BS VI BS VI

Spare Parts Catalogue

Bajaj Auto Limited
Akurdi, Pune - 411 035. India.
Tel : +91 20 27472851
Fax : +91 20 27407385
Customer Care : +91 7219821111
Website : www.bajajauto.com
CIN L65993PN2007PLC130076
Notice BS VI
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71120157 REV. 01, JUL 2020

Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword BS VI Instructions BS VI
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 1. How to Read the Catalogue : Open the catalogue and from the pictorial
RS200 BS VI’ Motorcycle. This catalogue has been specially designed to index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
assist you in selecting the correct parts for procurement to maintain 100%
Now find out the figure of the part you wish to order. Write down the
availability. part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details BS VI Change Details BS VI

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change

1 JUL 20 Dt402256 WIRING HARNESS 1 1 120 A FOR TWIN CHANNEL

Revision No. & Revision No. &
Change Details BS VI Change Details BS VI

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index BS VI Index BS VI
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 32 Tube, Tyre, Rim 74

2 Cylinder Head 4 33 Front Hub 76
3 Valve 6 34 Master Cylinder - Front Disc Brake 78
4 Camshaft / Tensioner 8 35 Caliper Assembly - Front Disc Brake 80
5 Cylinder and Piston 10 36 Rear Hub 82
6 Crankshaft 12 37 Rear Disc Brake Assembly 84
7 Transmission 14 - 16 38 Rear Brake Pedal 86
8 Change Drum / Shift Fork 18 39 Anti Lock Braking System (Single Channel) 88
9 Gear Change Mechanism 20 40 Anti Lock Braking System (Twin Channel) 90
10 Engine Assembly / Crankcase RH 22 - 24 41 Handlebar Assembly 92
11 Crankcase LH 26 42 Front Fork 94 - 96
12 Balancer Idler Gear / Water Pump 28 43 Petrol Tank, Cap Tank, Gauge Fuel 98
13 Oil Pump 30 44 Fittings - Petrol Tank Cover 100 - 102
14 Radiator 32 - 34 45 Fittings - Side Covers & Cover Seat 104
15 Cover Clutch 36 46 Meter Assembly 106
16 Cover Magneto 38 47 Control Cables 108
17 Clutch Assembly 40 48 Chain Case 110
18 Throttle Body 42 49 Head Lamp & Fairing 112 - 114
19 Air Cleaner Complete 44 50 Indicator Light Assembly 116
20 EVAP Mechanism 46 51 Tail Lamp Assembly, Front Number Plate 118
21 Silencer Assembly 48 - 50 52 Electrical Equipments 120 - 122
22 Starter Assembly 52 53 Tool Kit 124
23 Magneto, Regulator & EMS 54 54 Accessories / Grab Handle 126
24 H.T. Coil 56 55 Painted Parts & Decals 128 - 132
25 Seat Assembly / Seat Lock 58 56 Painted Parts & Decals - BS IV 134 - 138
26 Engine Mountings 60 57 Consumable Parts 140 - 142
27 Frame & Frame Fittings 62
28 Swing Arm, Rear Shock Absorber 64 Kits List 143 - 148
29 Pillion Foot Rest, Holder 66 - 68
30 Mudguard - Front & Rear 70 Part Index 149 - 168
31 Stand Assembly 72
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT / TENSIONER 7 TRANSMISSION 13 - 15 CHANGE DRUM / SHIFT FORK 17
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 19 ENGINE ASSLY & CRANKCASE RH 21 - 23 OIL PUMP 29 RADIATOR 31 - 33

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 25 BALANCER IDLER GEAR/WATER PUMP 27 COVER CLUTCH 35 COVER MAGNETO 37
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
CLUTCH ASSEMBLY 39 THROTTLE BODY 41 SILENCER ASSEMBLY 47 - 49 STARTER ASSEMBLY 51

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER COMPLETE 43 EVAP Mechanism 45 MAGNETO, REGULATOR & EMS 53 H.T. COIL 55
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
SEAT ASSEMBLY / SEAT LOCK 57 ENGINE MOUNTINGS 59 PILLION FOOT REST / HOLDER 65 - 67 MUDGUARD - FRONT & REAR 69

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
FRAME & FRAME FITTINGS 61 SWINGARM / REAR SHOCK ABSORBER 63 STAND ASSEMBLY 71 TUBE / TYRE / RIM 73
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 34
PLATE NO. : 33 PAGE NO. PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
MASTER CYLINDER -
FRONT HUB 75 77 REAR DISC BRAKE ASSEMBLY 83 REAR BRAKE PEDAL 85
FRONT DISC BRAKE

PLATE NO. : 35 PLATE NO. : 39 PLATE NO. : 40

PAGE NO. PLATE NO. : 36 PAGE NO. PAGE NO. PAGE NO.
CALIPER ASSEMBLY - FRONT DISC ANTI LOCK BRAKING SYSTEM ANTI LOCK BRAKING SYSTEM
79 REAR HUB 81 87 89
BRAKE (SINGLE CHANNEL) (TWIN CHANNEL)

PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 45
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
FITTINGS - SIDE COVERS &
HANDLEBAR ASSEMBLY 91 FRONT FORK 93 - 95 103 METER ASSEMBLY 105
COVER SEAT

PLATE NO. : 43
PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
PETROL TANK, CAP TANK &
97 FITTING PETROL TANK COVER 99 - 101 CONTROL CABLES 107 CHAIN CASE 109
GAUGE FUEL
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PLATE NO. : 54 PAGE NO.
HEAD LAMP & FAIRING 111 - 113 INDICATOR LIGHT ASSEMBLY 115 TOOL KIT 123 ACCESSORIES / GRAB HANDLE 125

PLATE NO. : 51
PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 55 PAGE NO. PLATE NO. : 56 PAGE NO.
TAIL LAMP Assembly,
117 ELECTRICAL EQUIPMENTS 119 - 121 PAINTED PARTS & DECALS 127 - 131 PAINTED PARTS & DECALS - BS IV 133 - 137
FRONT NUMBER PLATE
Pictorial Index BS VI Pictorial Index BS VI
PLATE NO. : 57 PAGE NO. PLATE NO. : 57 PAGE NO.
CONSUMABLE PARTS 139 CONSUMABLE PARTS 141

13 14 15

16 17 18

19 20 21

22 23 24
 BS VI Plate No.: 1
Cover Cylinder Head
No. Part No. Description Qty. Remarks

1 JG 5110 22 Bolt Special 4

2 JG 5110 21 Washer 4
3 JL 5110 41 Cover Cylinder Head 1
1
4 JL 5110 42 Gasket Head Cover 1

1 2
Front Wheel Direction
 BS VI Plate No.: 2
Cylinder Head
No. Part No. Description Qty. Remarks

1 JG 5410 68 Hex Flange Head Bolt M10 4

2 LD A000 08 Washer 11.2*20*2T 4
3 JL 5110 09 M6 Stud Bolt 2
4 DT 5110 97 Assly Cylinder Head 1 Refer Kit List
1 3
5 DK 1012 25 Oil Pressure Switch 1
9
6 DK 1013 40 ‘O’ Ring 1
2 7 JG 3514 00 Coolant Water Temp Sensor 1
10 13 8 JG 5110 46 Stud (M8*1.25) 2
11 12
9 KA EQ06 20 Bolt - Flange M6 2
10 JL 5110 29 Cover Thermostat 1

14 11 JL 6012 37 Thermostat Assembly 1

8 15
12 39 2608 01 Grub Screw 1
13 JL 5111 12 Sleeve Spark Plug 1
6 5
14 KJ AC18 24 ‘O’ Ring Sleeve 1
15 39 1283 21 ‘O’ Ring Sleeve 1 Bottom side

16 JL 5110 22 Gasket Cylinder Head 1

4 7 17 LB C000 02 Screw CSK Cross M6 3
18 JL 5810 39 Pipe Intake 1
18 17 19 JG 5814 07 O-Ring Pipe Intake 1

16
19

3 4
Front Wheel Direction
 BS VI Plate No.: 3
Valve
No. Part No. Description Qty. Remarks

1 39 2017 19 Seal - Oil 4

2 JL 5110 10 Valve Intake 2
8
3 JL 5110 11 Valve Exhaust 2
7 4 DT 5112 61 Assly Rocker Arm Intake 1
9 5 DT 5112 62 Assly Rocker Arm Exhaust 1
6
5
12 6 JL 5111 14 Shaft Rocker Arm 2
11
12 7 JL 5111 15 Plate Stopper 1
8 LA E000 42 Bolt Flanged M6 2 Precoated
4 9 DG 1010 29 Cotter Valve 8
10 10 36 JL00 11 Valve Repair Kit 1

11 DH 1012 95 Wave Washer 2

12 39 2440 11 Washer (Spring Steel) 4
1

2/3

5 6
Front Wheel Direction
 BS VI Plate No.: 4
Camshaft / Tensioner
No. Part No. Description Qty. Remarks

1 JL 5112 71 Camshaft Assembly 1

4 5 2 LP B000 07 Bearing Ball-12 x 28 x 8 x C3L 1

1 3 3 LP B000 04 Bearing Ball - 15 x 35 x 11-C3L 1

7 4 KE BB35 15 Circlip Internal 1
2 5 JL 5112 50 Spacer Camshaft 1
6
6 JL 5112 31 Sprocket Camshaft 1
7 JG 5112 69 Bolt Special Flanged 1
8 JL 5112 22 Timing Chain 1
9 JC 1010 34 Tensioner Assembly 1
10 39 2669 21 Ring - O (Tensioner Bolt) 1

12 11 KA EQ06 20 Bolt Hexagonal 2

9
12 CS 1011 28 Gasket 1
11
13 JG 5112 70 Bolt Flanged M6x1x6 L-Special 1
14 DH 1013 92 Chain Guide Pivot Bolt 1
10 16 15 36 JL00 01 Kit Cam Chain Guide 1

13
16 JL 5310 05 Chain Guide Tight Silent 1

15
14

7 8
Front Wheel Direction
 BS VI Plate No.: 5
Cylinder and Piston
No. Part No. Description Qty. Remarks
5 5
1 JL 5210 04 Cylinder Block Wtih Nipple 1
2 JL 5212 00 Piston Assembly 1
3 JU 5212 10 Pin Piston 1
1
4 JU 5212 12 Ring Snap 2
5 39 2181 06 Pin - Hollow Dowel 14 X 20 2

6 JG 5210 08 Gasket Block Cylinder 1

7 36 JL00 07 Kit Block & Piston 1
8 36 JU00 01 Kit Piston Ring 1

2
8

4
3

9 10
Front Wheel Direction
 BS VI Plate No.: 6
Crankshaft
No. Part No. Description Qty. Remarks

1 36 JU00 36 Kit Crank Shaft Assembly 1 Refer Kit List

1
2 39 1931 20 Bearing - Ball 28 X 68 X 18 1
3 39 1931 20 Ball Bearing 28 X 68 X 18 1
4 JG 5310 40 Nut 1
16 5 LD H000 02 Belleville Washer 1

6 JG 5310 41 Balancer Drive Gear 1

7 LC D000 01 Nut Sprocket Drive Lock 1
8 39 2200 11 Washer - Plain 1
12 9 JG 5310 27 Sprocket Crankshaft 1
15 16
12 17 9 8 7 10 36 DT00 55 Kit Primary Gear Drive+Driven 1 Refer Kit List
12 11
14
2 11 JG 5310 31 Spacer Crankshaft 1
12 31 1011 73 Key-Woodruff Clutch Side 3
10 13 JF 5310 14 Bolt Conrod 2
14 JU 5310 21 Bush Big End 2
5 15 39 2203 07 Parallel Pin 2

