Manual York Zf300 25 Ton R-410
Manual York Zf300 25 Ton R-410
ZJ/ZR/ZF SERIES All models (including those with an economizer) are convertible
between bottom and horizontal duct connections.
15 - 25 TON ZJ/ZR/ZF units are available in the following configurations:
60 Hertz cooling only, cooling with electric heat, and cooling with gas
heat. Electric heaters are available as factory-installed options
only.
ZJ/ZR Shown
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Component Location
(ZJ shown)
Nomenclature
Options
Features and Benefits the intake damper assembly should be mounted over the
opening in the return air panel. With horizontal ductwork, it
Standard Features should be mounted on the return air duct.
• System Protection - Suction line freezestats are supplied
• High Efficiency - High efficiency units reach as high as
on all units to protect against loss of charge and coil frosting
12.4 EER. Gas/electric units have electronic spark ignition
when the economizer operates at low outdoor air
and power vented combustion with steady state efficiencies
temperatures while the compressors are running. Every unit
of 80%. These efficiencies exceed all legislated minimum
has solid-core liquid line filter-driers and high and low-
levels and provide low operating costs.
pressure switches. Internal compressor protection is
• Balanced Heating - standard on all compressors. Crankcase heaters are
• Gas Heat - All gas heat units are built with two heating standard on reciprocating compressors. Scroll compressors
sections for two equal stages of capacity control. Each do not require crankcase heaters. Phase Monitors are
section includes a durable heat exchanger with standard on units with scroll compressors. This accessory
aluminized steel or optional stainless steel tubes, a monitors the incoming power to the unit and protects the
redundant gas valve, spark ignition, power venting, an unit from phase loss and reversed phase rotation.
ignition module for 100% shut-off and all of the safety • Advanced Controls - Simplicity™ ZJ/ZR/ZF control
controls required to meet the latest ANSI standards. boards have standardized a number of features
The gas supply piping can be routed into the heating previously available only as options or by utilizing
compartment through a hole in the base pan of the unit additional controls.
or through a knockout in the piping panel on the front of • Low Ambient - An integrated low-ambient control
the unit. allows all units to operate in the cooling mode down to
• Electric Heat - All electric heat models (factory installed 0°F outdoor ambient without additional assistance.
only) are wired for a single power source and include a Optionally, the control board can be programmed to
bank of nickel chromium elements mounted at the lockout the compressors when the outdoor air
discharge of the supply air blower to provide a high velocity temperature is low or when free cooling is available.
and uniform distribution of air across the heating elements.
Every element is fully protected against excessive current
and temperature by fuses and two thermal limit switches.
The power supply wiring can be routed into the control
box through a threaded pipe connection in the base pan The Simplicity® control board used in this product
of the unit or through a knockout in the wiring panel on will effectively operate the cooling system down to
the front of the unit. 0°F when this product is applied in a comfort cooling
• BAS Controls - York’s Sunline™ series units offer factory application for people. An economizer is typically
mounted BAS controls such as Simplicity ® Intelli- included in this type of application. When applying
Comfort ™, Novar, Honeywell, Johnson, York Commercial this product for process cooling applications
Comfort System (YCCS) and CPC. (computer rooms, switchgear, etc.), please
• Convertible Airflow Design - All models (including those reference applications bulletin AE-011-07 or call the
with an economizer) are suitable for either bottom or applications department for Unitary Products @ 1-
horizontal duct connections. Models with factory 877-UPG-SERV for guidance. Additional
installed power exhaust are suitable for bottom duct accessories may be needed for stable operation at
connections only. For bottom duct, you remove the sheet temperatures below 30°F.
metal panels from the supply and return air openings
• Anti-Short Cycle Protection - To aid compressor life,
through the base of the unit. For horizontal duct, you
an anti-short cycle delay is incorporated into the
replace the supply and return air panels on the rear of the
standard controls. Compressor reliability is further
unit with a side duct flange accessory.
ensured by programmable minimum run times. For
• Factory Mounted Outdoor Air Dampers - All models are testing, the anti-short cycle delay can be temporarily
available with these "factory mounted" outdoor air damper overridden with the push of a button.
options:
• Lead-Lag - An integrated Lead-Lag option allows equal
• Single enthalpy economizer with or without power run time hours on all compressors, thereby extending
exhaust the life of all compressors. This option is selectable on
• BAS-ready economizer with or without power exhaust the unit control board.
• Motorized outdoor air damper • Fan Delays - Fan on and fan off delays are fully
• Barometric Relief Damper programmable. Furthermore, the heating and cooling
A fixed outdoor air intake assembly will be shipped in the fan delay times are independent of one another. All units
return air compartment of all units ordered without an are programmed with default values based upon their
economizer or motorized outdoor air damper option. The configuration of cooling and heat.
assembly includes a rain hood with a damper that can be set • Safety Monitoring - The control board monitors the
for 10, 15 or 25% outdoor air. With bottom duct connections, high and low-pressure switches, the freezestats, the gas
valve, if applicable, and the temperature limit switch on The rainhood is painted to match the basic unit and must
gas and electric heat units. The unit control board will be field-assembled before installing.
alarm on ignition failures, compressor lockouts and • BAS-Ready Economizer - Includes a slide-in / plug-in
repeated limit switch trips. damper assembly with fully modulating spring-return
• Nuisance Trip Protection and Strikes - To prevent motor actuator with zero to 95-degree rotation capable of
nuisance trouble calls, the control board uses a “three introducing up to 100% outdoor air with nominal 1%
times, you’re out” philosophy. The high and low- leakage type dampers.
pressure switches and the freezestats must trip three Actuator requires 2-10 VDC input from an external source,
times within two hours before the unit control board will such as a field-installed or factory-installed BAS
lock out the associated compressor. controller. BAS-ready actuators have an adjustable
• On Board Diagnostics - Each alarm will energize a auxiliary end-switch for optional power exhaust control.
trouble light on the thermostat, if so equipped, and flash For units with optional VAV or Simplicity® Intelli-
an alarm code on the control board LED. Each high and Comfort™ control, a factory-installed, dry bulb sensor
low-pressure switch alarm as well as each freezestat determines if outdoor air temperature is low enough to
alarm has its own flash code. The control board saves provide free-cooling operation. (Field-installed humidity
the five most recent alarms in memory, and these alarms sensors for either outdoor air or outdoor & return air
can be reviewed at any time. Alarms and programmed streams are available for single enthalpy and differential
values are retained through the loss of power. enthalpy configurations, respectively).
• Reliable - From the beginning - All units undergo
The rainhood is painted to match the basic unit and must
computer automated testing before they leave the factory.
be field-assembled before installing.
Units are tested for refrigerant charge and pressure, unit
amperage, and 100% functionality. For the long term - All • Power Exhaust - Our economizer options are available
units are painted with a long lasting, powder paint that with power exhaust. Whenever the outdoor air intake
stands up over the life of the unit. The paint used has dampers are opened for free cooling, the exhaust fan will
been proven by a 1000 hour salt spray test. be energized to prevent the conditioned space from being
over-pressurized during economizer operation.
• Full Perimeter Base Rails - The permanently attached
base rails provide a solid foundation for the entire unit and The exhaust fan, motor and controls are installed and
protect the unit during shipment. The rails offer rigging wired at the factory. The rain hood must be assembled
holes so that an overhead crane can be used to place the and installed in the field.
units on a roof. The power exhaust option can only be used on bottom
• Easy Installation - Gas and electric utility knockouts are duct configurations.
supplied in the unit underside as well as the side of the • Motorized Outdoor Air Intake Damper - Includes a
unit. Utility connections can be made quickly and with a slide-in / plug-in damper assembly with a 2- position,
minimum amount of field labor. All units are shipped with spring return motor actuator which opens to a pre-set
2" throw-away filters installed. position whenever the supply air blower is operating and
• Wide Range of Indoor Airflows - All supply air blowers will drive fully closed when the blower unit shuts down.
are equipped with a belt drive that can be adjusted to The rain hood is painted to match the basic unit and must
meet the exact requirements of the job. A high static drive be field assembled before installing.
option is available for applications with a higher CFM and/ • Barometric Relief Damper - This damper option can be
or static pressure requirement. used to relieve internal building air pressure on units with
• Warranty - All models include a 1-year limited warranty an economizer without power exhaust. This accessory
on the complete unit. Compressors and electric heater includes a rain hood, a bird screen and a fully assembled
elements each carry a 5-year warranty. Aluminized steel damper. With bottom duct connections, the damper
and stainless steel tubular heat exchangers carry a 10- should be mounted over the opening in the return air
year warranty. panel. With horizontal ductwork, the accessory should be
mounted on the return air duct.
Factory Installed Options • Phenolic Coated Evaporator And Condenser Coils -
YORK® offers several equipment options factory installed, for Special coating process that utilizes Technicoat 10-1"
the ZJ/ZR/ZF Series. processes. Coating is applied by total immersion of the
• Single Input Electronic Enthalpy Economizers - complete coil for maximum protection.
Includes a slide-in / plug-in damper assembly with fully • Electric Heaters - wired for single point power supply.
modulating spring-return motor actuator capable of These nickel chromium heater elements are provided with
introducing up to 100% outdoor air with nominal 1% limit and automatic reset capability to prevent operation at
leakage type dampers. excessive temperatures.
