Belimo Energy Valve Technical Documentation: Measures Energy Controls Power Manages Delta T
Belimo Energy Valve Technical Documentation: Measures Energy Controls Power Manages Delta T
2
Table of Contents Continued
Web View Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ZTH US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Actuator Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Belimo Data Analysis Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Downloading Coil Data from Web View . . . . . . . . . . . . . . . . . . 35
Dashboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Delta T Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cost Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Actuator and Valve Specifications
Valve Specifications (½” to 2”) . . . . . . . . . . . . . . . . . . . . . . . 38
Valve Specifications (2½” to 6”) . . . . . . . . . . . . . . . . . . . . . . 39
Actuator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Flow Pressure Characteristics
Flow Reduction Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Input Signal Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
BACnet Protocol (PICS Statement) . . . . . . . . . . . . . . . . . . . . . . . 42
BACnet Object Description List . . . . . . . . . . . . . . . . . . . . . . . . . 44
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
3
Energy Valve
Component Identification
Overview
The Energy Valve is a pressure independent valve that measures
and manages coil energy by using an embedded electromagnetic
or ultrasonic flow meter, along with supply and return water
temperature sensors. The Energy Valve also has the patented Power 1 3
Control and Belimo Delta T Manager™ logics built-in that monitors
coil performance and optimizes the available energy of the coil by
maintaining the Delta T. In addition to the standard analog signal
and feedback wiring, it communicates its data to the Building 2 5
Management System (BMS) via BACnet MS/TP or BACnet IP. The
built-in web server collects up to 13 months of data that can be
downloaded to external tools for further optimization.
3 4
1
4
Energy Valve
Features
Power Control - Allows you to set your heat transfer thermal power output to a maximum full load value with a linear heat transfer response
throughout the entire load range. Coil and valve characteristics become irrelevant making the valve pressure and temperature independent.
True Flow - Unlike mechanical pressure independent valves that provide an approximated/calculated flow, the built-in electronic flow meter
provides True Flow as feedback. Flow verification is simple, troubleshooting is fast, and True Flow can be shared with the DDC system.
Dynamic Balancing - Coil is always perfectly balanced without the need for any time consuming balancing effort regardless of hydronic
pressure variations or piping changes. Occupant comfort is improved by eliminating hunting and cycling of the valve that eliminates overflows
and increases equipment longevity.
Energy Meter - Thermal heat transfer energy data is transparent allowing users the ability to see and document system performance during
commissioning and over time. Energy waste is identified and eliminated by modifying settings within the Energy Valve logic and by sharing
the data with an Energy Management Control System.
Belimo Delta T Manager™ - Continuously monitors the coil T and compares this value with the dT setpoint. If the actual
T is below the dT
setpoint, the logic will reduce valve flow to bring
T back to the setpoint.
Live Data - Data such as delta T, flow, valve position, and heat transfer thermal power can be viewed live or shared with the DDC system.
Commissioning, troubleshooting, and integration to DDC systems is fast and reliable.
Coil History - Live data as well as many other performance parameters are stored for up to 13 months in the actuator. Belimo provides an
Excel based Data Analysis Tool that is free to download. This data allows operators to benchmark and better understand system performance.
Characterized Control Valve (CCV) Technology - High rangeability delivers superior light load flow control, eliminates “opening jump”, and
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
on-off control response at low flow. The ball valve is self-cleaning which eliminates debris buildup and clogging.
Zero Leakage / High Close-off - Wasteful “ghost energy” flow losses are eliminated which saves energy cost and improves occupant comfort.
Low Minimum Pressure Drop - Valve flow output is pressure independent with as low as 1 psid operating differential pressure. Designers can
now size valves and pumps to operate at 3 - 4 psid that reduces pump head and allows for smaller pump selection.
Field Configuration - Small hand held tool or web browser users now can make field adjustments.
BACnet MS/TP or IP - Listed by BTL and equipped to communicate to either BACnet IP or BACnet MS/TP
5-Year Warranty
5
Energy Valve
Application
Application
Control for heating and cooling systems for use in water coils and heat exchangers in terminal equipment, packaged air handlers, built-up air handlers, and plant
applications. Recommended applications: office buildings, hospitals, laboratories, prisons, schools/universities, hotels and commercial buildings.
If the measured coil power is below coil power is below setpoint, flow will be
setpoint, flow will be increased. If increased. If the measured coil power is
T1 T1
the measured coil power is above above setpoint, flow will be decreased as long
setpoint, flow will be decreased as as the defined V’max is not exceeded. If the
long as the defined V’max is not Y Signal controls the thermal power
measured T is lower than the dT setpoint,
Y Signal controls the coil thermal power
setpoint (BTU/hr or kW). exceeded. setpoint as long as the ΔT is above the dT flow will be reduced by the Delta T Manager
setpoint. logic and will override the thermal power
control setpoint.
Note: When in Power Control mode, a failure in any temperature sensor will cause the valve to operate in Flow Control mode. A failure in the flow sensor, will cause the
valve to operate in Position Control mode. When the situation is rectified, the valve will revert to its Control Mode setting.
6
Energy Valve
Nomenclature
Set-Up
LRB Series
NON-SPRING RETURN NC* Valve: Normally NO* Valve: Normally
ARB Series
ACTUATOR Closed - valve will open Open - valve will close
NRB Series
STAYS IN LAST POSITION as voltage increases. as voltage increases.
GRB Series
AKRX Series NC/FO Valve: Normally NC/FC Valve: Normally NO/FC Valve: Normally NO/FO Valve: Normally
GKRX Series Closed - valve will open Closed - valve will open as Open - valve will close Open - valve will close
ELECTRONIC as voltage increases. voltage increases. Actuator as voltage increases. as voltage increases.
FAIL-SAFE Actuator switch on CW. switch on CW. Actuator switch on CCW. Actuator switch on CCW.
