Ch8651 Mass Transfer-Ii Unit I
Ch8651 Mass Transfer-Ii Unit I
1. Define Absorption factor (MAY 2011) (MAY 2014)(NOV13) (MAY 2015)(Dec 2017)(May
2019)
It is defined as the ratio of slope of the operating line to that of the equilibrium line.
A = LS / GS / m = LS / Mgs Absorption factor for a fixed degree of absorption from a fixed
amount of gas should be optimum
2. Write the principle of Absorption? (Dec 2016)
Absorption is the mass transfer operation, which involves transfer of one or more components from
a gas phase to the liquid phase, based on the solubility of that particular component to the liquid.
3. What about the equilibrium and operating line in an absorber?
For an absorber, both equilibrium and operating line will be straight for mole ratios.
4. Explain the relation between absorption and solubility?
Absorption accompanied by heat evolution results in decreasing solubility in most cases.
5. What are co- current absorbers?
Co-current absorbers are usually used when the gas to be dissolved in the liquid is a pure substance
6. Why do you prefer low viscosity solvents?
For gas absorption, low viscosity solvents are preferred because of their low pressure drops,
improved pumping characteristics
7. Define the terms of NTU and HTU (April 2017)
NTU: It gives the basic concept regarding the no. of contacting units that are required for the
operation.
HTU: It refers to the depth of each of the contacting units.
8. What are single component absorber?
For single component absorber the operating line is straight only when plotted in terms of mole
ratios
9. Why low viscosity of solvents is performed for gas absorption? (May 2019)
Because of rapid absorption rates, low pressure drops on pumping.
10. Discuss about the solubility of ammonia in water?
At fixed pressure the solubility of ammonia in water increases with decrease in temperature
11. How do you increase the absorption factor?
The Absorption factor can be increased by increasing the solvent flow rate, decreasing (air ) gas
flow rate, choosing the solvent having greater solubility for the particular solute.
12. Write few industrial application of absorption.(Dec 2016)
Controlling SO2 emission.
Recovering of rare solutes.
13. On What basis the selection of solvent for absorption is done ?
It is done on the following basis:
Gas solubility.
Viscosity.
Corrosiveness.
Cost.
14. Give an effective method for the removal of CO2 from water gas.
CO2 can be removed from water gas by scrubbing it up with a solution of mono ethanolamine or
KOH
15. What is desorption or stripping ? How is it generally carried out?
It is the mass transfer operation that involves one or more components from the liquid phase to the
gas phase. It is normally carried out by,
Increasing temperature.
Decreasing pressure.
16. What are the conditions to be fulfilled to avoid channeling?
Very tall packed tower are divided into series of beds to avoid channeling avoid excessive loading
to foundation as well as support plate avoid installation cost.
17. Compare stacked packing and dumped packing
Stacked packing compared to dumped packing provides less pressure drop
18. Compare HETP and HTU(Dec 12)
HETP is numerically equal to HTU only when the operating line and equilibrium lines are parallel
19. What is meant by desorption?
When the solution is being transferred from the liquid to vapour stream , the process is called as
desorption or stripping. The operating line is below the equilibrium line.
20. Define flooding and loading in an absorber.
In a given packed tower, with a given type and size of packing and with a definite flow of liquid
there is an upper line to the rate of gas flow called the flooding velocity.
As the gas flow rate is increased at low gas velocities the pressure drop is proportional to the flow
rate to the 1.8power .At a gas flow rate called the loading point.
21. What is absorption hysteresis?
Absorption hysteresis is in which two different phases are brought into intimate contact with each
other and then are separated. During the time of contact, intimate mixing occurs and the various
components diffuse and distribute themselves between the two phases.
22. Mention the materials used as packing material for gas liquid packed absorption process.(May
2018)
The first generation packing materials
(a) Raschig rings; (b) Lessing rings and modified Raschig rings and (c) Berl saddles.
The second generation random packing materials are mainly (a) Intalox saddle and modification; (b)
Pall ring and modification.
The third generation random packing materials are numeral; (a) Intalox Metal Tower Packing
(IMTP) (b) Nutter ring; (c) Cascade Mini-Ring (CMR); (d) Jaeger Tripac (e) Koch Flexisaddle (f)
Nor-Pac (g) Hiflow ring.
23. What is meant by weeping in tray tower.(May 2018)
Weeping occurs at low vapor/gas flow rates. The upward vapor flow through the plate perforations
prevents the liquid from leaking through the tray perforation. At low vapor flow rates, liquid start to
leak/rain through the perforation (called weeping).
