GENESIS I

Model #W035098CA
Model #W035098IA

E 2002 Polaris Sales Inc. PARTS MANUAL PN 9918102 and MICROFICHE PN 9918103 9/02
 TABLE OF CONTENTS
GENESIS I W035098CA and GENESIS I W035098IA
Parts Manual

A I
AIR VENT . . . . . . . . . . . . . . . . . . . . . . . . . . B6 IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
B M
BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . B12 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . C2
BILGE PUMP . . . . . . . . . . . . . . . . . . . . . . . . B9 O
C OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . C5
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . B7 OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . A13
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . C1
CRANKSHAFT and PISTON . . . . . . . . . . . . . C4
P
PROPULSION . . . . . . . . . . . . . . . . . . . . . . . B3
D
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . A9 R
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . B2 REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . B4
E S
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . B11 SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12
EMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14 SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . A3-4
ENGINE MOUNTING . . . . . . . . . . . . . . . . . . B13 STARTING MOTOR . . . . . . . . . . . . . . . . . . . C6
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . B5 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . A14- B1
F T
FRONT STORAGE COMPARTMENT . . . . . . . A8 THROTTLE BODY . . . . . . . . . . . . . . . . . . . . C3
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . A11 TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . A10 W
H WATER INLET . . . . . . . . . . . . . . . . . . . . . . . B8
HULL and BODY . . . . . . . . . . . . . . . . . . . . . A5-7 WATER SIPHON . . . . . . . . . . . . . . . . . . . . . B10

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
 SHROUD
GENESIS I W035098CA and GENESIS I W035098IA

1
E 2002 Polaris Sales Inc. 2
3 5
4

6 5

7
8 40
39
9
38

10 13
29
33
13 15 34
14 11 35
15
12 37 34
33 31

16 17 36
32
18
19 31
30
17 29

28
21
15 27
20
26
25

24
13
22
23
15
22

15
22

A3
 SHROUD
GENESIS I W035098CA and GENESIS I W035098IA
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 3280371 1 Gauge, MFI, Analog/Digital 21 5411557 1 Gasket, Mirror, LH
2 5411738 1 Gasket, MFI 5411558 1 Gasket, Mirror, RH
3 4010281 1 Connector, Deutsche 22 7546804 5 Nut, Nylok
4 8450070-235 1 Line, Pitot, Formed End 23 5434684 1 Bracket, Hood Post
5 7041931 2 Spring, MFI Mounting 24 7555835 2 Washer, Flat
6 2201593 1 Kit, MFI Button Replacement 25 7547187 1 Nut
7 3280342 1 Bezel, MFI, Overlay 26 5132781 1 Pin, Latch Hood
8 2653011 1 Asm., Console Latch 27 5411664 1 Grommet, Deck, Wire Harness
9 5434564-1132 1 Lid, Console 28 7080138 1 Cable Tie
10 5521630 1 Seal 29 7552613 8 Washer, Lock
11 7546705 2 Nut 30 7516805 6 Screw
12 5812235 1 Pad, Console 31 7511873 2 Screw
13 7517668 6 Screw 32 7555837 2 Washer, Flat
14 7556055 2 Washer, Lock 33 7621220 4 Rivet
15 7555831 8 Washer, Flat 34 5245451 2 Bracket, Shroud Cover
16 7546704 2 Nut, Nylok 35 5812284 1 Cover, Shroud
17 7556094 8 Washer 36 5434559-1132 1 Shroud, Steering
18 5245455 1 Hook, Console 37 5812076 1 Bumper, Door Shroud
19 7517669 2 Screw 38 5333698 1 Pin, Hinge
20 2631972-070 1 Asm., Mirror, Port (LH) 39 7042007 1 Spring, Torsion, Console
2631973-070 1 Asm., Mirror, Starboard (RH) 40 5433384 1 Hinge, Console
9/02

A4
 HULL and BODY
GENESIS I W035098CA and GENESIS I W035098IA

3
4
2

47
5
6
7 46
8 45
6 10
44
9
10 43
42 41
11 6
7 7
12 8
6
21
20
13
10
18 17 16 14
15 10

