Operator's Manual - Spare Parts List Conveyor TR
Operator's Manual - Spare Parts List Conveyor TR
Operator’s manual -
Spare parts list
Conveyor TR
IT_06
Content
1 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2
TKS
3.1 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4 Koblingsskjema - Conveyor TR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3
TKS
TKS - Conveyor TR
has been built in conformity with the Machine Directive (2006/42/EC) and meets the relevant
fundamental health and safety requirements.
Kverneland, 03-2013
T. Kverneland & Sønner AS, manufacturer of agricultural products, reserves the right
to change the design and/ or specifi cations of its products without prior warning.
This does not imply any obligation to modify previously supplied machines.
4
TKS
1.2 Guarantee
This TKS product is guaranteed against manufacturing and material defects for one year.
If the owner wishes a defect to be covered by the product guarantee, he or his representative must
inform the dealer of this when ordering parts and/or repairs. Claims must be reported within the
guarantee period.
The dealer must complete a claims form for each case covered by a guarantee and send it to TKS
or TKS’s distributor/importer within the 10th of the month following the one in which the defect was
reported.
The defective parts shall be marked with the claim number and be kept for up to 6 months so that
TKS or TKS’s distributor/importer can inspect them.
Since TKS products are used outside the manufacturer’s control, we can only guarantee the
product quality, and not that it will perform its function, nor are we liable for any resulting damage.
The guarantee does not cover damage due to normal wear and tear.
Offi cial safety regulations specify requirements that apply to the manufacturers of this machine
relating to the careful review of safety hazards that may arise when this type of machine is used
correctly. Therefore, TKS and our importer/distributor are not responsible for the functioning of
components that are not shown in the spare-parts catalogue for this product.
TKS reserves the right to change the design of the product without this implying any obligations in
relation to previously supplied machines.
NB! It must be possible to identify all enquiries relating to this product by the product’s serial
number; see page 7 on Machine identifi cation.
5
TKS
1.3 Introduction
Congratulations on buying your new TKS product. You have chosen a functional, high quality
product. A network of helpful dealers will be able to advise you on its use, as well as provide
servicing and spare parts.
All TKS products are designed, tested and built in close cooperation with farmers and machine
workshops to ensure optimal effi ciency and reliability.
Please read this instruction manual carefully and familiarise yourself with the machine’s manner of
operation before starting to use it.
Many different factors and variables can affect the performance and method of operation of the
machine. It is therefore very important to assess all known factors and adapt the way in which the
machine is used accordingly. A good understanding of the machine’s method of operation and
performance, together with a sound knowledge of feeding and
feed types/consistency will ensure the best results.
By being thorough and making the necessary adaptations to local conditions, you will ensure the
best possible results.
Yours faithfully
T. Kverneland & Sønner AS
www.tks-as.no
e-post : post@tks-as.no
Phone : + 47 51 77 05 00
Fax : + 47 51 48 72 28
6
TKS
The Conveyor TR belt and carrier are powered by an electric motor on the drive roller, or by a
worm gear motor at the top end of the belt.
Available equipment:
Supporting foot
Refilling funnel
7
TKS
IT_14
8
TKS
729
412
512
911
IT_01
6000
40 4
1000
502
IT_02
832
722
IT_12
9
TKS
The refilling funnel (A) should be used on slopes exceeding 35O. Max slope is 45O.
See extra equipment.
Example:
Conveyor TR length of 6 m. Slope 30O
Height to top end 2,85 m
Length from rear end 5,40 m
IT_04
Height in metres
Slope 40O
Slope 30O
Slope 20O
Length in metres
IT_02
10
TKS
11
TKS
Protective screens
Check that all screens are in order and correctly
fitted. Do not start the machine until this has
been done. Damaged screens must be repaired
or replaced immediately.
Spare parts
For safety reasons we recommend that you
only use original spare parts. The use of
third-party spares invalidates the product
guarantee.
12
TKS
Maintenance
Make sure that the machine is maintained satis-
factorily and kept in good condition.
Never make alterations to the machine’s struc-
tures.
13
TKS
1.5.2
Additional safety- The machine is marked with a warning
signs. If these signs are damaged, they must
instructions be replaced. The order number is shown on the
illustrations in this section.
Fig. 4 for their location on the machine.