PART B
1. a) What do you understand by "liquid film controlling” in gas absorption?. Suggest methods for
increasing the rate of transfer for this condition.
b) Indicate the methods used for the design of absorption tower for absorption with chemical
reaction. Explain the type of data needed in this design and show how this data is obtained.
2. What are the types of typical tower packings used in packed bed absorbers?. State their principal
requirements. (Dec 2017)
3. An acetone-air mixture containing 0.015 mole fraction of acetone has the mole fraction reduced to
1% of this value by countercurrent absorption in a packed tower. Gas flow rate is 1Kg/m2.s of
air and the water is entering at 1.6Kg/m2.s. For this system, Henry's law holds good and Ye =
1.75x, where Ye = Mole fraction of acetone in the vapour in equilibrium with a mole fraction x in
liquid. Calculate the number of transfer units required.
4. An absorption column is employed to recover Benzene from a gas mixture containing 5% (mol)
benzene.A non volatile absorption oil is used which contains 0.2 weight percent Benzene.
Other data are: Gas rate to the column : 3300 m3/hr ate 25°C and 1atm. Vapour pressure of benzene
at 25°C is 106 mm Hg. Molecular weight of absorption oil : 230.
i) Determine the minimum oil circulation rate if 90% of Benzene is the fuel gas is to be absorbed.
ii) For 1.5 times the minimum oil circulation rate determine the number of ideal plates. Benzene
forms ideal solution with oil.
5. Explain the method of calculation for the number of theoretical plates required for gas absorption.
7. A gas absorber has to be designed to handle 900m3/hr of coal gas containing 2%by volume benzene.
Coal gas enters at a temperature of 300K and 805mmHg. 95% benzene should be recovered by the
solvent. The solvent enters at 300 K contains 0.005 mole fraction of benzene and has an average
molecular velocity of 260. Calculate circulation rate of the solvent.per second if the column is to be
operated at 1.5 times of Lsmin. Equilibrium data is Y / 1+ Y = 0.125 X / 1+ X Where Y = mole ratio
of benzene / dry gas, X = mole ratio of benzene / solvent. (Dec 2016)
8. Carbon disulphide is to be absorbed from a dilute gas mixture of CS2 – N2 in to a pure non volatile
oil at atm. Pressure in a counter current absorber. The mole fraction of Carbondisulphide in inlet gas
stream is 0.05 and the flow rate of gas stream is 1500 kmol/hr. The equilibrium relation is given by
y =0.5 x. It is desired to reduce the molefraction of CS2 in the exit gas stream to 0.005. Calculate the
minimum value of L/G where L is liquid flow rate in Kmol/hr. Derive the equation for the operating
line if L/G is equal to 1.5times the minimum value. (MAY 2011)
9. An absorber of packed height 10.7 m is used to reduce the ammonia concentration in an air stream
from 5 %, 0.2 by volume in counter current absorber with fresh water. The inlet gas rate is
0.136kmol/m2sec based on tower cross sectional area and inlet water flow rate is 1.4 times the
minimum required for the separation. The operating conditions are 1atm and equilibrium relation is
given by y= 1.08x. Determine the absorption rate of ammonia , the concentration of ammonia in the
exit liquid stream and the overall mass transfer coefficient (MAY 2011)
10. Carbon disulphide is to be absorbed from a dilute gas mixture of CS2 – N2 having CS2 partial
pressure equal to 50 mm Hg at 24 Deg C 1atm. The gas is to be blown in to a packed tower
operated counter currently at the rate of 2000 m3/ hr and the vapor content of the exit gas is to be
reduced to 0.5 vol%. The absorption oil has an average molecular weight 180 and specific gravity
0.81. The oil enters the tower essentially stripped of all CS2 and solutions. The vapor pressure is
346mmHg.
