®

ProMinent
Operating Instructions
ProMinent Chlorine Dioxide Systems
Bello Zon® Type CDVb
Part 1

CDVb ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Please enter the system identity code here

For safe and correct operation of the Bello Zon® system, Parts 1 and 2
of the Operating Instructions are required.
They are both only valid when used together.

Please read all the operating instructions first. Please keep them for your information.
The warranty becomes invalid if damage is incurred because of errors made during installation.

Part No. 987030 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA BEZ 020 02/04 GB
Publishing Details

Publishing Details
Operating Instructions
Bello Zon® Type CDVb, Part 1
© ProMinent Dosiertechnik GmbH, 2003

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11
69123 Heidelberg · Germany

Tel.: +49 6221 842-0

Fax: +49 6221 842-419

[email protected]
www.prominent.de

Subject to changes
Printed in Germany

Page 2 ProMinent
®
 Table of Contents

Page
Table of contents 3
1 Storage and transportation ................................................................................... 5
2 Requirements of the installation location ................................................................ 5
3 Assembly ............................................................................................................... 7
4 Installation ............................................................................................................. 8
4.1 Hydraulic installation ...................................................................................................... 8
4.1.1 Bypass line ............................................................................................................. 9
4.1.2 Safety devices for the bypass line ......................................................................... 9
4.1.3 Flow generator for the bypass line ........................................................................ 11
4.1.4 Point of injection .................................................................................................... 11
4.1.5 Mixer ...................................................................................................................... 11
4.1.6 Flushing device ...................................................................................................... 12
4.1.7 Suction lances/suction assemblies ........................................................................ 12
4.1.8 Water supply suction device .................................................................................. 12
4.1.9 Useful information with respect to the supply of chemicals .................................. 12
4.2 Electrical installations ..................................................................................................... 13
Appendix .................................................................................................................. 17

111 11

ProMinent
®
Page 3
General User Instructions

For safe and correct operation of the Bello Zon® system, Parts 1 and 2 of the operating
instructions are required.
They are valid only when used together.

Please read all the operating instructions first. Please keep them for your information
The warranty becomes invalid if damage is incurred because of errors made during
installation.

General User Instructions

s Please read the following user instructions. If you are familiar with them you will make better
use of the operating instructions.

In the text the following are emphasised in particular:

• lists
working instructions
▲

Instructions for operational procedures:

NOTE

Notes should make your work easier.

Safety instructions are marked with pictograms:

WARNING

Indicates a potentially dangerous situation. If you do not avoid this you could endanger
your life or suffer serious injury as a result.

CAUTION

Indicates a potentially dangerous situation. If you do not avoid this you could suffer slight
or minor injury or material damage.

IMPORTANT

Indicates a potentially dangerous or damaging situation. If you do not avoid this

your property may be damaged as a consequence.

Information for the operator

Contains information and quotations from the German guidelines for the operator’s area of
responsibility. They in no way relieve the operator of his/her responsibility, they only act as a
reminder of certain problems or make the operator aware of these. They lay claim neither to
completeness, nor to validity for each country and type of application, nor to being totally up to
date.

The version number of the hardware and software is shown on the control unit display.
The hardware version is shown before the oblique stroke and the software after, e.g.
02 / 3.13). When making complaints or additions to the Bello Zon® system, please
quote the version number as well as the identity code.

Page 4 ProMinent ®
 Storage and Transportation / Requirements of the Installation Location

1 Storage and transportation

The Bello Zon® CDV Chlorine dioxide equipment is always delivered in wooden packaging.
Before storage or transportation the Chlorine dioxide system must always be emptied.

Environmental conditions for storage and transportation:

Temperature: -10 °C to +40 °C

Humidity: < 92 % relative air humidity, non-condensing
Miscellaneous: protect from sunlight

In addition to the identity code options the delivery also includes:

• a flushing device (see Section 4.1.6)
• a venting valve for the main water line or bypass
• the Accessories and Spare Parts Kit (mounting material and PG threaded connectors)
• labels for suction lances/suction assembly sets
• warning labels (see Section 3)

Weight of despatched items (without packaging)

Bypass design / system type CDV 15...60 CDV 120 CDV 220 CDV 600 CDV 2000
Bypass without pre-mixing and without bypass monitoring kg 18 19.2 55 57 125
Bypass with pre-mixing and without bypass monitoring kg 20 21.2 57.4 67 138.5
Bypass without pre-mixing and with bypass monitoring kg 19 20.2 56.5 58 127
Bypass with pre-mixing and with bypass monitoring kg 21 22.2 58.9 68 140.5
Bypass with pre-mixing and with bypass monitoring and
with stainless steel bypass pump kg 41.3 42.5 79.2 94.3 172.3
Bypass pump kg 18.5 18.5 18.5 24.5 30
Wall bracket bypass pump kg 1.8 1.8 1.8 1.8 1.8

2 Requirements of the Installation Location

WARNING

Please observe national and local regulations.

