Load calculation Fy = 50 Shear Claculation

1.44927536232 h/Tw =
Maximum bending moment
380/(SQRT(FY) =
When a < 4102
Cv =
a= 2700 Fv =

Fv =

Mx (max) 87.27
Fv Horizontal
My (Max) 5.9835876

Distance 2825

Def (y) 0.726

def (x) 0.860

distance 2150

Bending

l/Rtt 115.04

L/ R tt check ld/Af 1069.402 1166.667 7.0869

check 1 check 2
45.17 101.00
Fb1 Fb2 Fb3
Fb = 12.85 11.71 12.85 11.22
Fb= 8.86 Fb(SLENDER)= 20.70
Fb (Final) 8.86

L/Rx 36.04
L/Ry 143.18 L/Rmin 143.18

Compression

Cc 111.68 114.44 Fa1 Fa2 Q

4.34 7.28 0.92
Fa final 5.02

Local Web Crippling 8

Allowable Load 119.78 169.10

Web crippling
170.47

Side sway Buckling

2.41
215.55 6.6040

Compression for Slender check

Cc = 109.614

Fa1 = 5.28

KLr/ Cc = 1.306

Fa = 3.91

Fa actual = 5.28

Two Crane load calculations

1
Crane1 Crane2
36.85 73.81
2.7 2.6
3.41 3
2.624175 6.88355438 Span = 7
weight = 0.56
d= 0.555

Max. Vertical shear

a= 0
b= 0.555
c= 0.555

R1= 0 R2= 0
Self weight = 1.96 Self weight = 1.96
Rmax = 1.96 Rmax = 1.96

RX1= 0 0
RX2 = 0 0
RXmax = 0 Distance 0

RY1= 0
RY2 = 0
RYmax = 0
Max. Moment
Mx1 = 0 0
Mx2 = 0 0
Mmax = 0 Distance 0

Lateral Moment
My1 = 0
My2 = 0
Mmax = 0

Maximum Vertical Reaction (when (wbase1+dis) >span)

Dmax1 Dmax2
#VALUE!

Reaction
Load1 load2 Min Load1 Load2
33.50 67.10 9.17 12.85

V1 = 156.64 37.62
V2 = 161.96 38.20

Vmax = 161.96 Vmin = 38.20

Horizontal load
2.624175 6.88
H1= 14.35
H2 = 15.03
Hmax 15.03

Deflection - 2 cranes DIST DIST/2

Center of one wheel to contre of other wheel = 0.555 0.2775
a= 0.5225 0.5225
b= 3.2225 3.2225 Crane-1 Load = 33.50
c= 3.7775 3.7775 Crane-2 Load = 67.10
d= 6.3775 6.3775

Deflection for individual loads

Load - 1 Load - 2 Load - 3 Load - 4
 a= 647.75 a= 377.75 a= 377.75 a=
b= 52.25 b= 322.25 b= 322.25 b=
Deflection = 0.09592642 Deflection = 0.427624 Deflection = 0.856524 Deflection =
Hor. Def = 0.11861735 0.528776 1.387049

D1 = 0.09592642 0.118617
D2 = 0.42762368 0.528776
D3 = 0.85652385 1.387049
D4 = 0.2281937 0.369535

Total Defl. = 1.60826765 Deflection self. Wt = 0.03097191 1.72120154118559

otal Hor. Def = 2.524176
 75.00

53.74
0.829181
0.857 kv1= 5.356531 cv act = 0.829
10.23

14.35 In KN/cm2 9.90

13.8

#N/A 2700 470

63.13bf/SQRT(Fy) 137895.1/(d/Af)Fy
2418.29 2296.13
2296.13

Fb4 FB5 FB6

30.00 30.85 33

20.70

0 0 0

Eff area
Qa -Mx 14.146 64.219
Qa -My 12.179

12.179
Qs Qa Kc
1.00 0.92 0.56

0.56 Re= 1.000 1.0309

2700
2700
 Length/2 E Ixx Iyy
3.5 21000 26412.61 1673.21

2.624175
6.883554
 637.75
62.25
0.228194
0.369535
 34.5

section with cap(Top flange & channel only)

channel lip 0.00 NonCompact channel alone
channel web 0.00 NonCompact channel alone 35.78
flange 0.00 Compact flange+Channel 13.44
#N/A 0.00 Compact flange+Channel
9.13 Compact flange+Channel
190/sqrt(Fy)= 26.87 33.66 95/sqrt(Fy)=

section without cap channel

flange(T) 9.13 Compact
web 75.00 Compact
flange(B) 12.13 Slender

flanges Web
9.19 90.51 21.28 30.85
13.44 10.02 137.18
20.56 20.03 25.09

section with cap and without top flange

channel(Lip) 0.00 NonCompact
channel (web) 0.00 Compact
web(section) 75.00 Compact
Flange(B) 12.13 Slender

