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Load Test Log Sheet

This document records measurements taken during the start-up of a reciprocating compressor. It measures things like oil pressure, bearing temperatures, cylinder pressures and temperatures, and valve temperatures at intervals during the start-up process. The measurements are recorded to monitor the compressor and ensure safe and proper operation during start-up.

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deepak rai
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0% found this document useful (0 votes)
60 views9 pages

Load Test Log Sheet

This document records measurements taken during the start-up of a reciprocating compressor. It measures things like oil pressure, bearing temperatures, cylinder pressures and temperatures, and valve temperatures at intervals during the start-up process. The measurements are recorded to monitor the compressor and ensure safe and proper operation during start-up.

Uploaded by

deepak rai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DRESSER-RAND

Reciprocating Compressor Installation Record


Field Services Start-up records
End user : DR contract n° :
Recip type : DR Project n° :
Serial number : Services dates from \: to :
Original start up date : Hrs nb: DR field rep. :
Customer machine Tag#: DR office support :

Loaded test
Date : Cylinder

OIL CIRCUIT CHECK Unit 05 Min 10 Min 30 Min 1 Hours 2 Hours 4 Hours
Lube oil pump pressure Kg/cm2g
Lube oil pressure Kg/cm2g
P oil filter Psig
Oil temperature crankcase °C
Oil t°F inlet bearing °F
T°F inlet water cooler °F
T°F outlet water cooler °F

Bearing

BEARING CONTROL Unit 05 Min 10 Min 30 Min 1 Hours 2 Hours 4 Hours


Bearing # 10-TE-560A °C
Bearing # 10-TE-561A °C
Bearing # 10-TE-562A °C
Bearing # 10-TE-563A °C
Bearing # 10-TE-564A °C
Bearing # 10-TE-565A °C

PROCESS CONTROL Unit 05 Min 10 Min 30 Min 2 Hours 3 Hours 4 Hours


Cylinder # 1
Suction pressure Kg/cm2g
Suction temperature °C
Discharge pressure Kg/cm2g
Discharge temperature °C
T°F cylinder water inlet °F
T°F cylinder water outlet °F
Cylinder # 2
Suction pressure Kg/cm2g
Suction temperature °C
Discharge pressure Kg/cm2g
Discharge temperature °C
T°F cylinder water inlet °F
T°F cylinder water outlet °F
Cylinder # 3
Suction pressure Psig
Suction temperature °F
Discharge pressure Psig
Discharge temperature °F
T°F cylinder water inlet °F
T°F cylinder water outlet °F

DR service representative : Customer approval:


Name: Name:
Sign Sign
Page : 1
DRESSER-RAND Maintenance check sheets for Recip compressor

Field Services Start-up records


End user : DR contract n° :
Recip type : DR Project n° :
Serial number : Services dates from :\ to :
Original start up date : Hrs nb: DR field rep. :
Customer machine Tag#: DR office support :

PROCESS CONTROL Unit 10 Min 20 Min 1 Hours 2 Hours 3 Hours 4 Hours


Cylinder # 4
Suction pressure Psig
Suction temperature °F
Discharge pressure Psig
Discharge temperature °F
T°F cylinder water inlet °F
T°F cylinder water outlet °F
Cylinder # 5
Suction pressure Psig
Suction temperature °F
Discharge pressure Psig
Discharge temperature °F
T°F cylinder water inlet °F
T°F cylinder water outlet °F
Cylinder # 6
Suction pressure Psig
Suction temperature °F
Discharge pressure Psig
Discharge temperature °F
T°F cylinder water inlet °F
T°F cylinder water outlet °F

LUBRICATOR OIL FLOW Adjustement :


Unit Cylinder 1 Cylinder 2 Cylinder 3 Cylinder 4 Cylinder 5 Cylinder 6
Suction cylinder Drop/min
Top of cylinder (1) Drop/min
Top of cylinder (2) Drop/min
Bottom of cylinder Drop/min
Gas packing (1) Drop/min
Gas packing (2) Drop/min
Other: Drop/min

Remark:

DR service representative : Customer approval:


Name: Name:
Sign Sign
Page :
DRESSER-RAND Maintenance check sheets for Recip compressor

Field Services Start-up records


End user : DR contract n° :
Recip type : DR services n° :
Serial number : Services dates from :\ to :
Original start up date : Hrs nb: DR field rep. :
Customer machine item: DR office support :

Valves location: A: Pump side C: Motor side


1: Outer Head end 2: Frame end

VALVE CONTROL Unit 05 Min 10 Min 30 Min 2 Hours 3 Hours 4 Hours


Cylinder # 1
1.A. Suction valve t°C °c
1.B. Suction valve t°F °F
1.C. Suction valve t°C °c
2.A. Suction valve t°C °c
2.B. Suction valve t°C °F
2.C. Suction valve t°C °c
1.A. Discharge valve t°C °c
1.B. Discharge valve t°F °F
1.C. Discharge valve t°C °c
2.A. Discharge valve t°C °c
2.B. Discharge valve t°F °F
2.C. Discharge valve t°C °c
Cylinder # 2
1.A. Suction valve t°C °c
1.B. Suction valve t°F °F
1.F. Suction valve t°F °F
2.A. Suction valve t°C °c
2.B. Suction valve t°F °F
2.F. Suction valve t°F °F
1.A. Discharge valve t°C °c
1.B. Discharge valve t°F °F
1.F. Discharge valve t°F °F
2.A. Discharge valve t°C °c
2.B. Discharge valve t°F °F
2.F. Discharge valve t°F °F
Cylinder # 3
1.A. Suction valve t°F °F
1.B. Suction valve t°F °F
1.C. Suction valve t°F °F
2.A. Suction valve t°F °F
2.B. Suction valve t°F °F
2.C. Suction valve t°F °F
1.A. Discharge valve t°F °F
1.B. Discharge valve t°F °F
1.C. Discharge valve t°F °F
2.A. Discharge valve t°F °F
2.B. Discharge valve t°F °F
2.C. Discharge valve t°F °F

Remark :

DR service representative : Customer approval:


Name: Name:
Sign Sign
Page :
5

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