10
20 19 15

22 21

23
24
30
40
29
28
17
25 18
26 21 27 31 39
17
38 18

37
26
32

33
36
34
35

A5
 HULL and BODY
GENESIS I W035098CA and GENESIS I W035098IA
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5812377-318 1 Pad, Footwell, Front, LH 24 5433085-070 4 Plug, Bumper
5812378-318 1 Pad, Footwell, Front, RH 25 7512065 6 Screw
2 5812381-318 1 Pad, Footwell, Rear, LH 26 7515198 14 Screw
5812382-318 1 Pad, Footwell, Rear, RH
27 5433441-070 1 Sponson w/Cover, LH
3 5812379-318 1 Pad, Footwell, Center, LH 5433442-070 1 Sponson w/Cover, RH
5812380-318 1 Pad, Footwell, Center, RH
28 5433486-070 1 Cover, Sponson, LH
4 5812383-318 1 Pad, Boarding 5433487-070 1 Cover, Sponson, RH
5 5020929 1 Plunger, Side Latch 29 5811440 8 Washer, Rubber
6 7542454 4 Nut 30 5132471 8 Insert
7 7555846 4 Washer, Flat 31 5521481-070 2 Rail, Rub, LH/RH
8 7552607 2 Washer, Lock 32 7517321 2 Screw
9 7516725 2 Screw 33 5244040 2 Bracket, Mount, Ladder
10 7555874 14 Washer, Flat 34 5521549 2 Tubing, Split
11 5433014-070 1 Handle w/Cross Member, Grab 35 7547137 2 Nut, Acorn
12 5521515 1 Seal, Grab Handle 36 5631362 1 Ladder, Boarding
13 5521513 1 Seal, Tow Hook 37 7555838 6 Washer, Lock
14 2631982 1 Hook, Tow 38 5132225 6 Insert
15 7546804 6 Nut, Nylok 39 7556029 8 Washer
16 5433086-070 1 Bumper, Rear 40 5411516-070 1 Bumper, Front
17 7621488 15 Rivet 41 5020753 1 Plunger, Latch
18 5431994-070 15 Plug, Bumper, Rear 42 7555870 4 Washer, Dish, Rubber
19 5433096 1 Pad, Heel, LH 43 7546705 4 Nut
5433097 1 Pad, Heel, RH
44 5243239 2 U-Bolt, Seat, Rear
20 7546704 8 Nut, Nylok
45 7517668 4 Screw
21 7555839 16 Washer, Flat
46 5411606 1 Gasket, Bucket, Rear
22 5433087-070 1 Bumper, Corner, LH
5433088-070 1 Bumper, Corner, RH 47 5433019 1 Bucket, Storage, Rear
23 7517671 4 Screw
9/02

A6
 HULL and BODY
GENESIS I W035098CA and GENESIS I W035098IA

2
1
8 7
6
5
4 3

20

9
10

3 11 12
19

18

13 17
13
16
14
15

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5811555 1 Gasket, Receptacle 11 5433220 2 Flange, Air Inlet
2 5432718 1 Receptacle, Seat Base 12 5411545 2 Gasket, Air Inlet
3 7661042 14 Rivet 13 7080439 2 Clamp, Hose
4 7546704 4 Nut, Nylok 14 5433641 2 Duct, Air Inlet
5 7556094 4 Washer, Flat 15 7080598 1 Strap, Cable
6 7555870 4 Washer, Dish, Rubber 16 2632213 1 Strap, Bow
7 7546705 4 Nut 17 5812021 1 Gasket
8 7518220 2 U-Bolt 18 7555834 2 Washer
9 1060125 2 Plug, Bilge 19 7546804 2 Nut, Nylok
10 7511882 4 Screw 20 5411674 1 Grommet, Access
9/00

A7
 FRONT STORAGE COMPARTMENT
GENESIS I W035098CA and GENESIS I W035098IA

2
3

11 10
9
8 4
3 12
5
26 7 5
13 6
27
14
6
25 15 7
16

17

18
24

19
20
23 21
22

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2632297 1 Latch, Hood 16 7042121 1 Spring, Gas
2 5433999-1132 1 Door, Compartment 17 7517684 6 Screw
3 5521617 2 Bumper 18 5411674 1 Grommet, Access
4 1013943 1 Asm., Door Hinge 19 5431842 1 Cover, Fire Extinguisher
5 7517644 5 Screw 20 1060114 1 Asm., Fire Extinguisher Container
6 7555890 5 Washer (Incl. 19 and Container)
5431841 1 Container, Fire Extinguisher
7 7546704 5 Nut, Nylok
21 5243775 2 Hook, Strap, Narrow
8 7516805 4 Screw
22 5240187 2 Clip
9 7552613 4 Washer, Lock
23 7621478 2 Rivet
10 7555839 4 Washer, Flat
24 5410424 1 Strap, Battery Holddown
11 5521565 1 Seal, Door
25 5410414 1 Bumper, Rubber
12 7621235 2 Rivet
26 5521534 1 Seal, Storage Compartment
13 7080853 1 Cable, Limiter, Hinge
27 2872419 6 Insert
14 2520181 1 Asm., Access Panel
15 7555837 6 Washer, Flat
9/02

A8
 DECALS
GENESIS I W035098CA and GENESIS I W035098IA

1
2 4

5
15
14
13 6

RH
12
11

10 9 8 7

16

17

18

LH

12
11
20 9
7 19

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2202389 1 Kit, ’03 Genesis I Decals 10 7170215 1 Decal, Refueling Warning
(Incl. All Except Seat Decals) 11 7170785 2 Decal, “POLARIS” Hull
1 7079126 1 Decal, Warning, Rear 12 7170783 1 Decal, Rear Deck, LH
2 7079125 1 Decal, Spark Ignition 7170784 1 Decal, Rear Deck, RH
3 7079127 1 Decal, Warning, Console Lid 13 7170207 1 Decal, Capacity, 4 Passenger
4 7078260 1 Decal, Fire Extinguisher 14 7079171 1 Decal, Planet Sound Reduction
5 7170102 2 Decal, “POLARIS”, Domed 15 7170445 1 Decal, Hood Center, “Polaris”
6 7078465 1 Decal, Star Emblem 16 7170988 1 Decal, MFI Instruments
7 7170781 1 Decal, Front Deck, LH 17 7170608 1 Decal, “Perc”
7170782 1 Decal, Front Deck, RH 18 7073865 1 Decal, Caution, Capsize
8 7079124 1 Decal, Comp Door Warning 19 7077812 1 Decal, Coast Guard, Exemption
9 7170888 1 Decal, Patent 20 7170110 1 Decal, “LOW EMISSIONS”
9/02