The system operator is responsible for adhering to these regulations.

Requirements of the installation location:

• The Chlorine dioxide system must not be installed in the open air.
• The Chlorine dioxide system must be secure against unauthorised access.
• The location of the Chlorine dioxide system must offer protection against the sun,
frost and be well ventilated.
• Where the room temperature is below 10 °C, heated cladding must be used if possible.
• There must be unobstructed access when bringing component containers to the system.
• An escape route must be provided.
• An even, vertical wall must be provided for the installation of the Bello Zon® system.
• A water tap must be provided.
• A ground waste pipe must be provided.
• A mains connection is required.

ProMinent ®
Page 5
Requirements of the Installation Location

Information for the operator

Below are listed some points regarding these regulations which are applicable in Germany:

• the Accident Prevention Regulation ”Chlorination of Water”, Regulation 8.15, April 1979
(being revised)
• ”Dosing Systems for Chlorine Dioxide”, DVGW Information Sheet W 624, DVGW e.V, Eschborn,
10/1996
• ”Chlorine Dioxide in Water Treatment”, DVGW Worksheet W 224, DVGW e.V, Eschborn,
04/1986, ISSN 0176-3504
• the guidelines for the protection of raw water against impurities (§ 19 Water Conservation
Law – WHG, version of 23.9.1986)
• the Dangerous Substances Regulation, in particular § 17 (General Protection Obligation) and
§ 20 (Operating Instructions see also the Accident Prevention Regulation § 9).

These regulations require that:

a) The site of installation must offer protection against frost and it must be possible to lock the
room. There must be a ventilation system available.
(Note: The room temperature must not fall below 10 °C otherwise the formation of the
chlorine dioxide becomes too slow.)

b)The site must not be a work room, where people are always present.

Except in cases where:

• the system is necessary for the process taking place there and
• only the quantities of chemicals necessary for work progress are present and
• the system and the chemicals are protected against unauthorised access.

c) The room must be separated from other rooms by a fire-retardant partition (danger of
spontaneous combustion from dried sodium chlorite solution, NaClO2).

With the exception of:

• only dilute sodium chlorite solution (7.5 %) is used and

• there are only small quantities of sodium chlorite solution in the equipment and
• the chemicals are held in bunds.

d)In order to remove spillage of chemicals safely, a mains water supply with a water tap and
drainage should be provided in the installation room. Chemical spills should be washed away
immediately with water.

WARNING
▲

Chemicals must never be allowed to run together.

e) There should be provision of an escape route.

f) The installation room should be marked as such.

(Note: see Section 3 ”Installation”)

g) Mobile chlorine dioxide systems must not be installed in locked rooms, if they are protected
appropriately from access by unauthorised persons.

h) The chlorine dioxide system must not be installed in the open air.

Page 6 ProMinent ®
 Assembly

3 Assembly

IMPORTANT

The system must be easily accessible for maintenance and servicing.

The accessories set supplied with the equipment contains the necessary bolts, rawlplugs,
washers, as well as nuts (accessory set = bag with PG threaded connectors etc.)

The Bello Zon® system should be fixed to a suitable, even and vertical wall as near as
▲
▲ possible to the point of injection (for measurement specification sheets, see Appendix)

The height of the installed equipment should be such that:

• the LCD control unit display can be easily read

• there is enough room for the component containers under the bracket
• the fluid level of the full component containers is under the dosing pumps (see measurement
specification sheets for the container height for Bello Zon®-components)
• the maximum priming lift of the dosing pumps is not exceeded.
4 5 6

Maximum priming lift of the dosing pumps in m WG:

CDVb 15 35 60 120 220 600 2000
1.8 2.2 2.5 3 3 3 3
3

after assembly smear the metal attachment pieces with Vaseline to protect against corrosion
2

Warning signs should be placed at the point of access to the Chlorine dioxide system and the
▲

chemicals store or other locations all depending on national regulations (warning signs are
included in the delivery in accordance with German regulations):