Qs= 1.00
10.02 20.56
9.125

75.00 136.84
0 2700
2700
weak axis
25.88
20.70
20.70

0.831
0.752 25.96
3
28.65764073
 DOCUMENT NO.: AISC-CRANE BEAM
Version - 2.0

SPREADSHEET PROGRAM
FOR
DESIGN OF CRANE BEAM

(In Accordance with AISC-ASD)

(Manual of Steel Constuction)

Prepared by: MMM/MIS

 Contents

I. General

A. Program Outline
B. Limitation

II. Formulas

A. Load Calculation
B. Axial and Bending Stress
C. Combined stresses
D. Shear stresses
e. Check for Deflection
e. Check for Fatigue
f. Check for Local web yield / Web crippling / Side sway buckling

Attachment:
1. Program Print-outs

I. General

This User's Manual describes the spreadsheet program for design of

Crane runway beam through ASD Design in accordance with the American
Institute of Steel Construction Manual (9th Edition).

Crane Runway beams are member subjected to Vertical, Lateral and longitudinal
forced exerted by moving loads of crane running above it. Thus regorious
analysis and design required to extract most realistic design for these beams.

Below mentioned are the checks need to be worked for effective design.
1) Check for Bending stresses
2) Check for Bi-axial bending
3) Check for combined stresses
4) Check for Shear
5) Check for deflection
6) Check for Fatigue
7) Check for Local web yield / Web crippling / Side sway buckling

A. Program Outline
 1) Design Code: AISC-ASD (1990)
American Institute of Steel Construction Manual

2) Unit: SI

3) Materials

fy = yield strength of steel 34.50kN/cm2 or 24.50kN/cm2

3) Section Description
Crane beam section considered in this program has one OR two parts
1. Base Section : Built-up Plates forming either
web + bottom flange alone
or Web + both top and bottom Flanges.
2. Cap Section : UPN Channels limitted to
1. UPN 200
2. UPN 220
3. UPN 240
4. UPN 260
5. UPN 280
6. UPN 300
7. UPN 350
8. UPN 400

4) Software: Microsoft Excel '2003

6) Operating System: Microsoft Windows XP

7) Program Filename: crane beam.xls

B. Limitation of the Program

1. This program limitted to design of crane beam for Maximum
two cranes running over the beam.
2. Number of crane wheels for each crane assumed to be four.
Eight wheeled cranes shall be converted in to equivalent
four wheel crane for consevative design.
3. Sections limitted to base section with or without cap channel as specified
under A. 3.
4. Check for welds not considered.
5. Crane beam with surge girder can be designed using this program.
II. Formulas

A. Load Calculation
For single crane running over beam
1. Maximum Bending moment
If ( Wd < 0.586 L)
= P/2L ( L - (Wd/2))2 + Mself
If ( Wd > 0.586 L) a Wd P
(wheel base) (Max. wheel load)

= PL/4 + Mself

2. Maximum Shear Force

L
If ( Wd < 0.586 L) (crane beam length)

= P ( 2 - (Wd/L)) + Vself
If ( Wd > 0.586 L)
= P + Vself

3. Maximum Deflection
If ( Wd < 0.586 L)
= PL3 3C C 3
+ Dself
6EI 4L L
Where c= ( L - Wd ) / 2

If ( Wd > 0.586 L)
= PL3
+ Dself
48EI

Mself - Maximum Bending Moment due to self weight

Vself - Maximum Shear Force due to self weight
Dself - Maximum Deflection due to self weight

Note : For two Cranes Max BM, Shear and Deflection calculated
by Trial and Error method.

3. Maximum Crane Load on Column

= Px 1+ ( Bay spacing - Wd )
Bay Spacing
4. Minimum
 = [(Bridge weight + Crane cap. + Hoist)/2]-[(P x 2)]
x 1 + (Bay spacing - Wd )
Bay Spacing

B. Axial and Bending Stress

Allowable Major axis bending stress :

When 102 x 103Cb < L < 510 x 103Cb

Fy RTT Fy

2 Fy ( L/RTT)2 Fy
Fb =
3 1530 x 10 Cb
3
------- (F1-6)

When L > 510 x 103Cb

RTT Fy

170 x 103Cb
Fb =
( L/RTT)2 ------- (F1-7)
For any Value of L/RTT
12 x 103Cb
Fb =
( Ld/Af) ------- (F1-8)