A9
 FUEL TANK
GENESIS I W035098CA and GENESIS I W035098IA
2 1

3
2
3
4
2 2
3
3

4
5
6 26 24
25 23
16 22
7
17 18 19 20 21
15
8

12
9 14

10
12 11 13

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5412305 2 Strap, Connecting 14 5811901 2 Pad, Fuel Tank, Side
2 5521615 4 Cover, Strap 15 7080451 1 Clamp, Hose
3 5434786 4 Strap, Fuel Tank 16 5411546 1 Hose, Fuel Fill
4 7621478 8 Rivet 17 7080766 1 Clamp, Hose
5 5246707 4 Bracket, Tank Strap 18 5433621 1 Nut, Fuel Inlet
6 5433259 1 Nut, Fuel Pump 19 5811492 1 Seal, Fuel Inlet
7 2410129 1 Pump, Fuel, Electrical 20 5433553 1 Inlet, Fuel
8 5411636 1 Gasket, Fuel Pump 21 5411305 1 Seal, Fuel Cap
9 5434873 1 Tank, Fuel 22 2520177 1 Cap, Fuel, Ratchet
10 7621479 8 Rivet 23 7621229 1 Rivet
11 7555837 4 Washer, Flat 24 7080710 1 Chain
12 5811999 4 Pad, Fuel Tank, Rear 25 7511873 1 Screw
13 5812152 2 Pad, Fuel Tank 26 7080442 2 Coupling, End, Fuel Cap Chain
9/02

A10
 FUEL SYSTEM
GENESIS I W035098CA and GENESIS I W035098IA

2
3
4
9
5

6
5
9 4 8
7

9
12 5 5

19
19 22 10
19 21
5
20 5
20 11
5 14
5 14 18
18

18 5
17 5 16
16
16 12
14 5 13 5
14 5 13 5
15 5

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5410682 1 Grommet, Vent 13 7052230 2 Fitting, T, Large
2 7080483 1 Cable Tie 14 8450085 AR Line, Fuel
3 7052078 1 Connector, 1/4-3/16 15 7052229 1 L-Fitting, Large
4 7080138 2 Cable Tie 16 5411601 6 O-Ring, DFI Fitting, Large
5 7080476 20 Clamp, Hose 17 7052227 1 L-Fitting, Small
6 7051015 1 Valve, Relief Check 18 5411599 6 O-Ring, DFI Fitting, Small
7 7052111 1 Fitting, Tee 19 ------- 3 Injector (See Manifold/Ignition Pg. C2,
8 7052118 1 Value, Vacuum Check Ref. 9)
9 8450104-1525 AR Line, Fuel 20 7052228 2 T-Fitting, Small
10 7052253 1 Connector 21 7080948 2 Clamp
11 7052329 1 Fitting 22 2872602 1 Ficht w/Cap, Shrader Valve
12 7080482 2 T-Clip
9/02

A11
 SEAT
GENESIS I W035098CA and GENESIS I W035098IA

6 7 11
8 12
10 13
7 9 10 14
8
7 15
8 16
17 20
18
4

3 21
19
7
8 11
27 12
2 7 13
8 14
7
1 15
8 16
22
23 17
24 18

26

25

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2682566-070 1 Strap w/Clips 15 5211314 2 Plate, Seat Base Latch
2 2682686-320 1 Cover, Seat, Front 16 7042036 2 Spring, Seat Base Latch
3 9810357 AR Staple 17 5431358 2 Handle, Seat Base Latch
4 5434567-320 1 Shield, Seat, Front, RH 18 5431359 2 Plate, Top, Seat Base Latch
5 5521520 2 Trim, Seat, Front 19 2683088-320 1 Asm., Seat, Front (Incl. 2-18)
6 5521626 1 Seal, Seat, Front 20 5521522 1 Trim, Seat, Rear
7 7517732 8 Screw 21 5521628 1 Seal, Seat, Rear
8 5521533 8 Bumper, Seat 22 5434569-416 1 Shield, Seat, Rear, RH
9 5434566-320 1 Shield, Seat, Front, LH 23 5433376-070 2 Cap, End, Seat
10 5521490 4 Bumper, Seat, Oval 24 5432966 4 Clip, Xmas Tree
11 7516806 4 Screw 25 2682427-416 1 Cover, Seat, Rear
12 7555838 4 Washer, Lock 26 2682928-416 1 Asm., Seat, Rear
13 7555839 4 Washer, Flat (Incl. 7,8,11-18,20-25,27)
14 5431357 2 Plate, Bottom, Seat Base Latch 27 5434568-416 1 Shield, Seat, Rear, LH
9/02

