Module 1 - Introduction To Bearings
Module 1 - Introduction To Bearings
MAINTENANCE
TRAINING
MODULE 1
Introduction to Bearings
Evolution of Bearings
Types of friction
X = MICROSCOPIC WELDS
xx
xx xx
Static friction xx xx
xx
Sliding friction
Rolling friction
CMA1 B1
Sliding friction (1)
B2
Sliding friction (2)
SLIDING
B3
Sliding friction on narrow runner
B4
Rolling friction (1)
ROLLING
B5
Point & line contact
POINT LINE
CONTACT CONTACT
A B
B6
Load concentration
B7
Area contact
B8
Edge load
B9
Comparison of pulling forces
B10
Sliding friction to rolling friction
PULLING FORCE
1000 500 0
1000 LBS.
PULLING FORCE
1000 500 0
1000 LBS.
B11
Rolling friction (2)
B12
Modern roller conveyor
B13
Rolling elements
BALL ROLLER
NEEDLE
SPHERICAL TAPERED
B14
Radial loads
B15
Axial loads
ANGULAR
CONRAD CONTACT TAPERED ROLLER
FLAT THRUST
BALL ROLLER
B16
Bearing components
OUTER
INNER
ROLLING
ELEMENTS Balls
CAGE
B17
Conrad assembly method
1 2 3 4
B18
Development of rolling bearings
B19
Development of roller bearings
B20
Sliding friction to rolling motion
ROLLING
ELEMENT OUTER RING
B21
Bicycle wheel hub
B22
Radial loads on bearings
RADIAL
(JOURNAL) LOAD RADIAL
(JOURNAL) LOAD
LOADED ZONE
B23
Axial loads on bearings
AXIAL
(THRUST)
LOAD
LOADED ZONE
B24
Combined loads on bearings
COMBINED
LOAD
RADIAL
LOAD RADIAL
LOAD
AXIAL
LOAD
LOADED ZONE
B25
Effect of bearing load
DEFORMATION
B26
Bearing types and
characteristics
Single Row Deep Groove Ball Bearing
Ball Roller
NU NJ NUP N
Needle Roller Bearings
BEARING SHAFT
SEATINGS CAN BE BENDING
OUT OF SQUARE DUE TO
LOAD
Self-aligning bearings
Very high axial load
capacity
Fair radial load capacity
when axial load is applied
Self lube inserts
Three functions:
Sealed to prevent contamination
Take initial misalignment during fitting
Easy fitting and removal
Most inserts based on 6200 series
deep groove ball bearing
Spherical outer ring
Fitted to shaft with grub screw or
eccentric locking collar
Regreasable
Available in stainless steel, high
temperature and Molded Oil versions
Triple-lip seals available for
contaminated environments
Self lube housings
SNP SF
CNP MSF SFT LFTC
MSFT
FC MFC
Flange cartridges
Types and Characteristics Summary
Bearing Nomenclature
Bearing dimensions
15 mm
Width
25 mm 52 mm
Bore Outside
Diameter
C4
Terminology (1)
8 12
1 9
13
4 3 5 6 7 11 10 14
C5
Terminology (2)
22
17
23
18
19
15
16 20
21
C6
Part Numbering
Part Numbering
Bearing Nomenclature
Framework
Example: 6202DDUC3
Part numbering
Example: 6202DDUC3
Part numbering
9 = Extremely light
0 = Extra light
2 = Light
3 = Medium
4 = Heavy
Example: 6202DDUC3
Part numbering
9 9mm
00 10mm
01 12mm
02 15mm
03 17mm
Example: 6202DDUC3
Dimensions: Ø15 x Ø35 x 11mm
Part numbering
04 = 5 x 04 = 20mm
06 = 5 x 06 = 30mm
09 = 5 x 09 = 45mm
20 = 5 x 20 = 100mm
67 = 5 x 67 = 335mm
Bearing Size
There are many sizes even for the spherical roller bearing having the
same bore diameter as the above. Therefore, it is necessary to define
the type by the dimension series.