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
Spring Action: Will fail Spring Action: Will fail Spring Action: Will fail Spring Action: Will fail
open upon power loss. closed upon power loss. closed upon power loss. open upon power loss.
*Feedback signal is always NC Valve is set up at the factory based on customer needs, see ordering example below.
DEFAULT SETTINGS
Installation Delta T Delta T Control and
Maximum Flow Actuator Setup
Position Manager Setpoint Feedback Signal
Maximum flow of Return Off 10°F [5.6°C] Non-Spring Return Control Signal (Y)
the valve Normally Closed (NC) DC 2 to 10V
7
Set Up Options
Programmed Ordering Example
2” 2”
Flow Code ½” GPM ¾” GPM 1” GPM 1¼” GPM 1½” GPM 2½” GPM 3” GPM 4” GPM 5” GPM 6” GPM
(76.1 GPM) (100 GPM)
30 1.65 3.1 5.5 8.6 11.9 22.8 30 38 54 95 149 214
37 2 3.8 6.7 10.5 14.7 28.2 37 47 67 117 183 264
45 2.5 4.6 8.2 12.8 17.8 34.2 45 57 81 143 223 321
55 3 5.7 10 15.7 21.8 41.9 55 70 99 174 272 392
63 3.5 6.5 11.5 18 24.9 47.9 63 80 113 200 312 449
65 3.6 6.7 11.8 18.5 25.7 49.5 65 83 117 206 322 463
68 3.7 7 12.4 19.4 26.9 51.7 68 86 122 216 337 485
71 3.9 7.3 12.9 20.2 28.1 54 71 90 128 225 351 506
72 4 7.4 13.1 20.5 28.5 54.8 72 91 130 228 356 513
75 4.1 7.7 13.7 21.4 29.7 57.1 75 95 135 238 371 535
76 4.2 7.8 13.8 21.7 30.1 57.8 76 97 137 241 376 542
78 4.3 8 14.2 22.2 30.9 59.4 78 99 140 247 386 556
80 4.4 8.2 14.6 22.8 31.7 60.9 80 102 144 254 396 570
82 4.5 8.4 14.9 23.4 32.5 62.4 82 104 148 260 406 585
83 4.6 8.5 15.1 23.7 32.9 63.2 83 105 149 263 411 592
85 4.7 8.8 15.5 24.2 33.7 64.7 85 108 153 269 421 606
87 4.8 9 15.8 24.8 34.5 66.2 87 110 157 276 431 620
89 4.9 9.2 16.2 25.4 35.2 67.7 89 113 160 282 441 635
91 5 9.4 16.6 25.9 36 69.3 91 116 164 288 450 649
93 5.1 9.6 16.9 26.5 36.8 70.8 93 118 167 295 460 663
95 5.2 9.8 17.3 27.1 37.6 72.3 95 121 171 301 470 677
97 5.3 10 17.7 27.6 38.4 73.8 97 123 175 307 480 692
00 5.5 10.3 18.2 28.5 39.6 76.1 100 127 180 317 495 713
2. SELECT CODE FOR INSTALLATION POSITION 3. SELECT CODE FOR DELTA T MANAGER STATUS
Where the Energy Valve is installed in a system either on the supply or return. The Delta T Manager can ship either on or off.
8
Set Up Options
Programmed Ordering Example Continued
5. SELECT CODE FOR ACTUATOR SETUP 6. SELECT CODE FOR CONTROL AND FEEDBACK SIGNAL
EV250S-127+ARX24-EV(97,
97 Z,1,13,
Z 1 13 2,
2 2)
2
2 - Control and Feedback Signal, 2 to 10V
2 - Normally Closed
13 - Delta T Setpoint, 13°F [7.2°C]
1 - Delta T Manager, ON
Z - Installed on Return Side
97 - Maximum Flow, 123 GPM
9
Energy Valve
Product Range
Valve Nominal
Type Suitable Actuators
Size
DN Non-Spring Electronic
GPM Range Inches 2-way
[mm] Return Fail-Safe
LRB(X)24-EV
3.1 - 10.3* ¾ 20 EV075S-103 Equal Percentage
EV Characteristic
AKRB(X)24-EV
Controls Power: with its Power Control logic, providing linear
heat transfer regardless of temperature and pressure variations.
22.8 - 76.1* 2 50 EV200S-761
Manages Delta T: by solving Low Delta T Syndrome. In addi-
tion, it reduces pumping costs while increasing chiller/boiler
efficiency by optimizing coil efficiency.
30-100* 2 50 EV200S-1000
Actuator Specifications
Control type proportional
ARB(X)24-EV
Valve Specifications
Service chilled or hot water, 60% glycol
(open loop and steam not allowed)
Flow characteristic equal percentage/linear
54 - 180* 3 80 EV300S-180 Controllable flow range 75°
10
Energy Valve
Accessories
ZTH US
Handheld interface module that allows field • • • • • •
programming
WEATHER SHIELDS
ZS-EPIV-EV-20-NF
Sizes ½” [DN15] to 1” [DN25] •
non-spring return (cover only)
ZS-EPIV-EV-50-SCNF
Sizes ½” [DN15] to 2” [DN50],
non-spring return (cover only) • • • •
Sizes 1” [DN25] to 2” [DN50],
electronic fail-safe (cover only)
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
ZS-EPIV-EV-80
Sizes 2½” [DN65] and 3” [DN80] • •
(cover only)
ZS-EPIV-EV-150
Sizes 4” [DN100], 5” [DN125], and • •
6” [DN150] (cover only)
AUXILIARY SWITCHES & POTENTIOMETERS
S1A
Auxiliary switch - 1x SPDT, 3A • • • • • •
(0.5A inductive) @ 250 VAC
S2A
Auxiliary switch - 2x SPDT, 3A • • • • • •
(0.5A inductive) @ 250 VAC
ENERGY VALVE ACCESSORIES
EV050S-055
½” Energy unit- Includes flow sensor,
• •
control valve, 2 temperature sensors and 2
fittings for temperature sensors
EV075S-103
¾” Energy unit- Includes flow sensor,
• •
control valve, 2 temperature sensors and 2
fittings for temperature sensors
EV100S-182
1” Energy unit- Includes flow sensor,
• •
control valve, 2 temperature sensors and 2
fittings for temperature sensors
EV125S-285
1¼” Energy unit- Includes flow sensor,
• •
control valve, 2 temperature sensors and 2
fittings for temperature sensors
11
Energy Valve
Accessories
12
Energy Valve
Installation
Piping
The Energy Valve is recommended to be installed on the
return side of the coil. This diagram illustrates a typical
application. Consult engineering specification and drawings
for particular circumstances.