A12
 OIL TANK
GENESIS I W035098CA and GENESIS I W035098IA

1
5
2
3
4
6
7 1

9 22

11 10
12 21 12 20

19

17
18
17
12
13 16
14
15
14

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080442 2 Coupling 12 7080138 4 Cable Tie
2 7080710 1 Chain 13 4010051-36 1 Conduit
3 7621229 1 Rivet 14 7080307 2 Clamp, Hose
4 7517241 1 Screw 15 5521609 AR Line, Fuel
5 5432843 1 Cap, Oil Tank 16 2530015 1 Filter, Oil
6 7661042 4 Rivet 17 7080474 2 Clamp, Hose
7 5433914 1 Inlet, Oil 18 8450059-150 AR Line, Fuel
8 5811554 1 Gasket, Oil Inlet 19 5434871 1 Tank, Oil
9 7080481 2 Clamp, Hose 20 7052118 1 Valve, Check, Vacuum
10 7052130 1 Elbow, 90 Degree 21 5521608 AR Line, Fuel
11 2410131 1 Sender, Oil Level 22 5412098 1 Hose, Oil Fill
9/02

A13
 STEERING
GENESIS I W035098CA and GENESIS I W035098IA
4

6 7
3
2
1 8
29 11
12
9
28 10

27 13
26 14
25 15
24 23
22 21
6

16
20

17

19
18

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517717 6 Screw 16 5433136 1 Housing, Steering
2 7552613 6 Washer, Lock 17 5433135 4 Bearing, Steering
3 7555836 6 Washer, Flat 18 7542335 4 Nut, Nylok
4 5433901-070 1 Pad, Handlebar, Top 19 7555831 4 Washer, Flat
5 5433899-070 1 Pad, Handlebar, Bottom 20 5811551 1 Gasket, Steering Housing
6 7517660 8 Screw 21 7080138 2 Cable Tie
7 5631017 1 Clamp, Handlebar 22 7517787 4 Screw
8 5433355-070 1 Handle, Grab 23 5433737 1 Clamp, Throttle Block
9 5433081 1 Block, Throttle, Split 24 7710426 1 Ring, Retaining
10 7081021 1 Cable, Throttle 25 7555840 1 Washer, Flat
11 2410238 1 Switch, STOP/BILGE/RVS 26 5433079 1 Lever, Throttle, Thumb
12 7080675 1 Lanyard w/Whistle 27 7661053 1 Pin, Retaining
13 1820994-070 1 Handlebar w/Grip 28 7621478 2 Rivet
14 7080483 1 Cable Tie 29 7661099 1 Pin/Roll
15 5133395 1 Column, Steering
8/01

A14
 STEERING
GENESIS I W035098CA and GENESIS I W035098IA

3
4
5
1 2

7
5 8
6
2 9
10

15 14
16 1

4 7 11

12 13
17
12
13

4
18

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5412206 2 Seal, Rod 11 7081086 1 Cable, Steering

2 7542150 2 Nut 12 7547001 2 Nut
3 7515120 1 Screw 13 7555856 2 Washer, Flat
4 7555839 5 Washer, Flat 14 7518026 1 Screw
5 7060170 2 Rod End 15 ------- 1 Column, Steering
6 7542133 2 Nut, Nylok (See Steering Pg. A14, Ref. 15)
7 5411818 2 Seal 16 7516717 2 Screw
8 1860115 1 Washer, Steering Seal 17 1821244 1 Mount, Shroud, Steering
9 1860117 1 Ring, Stopper 18 7546704 2 Nut, Nylok
10 1860114 1 Nut, Steering Cable (Special)
10/02

B1
 DRIVE SYSTEM
GENESIS I W035098CA and GENESIS I W035098IA

2
3

4
6
5

15
8

13
11
14
13
12

11
10
9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1013544 1 Coupler, Drive 9 5431985 1 Nut, Bushing
2 5410735 1 O-Ring 10 5432298 1 Fitting, Shaft
3 5434587 1 Shroud, Coupler 11 7080870 2 Clamp, Hose
4 7079119 1 Decal, Coupler Note 12 5411805 1 Hose, Bearing Housing
5 7080870 1 Clamp, Hose 13 3610040 2 Seal, Bearing
6 5133375 1 Bumper, Drive Shaft 14 1341417 1 Asm., Bearing Housing (Incl. 13,15)
7 6230216 1 Shaft, Drive 15 7080629 1 Fitting, Lubrication
8 5410663 1 Bumper, Drive Shaft
9/02

