DESIGN AND CONSTRUCTION OF A SOLAR POWERED
STREETLIGHT SYSTEM
F. Morakinyo, O. Adu, A. Atayero
Covenant University (NIGERIA)
Abstract
Illumination is one of the factors for determining the development level of any community. Due to the
erratic nature of power in the Nigeria, an alternative, reliable and efficient source of power must be
looked into. The alternative source must also be able to save power. This informed the idea behind
this project. The solution herein proposed is solar powered street light with automatic switching. The
system will include the solar panels, charge controllers/switching unit, inverter, battery bank and the
luminaires. This system will function by turning the luminaires on at night and turning off the luminaires
at dawn automatically while charging takes place when the luminaires are off. The combination of
these units will result in well-lit roads using a reliable and efficient power source. The system being
tested has been confirmed to be very reliable and efficient as a solar panel can be used for an
average of 25 years.
Keywords: Illumination, Inverter, Power, Solar, Switching.
1 INTRODUCTION
In distinguishing between a developed and an undeveloped community, a criterion normally
considered is the brightness of the community at night. This factor affects the economy of Africa in
numerous ways. Because of this fact Africa has been tagged the “Dark Continent”.
It can be observed from satellite images taken at night that Africa is still underdeveloped. A major
problem is in power generation in Africa. Power generated in Africa is insufficient and cannot cater for
the needs of outdoor lights. Over the years the use of fossil fuels to generate electricity has not
produced enviable results. Besides, fossil fuels have caused a lot of havoc to the ecosystem with
Africa not being able to tap into the advantages of using fossil fuels to generate electricity. Therefore
the need for an alternative source of generating electricity arises. The alternative source must be
cheap, reliable and efficient.
An alternative energy source is solar energy. This is a preferable choice as Africa is in the tropics with
considerable amount of sunlight in a day that can be converted into electricity.
Solar energy utilisation is on the rise in our modern world as the fossil fuels have great adverse effect
on our environment. Solar energy as a form of renewable energy has been in use since the times of
Archimedes in 212 BC. At the time solar energy was being converted to heat energy for defence
purposes. Other notable scientists have made countless improvements in the utilisation of solar
energy since then. In 1839, Edmond Becquerel a French scientist discovered the photovoltaic effect.
In 1966 the first orbiting astronomical observatory was launched by NASA which was powered by
1KW photovoltaic array. As at 1999 the cumulative installed photovoltaic capacity in the world had
skyrocketed to 1000MW. Today, solar energy is being used to generate electricity worldwide [1].
2 PROPOSED SYSTEM
The proposed system will comprise of solar panel, charge controller/switching unit, battery bank, and
luminaires.
Proceedings of EDULEARN14 Conference ISBN: 978-84-617-0557-3
7th-9th July 2014, Barcelona, Spain 3841
Solar
Panel
Charge
Controller
/
Switching
Unit
Battery
Bank
Inverter
LEDs
Fig. 1: The Proposed System.
2.1 Solar Panel Module:
A Solar panel module is a collection of several solar cells. A solar cell is a semiconductor device
designed to turn solar irradiance into electricity. (Solar irradiance is electromagnetic energy from the
sun. Electromagnetic energy from other sources such as lamps can also be used by solar cells to
generate electricity if the energy of the photons is high enough to break up the electron pairs.).
Photovoltaic energy conversion in solar cells consists of two important steps. The first is the
absorption of light which generates an electron-hole pair. The electron and hole are then separated
with electrons going to the negative terminal and holes to the positive terminal. Hence the generation
of electrical power. Most of the available solar cells are made of silicon. The benefit of using silicon is
its mature processing technology. The large abundance in the crust of the earth, and its non-toxicity
makes it a wise and obvious choice. The silicon is used in PV cells for mono crystalline (single
crystalline) and multi crystalline photovoltaic module production. In mono crystalline silicon, the crystal
lattice of the entire sample is continuous with no grain boundaries. Multi crystalline are composed of a
number of smaller crystals or multiple small silicon crystals. In general, mono crystalline silicon wafer
is better in performance than the multi crystalline silicon wafers [2]. The voltage of the electric current
from a single or multi-crystalline silicon solar cell is 0.5 volts. This results from the voltage across the
N/P barrier layer of the solar cell. The current or amperage of the solar cell is dependent on the
number of electrons that are knocked into the conduction band. This current is proportional to the
amount of solar radiation incident on the solar cell. The current from the solar cell can be increased by
increasing the area of the solar cell or by increasing the amount of solar radiation incident on the solar
cell. Solar cells can be thought of as solar batteries. If solar cells are connected in series, then the
current stays the same and the voltage increases. If solar cells are connected in parallel, the voltage
stays the same, but the current increases.
