Hydraulic Mining Shovel
Cat® 6020B
09. Hydraulic Oil Cooling System
Cat® 6020B – Hydraulic Oil Cooling System (Pumps) Service Training
-3KH4 Hydraulic Oil Cooling Control
Pump
10
-3KH3
Fan Drive Pump
8(P1)
2
Cat® 6020B – Hydraulic Oil Cooling System (Pumps) Service Training
-3KH3
-3KH4
Fan Drive Pump 8(P1)
Oil Cooling Control Pump 10
Cat® 6020B – Hydraulic Oil Cooler (& PTO Cooler) Fan Drive Service Training
-3KH6
reverse function
NOT OPERATIONAL 81 Hyd Oil Cooler Filter
80 191
PTO Cooler
193
4
Cat® 6020B – Hydraulic Oil Circulation (Gear Motor and Pump) Service Training
Cat® 6020B – Hydraulic Oil Circulation (Gear Motor and Pump) Service Training
The combination of a gear pump and a hydraulic motor (1) (ratio 1:10)
Pump
Motor
Motor and pump Coupling
Assembly
6
Cat® 6020B – Hydraulic Oil Circulation (Gear Motor and Pump) Service Training
Cat® 6020B – Hydraulic Oil Cooler Fan Drive Service Training
Adapter
Fan
Hub
Hydraulic oil cooler
8
Cat® 6020B – Overview Hydraulic Oil Cooling Service Training
Hydraulic oil Circulation
(400cc : 40cc)
PTO
Pump
Servo System AC-System
Oil Cooling
Control Pump
3 1 5
Main Fan Main Main
Pumps 4 Pumps Pumps 2 Pumps 6
PTO
ENGINE
Cat® 6020B – Overview Hydraulic Oil Cooling Service Training
The Hydraulic cooling system consists out of two independent circuits:
• Hydraulic oil circulation
• Fan drive
Hydraulic oil Circulation
(400cc : 40cc)
AC-System
Oil Cooling
Control Pump
1 5
Fan Main
Main
Pumps Pumps 2 Pumps 6
10
Cat® 6020B – Overview Hydraulic Oil Cooling Service Training
Q= 0 … 800 l/min Q= 0 … 80 l/min
fan drive motor circulation
with reversible valve hydro motor
and anti cavitation valve
pump
Not Used backflow from:
• attachment
• travel
• slew circuit
oil pump
fan drive pump
oil main pump
engine
hot oil
cool oil
Concept description and system advantages:
• optimized cooling efficiency
• hot oil from attachment/drive/slew circuit will be routed directly in front of circulation pump suction port.
• Cooled oil from oil cooler is available directly for the main pumps
• good energy efficiency
• power consumption only as high as needed
• oil cooling independent of operation mode
11
Cat® 6020B – Hydraulic Oil Cooling Fan Drive Service Training
Hydraulic Oil Temperature
-50°C - +150°C
4 – 20mA 650 - 50 mA
Hydraulic Oil Cooling
Fan Drive Pump
Drive Controller
Swash Plate Angle
700
600
Low Speed level
Fan (50°C)
Controller Output Current (mA)
500
Fan Oil cooling
Module
400
300
200
High Speed level
100 Fan (60°C)
0
-40 -20 0 20 40 60 80 100 120
Hydraulic Oil Temperatur (°C)
Note: Fail safe mode. A broken wire will place the fan at maximum speed
12
Hydraulic oil tank - monitoring screens Service Training
The pressure inside the Hydraulic oil
two filter chambers of pressure inside the
the hydraulic tank radiator.
Hyd oil ºC
The hydraulic oil
temperature at inlet
and outlet.
Hydraulic tank’s filling level
Current value which
controls the pump in mA.
13
Cat® 6020B – Drive Controller via BCS screens Service Training
14
Cat® 6020B – Drive Controller via BCS screens Service Training
15
Notes: Service Training
16