These two signs should be placed together at the entrance to rooms where Bello Zon®
Chlorine dioxide systems are set up:
1

Chlorine dioxide systems

Entry for authorised
Fig. 1: Bracket attachment
persons only
CDV 15-120

1 Dowel
2 Screw
3 Bracket These two signs should be placed together at the entrances to rooms in which the Bello Zon®
4 Washer (plastic) chlorite component is stored or used:
5 Washer
6 Hexagonal nut
7 Protective cap
Sodium chlorite
NaClO2
5 6 7
9-11,5

Put this sign in rooms, where Sodium chlorite (Bello Zon® chlorite) is handled:

These are storage and decanting areas for the chemical tanks, which are connected to the
65

Bello Zon® systems.

Containers and equipment should not

3
54,5

be interchanged
2

Sodium chlorite + acid =

highly poisonous Chlorine dioxide gas
1
10

HIGHLY DANGEROUS

Fig. 2: Bracket attachment

CDV 220-2000

ProMinent ®
Page 7
Installation

4 Installation
IMPORTANT

Please observe national and local regulations.

4.1 Hydraulic installation

WARNING

• Only use PVC pipes for the bypass line.

Chlorine dioxide is very harmful to other materials. Danger of fracture.
Poisonous chlorine dioxide fumes can escape.
• Only use PVC pipes with PN 16 (bar) for the bypass line.
• The bypass line of the Bello Zon® system should not be subjected to negative pressure.
Otherwise this could result in an uncontrolled extraction of chemicals.
Strong negative pressure and the simultaneous formation of gas/water mixture phases
can result in chlorine dioxide gas emission. In unfavourable circumstances the critical
gas concentration of 300 g/m3 may be exceeded and there could be an explosion in the
bypass line.

The following components should essentially be installed hydraulically:

• Bypass line
• Flow generator unit for bypass line
• Point of injection
• Mixer (if available)
• Flushing device
• Suction lances / suction assemblies
• Water supply suction device

1 Contact water meter (frequency or analogue signal)

2 Main water line
3 Bypass line
4 Bypass pump
5 Water connection for suction
6 Discharge valve
7 Venting valve reactor housing
8 Flushing device
9 Point of injection (flange and immersible pipe)
10 Holding tank
11 Sample water line
12 Chlorine dioxide sample point (e.g. D1C and CLE)
13 Bello Zon® acid in safety vessel
Fig. 3 14 Bello Zon® chlorite in safety vessel

Page 8 ProMinent ®
 Installation

4.1.1 Bypass line

The bypass line is either fed from the main water line or supplied separately.
The purpose of the bypass line is to dilute the chlorine dioxide concentration of the chlorine
dioxide solution from the reactor from approximately 20 g/l (= 20,000 ppm) to approximately
0.1-0.2 g/l (= 100–200 ppm) and to transport this solution to the point of injection.

WARNING
• Only use PVC pipes for the bypass line.
Chlorine dioxide seriously damages other materials. Danger of fracture.
Poisonous chlorine dioxide fumes can escape
• Only use PVC pipes with PN 16 (bar) for the bypass line.
• The maximum permitted system operating pressure of 8 bar must not be exceeded.
There should be no pressure surges.
• Check that all the threaded connectors of the bypass line are properly screwed on to the
bracket. Some threaded connectors are removed in the factory for transportation.
• There must not be any particles of dirt in the bypass water. They could block a flowmeter
or a subsequently installed mixer.

4.1.2 Safety devices for the bypass line

WARNING

• The bypass line must be installed such that negative pressure can never arise either when
inactive or in the event of a defect. Otherwise the reactor could explode if the chlorine
dioxide solution in the reactor is subjected to negative pressure.
• The bypass line flow must be monitored so that dosing can be turned off if there is no
water flow. As a rule the bypass flow is monitored using the flowmeter on the Bello Zon®
system and the control unit.
• For CDV systems without bypass monitoring, the operator must ensure that during dosing
of chlorine dioxide there is always a sufficient flow through the bypass. Otherwise an
unacceptably high concentration of chlorine dioxide can build up in the bypass line. In the
event that the bypass line is not completely filled with water, a critical gas phase can form
and cause an explosion in the bypass line. E.g. use a flowmeter with minimum contact.