NSK Single row, deep groove, ball bearings
7 2 10 B EA T85 U L G P6
Type Precision Grade
7 - Single row, angular contact Blank- ABEC 1
P6 - ABEC 3
Features
G-Flush ground on both sides for
Series universal mounting in pairs or sets.
0 - Metric, extra light (7000) PC- Petro-chemical bearings. These
2 - Metric, light (7200) bearings are specifically designed for
3 - Metric, medium (7300) the petro-chemical industry. They have
4 - Metric, heavy (7400) a combination of flush ground faces,
axial clearance and P6 precision. The
truncated version of this type of
bearing is 7210BMPC. It can also be
Bore Code - Metric found as 7210BSUA14P6.
00 - 10mm
01 - 12 mm
02 - 15mm
03 - 17mm Preload
*04 and above, multiply the L - Light preload
last two numbers by 5 to get M - Medium preload
bore size in mm. H - Heavy preload
A* - Special axial clearance (* denotes clearance in m)
Contact Angle
B = 40 Cage Code Grouping
A = 30 W - Pressed steel cage. U - Universally faced single bearing
A5 = 25 M - Machined brass cage. SU - Universally faced single bearing
C = 15 Design Feature Y – Pressed brass cage. DU - Duplex, universally faced
Blank = 20 EA - Extra Capacity T85 - Polyamide cage. DB - Duplex, back-to-back
Blank- Machine Brass cage DF - Duplex, face-to-face
DT - Duplex, tandem
RHP Double row angular contact ball bearings
32 10 B -2ZR TNH C3
Bore Code
00 - 10mm
01 - 12 mm Features
02 - 15mm
03 - 17mm RSR - 1 synthetic rubber seal
"-2RSR" means 2 seals.
*04 and above, multiply the last two ZR - 1 metal shield
numbers by 5 to get bore size in "-2ZR" means 2 shields.
mm. N - Snap ring groove in OD.
Ex - 05 = 25mm NR - Snap ring groove & snap ring
( 5 x 5 = 25 )
Bearing type
RNU- Single row, no inner ring, flanges Noise level
outer ring. E - Electric motor quality
N - Single row, no flanges on outer ring
NU - Single row, no flanges on inner
NJ - Single row, one flange on inner ring
Clearance
NUP - Single row, NJ style w/locating
C2 - tight
ring
Blank - normal
NF - Single row, one flange on outer ring
C3 - loose
NH - Single row, NJ w/stabilizing ring
C4 - extra loose
NN - Double row, no flanges on outer ring
CG** - Special clearance in m
NNU - Double row, no flanges on inner
CM – electric motor quality, matched
ring
rings.
CT – electric motor quality,
interchangeable rings.
Series
2 - light series
3 - medium series Cage
4 - heavy series T - Polyamide (only available in extra capacity
10 - extra light series bearings)
22 - light, wide series T7 - High temp composite cage (200F)
23 - medium, wide series M - Machined brass
Blank - Machined brass
W - Pressed steel
WS - Pressed steel for extra capacity bearings
Bore code
V - Full compliment, no cage
00 - 10mm
01 - 12mm
02 - 15mm
03 - 17mm Features
04 and above - multiply last two numbers by 5 E - extra capacity
to get bore size in mm. (bigger rollers)
Blank - standard capacity
NSK Spherical roller bearings
2 31 72 CD g3 K E4 C3 P53 S11
Bearing type Features
2 - Spherical roller bearing U22 - Special inspection measures
TF2/HTF2/STF2 - Spherical roller S11 - Bearing heat treated to 200C
bearing made of Tough Steel U15-VS - Shaker screen designation
TL2 - Spherical roller bearing made of
TL steel
Tolerance
Series P52 - Outer ring accuracy
22 - 22200 series, medium P53 - Inner ring accuracy
23 - 22300 series, heavy P55 - Inner and outer ring accuracy
30 - 23000 series, very light
31 - 23100 series, light
32 - 23200 series, medium, wide Clearance
39 - 23900 series, extra light C2 - Tight
40 - 24000 series, very light, wide Blank - Normal
41 - 24100 series, light, wide C3 - Loose
C4 - Extra loose
Bore code
Multiply the last two numbers by 5 to get
Lubrication features
bore size in mm.