14 16 JF 5310 07 Conrod Assly Compl 1

6 17 JG 5512 16 Gear Primary Drive 22T 1
4
16
3

16
13

11 12
Front Wheel Direction
 BS VI Plate No.: 7
Transmission
No. Part No. Description Qty. Remarks
1
1 JG 5510 27 Shaft Input T/M Comp 1
2 2 39 2158 11 Washer - Plain 1
3 3 JG 5510 13 Bush 6th Drive / Bush 2nd Driven 2
4 4 JG 5512 13 Gear 6th Drive 1
5 5 JG 5510 20 Washer Splined 3
15 17 19
7 6 JP 5510 12 Washer - ID16 x OD26 x Thk1 1
7 JG 5512 14 Gear Drive Multiple 3&4 1
6 8 JG 5512 20 Gear 5th Drive 1
8 6
5 16 9 JG 5512 27 Gear 2nd Drive 1
15
10 JG 5510 22 Washer - Plain 1

9 12
11 JU 5510 03 Shaft Output - plug 1
14 3 18
23 12 DH 1012 35 Circlip 2
10
13 39 2166 11 Washer Plain 1
14 JU 5512 01 Gear Driven Second 1
12 13
22 15 BF 5510 37 Ring - Snap 4
21 16 JP 5512 25 Gear 5th Driven 1
11 17 JP 5512 24 Gear 3rd Driven 1
18 39 2159 11 Washer - Plain 1
20 5 15 19 JP 5510 11 Collar 1
20 JG 5512 15 Gear 4th Driven 1

24 21 JP 5512 26 Gear 6th Driven 1

25 22 JG 5510 00 Bush 1st Driven 1
23 JG 5512 25 Gear 1st Driven 1
24 DK 1013 52 O-Ring Spkt. Collar(17.5*1.5) 1
25 JG 5510 31 Collar Sprocket 1
26 DJ 1013 12 Plate Drive Sprocket 1
27 LA E000 17 Bolt Flanged - M6x1x10L - Precoated 2
27
26

13 14
Front Wheel Direction
 BS VI Plate No.: 8
Change Drum / Shift Fork
No. Part No. Description Qty. Remarks

1 JG 5610 11 Drum Complete Gear Shift 1

2 EC 5610 23 Spring Gear Switch Indicator 1
3 39 2606 07 Pin - Parallel 1
4 JG 5610 10 Spacer-Guide Gear Shift 1
8 5 JG 5612 22 Guide Gear Shift 1

8
6 DH 1013 89 Bolt Socket - M6 x 1 x 20L 1
3 7 JG 5610 12 Fork Gear Shift Input 1
11 2 8 JP 5610 03 Fork Gear Shift Output 2
9 JG 5610 16 Shaft Gear Shift Fork 1
10 1 10 JG 5612 25 Shaft Gear Shift Fork Output 1

11 JG 5612 15 Compression Spring 2

11

4 7

5
9
6

17 18
Front Wheel Direction
 BS VI Plate No.: 9
Gear Change Mechanism
No. Part No. Description Qty. Remarks

1 DT 5614 08 Lever Complete Change 1

11
2 DT 5614 09 Assembly Lever Change Arm 1
3 KA DD06 22 Bolt Flanged 1
4 KC AM06 05 Nut Hex Thick - M6 x 1 1
5 LC B000 03 NUT (LM6 x 1) 1

14
13 6 DT 5612 05 Damper 1
15 7 DT 5612 01 Assembly Lever Gear Change 1
3
8 JL 5614 09 Bolt Gear Change Lever 1
12 9 01 1009 05 ‘O’ Ring 2
10 JL 5614 10 Washer - Steel 1
2
7

11 DT 5612 06 Lever Gear Shift Assy Comp. 1

4 12 JG 5612 15 Compression Spring 1
13 JG 5612 17 Bush-Torsion Spring 1
5
14 JG 5612 32 Spring Torsion 1
1 15 JG 5612 16 Washer 14 x 30 x 1.5 1

10
8
9
9

19 20
Front Wheel Direction
 BS VI Plate No.: 10
Engine Assembly / Crankcase RH
No. Part No. Description Qty. Remarks
3
1 DT 5010 30 Engine Assembly 1
2 2 36 DT00 79 Kit Asly Crankcase RH 1 Refer Kit List
3 39 1931 20 Ball Bearing 28 X 68 X 18 1

4 4 JY 5410 47 Stopper I/P Shaft Bearing 1

5
6
7 5 LA D000 77 Bolt Flanged M6x16 1

8 6 JG 6010 07 Special Shaft Seal Ring (oil) 2

7 JL 5312 05 Assembly Balancer Integral 1

11 8 39 2602 20 Bearing - Ball 6202/HN3 1

9 10 9 AA 1014 37 Screw Precoated 1
13 10 JG 5410 59 Plate Stopper Bearing Drum 1

12
11 39 2601 20 Bearing Ball 61905 (25X42X9) 1
12 LB B000 06 Screw Pan head 3
13 JU 5410 05 Breather Plate 1
14
14 59 2000 28 Bearing Ball RH 1
22
21 15 JG 5612 04 Bolt Drum Stopper 1

17
18 16 JG 5612 05 Washer 1
28
15 6
20 17 JG 5610 09 Stopper Drum Complete 1
19 18 LD B000 50 Washer 1
23 27
16 19 JG 5612 26 Spring 1
24 25 26 20 39 2562 20 Bearing - Needle Roller 1

21 22
Front Wheel Direction
 BS VI Plate No.: 10
Engine Assembly / Crankcase RH
No. Part No. Description Qty. Remarks
3
21 LB B000 07 Screw Pan Cross M6 1
2 22 JG 5410 45 Input Shaft Bearing Stopper 1
23 DP 1011 91 Bolt Shifter 1

4 24 JG 5710 14 Oil Filter 1

5
6
7 25 JG 5710 16 O-Ring 1

8 26 JL 5710 01 Cap Oil Filter 1

27 KA EQ06 16 Bolt Flange Small - M6 2

11 28 JL 6010 10 Water Seal Double Lip 1

9 10

13

12

14

22
21

17
18
28
15 6
20
19
23 27
16

24 25 26

23 24
Front Wheel Direction
 BS VI Plate No.: 11
Crankcase LH
No. Part No. Description Qty. Remarks
1 1 36 DT00 85 Kit Assembly Crankcase LH 1 Refer Kit List
2 AA 1014 37 Screw Pre-Coated 2
19 3 39 2562 20 Needle Bearing 1
18
4 4 JU 5410 18 Bracket Harness Upper 1
2
5 JG 5410 44 Bracket Harness Lower 1
24

6 KA DP05 16 Bolt Flange - M5 2 For Twin Channel ABS

7 DT 3518 06 Sensor Assembly Pick Up 1 For Twin Channel ABS
19 8 39 1043 19 Seal Oil 1 Gear Change lever
9 KE BA37 15 Circlip Internal 1 Output Shaft
5 10 JY 5410 58 Oil Seal Output Shaft 1
2 7
21 20 23 6 10
8 9 11 59 2000 06 Bearing Ball 1 Output Shaft
12 JG 5410 15 Needle Bearing 1 Drum
14A 13 BF 5610 20 Bearing Plain 1
14 22
15 14 JY 5710 30 Mesh Oil Filter Assembly 1
17 14A LJ A000 04 ‘O’ Ring Strainer 1
15 JA 5410 48 Strainer Cap with ‘O’ Ring 1

11 16 JG 5410 41 Gasket Crankcase 1

16
17 59 2100 23 O - Ring 1
18 JG 5410 58 Chain Guard 1
19 LB B000 07 Screw Pan Cross M6x1xL12 4
12
20 JG 5410 43 Retainer Gear Starter 1
3

13 21 LA E000 42 Bolt Flange M6x1xL16 1

22 KA EQ06 40 Bolt Flange Small M6x1xL40 10
23 LA E000 10 Bolt Flange M5 x 13L 2
24 LA D000 81 Bolt Flanged 4

25 26
Front Wheel Direction
 BS VI Plate No.: 12
Balancer Idler Gear / Water Pump
No. Part No. Description Qty. Remarks

1 JL 5312 05 Assembly Balancer Integral 1

2 KP BF62 03 Bearing Ball-C3 Clearance-HN3 2
3 JL 5312 03 Sleeve Balancer Driven 1
7
4 JG 5312 29 O Ring Balancer Driven 1
8
5 JG 5312 15 Washer (2.5MM) 1
1
6 JG 6010 05 Dome Nut 1
7 JG 5312 07 Gear Balancer Driven 1
8 DS 1011 54 Key 1
9 LD B000 51 Washer Plain 1
10 LA C000 86 Bolt Socket 1

14 11 36 JL00 39 Kit Water Pump Rotor & Seal 1

2
12 JL 6010 05 Cover Water Pump 1
9
10 13 JG 6010 12 O-Ring (Water Pump Cover) 1
14 KA EW06 22 Bolt Flange Small - M6 5
15 39 1665 11 Washer - Seal 1

11 13
5 16 39 2606 07 Pin - Parallel 2
17 LA E000 17 Bolt Flanged 1

4 3 18 39 1665 11 Plain Washer (non Ferrous) 1

15
6
18 12
17

16 16

27 28
Front Wheel Direction
 BS VI Plate No.: 13
Oil Pump
No. Part No. Description Qty. Remarks

1 JU 5710 00 Oil Pump Assy Comp 1

2 36 JG00 04 Shaft Oil Pump Assy 1
3 JG 5710 18 Gear Oil Pump Drive 1
4 KE AB10 10 Circlip External 1
1 5 39 0999 06 Pin - Hollow Dowel 2

6 LA E000 18 Bolt Flanged M6X1X30L 3

3
2
4
6

29 30
Front Wheel Direction
 BS VI Plate No.: 14
Radiator
No. Part No. Description Qty. Remarks
5 4 3
16 17 1 DT 1810 01 Cowl Radiator 1
14 18
2 DT 1810 28 Plug Push Pull 4
1
3 JG 1710 31 Clip Nut - M5 4
4 39 2141 24 Washer Nylon 4
31 15 5 LB U000 23 Screw 4
2
30
37 6 DT 6012 32 Radiator Core 1
38 7 JP 6012 35 Fan Radiator 1
8 JL 6012 16 Rubber Damper Radiator Mounting 2
13 9 39 2704 11 Washer 2
12 36 19
6 39 8
10 JG 5810 14 Silent Block (M6) 2

7
11 LC G000 29 Nut Hex Flange - M6 2
12 KD BA06 13 Washer Plain 1
13 KB UF06 12 Screw Truss 1
14 DT 6012 26 Expansion Tank 1
15 DT 6012 28 Tube Connecting 1

29 9
20
16 DT 6012 10 Tube Drain 1
11 22 17 JG 6012 11 Cap Expansion Tank 1
18 JG 6012 30 O-Ring Cap 1
28 25 24
10 35 19 JG 6012 35 Radiator Cap 1
24 34
23 20 JG 6012 34 Clamp 2

33 21 JL 6012 22 Hose Thermosat to Radiator 1

26
20 22 JL 6012 23 Hose Radiator to T pipe 1
21 23 JL 6012 28 Coolant Pipe T Assembly 1
29 32
24 BF 6010 13 Clamp Hose 2

31 32
Front Wheel Direction
 BS VI Plate No.: 14
Radiator
No. Part No. Description Qty. Remarks
5 4 3
16 17 25 JL 6012 19 Hose By Pass To Pump 1
14 18
1
26 JL 6012 12 Clamp Radiator 1
27 36 DT00 01 Kit Hardware R Cowl & Fairing 1
31 15 28 DJ 1811 26 Foam Pad (25X15X2) 2
2 29 KD DB06 12 Washer Spring Thin 2
30
37 30 JG 1710 29 Spring Band Clamp 11.5 x 8.4 3
38
31 JG 1812 50 Step Bolt 1
13 32 JL 6012 21 Clamp Coolant Pipe 1
12 36 19
6 39 8
33 LJ A000 05 Pipe Coolant "T" O - Ring 1
34 LA E000 41 Bolt Flanged 2
7
35 KA DD06 08 Bolt Flanged 2