The enthalpy system contains one sensor that monitors • Variable Air Volume (VAV) - A factory-installed variable
the outdoor air and determines when the air is cool frequency drive (VFD), mounted in the Blower Access
enough and dry enough to provide free cooling. compartment, is used to control the speed of the indoor
blower motor in order to maintain a constant static
pressure in the supply duct. A pressure transducer and between heavy gauge steel sheets to form a durable, rigid
VAV control board are mounted inside the control box. casing to withstand higher working pressures and impact
The drive comes completely wired and pre-programmed forces. The heavy-duty construction provides excellent
from the factory. acoustic and thermal insulation and eliminates erosion of
An optional, factory-installed manual bypass switch insulation material and contamination of the air stream.
available with factory-installed VFD can be found in the • York Commercial Comfort System (YCCS) - Provides
Blower Motor Access compartment. The switch can be rooftop system integration for YCCS single zone, change-
used to either route power to the VFD for modulating over bypass and VAV systems.
control of the blower motor, to bypass the drive and • Smoke Detectors - (supply air & return air) The smoke
operate the motor at full speed, or to power the drive (and detectors stop operation of the unit by interrupting power
not the motor) for diagnostic purposes. to the control board if smoke is detected within the air
Due to space limitations, VAV is not available with any of compartment.
the factory-installed BAS options described below, but is
available with ‘BAS-ready’ models. Terminal blocks are
provided in the control box for field wiring of the customer-
installed BAS.
A ‘VFD-ready’ option provides the provisions for a Factory installed smoke detectors in the return air, may
customer-installed drive. The unit comes with a mounting be subjected to freezing temperatures during “off” times
bracket installed in the Blower Access compartment which due to out side air infiltration. these smoke detectors have
may accommodate other vendor’s drives depending on an operational limit of 32°F to 131°F. smoke detectors
their size. In order to utilize the unit’s mounting bracket, installed in areas that could be out side those limitations
the maximum recommended drive dimensions are as will have to be moved to prevent having false alarms.
follows:
For 5-hp motor applications........................ 13” H x 6” W x 7” D • Coil Guard - Customers can purchase a coil guard kit to
For 7.5 thru 15-hp motor applications ........ 13” H x 8” W x 8” D protect the condenser coil from damage. This is not a hail
guard kit.
If the drive will not fit in the allotted space, then it will have
to be mounted elsewhere; either within the building on a • Stainless Steel Heat Exchanger - For applications in
perpendicular wall which is not subjected to excessive corrosive environments, this option provides a full
temperature, vibration, humidity, dust, corrosive gas, stainless steel heat exchanger assembly.
explosive gas, etc., or within an appropriate enclosure • Stainless Steel Drain Pan - An optional rustproof
rated for outside installation to safeguard against stainless steel drain pan is available to provide years of
moisture, dust and excessive heat. trouble-free operation in corrosive environments.
A terminal block located in the control box is provided for • Phase Monitors - Designed to prevent unit damage. The
field connection of the VFD controls. phase monitor will shut the unit down in an out-of phase
• Hot Gas Bypass - To allow for low cooling load operation, condition.
a direct-acting pressure-modulating bypass control valve • High Static Drive - May include a belt, blower pulley,
installed on the system #1 discharge line is used to divert motor pulley or a motor change to enhance blower
high temperature, high pressure refrigerant around the performance.
TXV in order to maintain a desired minimum evaporator • Low Static Drive - May include a belt, blower pulley,
pressure. HGBP is standard on all units with VAV and motor pulley or a motor change when standard airflow is
optional with CV units. not required. (ZJ/ZR/ZF300 only).
• Filter Options - Standard units are shipped with 2" throw- • Dirty Filter Switch - This kit includes a differential
away filters installed. 2" pleated and 4" pleated filters are pressure switch that energizes the fault light on the unit
offered as a factory installed option. thermostat, indicating that there is an abnormally high
• Convenience Outlet - This 110 volt outlet can be pressure drop across the filters. Factory installed option or
"powered" by the unit with a stepdown transformer or you field installed accessory.
may order the unit with a "non-powered" convenience • Hinged Filter Door/"Tool Free" Blower And Access
outlet that can be wired in the field. Panels (Not Hinged) - This option allows for easy access
• Disconnect Switch - For gas heat units and cooling units and maintenance.
with electric heat, a HACR breaker sized to the unit is NOTE: Knobs are shipped separately within the unit to prevent
provided. For cooling only units, a switch sized to the shipping damage. These must be field installed for tool
largest electric heat available for the particular unit is free operation.
provided. Factory installed option only.
• Hinged/"Tool Free" Blower, Blower Motor, Filter And
• Double Wall Construction - Optional double wall
Electric Access Panels - This option allows for complete
construction is available to provide smooth inner surfaces
hinged and tool free access to the unit’s blower, blower
for easy and effective cleaning to reduce risk of dirt and
motor, filters and electrical panel sections.
bacterial accumulation. Fiberglass insulation is sandwiched
• Phase Monitors - Designed to prevent unit damage. The unit shall have a minimum EER rating of 12.1. The 20 ton unit
phase monitor will shut the unit down in an out-of phase shall have a minimum EER rating of 11.6. The 25 ton unit shall
condition. have a minimum EER rating of 10.4.
York's ZJ/ZR/ZF units are convertible single package units. ZJ ZF units shall be factory-assembled, single packaged, ZF***N
models have four independent refrigerant circuits and ZR/ZF Electric Cooling/Gas Heat, ZF***C/E Electric Cooling/Optional
models have dual independent refrigerant circuits for efficient Electric Heat, designed for outdoor mounted installation. The 15
part load operation and maximum comfort control. Although the and 17.5 ton units shall have a minimum EER rating of 11.0.
units are primarily designed for curb mounting on a roof, they The 20 and 25 ton units shall have a minimum EER rating of 10.
can also be slab-mounted at ground level or set on steel beams
They shall have built-in field convertible duct connections for
above a finished roof. Cooling only, cooling with gas heat and
down discharge supply/return or horizontal discharge supply/
cooling with electric heat models are available with a wide
return, and be available with factory installed options or field
variety of factory-mounted options and field-installed
installed accessories. The units shall be factory wired, piped,
accessories to make them suitable for almost every application.
charged with R-410A refrigerant and factory tested prior to
All units are self-contained and assembled on full perimeter
shipment. All unit wiring shall be both numbered and color
base rails with holes in the four corners for overhead rigging.
coded. All units shall be manufactured in a facility certified to
Every unit is completely piped, wired, charged and tested at the
ISO 9001 standards and the cooling performance shall be rated
factory to simplify the field installation and to provide years of
in accordance with DOE and ARI test procedures. Units shall
dependable operation. All models (including those with an
be CSA listed, classified to ANSIZ21.47 standards, UL 1995/
economizer) are suitable for either bottom or horizontal duct
CAN/CSA No. 236-M90 conditions.
connections. Models with power exhaust are suitable for bottom
duct connections only. For bottom duct, remove the sheet metal Unit Cabinet
panels from the supply and return air openings through the
base of the unit. For horizontal duct, replace the supply and Unit cabinet shall be constructed of galvanized steel, with
return air panels on the rear of the unit with a side duct flange exterior surfaces coated with a non-chalking, powdered paint
accessory. All supply air blowers are equipped with a belt drive finish, certified at 1000 hours salt spray test per ASTM-B117
that can be adjusted to meet the exact requirements of the job. standards. Indoor blower section shall be insulated with a
A high static drive option is available for applications with a minimum 1/2" thick insulation, coated on the airside. Aluminum
higher CFM and/or static pressure requirement. foil faced insulation shall be used in the furnace compartment
and be fastened with ridged fasteners to prevent insulation from
ZJ/ZR models have 4 condenser fan motors and ZF models entering the air stream. Cabinet panels shall be "large" size,
have 2 condenser fan motors. All compressors include easily removable for servicing and maintenance. Full perimeter
crankcase heat and internal pressure relief. Every refrigerant base rails shall be provided to assure reliable transit of
circuit includes an expansion valve, a liquid line filter-drier, a equipment, overhead rigging and proper sealing on roof curb
discharge line high pressure switch and a suction line with a applications. Disposable 2" filters shall be furnished and be
freezestat and low pressure/loss of charge switch. The unit accessible through a removable access door, sealed airtight.
control circuit includes a 75 VA transformer, a 24-volt circuit Units filter track shall be designed to accommodate either 1" or
breaker and a relay board with two compressor lockout circuits, 2" filters. Fan performance measuring ports shall be provided
a terminal strip for thermostat wiring, plus an additional set of on the outside of the cabinet to allow accurate air
pin connectors to simplify the interface of additional field measurements of evaporator fan performance without removing
controls. All units have long lasting powder paint cabinets with panels or creating air by-pass of the coils. Condensate pan
1000 hour salt spray test approval under ASTM-B117 shall be internally sloped and conform to ASHRAE 62-89 self-
procedures. All models are CSA approved. All models include a draining standards. Condensate connection shall be a minimum
1-year limited warranty on the complete unit. Compressors and of 1" I.D. female and be a ridged mount connection. Unit shall
electric heater elements carry an additional 4-year warranty. incorporate a fixed outdoor air damper with an outdoor air
Aluminized steel tubular heat exchangers carry an additional 9- intake opening covered with a bird screen and a rain hood
year warranty. painted to match the exterior of the unit.