Installation
Inlet Length
The Energy Valve requires a section of straight pipe on the valve inlet to achieve the flow accuracy specified. This section should be
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
at least 5 pipe diameters long with respect to the size of the valve.
½” - 2” [DN15-DN50]
½” [DN15] 5 x nominal pipe size = 2.5” [64 mm]
¾” [DN20] 5 x nominal pipe size = 3.75” [95 mm]
1” [DN25] 5 x nominal pipe size = 5” [127 mm]
1¼” [DN32] 5 x nominal pipe size = 6.25” [159 mm]
1½” [DN40] 5 x nominal pipe size = 7.5” [191 mm] 5 x Nominal Pipe Size (NPS)
2½” - 6” [DN65-DN150]
2½” [DN65] 5 x nominal pipe size = 12.5” [317 mm]
3” [DN80] 5 x nominal pipe size = 15” [381 mm]
4” [DN100] 5 x nominal pipe size = 20” [508 mm]
5” [DN125] 5 x nominal pipe size = 25” [635 mm]
5 x Nominal Pipe Size (NPS)
6” [DN150] 5 x nominal pipe size = 30” [762 mm]
Outlet Length
No requirements for outlet length.
Elbows can be installed directly after the valve.
Handling
Lift the Energy Valve from the valve body. Do not lift this product by
the actuator. Lifting the product by the actuator can break the linkage
and void the warranty.
13
Energy Valve
Installation
14
Energy Valve
Installation
½” to 2” Energy Valves
The flow sensor is part of the flow unit. The flow unit consists of the ultrasonic flow sensor and housing.
The flow sensor cannot be separated from its flow housing. To separate the flow unit from the valve
assembly, unthread the coupler/union that connects the flow housing to the control valve assembly.
Note: The coupler thread is a straight pipe thread.
IMPORTANT: The flow sensor is directly embedded in the flow housing. Before removing the flow
sensor, the system must be relieved of pressure, drained and or closed directly upstream and downstream of the valve to circumvent any system
leakage. The valve must not be lifted from the flow sensor or actuator. Disassembly and or lifting by the actuator or flow sensor will damage the
assembly and void warranty.
Note: If a different sensor with a different cable length has been installed, the change must be applied to the Energy Valve Web View Settings.
Refer to Web View Settings table on page 30.
Do not cut sensor cables, this will produce inaccurate data. Belimo offers different sensor cabling lengths options.
Orientation
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
Energy Valve shall be installed with flow in the direction of the arrow on the valve body.
The valve assembly can be installed in a vertical or horizontal arrangement, as long as the actuator is positioned to avoid
condensation from dripping onto the actuator.
Insulation
The insulation should be below the actuator.
15
Energy Valve
Installation
Installation
1. Inspect shipping package, valve, linkage, and actuator for physical Valve should not be used for combustible gas applications. Gas leaks
damage. If shipping damage has occurred, notify appropriate and explosions may result.
carrier. Do not install. Do not install in systems, which exceed the ratings of the valve.
2. If a replacement, remove existing valve, linkage and actuator from • Avoid installations where valve may be exposed to excessive
the piping system. moisture, corrosive fumes, vibration, high ambient temperatures,
3. If actuator and linkage are removed, they must be reinstalled elements, or high traffic areas with potential for mechanical
correctly. The actuator must be rotated so that the valve seats damage.
properly close off. • Valve assembly location must be within ambient ratings of actuator.
4. Install valve with the proper ports as inlets and outlets. Check that If temperature is below -22°F, a heater is required.
inlet and outlet of 2-way valves are correct. Flow direction arrows • Valve assembly will require heat shielding, thermal isolation, or
must be correct. cooling if combined effect of medium and ambient temperatures
5. Blow out all piping and thoroughly clean before valve installation. – conduction, convection, and radiation– is above 122°F for
6. Clean flanges with wire brush and rag. Clean pipes, flanges, and prolonged periods at the actuator.
valve flanges before installation; check for any foreign material • Visual access must be provided. Assembly must be accessible for
that can become lodged in trim components. Strainers should be routine schedule service. Contractor should provide unions for
cleaned after initial startup. removal from line and isolation valves.
7. Valve must be installed with the stem towards the vertical, not below • Avoid excessive stresses. Mechanical support must be provided
horizontal. See Orientation on page 15. where reducers have been used and the piping system may have
8. These valves are designed to be installed between ANSI Class less structural integrity than full pipe sizes.
125/150 flanges. • Sufficient upstream piping runs must be provided to ensure proper
9. Carefully follow installation using ANSI piping practices. valve capacity and flow response. See installation section for details.
• Life span of valve stems and O-rings is dependent on maintaining
non-damaging conditions. Poor water treatment or filtration,
corrosion, scale, other particulate can result in damage to trim
components. A water treatment specialist should be consulted.
• It is not necessary to install one strainer per unit. Belimo
recommends installing one strainer per system. If the system has
16
Energy Valve
Wiring Diagrams
Wiring Diagrams
24 VAC Transformer A 3 18
A
T
Actuators with appliance cables are numbered. Line Blk (1) Common
Volts Red (2) Hot +
2 CAUTION Equipment damage!
Wht (3) Y-Input
Cable 1
Actuators may be connected in parallel.