Fig. 1
Fig. 2
988010
Fig. 3
14
TKS
UH220532
UH220539
988010
IT_15
Fig. 4
IT_07
15
TKS
1.5.4
Lifting the machine Only use approved lifting equipment.
The machine must be lifted from the points
with a crane marked with a lifting symbol. See Fig. 5
Caution!
Ensure that no-one is under or close to the
machine when it is being lifted.
Lift the machine using a strap attached to the
main frame of the machine, so that the lift is
balanced.
Check that the straps are properly fixed before
starting the lift.
Use an extra strap to help keep the machine in
position.
1.5.5
New machine –
caution
Read the operator’s manual
Be particularly careful when starting a new
machine for the first time. Installation faults.
Be particularly careful when starting a new
machine for the first time. Installation faults,
incorrect operation, etc. may lead to expensive
repairs and loss of earnings. The TKS product
guarantee does not cover damage resulting
from failure to follow the recommendations
contained in the instruction manual.
Please pay particular attention to this symbol.
It is used to highlight important information, to
help prevent incorrect installation and
operation.
16
TKS
220307
IT_15
Fig. 5
17
TKS
1.6
Recycling
- waste to resource -
TKS’s products rely on electrical and electronic components in order to work.
These fall under the generic term of EE products. TKS’s products use typical components such as
cables, switches, motors, control units, etc.
When TKS products are thrown away those components containing contaminants should be
treated and sorted in such a way that they do not pollute the environment. Contaminants should be
taken care of safely.
Distributors are obliged to accept EE waste from products in the range of goods they sell.
This waste should be kept safe and sent on to an approved waste recipient or treatment plant.
EE waste must be sorted and transported in such a way that it is not damaged or destroyed.
If you need further information on the treatment of EE waste, please contact your distributor.
Regards
TKS AS
18
TKS
19
TKS
E C
IT_08
Fig. 6
20
TKS
Supporting foot
The supporting foot (H) is supplied as extra
equipment.
Flat-packed with associated screws.
See the fitting instructions in Fig. 7b
IT_09
Fig. 7b
21
TKS
Checklist for
maintenance and care
NB! Always unplug the machine before
carrying out inspection maintanance or
repair.
22
TKS
Storing the
Conveyor TR If the Conveyor TR is to be left unused for some
time, do the following:
NB!
TKS recommends using compressed air
when cleaning.
Obs!
TKS does not recommend high-pressure
washers when cleaning equipment.
Water may seep through the seals!
23
TKS
3.1 Lubrication
Telium VSF 320 Syntheso D220 EP Tivela Oil WB Glygoil 30 SHC 630
Recommended grease: Ruysdael WR2 Q8 oils Recommended oil: Shell Tivela oil
1)
2
1
2)
IT_16
IT_10
Fig. 8
24
TKS
NB!
It is important to re-tighten the belt after just one
or two days, as paint etc. can be worn off and
result in slack in the carrier belt.
A B
• Remember to turn the tightening screws on
both sides an equal number of revolutions.
• Run the belt unloaded after tightening to
check that everything works satisfactorily.