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Fig. 2: Solar panel connection configurations.
Solar cells are combined to form a ‘module’ to obtain the voltage and current (and therefore power)
desired. For example, to form a 12-volt module, 24 solar cells have to be connected in series. A group
of solar cells put together is often called a photovoltaic module. Power is equal to current multiplied by
voltage. The power rating of a photovoltaic module is typically quoted as the power output of the
module when the incident solar radiation is 1000 watts/meter squared and the temperature is 25º C.
This is a typical value of solar radiation around the middle of a clear summer day. A one-meter square
module that is 15% efficient would therefore have an output of 150 Watts on a clear day near noon. A
photovoltaic array produces direct current that is used to power the “load”. This can range from
charging a battery in a calculator to powering a communications system to powering a building or city.
When a PV array is connected to an electrical equipment that runs on alternating current, it must first
be connected to an inverter that changes the direct current to alternating current [3].
2.2 Charge Controller/Switching Unit.
The primary function of a charge controller in a solar power system is to maintain the battery at
highest possible state of charge, when the photovoltaic module charges the battery the charge
controller protects the battery from overcharge. Ideally, charge controller directly controls the state of
charge of the battery. Without charge control, the current from the module will flow into a battery
proportional to the irradiance, whether the battery needs to be charging or not. If the battery is fully
charged, unregulated charging will cause the battery voltage to reach exceedingly high levels, causing
severe gassing, electrolyte loss, internal heating and accelerated grid corrosion. Actually charge
controller maintains the health and extends the lifetime of the battery [4]. Solar Charge controller can
be configured to stop the flow of current to the battery when the rated current level of the battery is
reached. Charge controllers can also be referred to as Charge Regulators. A series charge controller
or series regulator disables further current flow into batteries when they are full. A shunt charge
controller or shunt regulator diverts excess electricity to an auxiliary or "shunt" load, such as an electric
water heater, when batteries are full. Simple charge controllers stop charging a battery when they
exceed a set high voltage level, and re-enable charging when battery voltage drops back below that
level. Pulse width modulation (PWM) and maximum power point tracker (MPPT) technologies are
more electronically sophisticated, adjusting charging rates depending on the battery's level, to allow
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charging closer to its maximum capacity. Charge controllers may also monitor battery temperature to
prevent overheating. Some charge controller systems also display data, transmit data to remote
displays, and data logging to track electric flow over time [4].
2.2.1 Pulse Width Modulation (PWM)
Pulse Width Modulation (PWM) is a very effective means to ensure constant voltage battery charging
by switching the solar system controller’s power devices. When in PWM regulation, the current from
the solar array flows according to the battery’s recharging needs and condition. In the past simple on-
off regulators were used to limit the rate at which batteries gas out when a solar panel produced
excess energy. On-off regulators have been earlier known for battery failures and increasing load
disconnections. PWM is the first significant advance in solar battery charging. PWM solar chargers
use technology close to other modern battery chargers. When a battery voltage reaches the
manufacturer’s rated voltage, the PWM algorithm slowly decreases the charging current to avoid
heating and gassing of the battery, but the charging continues to return the maximum amount of
energy to the battery in the shortest time. The benefits are a higher charging efficiency, fast
recharging, and a healthy battery always at full capacity.
2.2.2 Maximum Power Point Tracking (MPPT)
The PV array has a highly non-linear current-voltage characteristic varying with the irradiance and
temperature that substantially affects the array power output. The maximum power point tracking
(MPPT) control of the PV system is therefore critical for the success of a PV system. MPPT
algorithms, ranging from simple hill-climbing algorithms to fuzzy logic and neural network algorithms
are used in the application of MPPT. The three main versions of the hill climbing algorithm, P&O,
MP&O and EPP, are described below [5].
