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Hydraulic Schematics for WLS Loaders

This document contains two figures and a table describing the hydraulic schematic circuits for a wheeled loading shovel (WLS 456) with machine serial numbers up to 539249. Figure 1 shows the main hydraulic components and their connections. Figure 2 provides additional detail of hydraulic components. The table lists 52 numbered hydraulic components and provides a brief description for each.
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0% found this document useful (0 votes)
217 views40 pages

Hydraulic Schematics for WLS Loaders

This document contains two figures and a table describing the hydraulic schematic circuits for a wheeled loading shovel (WLS 456) with machine serial numbers up to 539249. Figure 1 shows the main hydraulic components and their connections. Figure 2 provides additional detail of hydraulic components. The table lists 52 numbered hydraulic components and provides a brief description for each.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Hydraulic Schematic Circuits - Wheeled Loading Shovel - 456

Figure 1- WLS 456: Machine serial number upto 539249


5 6
7
4
2 3

10

11
38 9
40 12
41

39
13

37
33 38 26
42 14

34 35 43

44

15

20
20 20
16

20 17
21

18

19

32
22 23

28
28

30
26 24
27
31

25
WLS 456: Machine serial number upto 539249

Item Description 23 Filler/Breather


1 Auxiliary Ram 24 Suction Strainer
2 Shovel Ram 25 Tank
3 Lift Rams 26 Oil Cooler and By-pass
4 Brake Valve 27 Steer Valve
5 Service Brake Accumulators 28 Steer Shock Valve
6 Parking Brake Accumulator 29 Steer Rams
7 Parking Brake Valve 30 Servo Control Accumulator
8 Loader Valve 31 Controls Isolator Valve
9 Emergency Steer Valve 32 Servo Control Valve
10 Emergency Steer Pump 33 Servo Pressure Regulating Valve
11 Secondary Pump Stand-by Pressure Relief Valve 34 Auxiliary Circuit Spool
12 Secondary Pump System Pressure Relief Valve 35 Shovel Circuit Spool
13 Secondary Pump Control Piston 36 Lift Circuit Spool
14 Secondary Pump Stroking Piston 37 Lift Ram Head Side A.R.V.
15 Start Up Valve 38 Shovel Ram Head Side A.R.V.
16 Main Pump Stand-by Pressure Relief Valve 39 Shovel Ram Rod Side A.R.V.
17 Main Pump System Pressure Relief Valve 40 Head Side Float Solenoid
18 Main Pump Control Piston 41 Rod Side Float Solenoid
19 Main Pump Stroking Piston 42 Surge Protection Valve
20 Shuttle Valve 43 Hydraulic Mode Valve. P2 Disconnect
21 Priority Valve 44 Hydraulic Mode Valve, P1 Pressure Control
22 Return Filter/Diffuser
WLS 456: Machine serial number upto 539249

Figure 2
6

48
7
27 29
28

33 8
5 41
51 43
9 49

35 47
40 40
40 40 50
36 34 44
40
39 39 39 42
39

18
11 10 13 12 15 14 17 16 38

4
21 22

20
19
2 1
3

30
32

25 26
31
45 24
23

46
WLS 456: Machine serial number upto 539249

Item Description 23 Filler/Breather


1 Auxiliary Ram 24 Suction Strainer
2 Shovel Ram 25 Tank
3 Lift Rams 26 Oil Cooler and By-pass
4 Brake Valve 27 Steer Valve
5 Service Brake Accumulators 28 Steer Shock Valve
6 Parking Brake Accumulator 29 Steer Rams
7 Parking Brake Valve 30 Servo Control Accumulator
8 Loader Valve 31 Controls Isolator Valve
9 Emergency Steer Valve 32 Servo Control Valve
10 Emergency Steer Pump 33 Servo Pressure Regulating Valve
11 Secondary Pump Stand-by Pressure Relief Valve 34 Auxiliary Circuit Spool
12 Secondary Pump System Pressure Relief Valve 35 Shovel Circuit Spool
13 Secondary Pump Control Piston 36 Lift Circuit Spool
14 Secondary Pump Stroking Piston 37 Lift Ram Head Side A.R.V.
15 Start Up Valve 38 Shovel Ram Head Side A.R.V.
16 Main Pump Stand-by Pressure Relief Valve 39 Shovel Ram Rod Side A.R.V.
17 Main Pump System Pressure Relief Valve 40 Head Side Float Solenoid
18 Main Pump Control Piston 41 Rod Side Float Solenoid
19 Main Pump Stroking Piston 42 Surge Protection Valve
20 Shuttle Valve 43 Hydraulic Mode Valve. P2 Disconnect
21 Priority Valve 44 Hydraulic Mode Valve, P1 Pressure Control
22 Return Filter/Diffuser
WLS 446: Machine Serial Number upto 540012 Figure 1: 4-Ram Loader
6