36 DT 1813 47 Tape Insulation I 1

37 DT 1810 42 Tape Insulation II 1
38 DT 1810 43 Tape Insulation III 1

29 9
39 LD B000 15 Washer Plain 1
20

11 22

28 25 24
10 35
24 34
23

26 33
20
21
29 32

33 34
Front Wheel Direction
 BS VI Plate No.: 15
Cover Clutch
14 No. Part No. Description Qty. Remarks

13 1 52 JL08 92 Assly Cl Cover 1 Refer Kist List

5
2 39 1990 20 Bearing - Needle 1
3 LD B000 20 Washer 12.5X24X0.8T 1

18
4 JG 5510 17 Spring 1
3 5 DT 5410 19 Shaft Clutch Release Assembly 1

4 10
7 6 JU 5514 01 Rod Push 1
11 7 JG 5412 30 Cap Oil Filling 1
7A 7A KJ AA14 24 ‘O’ Ring 1
19
17 8 JL 5412 27 Window Oil Gauge 1
16
9 DS 1012 15 Clip - Wire 1
15 2
10 39 1041 19 Seal - Oil 1

11 39 0999 06 Pin - Hollow Dowel 2

1
12 JL 5412 07 Gasket Clutch Cover 1
13 DT 5410 18 Bracket Clutch Cable 1
6 14 KA EQ06 30 Bolt Flange Small - M6 11
12 15 39 1046 19 Seal - Oil 1

9
16 JG 5412 31 Plate -position 1
8
17 AA 1014 37 Screw Pre-Coated 2
18 JL 5412 22 Decal Triple Spark 1
19 JL 5412 18 Jet Oil Clutch Cover 1
20 11 20 JL 5412 30 Damper Clutch Cover 1

21 21 JL 5412 31 Plate Damper Clutch Cover 1

22 DH 1013 88 Bolt Flange 5
22

35 36
Front Wheel Direction
 BS VI Plate No.: 16
Cover Magneto
No. Part No. Description Qty. Remarks

1 52 DT04 54 Assembly Cover Magneto

2 JA 5412 33 Cap TDC Finder 1
5 3 30 1011 95 Ring - O 1
4 39 0999 06 Pin - Hollow Dowel 2
2 5 JG 5412 11 Gasket Cover Magneto 1

6 KA EQ06 30 Bolt Flange Small - M6x1xL30 9

6
4
7 JL 5412 03 Cover LH RR 1
3
1 8 KA EQ06 45 Bolt Flange Small 1
6 7 9 JF 2330 36 Label Gear Shift 6 Speed 1
8 10 JL 5412 23 Decal ‘Bajaj logo’ 1

11 DT 5412 10 Jet Oil Stator 1

12 BA 1020 04 Plug 1
6
8

8
4

6
6
10
13 12

37 38
Front Wheel Direction
 BS VI Plate No.: 17
Clutch Assembly
No. Part No. Description Qty. Remarks

1 DT 5514 09 Clutch Assy Comp 1

2 DT 5514 12 Collared Bush 1
3 36 DT00 55 Kit Primary Gear Drive+Driven 1 Refer Kit List
4 JG 5514 28 Washer Clutch 1
1 5 DT 5514 02 Plate Clutch Pressure 1

4
6 JG 5514 48 Friction Plate 4
JG 5514 55 Friction Plate 2
7 DT 5514 08 Pressure Plate 5
11
2 8 JG 5514 43 Clutch Holder 1
8
3 9 DT 5514 01 Center Clutch 1
10 10 DT 5514 03 Spring Clutch 4
9

11 JG 5514 51 Bolt SH 6*22 4

12 JL 5514 07 Spring Belliville 1
13 DH 1016 48 Nut Clutch Center Lock 1
7 14 JG 5514 23 Clutch Lifter Bearing 1
14
13
5 12

39 40
Front Wheel Direction
 BS VI Plate No.: 18
Throttle Body
No. Part No. Description Qty. Remarks

1 DT 6112 10 Assembly Throttle Body EVAP 1

1 2 JG 6110 07 Fuel Injector 1
3 DT 6112 08 Injector Cap With Quick Conn. 1
3 4 JG 5814 24 Fixing Screw M5 x 12 5
5 JG 6112 06 Stepper Motor (IACV) 1

4 6 JG 3518 05 Sensor TMAP 1

4 7 DS 1611 56 Plug Seat 1
5
6
8 DT 3518 03 Sensor Throttle Position 1
2 10
9 JG 5814 23 Fixing Screw M4 x 12 2
4 10 JG 6110 06 Injector Clip 1
7
4 11 JG 5814 19 Bracket Throttle Cable 1

9
7

11 8

41 42
Front Wheel Direction
 BS VI Plate No.: 19
Air Cleaner Complete
No. Part No. Description Qty. Remarks

1 DT 5810 64 Assembly Air filter 1

2 KB UA06 30 Screw Truss 4
3 DT 5810 62 Filter element 1
2
4 DT 5810 28 Seal Top Cover 2
5 DT 5810 48 Breather Tube Assembly 1
1

6 DT 5810 49 Breather Tube 1

7 JY 5810 28 Clamp 2
8 JL 5810 56 Assembly Drain Tube 1
9 JL 5810 55 Tube Drain 1

13
10 DG 1210 02 Clamp (Hose C'case Breather) 1
13
11 JG 5810 56 Clamp (Breather Tube) 1
12 DS 1211 26 Plug 1
5
6 13 JU 5810 06 Clamp 2
4 14 KA DD06 10 Bolt Flanged 1 RH Mounting
3
15 KA DA06 30 Bolt Flanged 1 RH Mounting

10
11

12
9
14
8 15

43 44
Front Wheel Direction
 BS VI Plate No.: 20
EVAP Mechanism
No. Part No. Description Qty. Remarks
27 1 JY 1710 77 Canister 1
2 DT 1716 13 Pipe Connector - Canister 1
26
17
3 JU 1716 06 Valve Purge 1
21 28
15 4 JY 1710 69 Spring Band Clamp 15 x 10 1
3
5 JL 1711 02 Clamp Band Spring 12.5 x 8 3
23
1
5 5 22
14 19 7
24 6 DT 1716 12 Pipe Valve Purge - Connector 1
2 7 JG 1710 86 Connector Tube EVAP 2
8 DT 1718 47 Tube Connector To Throttle Body 1
9 JY 1710 70 Spring Band Clamp 9 x 8.4 4
11 4 10 JY 1138 42 Connector Y Shape 1
16
20
6
11 DT 1718 46 Tube Y Connector To Canister 1
25
10 19 12 JF 1716 07 Tube Connector To Plug 1
9 18
13 JY 1718 25 Plug Fuel Drain 1
7 14 JL 1718 36 Tube Tank To Y Connector 1
5
9 15 JZ 1710 55 Strap Canister 2
8

12
16 DT 1138 41 Bracket Canister Mounting 1
17 JD 1710 59 EVAP Cap Rubber Bush Sealing 1
18 JF 1718 07 Tube Canister Drain 1
21 19 DT 1718 21 Clamp Ear 3
13
20 JL 1711 01 Clamp Band Spring 9.5 x 8.4 2

45 46
Front Wheel Direction
 BS VI Plate No.: 20
EVAP Mechanism
No. Part No. Description Qty. Remarks
27 21 JG 1710 29 Clamp 3
22 DT 1718 52 Clamp Ear 1
26
17
23 DT 1716 11 Pipe Connector - Valve Purge 1
21 28
15 24 JF 1710 64 Band Cable 1
3
25 KA DA06 12 Bolt Flanged 2
23
1
5 5 22
14 19 7
24 26 DT 1138 64 Bracket Valve Purge 1
2 27 KC GA06 06 Nut Hex Flanged 1
28 KA AD06 10 Bolt 1

11 4
16
20
6

25
10 19
9 18

7
5
8 9

12

21
13

45 46
Front Wheel Direction
 BS VI Plate No.: 21
Silencer Assembly
15 No. Part No. Description Qty. Remarks

1 JL 5913 24 Pipe Assembly A 1

13/14 2 JG 5910 70 Gasket Exhaust 1
2 21 3 JP 5910 65 Sensor Oxygen 1
3 4 JG 5910 38 Band Clip 1

6 5 JG 5910 39 Gasket Muffler Pipe-a 1

6 DT 5913 40 Assembly Muffler 1

1 5
4 6A JL 5911 57 Sleeve Bottom 2
7 DT 5911 16 Assembly Heat Shield 1
6A 8 DT 5911 18 Grommet Heat Shield 1
18 9 PD 5911 01 Truss Screw 2
22 20
8 10 52 DT01 53 Assembly End Chamber 1
7
19
24
11 DT 5910 72 Band Clip End Chamber 1
26
9
16 12 JL 5910 45 Spacer Pipe A Proto 1 1
17 13 JL 5911 65 Damper Silencer Mtg. Lower 4
25
14 JL 5911 56 Sleeve Top 4
11 15 LC G000 06 Nut Hex 2

16 39 1850 04 Bolt Flanged 1

28
10 32 17 39 2425 11 Washer 2
12 27
30 18 DH 1611 57 Tube Silencer Mtg. 1
23
19 DH 1611 55 Damper Silencer 1
29
20 DD 1610 71 U nut M10 1

47 48
Front Wheel Direction
 BS VI Plate No.: 21
Silencer Assembly
15 No. Part No. Description Qty. Remarks

21 JL 5911 48 Bolt Flange 2

13/14 22 KA DA06 30 Bolt M6x30 2
2 21 23 DT 5911 31 Chamber LH 1
3 24 DT 5911 32 Chamber RH 1

6 25 LA C000 62 Bolt Socket M5 x 0.8 x L33 3 Taper End

26 JG 5910 68 Rubber Bush G2 1

1 5
4 27 LA D000 36 Bolt Flanged M8x1.25xL43 1
28 LD A000 09 Washer Plain 1
6A 29 LB U000 22 Screw Truss 5
18 30 DJ 1810 65 Clip Nut 2
22 20
8 7
19 31 DT 5911 33 Chamber End Cap 1
24
26
9
16
17
25

11

28
10 31
12 27
30
23
29

49 50
Front Wheel Direction
 BS VI Plate No.: 22
Starter Assembly
No. Part No. Description Qty. Remarks
1A
1 JL 3516 00 Starter Motor Assly. 1
14 1A KA DQ06 25 Bolt M6-Motor mtg. 2
1
2 2 JG 6214 13 Gear Starter Counter 2 Assy 1
3 JG 6214 12 Gear Starter Counter 1 1
3
4 JG 5310 41 Balancer Drive Gear 1
5 LD H000 02 Washer Conical 1

6 JG 5310 40 Nut Balancer 1

4
7 17 7 JG 6214 17 Assembly Gear Starter Clutch 1 With NRB
5 6
8 LD B000 10 Plain Washer 1
9 52 JY01 85 Bolt Flange Pre-coated 1 M10 x 1.25 x L50
10 JG 3510 19 Body Complete Starter Clutch 1

11 JY 5514 02 Clutch One Way Assly 1

8
12 LD F000 01 Washer - Lock Toothed 4
11 16 15 9 13 DH 10 13 89 Pre-coated Screw 4
10
14 JA 3516 27 ‘O’ Ring Starter Motor 1
15 JG 5410 43 Retainer Gear Starter 1

16 LA E000 42 Bolt Flange 1

18 17 BF 6214 02 Needle Bearing (25X32X16) 1
18 DT 4022 34 Harness Pigtail Magneto To RR 1
12
13

51 52
Front Wheel Direction
 BS VI Plate No.: 23
Magneto & H.T. Coil
No. Part No. Description Qty. Remarks
4
5 1 1 JY 3510 19 Rotor Without Clutch Assy 1
2 DT 3510 15 Stator Assembly 1
3 19
3 LA C000 03 Bolt Socket - M5 x 0.8 x L40 3 Precoated
4 KA DD05 08 Bolt Flanged 2
5 JG 5412 23 Bracket Harness - G2 1
2

6 KA DD06 20 Bolt flanged 4

18 7 JE 3512 56 HT Coil 1 1
8 DK 1110 11 Cap Spark Plug 1
9 DH 1110 13 Grommet - Spark Plug 2
11 10 JL 3512 18 Plug Spark 1
12
6 6