Description Indoor (Evaporator) Fan Assembly
ZJ units shall be factory-assembled, single packaged, ZJ***N Fan shall be a belt drive assembly and include an adjustable-
Electric Cooling/Gas Heat, ZJ***C/E Electric Cooling/Optional pitch motor pulley. Job site selected (B.H.P.) brake horsepower
Electric Heat, designed for outdoor mounted installation. The 15 shall not exceed the motors nameplate horsepower rating, plus
ton unit shall have a minimum EER rating of 12.4. The 17.5 ton
the service factor. Units shall be designed not to operate above f. Hot gas bypass option shall be factory-installed on
service factor. Fan wheel shall be double-inlet type with compressor #1 discharge line to provide cooling in low-
forward-curved blades, dynamically balanced to operate load applications. HGBP shall be a standard feature on
smoothly throughout the entire range of operation. Airflow VAV models and an optional feature on CV models.
design shall be constant air volume.
Unit Controls
A variable air volume (VAV) option using a variable frequency
drive (VFD) is available for applications requiring a constant a. Unit shall be complete with self-contained low-voltage
supply duct static pressure. Units equipped for VAV shall be control circuit protected by a resettable circuit breaker on
controlled by a duct pressure transducer with a 0 - 5” WC the 24-volt transformer side.
pressure range. The pressure transducer shall provide a 0 - 5 b. Unit shall incorporate a lockout circuit which provides
VDC output signal to a VAV control board which, in turn shall reset capability at the space thermostat or base unit,
provide a 2 - 10 VDC speed reference signal to the VFD. The should any of the following standard safety devices trip
VAV control board shall operate using factory-installed Supply and shut off compressor.
Air, Return Air and Outside Air Temperature Sensors. Units
equipped with VFD’s shall have factory-installed manual bypass c. Loss-of-charge/Low-pressure switch.
as an option. 1. High-pressure switch.
2. Freeze-protection thermostat, evaporator coil. If any of
Outdoor (Condenser) Fan Assembly the above safety devices trip, a LED (light-emitting
diode) indicator shall flash a diagnostic code that
The outdoor fans shall be of the direct-driven propeller type,
indicates which safety switch has tripped.
discharge air vertically, have aluminum blades riveted to
corrosion resistant steel spider brackets and shall be d. Unit shall incorporate "AUTO RESET" compressor over
dynamically balanced for smooth operation. The 4 outdoor fan temperature, over current protection.
motors shall be totally enclosed with permanently lubricated
e. Unit shall operate with conventional thermostat designs
bearings, internally protected against overload conditions and
and have a low voltage terminal strip for easy hook-up.
staged independently.
f. Unit control board shall have on-board diagnostics and
Refrigerant Components fault code display.
Electric Heating (ZJ/ZR/ZF***C/E Models) position, spring-return damper actuator. The maximum
leakage rate for the outdoor air intake dampers shall not
Nickel chromium electric heating elements shall be provided as exceed 2% when dampers are fully closed and operating
required by the application with 1 or 2 stage control, as against a pressure differential of 0.5 IWG. A unit-mounted
required, from 13.5 KW to 72 KW capacities. The heating potentiometer shall be provided to adjust the outdoor and
section shall have a primary limit control(s) and automatic reset return air damper assembly to take in the design CFM of
to prevent the heating element system from operating at an outdoor air to meet the ventilation requirements of the
excessive temperature. Units with Electric Heating shall be conditioned space during normal operation. Whenever the
wired for a single point power supply with branch circuit fusing indoor fan motor is energized, the dampers open up to
(where required). one of two pre-selected positions - regardless of the
outdoor air enthalpy. Dampers return to the fully closed
Unit Operating Characteristics position when the indoor fan motor is de-energized.
Unit shall be capable of starting and running at 125° F outdoor Dampers shall fully close on power loss.
temperature, exceeding maximum load criteria of ARI Standard Other Pre-engineered Accessories Available
340/360. The compressor, with standard controls, shall be
capable of operation down to 25° F outdoor temperature. • Roof Curb - 14" high, full perimeter curb with wood nailer
Accessory low ambient kit shall be available for operation to 0° (shipped knocked-down).
F. Unit shall be provided with fan time delay to prevent cold air • 100% Barometric Relief Damper - Contains a rain hood,
delivery before heat exchanger warms up (Gas heat only). air inlet screen, exhaust damper and mounting hardware.
Used to relieve internal air pressure through the unit.
Electrical Requirements
• Propane Conversion Kit - Contains new orifices and gas
All unit power wiring shall enter unit cabinet at a single factory valve parts to convert from natural to L.P. gas. One per
provided location and be capable of side or bottom entry, to unit required.
minimize roof penetrations and avoid unit field modifications. • High Altitude - Natural Gas - Contains orifices required
Separate side and bottom openings shall be provided for the for applications between 2000 and 6000 feet altitude.
control wiring.
• High Altitude - Propane Gas - Contains orifices required
Standard Limited Warranties for applications between 2000 and 6000 feet altitude.
Must be used with propane conversion kit.
• Compressor 5 Years
• Burglar Bars - Designed to work with above roof curbs,
• Heat Exchanger 10 Years depending on unit model. Fits duct openings of curb
• Electric Heat Element 5 Years supply and return air openings.
• Other Parts 1 Year • Side Duct Flange - Supply and return air duct flanges for
side duct applications. Do not use on units with power
Optional Outdoor Air (Shall be made available by either/or): exhaust.
• Electronic Enthalpy Automatic Economizer - Outdoor • High Static Drive - May include a belt, blower pulley,
and return air dampers that are interlocked and positioned motor pulley or a motor change to enhance blower
by a fully-modulating, spring-return damper actuator. The performance.
maximum leakage rate for the outdoor air intake dampers • Wood Skid - Allows unit to be handled with 90" forks.
shall not exceed 2% when dampers are fully closed and • Economizer/motorized Damper Rain Hood
operating against a pressure differential of 0.5 IWG. A (ZJ/ZR/ZFN/E/C300 only) - Contains all hood panels and
unit-mounted potentiometer shall be provided to adjust the hardware for assembling.
the outdoor and return air damper assembly to take in
• Anti-Recycle Timer - Assures 5-minute off time between
CFM of outdoor air to meet the minimum ventilation
compressor cycles.
requirement of the conditioned space during normal
operation. During economizer operation, a mixed-air • Low Ambient Kit - Provides unit cooling operation down
temperature control shall modulate the outdoor and return to 0 °F.
air damper assembly to prevent the supply air • Coil Guard Kit - Guard for cooling coil.
temperature from dropping below 55°F. Changeover from
compressor to economizer operation shall be provided by OTHER FACTORY INSTALLED OPTIONS
an integral electronic enthalpy control that feeds input into • Power Exhaust Option - To work in conjunction with
the basic module. The outdoor intake opening shall be economizers.
covered with a rain hood that matches the exterior of the
• Stainless Steel Heat Exchanger
unit. Water eliminator/filters shall be provided.
Simultaneous economizer/compressor operation is also • Stainless Steel Drain Pan
possible. Dampers shall fully close on power loss. • Technicoat Phenolic Coated Condenser And
• Motorized Outdoor Air Dampers - Outdoor and return Evaporator Coil
air dampers that are interlocked and positioned by a 2- • Electronic Single Enthalpy Economizer
• Dirty Filter Switch 3 and SOL 2, and energizes SOL 1, engaging circuit # 1,
• Double Wall resulting in circuit #1 cooling mode operation.
• Phase Monitor When the room thermostat calls for second stage cooling, the
• Coil Guard RCB senses a signal through "Y1" & "Y2" and engages circuit
• Powered GFI Convenience Outlet #1 and circuit #2 in the cooling mode.
• Non-powered GFI Convenience Outlet Indoor blower operation is initiated upon a call for first stage
• Bas Controls - Simplicity ® Intelli-Comfort ™, CPC, cooling, second stage cooling or dehumidification.
JOHNSON, HONEYWELL, NOVAR, YORK
Anytime there is a call for 2 stages of cooling, the unit will not
COMMERCIAL COMFORT SYSTEM (YCCS)
operate in the reheat mode, even if there is a call for
• BAS Ready Economizer (2-10 V.D.C. Actuator Without a dehumidification at "HUM".
Controller)
• Hinged Filter Door Access And Tool Free Access The unit will not operate in the reheat mode if there is any call
Panels for heating.
• Hinged Tool Free Blower, Blower Motor, Filter And On units with economizers, the unit will not operate in the
Electrical Access Panels reheat mode if there is a call for cooling and the economizer is
• High Static Drive operating as first stage of cooling.
• Low Static Drive (ZJ/ZR/ZF300 only) All safety devices function as previously described.
• 2" Pleated Filters
• 4" Throw Away Filters "Alternate” Mode
• Disconnect Switch When the RCB detects a need for dehumidification (24VAC) at
• Supply Air Smoke Detector "HUM" via the field supplied dehumidistat connected to RHTB-1
• Return Air Smoke Detector and RHTB-2, and there is not a call for cooling, it energizes the
HGR, which energizes the SOL 3, SOL 2, and de-energizes
Reheat Mode Sequence Of Operation SOL 1. The unit then operates with circuit #1 in reheat mode
and circuit #2 in cooling mode.
The reheat control board allows the user to select two different
modes of operation via a jumper connection on the board. (See When the room thermostat calls for first stage cooling while
Reheat Control Board.) Each mode is described below. Refer to there is still a call for dehumidification, no operational change is
Reheat Controls - Part 1 and Part 2 when reading this section. made. The call for cooling is ignored and the unit continues to
operate with circuit #1 in reheat mode and circuit #2 in cooling
“Normal” Mode mode.
