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Mounting Instruction - SNL30, SNL31 and SNL32 With Labyrinth Seals (TS) - EN 2008

This document provides instructions for mounting SNL housings with labyrinth seals on shaft bearings. Key steps include: cleaning and preparing the shaft and mounting surfaces, positioning the housing bases and loosely attaching bolts, installing bearings and seals on the shaft, inserting the shaft assembly into the housing bases, tightening cap bolts and attachment bolts to the specified torques, and inserting O-rings into the labyrinth seals. Tables provide information on cap bolt torques, attachment bolt torques, and recommended grease quantities.

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Jose Chambi
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235 views2 pages

Mounting Instruction - SNL30, SNL31 and SNL32 With Labyrinth Seals (TS) - EN 2008

This document provides instructions for mounting SNL housings with labyrinth seals on shaft bearings. Key steps include: cleaning and preparing the shaft and mounting surfaces, positioning the housing bases and loosely attaching bolts, installing bearings and seals on the shaft, inserting the shaft assembly into the housing bases, tightening cap bolts and attachment bolts to the specified torques, and inserting O-rings into the labyrinth seals. Tables provide information on cap bolt torques, attachment bolt torques, and recommended grease quantities.

Uploaded by

Jose Chambi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Important general data:

Shaft Direct mounting Depends on the application


Sleeve mounting h9/IT5
Supporting Flatness IT7 - IT8
Surface roughness Ra ≤ 12,5 µm
Cap bolts Please note that the housings are supplied with the cap bolts partly unscrewed to make it more
easy to remove cap when mounting bearing. After mounting it is most important to tighten the cap
bolts to correct tightening torque, if not the bearing seating tolerance in housing will not remain
within the specification.
Mounting instruction for
Painting system Alkyd RAL 9005

Coating
Thickness
Pigment black
80 µm
The colour is possible to coat. Important to notice. The colour is resistant to normally used low-
SNL 30, SNL 31 and SNL 32
alkalic detergents. Follow the recommendations from the detergent supplier.

Mounting of bearing reference


housings with labyrinth seals
SKF Bearing Maintenance Handbook (publication 4100) or SKF General Catalogue (publication 6000).

Table 1 Cap bolts 8.8 Attachment bolts 8.8


Housing Tightening torque Tightening torque
Nm Nm
SNL 3036, 3038, 3134, 3136 M 24×140 350 M 24 665
SNL 3040, 3138, 3234, 3236 M 24×150 350 M 24 665
SNL 3044, 3048, 3140, 3144, 3238, 3240 M 24×160 350 M 30 1 310
SNL 3052, 3148, 3244 M 30×80 400 M 30 1 310
SNL 3056, 3060, 3152, 3156, 3248 M 30×200 400 M 36 2 280
SNL 3064, 3068, 3072, 3160, 3164, 3252, M 30×220 400 M 36 2 280
3256, 3260
SNL 3076, 3080, 3084 M 36×240 600 M 36 2 280
SNL 3168, 3172, 3176, 3264, 3268 M 36×240 600 M 36 2 280
SNL 3088, 3180, 3272 M 36×240 600 M 42 3 640
SNL 3092, 3096, 30/500, 3184, 3188, 3276, M 42×280 850 M 42 3 640
3280
SNL 3192, 3284 M 42×300 850 M 42 3 640
SNL 30/530, 3196, 3288 M 42×320 850 M 48 5 450

Table 2 Recommended grease quantities for SNL plummer blocks housings of series 30, 31 and 32

Housing Grease quantities Housing Grease quantities Housing Grease quantities


Designation First fill Designation First fill Designation First fill
40 % 20 % 40 % 20 % 40 % 20 %
- kg - kg
SNL 3036 1,2 0,7 SNL 3134 1,1 0,7 SNL 3234 1,9 1,2
SNL 3038 1,5 0,9 SNL 3136 1,4 0,9 SNL 3236 1,9 1,2
SNL 3040 2,0 1,2 SNL 3138 1,8 1,2 SNL 3238 2,2 1,4
SNL 3044 2,7 1,6 SNL 3140 2,3 1,5 SNL 3240 2,5 1,7
SNL 3048 3,0 1,8 SNL 3144 2,7 1,7 SNL 3244 3,0 2,1
SNL 3052 3,9 2,3 SNL 3148 3,4 2,2 SNL 3248 3,8 2,7
SNL 3056 4,9 2,8 SNL 3152 4,3 2,8 SNL 3252 5,6 3,8
SNL 3060 5,2 3,1 SNL 3156 4,4 2,9 SNL 3256 5,6 3,9
SNL 3064 7,0 4,1 SNL 3160 6,2 4,0 SNL 3260 6,9 4,8
SNL 3068 8,7 5,1 SNL 3164 7,7 5,0 SNL 3264 8,6 6,0
SNL 3072 10,9 6,2 SNL 3168 9,4 6,2 SNL 3268 8,4 6,3
SNL 3076 10,9 6,3 SNL 3172 9,7 6,4 SNL 3272 10,7 7,8
K-number: 643 version 5