IT_10
Fig. 9
25
TKS
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28
TKS
Notes
29
TKS
Conveyor TR
Supplied by:
30
TKS
TRANSPORTØR TR CONVEYOR TR 1 32
2 38
31
TKS
3
5
12
20
17 27 29
9 2
21
31
24
30
26
40
1 14
23 10
22 15 21
10
16 6 21
21
20
17
7
32 28 24
34 8
35 21 37 39
41
36
25
38
Fig. 1
T2_01
32
TKS
Dato: Enhet:
12-05
Date: Unit: Fig: 1
Ref. Delenr. Ant. Anmerkning:
Gjenstand: Description:
No. Part nr. Qty. Note:
33
TKS
3
5
12
20
17 27 29
9 2
21
31
24
30
26
40
1 14
23 10
22 15 21
10
16 6 21
21
20
17
7
32 28 24
34 8
35 21 37 39
41
36
25
38
Fig. 1
T2_01
34
TKS
Dato: Enhet:
12-05
Date: Unit: Fig: 1
Ref. Delenr. Ant. Anmerkning:
Gjenstand: Description:
No. Part nr. Qty. Note:
GJELDER OPP TIL SERIENR. R014 VALID UP TO SERIALNR. R014 Galv skjøt 187
25a 273672 1 BELTE M/MEDBRINGER FOR 3M CONVEYOR BELT 3M
25b 273661 1 BELTE M/MEDBRINGER FOR 4M CONVEYOR BELT 4M
25c 273662 1 BELTE M/MEDBRINGER FOR 5M CONVEYOR BELT 5M
25d 273663 1 SKJØTEBELTE 2M LENGDE BELT EXTENTION 2M LENGHT
* 273684 BELTESKJØT 600MM FLEXO BELT CONNECTION 600MM
GJELDER FRA SERIENR. 015 R VALID FROM SERIALNR. 015 R Rustfri skjøt 125
25e 274002 1 BELTE M/MEDBRINGER FOR 3M CONVEYOR BELT 3M
25f 274003 1 BELTE M/MEDBRINGER FOR 4M CONVEYOR BELT 4M
25g 274004 1 BELTE M/MEDBRINGER FOR 5M CONVEYOR BELT 5M
26 273686 1 SIDEPLATE RETT RETUR H. SIDE PLATE STRAIGHT R. RH. Valid from 046 R
27 273687 1 SIDEPLATE RETT RETUR V. SIDE PLATE STRAIGHT R. LH. Valid from 046 R
28 273755 1 FOT FOOT
21 911006 2 6KT. SKRUE M10X25 HEX. BOLT M10X25
920262 2 BRIKKE M10/Ø20/2MM WASHER M10/Ø20/2MM
917204 2 LÅSEMUTTER M10 LOCK NUT M10
29 273739 1 FØRINGSPLATE GUIDING PLATE
21 911006 4 6KT. SKRUE M10X25 HEX. BOLT M10X25
920262 8 BRIKKE M10/Ø20/2MM WASHER M10/Ø20/2MM
917204 4 LÅSEMUTTER M10 LOCK NUT M10
30 273613 1 AVSKRAPER SCRAPER
31 910814 4 LÅSESKRUE M8X25 LOCK SCREW M8X25
920165 4 BRIKKE M8/Ø16/1,6MM WASHER M8/Ø16/1,6MM
917202 4 LÅSEMUTTER M8 LOCK NUT M8
32 273620 1 ENDEPLATE END PLATE
33 911296 2 6KT. SKRUE M12X280 HELGJ. 6KT. SKRUE M12X280 THREAD.
920155 6 BRIKKE M12/Ø24/2,5MM WASHER M12/D24/2,5MM
917103 4 6KT. MUTTER M12 LOCK NUT M12
34 273764 1 ENDEDEKSEL END COVER
35 H19233 1 OREPINNE 4X40MM PIN 4X40MM
35
TKS
22 8
15
12 13
4
9 20 8
17 14
21
18
7
5
10
2 3
1 6
19
16 9
31 11
18 9 20
18
31
10
3
20
10 9
30 18
16
Fig. 2
T2_02
36
TKS
Serialno.:
1a 273603 1 SIDEPLATE DRIFT V. SIDE PLATE DRIVE LH. Valid up to R045
1b 273688 1 SIDEPLATE RETT DRIFT V. SIDE PLATE STRAIGHT DR. LH. Valid from 046 R
2a 273604 1 SIDEPLATE DRIFT H. SIDE PLATE DRIVE RH. Valid up to R045
2b 273689 1 SIDEPLATE RETT DRIFT H. SIDE PLATE STRAIGHT DR. RH. Valid from 046 R
