HOLLiAS MACS

System Overview
9-Jul-21

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Content

1.
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System Architecture

MACS-K DCS System Architecture

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Multi-Domain System
• Expandable flexibility
• Fault separation among
domains

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Ultimate Scalability

Support up to 15 domains

Maximum 64 Operator Stations per domain

64 Field Control Stations per domain

System capacity more than 1,000,000 I/Os

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Certificates

CE EAC G3 Achilles Level II

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K Series Hardware

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Controller

 Industrial Grade CPU

• PowerPC with ECC on chip
 Configurable Execution Period
• 50ms – 1s
 Hot-standby Redundancy
• Guarantees the seamless switchover
 Comprehensive Diagnostics
• Power alarm
• Battery alarm
• CPU error
• Memory error
• Redundancy error
• Communication failure
• …

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I/O Unit

 1:1 Redundancy
• Simply inserting a pair of I/O modules on the
redundant terminal base
• No extra configuration needed

 Optimized Structure Design

• Tilted module insertion
• Creates air channels for fast heat dissipation

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I/O Unit

 Power Supply Isolation

• System power, field power and auxiliary power
supplied separately
• Eliminates the interference

 Advanced protection
• Over-voltage channel protection
• Up to 220VAC

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Easy Terminal Connection

 Connection with DI/DO Relay /High

 Bulk Connection with Safety Barrier
Voltage Expansion Terminal Block

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MACS-K DCS - High Reliability
Full redundancy

Supports TC/RTD redundancy

 System network (SNET)

 Control network (CNET)
 Power supply
 Controller
 I/O modules

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MACS-K DCS - High Reliability
Full redundancy

Supports TC/RTD redundancy

Multiple isolation

 System power, field power and auxiliary power

 Module communication and field signal handling
 I/O channels

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MACS-K DCS - High Reliability
Full redundancy

Supports TC/RTD redundancy

Electrostatic Discharge Immunity Compliant with IEC61000-4-2

Multiple isolation
RF Electromagnetic Field Immunity Compliant with IEC61000-4-3
Harsh environment adaptability Electrical Fast Transient/Burst
Compliant with IEC61000-4-4
Immunity
 Airborne contaminants level satisfying ISA S71.04 G3. Surge Immunity Compliant with IEC61000-4-5
 EMC requirements compliant with IEC 61000
RF Induction Disturbances Immunity Compliant with IEC61000-4-6
Voltage Dips and Short Interruptions
Compliant with IEC61000-4-11
Immunity

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MACS-K DCS - High Reliability
Full redundancy

Supports TC/RTD redundancy

Multiple isolation

Harsh environment adaptability HollySys Safety Switch

Enhanced Network Security

 Industrial Ethernet to guarantee the real-time

 Dedicated switch to ensure the information security, through which
only HollySys DCS packages can pass
 Controller built-in firewall to prevent virus and network-storm

Anti-Virus Protection Embedded Firewall

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MACS-K DCS - High Reliability
Full redundancy

Supports TC/RTD redundancy

Multiple isolation

Harsh environment adaptability

Enhanced Network Security

Operational Safety

 Different privileges and control areas can be configured to

protect against unauthorized operations
 Authorization on specific page of HMI
 Authorization on specific operation commands of HMI
 Authorization on specific operation of the device

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MACS-K DCS - High Reliability
Full redundancy

Supports TC/RTD redundancy

Multiple isolation

Harsh environment adaptability

Enhanced Network Security

Operational Safety

Extensive Preventions

 Signal quality verification before logic calculation

 Output pre-defined safe value in malfunction
 Multiple digital bits representing 0/1 to detect and screen the
memory error under extreme environment

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MACS-K DCS - Open Platform

Full integration with intelligent devices

 Profibus DP/PA
 HART
 Modbus RTU/ASCII/TCP

Easy data exchange through software

 OPC
 DDE / ODBC
 IEC101~104

DDE/ODBC

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 MACS-K DCS - Open Platform

Full integration with intelligent devices

Production

+
Management
Optimization
Easy data exchange through software
MES

+
Control
APC Optimization Seamless integration with HollySys products

+
Operating
OTS Optimization
Total Automation Solution
Asset

+
Management
AMS Optimization

High Reliability
Basic Control
System
ESD DEH PLC DCS

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MACS-K DCS - Easy Engineering
Integrated engineering environment

 Centralized project management

 Step by step configuration wizard Project Center
Simulator
Graph Edit AutoThink

HOLLiAS MACS V6 Engineering

Software Structure

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MACS-K DCS - Easy Engineering
Integrated engineering environment
Continuous Function Chart (CFC) Sequential Function Chart (SFC)
Multiple programming languages
START STEP

T1
Compliant with IEC61131-3 standard STEP A
N ACTION D1D1_READY
D ACTION D2D2_READY
T2
N ACTION D3D3_READY
STEP B
D ACTION D4D4_READY
Ladder Diagram (LD) T3

Structured Text (ST)

…
r1=SIN(r1)*10;
IF (r1 < 0) THEN
r1:=0;
END_IF

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MACS-K DCS - Easy Engineering
Integrated engineering environment

Multiple programming languages

Compliant with IEC61131-3 standard

Rich HMI library

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MACS-K DCS - Easy Engineering
Integrated engineering environment

Multiple programming languages

Compliant with IEC61131-3 standard

Rich HMI library

Cooperative configuration

 Up to 10 engineers can program at the same time

 Engineering efficiency is greatly increased

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MACS-K DCS - Easy Engineering
Integrated engineering environment

Multiple programming languages

Compliant with IEC61131-3 standard

Rich HMI library

Cooperative configuration

Hardware configuration auto-generation

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MACS-K DCS - Easy Engineering
Integrated engineering environment

Multiple programming languages

Compliant with IEC61131-3 standard

Rich HMI library

Cooperative configuration

Hardware configuration auto-generation

Virtual-plant simulation

 Fully identical to real control logic / OPS display

 Whole process, on one PC
 Dramatically reduce testing and commissioning costs

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MACS-K DCS - Effective Operation

One-click navigation

Process Graph

Trend Logic Diagram

Detailed Faceplate Help

Tag Info

Alarm HollySys Group. All rights reserved 29

MACS-K DCS - Effective Operation

One-click navigation

Comprehensive diagnostics
 Controller redundancy
 Network status
 I/O Channel short circuit
 Open wired
 Over range
 Cabinet temperature
 Power alarm
 …

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 MACS-K DCS - Effective Operation

One-click navigation

Comprehensive diagnostics

Control logic
online change
Online change without disturbance
Graph
online  Control logic online change
change  Graph online change
Hardware  Hardware online change
online change Steady operation
without disturbance
HOLLiAS-MACS

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MACS-K DCS - Effective Operation

One-click navigation

Comprehensive diagnostics

Online change without disturbance

Hot swap
 All modules can be replaced online

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Thank you
Automation For Better Life

www.hollysys.com