When the reheat control board (RCB) detects a need for When the room thermostat calls for second stage cooling, the
dehumidification (24VAC) at "HUM" via the field supplied RCB senses a signal through "Y1" & "Y2" and de-energizes the
dehumidistat connected to RHTB-1 and RHTB-2 and there is HGR, which de-energizes SOL 3 and SOL 2, and energizes
not a call for cooling, it energizes the hot gas relay (HGR), SOL 1. Both circuits operate in the cooling mode.
which energizes the 3-way valve (SOL 3), the condenser coil
Indoor blower operation is initiated upon a call for first stage
valve (SOL 2), and de-energizes the reheat coil bleed valve
cooling, second stage cooling or dehumidification.
(SOL 1). The Y1 signal is passed to the unit control board
(UCB), which engages circuit # 1, resulting in circuit #1 reheat Anytime there is a call for 2 stages of cooling, the unit will not
mode operation. operate in the reheat mode, even if there is still a call for
dehumidification at "HUM".
When the room thermostat calls for first stage cooling, with or
without a call for dehumidification, the RCB senses a signal The unit will not operate in the reheat mode if there is any call
through "Y1", de-energizing the HGR, which de-energizes SOL for heating.
Y1
P4
Y2
K1
G
W1
K2
W2
OCC
K4
C
K3
COM
` P6
P5 P3
HGRR
HGR HUM
MODE DEHUMIDISTAT
SELECTION HARNESS
JUMPER CONNECTION
UCB RHB
UNIT CONTROL REHEAT CONTROL
BOARD BOARD
HUM
HUMIDIFY
TERMINAL
RHR
REHEAT
RELAY
RHTB
REHEAT
TERMINAL
BLOCK
REHEAT
SOLENOID 1
REHEAT
SOLENOID 3 REHEAT
SOLENOID 2
UCB
UNIT CONTROL
BOARD
RHB
REHEAT
CONTROL
BOARD
Physical Data
Capacity Performance
ZJ180-300 Cooling Capacities
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate
Blower Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate
Blower Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate
Blower Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
Airflow Performance
ZJ180-300 Side Duct Application
Standard 10 HP
7400 806 4.14 838 4.58 870 5.00 901 5.39 933 5.76 964 6.12 996 6.45 1028 6.78
7800 833 4.78 865 5.22 897 5.63 928 6.03 959 6.40 991 6.75 1023 7.09 1055 7.41
& Drive
8200 861 5.47 893 5.91 925 6.33 956 6.72 988 7.09 1019 7.45 1051 7.78 1083 8.11
8600 891 6.23 923 6.67 955 7.08 986 7.47 1018 7.85 1049 8.20 1081 8.54 1113 8.86
9000 922 7.05 955 7.48 986 7.90 1018 8.29 1049 8.66 1080 9.02 1112 9.36 1145 9.68
9400 955 7.93 987 8.37 1019 8.78 1050 9.17 1082 9.54 1113 9.90 1145 10.24 1177 10.56
9800 989 8.87 1021 9.31 1053 9.73 1084 10.12 1115 10.49 1147 10.84 1179 11.18 1211 11.51
10200 1024 9.88 1056 10.32 1088 10.74 1119 11.13 1150 11.50 1182 11.86 1214 12.19 1246 12.52
10600 1060 10.96 1092 11.40 1124 11.81 1155 12.20 1186 12.58 1218 12.93 1250 13.27 1282 13.59
11000 1096 12.10 1129 12.54 1160 12.95 1192 13.34 1223 13.72 1255 14.07 1286 14.41 1319 14.73
11400 1134 13.30 1166 13.74 1198 14.16 1230 14.55 1261 14.92 1292 15.27 1324 15.61 1357 15.94
11800 1173 14.57 1205 15.01 1237 15.42 1268 15.82 1299 16.19 1331 16.54 1363 16.88 1395 17.20
12200 1212 15.90 1244 16.34 1276 16.75 1308 17.14 - - - - - - - -
15 HP &
Field
High Static 15 HP & Drive
Supplied
Drive
RPM Selection
Size Max Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP
(Tons) BHP Sheave Sheave Open Open Open Open Open Open Closed
180 5 5.75 1VP65 BK110 815 850 885 920 950 985 N/A
ZJ/ZF
(15) 5 5.75 1VP65 BK090 1010 1055 1095 1135 1180 1220 N/A
210 5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
ZJ/ZF
(17.5) 7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A
240 5 5.75 1VP60 BK110 730 765 800 835 870 905 N/A
ZJ/ZF
(20) 7.5 8.63 1VP60 BK090 905 950 990 1035 1075 1120 N/A
7.5 8.63 1VP60 1B5V94 810 850 885 920 960 1000 N/A
300
ZJ/ZF 10 11.50 1VP75X 1B5V110 975 1005 1040 1070 1100 1135 1165
(25)
15 17.25 1VP75X 1B5V94 1140 1180 1215 1255 1290 1330 1365
180 5 5.75 1VP65 BK110 815 850 885 920 950 985 N/A
ZR
(15) 7.5 8.63 1VP65 BK090 1010 1055 1095 1135 1180 1220 N/A
240 7.5 8.63 1VP60 BK110 730 765 800 835 870 905 N/A
ZR
(20) 10 11.50 1VP60 BK090 905 950 990 1035 1075 1120 N/A
7.5 8.63 1VP60 1B5V94 810 850 885 920 960 1000 N/A
300
ZR 10 11.50 1VP75X 1B5V110 975 1005 1040 1070 1100 1135 1165
(25)
15 17.25 1VP75X 1B5V94 1140 1180 1215 1255 1290 1330 1365
Drive Selection
1. 6800 CFM
2. 2.0 iwg
3. Using the supply air blower performance table below, the following data point was located: 1020 RPM & 5.92 BHP.
4. Using the RPM selection table below, Size X and Model Y is found.
5. 5.92 BHP exceeds the maximum continuous BHP rating of the 5.0 HP motor. The 7.5 HP motor is required.
6. 1020 RPM is within the range of the 7.5 HP drives.
7. Using the 7.5 HP motor and drive, 3.5 turns open will achieve 1020 RPM.
1.100
1.050
1.000
Sea Level
0.950
Correction Factor
1000 ft
0.900 2000 ft
3000 ft
0.850
4000 ft
0.800 5000 ft
6000 ft
0.750 7000 ft
8000 ft
0.700
9000 ft
10000 ft
0.650
0.600
40 50 60 70 80 90 100
Air Temperature (ºF)
For units with VFD and gas heat, the speed of the indoor
blower motor continues to be controlled by duct static
pressure via the VAV control board.
If there are VAV boxes present in the duct system,
the boxes must be driven to the full-open position
using a customer-supplied power source to assure
adequate airflow across electric heating elements
or gas heat exchanger tubes.
For units with VFD and electric heat, the speed of the
indoor blower motor continues to be controlled by duct
static pressure via the VAV control board.
If there are VAV boxes present in the duct system,
the boxes must be driven to the full-open position
using a customer-supplied power source to assure
adequate airflow across electric heating elements
or gas heat exchanger tubes.
Sound Performance
ZJ/ZR/ZF Indoor Sound Power Levels
Sound Power, dB (10-12) Watts
Size ESP Blower 1
CFM Sound Rating Octave Band Centerline Frequency (Hz)
(Tons) (IWG)
RPM BHP dB (A) 63 125 250 500 1000 2000 4000 8000
180
6000 1 1080 4.6 89 99 99 89 82 84 77 72 67
(15)
210
8000 1 1129 6.65 92 102 102 92 85 87 80 75 70
(17.5)
240
8000 1 1129 6.65 92 102 102 92 85 87 80 75 70
(20)
300
10000 1.3 1160 12.5 98 108 108 98 91 93 86 81 76
(25)
1. These values have been accessed using a model of sound propagation from a point source into the hemispheric/free field. The dBA values
provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way
of knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value of sound data
in any other form than sound power level ratings.