i) Determine the minimum liquid rate in Kg/ Hr
ii) For a liquid rate of 1.5 times the minimum, calculate the number of theoretical trays (NOV 2013)
11. An ammonia –air mixture containing 2% by volume ammonia is to be scrubbed with water at 200C
in a tower packed with 1.27 cm Raschig rings. The water and gas rates are 1170kg/hr m2 each based
on empty tower cross section. Estimate the height of the tower required if 98% ammonia in the
13. Explain the method of calculation of tower height and number of transfer units using absorption
factor. (May 2018)
14. Describe with neat sketch about construction and working principle of tray towers. (May 2018)
15. An air ammonia mixture containing 20 mole % NH3 is being treated with water in a packed tower to
recover NH3. The incoming gas rate is 1000kg/hrm2. The temperature is 350C and the total pressure
is 1 atm. Using 1.5 times the minimum water flow rate. 95% of NH3 is absorbed. If all the operating
conditions remain unchanged how much taller should the tower be to absorb 99% of NH3 ? Henry s
law is valid and ye = 0.746 x. Variations in gas flow rate may be neglected. (Dec 2017)
17. A counter current packed tower is to be designed to recover 90 % CCl4 form air CCl4 mixture
containing 5 mole % CCl4. The gas rate will be 800 kg/hm2 of tower cross section. A non volatile
CCl4 free organic oil of molecular weight 260 is to be used as a solvent. The solvent rate should be
twice the minimum .The tower will be operated at 300C and 1 atm. Pressure
Under the operating condition, the equilibrium relation is given by y* = 20 x where x and y are the
mole fractions of CCl4 in liquid and gas respectively. If the gas and liquid phase mass transfer
coefficients kya
And kxa are 60 and 900 kmol/hr.m3 (mol.frac) respectively. Determine (April 2017)
(i) The overall mass transfer coefficient, Kya
(ii) Minimum solvent rate
(iii) The height of packed tower.
18. An air – C6H6 mixture containing 5% benzene enters counter current absorption tower where it is
absorbed with hydrocarbon oil. Gs= 600 kmole /hr. Solubility follows Raoult’s law .Temperature at
26.70C and 1 atm is operating condition. Average molecular weight of the oil is 200.Vapour
pressure of benzene at 26.7 0C is 103 mm Hg. Find
(i) (Ls)min to recover 90% entering C6H6
(ii) Number of theoretical stages if 1.5 times the minimum liquid rate is used.
(iii) The concentration of solute in liquid. (May 2019)
19. With a suitable sketch explain the working principle of tray towers and mention about its types.
(May 2019)
20. (i) Discuss the effect of temperature on gas solubility in absorption. (April 2017)
(ii) What are the essential characteristics of packing’s?
(iii) Write down the packing materials?
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UNIT II
PART – A
1. State Raoult's law (MAY 2014) (MAY 2015)(Dec 2017) (May 2018)
The equilibrium partial pressure of a component at a given fixed temperature is equal to the product of
liquid phase molefraction and the vapour pressure of the component when pure at the temperature.
i) PA * = XAPVA
2. Define Relative volatility(NOV2013) (May 2018)
It is the ratio of moles of A to B in gas or vapour phase to that in liquid phase.
= Y* / 1-Y*
X/ 1-X
3. What is meant by Reflux ratio ? (MAY 2014) (MAY 2010) (MAY 2015,2019) (Dec 2016)
It is the ratio of moles fed to the top of the distillation column to the moles which drawn as product
(distillate ) R = L / D
4. What does fenske's equation determine? (MAY 2011)
Fensky’s equation determines number of plates required under total reflux condition
5. What is plate efficiency? (NOV2013)
Plate efficiency is defined as the ratio of ideal number of plates to actual no. of plates
6. What is murphree tray efficiency? (NOV2013)
This concerns the single plate,
(a) yn – y n+1
m = ----------------
(b) yn0 – y n+1
Where yn = actual conc. Of vapour leaving plate w
(2) y n+1 = actual conc. Of vapour leaving plate n+1
(3) y n0 = conc. Of vapour in equillibrium with xw
(4) xn = actual conc. Of liquid leaving the plate n
Steam distillation is normally used for heat sensitive high boiling substance purification from
nonvolatile impurities .
13. Write P-X-Y diagram for constant temperature?
PVA
PVB
19. How does reflux ratio depend on separation efficiency? (April 2017)
As the reflux ratio is increased, the gradient of operating line for the rectification section moves
towards a maximum value of 1. Physically, what this means is that more and more liquid that is
rich in the more volatile components are being recycled back into the column. Separation then
becomes better and thus less trays are needed to achieve the same degree of separation.
Minimum trays are required under total reflux conditions, i.e. there is no withdrawal of
distillate.
On the other hand, as reflux is decreased, the operating line for the rectification section moves
towards the equilibrium line. The ‘pinch’ between operating and equilibrium lines becomes
more pronounced and more and more trays are required.
