Phase failure protection according to IEC 947-4-1: Within the limits of the setting range, a reduced tripping time, and
thus improved motor protection, is obrtained in case of a phase failure.
– Tripping class: 10A, for TA relays
– Test functions and resetting: see table below.
• Auxiliary contacts
The relays have two built in auxiliary contacts: NC marked 95-96; NO marked 97-98. Both contacts are physically separate
and can thus be used for 2 different circuits (control circuit and indication circuit).
Function of TA25DU – TA450DU thermal O/L relays
Resetting
Relay tripped
{95-96 Open
97-98 Closed
Relay not tripped
{ 95-96 Closed
97-98 Open
Contacts Manual Automatic Both manual and automatic
Effect of blue Resetting Yes No No
button indexed 95-96 Closed when the
on R button is pressed
TA25DU (RESET ONLY) No effect No effect
97-98 Open when the
button is pressed
Effect of blue Resetting Yes No No
button indexed 95-96 Closed when the Open when the button is pressed
No effect
on R/O button is released Closed when the button is released
(RESET/OFF) Open when the
97-98 No effect
button is pressed
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al Selection guide
e rm ad
Th erlo s TA25DU – TA80DU
Ov elay
r
2
Types TA25DU TA42DU TA75DU TA80DU
Main characteristics
Construction 3 pole with ambient temperature variation compensation.
Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C.
Resetting Convertible: Manual to Automatic
Setting ranges Number 18 3 6 4
from 0.1 – 0.16A 18 – 25A 18 – 25A 29 – 42A
to 24 – 32A 29 – 42A 60 – 80A 60 – 80A
Mounted with contactors
Mounting kit No kit is required for mounting thermal O/L relays below contactors
Types of contactors A/AE/AL9
for combined mounting A/AE/AL12
A/AE/AL16
A/AE/AL26
A/AE/AL30 A/AE30
A/AE/AL40 A/AE40
A/AE/AF50
A/AE/AF63
A/AE/AF75
A/AE/AF95
A/AE/AF110
Mounted separately (i.e. separate from contactor)
Separate mounting kit DB25 DB80
Accessories
Tripping coil DS25-A
Resetting coil DR25-A
Terminal shroud Terminals protected against direct contact (without the addition of terminal shrouds)
Function markers BA5-50
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Th
Selection guide Ov erm
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TA110DU – TA450DU re rloa l
lay d
s
Types TA110DU TA200DU TA450DU
Main characteristics
Construction 3 pole with ambient temperature variation compensation.
Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C.
R 95 97
1 3 5
2 4 6 96 98
Resetting Convertible: manual to automatic
Setting ranges Number 2 6 3
from A 65 – 90 65 – 90 130 – 185
to A 80 – 110 150 – 200 220 – 310
Mounted with contactors
Mounting kit No kit is required for mounting thermal O/L relays See page 2.7.
Types of contactors
for combined mounting
A/AE/AF95
A/AE/AF110
A/AF145
A/AF185 A/AF210 + DT450/A300
A/AF260 + DT450/A300
A/AF300 + DT450/A300
Mounted separately (i.e. separate from contactor)
Separate mounting kit DB200 No kit required for separate mounting of thermal O/L relays
Accessories
Tripping coil
Resetting coil
Terminal shroud 1 LT200 – LT450 –
Function markers BA5-50
1 Terminals protected against direct contact (without the addition of terminal shrouds)
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al TA25 - TA450
e rm ad
Th erlo s Class 10
Ov elay
r for Contactors A9 – A/AF300
2
For Setting Range Suffix Catalog
Contactor A Code Number
0.1 - 0.16 A TA25DU0.16
0.16 - 0.25 B TA25DU0.25
0.25 - 0.4 C TA25DU0.4
0.4 - 0.63 D TA25DU0.63
0.63 - 1.0 E TA25DU1.0
1.0 - 1.4 F TA25DU1.4
1.3 - 1.8 G TA25DU1.8
TA25DU 1.7 - 2.4 H TA25DU2.4
2.2 - 3.1 J TA25DU3.1
A/AE/AL9 – A/AE/AL40
2.8 - 4.0 K TA25DU4.0
3.5 - 5.0 L TA25DU5.0
4.5 - 6.5 M TA25DU6.5
6.0 - 8.5 N TA25DU8.5
7.5 - 11 P TA25DU11
10 - 14 Q TA25DU14
13 - 19 R TA25DU19
18 - 25 S TA25DU25
24 - 32 T TA25DU32
18 - 25 A TA42DU25
A/AE30 - A/AE/40 22 - 32 B TA42DU32
29 - 42 C TA42DU42
TA42DU
18 - 25 A TA75DU25
22 - 32 B TA75DU32
29 - 42 C TA75DU42
A/AE/AF50 - A/AE/AF75
36 - 52 D TA75DU52
45 - 63 E TA75DU63
60 - 80 F TA75DU80
29 -42 C TA80DU42
36 - 52 D TA80DU52
45 - 63 E TA80DU63
A/AE/AF95 - A/AE/AF110
60 - 80 F TA80DU80
65 - 90 A TA110DU90
80 - 110 B TA110DU110
65 - 90 A TA200DU90
80 - 110 B TA200DU110
TA75DU 100 - 135 C TA200DU135
A/AF145 - A/AF185
110 - 150 D TA200DU150
130 - 175 E TA200DU175
150 - 200 F TA200DU200
130 - 185 A TA450DU185 1
A/AF210 - A/AF300 165 - 235 B TA450DU235
220 - 310 C TA450DU310
AF400 - AF750 See electronic overloads, pages 2.21
1 TA450 overloads require mounting kits for installation.
TA80DU
TA110DU
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