SIEMENS Turbine levelling protocol Document No- 3,21,16,501-P007 | - raters Ta a Oa area = PGEN SUPEN PG EN SU PEN PGEN SU PEN Pe ses Chesed oy Tague Pape TOFT Pranjal Ingale (PSFSSTTU) Kartik Shah(PGEN SU Vivek Pisokkar (FSPSPEN En. PEN) STTU) CUSTOMER. : M/S Nilachal Iron and Power Pvt. Ltd. Date: 10/03/2021 PROJECT —_ : 1x12 MW Nilachal iron and power Ltd. o Title Turbine casing and shaft level. Level location : Top of turbine front and rear journal casing. Hen ull proedtng $4, foo RSK,(0.02mmim) Meese tl ie ma Make of master loval Calibration validity yo/2elyera Equipment ready on jo/oav2d21 Inspection Visual Result Satisfactory Remarks if any Release for further activity See be Mis Siemens Ltd, ODiv ws Mis Customer We esen he rosin this document and nto infomation conawed ern. Reproduce, use or isansure to id partes winou eres autor is rity bation © SIEMENS Us Format No. IP--F-2009/2 RevDate:04.02.2014SIEMENS ‘SIEMENS LTD. 620P42527_U1_643010124 IPGSUENFEN _PGSUPM A 1 more esis Ten Tamer I1sv01.12.20 ANv01.12.20 1MP101.12.20 eng. tats aa Saar le Tia lpcsu = eas01012404s Project Tx 12MW, Captive Power Plant Customer :- Mis Nilachal Iron & Power Ltd. Consultant Aquatherm Engineering Consultants (India) Pvt. Ltd. a [eearaaat REVISED AS MARKED me ae we 03.122000 Frat sue us 7 uP Pew Date Deventer Prepared | Shocked | Approves ‘Wa asene f s sone alt ara coed Ba. Papen tess satay rey eee. © Sune Lt Reba 3.082000 UnrestrictedSIEMENS [x ae ee 620P42527_U1_643010124 ELEVATION WITH HEIGHT DIFFERENCE [NOMINAL 049 £0.02 NOMINAL 0.001 -0.02 Rev-A [ACTUAL pw ACTUAL 00 Cl PLAN WITH RADIAL DIFFERENCE [NOWAINAT, 0,085 £0.02 JRev.a [Rownac_ [0,065 30.02 .CTUAL [ACTUAL View aS DBSE (mm): [HS COUPLING (C1) 4200 Jrev-a NOTE: 7: WITH THIS ALIGNMENT VALUES ALL THE ROTOR CENTER LINES SHOULD BE ALIGNED AT THE WORKING ‘TEMPERATURE(WARM CONTROL) 2-TURBINE DIRECTION OF ROTATION VIEWING IN THE DIRECTION OF STEAM FLOW : CCW Foran Porn fevcne 3169200 UnrestrictedSIEMENS |x" ge hae 620P42527_U4_643010124 1 i i i fy DESIGN | ACTUAL 700 150, 35, 1200 650. 2 rack Lash | O42 107 Revs STATE “AFT EXTENSION DIMENSION HALL BE MAINTANED AS PUNCHES ON OEARBOX “OIENSION MAY Be MaxIMU OF 50 une Fematnas POPS UnrestrictedSIEMENS [x“" wae he 620P42527_U1_643010124 MARKING LEFT RIGHT a 9 . a ar ao ba ~ bz 2: 2 0d 4 = 0s 3 Jo ad 0% ance i o b 3 [avon Notes: 1 When measuring turn both the shatis to measure at the same point 2 Two nos. of dial gauges to be used for Axial measurement, 3 Dial gauge readings to be filed in coloured boxes. ‘Axial Alignment ‘Axial Measurement [mn] Tep—Batiom mt = flat+b3)-(eTvas]72 | 0.000. mat [am Right= Let (azebd) -(b2+a4)}72 | 0.000 m2[mm] Radial Align: Radial Measurement Tam] Required “Top Bottom i= Syd 2000—|-9.04 feitmm] ~O.0a = O0T Right= Left Dee) 12 0.000] 9: 0% [ezfmm) 0.065 = 0.02 3, No,_[Giuich Misalignment Tan] 7__ [Turbine shat is below Gear Box hat 2 [Turbine shat is above Goar Box shaft ‘3 [Turbine shaft is right rom Gear Box shat 4 [Turbine shat is lot from Gear Box shaft om aa aaa: Ee ween z Siemens Other Siemens Cust. ‘Conusi. os ogee = lca Formate: POPS UnrestrictedSIEMENS [“" awe ee 620P42527_U1_643010124 MARKING ee ea i fF - ‘GeARaox| a 12:30 fee 2 _[—o8 (aed |e (aaa ‘aro ; ; ase ats 3 Tor ‘Notes: 1 Wen measuring tun both the shafts to measure at the same point 2 Two nos. of dal gauges to be used for Axial measurement. 