20. Sketch the T-x-y and P-x-y diagrams of minimum boiling azeotropes.(April 2017)
21. State Henry’s law and it’s significance. ( MAY 2011) (April 2017)
At a constant temperature, the amount of a given gas that dissolves in a given type and volume of liquid
is directly proportional to the partial pressure of that gas in equilibrium with that liquid.
22. The vapor pressures of A and B are 250 mm Hg and 500 mm Hg .The total pressure is 800 mm
Hg. Estimate the relative volatility. (Dec 2017).
= 250/500= 0.5
23. Enlist the assumptions made in McCabe Thiele Method? (May 2019)
Constant Molar overflow
Constant Latent heat
Negligible heat of mixing.
24. Explain the significance of q line. (Dec 2017).
The parameter q is the mole fraction of liquid in the feed and the slope of the q-line is q / (q – 1). For
example, if the feed is a saturated liquid it has no vapor, thus q = 1 and the slope of the q-line is infinite
which means the line is vertical. As another example, if the feed is all saturated vapor, q = 0 and the
slope of the q-line is 0 which means that the line is horizontal
PART B
1. Show that for a binary system y = a X /[1+(a - 1) X] where a is the relative volatility
4. Discuss the effect of pressure on vapor liquid equilibria in distillation (MAY 2011)
5. A Liquid mixture containing 40 mole % n-heptane and 60 mole % n – octane is subjected to differential
distillation at atmospheric pressure with 60 mole % of liquid distilled. Compute the composition of the
composited distillate and the residue. Take the relative volatility = 2.16
6. It is desired to distill a plate column for separating a equimolal feed mixture of A and B to get a
product of 95% A and 5% A in the distillate and residue respectively. The reflux enters the column at
it’s bubble point and a reflux ratio of 1.5 times the minimum is to be used. Estimate the number of
plates needed if the plate efficiency is 80%. (Dec 2016)
8. A feed mixture of 100 kg moles containing 50mole % n heptane and 50 mole % n octane is subjected to
a differential distillation at atm. Pressure with 60 mole % of liquid distilled. Compute the composition of
the composition of the distillate and the residue using Rayleigh’s equation. (MAY 2011)
Equilibrium data
X 0.5 0.46 0.42 0.38 0.34 0.32
Y 0.689 0.648 0.61 0.567 0.523 0.497
11. Define relative volatility. Show that the relative volatility is the ratio of vapor pressures of the more
volatile to the less volatile components. (April 2017)
12. A firm has decided to use 10 plates including reboiler. The feed consists of equimolar mixture of A and
B at its boiling point. It is desired to obtain a over head product containing 96% mole of A and for the
range of temperature involved. If the optimum reflux ratio is 1.2 times the min. calculate the yield of
product. Assume the data wherever necessary or generate data. The mole fraction of the bottom product
is 0.25.(Dec 2016)
13. A rectification column is fed with an equimolal mixture of pentane and heptanes. The feed is 50
% vaporized. The top product contains 90 mole % pentane and bottom product contains 90 mole %
heptane. Assuming relative volatility of this system is 3.15.Find
(i) Minimum reflux ratio
(ii) Minimum number of theoretical plates
(iii) Write down the significance of total reflux. (April 2017)
14. A solution of 25 mole % acetic acid in water was distilled at atmospheric pressure in differential
distillation until 60% of the liquid was distilled. Compute the compositions of the distillate and residue.
Equilibrium data
Where x and y are mole fractions of acetic acid in liquid and vapor respectively. (April 2017)
15. a)Describe briefly about enthalpy concentration chart b) Discuss in detail about flash distillation process
(May 2018)
16. A continuous fractionating column is to be designed to separate 30000 Kg/hr of mixture of 40%
benzene, 60% toluene in to an over head product containing 97% benzene and bottom products
containing 98% toluene, these percentages are by weight . Reflux ratio of 3.5 mol to 1 mol of product
is to be used. The molar latent heat of benzene, tolune are 7360 and 7960 cal/ gmole respectively. The
relative volatility of the system is 2.5 the feed as a boiling point of 950C at 1 atm pressure.
(a) Calculate moles of over head product and bottom product per hour.