Electrical Data
ZJ180 - 300
ZJ180-300 - Standard Drive Without Powered Convenience Outlet
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 86.5 100
E18 13.5 1 37.5 86.5 100
208-3-60 14.7 115 23.0 2.1 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 85.3 90
E18 18.0 1 43.3 85.3 90
230-3-60 14.7 115 23.0 2.1 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
180 E72 72.0 2 173.2 191.2 225
(15) None - - - 44.3 50
E18 18.0 1 21.7 44.3 50
460-3-60 7.7 50 12.0 1.1 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 36.7 40
E18 18.0 1 17.3 36.7 40
575-3-60 6.4 40 10.0 0.9 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 94.8 110
E18 13.5 1 37.5 94.8 110
208-3-60 16.7 120 26.0 2.1 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 93.8 110
E18 18.0 1 43.3 93.8 110
230-3-60 16.7 120 26.0 2.1 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
210 E72 72.0 2 173.2 191.2 225
(17.5) None - - - 48.6 50
E18 18.0 1 21.7 48.6 50
460-3-60 8.7 60 15.5 1.1 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 38.0 40
E18 18.0 1 17.3 38.0 40
575-3-60 6.7 42 10.5 0.9 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 106.3 110
E18 13.5 1 37.5 106.3 110
208-3-60 17.9 120 28.0 3.7 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 105.3 110
E18 18.0 1 43.3 105.3 110
230-3-60 17.9 120 28.0 3.7 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
240 E72 72.0 2 173.2 191.2 225
(20) None - - - 55.6 60
E18 18.0 1 21.7 55.6 60
460-3-60 9.6 70 15.0 1.9 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 43.4 50
E18 18.0 1 17.3 43.4 50
575-3-60 7.4 53 11.5 1.5 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 141.8 150
E18 13.5 1 37.5 141.8 150
208-3-60 23.0 160 31.5 3.7 28.0 0.0 E36 27.0 2 74.9 141.8 150
E54 40.6 2 112.7 175.9 200
E72 54.1 2 150.2 185.2 200
None - - - 139.3 150
E18 18.0 1 43.3 139.3 150
230-3-60 23.0 160 31.5 3.7 26.0 0.0 E36 36.0 2 86.6 140.8 150
E54 54.0 2 129.9 162.4 175
300 E72 72.0 2 173.2 205.7 225
(25) None - - - 72.7 80
E18 18.0 1 21.7 72.7 80
460-3-60 12.2 87 17.1 1.9 13.0 0.0 E36 36.0 2 43.3 72.7 80
E54 54.0 2 65.0 81.2 90
E72 72.0 2 86.6 102.9 110
None - - - 53.7 60
E18 18.0 1 17.3 53.7 60
575-3-60 8.7 62 13.5 1.5 10.3 0.0 E36 36.0 2 34.6 56.2 60
E54 54.0 2 52.0 64.8 70
E72 72.0 2 69.3 82.2 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 96.5 110
E18 13.5 1 37.5 96.5 110
208-3-60 14.7 115 23.0 2.1 15.4 10.0 E36 27.0 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 95.3 100
E18 18.0 1 43.3 95.3 100
230-3-60 14.7 115 23.0 2.1 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
180 E72 72.0 2 173.2 203.7 225
(15) None - - - 49.3 50
E18 18.0 1 21.7 49.3 50
460-3-60 7.7 50 12.0 1.1 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 40.7 45
E18 18.0 1 17.3 40.7 45
575-3-60 6.4 40 10.0 0.9 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
None - - - 104.8 110
E18 13.5 1 37.5 104.8 110
208-3-60 16.7 120 26.0 2.1 15.4 10.0 E36 27.0 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 103.8 110
E18 18.0 1 43.3 103.8 110
230-3-60 16.7 120 26.0 2.1 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
210 E72 72.0 2 173.2 203.7 225
(17.5) None - - - 53.6 60
E18 18.0 1 21.7 53.6 60
460-3-60 8.7 60 15.5 1.1 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 42.0 45
E18 18.0 1 17.3 42.0 45
575-3-60 6.7 42 10.5 0.9 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
None - - - 116.3 125
E18 13.5 1 37.5 116.3 125
208-3-60 17.9 120 28.0 3.7 15.4 10.0 E36 27.0 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 115.3 125
E18 18.0 1 43.3 115.3 125
230-3-60 17.9 120 28.0 3.7 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
240 E72 72.0 2 173.2 203.7 225
(20) None - - - 60.6 70
E18 18.0 1 21.7 60.6 70
460-3-60 9.6 70 15.0 1.9 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 47.4 50
E18 18.0 1 17.3 47.4 50
575-3-60 7.4 53 11.5 1.5 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 151.8 175
E18 13.5 1 37.5 151.8 175
208-3-60 23.0 160 31.5 3.7 28.0 10.0 E36 27.0 2 74.9 151.8 175
E54 40.6 2 112.7 188.4 200
E72 54.1 2 150.2 197.7 200
None - - - 149.3 175
E18 18.0 1 43.3 149.3 175
230-3-60 23.0 160 31.5 3.7 26.0 10.0 E36 36.0 2 86.6 153.3 175
E54 54.0 2 129.9 174.9 175
300 E72 72.0 2 173.2 218.2 225
(25) None - - - 77.7 90
E18 18.0 1 21.7 77.7 90
460-3-60 12.2 87 17.1 1.9 13.0 5.0 E36 36.0 2 43.3 77.7 90
E54 54.0 2 65.0 87.5 90
E72 72.0 2 86.6 109.1 110
None - - - 57.7 60
E18 18.0 1 17.3 57.7 60
575-3-60 8.7 62 13.5 1.5 10.3 4.0 E36 36.0 2 34.6 61.2 70
E54 54.0 2 52.0 69.8 70
E72 72.0 2 69.3 87.2 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 86.5 100
E18 13.5 1 37.5 86.5 100
208-3-60 14.7 115 23.0 2.1 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 85.3 90
E18 18.0 1 43.3 85.3 90
230-3-60 14.7 115 23.0 2.1 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
180 E72 72.0 2 173.2 191.2 225
(15) None - - - 44.3 50
E18 18.0 1 21.7 44.3 50
460-3-60 7.7 50 12.0 1.1 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 36.7 40
E18 18.0 1 17.3 36.7 40
575-3-60 6.4 40 10.0 0.9 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 100.2 110
E18 13.5 1 37.5 100.2 110
208-3-60 16.7 120 26.0 2.1 20.0 0.0 E36 27.0 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 100.2 110
E18 18.0 1 43.3 100.2 110
230-3-60 16.7 120 26.0 2.1 20.0 0.0 E36 36.0 2 86.6 133.3 150
E54 54.0 2 129.9 154.9 175
210 E72 72.0 2 173.2 198.2 225
(17.5) None - - - 51.7 60
E18 18.0 1 21.7 51.7 60
460-3-60 8.7 60 15.5 1.1 10.0 0.0 E36 36.0 2 43.3 66.6 70
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 40.7 45
E18 18.0 1 17.3 40.7 45
575-3-60 6.7 42 10.5 0.9 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
None - - - 106.3 110
E18 13.5 1 37.5 106.3 110
208-3-60 17.9 120 28.0 3.7 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 105.3 110
E18 18.0 1 43.3 105.3 110
230-3-60 17.9 120 28.0 3.7 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
240 E72 72.0 2 173.2 191.2 225
(20) None - - - 55.6 60
E18 18.0 1 21.7 55.6 60
460-3-60 9.6 70 15.0 1.9 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 43.4 50
E18 18.0 1 17.3 43.4 50
575-3-60 7.4 53 11.5 1.5 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 155.1 175
E18 13.5 1 37.5 155.1 175
208-3-60 23.0 160 31.5 3.7 38.6 0.0 E36 27.0 2 74.9 155.1 175
E54 40.6 2 112.7 189.1 200
E72 54.1 2 150.2 198.4 225
None - - - 155.1 175
E18 18.0 1 43.3 155.1 175
230-3-60 23.0 160 31.5 3.7 38.6 0.0 E36 36.0 2 86.6 156.5 175
E54 54.0 2 129.9 178.2 200
300 E72 72.0 2 173.2 221.5 250
(25) None - - - 80.5 90
E18 18.0 1 21.7 80.5 90
460-3-60 12.2 87 17.1 1.9 19.3 0.0 E36 36.0 2 43.3 80.5 90
E54 54.0 2 65.0 89.1 100
E72 72.0 2 86.6 110.7 125
None - - - 60.1 70
E18 18.0 1 17.3 60.1 70
575-3-60 8.7 62 13.5 1.5 15.4 0.0 E36 36.0 2 34.6 62.6 70
E54 54.0 2 52.0 71.2 80
E72 72.0 2 69.3 88.5 100
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 96.5 110
E18 13.5 1 37.5 96.5 110
208-3-60 14.7 115 23.0 2.1 15.4 10.0 E36 27.0 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 95.3 100
E18 18.0 1 43.3 95.3 100
230-3-60 14.7 115 23.0 2.1 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
180 E72 72.0 2 173.2 203.7 225
(15) None - - - 49.3 50
E18 18.0 1 21.7 49.3 50
460-3-60 7.7 50 12.0 1.1 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 40.7 45