3 Dial gauge readings to be filled in coloured boxes. ‘Aaa Measurement om Required Top=Botiom _mt = [(at+b3)- (bread 72 1.000] O mpm] Right - Loft m2 = [(a2+b4)- (b2+ad)] 12 0.000 1p m2 [mm] dial Ainament ac ineas amare Tam Required Top=Botom—-e1= ("1-G]IZ 0000 —|p 0° Rev-al@t [mm] 0001-002 Right-Left __e2= (12-14 )/2 0.000} "7 Rev-Alez[mm] 0.085 = 0.02 Sr No, [Such Malngmont Tomy 7 |Geattorshats boew Alora Ta 2 |earox chats above Aral haf 3 [eestor safe t to arate shat 4 [eearox sta ag Aaa sha ; Chocked Mesuring nstrwoment Real he ee oe Ce Radial Miah ga ei at fat — eager omer Ty rome Formato POPS RevDate:31.032010 UncestrictedSIEMENS IA. CHECK FOR AXIAL MOVEMENT DUE TO BACK LASH san Tarowees Pe A ae 2 620P42527_U1_643010124 Place dial gauges in axial direction on both High speed & Low speed shaft ends. 2. Now, pull the High speed shaft towards the turbine such that the dial gauge on low speed shaft stars to move, 3: Set both the Dial Gauges to ZER Jd. Now, Push the high speed shaft in other drection Le. towards the generator such that the dial {gauge on iow speed shaft just starts to move, 5, Take reading of diel gauge on the high speed shall, which is ihe axial movement due to ack lash. IB, POSITIONING OF LOW SPEED SHAFT FOR ALIGNMENT [7 Move the low speed shaft towards the turbine ti butls against the journal bearing, To do so, rotate the low speed shaft slowly n the direction of rotation by hand wheel provided, causing the shafts to slide in the Journal bearings so thal the contacting tooth flanks are the same as required. [z: Now, move the low speed shaft in other direction Le. Towards ihe generator s0 a5 10 maintain dimension - E_ Tho procedure to be followed has to be same as mentioned in Step-1 After dim. is maintained, check & ensure dim.B is maintained by default I Place dial qauges in axial direction on both High speed & Low speed shaft ends. la Set boih ihe Dial Gauges to "ZERO™ [5 Ropoat the stop-T. The reading on the high speed dial gauge Is axial oat in turbine drecton (dim.C) (8. Move the iow speed shaft towards the alternator till bults against the journal bearing, “To do so, rotate the [ow speed shaft slowly in he opposite to direction of rotation by hand wheel provided, causing the shafts to slide in the joumal bearings so that the contacting footh flanks are the same as required. The reading on the low speed dial gauge iS ‘axial float in altemator direction (dim. F). 7, Repeat step - 1 and 2 8. For alignment & mounting of couplings, Ws very ESSENTIAL to adhere to the Low. ‘sbeed shaft position as defined in step-7 ie rasa he igs te decent atte orwafoncovaed ave, Repost usa or soso Ba pares Jatt emcee auton i sil ftteon, © Serine Lad Fomet Ne: IP-07-20218 aves 91.08.2010 Unrestricted