(b) Determine the number of ideal plates Feed is liquid at its boiling point
(c) Determine the number of plates if the feed is the mixture of 1/3 vapor and 2/3 liquid. (May
2018)
17. How will you compute equilibrium data from vapor pressure data?
18. It is desired to separate a feed mixture containing 40% heptane and 60% ethyl benzene, such that 60%
of the feed is distilled out. Estimate the composition of residue and distillate when the distillation
process is (i) Equilibrium distillation (ii) Differential distillation.
x 0 0.08 0.185 0.251 0.335 0.489 0.651 0.79 0.914 1
y 0 0.233 0428 0.514 0.608 0.729 0.814 0.910 0.963 1
x,y : Mole fraction of heptane in liquid and vapor phase respectively .(Dec 2017)
19. A continuous distillation column is used to separate feed mixture containing of 24 mole % acetone and
70 mole % into a distillate product containing 77 mole % acetone and a residue product containing 5 %
acetone. The feed is 35% liquid and 65 % vapour. A reflux ratio of twice the minimum is used. The
overall plate efficiency is 60%.Determine the number of plates required for the separation. (May 2019)
Equilibrium data
x 0.0 0.05 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1
y 0.0 0.102 0.186 0.322 0.428 0.513 0.586 0.656 0.725 0.80 1
20. A fractionating column separates a liquid mixture containing 50 mole % A and 50 mole % B into an
overhead product of 95 mole % A and a bottom product of 96% . A reflux ratio of twice the minimum
will be used and the feed enters at its boiling point. Determine the number of theoretical stages required
and the location of feed point. (Dec 2017)
Equilibrium data :
x 0.03 0.06 0.11 0.14 0.26 0.39 0.53 0.66 0.76 0.86 1
y 0.08 0.16 0.27 0.33 0.50 0.63 0.71 0.83 0.88 0.93 1
UNIT III
PART A
PART B
1. How will you select the appropriate solvent for extraction operations? Explain with examples (May
2012,2019) (April 2017) (Dec 2017)
2. Explain briefly the various types of contacting devices available for liquid - liquid extraction
operation.
4. Write detailed procedure with merits and demerits of Bollman extractor ( Dec 2012)
5. 1000 kg/hr of the water-dioxane solution containing 20% dioxane is to be continuously and counter
currently extracted with benzene at 25 C to recover 80% dioxane. Water and benzene are
essentially insoluble and the equilibrium distribution of dioxane between them is as follows:
wt % of dioxane in water (100 x) 5.1 18.9 25.2
6. Determine the number of stages required if the solvent rate is 1.5 times the minimum benzene is
used. Benzene is free from dioxane.
7. A solution containing 2% mass per cent of nicotine in water is to be extracted using kerosene.
Water and kerosene are insoluble. Assume equilibrium relation as y = 0.9 x. Determine the %
extraction of nicotine if 100 kg of feed solution is extracted with 150 kg solvent. Estimate the % of
extraction if three ideal extraction using 50 kg solvent each.
8. With a neat sketch describe the constructional features and design criteria of any two industrial
extractors. (MAY 2011) (Dec 2017)
9. Explain the working operation of any one industrial vegetable oil extraction from seeds with heat
flow diagram (MAY 2011)
10. Explain the principle of rotating disc contactor along with merits and demerits with a neat diagram.
(Dec 2012) (Dec 2016) (May 2019)
11. Explain the working mixer settlers and centrifugal extractors ( May 2012) (May 2018)
12. Explain the concept of super critical extraction in detail. (Dec 2016,2017)
14. Describe the mechanically agitated differential contact extractors used in industries with sketch.
(April 2017)
15. 1000 kg/hr of a solution of C containing 20% C by weight is to be counter currently extracted with
400 kg/hr of solvent B. A and B are mutually insoluble .Equilibrium distribution of component C
between A and B as follows:
Wt. of C/Wt. of A 0.05 0.2 0.3 0.45 0.5 0.54
Wt. of C /Wt. of B 0.25 0.4 0.5 0.65 0.7 0.74
16. Nicotine (C) in the water (A) solution containing 1% is to be extracted with kerosene (B) at
200C.Water and kerosene are insoluble. Determine the % extraction of nicotine if 100 kg of feed
solution is extracted once with 150 kg solvent. (Dec 2016)
17. A 25% (weight) solution of dioxane in water is to be continuously extracted with 300kg/he of pure
benzene in each stage in a cross current extraction battery. The feed rate is 100 kg/hr and if the
extraction is carried out in 3 stages estimate the % recovery. (Dec 2017)
Dioxane in water wt % 5.1 18.9 25.2
Dioxane in Benzene wt % 5.2 22.5 32.0
19. Nicotine in the water solution containing 1% nicotine is to be extracted once with kerosene at
200C.Water and kerosene are insoluble. Determine the % extraction if 1000 kg of feed solution is
extracted once with 1500 kg solvent. What will be the extraction if 3 ideal stages are used with 500
kg od solvent in each stage? (May 2019)
20. Nicotine (C) in the water (A) solution containing 1% is to be extracted with kerosene (B) at 20 0C.
(i)Determine the % extraction of nicotine if 100 kg of feed solution is extracted once with 150 kg
solvent. (ii) Determine the percentage extraction of nicotine if 100kg of feed solution is extracted
thrice with 50kg of solvent in each stage (May 2018)
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UNIT IV
PART A
1. Define leaching process in mass transfer operations?
To remove soluble or other constituents from by the action of a percolating liquid.