Max. operating pressure: 8 bar

Type Bypass line Diameter (mm)

CDVb 15 - CDVb 600 DN 25 32
CDVb 2000 DN 40 50

There is a particular danger of negative pressure primarily whenever:

• in the main water line (with a large diameter) there is a reversal in flow direction (non-return valves
are never 100 % watertight).
• the main water line drains away beneath the injection valve of the Bello Zon® system,

• the bypass line is very long, particularly when this drains away below, i.e. the injection valve of
Bello Zon® system is situated above the point of injection (h = negative, see Fig. 5).

Depending on the application and the conditions at the installation site, the chlorine dioxide system
must have the full complement of safety accessories.

ProMinent
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Page 9
Installation

1 Contact water meter (frequency or analogue signal)

2 Main water line
3 Bypass line
4 Bypass pump
5 Water connector for extraction
6 Injection valve
7 Venting valve reactor housing
8 Flushing device
9 Point of injection (flange and immersible pipe)
10 Holding tank
11 Sample water line
12 Chlorine dioxide sampling point (z. B. D1C and CLE)
13 Bello Zon® acid in safety vessel
14 Bello Zon® Chlorite in safety vessel
15 Venting valve
Fig. 4
16 Backpressure valve
Installation example 1: the injection valve (6) of the
Bello Zon® system is positioned beneath the point of injection (9).

Fig. 5
Installation example 2: the injection valve (6) of the Bello Zon® system is situated
above the point of injection (9): Backpressure valve and venting valve are necessary in the bypass line.

Page 10 ProMinent ®
 Installation

If in any doubt fit the bypass line with

• a backpressure valve at the end of the bypass line, shortly before the point of injection
(opening pressure > 1.5 bar) (see Fig. 5, no. 16). Use a design which is not affected by
backpressure, so that functioning is maintained even with increased backpressure.
• a venting valve on the highest point of the bypass line (see Fig. 5, No. 15 in the
delivery, order no: 1001260).

4.1.3 Flow generator for the bypass line

In order to generate flow in the bypass line, the following may be installed as an alternative:

• a flow regulator into the main water line (e.g. slide valve, spring-loaded or weighted non-return
valve)
• a bypass water pump into the bypass line in front of the Bello Zon® system (in so doing the
bypass pump can be locked using the control unit of the Bello Zon® system ).

When installing a bypass pump it is recommended that a slanted seat valve be fitted (order
No. 1001877) at the mouth of the Bello Zon® system.

4.1.4 Point of injection

Fit an ”immersible pipe” at the point of injection in the main water line (to minimise corrosion):

• up to nominal width DN 80 of the main water line Order no. 1001823

• up to nominal width DN 80 of the main water line, with ball valve Order no. 1018754
• from nominal width DN 100 of the main water line Order no. 1001822
• from nominal width DN 100 of the main water line, with ball valve Order no. 1018753

Fig. 6

With bottle cleaning machines, the bypass line is normally fed back directly into the cold water
zone tank. A discharge valve should be fitted on to the tank connection:

• Discharge valve Order no. 803713

• Cold water tank connection: 1" external thread; union nut, stainless steel Order no. 805273
• Insert Order no. 805288

4.1.5 Mixer

WARNING

With negative pressure in the bypass line and simultaneous formation of gas/water
mixture phases, chlorine dioxide gas emission can occur. In unfavourable circumstances
the critical gas concentration of 300 g/m3 may be exceeded and there could be an explosion
in the mixer.

The outlet tube of the mixer should therefore be positioned ascending up to the point of
▲

injection (9) as shown in Fig. 4.

If the outlet tube to the point of injection needs to be a descending position, then the
▲

formation of negative pressure has to be avoided by fitting a venting valve (cf. Fig. 5,
no. 15).

ProMinent
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Page 11
Installation

For recirculation systems, there is usually no need for a premixer in the bypass line.
For all ”once-through systems”, a premixer in the bypass line is necessary (particularly if no
reservoir is connected in the main water line as a holding tank). In order to achieve homogenous
mixing, if need be install an additional mixer in the main water line. System types CDVb 15 to
CDVb 120 can be supplied with a pre-fitted mixer on the bracket (according to the relevant
identity code version).

4.1.6 Flushing device

The flushing device, which is also supplied must be fitted into the bypass line behind the
Bello Zon® system to enable the reactor to be emptied for maintenance work.
(see Figs. 7, 4 and 5).

Exception:
Fig. 7
The flushing device need not be installed if large quantities of chlorine dioxide solution can be
metered from the reactor into the whole system without the concentration there being increased
beyond the desired levels.

4.1.7 Suction lances/suction assemblies

IMPORTANT

• Only use 2-stage suction lances.

