Electricity Generation Using Chocolate I
Electricity Generation Using Chocolate I
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e i n f o a b s t r a c t
Article history: Feasibility of using chocolate industry wastewater as a substrate for electricity generation using activated
Received 14 March 2009 sludge as a source of microorganisms was investigated in two-chambered microbial fuel cell. The max-
Received in revised form 18 May 2009 imum current generated with membrane and salt bridge MFCs was 3.02 and 2.3 A/m2, respectively, at
Accepted 19 May 2009
100 X external resistance, whereas the maximum current generated in glucose powered MFC was
Available online 17 June 2009
3.1 A/m2. The use of chocolate industry wastewater in cathode chamber was promising with 4.1 mA cur-
rent output. Significant reduction in COD, BOD, total solids and total dissolved solids of wastewater by
Keywords:
75%, 65%, 68%, 50%, respectively, indicated effective wastewater treatment in batch experiments. The
Microbial fuel cell
Chocolate industry wastewater
16S rDNA analysis of anode biofilm and suspended cells revealed predominance of b-Proteobacteria
Activated sludge clones with 50.6% followed by unclassified bacteria (9.9%), a-Proteobacteria (9.1%), other Proteobacteria
Wastewater treatment (9%), Planctomycetes (5.8%), Firmicutes (4.9%), Nitrospora (3.3%), Spirochaetes (3.3%), Bacteroides (2.4%)
16S rDNA microbial analysis and c-Proteobacteria (0.8%). Diverse bacterial groups represented as members of the anode chamber
community.
Ó 2009 Published by Elsevier Ltd.
1. Introduction The pure microbial cultures have limitations for technical appli-
cation because of necessity for highly sterile conditions, culture
Use of fossil fuels has contributed to global climate change, degradation and high cost. Mixed cultures or microbial consortia
environmental degradation and health problems. In this context, have been shown to be robust and more productive than single
many researchers predict that biohydrogen and bioelectricity strains and their extraction can be easily achieved from natural
could play an important role as fuel in the near future. Biological sources (Ha et al., 2008). The microbial communities in MFCs with
hydrogen and electricity could team to provide attractive options different types of substrates and microbial sources have been ana-
in transportation and power generation. Microbial fuel cell (MFC) lyzed to study the involvement of microorganisms in electricity
technology offers the possibility of harvesting electricity from or- generation (Holmes et al., 2004; Jung and Regan, 2007). Several
ganic waste and renewable biomass. It has been developed as a no- groups have characterized active microbial communities at anode
vel technique to gain energy with simultaneous wastewater to potentially improve MFC performance by addressing microbial
treatment. Efforts have been dedicated by researchers towards constraints. Various phylogenetically diverse bacteria are reported
the development of MFCs for the electricity generation in last dec- to generate electricity in MFCs (Logan and Regan, 2006; Ha et al.,
ade. Various carbohydrates and industrial wastewaters have been 2008). However, there is much scope for improvement in the per-
tried for production of electricity (Catal et al., 2008; Liu et al., formance of MFCs using microorganisms from natural habitats.
2004). The MFC research is strongly growing with respect to alter- Due to environmental concerns, there is a great interest in
native substrates, potent microbial cultures, electrodes, ion ex- developing new methods either to reduce the treatment costs or
change membranes and anodic electron transfer mechanisms to get value added products from wastes. The MFC technology
(Schroeder, 2007). proved to be a novel approach for treating wastewater with simul-
taneous production of electricity (Venkata Mohan et al., 2008). The
chocolate manufacturing industry wastewater can be character-
* Corresponding author. Tel.: +91 20 25690643; fax: +91 20 25690087.
ized as nontoxic because it is devoid of hazardous compounds,
E-mail address: [email protected] (B.P. Kapadnis). but with high content of total solids (TS), biochemical oxygen
demand (BOD) and chemical oxygen demand (COD). To our 2.4. Testing of different catholytes in the membrane MFC
knowledge, there are no reports on electricity generation using
chocolate industry wastewater with microbial consortia from Different catholytes viz. K3[Fe(CN)6], chocolate industry waste-
natural habitats. Therefore, in the present work the chocolate water and phosphate buffered air cathode were tested in the cath-
industry wastewater was investigated as a substrate for generation ode chamber and performance of the MFCs was studied with
of electricity in both salt bridge and proton exchange membrane respect to these catholytes. Chocolate industry wastewater and
MFCs using activated sludge as a source of microorganisms. The activated sludge were used in the anode compartments of all these
electricity generated using wastewater was compared with that MFCs. The electrodes used in cathode chamber were graphite rods.
of glucose as a substrate. The use of same wastewater was tried The ferricyanide (100 mM) was prepared in 100 mM KH2PO4 buffer
as a catholyte in the cathodic chamber and performance was com- (pH 7.5). Phosphate buffer (10 mM KH2PO4) was used in air cath-
pared with air cathode and K3[Fe(CN)6]. Phylogenetic analysis of ode experiments and it was continuously sparged with air applying
microbial communities from anode chamber of the MFC was car- sparger. In case of chocolate industry wastewater as catholyte, the
ried out to study the microbial diversity. cathode chamber was also sparged with air. These experiments
were carried out with membrane MFC and other experimental con-
ditions were same as mentioned earlier.