Org (5) U-Output
Power consumption and input impedance must be observed.
(BACnet Pnk (6) C1-BACnet MS/TP -
Actuators may also be powered by 24 VDC. MS/TP)
3 Gry (7) C2-BACnet MS/TP +
Cable T1
Wht (1) S T
Cable T2
Actuators with plenum rated cable do not have numbers on Wht (1) S T
BACnet MS/TP
Meets cULus requirements without the need of an electrical
ground connection
24 VAC Transformer A 3 18
During installation, testing, servicing and troubleshooting of this Red (2) Hot +
Volts
product, it may be necessary to work with live electrical components. Have a
Wht (3) Y-Input
Cable 1
qualified licensed electrician or other individual who has been properly
trained in handling live electrical components perform these tasks. Failure to Org (5) U-Output
follow all electrical safety precautions when exposed to live electrical Pnk (6) C1-BACnet MS/TP -
components could result in death or serious injury. Gry (7) C2-BACnet MS/TP +
Cable T1
Wht (1) S T
NOTE: BACnet set point writing will deactivate Analog Signal input. Red (2) S1
Valve power must be cycled to reactivate its response to analog signal.
Cable T2
Wht (1) S T
Red (2) S2
24 VAC Transformer A 2 3 18
Ethernet
RJ-45
T
Line Blk (1) Common
BACnet IP
Volts Red (2) Hot +
(-)
Cable 1
Control Signal
(+)
2 to 10 VDC Wht (3) Y-Input
BACnet IP
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
(-)
2 to 10 VDC
(+) Org (5) U-Output
Feedback Signal
Pnk (6) C1-BACnet MS/TP - FC FO
Gry (7) C2-BACnet MS/TP + A – AB = 0% A – AB = 100%
Cable T1
Wht (1) S T
POP POP
Red (2) S1 10% 90% 10% 90%
FO FC FO FC
Cable T2
Wht (1) S T
Red (2) S2
24 VAC Transformer A 2 3 7 18
Control Signal
4-20 mA (+) Wht (3) Y-Input
from the water pipe, an earth ground should be
(-) installed in order for the sensor to work properly.
Feedback Signal (+)
Org (5) U-Output Earth ground can be connected directly on the
Pnk (6) C1-BACnet MS/TP -
sensor body. A connection point is provided on the
Gry (7) C2-BACnet MS/TP + flange of the sensor body.
Cable T1
Wht (1) S T
Red (2) S1
Cable T2
Wht (1) S T
Red (2) S2
4-20 mA
17
Energy Valve
Control Mode Sequence of Operation
To set the Energy Valve to Power Control, set the Control Mode Position Control Sequence of Operation
to Power Control in the Settings area of the Web View, under
The Energy Valve uses position feedback and logic to throttle its
Configuration Control Function. Refer to Web View Settings table on
characterized control valve to maintain the valve position. The valve
page 30.
will respond to the DDC position analog signal except when the
Power Control Application position is within ±5% of the signal.
Use Power Control to achieve a precise linear power output of the heat
exchanger over its operating range. Power Control combines pressure
independent valve performance with temperature independent coil
performance. The valve will react to changes in system pressure and to
changes in water differential temperature to match the power setpoint
from the controller.
18
Energy Valve
Control Mode Sequence of Operation
dT Manager Application
Use dT Manager to assure circuit overflow is eliminated below the
Delta T Limit Value. Limiting function can be applied to all Control
Modes of operation; Flow, Power and Position. Belimo suggests using
this mode with changing air mass flow rate.
Sequence
q of Operation
p
This logic when activated will limit the heat exchanger T to a fixed dT
setpoint by reducing valve flow. The dT setpoint is equal to the Delta T
Limiting Value found in Web View settings.
Sequence
q of Operation
p
This logic when activated will limit the heat exchanger T to a scaled
(variable) dT setpoint by reducing valve flow. The dT setpoint =
(Delta T Limit Value /Flow Saturation Value)* (actual flow). The Flow
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
Saturation Value found in Web View is a required setting for this logic.
19
Energy Valve
Actuator Communication
Actuator Communication
The Energy Valve has multiple communication platforms and tool capabilities
ZTH US with
MP Protocol
Analog Signal
Web View
20
Energy Valve
Web View
The Energy Valve Web View is a built-in web server that is used to configure the valve settings and view current and historical data.
It can be accessed from a computer with a web browser. The Energy Valve must be connected to a TCP/IP network.
Compatible Browsers
Browsers must be capable of running Javascript.
• Internet Explorer 8 or newer
• Firefox 27 or newer
• Chrome 33 or newer
• Safari 5.17 or newer
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
• Android browser
• Windows Phone
21
Energy Valve
Web View
Login
• Access to the actuator is protected by the
user name and password.
• Three default user types are available to
login. Each user type has different security
rights to the Web View. Refer to Web View
user table below.
• Belimo cannot recover IP address. IP
address can be viewed with ZTH US tool.
22
Energy Valve
Web View
The Energy Valve Web View is a graphical user interface accessed via a network or internet to set up, calibrate and change the
parameters of the Belimo Energy Valve. The Web View consists of the following page views:
Dashboard
Provides a dynamic view of the current flow,
power, and temperature values.
Overview
Similar to the dashboard page,
the overview page allows you to
see the setpoint and accumulated
total to the power, flow, and
heating and cooling energy. It also
shows current critical modes of
operation.
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
23
Energy Valve
Web View
24
Energy Valve
Web View
Settings
Status
Provides an error count by
type and time elapsed of
last occurrence.
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
• T1 error
• T2 error
• Flow sensor error
• Actuator cannot move
• Flow with closed valve
• Too many air bubbles
• Flow not realized
• Power not realized
These errors can be reset
to zero.