2. Write the principle of leaching ( May 2012,2019) (Dec 2016)
Depending upon the solubility of one or more components in the solid to the liquid solvent, mass
transfer takes place from solid to liquid solvent
3. Explain the variation between solubility and leaching?
With increase in temperature, the leaching rate increases due to increase in solubility
4. Write an example for leaching.
Leaching of coffee from coffee beans is done using hot water
5. Write the mechanism of leaching.
The solid and liquid phases are in intimate contact and the solute or solutes can diffuse from the
solid to liquid phase which causes a separation of the components originally in the solid. This
process is called leaching.
6. Give example of percolation method of leaching.
Example: Tea percolation.
7. Discuss about the effect of temperature on leaching.
It is desirable to leach at as high a temperature as possible . since higher temperatures result in
higher solubility of the solute in the solvent , higher concentration in the leach liquor is possible.
will be lower & hence will be higher. But in some cases, the solid may get damaged.
8. What is Insitu leaching or solution mining?(Dec 2012) (MAY 2015) (Dec 2016)
In-situ leaching (ISL), also called in-situ recovery (ISR) or solution mining, is a mining process
used to recover minerals such as copper and uranium through boreholes drilled into a deposit, in
situ.The process initially involves drilling of holes into the ore deposit. Explosive or hydraulic
fracturing may be used to create open pathways in the deposit for solution to penetrate. Leaching
solution is pumped into the deposit where it makes contact with the ore. The solution bearing the
dissolved ore content is then pumped to the surface and processed. This process allows the
extraction of metals and salts from an ore body without the need for conventional mining involving
drill-and-blast, open-cut or underground mining.
9. What is meant by decoction and elution? (Dec 2017) (May 2011,2019)
Decoction is a method of extraction by boiling of dissolved chemicals from herbal or plant material,
which may include stems, roots, bark and rhizomes. Decoction involves first mashing and then
boiling in water to extract oils, volatile organic compounds and other chemical substances.
Elution is the process of extracting one material from another by washing with a solvent; as in
washing of loaded ion-exchange resins to remove captured ions.
10. What is solutrope?( May 2011) (Dec 2017)
A ternary mixture with two liquid phases and a third component distributed between the phases, or
selectively dissolved in one or the other of the phases; analogous to an azeotrope.
11. What is heap leaching? ( Nov 2011)
Heap leaching is an industrial mining process to extract precious metals, copper, uranium, and
other compounds from ore via a series of chemical reactions that absorb specific minerals and then
re-separates them after their division from other earth materials.
12. Explain about leaching process for biological substances?
Many biological organic and inorganic substances occur in a mixture of different components in a
solid. In order to separate the desired solute constituent or remove an undesirable solute component
from the solid phase, the solid is brought into contact with a liquid. The solid and liquid are in
contact and the solute or solutes can diffuse from the solid into the solvent, resulting in separation of
the components originally in the solid. This separation process is called liquid-solid leaching or
simply leaching. Because in leaching the solute is being extracted from the solid this is also called
extraction. In leaching, when an undesirable component is removed from a solid with water, the
process is called washing.
13. What are Cossettes? (NOV 2013)
Thin chips of sugar beet shredded for hot‐water extraction of the sugar.
14. What is Lixiviation? ( MAY 2014)
Lixiviation is the process of separating soluble from insoluble substances by dissolving the former in
water or some other solvent.
15. Differentiate Heap leaching and Insitu mining. ( Nov 2011) (Dec 2012)
Similar to in situ mining, heap leach mining differs in that it places ore on a liner, then adds the
chemicals via drip systems to the ore, whereas in situ mining lacks these liners and pulls pregnant
solution up to obtain the minerals.