E18 18.0 1 17.3 40.7 45
575-3-60 6.4 40 10.0 0.9 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
None - - - 110.2 125
E18 13.5 1 37.5 110.2 125
208-3-60 16.7 120 26.0 2.1 20.0 10.0 E36 27.0 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 110.2 125
E18 18.0 1 43.3 110.2 125
230-3-60 16.7 120 26.0 2.1 20.0 10.0 E36 36.0 2 86.6 145.8 150
E54 54.0 2 129.9 167.4 175
210 E72 72.0 2 173.2 210.7 225
(17.5) None - - - 56.7 60
E18 18.0 1 21.7 56.7 60
460-3-60 8.7 60 15.5 1.1 10.0 5.0 E36 36.0 2 43.3 72.9 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 44.7 50
E18 18.0 1 17.3 44.7 50
575-3-60 6.7 42 10.5 0.9 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
None - - - 116.3 125
E18 13.5 1 37.5 116.3 125
208-3-60 17.9 120 28.0 3.7 15.4 10.0 E36 27.0 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 115.3 125
E18 18.0 1 43.3 115.3 125
230-3-60 17.9 120 28.0 3.7 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
240 E72 72.0 2 173.2 203.7 225
(20) None - - - 60.6 70
E18 18.0 1 21.7 60.6 70
460-3-60 9.6 70 15.0 1.9 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 47.4 50
E18 18.0 1 17.3 47.4 50
575-3-60 7.4 53 11.5 1.5 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 165.1 200
E18 13.5 1 37.5 165.1 200
208-3-60 23.0 160 31.5 3.7 38.6 10.0 E36 27.0 2 74.9 165.1 200
E54 40.6 2 112.7 201.6 225
E72 54.1 2 150.2 210.9 225
None - - - 165.1 200
E18 18.0 1 43.3 165.1 200
230-3-60 23.0 160 31.5 3.7 38.6 10.0 E36 36.0 2 86.6 169.0 200
E54 54.0 2 129.9 190.7 225
300 E72 72.0 2 173.2 234.0 250
(25) None - - - 85.5 100
E18 18.0 1 21.7 85.5 100
460-3-60 12.2 87 17.1 1.9 19.3 5.0 E36 36.0 2 43.3 85.5 100
E54 54.0 2 65.0 95.3 110
E72 72.0 2 86.6 117.0 125
None - - - 64.1 70
E18 18.0 1 17.3 64.1 70
575-3-60 8.7 62 13.5 1.5 15.4 4.0 E36 36.0 2 34.6 67.6 70
E54 54.0 2 52.0 76.2 90
E72 72.0 2 69.3 93.5 100
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 132.6 150
E18 13.5 1 37.5 132.6 150
208-3-60 23.0 160 31.5 3.7 20.0 0.0 E36 27.0 2 74.9 132.6 150
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 132.6 150
E18 18.0 1 43.3 132.6 150
230-3-60 23.0 160 31.5 3.7 20.0 0.0 E36 36.0 2 86.6 133.3 150
E54 54.0 2 129.9 154.9 175
300 E72 72.0 2 173.2 198.2 225
(25) None - - - 69.5 80
E18 18.0 1 21.7 69.5 80
460-3-60 12.2 87 17.1 1.9 10.0 0.0 E36 36.0 2 43.3 69.5 80
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 51.2 60
E18 18.0 1 17.3 51.2 60
575-3-60 8.7 62 13.5 1.5 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 142.6 150
E18 13.5 1 37.5 142.6 150
208-3-60 23.0 160 31.5 3.7 20.0 10.0 E36 27.0 2 74.9 142.6 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 142.6 150
E18 18.0 1 43.3 142.6 150
230-3-60 23.0 160 31.5 3.7 20.0 10.0 E36 36.0 2 86.6 145.8 150
E54 54.0 2 129.9 167.4 175
300 E72 72.0 2 173.2 210.7 225
(25) None - - - 74.5 80
E18 18.0 1 21.7 74.5 80
460-3-60 12.2 87 17.1 1.9 10.0 5.0 E36 36.0 2 43.3 74.5 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 55.2 60
E18 18.0 1 17.3 55.2 60
575-3-60 8.7 62 13.5 1.5 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
ZR180 - 300
ZR180-300 - Standard Drive Without Powered Convenience Outlet
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 80.1 100
E18 13.5 1 37.5 80.1 100
208-3-60 25.0 164 39.0 2.1 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 79.1 100
E18 18.0 1 43.3 79.1 100
230-3-60 25.0 164 39.0 2.1 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
180 E72 72.0 2 173.2 191.2 225
(15) None - - - 39.1 50
E18 18.0 1 21.7 39.1 50
460-3-60 12.2 100 19.0 1.1 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 29.8 35
E18 18.0 1 17.3 29.8 35
575-3-60 9.0 78 14.0 0.9 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 102.5 125
E18 13.5 1 37.5 102.5 125
208-3-60 30.1 225 47.0 3.7 20.0 0.0 E36 27.0 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 102.5 125
E18 18.0 1 43.3 102.5 125
230-3-60 30.1 225 47.0 3.7 20.0 0.0 E36 36.0 2 86.6 133.3 150
E54 54.0 2 129.9 154.9 175
240 E72 72.0 2 173.2 198.2 225
(20) None - - - 55.2 70
E18 18.0 1 21.7 55.2 70
460-3-60 16.7 114 26.0 1.9 10.0 0.0 E36 36.0 2 43.3 66.6 70
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 41.7 50
E18 18.0 1 17.3 41.7 50
575-3-60 12.2 80 19.0 1.5 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
None - - - 151.0 175
E18 13.5 1 37.5 151.0 175
208-3-60 48.1 245 70.0 3.7 28.0 0.0 E36 27.0 2 74.9 151.0 175
E54 40.6 2 112.7 175.9 200
E72 54.1 2 150.2 185.2 200
None - - - 149.0 175
E18 18.0 1 43.3 149.0 175
230-3-60 48.1 245 70.0 3.7 26.0 0.0 E36 36.0 2 86.6 149.0 175
E54 54.0 2 129.9 162.4 175
300 E72 72.0 2 173.2 205.7 225
(25) None - - - 62.5 80
E18 18.0 1 21.7 62.5 80
460-3-60 18.6 125 29.0 1.9 13.0 0.0 E36 36.0 2 43.3 70.4 80
E54 54.0 2 65.0 81.2 90
E72 72.0 2 86.6 102.9 110
None - - - 49.4 60
E18 18.0 1 17.3 49.4 60
575-3-60 14.7 100 23.0 1.5 10.3 0.0 E36 36.0 2 34.6 56.2 60
E54 54.0 2 52.0 64.8 70
E72 72.0 2 69.3 82.2 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 90.1 110
E18 13.5 1 37.5 90.1 110
208-3-60 25.0 164 39.0 2.1 15.4 10.0 E36 27.0 2 74.9 125.4 150
E54 40.6 2 112.7 172.6 175
E72 54.1 2 150.2 181.9 200
None - - - 89.1 110
E18 18.0 1 43.3 89.1 110
230-3-60 25.0 164 39.0 2.1 14.4 10.0 E36 36.0 2 86.6 138.8 150
E54 54.0 2 129.9 160.4 175
180 E72 72.0 2 173.2 203.7 225
(15) None - - - 44.1 50
E18 18.0 1 21.7 44.1 50
460-3-60 12.2 100 19.0 1.1 7.2 5.0 E36 36.0 2 43.3 69.4 70
E54 54.0 2 65.0 80.2 90
E72 72.0 2 86.6 101.9 110
None - - - 33.8 40
E18 18.0 1 17.3 34.0 40
575-3-60 9.0 78 14.0 0.9 5.9 4.0 E36 36.0 2 34.6 55.7 60
E54 54.0 2 52.0 64.3 70
E72 72.0 2 69.3 81.7 90
None - - - 112.5 125
E18 13.5 1 37.5 112.5 125
208-3-60 30.1 225 47.0 3.7 20.0 10.0 E36 27.0 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 112.5 125
E18 18.0 1 43.3 112.5 125
230-3-60 30.1 225 47.0 3.7 20.0 10.0 E36 36.0 2 86.6 145.8 150
E54 54.0 2 129.9 167.4 175
240 E72 72.0 2 173.2 210.7 225
(20) None - - - 60.2 70
E18 18.0 1 21.7 60.2 70
460-3-60 16.7 114 26.0 1.9 10.0 5.0 E36 36.0 2 43.3 72.9 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 45.7 50
E18 18.0 1 17.3 45.7 50
575-3-60 12.2 80 19.0 1.5 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
None - - - 161.0 200
E18 13.5 1 37.5 161.0 200
208-3-60 48.1 245 70.0 3.7 28.0 10.0 E36 27.0 2 74.9 161.0 200
E54 40.6 2 112.7 188.4 200
E72 54.1 2 150.2 197.7 200
None - - - 159.0 200
E18 18.0 1 43.3 159.0 200
230-3-60 48.1 245 70.0 3.7 26.0 10.0 E36 36.0 2 86.6 159.0 200
E54 54.0 2 129.9 174.9 200
300 E72 72.0 2 173.2 218.2 225
(25) None - - - 67.5 80
E18 18.0 1 21.7 67.5 80
460-3-60 18.6 125 29.0 1.9 13.0 5.0 E36 36.0 2 43.3 76.6 80
E54 54.0 2 65.0 87.5 90
E72 72.0 2 86.6 109.1 110
None - - - 53.4 60
E18 18.0 1 17.3 53.4 60
575-3-60 14.7 100 23.0 1.5 10.3 4.0 E36 36.0 2 34.6 61.2 70
E54 54.0 2 52.0 69.8 70
E72 72.0 2 69.3 87.2 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 84.7 100
E18 13.5 1 37.5 84.7 100
208-3-60 25.0 164 39.0 2.1 20.0 0.0 E36 27.0 2 74.9 118.7 125
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 84.7 100
E18 18.0 1 43.3 84.7 100
230-3-60 25.0 164 39.0 2.1 20.0 0.0 E36 36.0 2 86.6 133.3 150
E54 54.0 2 129.9 154.9 175
180 E72 72.0 2 173.2 198.2 225
(15) None - - - 41.9 50
E18 18.0 1 21.7 41.9 50
460-3-60 12.2 100 19.0 1.1 10.0 0.0 E36 36.0 2 43.3 66.6 70
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 32.1 40
