ITS-Vibration Analysis v2 APR20
ITS-Vibration Analysis v2 APR20
Product
Bearings Quality
and units
Safety
Environ-
• Right solution mental Power
• Right performance Lubrication
transmission
• Right total cost Bearing remanufacturing
and customizations
of ownership
SKF is not only about quality bearings but we also focus on extending the reliability of our
bearings. SKF can help you avoid unplanned failure, help you monitor your assets online, help
your sealing issues, set the perfect lubrication system for you and many more.
And one of the first step in improving reliability is the ability to detect the onset of failure and it is
condition monitoring that provides this capability.
Reactive Proactive
• Breakdown • Preventive (PM)
• Run to Failure • Condition Monitoring
• Fire Fighting • Predictive Maintenance Type (PdM)
© SKF Group
P-F Interval vs Condition Based Technologies
© SKF Group
Maintenance Program Types – Benefits / Cost
Institutions that gather cost data from a broad spectrum of industries
$17–18 US
$11–13 US
Cost of Run to Failure
Maintenance Maintenance
$7–9 US
US $/HP/Year
Preventive
Maintenance
Predictive
Maintenance
$$$
Cost Of Lost Production
On-Line Surveillance
Systems
“Essential”
$$
Permanent Sensors
Balance Of Plant
“Non Critical Or
Remaining Life of
“Essential”
Asset
“Non Critical Or Balance
Of Plant (BOP)”
Time
© SKF Group
Maintenance Tasks & Predictive Tools
Operator Monitoring Points Reliability Monitoring Points
Speed of Equipment Vibration Analysis
© SKF Group
Motor Start Time
October 30, 2007 © SKF Group
Slide 16
No
Yes Outside No
Quality of
alert/alarm
measurement OK?
criteria?
Yes
Low
Confidence Improve diagnosis and prognosis
in diagnosis? confidence level
High
Vibration Amplitude
movement or stress is experienced
by the machine, and more prone the
machine is to damage
Increase of Speed – n
© SKF Group
Characteristic of Vibration – Displaying Vibration Motion
T
im
e
Amplitude Amplitude
T
im
e u
q
e
r
Fy
c
n
e
Amplitude
Amplitude (how much) – Describes the severity of
problem / vibration
© SKF Group
© SKF Group
What SKF can Detect and Serve by Vibration Analysis ?
PT Faults
- Gear, Belt, Coupling
Mech. looseness
RE Performance
Leak of Lubrication
Electrical Problems
© SKF Group
20 April, 2020
SKF Acceleration Enveloping (gE)
20 April, 2020
Oversize internal clearance Bearing
© SKF Group
1x Harmonics in Enveloping measurement – 50RPM
© SKF Group
Bearing Defect in Enveloping Measurement – 100RPM
© SKF Group
Enveloping Method for Low Speed Bearingn = 2 – 3 RPM)
Clearance
Preloading
Noise Floor
GTH
DE NDE
V,H, A V,H, A
© SKF Group
Absolute Motion - RuCd by Acceleration sensor
AFTER
Replaced Motor
© SKF Group
Case-4
Natural Frequency in Variable Operational Speed
Debutanizer Condenser
© SKF Group
© SKF Group
© SKF Group
Fan Blade’s Natural Freq.
© SKF Group
Beware of counterfeits
Counterfeit bearings are everywhere.
© SKF Group
Make sure that you are protected