SKF Industrial Indonesia

Telp : +62 21 3950 7300

Email : [email protected]
 SKF vision and mission

A world of reliable rotation

The undisputed leader

in the bearing business

© SKF Group Slide 3

 SKF Industrial Indonesia Profile
• Established 1987
• No of Employees 80 people
• Branch Office Jakarta (Head Office)
Surabaya (GBI)
Pekanbaru
• Distributors/dealers 18 Authorized Distributors
3 Lubrication Distributors
6 Sealing Distirubutors

© SKF Group Slide 4

 Two value propositions in focus

1. Rotating Customer need:

equipment “I want your products and my assets to reach
performance technical end of life with trouble-free operation”

2. Product Customer need:

“I want on-time delivery, quality and field
performance, flawless launches of new
products, technology and price”

© SKF Group Slide 5

 Product value proposition

Product

RIGHT RIGHT RIGHT

PRODUCT PRICE TIME

© SKF Group Slide 6

 Rotating equipment performance
value proposition
Advanced bearing Technology
Rotating and sealing solutions upgrades
equipment Sealing Machine health
performance
Maintenance Reliability
procedures services

Bearings Quality
and units

Safety
Environ-
• Right solution mental Power
• Right performance Lubrication
transmission
• Right total cost Bearing remanufacturing
and customizations
of ownership

© SKF Group Slide 7

 Increasing your Reliability

SKF is not only about quality bearings but we also focus on extending the reliability of our
bearings. SKF can help you avoid unplanned failure, help you monitor your assets online, help
your sealing issues, set the perfect lubrication system for you and many more.

And one of the first step in improving reliability is the ability to detect the onset of failure and it is
condition monitoring that provides this capability.

© SKF Group Slide 8

Maintenance Strategy
 The Evolution of Maintenance Technology

1960’s 1970’s 1980’s 1990’s

Future
Reactive Preventive Predictive Proactive
> Fix When Broken > Scheduled OH > Cond. Based > Root cause Elimination
> Apply Optimal Level

Reactive Proactive
• Breakdown • Preventive (PM)
• Run to Failure • Condition Monitoring
• Fire Fighting • Predictive Maintenance Type (PdM)

Company expectation for Maintenance Strategy…. RTF, PM, PdM, PRM…??? Or

RCM Program??

© SKF Group October 30, 2007 © SKF Group

Slide 10
 The Evolution of Maintenance Technology
Maintenance Strategy Contribution in P-F Curve

© SKF Group
 P-F Interval vs Condition Based Technologies

© SKF Group
 Maintenance Program Types – Benefits / Cost
Institutions that gather cost data from a broad spectrum of industries

$17–18 US

$11–13 US
Cost of Run to Failure
Maintenance Maintenance
$7–9 US
US $/HP/Year
Preventive
Maintenance
Predictive
Maintenance

Type of Maintenance Program

 How Do You Do This Now? Decide What Is To Be Monitored In the
Green, Yellow & Red Boxes?
“Critical”

$$$
Cost Of Lost Production

On-Line Surveillance
Systems
“Essential”

$$
Permanent Sensors
Balance Of Plant
“Non Critical Or

Wired to Switch Boxes

(BOP)”

Walk Around Data

$ Collectors & Analyzers

Years Months Weeks Days Hours Minutes Seconds

Gradual Degradation Sudden Failure

This Axis Is The Speed (Time) Of Degradation To Failure/Required Date Repetition Rate.
Note. The P-F interval determines the monitoring frequency.
Criticality determines whether it is worth doing.
 Asset in Condition Perspective
Corrective Action
“Critical”
Cost Of Lost Production

Remaining Life of
“Essential”

Asset
“Non Critical Or Balance
Of Plant (BOP)”

Value Indication Source of Problem

Time
© SKF Group
 Maintenance Tasks & Predictive Tools
Operator Monitoring Points Reliability Monitoring Points
Speed of Equipment Vibration Analysis

Temperature Dynamic Online Motor Monitoring

(Baker Explorer)
Electrical Discharge Current
Offline Static Electrical Insulation Testing (Baker
Noise AWA-IV)
% Load Partial Discharge Monitoring
Stator Temperatures Resonance Testing
Ultrasonic monitoring
Bearing Temperatures
Thermographic Surveys
Overall Vibration
Offline Oil analysis
Shaft Displacement

Cleanliness (Contamination, Excessive grease, etc.)