E18 18.0 1 17.3 32.1 40
575-3-60 9.0 78 14.0 0.9 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
None - - - 109.1 125
E18 13.5 1 37.5 109.1 125
208-3-60 30.1 225 47.0 3.7 28.0 0.0 E36 27.0 2 74.9 126.9 150
E54 40.6 2 112.7 174.1 175
E72 54.1 2 150.2 183.4 200
None - - - 109.1 125
E18 18.0 1 43.3 109.1 125
230-3-60 30.1 225 47.0 3.7 26.6 0.0 E36 36.0 2 86.6 141.5 150
E54 54.0 2 129.9 163.2 175
240 E72 72.0 2 173.2 206.5 225
(20) None - - - 58.5 70
E18 18.0 1 21.7 58.5 70
460-3-60 16.7 114 26.0 1.9 13.3 0.0 E36 36.0 2 43.3 70.8 80
E54 54.0 2 65.0 81.6 90
E72 72.0 2 86.6 103.2 110
None - - - 43.8 50
E18 18.0 1 17.3 43.8 50
575-3-60 12.2 80 19.0 1.5 10.3 0.0 E36 36.0 2 34.6 56.2 60
E54 54.0 2 52.0 64.8 70
E72 72.0 2 69.3 82.2 90
None - - - 161.6 200
E18 13.5 1 37.5 161.6 200
208-3-60 48.1 245 70.0 3.7 38.6 0.0 E36 27.0 2 74.9 161.6 200
E54 40.6 2 112.7 189.1 200
E72 54.1 2 150.2 198.4 225
None - - - 161.6 200
E18 18.0 1 43.3 161.6 200
230-3-60 48.1 245 70.0 3.7 38.6 0.0 E36 36.0 2 86.6 161.6 200
E54 54.0 2 129.9 178.2 200
300 E72 72.0 2 173.2 221.5 250
(25) None - - - 68.9 80
E18 18.0 1 21.7 68.9 80
460-3-60 18.6 125 29.0 1.9 19.3 0.0 E36 36.0 2 43.3 78.3 80
E54 54.0 2 65.0 89.1 100
E72 72.0 2 86.6 110.7 125
None - - - 54.7 70
E18 18.0 1 17.3 54.7 70
575-3-60 14.7 100 23.0 1.5 15.4 0.0 E36 36.0 2 34.6 62.6 70
E54 54.0 2 52.0 71.2 80
E72 72.0 2 69.3 88.5 100
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 94.7 110
E18 13.5 1 37.5 94.7 110
208-3-60 25.0 164 39.0 2.1 20.0 10.0 E36 27.0 2 74.9 131.2 150
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 94.7 110
E18 18.0 1 43.3 94.7 110
230-3-60 25.0 164 39.0 2.1 20.0 10.0 E36 36.0 2 86.6 145.8 150
E54 54.0 2 129.9 167.4 175
180 E72 72.0 2 173.2 210.7 225
(15) None - - - 46.9 50
E18 18.0 1 21.7 46.9 50
460-3-60 12.2 100 19.0 1.1 10.0 5.0 E36 36.0 2 43.3 72.9 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 36.1 45
E18 18.0 1 17.3 36.9 45
575-3-60 9.0 78 14.0 0.9 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
None - - - 119.1 125
E18 13.5 1 37.5 119.1 125
208-3-60 30.1 225 47.0 3.7 28.0 10.0 E36 27.0 2 74.9 139.4 150
E54 40.6 2 112.7 186.6 200
E72 54.1 2 150.2 195.9 200
None - - - 119.1 125
E18 18.0 1 43.3 119.1 125
230-3-60 30.1 225 47.0 3.7 26.6 10.0 E36 36.0 2 86.6 154.0 175
E54 54.0 2 129.9 175.7 200
240 E72 72.0 2 173.2 219.0 225
(20) None - - - 63.5 80
E18 18.0 1 21.7 63.5 80
460-3-60 16.7 114 26.0 1.9 13.3 5.0 E36 36.0 2 43.3 77.0 80
E54 54.0 2 65.0 87.8 90
E72 72.0 2 86.6 109.5 110
None - - - 47.8 50
E18 18.0 1 17.3 47.8 50
575-3-60 12.2 80 19.0 1.5 10.3 4.0 E36 36.0 2 34.6 61.2 70
E54 54.0 2 52.0 69.8 70
E72 72.0 2 69.3 87.2 90
None - - - 171.6 200
E18 13.5 1 37.5 171.6 200
208-3-60 48.1 245 70.0 3.7 38.6 10.0 E36 27.0 2 74.9 171.6 200
E54 40.6 2 112.7 201.6 225
E72 54.1 2 150.2 210.9 225
None - - - 171.6 200
E18 18.0 1 43.3 171.6 200
230-3-60 48.1 245 70.0 3.7 38.6 10.0 E36 36.0 2 86.6 171.6 200
E54 54.0 2 129.9 190.7 225
300 E72 72.0 2 173.2 234.0 250
(25) None - - - 73.9 90
E18 18.0 1 21.7 73.9 90
460-3-60 18.6 125 29.0 1.9 19.3 5.0 E36 36.0 2 43.3 84.5 90
E54 54.0 2 65.0 95.3 110
E72 72.0 2 86.6 117.0 125
None - - - 58.7 70
E18 18.0 1 17.3 58.7 70
575-3-60 14.7 100 23.0 1.5 15.4 4.0 E36 36.0 2 34.6 67.6 70
E54 54.0 2 52.0 76.2 90
E72 72.0 2 69.3 93.5 100
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 143.0 175
E18 13.5 1 37.5 143.0 175
208-3-60 48.1 245 70.0 3.7 20.0 0.0 E36 27.0 2 74.9 143.0 175
E54 40.6 2 112.7 165.9 175
E72 54.1 2 150.2 175.2 200
None - - - 143.0 175
E18 18.0 1 43.3 143.0 175
230-3-60 48.1 245 70.0 3.7 20.0 0.0 E36 36.0 2 86.6 143.0 175
E54 54.0 2 129.9 154.9 175
300 E72 72.0 2 173.2 198.2 225
(25) None - - - 59.5 70
E18 18.0 1 21.7 59.5 70
460-3-60 18.6 125 29.0 1.9 10.0 0.0 E36 36.0 2 43.3 66.6 70
E54 54.0 2 65.0 77.5 90
E72 72.0 2 86.6 99.1 110
None - - - 47.3 60
E18 18.0 1 17.3 47.3 60
575-3-60 14.7 100 23.0 1.5 8.2 0.0 E36 36.0 2 34.6 53.6 60
E54 54.0 2 52.0 62.2 70
E72 72.0 2 69.3 79.5 90
Compressors
OD Fan Supply Pwr Max Fuse2/
Size (each)
Motors Blower Conv Electric Heat Option MCA1 Breaker3
Volt (each) Motor Outlet
(Tons) (Amps) Size
RLA LRA MCC FLA FLA FLA Model kW Stages Amps (Amps)
None - - - 153.0 200
E18 13.5 1 37.5 153.0 200
208-3-60 48.1 245 70.0 3.7 20.0 10.0 E36 27.0 2 74.9 153.0 200
E54 40.6 2 112.7 178.4 200
E72 54.1 2 150.2 187.7 200
None - - - 153.0 200
E18 18.0 1 43.3 153.0 200
230-3-60 48.1 245 70.0 3.7 20.0 10.0 E36 36.0 2 86.6 153.0 200
E54 54.0 2 129.9 167.4 200
300 E72 72.0 2 173.2 210.7 225
(25) None - - - 64.5 80
E18 18.0 1 21.7 64.5 80
460-3-60 18.6 125 29.0 1.9 10.0 5.0 E36 36.0 2 43.3 72.9 80
E54 54.0 2 65.0 83.7 90
E72 72.0 2 86.6 105.4 110
None - - - 51.3 60
E18 18.0 1 17.3 51.3 60
575-3-60 14.7 100 23.0 1.5 8.2 4.0 E36 36.0 2 34.6 58.6 60
E54 54.0 2 52.0 67.2 70
E72 72.0 2 69.3 84.5 90
ZF180 - 300
ZF180-300 - Standard Drive Without Powered Convenience Outlet
OD Fan Supply Pwr
Compressors
Motors Blower Conv Electric Heat Option Max Fuse2/
Size (each)
(each) Motor Outlet MCA1 Breaker3
Volt
(Tons) (Amps) Size
RLA LRA MCC
FLA FLA FLA Model kW Stages Amps (Amps)
C1 C2 C1 C2 C1 C2
None - - - 75.9 90
E18 13.5 1 37.5 75.9 90
208-3-60 23.3 20.1 190 190 39 35 4.5 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 74.5 90
E18 18.0 1 43.3 74.5 90
230-3-60 23.3 20.1 190 190 39 35 4.3 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
180 E72 72.0 2 173.2 191.2 225
(15) None - - - 38.5 50
E18 18.0 1 21.7 38.5 50
460-3-60 11.6 10.9 100 87 19 19 2.2 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 30.3 35
E18 18.0 1 17.3 30.3 35
575-3-60 9.0 8.6 70 62 16 15 1.7 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 85.6 110
E18 13.5 1 37.5 85.6 110
208-3-60 27.2 27.2 203 203 42.5 43 4.5 15.4 0.0 E36 27.0 2 74.9 112.9 125
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 84.2 110
E18 18.0 1 43.3 84.2 110
230-3-60 27.2 27.2 203 203 42.5 43 4.3 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
210 E72 72.0 2 173.2 191.2 225
(17.5) None - - - 45.6 60
E18 18.0 1 21.7 45.6 60
460-3-60 15.1 15.1 92 92 22 22 2.2 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 35.4 45
E18 18.0 1 17.3 35.4 45
575-3-60 11.6 11.6 84 84 18 18 1.7 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
None - - - 120.9 150
E18 13.5 1 37.5 120.9 150
208-3-60 42.9 42.9 267 267 62.9 63 4.5 15.4 0.0 E36 27.0 2 74.9 120.9 150
E54 40.6 2 112.7 160.1 175
E72 54.1 2 150.2 169.4 200
None - - - 119.5 150
E18 18.0 1 43.3 119.5 150
230-3-60 42.9 42.9 267 267 62.9 63 4.3 14.4 0.0 E36 36.0 2 86.6 126.3 150
E54 54.0 2 129.9 147.9 175
240 E72 72.0 2 173.2 191.2 225
(20) None - - - 53.2 70
E18 18.0 1 21.7 53.2 70
460-3-60 18.5 18.5 130 130 29 29 2.2 7.2 0.0 E36 36.0 2 43.3 63.1 70
E54 54.0 2 65.0 74.0 90
E72 72.0 2 86.6 95.6 110
None - - - 43.7 50
E18 18.0 1 17.3 43.7 50
575-3-60 15.3 15.3 114 114 24 24 1.7 5.9 0.0 E36 36.0 2 34.6 50.7 60
E54 54.0 2 52.0 59.3 70
E72 72.0 2 69.3 76.7 90
CONTROL
THERMOSTAT TERMINAL
TERMINALS BLOCK
W1
W1
W2
W2 Y1
1
Y1 G
OCC
Y2
P
Y3 P1
Y4 Y2
X Smoke
G Detector
R
R
SD
2
C C R Jumper
SD
3 EXPANSION
RC BOARD SD 24 VAC
TERMINAL Class 2
4
BLOCK
C
OCC
X
5
Y3
Y4
TERMINALS ON
A LIMITED
NUMBER OF
THERMOSTATS 1 Second stage heating not required on single stage heating units.
