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Mobile Valves and Control Systems Guide

Mobile Valves provides a variety of valve types including open center valves, frontloader valves, selector valves, and load sensing valves. Their valve product line includes models like the RM 230, RM 270, RS 160, RS 210, and more. Mobile Valves also offers various spool control and operation units that can be used with some of their valve models, including standard and specialized spring caps, hydraulic and electro-hydraulic control units, and electronic control units that interface via CAN-Bus systems.

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Amit Gupta
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0% found this document useful (0 votes)
126 views5 pages

Mobile Valves and Control Systems Guide

Mobile Valves provides a variety of valve types including open center valves, frontloader valves, selector valves, and load sensing valves. Their valve product line includes models like the RM 230, RM 270, RS 160, RS 210, and more. Mobile Valves also offers various spool control and operation units that can be used with some of their valve models, including standard and specialized spring caps, hydraulic and electro-hydraulic control units, and electronic control units that interface via CAN-Bus systems.

Uploaded by

Amit Gupta
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Mobile Valves

Kits, Electronics, Software

W S
F LO
E R
P O W
H E
EN 5.254.8 / 10.20

T
Universal Standard
Directional Control Valves X-Series X-Series X-Series X-Series – Spool Control Options for LX-3, LX-6, DX-6
Spring Caps
Valve Types Overview Open Center Valves Frontloader Valves Selector Valves Load Sensing Valves 3 1 Standard spring cap
2 DX
Product name RM 230 RM 270 RS 160 RS 210 RS 220 RSQ 240 DX-6 RMS 202 RV 360 RV 713 HX1 LX-3 LX-6 -6 2 Spring cap with position indicator HLS 200
1 3 Spring cap for floating position spool
LX
-6
Operation Units
LX
-3 4 Manual control
with encapsulated spool ends
7 5 Hydraulic control
(with / without manual override)

Technology Non-pressure compensated – Open Center (OC) Technology Non-pressure compensated Pressure compensated – Load Sensing (LS) Technology 6 Electro-hydraulic control
(with / without manual override)
6
Pump types and performance 7 Electronic control unit (ICU)
via CAN-Bus system
Fixed displacement pump l l l l l l l l l l l l l
5

Variable displacement pump – – l – l l l l l l l l l


4
Qmax Pump [ l/min] 70 120 60 70 80 120 180 120 80 160 120 150 250

Qmax Work port [ l/min] 70 120 60 70 80 100 180 90 60 160 70 100 180

pmax Pump [ bar] 210 210 250 350 350 350 350 250 300 250 250 350 350 Advanced CAN-Bus Control by ICU (Intelligent
Control Unit*) for X-Series Valve Systems
Valve types (monobloc or sectional) mono mono section section section section section mono mono mono section section section
The Intelligent Control Unit (ICU) ensures the control of a mobile valve spool with spring centered neutral position
and advanced control / monitoring options.
Max. number of sections 4 4 / 6 10 10 10 10 10 (20) 2 2 1 10 10 10
Product Features
Spool control 6/2 3/2 Motor actuation with
● High precision
Open spool end for mechanical attachment l l – l – l l l – l – – – ● Quick response
● Hysteresis free
Hand lever – – –
● Contamination resistant (pilot oil-free control)
● Power boost – for higher force in emergency cases
Pneumatic l l l l – – l – – l – – –
Ready for the road
Electro-pneumatic ON / OFF l l l l – – l – – l – – – ● Easy to customize parameters via HYDAC MATCH
● Auto-Addressing - at initial start-up
Hydraulic l l l l l l l – – – – l l
● Auto-Calibration – at production end-of-line test
Electro-hydraulic – – – – ● Auto-Service – import information from neighbor ICU
l l l l l l l l l
● Protocol: HYDAC MATCH, J1939, optional CANopen
CAN Bus (ICU technology*) – – – – – – l – – – – l l ● With and without manual override

Intelligent electronics
Port working sections G½" G¾" G⅜" G½" G½" G½" G¾" G½" G⅜ – ½" G¾" G½" G½" G¾" ● Adjustable valve characteristics and performance
● Spool condition monitoring – position and force
Main applications ● Intelligent malfunction management – active service

Optional
● Integrated pressure and temperature sensors
● I/O’s for external analogue sensors / actuators
EN 5.254.8 / 10.20

EN 5.254.8 / 10.20

EN 5.254.8 / 10.20
* Please contact our technical sales, not available at present
* Please contact our technical sales, not available at present
3 4 5 6
The Easy to Implement Plug & Work
“Crane Control System” by TECHNION
Product Features
● Fast response times
● Smooth individual controls
for each operator
● Truly compatible with both current
and voltage controlled valves
● An I/O set enables it to be interfaced
with a variety of sensors, joysticks
and third party modules

Xcrane is a turnkey electronic control system for mobile cranes.