11 JL 3512 52 HT Coil 2 1
7
12 DD 1110 12 Grommet For H. T. Cable 3
13 JD 3512 07 Spark Plug Cap 1
14 AN 1110 15 Spark Plug Cap 1
6 15 DH 1110 16 Grommet - Sleeve Spark Plug 1
6
16 DD 1110 11 Grommet - Spark Plug Cap 1
8 17 DK 1110 28 Spark Plug RG6HCC 2
15 14
16
9 18 AN 1013 48 Clip Hose Rotatable 1
13
19 DT 1138 55 Clamp HT Coils 1

16
10

17
17

55 56
Front Wheel Direction
 BS VI Plate No.: 24
Seat Assembly / Seat Lock
No. Part No. Description Qty. Remarks
1
1 DT 1910 06 Seat Assembly - Front 1
16 2 JG 1910 08 Collar-seat 2
6
3 FD 2110 06 Grommet Seat 2
13 4 DK 2110 09 Damper For Seat 2
5 JZ 1910 10 Damper Seat 2

6 DT 1910 12 Damper Seat Front 1

7 DS 1612 87 Bolt 2
5 8 DT 1910 09 Seat Assembly - Rear 1
2 9 DS 2110 04 Damper Seat 4
3 7 10 DS 1611 56 Plug Seat Lock Cable 1

4 11 KA DA06 22 Bolt Flange 2

12 DT 2326 05 Lock Rear Seat 1
13 DT 2326 06 Set Lock 1
17
14 JL 2326 04 Cover Seat Lock 1
15 DT 1910 22 Grommet Rear Seat Rear 1

14 11 8 16 JG 2326 03 Bracket Seat Lock Barrel 1

17 JG 2326 06 Seat Lock Cable 1

12 15

10

57 58
Front Wheel Direction
 BS VI Plate No.: 25
Engine Mountings
No. Part No. Description Qty. Remarks

1 52 JL01 56 Engine Stay Assembly LH 1 Black Color

2 52 JL01 57 Eng Stay Assembly RH 1 Black Color
7 3 DT 1134 08 Bolt - Flanged Small 4
4 JL 1110 54 Engine Mtg Bolt Front 1
5 JA 1134 03 Flanged Bolt M10X110 2

6 KC GD10 10 Nut Hex Flanged 3

3 7 DT 1138 42 Cover Seal Heat 1

6
2
5

1 3

4
6

59 60
Front Wheel Direction
 BS VI Plate No.: 26
Frame and Frame Fittings
No. Part No. Description Qty. Remarks
10
16 1 DT 1112 14 Frame Assembly 1
2 36 JG00 11 Kit Steering head bearing 1
12
3 DT 1812 65 Grommet Side Cover 2
1
17 4 JL 1710 20 Grommet Tank Rear 1
5 DS 2110 04 Damper Seat I 2
2
14
/15 6 JZ 1813 22 Side Cover Grommet 2
8 7 DT 1138 58 Tape Frame 3
11 13 8 DK 1810 51 Cage Bearing Steering Bottom 1
19 9
7 9 DT 1813 23 Plug 1 1
20 8 10 DT 1710 76 Damper Tank Cover 2
11 13
20
11 DT 1138 46 Frame Beading RH 2
12 DT 1813 21 Pad Tank Cover Resting 1
13 JB 1812 23 Beading LH 2
14 DT 1111 06 Frame Rubber Pad LH 1
15 DT 1111 07 Frame Rubber Pad RH 1

16 DT 1318 75 Clamp Brake Hose 1

17 DK 1810 50 Cage Bearing Steering Top 1
3 4 5
18 JL 1138 41 Clamp Tie Cable 10
19 DG 1810 04 Seal Oil 1
20 DG 1810 03 Washer 1
18

61 62
Front Wheel Direction
 BS VI Plate No.: 27
Swing Arm / Rear Shock Absorber
No. Part No. Description Qty. Remarks

1 DT 1220 19 Shockabsorber Mono 1

2 LA C000 19 Bolt Socket M10 X 1.25 X 55 2
3 DT 1220 29 Arm Assembly Swing 1
2 1 4 DG 1710 16 Sleeve 2
5 DG 1710 18 Bearing - Needle 2
2
6 DG 1710 19 Seal - Oil 4
7 JL 1220 02 Cap Swing Arm Tube 2
8 JL 1220 01 Adjuster Chain LH 1
9 JL 1220 09 Adjuster Chain RH 1
19 10 JL 1220 03 Slider Chain 1
14 5 6
6 16
11 39 0454 11 Washer - Plain 2
12 9
3 12 39 0553 02 Screw - Self Tapping 2
11
13 JL 1220 04 Spacer Chain Adjuster 2
14 JL 1220 08 Spacer Central Swing Arm 2
4
15 JL 1812 24 Grommet I 1
10 15

5 16 JL 1812 25 Grommet II 1
6 17 JL 1220 26 Shaft - Swing Arm 1
17 18 DT 1138 48 Cap - Swing Arm pivot 2
7
19 39 1053 15 Nut Hexagon with Flange M14 1
18 8
20 JL 2330 19 Label Tyre Info 1
13

63 64
Front Wheel Direction
 BS VI Plate No.: 28
Pillion Foot Rest / Holder
No. Part No. Description Qty. Remarks
2
29 1 56 DT3Y 1Y Holder Step RH Slate Gray 1
15
2 DT 1130 29 Step Assy Main RH 1
19
3 JL 1130 12 Spring Torsion 2
4
4 LA C000 45 Bolt Socket - M8 4
24 5 56 DT3X 1Y Holder Step LH Slate Gray 1
1
3

6 DT 1130 28 Step Assembly Main LH 1

16 11
18 7 LA C000 74 Bolt Socket M8X35 4
10 8 56 DT4J 1Y Step Holder- Pillion LH S Gray 1
7 9 56 JF18 1Y Step Pillion LH S Gray 1
10 36 JL00 15 Kit Pillion Hardware 2
5
13
4 24 11 56 JF19 1Y Step Pillion RH S Gray 1
14 26 12 56 DT4K 1Y Step Holder- Pillion RH S Gray 1
13 JL 1318 41 Bracket Reservoir Mtg. 1
12 14 KA DD06 12 Bolt Flanged 1
15 JZ 1130 61 Rubber Pad Footrest 2

6
8 16 JL 1130 36 Rubber Pad Footrest 2
24 7
27 17 DT 1130 14 Lock Plate LH 1
29 18 DT 1130 15 Lock Plate RH 1
24 19 36 JL00 41 Kit Main Step Hardware 2
17
16 26
19 23
25
15 22
28 10
9

65 66
Front Wheel Direction
 BS VI Plate No.: 28
Pillion Foot Rest / Holder
No. Part No. Description Qty. Remarks
2
29 22 KH AA25 20 Pin Cotter 4
15
23 KD AA08 16 Washer Plain Small 4
19
24 JD 1130 19 Pin Foot Step 4
4
25 LD A000 13 Washer Plain 1
24
1
3
26 GF 1611 43 Spring Pillion Footrest 1
27 DT 1130 35 Tape Holder Step LH 1
16 11
18 28 LA A000 09 Bolt - M6 x 1 x L10 1
10 29 JL 1130 06 Rubber Main Step 2
7

5
13
4 24
14 26

12

6
8
24 7
27
29
24
17
16 26
19 23
25
15 22
28 10
9

67 68
Front Wheel Direction
 BS VI Plate No.: 29
Mudguard - Front & Rear
No. Part No. Description Qty. Remarks

1 DT 1318 37 Bracket -Hose Clamp 1

2 DT 1814 33 Plug Front Fender 1
3 DT 1814 35 Grommet Front Fender 2
4 DT 1814 37 Bracket Brace Fender 1
1
5 JL 1813 25 Plug 1

9
6 JG 1134 07 Bolt Flange M8 4
3 7 KA CF05 30 Bolt - Hexagon Socket M6 2
8
8 DT 1814 34 Cup Washer 2
7
9 DT 1814 39 Spacer Fender Front 2
10 FD 2210 19 Bolt Flanged M8 3
2
4
11 DT 1812 56 Seat Cowl Central Bottom 1
15 14 14 12 39 1907 01 Screw M5 8
13 39 2141 24 Washer Non Metallic 8
6 14 DJ 2011 73 Grommet For Cables 2
15 DJ 1610 91 Grommet - Front Fender 4

16 JL 1812 20 Grommet - 2 Seat Cowl 3

11 16 17 KA DT06 14 Bolt Flanged M6 x L14 2
10
5

13 17
12

69 70
Front Wheel Direction
 BS VI Plate No.: 30
Stand Assembly
No. Part No. Description Qty. Remarks

1 DT 1132 04 Assembly Side Stand 1

2 DT 1132 05 Bracket Side Stand. 1
3 JZ 4036 01 Magnet Holder 1 (Side Stand Switch)
4 JL 1132 09 Spring Side Stand 1
5 DH 1611 46 Cover Spring Side Stand 1
2
8 12
6 DF 1611 02 Bolt 1
11 7 LC H000 01 Nut Nyloc - M10 1
9 8 DT 1132 02 Bolt Spl-stand Mtg 1
9 LA D001 35 Bolt Flange - M8 1
13
10 KA DA05 16 Bolt Flanged 1
6 10
7
11 JF 4014 05 Side Stand Switch 1
3 12 JL 1138 18 Cover Side Stand Switch 1
13 KD BB08 18 Washer Plain 1

71 72
Front Wheel Direction
 BS VI Plate No.: 31
Tube / Tyre / Rim
No. Part No. Description Qty. Remarks

1 DT 1310 18 Tyre Tubeless Front 100/80-17 1 Not Serviceable

1 2 DK 1510 26 Valve Tubeless Tyre 2
3
3 JL 1310 04 Wheel Rim 2.5X17 1
56 DT2Z 5N Wheel Rim Front Blue Colour 1
4 JL 1312 09 Wheel Rim 3.5X17 1
5 DT 1312 22 Tyre Tubeless Rear 130/70-17 1 Not Serviceable

4 5
2

73 74
Front Wheel Direction
 BS VI Plate No.: 32
Front Hub
No. Part No. Description Qty. Remarks
1 9 1 JL 1310 01 Axle 1
7 2 DT 1310 17 Collar Assembly Wheel Front 1
3 KP BC62 02 Bearing - Ball 2
4 JL 1310 04 Wheel Front 1
5 JG 1310 01 Spacer Assembly Front Wheel 1
4
3
5 8 6 DG 1510 05 Seal - Oil 1
7 DT 1318 02 Disc 300 mm 1
8 JU 1318 01 Sensor Disc Front 1
6
9 JD 1318 11 Special Bolt M8 6
16
10 JL 1310 00 Collar 1

14
11 LD B000 29 Washer 1
12 LC J000 02 Nut - U M14 1
13 DK 2011 64 Sensor speed wheel 1
3
14 KA DT06 14 Bolt Flanged - M6 1
2
15 DT 1318 78 Clamp W ABS Hose 1

16 KE BA35 15 Circlip Internal 1 For DT14

13

10
12
11

15

75 76
Front Wheel Direction
 BS VI Plate No.: 33
Master Cylinder - Front Disc Brake
No. Part No. Description Qty. Remarks

1 DJ 1910 57 Lever Front Brake 1

2 DJ 1910 29 Bolt Front Brake Lever 1
3 DJ 1910 30 Nut 1
2 1
4 36 DH19 02 Oil Window Kit 1
DE 1910 36 Oil Window Kit 1
5 DJ 1910 31 Screw 2

6 DE 1910 29 Cover - Reservoir 1

3
5 7 DE 1910 28 Diaphragm 1
5
IN
RN DO RO
USE
G: T3-4
M
6
8 DT 1318 31 Master Cylinder with lever 1
WA NLY ID F ER
O FLU IN
E TA
AK ON AP