25
Energy Valve
Web View
IP Settings
To configure the valve communication on a TCP/IP network. It
allows the valve to have a dynamic IP address (requires an active
DHCP server) or a static IP address (requires an IP address,
Network Mask, Gateway, and Broadcast addresses (DNS)).
26
Energy Valve
Web View
Mobile
This page is an optimized overview for smart phones and
tablets providing similar data as the Overview page.
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
27
Energy Valve
Web View
Data Logging
Location to download all the historical data in a spreadsheet (.csv) that
can be uploaded to the Data Analysis Tool™ for further analysis. See Data
Analysis Tool™ on page 34.
BACnet/MP Settings
This page is used to set the type of communication and settings for the
Energy Valve.
• BACnet is a building automation communication protocol worldwide
standard.
• MP is a Belimo protocol that allows for communication to multiple Belimo
devices at the same time.
28
Energy Valve
Web View
BACnet IP Settings
Port: The UDP port value defaulted to 47808
Simple/Foreign Device: A Simple Device communicates over
the local network only. A Foreign Device communicates across
multiple networks and requires the IP BBMD to be set.
IP BBMD: IP address applies to devices set as Foreign Device
only. IP entered must be the IP of the BBMD router.
Time to Live: The frequency of the Energy Valve address
broadcasting. This setting must match the BBMD router
TTL setting.
29
Energy Valve
Web View Settings
2
7
30
Energy Valve
Web View Settings
Power Control
Position Control
Control Signal Range Signal range options for the Control Mode. 2-10 VDC
0.5 -10 VDC
Invert Control Signal “No” valve modulate open when a 10 VDC is received. “Yes” 10 VDC signal No
closes the valve. Yes
Control Signal Setting when Control Modes is set to Flow or Position. Equal Percentage
Characteristic • Equal Percentage flow yields coil thermal power roughly equal to the Linear
control signal. (Refer to Equal Percentage Flow table).
• “Linear” 50% controller command yields 50% flow output or position.
Feedback Information Actuator analog feedback signal output on wire #5, u-signal. Flow
Power, T supply
T return, delta T,
Valve position
4. Configuration Feedback Function
Feedback Signal Range Actuator analog feedback linear signal range. 2-10 V
0.5-10 V
0-10 V
Set Maximum Setting to equate 10 VDC or maximum feedback Information. Setting must Flow:
Feedback match the DDC range maximum setting. 0 to V’nom
Set Minimum Setting to equate 0, 0.5, or 2 VDC or the minimum feedback Information. Position:
Feedback 0 to 100%
Setting must match the DDC range minimum setting.
(0-90 deg.)
Temperature:
p
32°F to 212°F
0°C to 100°C
Power:
0 to P’nom
Delta T Limiting Setting to disabled or enabled with limiting logic: dT Manger or dT Manager Disabled = “-“
Function Scaling. Both use settings“Delta T Limiting Value” but only dT Manager dT Manager
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
with a full flow output signal from the controller. Value can be changed 30%-100% of V’nom*
manually using the Adaption button.
P'max Used with Power Control Mode, this is the maximum power setting with a (User defined)
7. Power
31
Operating Instructions
ZTH US
CONNECTION PROCESS:
Technical Information
Supply 24 VAC/DC
Communication PP
Used with actuator types LR, NR, AR, GR, AKR, GKR
LR, NR,
N AR, GR, AKR, GKR Series
Use tthe interface on the top of the actuator.
Quarrter turn to lock in place. Connect the
other end of the cable into the ZTH US. The
actuator must be powered for the ZTH US
to function.(Leave all of the wires of the
RE-PROGRAMMING PROCESS:
32
Operating Instructions
ZTH US
ZTH US SETTINGS
Move through the displays. The chart below shows the complete list.
Setting Description Range and UOM Capability
Write Analog Input signal as a % of full signal 0 – 100% Read Only
RelPos Valve position as a % of full opening 0 – 100% Read Only
RelFlow Current flow as % of V’max 0 – 100% Read Only
AbsFlow Flow in GPM GPM Read Only
T1 remote Temperature opposite valve side F Read Only
T2 embedded Temperature at valve F Read Only
DeltaT Supply and return temperature differential F Read Only
RelPower Current power as % of P’max % Read Only
Abs power Current power output KBTU/hr Read Only
Cooling Energy Total cooling power since last reset KBTU Read Only
Heating Energy Total heating power since last reset KBTU Read Only
Override 1=Auto, 6=MotorStop, 1-9 Write Only
2=Close, 7=P’nom,
3=Open, 8=P’max,
4=V’nom, 9=Set Point Position Override
5=V’max,
SpPos Override 0 – 100% Write Only
Mode (0 = 0.5 – 10 V, 1= 2 – 10 V) 0-1 Write Only
ModeY Inv (0 = not inverted, 1= inverted) 0-1 Write Only
V’max Can be a percentage or flow. 30 – 100% Write Only
0 – 1000GPM
P’max Can be a percentage or power 1 – 100% Write Only
1 – 15000KBTU/hr
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
33
Energy Valve
Data Analysis Tool
Actuator Adaptation
The actuator adaptation button calibrates the input signal range (2-10V)
to the actuator angle of rotation range by driving the actuator to the
mechanical end stops. Completion of the cycle, the actuator will follow
the current input signal. By default, the actuator will run the adaptation
cycle after the first power up. Belimo recommends performing a manual
adaptation to the actuator after changing the actuator V’max or direction
settings. The manual adaptation can be activated by pressing the
translucent “Adaptation” LED button for three seconds.
Compatibility:
To use the Data Analysis Tool, the Energy Valve needs to collect data for a period that will represent full or close to full coil
saturation. Use the following steps to import the data into the tool:
A. Download the coil data (CSV files) from the Energy Valve’s Web View to your computer.
B. Import the .csv files in to the Data Analysis Tool. Multiple files can be imported at once.
C. Select the Delta T Determination tab. Then, click the Calculate button to determine the optimized Delta T and Flow Saturation
set points if the coil data shows close to saturation.