2.2.3 Switching Unit
This unit is essential for the switching on and off of the luminaires. In the evening when the sun is
setting, the switching unit switches the outdoor lights on. Also when the sun is rising at dawn the
switching unit switches the lights off. The switching unit functions by switching the path of current. At
dawn the switching unit switches current path from solar panel to luminaires to solar panel to battery.
This change switches off the luminaires and charges the battery bank during the day. Likewise, at
dusk the switching unit switches current path from solar panel to the battery to solar panel to
luminaires. This change stops the charging of the battery and then powers the luminaires.
2.3 Battery Bank
A battery is a device that converts chemical energy into electrical energy and vice versa. It is used to
store up charges for use later. Batteries store charges in form of DC voltage. The amount of charges
to be stored determines the size of the battery. A battery convert’s energy stored in the chemical
bonds of a material into electrical energy via a set or oxidation/reduction (redox) reactions. Redox
reactions are chemical reactions in which an electron is either required or produced. For primary
batteries, this is a one-way process – the chemical energy is converted to electrical energy, but the
process is not reversible and electrical energy cannot be converted to chemical energy. This means
that a primary battery cannot be recharged. For a secondary battery, the conversion process between
electrical and chemical energy is reversible, – chemical energy is converted to electrical energy, and
electrical energy can be converted to chemical energy, allowing the battery to be recharged [6].
2.4 Inverter
Inverters change Direct Current (DC) to Alternating Current (AC). Stand-Alone inverters can be used
to convert DC from a battery to AC to run electronic equipment, motors, appliances, etc. Synchronous
Inverters can be used to convert the DC output of photovoltaic (PV) modules, a wind generator or a
fuel cell to AC power [7].
2.5 Luminaires
Luminaires can be in different types as listed in the following sub-sections.
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2.5.1 Incandescent Lamp
Incandescent lamp is a pathway to achieving artificial light. It comprises of a filament made from a
very thin strip of tungsten doubly coiled for reducing filament cooling and increasing the chances of
producing large light output. The filament is normally enclosed in a glass tube filled with gases like
nitrogen or argon to reduce the evaporating rate of the filament [8].
2.5.2 Discharge Lamps
Discharge lamp is another way of producing artificial light. Discharge lamps operate on the basis of
the arc discharge. There is a constant arc between two electrodes that causes the filling to give light.
This principle can be used with different metals and filler materials. The range includes metal halide
lamps, sodium lamps and mercury vapor lamps. Almost all discharge lamps need control gear to ignite
them and limit their current.
2.5.3 Metal Halide Lamps
The introduction of metals and iodides improves the color and luminous intensity of metal halide
lamps. With their very short discharge arc, they come very close to the idea of a point light source,
which means their light is very easy to focus exactly where needed, and they offer a high utilization
factor [9].
2.5.4 Gas Discharge Lamps
In this type, the aim is achieved by exciting a gas trapped in a glass casing. Unlike incandescent
lamps, gas discharge lamps have no filament and do not produce light as a result of current passing
through a solid. Rather, the atoms or molecules of the gas inside a glass or translucent ceramic tube,
are ionized by an electric current through the gas or a radio frequency of the tube. This generates light
which is usually either visible light or ultraviolet rays. The colour of the light depends on the mixture of
gasses inside the tube as well as the pressure and type and amount of the electric current or radio
frequency power [10]. An example is fluorescent lighting. Fluorescent lighting is achieved by passing
current through a gas in a glass case. The gas is usually mercury vapour. When current passes
through the mercury vapour, invisible ultraviolet rays are produced. The internal coating of the glass
case helps transform the rays to visible light [8].
2.5.5 LED Lighting
LED lighting is another type of lighting. LED makes use of light emitting diode to produce light. LED is
characteristic of low power consumption, high efficiency, long lifespan, superior light quality, high
lumen maintenance, even light distribution and cost efficient [8]. Light-emitting diodes (LEDs) are a
semiconductor technology with their application to general purpose lighting rapidly growing. LEDs
have significant potential for energy savings. Light-emitting diodes (LEDs) are semiconductor devices
that convert electricity to light. LED lighting is also known as “solid state lighting” because the light is
emitted from a solid object.