A
BR D C R C ING
ALE FILLE MO
SE N
A
CLE FOR
BE
ER
E
V

9 36 DT00 36 Kit Switch Front M Cylinder 1

4 DJ 2011 09 Front Brake Switch (Minda) 1
10 10 DE 1910 10 Washer - Copper 8

10
11 11 DK 1510 69 Bolt - Banjo 4
14
7 12 DK 1810 52 Clamp - Holder : RH 1
13 LA D000 37 Bolt Flanged M8X1X50 2
13 14 36 DT00 34 Major Kit M Cylinder - ABS 1
13
14A 36 DT00 35 Minor Kit M Cylinder - ABS 1
8 12

9
10

10
11

77 78
Front Wheel Direction
 BS VI Plate No.: 34
Caliper Assembly - Front Disc Brake
No. Part No. Description Qty. Remarks

8 1 DT 1318 53 Caliper Assy Brake Front 1

8
2 DE 1510 46 Screw Bleeder 1
3 DE 1510 47 Bleeder Cap 1
1 4 JL 1318 07 Boot 1
2
5 JL 1318 32 Disc Pad 1
3

6 JL 1318 31 Minor Kit 1

4
7 JL 1318 31 Major Kit 1
8 DH 1510 39 Bolt Flange :- Re-coated (M8) 2 Caliper Mounting

5 2 PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING

79 80
Front Wheel Direction
 BS VI Plate No.: 35
Rear Hub
No. Part No. Description Qty. Remarks
9 1 DK 2011 64 Sensor speed wheel 1
8 2 KA DD06 14 Bolt Flanged 1
25
7 3 JL 1312 03 Axle Rear 1
6 4 LD B000 29 Washer Rear Axle RH 2
5 5 LC L000 04 Nut U Flange - M8 6
10

6 JL 1312 11 Spacer for Coupling 1

3 21
20 7 DK 1510 12 Seal Oil 1
18 19
8 KP AC60 05 Bearing Ball Ordinary Clearance 1
4 9 JL 1312 25 Coupling - 6 Plug 1
10 LA A000 19 Bolt - D 6
14
26
11 DK 1510 15 Sleeve 1
15
12 JL 1312 32 Damper Coupling 1
13 KP BC62 02 Bearing - Ball - C3 Clearance 1
17 14 JL 1312 09 Wheel Rim 3.5 x 17 1
16
15 JL 1312 16 Collar Bearing Assy 1
12
16 KP BC63 02 Bearing - Ball - C3 Clearance 1
17 30 1510 82 Seal Oil 2
2
18 JL 1319 30 Disc Rear Dia - 230 mm 1
13 19 DH 1510 40 Bolt Socket - M6 x 1 x L16 6
20 JU 1318 02 Sensor Disc Rear 1
11
21 JG 1312 20 Screw Pan Cross - M6 x 1 x L12 3
1 22 DK 1510 82 Spacer II 1
24 23 DK 1510 81 Spacer I 1
4 24 LC J000 02 Nut - U - M14 1
23 25 36 DT00 07 Kit Chain Sprocket 1 1Refer Kit List
22

26 KE BA42 17 Circlip Internal 1 For DT14

81 82
Front Wheel Direction
 BS VI Plate No.: 36
Rear Disc Brake Assembly
25 No. Part No. Description Qty. Remarks

1 DT 1318 26 Assembly Caliper 1

19
20 2 DT 1318 17 Assembly Master Cyl. Rear 1
5 3 KB BA05 12 Screw 1
4 DK 1510 69 Banjo Bolt 2
22 3
6 23 5 JG 1318 21 Reservoir Rear Brake 1 Without Cap
21
4
24 6 JL 1312 20 Hose - Reservoir 1
24 7 DK 1510 63 Clip Reservoir 1 Cap Reservoir
2
8 DE 1910 10 Copper Washer 4 Banjo Bolt
9 DE 1510 47 Cap Bleeder Screw 1
15 10 DE 1510 46 Bleeder Screw 1

16
14
11 YJ L040 05 Kit Major Caliper 1
12 4 12 YJ L040 06 Kit Minor Caliper 1
8 13 DK 1510 85 Set Disc Pad 1
1 14 30 1910 38 Pin 1
15 KD AA06 11 Washer 1
PISTON SEAL

DUST SEAL 16 KH AA20 15 Pin Cotter 1

17 36 DT00 39 Kit Major M Cylinder 1
BLEEDER CAP
9 18 36 DT00 40 Kit Minor M Cylinder 1
PROTECTION BOOT DK 1510 74 Master Cyl. Minor Kit 1 N.I.
19 DK 1510 45 Cap Reservoir 1
INSULATOR
DK 1510 72 Diaphragm Reservoir 1
20 36 JG00 83 Reservoir with Cap 1
CALIPER PISTON
21 39 1944 04 Bolt Flanged 1
10 BLEEDER SCREW 22 JG 1812 39 Collar 1
13 23 36 DT00 52 Bracket Caliper 1
PAD SPRING
24 LA D000 77 Bolt Flange - M6 x 1 2
25 JL 1318 78 Bracket Reservoir cap 1
11

83 84
Front Wheel Direction
 BS VI Plate No.: 37
Rear Brake Pedal
No. Part No. Description Qty. Remarks

1 DT 1610 01 Brake Pedal 1

2 KA DD08 30 Bolt Flanged 1
3 DT 1610 00 Shaft Assy Brake Lever 1
4 JB 2312 08 Step Bolt 1
5 JL 4014 06 Switch - Rear Brake 1
5
6 DT 1610 04 Spring Rear Brake Switch 1
6 7 DT 1130 34 Tension-Spring 1
1 8 KJ AA14 24 O Ring 2
2

4
7 8
8

85 86
Front Wheel Direction
 BS VI Plate No.: 38
Anti Lock Braking System (Twin Channel)
No. Part No. Description Qty. Remarks
12
1 DT 1318 91 Unit ABS 1
8 DT 1318 92 Unit ABS 1 ABS 9.1 Unit
13
9
2 36 DT00 44 Hose Cylinder Master Fr to Unit ABS 1
14
36 DT00 90 Hose Cylinder Master Fr to Unit ABS 1 For Dt14
2 3 36 DT00 43 Hose Caliper Front to Unit ABS 1
11 36 DT00 92 Hose Caliper Front to Unit ABS 1 For Dt14
4 DT 1138 62 Bracket Unit ABS 1
12 10 5 LA E000 21 Bolt Flanged 3

6 KA ED06 12 Bolt Flanged 1

16 15
7 KA ED06 08 Bolt Flanged 1
8 DT 1318 49 Clamp Brake Hose 1
9 DT 1318 72 Bracket Clamp Hose 1
17 6 10 DE 1910 10 Copper Washer 16

7
11 DK 1510 69 Benjo Bolt 8
3 12 KA EA06 22 Flanged Bolt 4
4 13 KA DA06 12 Flanged Bolt 2
14 DT 1318 37 Bracket Hose Clamp ABS 1
15 DT 1318 78 Clamp W ABS Hose - Speed Sensor 5
21
18
5
19
16 36 DT00 86 Hose Cylinder Master Rr to Unit ABS 1
12 36 DT00 88 Hose Cylinder Master Rr to Unit ABS 1 For Dt14
20 17 36 DT00 87 Hose Caliper Rear to Unit ABS 1
18 36 Dt00 89 Hose Caliper Rear to Unit ABS 1 For Dt14
18 DT 1318 75 Clamp 6
19 KA AD06 18 Bolt 2
20 LA E000 06 Bolt Flanged Small 1

21 JB 1130 07 Plain Washer 3

89 90
Front Wheel Direction
 BS VI Plate No.: 39
Handle Bar Assembly
No. Part No. Description Qty. Remarks

1 DT 1510 10 Handle Bar Tube LH Assembly 1

19 24 2 56 DT31 33 Holder Handle LH Matt Black 1
3 JL 1510 38 O Ring 4
23 18
4 39 1180 11 Washer - Plain 2
5 LA C000 20 Bolt Socket M8X1.25Px55L 2
25
6 DT 1510 39 Plug Handle Holder 2
11 8 7 56 DT32 33 Holder Handle RH Matt Black 1
8 DT 1510 12 Handlebar Tube Assy RH 1
12 4
11A 9 JL 1510 35 Handlebar Weight 2
5 10 KA CC06 50 Bolt Socket - M6 2

13 3 11 DT 1610 07 Assembly Lever - Holder LH 1

13A 16 11A DT 1610 10 Holder Assly LH Support Lever 1
12 JG 1610 08 Lever Clutch 1
6
1 10 13 DT 4014 08 Clutch Switch 1
4 13A LB U000 12 Screw 2
7 9 14 JL 1610 03 Handle Grip LH 1
15 DT 1610 05 Grip Hand Assy RH 1
3 2 15
16 JG 1510 22 Pipe - Throttle 1
17 DT 2326 06 Lock Set 3 In 1 - EVAP 1
18 DK 2011 62 Switch Control LH 1
17 19 DK 2011 63 Switch Control RH 1
21 20 56 DT33 33 Bracket Upper Matt Black 1

14 21 KA CF08 30 Blot Socket - M8 4

10 9 21 22 LA D000 77 Bolt Flange - M6 2
23 DS 1910 52 Lever Boot LH 1
24 JG 1610 10 Lever RH 1
20
22 25 JZ 1610 28 Lever Pivot Bolt 1

91 92
Front Wheel Direction
 BS VI Plate No.: 40
Front Fork
No. Part No. Description Qty. Remarks
27 1 DT 1210 49 Fork Assembly- Front 1
2 DT 1210 52 Tube Outer LH 1
24 22
25 3 DT 1210 53 Tube Outer RH 1
26
28
4 DK 1810 06 Socket Headed Bolt -M10 2
21 5 DK 1810 07 Copper Washer 2
1 27
6 DK 1810 21 Inner Dust Seal 2
23 7 DK 1810 18 Washer Seal 2
8 DK 1810 19 Oil Seal 2
14B 9 DK 1810 17 Guide Bush 2
16
17 10 DK 1810 20 Oil Seal Stopper 2
6 14C
7 14D 12
8 11 DK 1810 15 Washer 2
9 14A 11
10 12 DT 1210 36 Spacer Tube 2
13 DT 1510 40 Fork Pipe Inner 2
15 14A DK 1810 09 Cap Oil Lock 2
13 10
2/3 14B DK 1810 10 Seat Pipe 2
20 14C DK 1810 12 Piston Ring 2
18
19 14D DK 1810 13 Rebound Spring 2

5
15 DT 1210 37 Spring Main Spring 2
29 4
16 DT 1510 42 Fork Bolt 2
17 DK 1810 23 O' Ring 2
18 DT 1210 35 Under Bkt Assy Complete 1
19 JC 1810 20 Spring Washer 2
20 DK 1810 28 Bolt 2

93 94
Front Wheel Direction
 BS VI Plate No.: 40
Front Fork
No. Part No. Description Qty. Remarks
27 21 DT 1210 31 Steering Top Bolt 1
22 DT 1210 32 Cap Steering Top Bolt 1
24 22
25 23 DT 1510 43 Cap Fork Top Bolt 2
26
28
24 DK 1810 75 Nut Steering 1
21 25 DK 1810 76 Cup Steering 1
1 27
26 DT 1510 46 Damper Steering Top Bolt Cap 1
23 27 LA C000 68 Bolt Socket 3
28 DT 1318 72 Bkt ABS Brake Hose Clamp 1
14B 29 JH 4010 31 Reflector Reflex Side 2
16
17
6 14C
7 14D 12
8
9 14A 11
10

15
13 10
2/3
20
18
19

5
29 4

95 96
Front Wheel Direction
 BS VI Plate No.: 41
Petrol Tank, Cap Tank and Gauge Fuel
No. Part No. Description Qty. Remarks
21
1 DT 1710 92 Assembly Fuel Tank 1
3 2 DT 2326 06 Lock Set 3 In 1 + Tank Cap 1
17
3 KA CD05 16 Screw Allen 6
18 2
4 LA D001 54 Bolt 6
19 5 DT 1718 39 Plate Pressure Fuel Pump Mtg 1
1