2 Jumper is required if there is no Smoke Detector circuit.
3 Jumper is required for any combination of R, RC, or RH.
4 OCC is an output from the thermostat to indicate the Occupied condition.
5 X is an input to the thermostat to display Error Status conditions.
THERMOSTAT 1 ( RCB )
TERMINALS REHEAT
CONTROL BOARD
RC
RH R
Y1 Y1
Y2 Y2
W1 W1
W2 W2
G G
C C
X1 OCC
X3 TERMINAL BLOCK
2
RH
X4
A1 HUM 1
A2 HUM 2 DEHUMIDISTAT 3
T 3
T
4
TO REMOTE SENSOR
2ET04701324 IF USED
( includes subbase).
2 Terminals A1 and A2 provide a relay output to close the
3
Dehumidistat closes on rise in humidity.
TYPICAL
THERMOSTAT
RC R
RH Y1
Y1 Y2 ( RCB )
Y2 G REHEAT
CONTROL
G W1 BOARD
W1 W2 TERMINAL
W2 OCC BLOCK
RH
C C
1
DEHUMIDISTAT 1
2
3
4
HUM
1
Dehumidistat closes on rise in humidity.
THERMOSTAT CONTROL
TERMINALS TERMINAL
BLOCK
W1 W1
W2
1 W2
Y1
Y1
G
2
Y2 OCC
P
G
P1
R
Y2 Smoke
Detector
C X
R
4 R Jumper
3
RC
SD
SD
5
C
OCC SD 24 VAC
6 Class 2
X C
TERMINALS ON
A LIMITED
NUMBER OF
THERMOSTATS
B C
B
C D
E
A A
D F
Y
X
FRONT
LEFT
B E
F
C D
A A C
FRONT
FRONT
D B
Size Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)
Model
(Tons) Shipping Operating X Y A B C D A B C D E F
180 (15) ZJ 2614 2609 85.25 44 467 781 852 510 287 392 568 620 428 313
210 (17.5) ZJ 2670 2665 85.25 44 477 797 870 520 293 401 580 633 437 320
240 (20) ZJ 2702 2697 85.05 44 485 805 878 529 298 406 585 638 443 326
300 (25) ZJ 2788 2783 85.25 44 498 833 908 544 306 419 606 661 457 334
180 (15) ZR 2365 2360 85.25 44 422 706 770 461 260 355 514 561 387 284
240 (20) ZR 2665 2660 85.05 44 478 794 866 522 294 401 477 630 437 321
300 (25) ZR 2765 2760 85.25 44 494 826 901 539 304 415 601 656 453 332
180 (15) ZF 1875 1870 65.26 45 438 477 498 458 288 304 322 337 318 301
210 (17.5) ZF 2011 2006 70.98 45 470 511 534 491 309 327 346 361 341 323
240 (20) ZF 2538 2533 70 44 589 622 679 643 389 404 419 457 440 425
300 (25) ZF 2602 2597 70 44.5 611 645 689 652 403 418 434 464 447 431
Unit Dimensions
ZJ/ZR Unit Dimensions Front View
ECONOMIZER / MOTORIZED DAMPER
FIXED OUTDOOR INTAKE AIR AND
POWER EXHAUST RAIN HOODS
(See detail Y)
BLOWER MOTOR
ACCESS (Location BLOWER ACCESS
BLOWER of Optional VFD Bypass) (Location of
COMPARTMENT Optional VFD)
ACCESS COMPRESSOR ACCESS
180-19/32
(Auxiliary)
COMBUSTION
21.00
AIR INLET HOOD
(C) GAS
SUPPLY 9-3/4 CONDENSER
ENTRY COILS
7-1/8
136-1/4 (A) CONTROL WIRING
6-3/8 92 ENTRY
5
DISCONNECT
46-5/8 SWITCH
CONTROL BOX 11-1/2 LOCATION
5-7/8
ACCESS
(B) POWER
35 WIRING
ENTRY
BOTTOM SUPPLY
AND RETURN
35-1/4 AIR OPENINGS
RETURN (See Note)
33 AIR
SUPPLY
2-3/4 AIR 3-3/4
21-1/2
UNIT BASE RAILS
Shown separately to illustrate
Bottom Duct openings. Power (D)
and Gas Piping Connection GAS SUPPLY
location. (B) POWER WIRING
ENTRY
11-1/8 ENTRY
NOTE:
For curb mounted units, refer to the curb hanger 8-1/8 (A) CONTROL WIRING
dimensions of the curb for proper size of the 12-1/2
supply and return air duct connections. 46-5/8 ENTRY
9-1/4
9-3/4
Utilities Entry
Opening Size
Hole Used For
Diameter
1-1/8” KO Front
A Control Wiring
3/4” NPS (Fem.) Bottom
3-5/8” KO Front
B Power Wiring
3” NPS (Fem.) Bottom
C 2-3/8” KO Gas Piping (Front)1
D 1-11/16” Hole Gas Piping (Bottom)1,2
1. One-inch Gas Piping NPT Required.
2. Opening in the bottom to the unit can be located by the slice in the
insulation.
NOTE: All entry holes should be field sealed to prevent rain water
entry into the building.
DOT PLUG
(For pressure 48-5/8" (15 Ton)
Drop Reading) 52-5/8" (17.5 thru 25 Ton)
ELECTRIC
GAS HEAT
ACCESS
VENT A IR CONDENSER
OUTLET COILS
HOODS 21"
n) 5"
To 7-1/8"
COMBUSTION 5
(1 .5 n)
AIR INLET / 4" (17 5 To
1
HOOD 5- /4" 2
12 6-1 thru 6-3/8"
13
9-3/4" 92"
(C) 5-7/8" (A)
GAS SUPPLY
CONTROL WIRING
ENTRY
46-5/8" ENTRY
CONTROL BOX
11-1/2" (B)
ACCESS 35"
POWER WIRING
BOTTOM SUPPLY ENTRY
AND RETURN
AIR OPENINGS
FRONT To
n)
(See Note) RETURN A IR
5
VIEW " (1 7.5 n)
/4 (1 To RETURN
-1 /4" 5 AIR 3-3/4"
24 5-1 ru 2 SUPPL Y A IR
3 th 33"
SUPPLY
AIR OUTDOOR A IR
2-3/4" 21-1/2"
11-1/8"
OUTDOOR A IR
(Ec o n o m i zer )
UNIT BASE WITH RAILS
(B)
Shown separately to illustrate (D)
POWER WIRING
Bottom Duct openings, Power GAS SUPPLY
ENTRY
and Gas Piping Connection ENTRY
locations (A)
8-1/8" CONTROL WIRING
ENTRY
NOTE:
46-5/8"
For curb mounted units, refer to the curb hanger 9-1/4"
dimensions of the curb for the proper size of the
12-1/2" 9-3/4"
supply and return air duct connections.
Dot Plug
(for Pressure Evaporator
Drop Reading) Section
40-3/8”
Supply
Air
Outdoor
Air
Return
Air
18-5/8” 40-1/2”
Supply Air
27-3/4”
Access Filter
5-1/8”
Access
28-5/8” 1” NPT Female
Dimensions listed are for side duct flange Return Air ZF 180 Outdoor Air Cond. Drain
opening; see Field Accessories for Side Access and
Duct Flange Kit.
Compartment Connector
39-5/8” Access
ZJ/ZR 180-300
ZF 210-300
Fixed
Outdoor Air
Intake Hood
(Located on
36-5/8” Return Air
1” Condensate
Compartment)
16-1/8”
Drain (Must be
Trapped)
5”
28-3/16” 92”
Detail “Y”
Unit with Rain Hoods
25-1/4"
14-1/4”
115-1/4”
ZJ/ZR/ZF180-300 Roof Curb Duct Openings ZJ/ZR/ZF180-300 Cut Away of Roof Curb
NOTE: Ducts can be installed into the curb from the roof. All
electrical and gas line connections can be made inside
the curb.
Roof Jack
Installation
Roof Curb
Installation
Slab On
Ground
Installation