3 METHODOLOGY
For the proposed system to operate properly and give the desired output, the solar panel should be
mono-crystalline. This is because mono-crystalline panels are better than multi-crystalline panels. The
mono-crystalline solar panel is a better choice as it can still convert light into charges even with very
faint light. This feature will be of great benefit for regions with varying light intensities. The solar panels
should be connected in parallel or in series depending on the amount of power that is required to be
generated. Connecting in series results in voltage build-up while parallel connection results in current
build-up. The solar panel array is then connected to the charge controller for regulation of voltage to
charge the battery bank. The switching unit’s basic function is to compare the voltage at the charge
controller output with a predetermined reference voltage. A comparator will perform this function
perfectly or a micro-controller that can function as a comparator. The result of the comparison will
inform the switching on and off of the luminaires. When the output voltage of the charge controller is
greater than the reference voltage, the comparator switches to the on state and allows the flow of
current while on the other hand, if the reference voltage is greater than the output voltage of the
charge controller the comparator switches to the off state cutting off the flow of current. The battery
bank is next in line. The battery gets charged up whenever the comparator is in its on state. The
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battery discharges when the comparator is in the off state. The inverter is just to convert the DC
voltage of the battery to AC voltage to power the luminaires.
4 TESTS AND RESULTS
On assembling the proposed system, the following test results was observed,
Table 1 – Battery Charge Condition Table for 12V battery.
BATTERY CONDITION 12V
BATTERY NEAR FULL CHARGE WHILE CHARGING 14.4 – 15.0
BATTERY NEAR FULL DISCHARGE WHILE CHARGING 12.3 – 13.2
BATTERY FULLY CHARGED WITH LIGHT LOAD 12.4 – 12.7
BATTERY FULLY CHARGED WITH HEAVY LOAD 11.5 – 12.5
BATTERY NEAR FULL DISCHARGE WHILE DISCHARGING 10.2 – 11.2
Table 2 – Table of Switching On and Off Test result.
Test Day Switch On Time Switch Off Time
1 6:55 PM 6:52AM
2 7:01 PM 6:54 AM
3 6:59 PM 6:55 AM
3 6:58 PM 6:52 AM
4 6:55 PM 6:55 AM
5 7:00 PM 6:52 AM
6 6:59 PM 6:52 AM
7 6:40 PM 7:00 AM
8 6:45PM 6:58 AM
From the tests carried out, I deduced that the sun irradiance at 7:00 PM will not give sufficient voltage
output (> 10V). Test Days 7 and 8 had cloudy evenings as it rained those evenings. I also deduce that
the sun irradiance around 7:00 AM will be enough to make the luminaires switch off.
The test also confirmed that switching on and off of the lights is possible.
5 CONCLUSION
From the test carried out it was determined that the system is highly reliable, easy to maintain and
requires little human supervision.
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[1] U.S Department of Energy. (2004). The History of Solar. Solar timeline listing the milestones in
the historical development of solar technology from the 7th Century B.C. to the 1200s A.D. pp.
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[2] (13th of January 2011). A Comparative Analysis on the performance of Mono crystalline.
[3] Frank Vignola, John Hocken and Gary Grace For Oregon Million Solar Roof Coalition. -
University of Oregon Solar Radiation Monitoring Lab, – South Eugene High School – and South
Eugene High School.
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[4] Maryta Ferdausi. (20th of March 2013). Designing Smart Charge Controller for the Solar Battery
Charging Station (SBCS) of BRAC University, Dhaka, Bangladesh.
[5] A. Yafaoui., B. Wu., R. Cheung. (23rd of May 2007). Implementation of Maximum Power Plant
Tracking Algorithm. Department of Electrical and Computer Engineering, Ryerson University
Toronto, Ontario, Canada.
[6] C. Honsberg. (2008). Solar Electric Systems.
[7] (2013). Cat 12 INVERTERS.
[8] Dr. Francis Idachaba. (2013). Design of Electrical and ICT Installation EIE 514.
[9] (12th of May 2009). Chapter 05 Discharge Lamps.
[10] (14th of December 2006). Gas Discharge Lamps.
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