B2
 PROPULSION
GENESIS I W035098CA and GENESIS I W035098IA

13

12
11
9 7 10

5 8
7
6

5
14
15

16 29
17 28
18
27
19
1 30
31
26 32
4
3 25 33
20
2 21
22 24
23 34
2
36 35

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5431990 1 Pipe, Water 19 7080138 2 Cable Tie
2 7542455 4 Nut, Nylok 20 7522019 1 Screw
3 5244556 1 Bracket, Steering Cable Nut 21 5630598 1 Anode, Zinc
4 5132111 4 Stud, Pump Mounting 22 5131574 1 Housing, Pump
5 5410735 2 O-Ring 23 7555966 3 Washer, Flat
6 5433334 1 Pipe, Water, Engine 24 5811984 1 Seal, Tail Cone
7 3514008 2 Bearing 25 5431523 1 Screen, Engine Inlet
8 5010294 1 Spacer, Bearing 26 5432841 1 Wedge, Pump
9 5132088 1 Stator 27 7517654 4 Screw
10 5410817 1 O-Ring 28 7555835 4 Washer, Flat
11 5410818 1 O-Ring 29 7552610 4 Washer, Lock
12 5132674 1 Shaft, Stub 30 5130999 1 Nozzle, Steering
13 5410819 1 O-Ring 31 5431518 2 Bearing, Steering Nozzle
14 3610043 2 Seal, Stator Bearing 32 5130938 2 Collar
15 5010295 1 Spacer, Impeller 33 7515366 2 Screw
16 5131366 1 Impeller 34 1350038 1 Nozzle
17 8450054-100 1 Hose, Water 35 5431519 1 Cone, Pump
18 5410731 1 O-Ring 36 7512064 3 Screw
8/01

B3
 REVERSE
GENESIS I W035098CA and GENESIS I W035098IA

3
4

6
7

8
9
10
11
12
13

15 10
15 14
17
10 10
16
22 21
20
19
18

23

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517897 4 Screw 13 7661116 1 Pin, Clevis
2 5434061 1 Cover, Motor 14 5434062 1 Arm, Linkage, Rev. Gate
3 7547059 4 Nut, Nylok 15 7661010 2 Pin, Cotter
4 7555837 4 Washer, Flat 16 7661131 1 Pin, Roll
5 2410341 1 Asm., Motor 17 5133560 1 Arm, Linkage, Rev. Motor
6 5411767 1 O-Ring, Motor Cover 18 7515368 2 Screw
7 3610085 1 Seal, Oil 19 7555874 2 Washer, Flat
8 5434295 1 Plate, Motor Mount 20 5020683 2 Collar
9 7517920 4 Screw, O-Ring 21 7555866 2 Washer
10 7555839 7 Washer, Flat 22 7661117 1 Pin, Clevis
11 7552613 4 Washer, Lock 23 5434049 1 Gate, Reverse, Directional
12 7516805 4 Screw
9/02

B4
 EXHAUST SYSTEM
GENESIS I W035098CA and GENESIS I W035098IA

1 11
2
3 10
9 12
8

9
4
5
14 13
17 16 15
6
7
10
10 10
18

24
26
19
10
20 27
25
21 23 10

22
10
28
34 10
35 10 33 29
30
10 31
32
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7052105 1 Fitting, Exhaust Screen 19 5243775 2 Hook
2 7052251 1 Fitting, Exhaust Injector 20 7621479 2 Rivet
3 1261259-329 1 Asm., Exhaust Manifold (Incl. 2,5) 21 5240134 2 Clip, Strap
4 7517562 9 Screw 22 5433650 1 Resonator, RH
5 7052071 1 Fitting, Water Inlet 23 5812369 1 Foam, Cradle, Silencer
6 5411887 1 Hose, Exhaust Pipe Cover 24 1261062-067 1 Silencer, Exhaust
7 7080972 2 Clamp, Hose 25 5812225 1 Foam, Support, Rear
8 5132567 2 Tube, Spacer 26 5411842 1 Hose, Pump Box Crossover
9 5411547 4 Grommet, Rubber 27 5333875 1 Tube
10 7080907 10 Clamp, Hose 28 5412267 1 Hose, Outlet
11 5521546 1 Conduit 29 5132457 1 Fitting, Exhaust
12 5411784 1 Hose, Pipe/Silencer 30 5810529 1 Seal, Exhaust Fitting
13 1261110-329 1 Pipe, Exhaust 31 7555838 4 Washer, Lock
14 7555841 6 Washer, Flat 32 7555836 4 Washer, Flat
15 7552608 2 Washer, Lock 33 7515116 4 Screw
16 7516911 2 Screw 34 5433649 1 Resonator, LH
17 5411843 1 Hose, Silencer/Resonator 35 5411844 1 Hose, Resonator, LH/RH
18 5410853 1 Strap, Rubber
9/02

B5
 AIR VENT
GENESIS I W035098CA and GENESIS I W035098IA

1
E 2002 Polaris Sales Inc.

3 5

4 6

8
9

10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7516725 2 Screw 6 5410589 3 O-Ring
2 7552610 2 Washer, Lock 7 5434248-070 1 Cover, Air In
3 7555831 2 Washer, Flat 8 7170223 1 Decal, 1200 Intake Silencer
4 5333474 2 Spacer 9 7078778 1 Decal, DFI Fuel Injection
5 5432138-070 3 Plug, Intake Silencer 10 7080601 1 Filter, Intake Silencer
12/01