D. Log onto the Energy Valve Web View. Enter the delta T Setpoint (Delta T Limit Value) and Flow Saturation (Flow Saturation
Limit Value) set points in the Web View Setting page.
Belimo recommends performing this commissioning at least once annually to maximize system energy efficiency.
34
Energy Valve
Data Analysis Tool
Dashboard
35
Energy Valve
Data Analysis Tool
Delta T Determination
A. Click to import Data Logging files generated by the Energy Valve Web View.
B. Click to calculate the optimum delta T and flow saturation for the coil.
C. Delta T Setpoint and Flow Saturation are calculated based on the provided data. These values are then entered
into the Energy Valve Web View Settings area. The new settings will provide optimized delta T performance.
Cost Calculation
Select the currency and energy unit cost
from your energy provider. This screen
will display total cost of flow as well total
cost of energy.
36
Energy Valve
Troubleshooting
37
EV... Series Energy Valve
Stainless Steel Ball, NPT Female Ends
Application
Water-side control of heating and cooling systems for AHUs and water coils.
Equal Percentage / Linear: heating / cooling applications.
Mode of Operation
The Energy Valve is an energy metering pressure independent control valve
that optimizes, documents and proves water coil performance.
Product Features
EV The Energy Valve measures energy, controls power, and manages delta T.
• Measures Energy: using its built-in electronic flow sensor and
Valve Specifications supply and return temperature sensors.
Service chilled or hot water, 60% glycol max (open • Controls Power: with its Power Control logic, providing linear heat
loop/steam not allowed) transfer regardless of temperature and pressure variations.
Flow characteristic equal percentage/linear • Manages Delta T: The Energy Valve solves Low Delta T Syndrome.
Size ½”, ¾”, 1”, 1¼”, 1½”, 2” In addition, it reduces pumping costs while increasing chiller/boiler
Type of end fitting NPT female ends efficiency by optimizing coil efficiency.
Materials
Body Dimensions
Valve forged brass, nickel plated E F A
EV_Dim
Sensor housing forged brass, nickel plated
Ball stainless steel
Stem stainless steel
Seat Teflon® PTFE C D
Characterizing disc Tefzel®
O-ring EPDM
Packing EPDM
Body pressure rating 250 psi
Media temperature range 14°F to 250°F [-10°C to +120°C]
39°F to 250°F [4°C to 120°C]** B
I I
Maximum sound level <35 dB(A)
Leakage 0% G G
38
EV... Series Energy Valve
Stainless Steel Ball, ANSI 125 Flange
Application
Water-side control of heating and cooling systems for AHUs and water coils.
Equal Percentage / Linear: heating / cooling applications.
EV Mode of Operation
The Energy Valve is an energy metering pressure independent control valve
that optimizes, documents and proves water coil performance.
Valve Specifications
Service chilled or hot water, 60% glycol max (open Product Features
loop/steam not allowed) The Energy Valve measures energy, controls power, and manages delta T.
Flow characteristic equal percentage/linear • Measures Energy: using its built-in electronic flow sensor and
Size 2½”, 3”, 4”, 5”, 6” supply and return temperature sensors.
Type of end fitting pattern to mate with ANSI 125 flange
• Controls Power: with its Power Control logic, providing linear heat
Materials
transfer regardless of temperature and pressure variations.
Body
• Manages Delta T: The Energy Valve solves Low Delta T Syndrome.
Valve cast iron - GG25
Sensor housing ductile iron - GGG50 In addition, it reduces pumping costs while increasing chiller/boiler
Ball stainless steel efficiency by optimizing coil efficiency.
Seat PTFE
Characterizing disc stainless steel Dimensions
Packing 2 EPDM O-rings, lubricated
D1341
Body pressure rating according to ANSI 125, standard class B E F
Non-Spring Return
Media temperature range 14°F to 250°F [-10°C to +120°C]
Maximum sound level 70 dBA
Conductivity min. 20uS/cm
Leakage 0%
D
I
Close-off pressure 100 psi
C
Differential pressure range(ΔP) 1 to 50 psi*, 5 to 50 psi
Inlet length required to meet
specified measurement accuracy 5x nominal pipe size (NPS)
Humidity <95% RH non-condensing G A=B
Flow metering technology electromagnetic
Flow control tolerance ±5% Valve
Nominal Size Dimensions (Inches [mm])
Tech.Doc - 09/14 - Subject to change. © Belimo Aircontrols (USA), Inc.
39
EV...Series Energy Valve
Non-Spring Return and Electronic Fail-Safe Actuator Series
Operation
The actuator is electronically protected against overload.
Wiring Diagrams
The actuators use a brushless DC motor, which is controlled by an
Application Specific Integrated Circuit (ASIC). The ASIC monitors and
controls the actuators rotation and provides a digital rotation sensing
(DRS) function to prevent damage to the actuator in a stall condition. A Actuators with appliance cables are numbered.
Power consumption is reduced in a holding mode.
2 CAUTION Equipment damage!
Add-on auxiliary switches or feedback potentiometers are easily fastened Actuators may be connected in parallel.
directly onto the actuator body for signaling and switching functions. Power consumption and input impedance must be observed.
Non-Spring Return LR, NR, GR, AR and Electronic 3 Actuators may also be powered by 24 VDC.
Fail-Safe Actuators AKR and GKR Actuators with plenum rated cable do not have numbers on
Actuator Specifications
18 wires; use color codes instead.
Power supply 24 VAC ± 20%
24 VDC ± 10%
Electric frequency 50/60 Hz
Meets cULus requirements without the need of an electrical
Power consumption ground connection
LR Series 4.5 W
NR Series 5.5 W WARNING Live Electrical Components!