Where
Cb = 1.0
RTT = Radius of Gyration of comp. flange plus 1/3 of the
comp. web area
Af = Area of Compression flange
d = Nominal depth

If h/tw > 760 / Fb1/2

Fb' < Fb RPG Re ------- (G2-1)
Where RPG = 1 - (0.005 Aw/Af) (h/t - 760/F b ) < 1.0
1/2

Re = 12 + (Aw/Af) (3a - a3)

<1
12 + 2(Aw/Af)

Where
Fb' = Reduced allowable bending stress
Aw = Area if Web
Af = Area of Compression flange
a = 0.6 Fy / Fb < 1
 Allowable Minor axis bending stress :
Fby = 0.6 x Fy ------- (F2-2)

Allowable Axial compression :

Fa = Q 1 - (Kl/rmin)2 Fy
2Cc'2

5 + 3(Kl/rmin) - (Kl/rmin)3
3 8Cc' 8Cc'3 ------- (A-B5-11)

Where
Cc' = sqrt [( 2 x p2 x E ) / (Q x Fy)]

When Kl/rmin exceeds Cc' then

Fa = (12 x p2 x E ) / (23 * (kl/rmin)2) ------- (A-B5-11)

Q = Qs x Qa
Qs = Refer Section (A-B5-3 to A-B5-6)
Qa = Refer Section (A-B5-8 & A-B5-10)

C. Check for combined stresses :

fa fbx fby
< 1.00
Fa Fbx Fby ------- (H1-3)

Note : Formulas(H1-1) and (H1-2) not considered since

fa/Fa will be less than 0.15 in maximum cases.

D. Check for Shear :

When h/tw < 380 / Fy1/2

Fv = 0.40 Fy ------- (F4-1)

When h/tw > 380 / Fy1/2
Fy
Fv = x (Cv) < 0.40 Fy
2.89 ------- (F4-2)

where:

Cv=4500Kv/Fy(h/tw)^2 when Cv < 0.8

Cv= (1/(h/tw))*(190 ( Kv/Fy) 1/2 when Cv >0.8

Kv=4.0+5.34/(a/h)^2 when a/h <1.0

=5.34+4/(a/h)^2 when a/h >1.0
E. Check for deflection :
Deflection Actual
< 1.00
Deflection Allowable

F. Check for Fatigue :

fbx (Bottom) / Fatigue stress < 1.00

Note : Fatigue stress as per Appendix K

Table A-K4.1, A-K4.2 & A-K4.3 for fatigue stress range
for a given type crane and crane beam section.

G. Check for Local web yield / Web crippling / Side sway buckling

1. Web Yielding

Capacity of Section against web Yielding ( R )

For interior Zones
R = 0.66 Fy x tw x ( N + 5k ) ------- (K1-2)
For End Zones
R = 0.66 Fy x tw x ( N + 2.5k ) ------- (K1-3)

Where
tw = Thickness of web, in.
N = Length of bearing ( 2 in )
k = Distance from outer face of flange to web toe of fillet, in.

2. Web crippling

Capacity of Section against web Yielding ( R )

For interior Zones
N tw 1.5 ------- (K1-4)
R = 67.5 x tw2 1 + 3 Fyw tf / tw
d tf

For End Zones

N tw 1.5 ------- (K1-5)
R = 34 x tw2 1 + 3 Fyw tf / tw
d tf

Where
Fyw = Minimum yield stress of beam web

3. Side Sway web buckling

When (dc/tw) / (l/bf) < 2.3 then
 R = 6800 x tw3 1+ 0.4 (dc/tw) 3
h (l/bf) ------- (K1-6)

When (dc/tw) / (l/bf) > 2.3 then no need to check for

side sway buckling

Where
l = Laterally un braced length, in.
bf = Flange width, in.
dc = d - 2k = Web depth clear of fillets, in
B5-11)

B5-11)
CRANE BEAM DESIGN Code AISC (ASD) FY=34.5kn/cm2
50 CMAA Classification Allowable Deflection Vertical 600
(1) Crane Details No of Cranes 1 C (Span Over) Hori. 400

Impact (%) Wheel Bump.