Blank - No lubrication feature
Bore sizes 500mm and larger are written
E2 - Oil holes, groove and knock pin hole in outer ring
as:
E3 - Oil holes in outer ring
/500 - 500mm (ex - 232/500)
E4 - Oil holes and groove in outer ring
E5 - Oil holes and groove in inner ring
Cage
E6 - Either oil holes, groove or notch in inner ring
CAM - One piece brass cage
(drawing required)
M - Two piece brass cage Material modification
E7 - Oil holes and groove in both inner and outer rings
C, CD - Two piece steel cage g - Carburized bearing - complete
E9 - Special lubrication features (drawing required)
EA - High capacity steel cage g2 - Carburized outer ring
E42 - E4 feature with plugs provided for oil holes
H - Two piece polyamide cage g3 - Carburized inner ring
g4 - Carburized rollers
g5 - Carburized inner and outer ring Bore type
g6 - Carburized rollers and outer ring Blank - cylindrical bore
g7 - Carburized rollers and inner ring K - tapered bore 1:12
K30 - tapered bore 1:30, found only on 240
and 241 series
NSK Tapered roller bearings - metric series
HR 3 03 08 D J
Prefix
Blank - Standard capacity Interchangability
HR - High capacity (thicker outer ring and J - Cup angle and raceway diameter conform to
More rollers) ISO 355
X - Modified internal design to ISO 355
Contact angle
Bearing type Blank - standard angle - less than 17
3 - Tapered roller bearing, metric series
C - medium angle - 17 - 24
D - steep angle - 24 and over
Series Cage
02 - 30200 series
03 - 30300 series No designation is made for the cage.
13 - 31300 series Cages for metric series tapered roller
20 - 32000 series bearings are pressed steel.
22 - 32200 series
23 - 32300 series
29 - 32900 series
30 - 33000 series Bore code
31 - 33100 series 00 - 10mm
01 - 12mm
32 - 33200 series
02 - 15mm
03 - 17mm
04 and above - multiply last two numbers by 5 to get
bore size in mm.
NSK Ball thrust bearings
53 2 05 M U P5
Tolerance
Blank - ABEC 1
P6 - ABEC 3
Bearing type P5 - ABEC 5
51 - Ball thrust, single direction
P4 - ABEC 7
52 - Ball thrust, double direction
P2 - ABEC 9
53 - Ball thrust, single direction w/aligning seat
54 - Ball thrust, double direction w/aligning seat
Features
U - w/aligning seat washer
X - modified boundry dimensions
To meet ISO
Series
1 - extra light
2 - light
3 - medium Cage
4 - heavy Blank - steel
M - brass
Bore code
00 - 10mm
01 - 12mm
02 - 15mm
03 - 17mm
04 and above - multiply last two numbers by 5 to get
bore size in mm.
NSK Spherical Roller Thrust Bearing
29 3 26 E
Cage
Bearing Type
Blank – machined brass
29 – Spherical roller thrust M – Machined brass
bearing E – Pressed steel
Bore Code
2 – Light
3 – Medium
4 - Heavy
RHP Mounted units
Lubrication facility
Closures
Shields Contact Seals Non-contact seals Light contact seals
NSK “Z“ “ DU “ “V“ “ DW “
“ RSL “ (60, 62, 63
“ RSH “ (60, 62, 63 series series up to Ø52mm
SKF “Z“ up to Ø52mm OD) No option OD)
“ RS1 “ (all other bearings) “ RZ “ ( all other
bearings)
FAG “ ZR “ “ RSR “ No option No option
Deep Groove Ball Bearings
Examples
“P“
SKF J / J1 “ M “ (ball centred)
“ TN9 “ (double row)
Examples
Cage
“ ML “ (one piece)
SKF “J“ “P“
“ M “ (two piece)
“ TVP “
FAG No suffix “ M / M1 / MA / M1A “
“ TVP1 “
Cylindrical Roller Bearings
Examples
Other suffixes:
Description SKF FAG NSK
Examples