GR Series 8W During installation, testing, servicing and troubleshooting of this
AR Series 7W product, it may be necessary to work with live electrical components. Have a
AKR Series 7.5W (½” to 2”), 16W (2½ to 6”) qualified licensed electrician or other individual who has been properly
GKR Series 17W trained in handling live electrical components perform these tasks. Failure to
follow all electrical safety precautions when exposed to live electrical
Transformer sizing
components could result in death or serious injury.
LR Series 8 VA (class 2 power source)
NR Series 9 VA (class 2 power source)
GR Series 12 VA (class 2 power source) 24 VAC Transformer A 2 3 18
Cable 1
GKR Series 29 VA (class 2 power source) Control Signal
(+)
2 to 10 VDC Wht (3) Y-Input
Electrical connection 18 GA, plenum rated cable (-)
½” conduit connector 2 to 10 VDC
(+) Org (5) U-Output
Feedback Signal
protected NEMA 2 (IP54) 3 ft. [1 m] cable
Pnk (6) C1-BACnet MS/TP -
Overload protection electronic throughout 0° to 90° rotation
Gry (7) C2-BACnet MS/TP +
Cable T1
Wht (1) S T
Communication BACnet IP, BACnet MS/TP, Listed by BTL, web Red (2) S2
server, Belimo MP-Bus
Direction of rotation motor electronically variable
fail-safe reversible with built-in switch 2-10 VDC
Manual override external push button
Running time normal operation 90 seconds
FC FO
Running time fail-safe 35 seconds
A – AB = 0% A – AB = 100%
Humidity 5 to 95% RH, non-condensing
Ambient temperature -22°F to 122°F [-30°C to 50°C] POP POP
Storage temperature -40°F to 176°F [-40°C to 80°C] 10% 90% 10% 90%
Housing NEMA 2, IP54, UL enclosure type 2 FO FC FO FC
40
Energy Valve
Flow Pressure Characteristics
of V’max
3.16 4.24 10%
0.5 2 0%
5.25 6 20%
1.45 2.8 10%
6.49 7.04 30%
2.40 3.60 20%
7.29 7.72 40%
3.35 4.40 30%
7.95 8.28 50%
4.30 5.20 40%
8.48 8.72 60%
5.25 6 50%
8.96 9.12 70%
6.20 6.80 60%
9.34 9.44 80%
7.15 7.60 70%
9.66 9.73 90%
8.10 8.40 80%
10 10 100%
9.05 9.20 90%
10 10 100%
41
Energy Valve
BACnet
BACnet Protocol Implementation Conformance Statement
Date: January 9, 2014
Vendor ID: 423
Vendor Name: BELIMO Automation AG
Product Name: P..W..EV-BAC
Product Model Number: N/A
Application Software Version: 1.33.1 Firmware Revision: 1.0.3 BACnet Protocol Revision: 1.6
Product Description:
The device is an electronic pressure independent characterized control valve (CCV) with adjustable flow rate, sensor-operated flow control and
monitoring of power and energy. The set-point, configuration parameters and feedback values are communicated via BACnet/IP or BACnet MS/TP.
The commissioning of the device (BACnet Device Address, IP Address settings, Foreign Device settings, MS/TP) is done via the integrated web-server.
Segmentation Capability:
No
Standard Object Types Supported:
Dynamically Dynamically
Object-Type Supported Optional Properties Supported Writable Properties
Creatable Deletable
Analog Input Description
Analogg Output Description Present_Value
Analog Value Description Present_Value
42
Energy Valve
BACnet
43
Energy Valve
BACnet Object Description List
44
Energy Valve
BACnet Object Description List
SpFlow_DeltaT_SI Analog Value [108] Setpoint Flow at DeltaT in l/min 0...4000 0 Write Only
SpFlow_DeltaT_US Analog Value [109] Setpoint Flow at DeltaT in gpm 0...1000 0 Write Only
ErrorState Analog Input [100] Error State see table below - Read Only
None
RstErrCount Binary Value [100] Reset Error Counters None Read/Write
Reset
Error State
Error Sensor T1
Bit 1: Error Sensor T2
Bit 2: Error Flow Sensor
Bit 3: Actuator cannot move
Bit 4: Flow with closed valve
Bit 5: Air bubbles
Bit 6: Flow not reached
Bit 7: Power not realized
Bit 8: Gear disengaged
45
Energy Valve
Terms and Conditions of Sale and Warranty
T
Terms and
d Conditions
C di i by the carrier’s agent and file with the carrier within 15 days afterr
receipt of product and notify Seller of the same. Seller is not
General liable for consequential damage to Client’s property or a third-
1.1. The following Terms and Conditions of Sale (“Terms”) apply party’s property resulting from the installation of damaged
to the sale of products described in this Product Guide Products.
(“Products”). As used herein, “Seller” or “Belimo” refers to
Belimo Aircontrols (USA) Inc. or Belimo Aircontrols (CAN) Inc., VI. Delivery
as applicable, and “Client” refers to the individual or business 6.1. Seller undertakes to make every attempt to adhere to its
entity that purchases the Products from Seller. These Terms stated delivery parameters and to make a timely delivery of the
shall apply unless the parties mutually agree to different terms Products but does not guarantee any delivery specifications.