Capacity Brige span Trolly wt. Bridge wt. V D
Crane no Wheel load (KN) base Dist.
MT (m) ( MT) ( MT) (mm) (mm)
Veritical Lateral Long. (m) (m)

1 5 19 0.35 3.35 33.50 10 20 10 2.7 3.41 1000 1300

V - Top of crane beam to lower point of roof
(2) Crane beam Details Length = 7000 mm D- Lower point of roof to hook center

Un Braced length (
Web (mm) Top Flange ( mm) Bottom Flange (mm) Cap Channel Fatique (Kn/cm2)
mm)
450 X 6 225 X 12 200 X 8 None 20 7000

7000
(3) Sectional properties Depth = 47.00 cm N.Axis = 26.98 cm from Bottom Flange

Weight AREA I-XX I-YY S-XT S-YT S-YB R-XX R-YY D/Af
( kg/m) (cm2) ( cm4) ( cm4) ( cm3) S-XB (cm3) ( cm3) ( cm3) (cm) (cm) ( cm)
54.95 70.00 26412.61 1673.21 1319.03 979.13 148.73 167.32 19.42 4.89 1.74

Area ( cm2) I-Y ( cm4) S-Y ( cm3) R-TT

Top portion prop. based on Top Flange with 1/3 of Web to N.Axis 30.76 1139.18 101.26 6.09
Bott. portion prop. based on Bott. Flange with 1/3 of Web to N.Axis 21.24 533.49 53.35 cm
.
(3) Generated Loads & Deflection All distances are from left support to Last wheel (in mm)
Max. Bending Moment ( KNm) Max. Shear Force ( KN) Max. Deflection (cm)
Vertical Lateral Distance Vertical Lateral Dist. Dist.
Vertical Lateral
(Mx) (My) (D1) (Vy) (Vx) (D2) (D3)
87.27 5.98 2825 61.41 4.24 0 0.73 0.86 2150

(4) Load Summary

Max.Reaction Min.Reaction (Vmin Hor. Reaction Long. Reaction
(Vmax KN) KN) (RH KN) (LH KN)
57.93 18.66 4.24 6.70

(5) Stress Check

Stress Details Allowable ( KN/cm2) Calculated ( KN/cm2) Stress Ratio Check
1. TOP FLANGE
a. Bending X-X 8.86 6.62 0.75 PASS
b. Bending Y-Y 25.88 5.91 0.23 PASS
c. Axial Compression 5.02 0.10 0.02 PASS
2. BOTTOM FLANGE
Bending X-X 20 8.91 0.45 PASS
3. SLENDERNESS RATIO
Lu / R-TT 200 115.04 0.58 PASS
KL/R 200 143.18 0.72 PASS
4. SHEAR STRESS
Vert. Shear (Vy) 9.90 2.27 0.23 PASS
Hor. Shear (Vx) 13.8 0.08 0.01 PASS
5. WEB POINT LOAD
Int. wheel load 169.1 36.9 0.22 PASS
End zone wheel load Check not required since End Bearing Stiffners considered
6. COMBINED STRESS RATIO ( a + b + c ) 0.99 PASS

(6) Deflection Check

Type Allowable ( cm) Actual (cm) Check SPAN/OVER
Vertical 1.17 0.73 PASS 964
Lateral 1.75 0.86 PASS 814

(7) Clearance Hook Height

Hook Height = 10000 mm

Clear ht. available (mm) Top of Crane Beam (mm)

11300 10300
 Unit Weight
Code Item tw (mm) tf (mm) r1 (mm) r2 (mm) Area (cm2) (kg/m)
UPN200 UPN200 8.5 11.5 11.5 6 32.2 25.3
UPN220 UPN220 9 12.5 12.5 6.5 37.4 29.4
UPN240 UPN240 9.5 13 13 6.5 42.3 33.2
UPN260 UPN260 10 14 14 7 48.3 37.9
UPN280 UPN280 10 15 15 7.5 53.5 41.8
UPN300 UPN300 10 16 16 8 58.8 46.2
UPN320 UPN320 14 17.5 17.5 8.75 75.8 59.5
UPN350 UPN350 14 16 16 8 77.3 60.6
UPN380 UPN380 13.5 16 16 8 80.4 63.1
UPN400 UPN400 14 18 18 9 91.5 71.8
None None 0 0 0 0 0 0
 Modulus of
Moment of Inertia
Section
(cm )
4
Radius of Gyration (cm) (cm3)
Position of
CG (cm) Ixx Iyy rx ry Zx Depth (cm)
2.01 1910 148 7.7 2.14 191 20
2.14 2690 197 8.48 2.3 245 22
2.23 3600 300 9.22 2.42 300 24
2.36 4820 371 9.99 2.56 371 26
2.53 6280 399 10.9 2.74 448 28
2.7 8030 495 11.7 2.9 535 30
2.6 10870 597 12.1 2.81 679 32
2.4 12840 570 12.9 2.72 734 35
2.38 15760 615 14 2.77 829 38
2.65 20350 846 14.9 3.04 1020 40
0 0 0 0 0 0 0