6 JL 1718 52 Fuel Pump Assembly 1

7 JY 4022 35 Pigtail Fuel Pump 1
8 DT 6112 08 Tube Filter to Injector 1
17
9 DT 1710 89 Assy. Tube Filter To Regulator 1
15 12
10 DT 1710 87 Tube Fuel Pump To Fuel Filter 1
20
11 DT 1718 14 Inline Fuel Filter 1
12 JL 1710 19 Sleeve Tank Mounting Rear 2
7
13 DT 1710 61 Drain Pipe 1
14 DG 1410 28 Clamp 1
6 15 DT 1710 55 Foam Fuel Tank 2
9
8

17 LA D001 51 Bolt Flange - M8 3

5
18 DT 1710 75 Sleeve Tank Mtg Front 3
19 DT 1710 78 Grommet Tank Mounting 1
10
4 20 JL 1710 20 Grommet Tank Mounting Rear 2
11
14

13 21 36 DT00 06 Kit Tank Damper 1

97 98
Front Wheel Direction
 BS VI Plate No.: 42
Fittings - Petrol Tank Cover
No. Part No. Description Qty. Remarks
20 39
1 LA C000 22 Bolt 2
21 19 15/16
2 LB U000 27 Screw 2
12 3 DT 1710 53 Grommet 4
4 DT 1710 80 Collar 2
5 JW 1710 16 Screw 2
1 13
18
14 22 6 KB UA05 16 Screw Truss 6
1 14
4 7 DT 1812 74 Collar Side Cover 2
3
13 8 KD BF06 13 Washer Plain 9
2
17 9 KB UF06 12 Screw Truss 6
11 13
10 JW 1710 16 Screw 2
6
29 11 DT 1812 15 Side Fairing Enclosure LH 1
14
27 12 DT 1812 28 Side Fairing Enclosure RH 1
28 13 LD A000 07 Washer Plain Small 14
27
14 LB R000 02 Self Tapping Screw- 14
30
29 32 15 DT 1812 91 Bracket Side Fairing Front LH 1
38
3 5 16 DT 1812 92 Bracket Side Fairing Front RH 1
7 26 17 DT 1812 93 Bracket Side Fairing Rear 2
4 25 31
37 18 JG 1710 31 Clip Nut M5 2
8
25
10 24 19 GL 1810 43 Clip Snap 2
8 23 20 KB UF05 16 Screw Truss - M5 x 0.8 x L16 8
9
9 8 21 39 2141 24 Washer Non Metallic 4
35
36 22 DT 1812 73 Step Bolt Tank Cover Top 2
34 23 DT 1812 44 Fairing Structure Middle LH 1

99 100
Front Wheel Direction
 BS VI Plate No.: 42
Fittings - Petrol Tank Cover
No. Part No. Description Qty. Remarks
20 39
24 DT 1812 46 Fairing Structure Middle RH 1
21 19 15/16
25 KA DD06 10 Bolt Flanged 4
12
26 JG 1138 06 Grommet Coolant Ex Tank 1
27 DT 1138 15 Bracket Fairing Mtg Lower LH 1
1 13
18 28 DT 1138 30 Bracket Fairing Mtg Lower RH 1
14 22 29 DT 1812 65 Grommet Side Cover 2
1 14
4 30 KA EA06 12 Bolt Flanged 2
3
13
2
17 31 DT 1710 30 Foam Tank Cover 1
11 13
32 DT 1710 82 Beading Tank Cover 1
6 33 36 DT00 03 Kit Hardware P Tank Cover 1
29 34 DT 1810 34 Foam Tank Cover 2
14
27 35 DT 1710 73 Grommet Tank Cover Assly 2 N.I.
28
27
36 DT 1810 30 Tape Anti - Abrasive 3M 8
30
29 32 37 JG 1710 31 Clip Nut M5 4
38 38 DT 1813 26 Foam Side Fairing Inner 2
3 5
7 26
4 25 31
37
8
25
10 24
8 23
9
9 8
35
36
34

101 102
Front Wheel Direction
 BS VI Plate No.: 43
Fittings - Side Covers & Cover Seat
No. Part No. Description Qty. Remarks

1 LD B000 23 Washer Plain 6

2 JW 1710 16 Mushroom Head Screw M6x18 2
3 KB UF06 14 Screw Truss M6 x 14 6
3
4 DT 1812 10 Seat Cowl Central Top 1
1 5 JG 1710 31 Clip Nut M5 12

6 LB U000 23 Screw M5 2
7 KB RA42 13 Screw Tapping Pan Cross 8
8 5 8 LD A000 07 Washer Plain Small 8
7
14 9 KD BA06 13 Washer Plain 6
4 10 DT 1812 07 Flange Seat Cover LH 1

6 11 DT 1812 65 Grommet Side Cover 2

5 12 JZ 1813 22 Grommet Side Cover 2
13 36 DT00 02 Kit Hardware S Cowl & S Cvr 1 N.I.
10 14 DT 1810 13 Damper Side Cover 2
9

11
1
3

12 1
3

103 104
Front Wheel Direction
 BS VI Plate No.: 44
Meter Assembly
No. Part No. Description Qty. Remarks

1 DT 4024 23 Speedometer 1
2 JG 1812 38 Grommet Dashboard 3
7 3 LD B000 07 Washer Plain 3
7 8
4 KC AA05 04 Nut Hex Thick 3
8
5 DT 1812 33 Speedo Flap 1
8
13
9 6 DT 1812 55 Damper Speedo Flap 2
9
7 KA Cd05 16 Bolt-Socket-Dia-05 L-14 2
5 8 DT 1810 10 Trust Screw 4
9 39 2141 24 Washer non Metallic 4
10 YD T020 04 Spdomtr Top Cover & ‘O’ ring 1 N.I.
11
1
11 DT 1810 11 Tape Front Fairing 4
6 12 DT 4024 15 Foam Speedomter 1
6 13 GL 1810 43 Clip Snap 3

12

3
4

105 106
Front Wheel Direction
 BS VI Plate No.: 45
Control Cables
No. Part No. Description Qty. Remarks

1 DT 1612 04 Cable Throttle 1

3 2 DT 1612 03 Cable Clutch 1
3 JG 5814 19 Bracket Throttle Cable 1

107 108
Front Wheel Direction
 BS VI Plate No.: 46
Chain Case
No. Part No. Description Qty. Remarks

1 JL 1812 05 Cover Assembly Chain 1

2 JG 1220 28 Extruded Washer 2
3 DK 9026 26 Bolt 2
14
4 DT 1814 14 Assembly Hugger Rear 1
16 13 5 DT 1810 00 Tube Rear Hugger Mtg 1
1
6 DT 1814 15 Cover 1- Hugger Rear 1
3
7 JL 1814 08 Cover 2- Hugger Rear 1
8 KB UF04 08 Screw Truss 6
9 LA C000 37 Bolt Soc-special Head 3
2
10 KD DF08 15 Spring Washer 2

11 LA C001 28 Bolt Socket - M8 x 1.25 x L42 2

18
12 JL 1814 10 Collar Hugger Rear 2
4
13 JL 1812 53 Chain Cover RH Side 1
17 14 LA C000 54 Bolt Socket M6 x 1 x L16 2
15 KD AD06 11 Washer Plain Small 2
6 8
5 9
16 JL 1812 97 Collar 2
17 DS 2210 01 Plug 2
18 DT 1814 16 Assembly Rear Hugger Comp 1

7 11
10

12 15

109 110
Front Wheel Direction
 BS VI Plate No.: 47
Head Lamp & Fairing
No. Part No. Description Qty. Remarks
20 30
18 1 DT 4010 09 Front Position Lamp LH 1
15 36
1A DT 4010 10 Front Position Lamp RH 1
21 13 2 DT 1812 42 Fairing Structure 1
1A
19 16 3 LA D001 20 Bolt Flange M8 X 45L 2
4 39 2535 15 Hex Nut Flange M8 2
1
5 DT 1813 10 Trust Washer 4
16
14
8/8A/8B 6 DT 1813 11 Spacer Structure Mtg Front 4
24 7 DT 4010 08 Low Beam Projector 1
22 7A DT 4010 12 Bulb H11 (12 55W) 1
17
7B YD T020 02 Low Beam Projector W/O bulb 1
23
2 8 DT 4010 11 High Beam 1
9 8A DT 4010 24 Bulb H9 (12V 65W) 1
8B YD T020 03 High Beam Projector W/O bulb 1
9 DT 4010 17 Pivot Screw M6 2
4 10 KC EA06 05 Nut Domed Cap Single Piece 2
3
13 6 11 DT 4010 18 Adjusting Bolt 2
15 13
15 10 5
12 DT 4010 19 Adjusting Bolt M10 2
7/7A
26 11 13 LD A000 07 Washer Plain Small 5
33 7B
12 14 KB UF05 16 Screw Truss - M5 4
33
28 15 LB R000 02 Self Tapping Screw 8
34 25

32
16 JG 1710 31 Clip Nut M5 4
31 27 17 KC EE05 04 Nut Dome Cap Single Piece 2
35
18 DT 1812 32 Visor 1
37
29 19 JG 1812 36 Well Nut M5 6

111 112
Front Wheel Direction
 BS VI Plate No.: 47
Head Lamp & Fairing
No. Part No. Description Qty. Remarks
20 30
18 20 39 2141 24 Washer Non Metallic 10
15 36

21 13 21 JZ 1812 06 M5 X 21 L Ss Bolt 6
1A
19 16 22 56 DT36 6B Front Bezel - Moon Light Silver 1
23 DT 1812 67 Outer Mask LH 1
1
24 DT 1812 68 Outer Mask RH 1
16
25 DT 1812 75 Fairing Structure Middle 1
14
8/8A/8B
24 26 DT 1812 85 Cover Fairing Mtg Lower 1
22 27 DT 1812 94 Fairing Structure Lower LH 1
17
28 DT 1813 25 Lower Fairing Structure RH 1
23
2 29 KA DF06 16 Bolt 2
9 30 DT 1810 11 Tape Front Fairing 2

31 DT 1810 30 Tape Anti - Abrasive 3M 6

4 32 KD BA06 13 Washer Plain 3
3 33 JW 1710 16 Round Head Screw 2
13 6 34 KE CA60 08 Circlip Type - E 4
15 13
15 10 5
35 KB UF06 14 Screw Truss M6 x 1 x L14 3
7/7A
26 11
33 7B
12 36 JN 1810 31 Foam Fairing 4
33
28 37 YD T020 05 Grommet Project 6
34 25

32
31 27
35

37
29

113 114
Front Wheel Direction
 BS VI Plate No.: 48
Indicator Light Assembly
No. Part No. Description Qty. Remarks
2 1 DT 4010 02 Indicator Assy Front LH 1
2 DT 4010 03 Indicator Assy Front RH 1
4 3 LC L000 01 Nut Hex Flange - M10 2
3 4 DT 1138 19 Spacer Blinker Mtg 2
3 5 DT 4010 04 Indicator Assy Rear LH 1
4
6 DT 4010 05 Indicator Assy Rear RH 1
7 PA 4022 04 Band (Length 110 MM) 2
1 8 KC GA10 10 Nut Hex Flanged 2

8 6

115 116
Front Wheel Direction
 BS VI Plate No.: 49
Tail Lamp Assembly / Front Number Plate
No. Part No. Description Qty. Remarks

2 1 JU 2328 00 Front Number Plate 1

3
2 LB U000 09 Screw Mushroom Head 2
1
3 39 2141 24 Washer None Metallic 2
4 DT 2328 15 Bracket Plate Number Front 1
18 5 DT 4010 01 Lamp Tail Assembly 1
18
17 6 DT 1138 07 Bracket Rear Blinker Mtg 1
4 16
7 DT 1138 18 Screw M-5 4
5
8 DP 1611 45 Rear Number Plate 1
6
9 JG 4010 36 Reflector - Reflex 1
10 DT 1138 13 Bracket-Reflector Reflex Mtg 1