Electro static Discharge through bearings

© SKF Group
Motor Start Time
October 30, 2007 © SKF Group
Slide 16

Motor Starting Current

 Business cost benefit analysis
Detail
Identify equipment and function
Extracted from ISO 17359:2011(E) –
Produce reliability block diagram Page # 2 - Figure 1 - Condition
monitoring procedure flowchart
Identify failure modes, effects and criticality
(FMEA/FMECA)

No Use corrective or preventive

Measurable?
maintenance or redesign
Yes

Identify parameter (s) to be measured

Select measurement technique (s)

Select measurement location (s)

Set or review alert/alarm criteria

Take measurements and trend readings

Compare with alert/alarm criteria

No
Yes Outside No
Quality of
alert/alarm
measurement OK?
criteria?
Yes

Perform diagnosis and prognosis

Low
Confidence Improve diagnosis and prognosis
in diagnosis? confidence level
High

Determine required maintenance action. Carry out

maintenance action

© SKF Group Feed back results to history record

Review and measure effectiveness

Vibration Analysis Overview
 Vibration in dynamic perspective
Vibration Amplitude : Dynamic Force
Dynamic Resistance
Dynamic Force (F)

The larger the amplitude, the more

Vibration Amplitude
movement or stress is experienced
by the machine, and more prone the
machine is to damage

Amplitude – Describes the severity of problem

Frequency - Describes the source of the vibration
Phase – Describes vibration motion

Increase of Speed – n
© SKF Group
 Characteristic of Vibration – Displaying Vibration Motion

T
im
e
Amplitude Amplitude
T
im
e u
q
e
r
Fy
c
n
e

Amplitude
Amplitude (how much) – Describes the severity of
problem / vibration

Frequency (how many) – Describes the source /

oscillation rate of the problem / vibration

© SKF Group
© SKF Group
 What SKF can Detect and Serve by Vibration Analysis ?

Rotor Imbalance Resonance

Misalignment & Bent Shaft

PT Faults
- Gear, Belt, Coupling
Mech. looseness
RE Performance

Leak of Lubrication
Electrical Problems

Environmental Noise Hydraulic / Aerodynamic Forces Others Bearing Fault

© SKF Group October 30, 2007 © SKF Group

Slide 22
Vibration Analysis
SKF Enveloping Method
Bearing Defect Detection Method

SKF proven method for early bearing defect and lubrication

detection

© SKF Group

20 April, 2020
SKF Acceleration Enveloping (gE)

© SKF Group Slide 25

20 April, 2020
 Oversize internal clearance Bearing

© SKF Group
 1x Harmonics in Enveloping measurement – 50RPM

© SKF Group
 Bearing Defect in Enveloping Measurement – 100RPM

© SKF Group
Enveloping Method for Low Speed Bearingn = 2 – 3 RPM)

© SKF Group October 30, 2007 © SKF Group

Slide 29
© SKF Group October 30, 2007 © SKF Group
Slide 30
 SKF Enveloping For Some Cases
Synchronous indication on TWF Spikes as a mechanical
looseness (loose fit of bearing’s inner ring) on Rotor Shaft.
This indication will exist in the beginning of gE1 (5-100Hz) -
gE2 (50-1kHz) -gE3 (500-10kHz)

Data Taken : 16 Feb 2013

Bearing Replacement : 12 Jun 2013

Noise floor indication on enveloping measurement as oversize

internal clearance of bearing -gE3 (500-10kHz)

