Hydraulic Schematics for WLS Loaders
Hydraulic Schematics for WLS Loaders
10
11
38 9
40 12
41
39
13
37
33 38 26
42 14
34 35 43
44
15
20
20 20
16
20 17
21
18
19
32
22 23
28
28
30
26 24
27
31
25
WLS 456: Machine serial number upto 539249
Figure 2
6
48
7
27 29
28
33 8
5 41
51 43
9 49
35 47
40 40
40 40 50
36 34 44
40
39 39 39 42
39
18
11 10 13 12 15 14 17 16 38
4
21 22
20
19
2 1
3
30
32
25 26
31
45 24
23
46
WLS 456: Machine serial number upto 539249
2 1 5
4 3
46
25
45
26
9
10 12 35 14 23
17
34 16
11 13 15
24
7
36
39 39 39 39
40 40 40 40 37 8
21
22
18
19
20
28
43 44
32
27 31
29
38 42
30
33 41
WLS 446: Machine Serial Number upto 540012
Figure 1: 4-Ram Loader
Item Description
1 Lift Rams
2 Shovel Rams
3 Quickhitch Ram
4 Auxiliary Rams
5 Brake Valve
6 Brake Accumulators
7 Servo Pressure Regulating Valve
8 Start Up Valve
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Lift Circuit Compensator Spool
17 Lift Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Standby Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Standby Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Changeover Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Lift Ram Head Side ARV
35 Shovel Ram Head Side ARV (2 Stage)
36 Shovel Ram Rod Side ARV
37 Shuttle Valve
38 Oil Cooler and By-pass
39 Primary Shuttle Valve
40 Secondary Shuttle valve
41 Tank
42 Suction Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Valve
46 Emergency Steering Pump
Figure 2- WLS 446: Machine serial number upto 540012 Figure 2: Z-Bar Loader
6
5
2
4 1
46
25
45
26
9
10 12 35 14 23
17
34 16
11 13 15
24
7
36
39 39 39 39
40 40 40 40 37 8
21
22
18
19
20
28
43 44
32
27 31
29
38 42
30
41
33
WLS 446: Machine Serial Number upto 540012
Figure 2: Z-Bar Loader
Item Description
1 Lift Rams
2 Shovel Rams
3 Quickhitch Ram
4 Auxiliary Rams
5 Brake Valve
6 Brake Accumulators
7 Servo Pressure Regulating Valve
8 Start Up Valve
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Lift Circuit Compensator Spool
17 Lift Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Standby Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Standby Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Changeover Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Lift Ram Head Side ARV
35 Shovel Ram Rod Side ARV
36 Shovel Ram Head Side ARV
37 Shuttle Valve
38 Oil Cooler and By-pass
39 Primary Shuttle Valve
40 Secondary Shuttle valve
41 Tank
42 Suction Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Valve
46 Emergency Steering Pump
WLS 456: Machine serial number from 539250 WLS 446: Machine serial number from 540013
Figure 1
6
48
27 29
28 7
33 8
5 41
51 43
9 49
35 47
40 40
40 40 50
36 34 44
40
39 39 39 42
39
18
11 10 13 12 15 14 17 16 38
4
21 22
20
19
2 1
3
30
32
25 26
31
45 24
23
T
M
WLS 456: Machine Serial Number from 539250 WLS 446: Machine serial number from 540013
Item Descrip�on
1 Li� Rams
2 Shovel Rams
3 Quickhitch Ram
4 Quickhitch Isolator
5 Brake Valve
6 Brake Accumulators
7 Filter and Bypass Valve (446 to 540049; 456 to 539399)
8 Cooling Fan Motor (446 from 540050; 456 from 539400)
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Li� Circuit Compensator Spool
17 Li� Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Stand-by Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Stand-by Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Change over Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Li� Ram Head Side A.R.V.
35 Shovel Ram Head Side A.R.V.
36 Shovel Ram Rod Side A.R.V.
37 Not Used
38 Oil Cooler and By-pass
39 Primary Shu�le Valve
40 Secondary Shu�le valve
41 Tank
42 Suc�on Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Valve
46 Emergency Steering Pump
47 Clipper Valve
48 Engine Driven Gear Pump and Charge Valve
49 Parking Brake Valve
50 Parking Brake
51 Parking Brake Accumulator and Check Valve (Germany Only)
WLS 456 : Machine Serial Number from 539662 WLS 446 : Machine Serial Number from 540120
Figure 1
6
48
27 29
28 7
33 8
5 41
51 43
9 49
35 47
40 40
40 40 50
36 34 44
40
39 39 39 42
39
18
11 10 13 12 15 14 17 16 38
4
21 22
20
19
2 1
3
30
32
25 26
31
45 24
23
T
M
WLS 456 : Machine Serial Number from 539662 WLS 446 : Machine Serial Number from 540120
Item Descrip�on
1 Li� Rams
2 Shovel Rams
3 Quickhitch Ram
4 Quickhitch Isolator
5 Brake Valve
6 Brake Accumulators
7 Brake Actuators
8 Cooling Fan
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Li� Circuit Compensator Spool
17 Li� Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Stand-by Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Stand-by Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Change over Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Li� Ram Head Side A.R.V.
35 Shovel Ram Head Side A.R.V.
36 Shovel Ram Rod Side A.R.V.
37 Not Used
38 Oil Cooler and By-pass
39 Primary Shu�le Valve
40 Secondary Shu�le valve
41 Tank
42 Suc�on Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Combined Pump and Motor
46 Emergency Steering Pump Pressure Switch
47 Clipper Valve
48 Engine Driven Gear Pump and Charge Valve
49 Parking Brake Valve
50 Parking Brake
51 Parking Brake Accumulator and Check Valve (Germany Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000
31
27
1
25
26
34
5
30 32 33
2 9 14 29
22 22
18 22
13
3 21 21 21
9 28 35
36
10 11 15 16 19 20
4 23 24 37
38
12
39 40
17
48 42
41
49
6 51
8 50 43 44
47
46
45
WLS 446 : Machine Serial Number from M1181000
52
25
2 53
53
22 22
3 53 21 53 21
56 56
55 55
4
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000
C1 C4 54
C1
5
2
53
22
3 21
53
56
55
C4
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000
54
C1 C2 C3 C4
C2 C1
5
2
53 53
22 22
3 21
53 53
21
56 56
55 55
C3 C4
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000
58
9 14
22 22 57 T
22
13 18
21 21 21
9
16 20 59
11 15 19
10
4
12
17
B A
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000
EF
Figure 6 : Reverse Fan (Option) Ciruit
A2 S
A1
60
31
P A
34
T B
33
32
35
36
37
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000
31
27
1
25
26
34
5
30 32 33
2 9 14 29
22 22 22
13 18
3 21 21 21
9 28 35
36
10 11 15 16 19 20
4 23 24 37
38
12
39 40
17
48 42
41
49
6
8 51
50 43 44
47
46
45
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129
52
25
2
53 53
22 22
3 21 21
53 53
56 56
55 55
4
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129
C1 C4 54
C1
5
2
53
22
3 21
53
56
55
C4
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129
54
C1 C2 C3 C4
C2 C1
5
2
53 53
22 22
3 21 21
53 53
56 56
55 55
C3 C4
WLS 456 : Machine Serial Number from 1169129
58
9 14
22 22 22
57 T
13 18
21 21 21
9
11 15 16 20 59
10 19
4
12
17
B A
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129
A1 L
60
31
P
34
33
32
35
36
37
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129