11 DT 2328 16 Bracket Plate Number Rear 1

12 22 1611 93 Strip Foam 1
7 13 KC GA06 06 Nut Hex Flanged 2
14 KC GA05 05 Nut Hex Flanged 1
15 39 2476 04 Bolt Hex Head with Flange 2
13 11

13
16 DT 1138 24 Sleeve 4
8
17 DT 1138 17 Grommet 4
10
18 DT 2328 04 Damper 2
12 15

14

9
15

117 118
Front Wheel Direction
 BS VI Plate No.: 50
Electrical Equipments
2 3 5 7
No. Part No. Description Qty. Remarks
4
1 DT 4022 46 Harness Wiring - ABS Single Channel 1
32 DT 4022 56 Harness Wiring - ABS Twin Channel 1
2 JL 4030 00 Relay Inter lock 6
3 36 DT00 04 Kit Band Wiring Harness 1
4 DT 4020 08 LED Flasher 1
25 5 DT 4022 18 Cable Assy Relay To Motor 1
13 1 6
24
6 DT 4022 23 Cable Earth 1
7 JL 4032 00 Termination Unit 1
21 8 PA 4016 00 Horn 1
9 39 0230 11 Washer - Plain 1
23 10 KA DA08 14 Hex Head Bolt - Flanged M8 1

38 11 JP 4030 00 Starter Relay 1 Without Damper

22 12 JG 4030 03 Damper Relay Starter 1
27 33/47 13 DT 4022 27 Fuse - 5A 4
15 35
33 DT 4022 26 Fuse - 7.5A 5
34 8 JG 4022 28 Fuse - 10A 2
45 JG 4022 29 Fuse 15A 6
14
35 46 14 JG 4022 30 Fuse 30A 2
28
15 JP 3514 39 ECU 1
11 26
29
30 16 KA DA06 30 Bolt Flanged 1
9 10
17 JY 4036 04 Sensor Roll Over 1
42 19 18 JF 1138 42 Bracket Roll Over Sensor Mtg 1
37 36 16
19 LA C000 08 Screw Button Head - M6 2
44 20 KC HC06 08 Nut Nyloc 2
18
41 12
32 40
21 36 JU00 15 12V 8Ah Battery 1
17 22 JF 1812 73 Assembly Battery Case 1
39 23 KA EA06 22 Bolt 4
43 20

119 120
Front Wheel Direction
 BS VI Plate No.: 50
Electrical Equipments
2 3 5 7
No. Part No. Description Qty. Remarks
4
24 JL 1138 25 Band Battery Case Vertical 1
32 25 DT 1810 22 Band Battery Case 1

26 DT 1138 49 Strap ECU harness 1

27 JY 1138 64 Bracket Ecu Mtg Top C Sample 1 Without Pad
25
1 6 28 JY 1710 07 Pad Rubber New ECU 2
13
24 29 JY 1138 74 Damper ECU C Sample Mtg Top 1
30 JY 1138 77 Damper ECU Locator 1

21
31 KC GA06 06 Nut Hex Flanged 2
32 PA 4022 04 Band (Length 110 mm) 5
23
33 JF 1812 82 Bracket ECU Lower 1 Without Pad
34 JY 1138 72 Pad Resting Ecu C Sample LH 1
38
35 JY 1138 73 Pad Resting Ecu C Sample RH 1
22
27 33/47
15 35 36 DT 1138 51 Bracket Fuse Box Mtg Loose 1
33
37 KC GA06 06 Nut Hex Flanged 4
34 8
38 JF 1813 08 Rubber Battery Case 1
45
14 39 DT 1138 02 Bracket Regulator Mtg Loose 1
28 35 46
40 DT 4020 09 Regulator with inbuilt capacitor 1
11 26
29
30 41 KA EA06 25 Bolt Flanged Small 2
9 10
42 DT 1138 60 Bracket Relay Interlock 1
19
43 DT 1138 65 Bracket Relay Starter 1
42
36 44 KA DA06 08 Bolt Flanged 1
37 16
44 45 DT 1813 16 Sleeve Battery Case 4
18
41 12
32 40 46 DT 1813 17 Grommet Battery Case 4
17
47 52 JF03 28 Bkt Ecu Mtg Lower Sub Assly 1
39
43 20

119 120
Front Wheel Direction
 BS VI Plate No.: 51
Tool Kit
No. Part No. Description Qty. Remarks

1 DT 2310 02 Kit Tool 1 Not Serviceable

2 DT 2310 00 Box Tool Kit 1
3 KA EA06 12 Bolt Flanged 1
4 KD AB06 11 Washer Plain 1
2
3

1 4

123 124
Front Wheel Direction
 BS VI Plate No.: 52
Accessories / Grab Handle
No. Part No. Description Qty. Remarks

1 DT 2314 04 Grab Handle Assy LH 1

2 DT 2314 05 Grab Handle Assy RH 1
6 7 3 KA CA08 30 Bolt Socket M8 X 1.25 4
13
11 4 JL 2312 02 Guard Saree 1
15 5 KA CA06 18 Bolt Master KAC 3

14
6 DT 2316 11 Mirror Assembly LH 1
16 7 DT 2316 12 Mirror Assembly RH 1
16 17 8 LA C000 22 Bolt 4
9 9 9 DT 1812 84 Pad Mirror Mounting 2
8 10 10 8 3 10 DT 1812 99 Pad Mirror Base Mtg. 2

18 11 DT 2316 07 Bolt Mirror Mtg LH Thread 1

3
1 12 DT 2316 08 Bolt Mirror Mtg RH Thread 1
2 13 DT 2316 06 Plug Mirror Mtg. 2
14 LD H000 08 Conical Washer 4
15 39 0200 11 Plain Washer 4

4
16 DT 2316 09 Bracket Mirror Mounting LH 1
17 DT 2316 10 Bracket Mirror Mounting RH 1
19 5
18 JD 1710 18 Duel Lock Tape 3M 1
19 JL 2312 09 Plug Saree Gaurd 3

125 126
Front Wheel Direction
 BS VI Plate No.: 53
Painted Parts and Decals - BS IV
Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 1 52 DT04 62 Front Fairing Racing Red 1 1
52 DT04 64 Front Fairing M Black Gray 1 1
8
2 52 DT04 63 Front Fairing S Blue 1 1

7 2 52 DT04 76 Tank Cover Top Racing Red 1 1

52 DT04 78 Tank Cover Top M Black Gray 1 1
2A 52 DT04 77 Tank cover with S Blue 1 1

2A DT 1710 42 Tank Side Assembly 1 1

11 6
3 52 DT04 59 Side Fairing RH S Blue 1 1
52 DT04 57 Side Fairing RH Racing Red 1 1
4 52 DT04 61 Side Fairing RH Black Gray 1 1
21/22

4 52 DT04 56 Side Fairing LH-Racing Red 1 1

9 52 DT04 60 Side Fairing LH Black Gray 1 1
5 52 DT04 58 Side fairing LH S Blue 1 1
5 52 DT04 67 Seat Cowl LH Racing Red 1 1
14 52 DT04 71 Seat Cowl LH Black Gray 1 1 Ser Bulletin 2015-35
10 52 DT04 69 Seat cowl LH S Blue 1 1
12 13 19A
6 52 DT04 68 Seat cowl RH Racing Red 1 1
52 DT04 72 Seat cowl RH Black Gray 1 1 Ser Bulletin 2015-35
52 DT04 70 Seat cowl RH S Blue 1 1

19B 7 52 DT04 79 Fender front - Racing red 1 1

16/17 52 DT04 80 Front fender S Blue 1 1
15 18 20 52 DT04 81 Front fender Black Gray 1 1
52 JL09 23 Front Fender Mat pewt grey+Red Dcal 1
52 JL09 32 Front Fender Mat pewt grey+Blk Dcal 1
52 JL09 41 Front Fender Mat pgrey+White Dcal 1
52 JL09 85 Front Fender + Yel Dcal 1

133 134
Front Wheel Direction
 BS VI Plate No.: 53
Painted Parts and Decals - BS IV
Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 8 52 DT04 66 Side Fairing Flap RH 1 1
8
2 9 52 DT04 65 Side Fairing Flap LH 1 1

7 10 56 DT12 4X Side Cover LH 1 1

2A 11 56 DT13 4X Side Cover RH 1 1

12 DT 1812 86 Lower Fairing LH 1 1

11 6
13 DT 1813 24 Lower Fairing RH 1 1

4 14 DT 1812 10 Seat Cowl Central Top 1 1

21/22

15 36 DT00 68 Kit Dcl Fairing-B Gray 1 1

9 36 DT00 57 Kit Dcl Fairing-Pa Red 1 1
5 36 DT00 62 Kit Dcl Fairing-S Blue 1 1

14 16 36 DT00 58 Kit Side Fairing LH-Red 1 1

10 36 DT00 63 Kit Side Fairing LH-S Blue 1 1
12 13 19A 36 DT00 67 Kit Side Fairing LH-B Gray 1 1

17 36 DT00 59 Kit Side Fairing RH-Red 1 1

36 DT00 64 Kit Side Fairing RH-S Blue 1 1
36 DT00 69 Kit Side Fairing RH-B Gray 1 1
19B 18 36 DT00 61 Kit Dcl S Cowl-Red 1 1
16/17
36 DT00 66 Kit Dcl S Cowl-S Blue 1 1
15 18 20 36 DT00 71 Kit Dcl S Cowl-B Gray 1 1

19A DT 2331 86 3D Dcl Pulsar 2 2

19B 36 DT00 60 Kit Dcl Tank Top Red 1 1
36 DT00 65 Kit Dcl Tank Top S Blue 1 1
36 DT00 70 Kit Dcl Tank Top B Gray 1 1

135 136
Front Wheel Direction
 BS VI Plate No.: 53
Painted Parts and Decals - BS IV
Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 20 36 DT00 72 Kit Dcl Fender ABS- P Red 1 --
36 DT00 73 Kit Dcl Fender ABS- S Blue 1 --
8
2 36 DT00 74 Kit Dcl Fender ABS- M Gray 1 --

7 21 DT 1812 14 Side Faring Mesh LH 1 1

2A 22 DT 1812 21 Side Faring Mesh RH 1 1

11 6 24 DT 2331 72 Decal Wheel Rim 4 4

21/22 4

9
5

14
10
12 13 19A

19B
16/17

15 18 20

137 138
Front Wheel Direction
 BS VI Plate No.: 54
Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit

1 83 0205 50 Bajaj Genuine Oil 20W50 BS VI 1 Ltr.

83 0205 53 BGO 20W50 BS VI 100 ML Top up
-6nt
BSplia
com

BS-6
liant
comp

2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace

3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace

4 5 6 4 36 DH40 52 Silicon grease 3 gm Caliper Pin

5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication

6 36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race

7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,

(Local Purchase) Brake Lever, Brake Pedal &
7 8 9 Side Stand

8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining

10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\

11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain

10 11 12
12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

139 140
Front Wheel Direction
 BS VI Plate No.: 54
Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit

13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components

14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts

15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts

16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing
Arm & Step Holder

17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder

18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels

19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up

21 NA SAE 90 oil (Local Purchase) –

22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray

22 23 24 23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor/

Throttle Body

24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting

* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.