16. What is froth floatation?
Froth flotation is a process for selectively separating hydrophobic materials from hydrophilic. This
is used in several processing industries. Historically this was first used in the mining industry, where
it was one of the great enabling technologies of the 20th century. It has been described as "the single
most important operation used for the recovery and upgrading of sulfide ores
17. What are the drawbacks of leaching?
Drawbacks of leaching are the highly acidic and in some cases toxic residual effluent, and its lower
efficiency caused by the low temperatures of the operation, which dramatically affect chemical
reaction rates.
18. What are the test methods of leaching?
Column leaching test, tank leaching test, granular leach test
19. What are the soil characteristics affects leaching?
Soil texture and structure, soil water content
25. Distinguish between leaching and extraction. (April 2017)
Leaching is the process where a solid material in a mixture is separated out by dissolving it
in a suitable solvent. In extraction, a given compound is separated from one chemical phase
to another due to the polarity differences.
20. What is dump leaching?
An industrial process to extract metals from ore taken directly from the mine and stacked on the
leach pad without crushing.
21. Name the equipments used for leaching of vegetable seeds. (May 2018)
Bollman Extractor
Rotocel Extractor
PART B
1. Discuss the effect of temperature on ternary liquid liquid systems (MAY 2011)
2. How will you prepare solid mixtures before leaching operation. (MAY 2011)
4. 1000 Kg of soyabean are to be leached in cross current fashion using hexane as solvent to remove
oil. The flakes entering contains 15%oil and 90% oil is to be leached. How many stages are needed.
1kg of solvent is added per kg of cake. Equilibrium data are as follows.
Wt% of oil in solution 0 20 30
Kg soln. retained/ kg
Of insol.substance 1.72 1.515 1.4
6. Explain how shank system works for a multiple countercurrent contacts in leaching operation.
( Dec 2012)(Dec 2017)
7. Explain the principle of single stage leaching with a neat diagram( Dec 2012)
8. Roasted copper ore containing copper as copper sulphate is to be extracted and the feed charge to be
treated per hour comprises 5 tonnes of inert solid 0.8 tonnes of copper sulphate and 0.3 tonnes of
water.The strong solution produced is to consists 90% water and 10% copper sulphate by weight.
The recovery of copper sulphate is to be 98% of that of the ore.After each stage one tone of inert
solid retains 2 tonnes of water plus the copper sulphate dissolved in that water.How many stages are
required? (may2014)
X 0 0.01 0.02 0.03 0.04 0.05
Y 0 0.01 0.02 0.03 0.04 0.05
N 0 0.05 0.49 0.48 0.48 0.47
9. Using hexane as solvent soyabean flakes containing 20% oil is leached.100 kg solvent is used for
100kg flakes.The value of N for slurry under flow is constant at N= 1.5. calculate the overflow
composition if solvent is fresh ( MAY2012)
10. Explain in detail the types of leaching with working principle of one equipment with a neat diagram.
( MAY2012) (Dec 2016)
11. 100 kg/h of fresh fish liver containing 25% oil has to be extracted with ethyl ether in a continuous
countercurrent leaching unit 95% of the oil has to be extracted and the strong solution should
contain
0.7 mass fraction oil. Determine (April 2017)
(i) the quantity and composition of the discharged solids.
(ii) kg of oil–free ether required per hour
(iii)Number of stages required
Equilibrium data as follows
y 0.1 0.2 0.3 0.4 0.5 0.6 0.7
s 4.13 3.5 2.95 2.47 2.1 1.67 1.3
Where y is kg oil/kg solution and s is kg oil-free liver/ kg solution
13. Explain the design procedure to determine the number of stages/ desired separation in a multistage
cross current leaching. (April 2017)
14. Explain with neat sketch about the equipments used in continuous leaching of coarse solids. (May
2018)
15. Discuss the effect of temperature on liquid liquid equilibrium diagrams with sketch. (Dec 2017)
16. Roasted copper ore containing copper as copper sulphate is to be extracted and the feed charge to be
treated per hour comprises 10 tonnes of inert solid 1.2 tonnes of copper sulphate and 0.5 tonnes of
water. The strong solution produced is to consists 90% water and 10% copper sulphate by weight.
The recovery of copper sulphate is to be 98% of that of the ore. Pure water is to be used as solvent.
After each stage one tone of inert solid retains 2 tonnes of water plus the copper sulphate dissolved
in that water.How many stages are required? (Dec 2017)
17. Oil is to be extracted from meal by benzene by using continuous counter current operation. The unit
is to treat 1000 kg of meal/hour (waste completely on exhausted solid). The unwanted meal contains
400 kg of oil and 25 kg of benzene. The fresh solvent contains 10 kg of oil and 655 kg of benzene.