2 1 5
4 3

46

25
45

26
9

10 12 35 14 23
17
34 16
11 13 15

24
7
36
39 39 39 39

40 40 40 40 37 8

21

22
18

19

20

28
43 44

32
27 31

29
38 42
30
33 41
WLS 446: Machine Serial Number upto 540012
Figure 1: 4-Ram Loader
Item Description
1 Lift Rams
2 Shovel Rams
3 Quickhitch Ram
4 Auxiliary Rams
5 Brake Valve
6 Brake Accumulators
7 Servo Pressure Regulating Valve
8 Start Up Valve
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Lift Circuit Compensator Spool
17 Lift Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Standby Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Standby Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Changeover Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Lift Ram Head Side ARV
35 Shovel Ram Head Side ARV (2 Stage)
36 Shovel Ram Rod Side ARV
37 Shuttle Valve
38 Oil Cooler and By-pass
39 Primary Shuttle Valve
40 Secondary Shuttle valve
41 Tank
42 Suction Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Valve
46 Emergency Steering Pump
Figure 2- WLS 446: Machine serial number upto 540012 Figure 2: Z-Bar Loader
6

5
2
4 1

46

25
45

26
9

10 12 35 14 23
17
34 16
11 13 15

24
7
36
39 39 39 39

40 40 40 40 37 8

21

22
18
19

20

28
43 44

32
27 31

29
38 42
30
41
33
WLS 446: Machine Serial Number upto 540012
Figure 2: Z-Bar Loader
Item Description
1 Lift Rams
2 Shovel Rams
3 Quickhitch Ram
4 Auxiliary Rams
5 Brake Valve
6 Brake Accumulators
7 Servo Pressure Regulating Valve
8 Start Up Valve
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Lift Circuit Compensator Spool
17 Lift Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Standby Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Standby Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Changeover Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Lift Ram Head Side ARV
35 Shovel Ram Rod Side ARV
36 Shovel Ram Head Side ARV
37 Shuttle Valve
38 Oil Cooler and By-pass
39 Primary Shuttle Valve
40 Secondary Shuttle valve
41 Tank
42 Suction Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Valve
46 Emergency Steering Pump
WLS 456: Machine serial number from 539250 WLS 446: Machine serial number from 540013
Figure 1
6

48

27 29
28 7

33 8
5 41
51 43
9 49

35 47
40 40
40 40 50
36 34 44
40
39 39 39 42
39

18
11 10 13 12 15 14 17 16 38

4
21 22

20
19
2 1
3

30
32

25 26
31
45 24
23
T

M
WLS 456: Machine Serial Number from 539250 WLS 446: Machine serial number from 540013

Item Descrip�on
1 Li� Rams
2 Shovel Rams
3 Quickhitch Ram
4 Quickhitch Isolator
5 Brake Valve
6 Brake Accumulators
7 Filter and Bypass Valve (446 to 540049; 456 to 539399)
8 Cooling Fan Motor (446 from 540050; 456 from 539400)
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Li� Circuit Compensator Spool
17 Li� Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Stand-by Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Stand-by Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Change over Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Li� Ram Head Side A.R.V.
35 Shovel Ram Head Side A.R.V.
36 Shovel Ram Rod Side A.R.V.
37 Not Used
38 Oil Cooler and By-pass
39 Primary Shu�le Valve
40 Secondary Shu�le valve
41 Tank
42 Suc�on Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Valve
46 Emergency Steering Pump
47 Clipper Valve
48 Engine Driven Gear Pump and Charge Valve
49 Parking Brake Valve
50 Parking Brake
51 Parking Brake Accumulator and Check Valve (Germany Only)
WLS 456 : Machine Serial Number from 539662 WLS 446 : Machine Serial Number from 540120