141 142
Front Wheel Direction
Kit List BS VI Kit List BS VI
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36DT0032 KIT ASSEMBLY CYL HEAD JL511045 HEAD CYLINDER COMP 1 JG541061 PIPE BREATHER 1
JG511046 STUD (M8*1.25) 2 BA102003 PLUG - OIL HOLE 3

2 36DT0055 KIT GEAR PRIMARY DRIVE JG551216 GEAR PRIMARY DRIVE 22T 1 10 36JL0003 KIT ASSLY C'CASE LH 200 JL541019 CRANKCASE LH 1
& DRIVEN DT551410 HOUSING CLUTCH ASSY COMP 1 JC101077 PLUG TAPER 2
JG541021 OIL NOZZLE 1
3 36JL0001 KIT CHAIN GUIDE JL531004 GUIDE CHAIN (SLACK SIDE) 1 JG541015 NEEDLE BEARING HK 1514 RS 1
JL531005 CHAIN GUIDE TIGHT SILENT 1 39256220 BEARING - NEEDLE ROLLER 1
JG541020 JET OIL CRANKCASE RH 1
4 36DT0007 KIT CHAIN SPROCKET DV101048 SPROCKET OUTPUT (14T) 1
DT141004 SPROCKET 41T 1 11 36JG0004 SHAFT OIL PUMP JG571022 ROTOR OIL PUMP WITH SHAFT 1
DT141005 CHAIN 110 LINK 1 ASSEMBLY 28121008 OUTER ROTOR 1

5 36DT0008 KIT ENGINE GASKET JG541041 GASKET CRANKCASE 1 12 36DT0028 DCL FENDER ABS-P RED DT233089 FRONT FENDER DECAL ABS LH 1
JL541207 GASKET CLUTCH COVER 1 DT233090 FRONT FENDER DECAL ABS RH 1
JL541208 GASKET MAGNETO COVER 1
JL521002 GASKET CYLINDER BLOCK 1 13 36DT0029 DCL FENDER ABS- DT233091 FRONT FENDER DECAL ABS LH 1
JL511022 GASKET CYLINDER HEAD 1 BR YELLOW DT233092 FRONT FENDER DECAL ABS RH 1
CS101128 GASKET 1
JL511042 GASKET HEAD COVER 1 14 36DT0030 DCL FENDER -P RED DT233085 FRONT FENDER DECAL LH 1
JG591070 GASKET EXHAUST 1 DT233086 FRONT FENDER DECAL RH 1

6 36JL0011 KIT VALVE REPAIR JF511215 SEAT VALVE SPRING 4 15 36DT0031 DCL FENDER - BR YELLOW DT233087 FRONT FENDER DECAL LH 1
39201719 SEAL VALVE STEM 4 DT233088 FRONT FENDER DECAL RH 1
JF511214 RETAINER VALVE SPRING 4
JF511217 VALVE SPRING 4 16 36DT0011 KIT DCL FAIRING-PA RED DT233015 DECAL FAIRING UPPER LH 1
DG101029 COTTER VALVE 8 DT233016 DECAL FAIRING UPPER RH 1
DT233017 DECAL FAIRING LOWER LH 1
7 36JL0007 KIT BLOCK PISTON JL521004 CYLINDER BLOCK WTIH NIPPLE 1 DT233018 DECAL FAIRING LOWER RH 1
JL521200 PISTON ASSEMBLY COMPL 1
17 Deleted KIT DCL TANK-PA RED DT233043 DECAL TANK LH 2
8 36JU0001 KIT PISTON RING SET JU521206 RING PISTON TOP 1 DT233082 DECAL TANK TOP COVER 1
JU521207 RING PISTON SECOND 1
JU521208 RING PISTON OIL 1 18 36DT0017 KIT DCL SPOILER LH- DT233021 DECAL TANK SPOILER UPPER LH 1
PA RED DT233023 DECAL TANK SPOILER LOW 1 LH 1
9 36DT0079 KIT ASSLY C'CASE RH 200 --- CRANKCASE RH 1 DT233025 DECAL TANK SPOILER LOW 2 LH 1
39256220 BEARING - NEEDLE ROLLER 1

143 144
Kit List BS VI Kit List BS VI
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

19 36DT0020 KIT DCL SPOILER RH DT233022 DECAL TANK SPOILER UPP RH 1 29 36DT0006 KIT TANK DAMPERS DT171022 DAMPER TANK COVER RES LH 1
-PA RED DT233024 DECAL TANK SPOILER LOW RH 1 DT171023 DAMPER TANK COVER FR RH 1
DT233026 DECAL TANK SPOILER LOW RH 1 DT171024 DAMPER TNK COVR CENTL LH 1
DT171025 DAMPER TNK COVR CENTL RH 1
20 36DT0014 KIT DCL S COWL-PA RED DT233027 DECAL SEAT COWL LH 1 DT171026 DAMPER TANK COVER REAR 1
DT233028 DECAL SEAT COWL RH 1
30 36DT0001 HARDWARE FAIRING DT181273 STEP BOLT 2
21 36DT0010 KIT DCL FAIRING DT233029 DECAL FAIRING UPPER LH 1 +R COWL JW171016 SCREW 2
-BR YELLOW DT233030 DECAL FAIRING UPPER RH 1 KDBC0613 PLAIN WASHER 2
DT233031 DECAL FAIRING LOWER LH 1 KBUB0614 MUSHROOM HEAD SCREW 6
DT233032 DECAL FAIRING LOWER RH 1 KDBC0613 PLAIN WASHER 6
DT181010 BOLT 4
22 Deleted KIT DCL TANK-BR YELLOW DT233079 DECAL TANK LH 2 39214124 NON METALLIC WASHER 4
DT233093 DECAL TANK TOP COVER 1 KACB0516 SOCKET HEAD SCREW 2
KBUB0614 MUSHROOM HEAD SCREW 3
23 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1 KDBC0613 PLAIN WASHER 3
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1
DT233039 DECAL TANK SPOILER LOW LH 1 31 36DT0002 HARDWARE S COWL+SIDE JW171016 MUSHROOM HEAD SCREW 2
KDBC0613 PLAIN WASHER 2
24 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1 KBUB0614 MUSHROOM HEAD SCREW 4
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 39023911 PLAIN WASHER 4
DT233040 DECAL TANK SPOILER LOW RH 1 LBU00023 SCREW 10
39214124 NON METALLIC WASHER 10
25 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 LBU00023 SCREW 2
BR YELLOW DT233042 DECAL SEAT COWL RH 1 39214124 NON METALLIC WASHER 2
KBUB0614 MUSHROOM HEAD SCREW 6
26 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1 KDBC0613 PLAIN WASHER 6
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1 39204401 MUSHROOM  HEAD SCREW 2
DT233039 DECAL TANK SPOILER LOW LH 1
32 36DT0003 HARDWARE P TANK COVER 31161078 NON METALLIC WASHER 4
27 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1 LAC00033 BOLT 2
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 LBU00024 SCREW 6
DT233040 DECAL TANK SPOILER LOW RH 1
33 36DT0004 TIE BAND-W HARNESS JD402212 BAND 200 MM 8
28 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 JD402217 BAND 150 MM 2
BR YELLOW DT233042 DECAL SEAT COWL RH 1 PA402204 BAND 110 MM 2

145 146
Kit List BS VI Kit List BS VI
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts
Kit Description Kit Description
No Part No. Part No. Description
Qty/ No Part No. Part No. Description
Qty/
Kit Kit

34 36DT0057 KIT FARING DCL P RED DT233134 DECAL FARING LH RED-WHITE 1 46 36DT0069 KIT SIDE FARING DCL RH B GRAY DT233165 DECAL SIDE FARING LO RH BLK-GRY 1
DT233135 DECAL FARING RH RED-WHITE 1 DT233163 DECAL SIDE FARING UP RH BLK-GRY 1
DT233139 DECAL FLAP SIDE FARING RH 1
35 36DT0058 KIT SIDE FARING DCL P RED DT233136 DECAL SIDE FAI UP LH RED-WH 1
DT233138 DECAL FLAP SIDE FARING LH 1 47 36DT0070 KIT T TOP COVER B GRAY DT233166 DECAL COVER TANK TOP LH BLK-GRAY 1
DT233140 DECAL SIDE FARING LO LH RED-WH 1 DT233167 DECAL COVER TANK TOP RH BLK-GRAY 1

36 36DT0059 KIT SIDE FARING DCL RH P RED DT233141 DECAL SIDE FARING LO RH RED-WH 1 48 36DT0071 KIT S COWL DCL 2D B GRAY DT233168 DECAL COWL SEAT LH BLACK-GRAY 1
DT233137 DECAL SIDE FARING UP RH RED-WH 1 DT233169 DECAL COWL SEAT RH BLACK-GRAY 1
DT233139 DECAL FLAP SIDE FARING RH 1
49 36DT0072 KIT F FENDER DCL P RED-ABS DT233175 DECAL FENDER FR LH ABS RED-WHITE 1
37 36DT0060 KIT T TOP COVER P RED DT233142 DECAL COVER TANK TOP LH RED-WH 1 DT233176 DECAL FENDER FR RH ABS RED-WHITE 1
DT233143 DECAL COVER TANK TOP RH RED-WH 1
50 36DT0073 KIT F FENDER DCL S BLUE-ABS DT233179 DECAL FENDER FRONT LH ABS BL-WH 1
38 36DT0061 KIT S COWL DCL 2D P RED DT233144 DECAL COWL SEAT LH RED-WHITE 1 DT233180 DECAL FENDER FRONT RH ABS BL-WH 1
DT233145 DECAL COWL SEAT RH RED-WHITE 1
51 36DT0074 KIT F FENDER DCL M BLACK-ABS DT233183 DECAL FENDER FR LH ABS BLACK-GRAY 1
39 36DT0062 KIT FARING DCL S BLUE DT233148 DECAL FARING LH BLUE-WHITE 1 DT233184 DECAL FENDER FR RH ABS BLACK-GRAY 1
DT233149 DECAL FARING RH BLUE-WHITE 1
52 36DT0075 KIT FENDER DCL RED-N ABS DT233146 DECAL FENDER FRONT LH RED-WHITE 1
40 36DT0063 KIT SIDE FARING DCL LH S BLUE DT233150 DECAL SIDE FARING UP LH BLUE-WH 1 DT233147 DECAL FENDER FRONT RH RED-WHITE 1
DT233152 DECAL SIDE FARING LO LH BLUE-WH 1
DT233138 DECAL FLAP SIDE FARING LH 1 53 36DT0076 KIT FENDER DCL S BLUE-N ABS DT233158 DECAL FENDER FRONT LH BLUE-WHITE 1
DT233159 DECAL FENDER FRONT RH BLUE-WHITE 1
41 36DT0064 KIT SIDE FARING DCL RH S BLUE DT233151 DECAL SIDE FARING UP RH BLUE-WH 1
DT233153 DECAL SIDE FARING LO RH BLUE-WH 1 54 36DT0077 KIT FENDER DCL BLACK-N ABS DT233171 DECAL FENDER FRONT RH BLACK-GRAY 1
DT233139 DECAL FLAP SIDE FARING RH 1 DT233170 DECAL FENDER FRONT LH BLACK-GRAY 1

42 36DT0065 KIT T TOP COVER S BLUE DT233154 DECAL COVER TANK TOP LH BLUE-WH 1 55 36JL0183 Kit Saree Guard RH + Grab DT231408 Grab handle front 1
DT233155 DECAL COVER TANK TOP RH BLUE-WH 1 + Fitting JL231215 Saree guard RH 1
JL181326 Grommet 1
43 36DT0066 KIT S COWL DCL 2D S BLUE DT233156 DECAL COWL SEAT LH BLUE-WHITE 1 LAC00074 Bolt socket M8 x 1.25 x L42 3
DT233157 DECAL COWL SEAT RH BLUE-WHITE 1 JL231209 Plug saree guard 1
JL231217 Plug 2
44 36DT0067 KIT SIDE FARING DCL LH B GRAY DT233162 DECAL SIDE FARING UP LH BLK-GRY 1 KACA0618 Bolt master KAC 1
DT233164 DECAL SIDE FARING LO LH BLK-GRY 1
DT233138 DECAL FLAP SIDE FARING LH 1

45 36DT0068 KIT FARING DCL B GRAY DT233160 DECAL FARING LH BLACK-GRAY 1

DT233161 DECAL FARING RH BLACK-GRAY 1

147 148
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

149 150
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

151 152
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

153 154
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

155 156
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

157 158
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

159 160
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

161 162
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

163 164
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

165 166
Parts Index BS VI Parts Index BS VI
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

167 168