and memorialize such agreement in writing signed by both Each contract entered into for the purchase of Products is not
Client and Seller. cancelable nor is Seller liable for any direct or indirect losses
that may arise, for any reason whatsoever, due to Seller’s failure
II. Price to meet any stated or assumed delivery schedules.
2.1. The Seller’s price for Products (the “Price”) is net, F.O.B.
Point of Origin, and is calculated in US currency for sales made VII. Return of Goods
by Belimo Aircontrols (USA), Inc. and calculated in Canadian 7.1. Products received by Client cannot be returned unless: (i)
currency for sales made by Belimo Aircontrols (CAN) Inc. Client alerts Seller that it intends to return such Products, (ii)
2.2. The Price, unless otherwise agreed upon, does not include Seller agrees to accept the return of such Products, (iii) Client
freight and packaging (wooden crates, pallets, etc), the costs of obtains a Return Material Authorization (“RMA”) number from
which will be charged to Client at cost for each shipment and Seller for the return of such Products, and (iv) Client follows all
shall be payable with payment of the Price. return instructions provided by the Seller. The RMA numberr
2.3. Orders for Products with a net value of less than US $300 must be clearly written on the outside of all packaging for any
(CAN $300) will be subject to a US $20 (CAN $20) handling fee returned Products. Only Products returned to the properr
(the “Handling Fee”). The Handling Fee will not be charged for location as instructed by Seller and identified with an RMA A
orders of Products with a net value equal to or greater than number will be considered for credit.
US $300 (CAN $300) or for Products ordered through Seller’s 7.2. Only Products that are returned in original packaging may
eCommerce ordering system at: www.belimo.com. be accepted for return. All returned Products must be shipped
2.4. Seller reserves the right to make partial deliveries of orders to Seller at Client’s cost. Such returned Products must be
of Products, each of which deliveries may be invoiced received within 1 yr. from original sale date, in as-new condition,
separately by Seller. adequate for resale as new Products to qualify for credit. Client
2.5. The Price does not include charges for wiring diagrams, will be responsible for payment of a restocking charge for all
installation, and commissioning, which will be charged to Client returned Products in an amount no less than 20% of the invoice
separately and will be payable on demand. value of the Products (“Restocking Charges”). Product received
damaged or showing evidence of having been installed will be
III. Payment refused or assessed a higher restocking charge. Custom kits
3.1. Invoices are payable in US currency for sales made by designed to a Client’s unique specifications are not returnable.
Belimo Aircontrols (USA), Inc. and in Canadian currency for If Client requests product to be returned to them, the Client will
sales made by Belimo Aircontrols (CAN) Inc. and are due no be responsible for return shipping charges. See specific product
46
Energy Valve
Terms and Conditions of Sale and Warranty
applicable to the repaired, replaced or exchanged Products, or 10.3. If Client becomes aware that any third party has made orr
(ii) six months, effective from the date the repaired, exchanged appears likely to make any claim regarding Products (including,
or replaced Products are shipped by Seller (the “Replacement without limitation, regarding Product defects or rights infringed
Warranty Period”). by Products), then Client shall immediately inform Seller and
8.10. Advanced replacement Products for Products covered afford to Seller all assistance that Seller may require to enforce
under warranty may be obtained from Seller after the Belimo its rights and defend such claim.
customer service troubleshooting process has been completed.
For industrial products (such as butterfly valves), a purchase XI. Proper Law and Jurisdiction
order is required. The purchase order will be credited upon the 11.1. All sales of Products under these Terms and the warran-
receipt and verification by Seller of the returned defective ties described herein shall be governed by the laws of the State
Products. For non-industrial products, an invoice will be issued of Connecticut, and the parties agree to submit to the exclusive
and shall be due and payable if the returned Products are not jurisdiction of the Federal and state courts located in the State
received by Seller within 60 days from the date that the replace- of Connecticut with respect to any dispute arising from the sub-
ment Products are shipped. Additional charges may apply if the ject matter hereof. The parties hereby waive all rights to a jury
nature of the problem has been misrepresented by Client. trial in connection with any claims relating to the subject matterr
8.11. Both the conditional and unconditional warranties cover hereof.
the Products only, and do NOT cover labor associated with the
troubleshooting, removal or replacement of such Products.
8.12. New Products ordered in an attempt to circumvent the
warranty process may NOT be reimbursed if, upon receipt of
returned Products, it is determined that the defect in the
returned Products is actually field related, or the Products have
been returned for cosmetic reasons only.
8.13. Advanced replacement Products for butterfly valve actua-
tors may not be new, but have been verified by the Seller for
electrical and mechanical operation. Such Products carry the
full warranty for the entire Replacement Warranty Period.
47
Energy Valve
Glossary of Terms
T dT Manager Scaling
Measured differential temperature between water supply and return. An option in the Delta T Manager logic that produces a variably scaled
dT setpoint.
Analog
A linear signal from one device to another. It used to move or read delta T (T)
values. It is used by a controller to modulate an actuator. Typical The difference in the supply and return temperatures of a coil.
analog signal range is 2-10 VDC, 0-10 VDC, or 4-20 mA.
dT setpoint
BACnet The set point used by the Delta T Manager logic. When used with dT
A standard world-wide communication protocol that is used in building Manager it is a fixed setting. When used with dT Manager Scaling it
automation. BACnet uses two common communication mechanisms, becomes a calculated variable over a scaled range.
BACnet IP which communicates over Ethernet networks. BACnet MS/
TP communicates over 2 or 3-wire RS485 networks. Flow Saturation Limit Value / Flow Saturation
A setting used with dT Manager Scaling to reset the Delta T Limiting
BMS (Building Management System) Value and create a variable, dT setpoint.
A computer-based control system installed in buildings to control and
monitor the building’s mechanical and electrical equipment. Ghost Energy
Leaky control valves can create ghost heating and cooling demand
CCV (Characterized Control Valve) and excess ventilation, which comes with a need to dehumidify or
A Belimo patented ball valve with characterizing disc that provides preheat. Also, there is ghost pumping for the additional chilled water
equal percentage flow characteristic with high rangeability, zero and heating water flows along with ghost heating and cooling. A 1%
leakage, and high close-off. leakage creates a 5 to 10% loss of energy.
www.EnergyValve.com
Belimo Americas
USA, Latin America, and the Caribbean: www.belimo.us
Canada: www.belimo.ca
Brazil: www.belimo.br