• Only use suitable hoses and connection sets.
• Ensure that the correct parts for the acid side and the chlorite side are used.

The suction lances should not be put into the component containers at this stage.
▲

Adjust the length of each suction lance (later the foot valve must float just above the bottom
▲

5 in the container )
Please stick the labels ”acid” and ”chlorite” (included in the delivery) on to the heads of the
▲

suction lances or suction tubes (”acid”, is red and on the left and ”chlorite” is blue and on the
4
right) so they are clearly visible
Adjust the suction tubes so that later they are always ascending and tension free
▲

3
Pull the union nut and the clamp ring over the suction hose (see Fig. 8)
▲

Push the end of the hose as far as it will go over the socket
▲

Attach the socket to the suction valve of the pump

▲

Press the suction hose on to the socket and tighten the union nut
▲

Give the suction hose a quick pull and tighten the union nut again.
▲

1 Suction hose 4.1.8 Water supply suction device

2 Union nut
3 Compression ring For safety reasons the air in the reactor cabinet is regularly extracted using a suction device
4 Hose socket
5 Suction valve pump (consisting of injector and solenoid valve).

Fig. 8
WARNING

• The line must always conduct water – even when the system is not operational.
Therefore the bypass line must not be used.
• The injector needs a separate water supply (water pressure 1 – 6 bar), water quality:
drinking water, free of chlorine dioxide, and containing no particles).
▲

Introduce a PVC pipe DN 10 from the water line to the system

introduce a PVC pipe DN 10 from the system to the drain (always descending with a free
▲

run out)

4.1.9 Instructions regarding the supply of chemicals

4.1.9.1 Chemical containers connected directly to the Bello Zon® system

Page 12 ProMinent ®
 Installation

WARNING

• The fill levels of the chemical containers must not lie above the Bello Zon® system or the
point of injection.
Otherwise this could result in an uncontrolled extraction of chemicals. Subsequently
where there is strong negative pressure and formation of a gas/water mixture phases at
the same time, there may be chlorine dioxide gas emission. Under unfavourable
circumstance the critical gas concentration of 300 g/m3 may be exceeded and there
could be an explosion in the bypass line.
• The fill levels of the chemical containers must not be situated above the Bello Zon®
system or the point of injection.
Otherwise chemicals could escape if there is a leakage on the suction side of the dosing
pump.
• Chemical containers which are attached directly to the Bello Zon® system should not be
larger than 1000 l. If larger quantities of chemicals are needed, a tank farm which is
hydraulically separated plus surge tanks are necessary (see the next section).

4.1.9.2 Tank farm

Where large amounts of chemicals are used, it might be necessary to have a tank farm.

WARNING

• Please observe the local regulations for tank farms (e.g. in Germany the WHG (Water
Conservation Law)).
• The tank farms must be clearly marked (acid = red, chlorite = blue).
• When filling the tank farms care must be taken that acid and chlorite are not mixed.
Otherwise this could immediately cause a Chlorine dioxide phase in the particular tank,
which is potentially explosive.
Chemicals can be identified most easily using litmus paper: acid produces the colour red,
chlorite produces a blue colour like the chemical identification system on the Bello Zon®
system. Different connection systems (adapters) to acid or chlorite tanks are no
guarantee of complete protection. In this respect the operator bears a particular
responsibility, since the consequences of an accident increase with the size of the tank
farm.
• The tank farm must be separated hydraulically from the Bello Zon® system using a surge
tank otherwise this could result in an uncontrolled extraction of chemicals.
An automatic isolation valve is an inadequate substitute (differences in level produce
differences in priming pressure) and is not practical from the point of view of corrosion.

4.2 Electrical installations

WARNING

• It should be possible to switch off chlorine dioxide systems by means of an emergency

switch. This emergency switch must be positioned in an easily accessible, safe
location near the door of the operating room of the chlorine dioxide system.
It should be marked as such. The emergency switch must operate the electric supply unit
to which the system is connected, without using any voltage.
• While the Bello Zon® system is operating, there must be sufficient flow guaranteed
in the bypass line.
Otherwise a potentially explosive chlorine dioxide gas phase can arise in the
components of the system.
It is best to monitor the flow in the bypass line with a flowmeter with minimum contact,
so that dosing is switched off if there is no water running through.

IMPORTANT

• A protection device against overload and short circuit must be installed for the
Bello Zon® system.
• For all additional cable connections only use flexible cables (contact water meter,… )

ProMinent
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Page 13
Installation

Wiring the control unit

IMPORTANT

• Only qualified staff may open the control unit.