SNL 3080 11,7 6,7 SNL 3176 9,6 6,4 SNL 3276 12,3 8,9
SNL 3084 11,8 7,0 SNL 3180 12,2 8,0 SNL 3280 14,6 10,6
SKF Mekan AB 2008

SNL 3088 14,4 8,5 SNL 3184 14,9 10,0 SNL 3284 15,2 11,5
SNL 3092 18,8 10,9 SNL 3188 16,2 10,7 SNL 3288 15,1 11,8
SNL 3096 18,5 10,8 SNL 3192 17,4 11,8
SNL 30/500 20,0 11,6 SNL 3196 17,2 12,1
SNL 30/530 21,5 12,9
EN TS ..
Mounting SNL housings with labyrinth seals
ed. For sizes 3076, SNL 3168 and SNL 3264, the housings have an
Before starting installation work, the following instructions should F or L design and locating rings are not needed.
be read carefully:
12. Carefully align the two housing bases. Vertical markings at the
1. Make sure that the work area is clean. Check the dimensional and middle of the side faces and ends of the housing bases can facilitate
form accuracy of the shaft seat. The shaft should be machined to a this. Then, lightly tighten the attachment bolts on both housings.
tolerance of h9/IT5 for adapter sleeve mounting.
13. Place the two housing caps over each base and tighten the cap
2. Check that the surface roughness of the support surface is bolts (to join cap and base) to the torque specified in table 1. The
Ra ≤ 12,5 µm. The flatness (planicity) tolerance should be to IT7. cap and base of one housing are not interchangeable with those
Make sure that the mounting surface is clean. If shims are used, of other housings. The cap and base of each housing should be
the whole surface must be covered by shims. The mounting surface checked to make sure that they bear the same serial number.
(frame) must be designed to accomodate actual loads, vibrations and
settings. 14. Check the alignment of the two housings to minimize misalign-
ment, and fully tighten the attachment bolts in the two housing
3. Mount any components that are on the shaft between the two bases. Recommended tightening torques are provided in table 1.
SNL housings.
15. Finally, insert the hollow O-ring cords of synthetic rubber in the
4. If the bearing is mounted on an adapter sleeve, determine its labyrinth rings. This can be done using a screwdriver while turning
position relative to the housing. For spherical roller bearings with the shaft.
a lubrication groove and three holes in the outer ring, SKF recom-
mends using the relubrication hole in the centre of the housing. 16. One day after tightening the cap and attachment bolts, check to
When relubrication from the side of the bearing is required, e.g. make sure that the appropriate torque was maintained.
for CARB toroidal roller bearings, the housing must be positioned
so that the grease fitting is on the opposite side of the nut. When a
housing is located at the end of a shaft, grease should be applied at
the end cover side.

5. Position the housing base on the support surface. Fit the attach-
ment bolts, but do not tighten them.

6. Mount the first labyrinth seal on the shaft in the correct position.

7. Mount the bearing on the shaft – either directly on a stepped


shaft or using an adapter sleeve. Completely fill the bearing with
grease. The remainder of the recommended grease quantity should
be put in the housing base at the sides (see table 2).

8. Mount the second labyrinth ring on the shaft in the correct posi-
tion (if a stepped shaft is used, first mount the distance ring). If the
housing is to be used at the end of a shaft, the second seal is omit-
ted and an end cover inserted in the housing base instead.

9. Mount the second bearing and housing, following steps 4 to 8.

10. Lay the shaft with the two bearings and labyrinth rings in the
two housing bases.

11. For locating bearing arrangements and arrangements with


CARB toroidal roller bearings, put the appropriate number of locat-
ing rings on each side of the bearing (see product tables). Note that
the product tables indicate the total number of locating rings need-

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