3 273739 2 FØRINGSPLATE GUIDING PLATE
911005 4 6KT. SKRUE M10X20 HEX. BOLT M10X20
920262 8 BRIKKE M10/Ø20/2MM WASHER M10/Ø20/2MM
917204 4 LÅSEMUTTER M10 LOCK NUT M10
4 273614 1 SNEKKEFESTE BRACKET
911009 4 6KT. SKRUE M10X30 HEX. BOLT M10X30
920262 8 BRIKKE M10/Ø20/2MM WASHER M10/Ø20/2MM
917204 4 LÅSEMUTTER M10 LOCK NUT M10
910810 1 LÅSESKRUE M8X20 LOCK SCREW M8X20
920165 1 BRIKKE M8/Ø16/1.6MM WASHER M8/Ø16/1.6MM
917202 1 LÅSEMUTTER M8 LOCK NUT M8
910808 4 6KT. SKRUE M8X20 HEX. BOLT M8X20
920165 4 BRIKKE M8/Ø16/1.6MM WASHER M8/Ø16/1.6MM
917202 4 M8 LÅSEMUTTER LÅSEMUTTER M8
5 273697 1 LAGERHUS M/LAGER BEARING HOUSING W/BEARING
910795 4 6KT. SKRUE M8X45 HEX. BOLT M8X45
920165 4 BRIKKE M8/Ø16/1.6MM WASHER M8/Ø16/1.6MM
917202 4 LÅSEMUTTER M8 LOCK NUT M8
910808 1 6KT. SKRUE M8X20 HEX. BOLT M8X20
920165 1 BRIKKE M8/Ø16/1.6MM WASHER M8/Ø16/1.6MM
917202 1 LÅSEMUTTER M8 LOCK NUT M8
6 UH415758 1 ANSATS M8X1 NIPPLE M8X1
7 273615 1 PLATE PLATE
910810 1 LÅSESKRUE M8X20 LOCK SCREW M8X20
920165 1 BRIKKE M8/Ø16/1.6M WASHER M8/Ø16/1.6M
917202 1 LÅSEMUTTER M8 LOCK NUT M8
8 273612 2 LÅSERING LOCKING RING
9 273629 2 SKJØTEPLATE CONNECTION PLATE
10 273626 2 SKJØTEPLATE CONNECTION PLATE
910823 4 LÅSEMUTTER M8 LOCK NUT M8
920165 8 BRIKKE M8/Ø16/1.6MM WASHER M8/Ø16/1.6MM
917202 4 LÅSEMUTTER M8 LOCK NUT M8
11 273633 1 BUNNPLATE BOTTOM PLATE
910306 6 PLATESKRUE 4,2X16 PLATE SCREW 4,2X16
12 925021 1 SNEKKE M/MOTOR 1500OMD. WORM W/MOTOR 1500REV. 230/400V
13 273696 1 TROMMEL DRIFT DRUM
14 273602 1 HYLSE 22MM COLLAR 22MM
15 920311 2 KILE 10X8X40 KEY 10X8X40
16 910306 6 PLATESKRUE 4,2X16 PLATE SCREW 4,2X16
17 911009 5 6KT. SKRUE M10X30 HEX. BOLT M10X30
37
TKS
22 8
15
12 13
4
9 20 8
17 14
21
18
7
5
10
2 3
1 6
19
16 9
31 11
18 9 20
18
31
10
3
20
10 9
30 18
16
Fig. 2
T2_02
38
TKS
Dato: Enhet:
12-05
Date: Unit: Fig: 2
Ref. Delenr. Ant. Anmerkning:
Gjenstand: Description:
No. Part nr. Qty. Note:
Serialno.:
18 911005 14 6KT. SKRUE M10X20 HEX. BOLT M10X20
19 910795 4 6KT. SKRUE M8X45 HEX. BOLT M8X45
20 910823 46 6KT. SKRUE M8X25 HEX. BOLT M8X25
21 910810 2 LÅSESKRUE M8X20 LOCK SCREW M8X20
22 910808 4 6KT. SKRUE M8X20 HEX. BOLT M8X20
39
TKS
87
3
7
8
8
8 9
9
7
8
8
9
7
2
8
8
7 7
8
89
8
8 9
9
4
7
8 1
8
9
7 8
8 7
9
7
8
7 6
8
9
7 10
5
8
Fig. 3
T2_03
40
TKS
Utgave: Redskap: CONVEYOR TR
1
Issue: Implement:
41
TKS
6
5
7
6
6
5 1
5
3
7 6
6 6 5
7
3
3
6
6
5
7 6
5
7 8
5
4
6
6
10
11
12
16
13 14
15 13
Fig. 4 14 15
14 T2_05
16 16
42
TKS
Utgave: Redskap: CONVEYOR TR
1
Issue: Implement:
43
TKS
2 3
4 5
7 8
10 11
Fig. 5
44
TKS
Utgave: Redskap: CONVEYOR TR
1
Issue: Implement:
45
TKS
www.tks-as.no
e-post : post@tks-as.no
Phone +47 51 77 05 00
Fax +47 51 48 72 28
46