Figure 1
6

48

27 29
28 7

33 8
5 41
51 43
9 49

35 47
40 40
40 40 50
36 34 44
40
39 39 39 42
39

18
11 10 13 12 15 14 17 16 38

4
21 22

20
19
2 1
3

30
32

25 26
31
45 24
23
T

M
WLS 456 : Machine Serial Number from 539662 WLS 446 : Machine Serial Number from 540120

Item Descrip�on
1 Li� Rams
2 Shovel Rams
3 Quickhitch Ram
4 Quickhitch Isolator
5 Brake Valve
6 Brake Accumulators
7 Brake Actuators
8 Cooling Fan
9 Loader Valve
10 Auxiliary Circuit Compensator Spool
11 Auxiliary Circuit Spool
12 Quickhitch Circuit Compensator Spool
13 Quickhitch Circuit Spool
14 Shovel Circuit Compensator Spool
15 Shovel Circuit Spool
16 Li� Circuit Compensator Spool
17 Li� Circuit Spool
18 Priority Valve
19 Main Pump Control Piston
20 Main Pump Stroking Piston
21 Main Pump Stand-by Pressure Relief Valve
22 Main Pump System Pressure Relief Valve
23 Secondary Pump Control Piston
24 Secondary Pump Stroking Piston
25 Secondary Pump Stand-by Pressure Relief Valve
26 Secondary Pump System Pressure Relief Valve
27 Change over Valve (4-spool only)
28 Servo Control Valve
29 Servo Control Accumulator
30 Steer Valve
31 Steer Rams
32 Steer Shock Valve
33 Controls Isolator Valve
34 Li� Ram Head Side A.R.V.
35 Shovel Ram Head Side A.R.V.
36 Shovel Ram Rod Side A.R.V.
37 Not Used
38 Oil Cooler and By-pass
39 Primary Shu�le Valve
40 Secondary Shu�le valve
41 Tank
42 Suc�on Strainer
43 Return Filter/Diffuser
44 Filler/Breather
45 Emergency Steering Combined Pump and Motor
46 Emergency Steering Pump Pressure Switch
47 Clipper Valve
48 Engine Driven Gear Pump and Charge Valve
49 Parking Brake Valve
50 Parking Brake
51 Parking Brake Accumulator and Check Valve (Germany Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000

Figure 1 : 3- Spool HT Circuit

31
27

1
25
26
34

5
30 32 33
2 9 14 29
22 22
18 22
13
3 21 21 21
9 28 35
36
10 11 15 16 19 20
4 23 24 37

38
12

39 40
17
48 42
41

49
6 51
8 50 43 44
47
46
45
WLS 446 : Machine Serial Number from M1181000

WLS 456 : Machine Serial Number from M1169000

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler and By-pass
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000

Figure 2 : 4- Spool Standard ZX/HT

52

25

2 53
53
22 22

3 53 21 53 21

56 56
55 55
4
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler and By-pass
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000

Figure 3 : Single Spool Proportional Auxiliary Ciruit

C1 C4 54

C1
5

2
53
22

3 21
53

56
55

C4
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler and By-pass
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000

Figure 4 : Twin Spool Proportional Auxiliary Ciruit

54
C1 C2 C3 C4

C2 C1
5

2
53 53
22 22

3 21
53 53
21

56 56
55 55

C3 C4
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler and By-pass
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000

Figure 5 : Automatic carry Control System (ACCS) Circuit

58

9 14
22 22 57 T
22
13 18

21 21 21
9

16 20 59
11 15 19
10
4

12

17

B A
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler and By-pass
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from M1169000 WLS 446 : Machine Serial Number from M1181000

EF
Figure 6 : Reverse Fan (Option) Ciruit

A2 S

A1

60

31
P A

34

T B

33
32

35

36

37
WLS 446 : Machine Serial Number from M1181000
WLS 456 : Machine Serial Number from M1169000

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler and By-pass
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from 1169129 WLS 446 : Machine Serial Number from 1181004

Figure 1 : 3- Spool HT Circuit

31

27

1
25

26
34

5
30 32 33
2 9 14 29
22 22 22
13 18
3 21 21 21
9 28 35
36

10 11 15 16 19 20
4 23 24 37

38
12

39 40
17
48 42
41

49
6
8 51
50 43 44
47
46
45
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from 1169129 WLS 446 : Machine Serial Number from 1181004
Figure 2 : 4- Spool Standard ZX/HT

