CPB-RD IVR Part List
CPB-RD IVR Part List
CPB 20 - 25 - 30 - 40
CPB IVR 20 - 25 - 30 - 40
OWNERSHIP DATA
Unittype:............................................................................ Owner's machine No.:...............................................................
Motortype:......................................................................... Unit Serial No.:..........................................................................
Deliverydate: ..................................................................... Motor serial No.: .......................................................................
Service Plan:..................................................................... First start-up date:
Capacity:...................................................................................
Local CP Representatives
Name: .......................................................................................................................................................................................................
Address:....................................................................................................................................................................................................
Telephone:.......................................................................... Contact persons: Service: ................................................................
Telex: .................................................................................. Parts ....................................................................
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and
precautions are of special importance.
When operating this unit, the operator must employ safe working 3. Place the unit where the ambient air is as cool and clean as
practices and observe all related local work safety requirements and possible. If necessary, install a suction duct. Never obstruct the
ordinances. air inlet. Care shall be taken to minimize the entry of moisture
with the inlet air.
The owner is responsible for maintaining the unit in a safe operating
condition. Parts and accessories shall be replaced if unsuitable for 4. The aspirated air shall be free from flammable fumes or
safe operation. vapours, e.g. paint solvents, that can lead to internal fire or
explosion.
Installation, operation, maintenance and repairshall only be erformed
by authorized, trained, competent personnel. 5. Air-cooled units shall be installed in such a way that an
adequate flow of cooling air is available and that the exhausted
Normal ratings (pressures, temperatures, time settings etc.) shall be
air does not recirculate to the inlet.
durably marked.
6. Arrange the air intake so that loose clothing of people cannot be
Any modifications on the compressor shall only be performed in
sucked in.
agreement with CP and under supervision of authorized, competent
personnel. 7. Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
If any statement in this book, especially with regard to safety, does
contact with or close to flammable material.
not comply with local legislation, the stricter of the two shall apply.
8. No external force may be exerted on the air outlet valve; the
These precautions are general and cover several machine types and
connected pipe must be free of strain.
equipment; hence some statements may not apply to the unit(s)
described in this book. 9. If remote control is installed, the unit shall bear an obvious sign
reading:
Installation
DANGER: This machine is remotely controlled and may
Apart from general engineering practice in conformity with the local
start without warning.
safety regulations, the following directives are specially stressed:
As a further safeguard, persons switching or remotely controlled
1. A compressor shall be lifted only with adequate equipment in
units shall take adequate precautions to ensure that there is no
conformity with local safety rules.
one checking or working on the machine. To this end, a suitable
Loose or pivoting parts shall be securely fastened before lifting. It notice shall be affixed to the start equipment.
is strictly forbidden do dwell or stay in the risk zone under a lifted
10. On units with automatic start-stop system, a sign stating "This
load. Lifting acceleration and retardation shall be kept within safe
machine may start without warning" shall be attached near the
limits.
instrument panel.
Wear a safety helmet when working in the area of overhead or
11. In multiple compressor systems manual valves shall be installed
lifting equipment.
to isolate each compressor. Non-return valves (check valves)
2. Any blanking flanges, plugs, caps and desiccant bags shall be shall not be relied upon for isolating pressure systems.
removed before connecting up the pipes. Distribution pipes and
12. Never remove ortamper with the safety devices, guards or
connections shall be of correct size and suitable for the working
insulations fitted on the unit. Every pressure vessel or auxiliary
pressure.
installed outside the unit to contain air above atmospheric.
Title Page
MAINTENANCE KITS 7
STANDARD UNITS
RECEIVERASSEMBLY 16-17
CANOPY 22-23
When several part numbers can be found for the same part, the unit type on which the part is used is mentioned according the following rules :
- The numbers followed by " hp " corresponds to the power of the fixed speed unit in horse power
Here is the reminder of correspondance between the horse power (hp) and power in kW :
hp kW
20 15
25 18.5
30 22
40 30
For example :
1180 1 MOTOR
2205 1186 06 20hp 400V /50Hz
2205 1186 07 25hp 400V /50Hz
2205 1186 08 30hp 400V /50Hz
2205 1186 09 40hp 400V /50Hz
* The motor 6236 1502 00 is used in all 20 horse power units at 400V and 50Hz.
They are dedicated to conditional maintenance operations, outside cyclical maintenance shown on previous page(s).