The exhausted solids are to contain 60 kg of un-extracted oil. Experiments carried out under the
conditions of projected battery. Calculate the number of stages and concentration of solution
adhering to the solid meal. Kg of oil /Kg of solution –X ,Kg of inert solid/kg of solution-Y (Dec
2016)
19. Explain the operation of a leaching equipment for the extraction of oil from oil seeds. (Dec 2017)
20. (i) Explain the construction and working of Bollman extractor. (May 2019)
(ii) Write short notes on percolation tanks
21. 100 tonnes of underflow feed containing 20 tons of solute.2 tons of H2O, 78 tons of inerts are to be
leached with water to give an overflow of concentration 15 % solute. 95 % recovery is desired. The
underflow form each stage carries 0.5 kg of solution / kg inert. Estimate the number of stages
needed.
22. Caustic soda is being made by treatment of lime with solution of sodium carbonate. The resulting
slurry consist of particles of CaCO3 suspended in 10% solution of NaOH 0.125 kg suspended
solid/kg solution. This settled clear NaOH solution is withdrawn and replaced by equal weight of
water and mixture is agitated after the repetition of the procedure (total of two fresh water washes)
What fraction of NaOH remains unrecovered in the sludge.
23. (i)With a neat sketch explain the working of Rotocel extractor. (May 2019)
(ii) Write notes on shank system in leaching operations.
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UNIT – V
PART A
28. How does adsorption process is described using isotherms. (May 2019)
Important adsorption isotherms used to describe adsorption process are Brunauer-emmett-teller,
Langmuir, freundlich adsorption isotherms. The Langmuir adsorption model quantifies the amount
of adsorbate adsorbed on an adsorbent as a function of partial pressure at a given temperature.
29. Mention the factors on which the rate of ion exchange depends upon.(May 2018)
Selectivity (or) affinity of the ions of the resin.
Surface area particle of the size column capacity
Flow rate and contact time of the influent water
Concentration of the metal ions in the water and valency
PART B
Equilibrium
colour 9.6 8.6 6.3 4.3 1.7 0.7
4. Discuss briefly about the membrane separation process with a neat sketch and Discuss the industrial
applications.
5. Distinguish between the two types of adsorption phenomenon bringing out their essential features.
7. Describe the demineralization of water using ion exchange resins with neat flow diagram. (MAY
11,12)
12. Explain the principle of ion exchange techniques and highlight its applications. (Dec 2016) (May
2018)
14. Explain the following (i)Adsorption isotherms (ii)Break through plot. (April 2017)
15. Write short notes on (i)Desalination by RO (ii) Desalination by electrodialysis. (April 2017)
16. Write short notes on :a) Ultra filtration b)Reverse Osmosis process c)Dialysis d) Adsorption
hysteresis (Dec 2016, 2017)
17. Describe in detail about types of adsorption and nature of adsorbents. (May 2018)
18. NO2 produced by a thermal process for fixation of nitrogen is to be removed from a dilute mixture
with air adsorption on silica gel in a continuous countercurrent adsorber. The gas entering at the rate
of 0.126 kg/s contains 1.5 % NO2 by volume and 90% of NO2 is to be removed. Operation is
isothermal at 250C and 1 atm. Pressure. The entering gel will be free of NO2 . (Dec 2017)
19. (i)Name the commonly used adsorbents their sources and applications.
20. How membranes are classified? Explain the various membrane separation techniques in detail.
(May 2019)
21. The equilibrium decolourisation data for a certain system using activated carbon is given by the
equation Y = 0.004 X2 where Y is g. colouring impurity /kg impurity free solution and X is g.
colouring impurity /kg pure activated carbon. Calculate the amount of activated carbon required per
1000 kg of impurity free solution to reduce the impurity concentration from 1.2 to 0.2 g/Kg impurity
free solution using. (i) single stage operation (ii) a two stage cross current operation with
intermediate composition of 0.5 g of colouring impurity per kg impurity free solution. (May 2019)
22. An aqueous solution containing valuable solute is colored by small amounts of an impurity. Prior to
crystallization the impurity is to be removed by adsorption on decolorizing carbon which absorbs
only insignificant amount of principal solute. The following equilibrium data were obtained.
The color intensity was measured on a arbitrary scale. It is desired to reduce the color to 10 % of its
initial value. Determine the quantity of fresh carbon required per 1000 kg of solution for single stage
operation, two stage cross current operation and two stage counter current operations. (May 2018)
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