52

25

2
53 53
22 22

3 21 21
53 53

56 56
55 55

4
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from 1169129 WLS 446 : Machine Serial Number from 1181004
Figure 3 : Single Spool Proportional Auxiliary Ciruit

C1 C4 54

C1
5

2
53
22

3 21
53

56
55

C4
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from 1169129 WLS 446 : Machine Serial Number from 1181004
Figure 4 : Twin Spool Proportional Auxiliary Ciruit

54
C1 C2 C3 C4

C2 C1
5

2
53 53
22 22

3 21 21
53 53

56 56
55 55

C3 C4
WLS 456 : Machine Serial Number from 1169129

WLS 446 : Machine Serial Number from 1181004

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 456 : Machine Serial Number from 1169129 WLS 446 : Machine Serial Number from 1181004
Figure 5 : Automatic carry Control System (ACCS) Circuit

58

9 14
22 22 22
57 T
13 18

21 21 21
9

11 15 16 20 59
10 19
4

12

17

B A
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
WLS 446 : Machine Serial Number from 1181004

WLS 456 : Machine Serial Number from 1169129


EF

Figure 6 : Reverse Fan (Option) Ciruit


A2 S

A1 L
60

31
P

34

33
32

35

36

37
WLS 446 : Machine Serial Number from 1181004
WLS 456 : Machine Serial Number from 1169129

Item Description 31 Engine Driven Gear Pump and Charge Valve


1 Servo Control Isolator Valve 32 Return Filter/Diffuser
2 Servo Control Circuit Accumulator 33 Tank
3 Check valve 34 Cooling Fan
4 Check valve 35 Filler/Breather
5 Loader Valve 36 Suc�on Strainer
6 Auxiliary Ram 37 Oil Cooler
7 Quickhitch Locking Valve 38 Emergency Steering Pump Pressure Switch
8 Quickhitch Ram 39 Main Pump Stand-by Pressure Relief Valve
9 Quickhitch Circuit Auxiliary Relief Valve 40 Main Pump System Pressure Relief Valve
10 Quickhitch Circuit Spool 41 Main Pump Control Piston
11 Quickhitch Circuit Compensator 42 Main Pump Stroking Piston
12 Shovel Ram(s) 43 Secondary Pump Stand-by Pressure Relief Valve
13 Shovel Ram Head Side A.R.V. 44 Secondary Pump System Pressure Relief Valve
14 Shovel Ram Rod Side A.R.V. 45 Secondary Pump Control Piston
15 Shovel Circuit Spool 46 Secondary Pump Stroking Piston
16 Shovel Circuit Compensator 47 Emergency Steering Combined Pump and Motor
17 Lift Rams 48 Steer Control Valve
18 Lift Ram Head Side A.R.V. 49 Steer Valve
19 Lift Circuit Spool 50 Steer Shock Valves
20 Lift Circuit Compensator 51 Steer Rams
21 Primary Shuttle Valve 52 Change Over Valve (4-Spool Only)
22 Secondary Shuttle Valve 53 Auxiliary Circuit ARV
23 Shuttle Valve 54 Propor�onal Control Valve
24 Priority Valve 55 Auxiliary Circuit Spool
25 Servo Control Valve 56 Auxiliary Circuit Spool Compensator
26 Brake Actuators 57 ACCS (Automa�c Carry Control System) Valve
27 Brake Accumulators 58 ACCS Valve Accumulators
28 Parking Brake (456 Only) 59 ACCS Shut-off valve
29 Parking Brake valve (456 Only) 60 Cooling Fan Control Valve
30 Parking Brake Accumulator and Check Valve (456 Only)
456HT Machines with a Parker Valve
456HT Machines with a Parker Valve