B6
 COOLING SYSTEM
GENESIS I W035098CA and GENESIS I W035098IA

1
6
2
3
5

2 2 2
7 4
22 2 7

23 8
5
21 7
9

10

5
11

2
20

12

19

18 13
14
17
15
16

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5434149-133 1 Fitting, Thru-Hull 13 7051008 1 Thermostat, 143 Degrees F.
2 7080475 6 Clamp, Hose 14 5412014 1 Gasket, Thermostat
3 5812237 1 Gasket 15 7556174 1 Washer
4 5431784 1 Fitting, Tee 16 5631136 1 Cover, Thermostat
5 7080476 8 Clamp, Hose 17 7041310 1 Spring, Compression
6 5411689 1 Hose, Stinger 18 5432799 1 Valve, Pop-Off
7 5521287-100 AR Conduit 19 5410860 1 Seal, Thermostat Housing
8 5411834 1 Hose, Water 20 5412116 1 Hose, Water, Outlet
9 8360031-10 AR Conduit 21 7080138 6 Cable Tie
10 8450104-1525 AR Line, Fuel 22 5411835 1 Hose, Water
11 5132309 1 Fitting 23 7080598 2 Cable Tie
12 7051527 2 Plug, Pipe
9/02

B7
 WATER INLET
GENESIS I W035098CA and GENESIS I W035098IA

2 9

3 8
1
4
5

10

10

13

11

12

12

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7080483 1 Cable Tie, 4 Inch 8 5433011 1 Scoop, Inlet

2 7080138 1 Cable Tie 9 7081117 2 Velcro
3 8450070-235 1 Line, Pitot, Formed End 10 5132471 7 Insert
4 7547003 1 Nut, Nylon 11 5631130-329 1 Plate, Ride
5 7555873 1 Washer, Flat 12 7517707 7 Screw
6 5810879 1 Gasket, Pitot 13 5630886 1 Grate, Inlet
7 5431634 1 Fitting, Pitot
9/02

B8
 BILGE PUMP
GENESIS I W035098CA and GENESIS I W035098IA

3
1

6
7

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5812237 1 Gasket 6 7080475 1 Clamp

2 5434149-133 1 Fitting, Water, Thru-Hull, 90 Degree 7 2410169 1 Bilge w/Connector
3 7080138 4 Cable Tie 8 7517241 2 Screw
4 5521287-63 1 Conduit, Flex 9 7555837 2 Washer, Flat
5 5412243 1 Hose
9/02

B9
 WATER SIPHON
GENESIS I W035098CA and GENESIS I W035098IA

2
1

2
3

4
2
5

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5431409 1 Elbow, Siphon Hose 4 7080464 2 Anchor, Cable Tie
2 7080138 8 Cable Tie 5 5432036 1 Pickup, Siphon w/Strainer
3 8450051-600 2 Line, Fuel
9/02

B10
 ELECTRICAL
GENESIS I W035098CA and GENESIS I W035098IA

17 18
16
19
14
10
15
13 12
11
10 20
1 9

2
21

3 5
4
6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7621479 4 Rivet 12 7517717 2 Screw
2 5246658 1 Bracket, Solenoid Reset 13 7556261 2 Washer, Lock, External
3 4010724 1 Cut-Off, Start/Stop 14 7546705 3 Nut
4 4010752 1 Fuse, 2 AMP, ATM-2 15 7080483 4 Cable Tie
5 4010751 1 Fuse, 3 AMP 16 4010641 1 Cable, Battery/Solenoid
------- 2 Fuse, 15 AMP, ATM-15 17 4010237 1 Cable, Solenoid/Starter
6 7081098 1 Velcro 18 2461001 1 Harness, RVS
7 7080464 3 Anchor, Cable Tie 19 2461133 1 Harness, Chassis
8 7080138 3 Cable Tie 20 5521286-2.5 2 Conduit, Wire
9 4010858 1 Solenoid, Starter 21 2461112 1 Harness, Engine
10 7555882 4 Washer 7518038 1 Screw
11 7552613 5 Washer, Lock 7670148 1 Clip
9/02

B11
 BATTERY BOX
GENESIS I W035098CA and GENESIS I W035098IA

4
6
5
14 7
12
13
6

8
11 9

10

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517733 2 Screw 8 5432121 AR Tube, Battery Vent
2 7555839 2 Washer, Flat 9 7661098 2 Rivet
3 1821144 1 Mount, Battery 10 5431559 1 Tray, Battery
4 5433609 1 Cover, Battery 11 4140009 1 Battery, 19 AMP
5 5410682 1 Grommet, Vent 12 2200619 2 Kit, Battery Bolt
6 7080483 2 Cable Tie 13 5410346 4 Insulator, Cable
7 7052078 1 Connector 14 4010280 1 Cable, Ground, Battery/Engine
9/02