• Before opening the device, please ensure that there is no voltage across the control
device or connected to it.
For this purpose e.g. install a repair switch, which can be sealed off.

NOTE

Seal excess cut-outs which have been removed with blanking plugs from the accessories set.

Open housing:
remove the four flat head screws,
▲

take off the front part and put it into the ”parking” position (see Fig. 9).

3. 4.

1. 2.

Fig. 9

Remove the cut-outs:

Mark the cut-outs needed on the underside of the back section for (see Fig. 10)
▲

• the mains cable

• the level monitor
• for other possible options (according to the active code)
Control Recorder
variable, (output
Remote control contact or value Warning
-- must always be installed
analogue conact analogue CL02) (signal lamp) — accessories

Leak Float switch Float switch Flow meter Bypass Siren Supply
warning, acid chlorite frequency is the pump (alarm) voltage or
safety bund same as contact distributor
acid/chlorite water meter housing

Fig. 10

Page 14 ProMinent ®
 Installation

remove the cut-outs which have been marked for the PG9 /PG 11 threaded connectors with a

▲
screwdriver (see
and  Fig. 11)

max.
3.5 mm

Fig. 11
▲

remove the cut-outs which have been marked for the PG 7 threaded connectors with a
set of water pump tongs using a supporting surface (e.g. coin see
Fig. 12)

IMPORTANT

Always work with a clean supporting surface as the sealing surfaces are situated in the
area around the cut-outs.

Fig. 12

Fitting the PG threaded connectors:

NOTE

Fit the rear PG 9 / PG 11 threaded connectors first (for space reasons).

Fit the PG 9 / PG 11 threaded connectors (see , Fig. 11)

▲

for the PG 9 threaded connectors with double feed through (accessories ”Leak warning”)
push the threaded connector on to the cable, guide it into the tapped hole and screw in.

Fit the PG 7 threaded connectors (see , Fig. 12)

▲

With the PG 7 threaded connectors just push the cable over these
▲

push the screws through the threaded connectors and fix on the top with a locking nut
(see , Fig. 12)
tighten the terminal screws of the threaded connectors until the cables are fixed.
▲

Install bypass pump

NOTE

For electrical power capacities of > 0.6 kW use a protection device.

ProMinent
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Page 15
Installation

Connect mains cable

IMPORTANT

▲
The mains voltage is only connected once the equipment is in service.

▲
The feed line must be a flexible electrical cable with 3 x 1 mm2 diameter.

NOTE

• When a bypass pump is used, the control unit can supply it with mains voltage. In so doing the
bypass pump is interconnected at the same time with the production of Chlorine dioxide.
• To differentiate between two cables which are the same (e.g. supply voltage of the dosing
pumps) they are labelled differently with identification rings.
(“A “ for acid, “C” for Chlorite).

Installation of cables
▲

shorten the leads to the correct length and remove approximately 7 mm of the insulation
▲

squeeze the end ferrules of the core

▲

connect the leads in accordance with the terminal connection plans (see Appendix)
▲

tighten the terminal screws of the threaded connectors sufficiently so that they are flush.

Install emergency switch

WARNING

It should be possible to turn off chlorine dioxide systems with an emergency cut out switch.
This emergency cut out switch must be in an easily accessible, safe place near the door
of the operating room of the chlorine dioxide system and should be marked as such.
The emergency cut out switch must operate the electrical supply unit to which the system
is connected, without any voltage.
▲

Install an emergency cut out switch into the mains cable.

The Bello Zon® system is now ready for operation by a ProMinent service engineer (see
Part 2 of the Operating Instructions)

Page 16 ProMinent
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 Appendix / Specifications

Appendix

Specification CDVb 15 - 120

100-950 125

203

356444
*
353619.4

*
Spüleinrichtung
9.5 flushing device

DN25/d32
Wasser Chlorit
Water Chlorite

R?

d20
1030

STOP

Netz

994.5
mains
1090
1152

356563.7

356563.7 356563.7

40
356316.0
356316.0

483
356663

356663

356663
353619.4

30
219

840 206

900
420

266

®
Bello Zon Säure ®
Bello Zon Chlorit
Bello Zon Acid ® ®
Bello Zon Chlorite
270
340