Fundamental bearing frequency appeared in harmonics

© SKF Group indication as a bearing fault -gE3 (500-10kHz)
Vibration Analysis
Case Study
Case-1
Effect of Radial Preload and Clearance
 Component Parts of a Bearing

Seal Rolling elements Inner ring

Outer ring Cage Seal

SKF Reliability Maintenance Institute

© SKF Group October 30, 2007 © SKF Group
Slide 34
 Bearing
Internal Clearances

© SKF Group October 30, 2007 © SKF Group

Slide 35
 Effect of Radial Preload and Clearance

Relative basic rating life L10, %

Clearance
Preloading

© SKF Group October 30, 2007 © SKF Group

Slide 36
 Centrifugal Fan / Blower

© SKF Group October 30, 2007 © SKF Group

Slide 37
 Over-preload - Impact to Bearing Life

© SKF Group October 30, 2007 © SKF Group

Slide 38
 Over-preload - Impact to Bearing Life
Bearing-life
2.5 Months

© SKF Group October 30, 2007 © SKF Group

Slide 39
 Over-Clearance - Impact to Bearing Life

© SKF Group October 30, 2007 © SKF Group

Slide 40
 Over-Clearance - Impact to Bearing Life
Bearing-life
11 Months

Noise Floor

© SKF Group October 30, 2007 © SKF Group

Slide 41
Case-2
Absolute versus Relative Motion
 Pump Turbine
Motor Variable Speed : 3000 RPM
Power Transmission : SS CLUTCH
Hyd. Turbine : Journal Bearings
No. of Impeller Vanes : 6 / No. of stages = 12
Liquid : Hydro Carbon

GTH
DE NDE
V,H, A V,H, A

© SKF Group October 30, 2007 © SKF Group

Slide 43
 Absolute Motion

© SKF Group
 Absolute Motion - RuCd by Acceleration sensor

© SKF Group October 30, 2007 © SKF Group

Slide 45
 Relative Motion - RuCd by Displacement Probe

© SKF Group October 30, 2007 © SKF Group

Slide 46
 Absolute Motion - RuCd by Acceleration sensor

© SKF Group October 30, 2007 © SKF Group

Slide 47
Case-3
Electrical Problem by Recorder Module
 Recorder

Main Cooling Water Pump

Tech. spec.
Three phase asynchronous (Induction) motor
Rate output : 800kW
Speed : 593RPM
Mass : 8450Kg
Date :2007

SKF Reliability Maintenance Institute

© SKF Group October 30, 2007 © SKF Group
Slide 49
 Recorder

© SKF Group October 30, 2007 © SKF Group

Slide 50
 RBPF – Rotor Bar Pass Frequency

Suspicion indication - Rotor Bar Pass Frequency - RBPF

© SKF Group October 30, 2007 © SKF Group

Slide 51
 Refer. To Severity Vibration Chart

© SKF Group October 30, 2007 © SKF Group

Slide 52
 RBPF – Rotor Bar Pass Frequency
BEFORE
Replaced Motor

AFTER
Replaced Motor

© SKF Group October 30, 2007 © SKF Group

Slide 53
 RBPF – Rotor Bar Pass Frequency

© SKF Group
Case-4
Natural Frequency in Variable Operational Speed
 Debutanizer Condenser

© SKF Group
© SKF Group
© SKF Group
Fan Blade’s Natural Freq.

© SKF Group
 Beware of counterfeits
Counterfeit bearings are everywhere.

Counterfeit bearings can degrade and fail quickly, even catastrophically,

bringing your plant’s production line – and profits – to a halt.

If you suspect you have encountered a fake product, contact SKF

through: [email protected]

Or you can download the SKF Authenticate App

© SKF Group
 Make sure that you are protected

The best way to safeguard authenticity is by sourcing through

SKF authorized distributors.

© SKF Group Slide 61 20 April, 2020

PT. SKF Industrial Indonesia
Talavera Office Park 9th Floor, Jl. Letjen TB Simatupang Kav 22-26 Cilandak Jakarta 12430
Telp : +62 21 3950 7300
Email : [email protected]