B12
 ENGINE MOUNTING
GENESIS I W035098CA and GENESIS I W035098IA

4
22
1 3

21 2
20

19

18
17
16
5
15
6

5
14 7
10
13 8

12
9
7

8
11
9

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7515149 2 Screw 13 7552610 8 Washer, Lock
2 7077026 1 Decal, Spark Plug 14 7515365 8 Screw
3 ------- 3 Spark Plug 15 7555848 4 Washer, Flat
(See Manifold/Ignition Pg. C2, Ref. 18) 16 7542725 4 Nut, Nylok
4 ------- 1 Decal, Warning 17 7556055 1 Washer, Lock
(See Manifold/Ignition Pg. C2, Ref. 4)
18 7517497 1 Screw
5 7556184 4 Washer
19 2201705 1 Kit, Short Block, NOTE: The Short Block
6 5631166-329 1 Plate, Mount, Front assembly contains a crankcase assem-
7 7556170 4 Washer, Flat bly, cylinder and cylinder head assembly,
8 5245460 2 Plate, Lock and a piston and crankshaft assembly.
9 7517330 4 Screw 20 5244176 1 Clip, Retainer
10 5631167-329 1 Plate, Mount, Rear 21 7516603 1 Bolt
11 3021253 4 Mount, Engine 22 2410125 1 Sensor, Water Temperature
12 5211727 AR Shim, Engine Mount
9/02

B13
 EMM
GENESIS I W035098CA and GENESIS I W035098IA

3 7

4
1
6

8
9

10
11

12
3
14 13
9
8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7517733 2 Screw 8 8450046-107 AR Line, Fuel
2 5812462 1 Cushion, Capacitor 9 7080476 4 Clamp, Hose
3 5243526 3 Spacer 10 7078778 1 Decal, DFI Fuel Injection
4 1821144 1 Mount, Battery 11 4010848 1 EMM, Programmed
5 5411598 1 Boot, Capacitor 12 5411660 3 Mount, Rubber
6 4010198 1 Capacitor 13 7516807 3 Screw
7 7080598 1 Strap, Cable 14 7080138 4 Cable Tie
9/02

B14
 CRANKCASE
GENESIS I W035098CA and GENESIS I W035098IA

2 26
3
25
27
21 24
23
4
6 20 22
5 19 28
18
29

9 7
17
8 30
11 10 9
12
31
13 16
32
15 33
34
35
14

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5131677 12 Stud, Cylinder Flange 19 7555908 1 Washer, Thrust
2 2201562 1 Kit, Crankcase, 1200 (Incl. 3-6) 20 3574214 1 Bushing
3 7663001 2 Pin, Dowel 21 7051529 3 Plug
4 2410128 1 Sensor, Crank Position 22 7041457 1 Spring
5 7516913 2 Screw 23 1202574 1 Cover, Flywheel
6 7517628 6 Screw 24 5812474 1 Gasket, Water Jacket Cover
7 7517974 1 Screw 25 7517662 6 Screw
8 7080654 1 Retainer 26 7516809 4 Screw
9 5411564 1 O-Ring 27 7052156 2 Fitting, 90 Degree
10 7517431 1 Screw 28 7516806 7 Screw
11 5243231 1 Clamp, Stator Wires 29 5631431-329 1 Cover, Water Jacket
12 7171035 1 Decal, Emissions 30 5433820 1 Plug, Timing Hole
13 1202023 1 Asm., Flywheel Housing (Incl. 16,14) 31 5811550 1 Gasket, Flywheel Cover
14 7663002 3 Dowel, Pin 32 4010168 1 Asm., Flywheel
15 7516723 4 Screw 33 4010320 1 Stator, Ignition
16 3514378 1 Bushing 34 7517620 3 Screw
17 7517602 3 Screw 35 5631069 1 Plate, Stator Mount
18 4060119 1 Asm., Bendix
10/02

C1
 MANIFOLD / IGNITION
GENESIS I W035098CA and GENESIS I W035098IA

1
4
2
21
22
23
3 24
25

6 20

7
19
8
9
18
10

17
11
16

12
15

14
13

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7516806 6 Screw 13 3021017 3 Cylinder
2 1202217-329 1 Manifold, Water Outlet 14 5830123 3 Gasket, Cylinder Base
3 5830061 3 Gasket, Water, Manifold 15 7547021 12 Nut
4 7075383 1 Decal, Warning 16 5412232 3 O-Ring
5 7517832 6 Screw 17 5411573 3 O-Ring
6 7555835 6 Washer, Flat 18 3070189 3 Plug, Spark, NGK,DFI, PZFR6H
7 5247092 3 Cap 19 7518031 18 Screw
8 5412393 3 O-Ring 20 4010185-30 3 Wire, Spark Plug
9 1253370 3 Injector 21 7556118 6 Washer
10 3021176-093 2 Head, Cylinder (MAG)(CNTR) 22 4010184 3 Coil, Ignition
3021188-093 1 Head, Cylinder (PTO) 23 7555836 6 Washer, Flat
11 5244008 6 Restrictor, Cylinder Head 24 7555949 6 Washer, Lock
12 7661072 6 Rivet 25 7516817 6 Screw
10/02