450 350

500 400

ProMinent ®
Page 17
Table of terminal layout / plug-in card

Table of terminal layout / plug-in card

Terminals Connection Plug-in card layout Plug-in card

Basic unit

11(+)(BN), 12(-)(BK) Contact input

2-stage level switch acid EMPTY
13(+)(BU) Contact input
2-stage level switch acid EARLY WARNING
15(+)(BN), 16(-)(BK) Contact input
2-stage level switch Chlorite EMPTY
39(+)(BU) Contact input
Level switch Chlorite EARLY WARNING
17(+)(BN), 18(-)(BK) Contact output
Pump acid (control)
19(+)(BN), 20(-)(BK) Contact output
Pump Chlorite (control)
21(+)(BN), 22(-)(BK)

22(+)(BN), 23(-)(BK)

39(+)(BU)
Digital input
Dosage monitoring acid
Digital input
Dosage monitoring, Chlorite
Contact input
} Insert point 12
Plug-in card digital input
Bello Zon®
Order no. 725275.5
Board no. 725273.7

2-stage level switch Chlorite

EARLY WARNING
41(+), 42(-) Contact input
Regulating variable input, contact (e.g. D1C)
43(+), 44(-) Contact input
Contact flow meter
54(BN), 55(BU), 56(GNYE) Power relay
Solenoid valve (extraction)
58(BN), 59(BU), 60(GNYE) Power relay
Bypass pump
61, 63 Power relay
Alarm
64(N)(BU), 65(L1)(BN) Power relay
Signal light (warning)
67(BN), 68(BU), 69(GNYE) Pump acid (supply voltage)
71(BN), 72(BU), 70(GNYE) Pump Chlorite (supply voltage)
L1(BN), N (BU), PE (GNYE) Supply voltage

Options

1(E), 2(-), 3(+) Digital input (Namur) Insert point 1 Order no. 725321.4
Flowmeter, frequency Plug-in board digital input three-wire Board no. 725273.7
2(+), 3(-) Order no.:725236.4 Normal signal input (mA) Insert point 1 Board no. 713407.5
Flowmeter, analogue Board current input B
4(+), 5(-) Normal signal output (mA) Insert point 2 Order no. 725240.6
Recorder (flow value) Board current output B Board no. 725234.9
6(V+), 7(+), 8(-) Normal signal input (mA) Insert point 3 Order no. 725236.4
Regulating variables input, analogue Plug-in card current input B Board no. 713407.5
(external controller)
9(+), 10(-) Normal signal output (mA) Insert point 4 Order no. 725240.6
Recording chart (regulating variable) Plug-in card current output B Board no. 725234.9
27(V+), 28(+), 29(-) Normal signal input (mA), remote control Insert point 5 Order no. 725236.4
analogue (e.g control room) Plug-in card current input B Board no. 713407.5
30(+), 31(-) Digital input Insert point 6 Order no. 725321.4
Remote control, contact (e.g. control room) Plug-in card digital input three-wire Board no. 725273.7
32(+), 33(-) Order no.:725321.4 Digital input Insert point 7 Board no. 725273.7
Bypass flow monitoring Board digital input three-wire
Variable area flowmeter
35(+), 36(-) Normal signal output (mA) Insert point 8 Order no. 725240.6
Recorder ( Value ClO2) Plug-in card current output B Board no. 725234.9

Accessories

47(+), 48(-) Digital input Insert point 9 Order no. 725275.5

Safety vessel acid (leakage monitoring) Board digital input Board no. 725273.7
48(-), 49(+) Digital input Bello Zon®
Safety vessel chlorite (leakage monitoring)

Page 18 ProMinent ®
 Technical Data

Electrical Technical Data

Average power consumption in W

CDVb 15 - 220
230 V / 115 V 62
24 V 52
* 762

* with stainless steel bypass pump, only 230 V

Control

Voltage supply

Nominal voltage: 230 V AC, 50/60 Hz

115 V AC, 50/60 Hz
24 V DC
Fuses: Miniature fuse 5 x 20 mm
for 200 … 240 V: 0.2 A super inert, Order no. 712057
for 100 … 120 V: 0.4 A inert, Order no. 712021
for 24 V: 1.25 A inert, Order no. 712032

NOTE

The fuse is situated in a bayonet mounting fuse holder, on the right in the terminal area of the
control unit (see terminal connector plan).