The Easy to Implement Open Loop


“Crane Tip Control System” by TECHNION
Product Features
● Enables to drive multiple crane
movements simultaneously
at the same time with only
one joystick movement

Xcrane Plus is designed for operators who need both a parallel crane and
a traditional forestry crane depending on the work phase. The traditional
forestry crane works as a parallel crane just by choosing the parallel mode
from the display. In parallel mode the lift boom and the outer boom are operated
simultaneously with one joystick control. In this mode the operator can also
activate the automatic extension. When this is selected, the control imitates
the tip control mode; the lift boom, outer boom and extension are moving
at the same time with left-hand joystick movement.

The Advanced Closed Loop


“Crane Tip Control System” by TECHNION
Product Features
● Sensors calculate the cylinder positions
for main boom, outer boom and extension
● Algorithms calculate optimal way to move
crane tip based on these sensors
●E  nables automated movements
and collision prevention
●E  xtremely effective, fast and precise
●E
 asy to learn and use, ergonomic
●C  onstant speed of crane tip reduces stress
Xcrane Pro controls the tip of the boom instead of controlling each cylinder on crane and base machine
separately. ●E  nd damping – slows down speed in end
positions automatically increasing well-being
at work and lifetime of the crane
● Increases significantly ergonomics
EN 5.254.8 / 10.20

for the operators


Contact ● Quick to implement hardware with “pro”
TECHNION Ltd., Linkkikatu 15, 21100 Naantali, FINLAND application engineering support for any
Phone: +358 40 191 1000 crane geometry or hydraulic solution
Email: xCrane@technion.fi
2
MATCH
Subsystems
Our electrohydraulic subsystems are developed based on MATCH and are tested
comprehensively in all of the available configurations and ranges of functions. In terms
of functional safety, we offer solutions up to the safety levels PL d or AgPL d (SRL 2).
Our portfolio includes software for electro-hydraulic machine control, for electro-
hydraulic auxiliary steering systems, electro-hydraulic additional steering systems
and electro-hydraulic or electric fan controls.
We also provide the subsystem configuration tool SCT for the users of the subsystem
software. The SCT enables configuration of the functionalities, parametrization and
calibration of the software.
A licence is required on the controller to operate the software.
This can be managed with the SCT.

EHC – Software for


Electro-hydraulic Machine Control
The software for electro-hydraulic control (EHC) is a machine application software
for manual control of mobile valves that are controlled by proportional valves.
The valve spool can be controlled directly by solenoid or pilot-controlled via
proportional pressure-reducing valves. The application is available on the controllers
HY-TTC 32 / HY-TTC 32S – depending on the required level of functional safety.
The EHC software makes it easy to develop a system for machine control: you can
apply the signals from analogue joysticks, push-buttons or switches to the controller
● Implementation of the four proportional
functions that can, for example, be controlled
inputs, combine the current outputs in pairs with pilot valves of the mobile valve
via joystick, through a combination of two axis and then configure the software functionalities to suit the system behaviour you
controllers in versions BASIC and BASICplus require.
● With flowsharing technology for continuous The subsystem configuration tool SCT can be used to commission and service
movement with parallel control of multiple the EHC software. The SCT USER, standard version, is included in delivery.
functions even under maximum pump
demand
Available EHC Versions
The following EHC software variants, which build on each other, are available,
with each one working on its own controller HY-TTC 32(S):

BASIC
Proportional and / or on / off valve control, with evaluation of a large number
of different analogue joystick signals. Your machine can be operated safely in
combination with the implemented release functions.

BASICplus
BASICplus contains the entire function range of the BASIC version.
A continuous hydraulic function is also provided, which provides much greater
ease of use thanks to its adjustable and retrievable flow rate adjustment.
The electronic flowsharing makes it possible for you to operate a classic load-
sensing valve – such as one from the HYDAC LX family – like a valve with
downstream pressure compensators.

See also: HYDAC Software Product Catalogue EN 18.500.1.0

Contact:
HYDAC SOFTWARE GmbH
Zum Kiesberg 15 –16, 14979 Großbeeren (near Berlin), Germany
Tel.: +49 33701 3389-4410, E-mail: info.software@hydac.com
EN 5.254.8 / 10.20

7
Accumulator Technology 30.000
Global Presence.
Local Expertise.
www.hydac.com
Filter Technology 70.000
Control Technology 18.500
Filter Systems 79.000
Compact Hydraulics 53.000

HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Free Sales Partners
Accessories 61.000

Head Office Industriegebiet


HYDAC INTERNATIONAL 66280 Sulzbach / Saar
GMBH Germany
Electronics 180.000

Tel.: +49 6897 509-01


Fax: +49 6897 509-577
E-mail: mobilevalves@hydac.com
Internet: www.hydac.com
EN 5.254.8 / 10.20
Cooling Systems 57.000

Note
The information in this brochure relates to the operating conditions
and applications described. For applications and / or operating conditions
not described, please contact the relevant technical department.
Subject to technical modifications.

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