29 Rams - Steer 58 P2 Stroking Piston


30 Steer Control Unit (SCU) 59 P1 Standby Pressure Relief Valve
1 Isolator Valve - Servo Control 31 Emergency Steering Pump 60 P1 System Pressure Relief Valve
2 Accumulator 32 Pressure Switch 61 P1 Control Piston
3 Check valve 33 Priority Valve 62 P1 Stroking Piston
4 Check valve 34 Pump 2 (P2) 63 SCU Shock Valves
5 Loader Valve 35 Pump 1 (P1) 64 SCU LS Relief
6 Shuttle Valve - LS 36 Pressure Switch 65 SCU Spool and Sleeve
7 Quickhitch Locking Valve (Optional) 37 Oil Cooler 66 SCU Gerator
8 Quickhitch Ram (Optional) 38 Park Brake 67 Cross Line Reliefs
9 3rd Section ARV - 280 Bar (Optional) 39 Park Brake Valve 68 Pump
10 3rd Section Spool 40 Park Brake Accumulator and Check (USA 69 Electric Motor
11 ARV - Lift 350 Bar Only) 70 Relief Valve
12 Load Hold Check - Lower 41 Brake Modulation Valve 71 Relief Valve
13 Sequence Valve 42 Rear Brake Actuators 72 Pressure Reducing Valve
14 Load Hold Check - Lift 43 Front Brake Actuators 73 Test Point - Pilot Pressure
15 Sequence Valve 44 Accumulator 74 Test Point - Pump 1
16 Float Sequence Valve 45 Brake Pump and Charge Valve 75 Test Point - Pump 2
17 Lift / Lower Spool 46 Pressure Switch 76 Steer Control Valve
18 ARV - Crowd 280 Bar 47 Cooling Fan Motor
19 ARV - Dump 125 Bar 48 Hydraulic Oil Tank
20 Load Hold Check - Crowd 49 Suction Strainer
21 Sequence Valve 50 Main Return Filter
22 Load Hold Check - Dump 51 Breather
23 Sequence Valve 52 Pilot Control Valve
24 Crowd/Dump Spool 53 Pilot Isolator Valve
25 Counter Pressure Valve 54 Filter
26 Restrictor Check Valve - LS 55 P2 Standby Pressure Relief Valve
27 Rams - Shovel 56 P2 System Pressure Relief Valve
28 Rams - Arm 57 P2 Control Piston
456ZX Machines with a Parker Valve
456ZX Machines with a Parker Valve
31 Emergency Steering Pump 62 P1 Stroking Piston
32 Pressure Switch 63 SCU Shock Valves
1 Isolator Valve - Servo Control 33 Priority Valve 64 SCU LS Relief
2 Accumulator 34 Pump 2 (P2) 65 SCU Spool and Sleeve
3 Check valve 35 Pump 1 (P1) 66 SCU Gerator
4 Check valve 36 Pressure Switch 67 Cross Line Reliefs
5 Loader Valve 37 Oil Cooler 68 Pump
6 Shuttle Valve - LS 38 Park Brake 69 Electric Motor
7 Quickhitch Locking Valve (Optional) 39 Park Brake Valve 70 Relief Valve
8 Quickhitch Ram (Optional) 40 Park Brake Accumulator and Check (USA 71 Relief Valve
9 3rd Section ARV - 280 Bar (Optional) Only) 72 Pressure Reducing Valve
10 3rd Section Spool 41 Brake Modulation Valve 73 Test Point - Pilot Pressure
11 ARV - Lift 350 Bar 42 Rear Brake Actuators 74 Test Point - Pump 1
12 Load Hold Check - Lower 43 Front Brake Actuators 75 Test Point - Pump 2
13 Sequence Valve 44 Accumulator 76 Steer Control Valve
14 Load Hold Check - Lift 45 Brake Pump and Charge Valve 77 Check Valves
15 Sequence Valve 46 Pressure Switch
16 Float Sequence Valve 47 Cooling Fan Motor
17 Lift / Lower Spool 48 Hydraulic Oil Tank
18 ARV - Crowd 250 Bar 49 Suction Strainer
19 ARV - Dump 250 Bar 50 Main Return Filter
20 Load Hold Check - Crowd 51 Breather
21 Sequence Valve 52 Pilot Control Valve
22 Load Hold Check - Dump 53 Pilot Isolator Valve
23 Sequence Valve 54 Filter
24 Crowd/Dump Spool 55 P2 Standby Pressure Relief Valve
25 Counter Pressure Valve 56 P2 System Pressure Relief Valve
26 Restrictor Check Valve - LS 57 P2 Control Piston
27 Rams - Shovel 58 P2 Stroking Piston
28 Rams - Arm 59 P1 Standby Pressure Relief Valve
29 Rams - Steer 60 P1 System Pressure Relief Valve
30 Steer Control Unit (SCU) 61 P1 Control Piston

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