Inputs

• Contact inputs:
for contacts or switching transistors:
Open circuit voltage: 24 V ± 1 V
Input resistance: 3.5 k
Switching point: 12 V ± 4 V

• Digital inputs (two-wire):

Inputs: follows DIN 19 234 (Namur)
supplied open circuit voltage: 8.2 V
Switching points: Junction low – high ohmic: 6.6 mA
Junction high / low ohmic: 6.4 mA

• Digital inputs – three-wire

like two-wire but with additional
voltage supply: 8.2 V

• Normal signal inputs (mA)

0/4...20 mA, potential-free
(Insulation voltage: 500 V)
Precision: 1 % of the current input area
Resolution of A/D conversion: 11 bit

Outputs:

• Digital outputs (relay contacts):

Reed relay for pump control
Type of contact: Normally open contact
Load capacity: 24 V DC / 50 mA (ohmic)
mech. life time: > 100 x 106 Switching cycles
Closing time: 100 ms
Frequency: 0...120 / min

• Power relay:
Type of contact: two-way contact
Load capacity: 250 V AC / 3 A / 700 VA
mech. life time: > 20 x 106 Switching cycles
For inductive loads carry out RC circuit protection.

• Normal signal outputs (mA)

0/4...20 mA, potential-free
maximum burden: 600

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Terminal connection plan

Terminal connection plan

Digital input Normal signal Normal signal Contact Digital

(Namur) input input inputs inputs
(0/4-20 mA) (0/4-20 mA)

Normal signal Normal signal Contact

output output outputs
(0/4-20 mA) (0/4-20 mA)

39
+
BU

1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 2122 23 2425 26

E - + + - + - V+ + - + - + - + + - - + - + + - +

BN BK BU BN BK

Internal

External
Control variable input, analogue, e.g. external controller

2-stage level switch, chlorite containers

2-stage level switch, acid containers
Flowmeter (frequency) (0-10 kHz)

Writer (regulating variable)

Dosing monitor, chlorit

Pump chlorite (control

Dosing monitor, acid

Flowmeter analogue

Recorder (flow rate)

Pump acid (control)

Page 20 ProMinent
®
ProMinent
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input
(0/4-20 mA)
Normal signal
Remote control , analogue, (e.g. control)

Remote control, contact (e.g. control room)

input
Contact
Variable area flowmeter (flow mainly bypass)

BNWH
Recorder (ClO2 value)

input
Digital

output
(0/4-20 mA)
Control variable input contact (e.g. D1C)

Normal signal
Contact water meter

inputs
Contact
Safety vessel, acid (leakage monitor)

Safety vessel, chlorite (leakage monitor)

inputs
Digital
272829 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5152
Internal

External

Page 21
Terminal connection plan
Terminal connection plan

Power relay Fuse

230 / 200 V : 0.2 A Super-inert
115 / 100 V : 0.4 A Inert
NO NO NO

L1 N PE

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

BN BU GNYE BN BU GNYE BU BN BN BU GNYE BN BU

(N) (L1) Internal

External
Solenoid valve (extraction/suction)

Pump, chlorite (supply voltage)

Pump, acid (supply voltage)
Signal light (warning)

Supply voltage*
Bypass pump

Siren (Alarm)

* distributor-housing

230 V L1 N
Supply
voltage

Page 22 ProMinent ®
 Terminal connection for flowmeter

Terminal connection for analogue flowmeter

A sensor (active), 0… 20 mA B sensor (active), 4 ... 20 mA C sensor

(externally supplied) (internally supplied) (passive), 4 ... 20 mA

Power supply

A B C
active active passive
externally supplied internally supplied
AKTIVxxx0xxxx AKTIVxxx4xxxx AKTIVxxx4xxxx
Connecting lead Terminal Connecting lead Terminal Connecting lead Terminal
Sensor CDV Sensor CDV Sensor CDV
V+ (external supply) does not apply V+ 1 + 1
+ 2 + 2 - 2
- (external supply) 3 - 3 does not apply does not apply

NOTE

For active types, an external supply is more beneficial.

Terminal connection for digital flowmeters

A sensor (active) B sensor (active) C sensor (passive)

(externally supplied) (internally supplied) (contact flowmeter)

Power supply

* in compliance with the specification of the flowmeter

A B C
active active passive
externally supplied internally supplied
large pulse frequency large pulse frequency no pulse frequency
AKTIVExxxFxxxx AKTIVExxxFxxxx AKTIVExxxKxxxx
Connecting lead Terminal Connecting lead Terminal Connecting lead Terminal
Sensor CDV Sensor CDV Sensor CDV
Signal E 1 Signal E 1 same 43
- (external supply)) 2 - 2 same 44
+ (external supply) does not apply + 3 does not apply does not apply

NOTE

For active types an external supply is more favourable.

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