MPV gasket / / 1
MPV Kit all powers, all variants 2200900944 Spring / / 1
Valve 15 4010 1
Joint torque / / 1
Circlip 13 1035 1
O ring 13 1030 1
Seal 13 1020 2
O ring 13 1100 1
Valve 13 1095 1
Spring 13 1090 1
Gasket 13 1050 1
Spring 13 1075 1
Unloader valve kit all powers, all variants 6219052400 Piston 13 1073 1
Circlip 13 1060 1
O ring 13 1055 1
O ring / / 2
Nut 11 1045 1
Plate 11 1040 1
Instruction / / 1
O ring / / 1
Instruction / / 1
O ring 8 4010 1
Bush
Shaft seals kit all powers, all variants 2901158000 O ring
Seal
Ref Part Number Qty Description Ref Part Number Qty Description
1005 1616 5789 82 1 COMPRESSOR 9096 9901 30 25hp 50Hz, 30hp 8 50Hz, 40hp 50Hz,
1010 6245 3418 19 1 SUPPORT 25hp IVR , 30hp 10 IVR , 40hp IVR
1015 2202 2600 34 1 SUPPORT 9096 9901 40 40hp 50Hz,
1020 0211 1362 00 4 SCREW 1170 3 BELT
1025 0333 4232 00 4 WASHER 6214 6231 00 20hp 13 50Hz, 20hp 13 IVR
1030 2202 2600 63 2 TIE ROD 6214 6239 00 20hp 8 50Hz, 20hp 10 50Hz , 20hp 8
1035 0266 2114 00 2 NUT IVR
1040 0266 2112 00 4 NUT 6214 6223 00 30hp 8 50Hz, 40hp 8 50Hz
1045 0147 1325 03 4 SCREW 6214 6165 00 30hp 10 50Hz, 40hp 10 50Hz, 30hp 8
1050 0147 1368 03 1 HEXAGON BOLT IVR, 40hp 8 IVR.
1055 0337 6064 00 1 KEY 6214 6164 00 25hp 8 50Hz, 40hp 13 50Hz, 40hp 10
1060 1513 0036 03 2 WASHER IVR
1065 0211 1362 00 4 SCREW 6214 6253 00 25hp 10 50Hz, 30hp 13 50Hz, 25hp 8
1070 0333 4232 00 2 WASHER IVR, 30hp 10 IVR,
1075 0211 1367 03 4 SCREW 2200 6604 07 25hp 13 50Hz, 25hp 10 IVR.
1080 0333 4232 00 2 WASHER
1085 0266 2111 00 2 NUT
1090 6224 4313 00 2 SUPPORT
1095 6245 3446 00 2 ANTIVIBRATION PAD
1100 6224 4317 00 2 SPACER
1110 1 PULLEY
9096 9902 00 20hp 50Hz
9096 9902 10 25hp 8 50Hz,25hp 13 50Hz, 30hp
50Hz, 25hp IVR , 30hp IVR .
9096 9902 20 40hp 8 50Hz, 40hp 10 50Hz, 40hp 8
IVR
9096 9902 30 25hp 10 50Hz, 40hp 13 50Hz, 40hp 10
IVR
1120 1 HUB
9096 9901 00 20hp to 30hp 50Hz, 40hp 13 50Hz,
25hp IVR , 30hp IVR , 40hp 10 IVR
6224 1713 00 20hp 8 IVR
6236 0480 00 20hp 10 IVR
1130 1 PULLEY
6224 1804 00 20hp 13 50Hz,
9096 9902 40 20hp 8 50Hz
9096 9902 50 20hp 10 50Hz, 20hp 8 IVR
9096 9902 75 25hp 13 50Hz.
9096 9902 60 25hp 8 50Hz, 40hp 13 50Hz, 40hp 10
IVR
9096 9902 70 25hp 10 50Hz,
9096 9902 80 30hp 8 50Hz, 40hp 13 50Hz
9096 9902 95 40hp 10 50Hz, 40hp 8 IVR
9096 9902 85 30hp 10 50Hz, 30hp 8 IVR
1140 1 HUB
9096 9901 10 20hp 50Hz, 25hp 13 50Hz.
Ref Part Number Qty Description Ref Part Number Qty Description
1180 1 MOTOR
2205 1186 06 20hp 400/50Hz
2205 1186 07 25hp 400/50Hz
2205 1186 08 30hp 400/50Hz
2205 1186 09 40hp 400/50Hz
2205 1186 07 20hp IVR
2205 1186 07 25hp IVR
2205 1186 08 30hp IVR
2205 1186 09 40hp IVR
1190 1 SPACER
9096 9915 30 20hp IVR
9096 9915 30 30hp, 25hp IVR
9096 9915 40 40hp, 40hp IVR
1200 1 HEXAGON BOLT
0147 1367 03 20hp, 25hp, 30hp, 20hp IVR, 25hp
IVR, 30hp IVR
0147 1375 03 40hp
0147 1487 03 40hp IVR
1210 1613 6752 13 1 ANTIVIBRATION PAD
1220 6224 4314 00 1 SUPPORT
1230 6210 0364 00 4 WASHER
1240 0147 1360 03 4 SCREW
1250 1 LOCK WASHER
0333 3100 07 20hp, 25hp, 30hp, 40hp, 20hp IVR,
25hp IVR, 30hp IVR
0333 3100 10 40hp IVR
1260 0147 1476 03 4 HEXAGON BOLT
1270 0333 3100 10 4 LOCK WASHER
1280 0291 1185 34 4 NUT
1290 1 PANEL
6275 6143 10 20hp, 25hp
6275 6144 10 30hp, 40hp
1300 6245 3451 00 1 INSULATION
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