C2
 THROTTLE BODY
GENESIS I W035098CA and GENESIS I W035098IA

1
2

17
14 15
13 16 4
12

11
10
9
5
8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7516816 6 Screw 10 1201595 3 Block, Triple Reed
2 5630907 1 Base, Intake Silencer 11 7080571 2 Cable Tie
3 5830062 3 Gasket, Carburetor, Upper 12 7516606 2 Screw
4 1253262 1 Asm., Throttle Body 13 2410379 1 Sensor, Throttle Position
5 7516807 12 Screw 14 7042067 1 Spring
6 7516814 6 Screw 15 5434096 1 Coupler
7 5630582-329 1 Adaptor, Carburetor 16 7516603 3 Bolt
8 5432162 3 Stuffer, Reed Block 17 2410299 1 Sensor, Air Temperature
9 5830043 3 Gasket, Carburetor
10/02

C3
 CRANKSHAFT and PISTON
GENESIS I W035098CA and GENESIS I W035098IA

2
4
21
20
3 5 7 19
18
17

6
11
16
15
13
7 14
13

12

11
9 10
8

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2201444 1 Kit, Crankshaft, 1200 Triple 9 5410613 1 O-Ring
(Incl. 5,7,11-12) 10 5412091 2 Seal
1 2201449 1 Kit, Piston Rings (Standard) 11 3585503 8 Bearing, Ball, Deep Groove
2201450 1 Kit, Piston Rings (.25 mm O/S)
2201451 1 Kit, Piston Rings (.50 mm O/S) 12 5131746 1 Crankweb, PTO, 70 mm
2 3023031 3 Circlip, Piston 13 5131086 2 Labyrinth
3 3023030 3 Pin, Piston 14 5131745 4 Crankweb, Center, 70 mm
4 2201706 1 Kit, Piston Asm. (Std.)(Incl. 1,2,3) 15 5131744 1 Crankweb, MAG, 70 mm
2201707 1 Kit, Piston Asm. (.25 mm O/S) 16 7721117 1 Key, Woodruff
(Incl. 1,2,3) 17 7710441 1 Ring, Retaining
2201708 1 Kit, Piston Asm. (.50 mm O/S)
(Incl. 1,2) 18 3610044 1 Seal
5 3552112 3 Bearing 19 7555907 1 Washer
6 2201445 1 Kit, Connecting Rod Asm. 20 7546909 1 Nut
7 7555905 2 Bushing 21 5432576 1 Coupler, Pump Drive
8 5131195 1 Collar, Crankshaft
9/00

C4
 OIL PUMP
GENESIS I W035098CA and GENESIS I W035098IA

5
6

8
3

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7081024 1 Cable, Oil Pump 5 7710427 1 E-Ring, Retaining
2 8450061-600 2 Line, Fuel 6 7555944 1 Washer, Nylon
3 7080603 6 Clamp 7 7516605 2 Screw
4 5411293 1 O-Ring 8 2540110 1 Asm., Oil Pump (Incl. 4)
2/01

C5
 STARTING MOTOR
GENESIS I W035098CA and GENESIS I W035098IA
1

8 7
6 5
4

10
9

11
12

13

16

22
14 15

20
16 19
21 18
23 17
16

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
4010675 1 Starter, Long Stud (Incl. 1,3-15) 12 3240112 1 Washer, Thrust
1 3240113 2 Bolt, Through 13 3240205 1 Asm., Armature
2 7516807 2 Screw 14 3240206 1 Asm., Front Bracket
3 3240115 1 Brush (Incl. 4-8) 15 3240114 1 O-Ring
4 3240116 1 Nut 16 7555908 1 Washer, Thrust
5 3240117 1 Washer, Spring 17 3240126 1 Ring, Snap
6 3240119 1 Washer 18 3240125 1 Stopper
7 3084408 1 O-Ring 19 3240123 1 Cover
8 3240111 4 Spring, Brush 20 7041457 1 Spring
9 3084405 2 Ring, Rubber 21 3574214 1 Bushing, Flange
10 3240207 1 Asm., Rear Bracket 22 3240120 1 Asm., Gear (Incl. 16-21)
11 3240118 AR Washer, Thrust 23 4060119 1 Asm., Bendix (Incl. 16-22)
8/01

C6
 TOOL KIT
GENESIS I W035098CA and GENESIS I W035098IA

3 4

5
6

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2872576 1 Asm., Tool Kit (Incl. 1-3,5,6) 4 9918123 1 Manual, Owners, ’03 PWC
1 ------- 1 Wrench, Spark Plug 5 2690016 1 Pouch, Tool Kit
2 2872383 1 Wrench, Open End (10mm-13mm) 6 2871109 1 Wrench, 3/16 Allen, Plated
3 ------- 1 Screwdriver
8/01

C7
PRINTED IN THE USA PARTS MANUAL PN 9918102 AND MICROFICHE PN 9918103 9/02
Changed pages in 9918102
1 2 3 4 5 6 7 8 9 10 11 12 13 14

A cover toc

B x

C x x x

1 2 3 4 5 6 7 8 9 10 11 12 13 14