2. Methods
2.5. Analysis of various parameters of chocolate industry wastewater
2.1. Substrate and source of microorganisms
The characteristics of chocolate industry wastewater before
The chocolate industry wastewater was collected from the using it in MFC are presented in Table 1. Various parameters of
Chocolate India Malted Food Division, Warananagar (India). The wastewater viz., pH, COD, BOD, total solids, total dissolved solids,
source of microorganisms was activated sludge from Municipal acidity and electrical conductivity, were experimentally deter-
wastewater treatment plant, Kolhapur, India. All chemicals (ana- mined before and after experimental runs using standard methods
lytical or biochemical grade) and other materials used in MFC (APHA, 1995) to monitor progress of wastewater treatment. This
experiments were purchased from Merck and SD fine. study was conducted with the samples from proton exchange
membrane MFC. All experiments were repeated and the mean val-
2.2. Experiments using salt bridge and membrane MFCs ues were considered for the all calculations.
The two-chambered MFCs were used throughout the study. The 2.6. Phylogenetic analysis of microbial communities from anode of
experiments were carried out in batch mode using salt bridge and MFC
proton exchange membrane MFCs composed of two 400 ml volume
bottom flasks. The salt bridge MFC was constructed by joining two 2.6.1. DNA extraction
bottles with glass tube (5 cm length; 0.6 cm inner diameter) pre- The DNA was extracted from the scraped anode biofilm and sus-
pared using agar and KCl powder (1:1). In proton exchange mem- pended cells from anode chamber (at the completion of a batch cy-
brane MFC, membrane (Nafion-117) of 2.5 cm diameter was cle) of MFC using protocol explained earlier (Yeates et al., 1997).
clamped between anode and cathode compartments. The electrodes Some minor modifications were introduced such as cell pellet of
used were graphite rods (projected area of 16.485 cm2). The anode 2 ml enrichment culture was suspended in extraction buffer
part of the both MFCs was filled with 200 ml chocolate industry (100 mM Tris–HCl (pH 8.0), 100 mM Na2EDTA (pH 8.0) with
wastewater as substrate and 20 ml activated sludge as microbial 20 mg/ml lysozyme (Sigma–Aldrich Co., USA) and incubated for
inoculum, obtained from previously enriched MFC to reduce the 2 h at 37 °C with continuous shaking. Proteinase K (Invitrogen,
start up time. The 100 mM K3[Fe(CN)6] prepared in 100 mM KH2PO4 USA) was added to a final concentration of 100 lg/ml and incu-
buffer (pH 7.5) was used in the cathode chamber of both MFCs. The bated further at 55 °C for 2 h with continuous shaking. The NaCl
anode chamber and cathode chamber with ferricyanide as catholyte (0.5 M) was added and incubated at 72 °C for 30 min. Subsequently
were maintained at anoxic conditions. The voltage generated in DNA was extracted by phenol and chloroform:isoamyl alcohol
MFCs was measured by using a voltammeter with an external resis- (24:1) method as per Sambrook et al. (1989). DNA pellet was
tor (100 X) connected across the electrodes and recorded after reg- washed with 70% ethanol. The product was dissolved in TE buffer
ular time intervals. The voltage values were recorded only after a (pH 8.0).
steady state. Current (i) was calculated using relationship, i = V/R,
where V is the voltage and R is resistance. Power (P) was calculated 2.6.2. Amplification, cloning, and sequencing of 16S rDNA
using the relationship, P = iV, and normalized by the surface area of The 16S rDNA was amplified from extracted DNA using univer-
the anode. All experiments were conducted at 28 ± 2 °C. sal bacterial primers 530F and 1490R as described previously
(Wani et al., 2006). In the above PCR reactions, the number of
2.3. Electricity generation using synthetic medium with glucose as cycles was reduced to 25 so as to minimize PCR bias. The PCR
substrate
voltage and current output reported may not be the maximum lyzed (Table 1). The remarkable changes in the values of various
achievable with our system. parameters of wastewater were observed. The pH of the wastewa-
ter was increased to 6.3 from pH 5.76 after the batch experiments.
3.3. Testing of different catholytes The 75% and 64% reduction in the values of COD and BOD of waste-
water was observed, respectively, with the membrane MFC. The
The maximum voltage (0.498 V) was generated with ferricya- decrease in total solid content (68%) and total dissolved solids
nide as electrolyte in cathode chamber. The use of chocolate indus- (58%) signifies the use of it by the microorganisms and indicates
try wastewater as catholyte showed greater results (0.412 V) in further wastewater treatment. The increase in the conductivity
comparison to air cathode with 10 mM K2HPO4 (0.311 V) in batch (16%) of anodic sample was observed after the experimental run
experimental runs. The maximum current output obtained was which might be due to the presence of electrochemically active
3.1 mA [1.88 A/m2; 0.58 W/m2] and 4.1 mA [2.49 A/m2; 1.02 W/m2] microorganisms. It is proposed that with continuous operation of
with air cathode and chocolate industry wastewater as catholyte, MFC it could be possible to increase the wastewater treatment effi-
respectively (Fig. 2). We observed ferricyanide [4.9 mA; 3.02 A/ ciency with simultaneous electricity generation.
m2; 1.5 W/m2] as good candidate in cathode, which has been al- The MFC technology has limitations in implementing it for
ready proved as an efficient catholyte. But it has limitations in wastewater treatment, as the current outputs are still relatively
use because of expenses and need of its continuous replacement lower and the technology is not yet in commercialized phase.
in MFCs. The use of air cathode has been tried by various research- Based on the voltage difference between the electron donor and
ers showing significant results (Liu and Logan, 2004; Venkata Mo- acceptor, a maximum voltage of 1 V can be expected in MFCs
han et al., 2008). Compared to air cathode MFC, we observed (Liu et al., 2004), which is greater than the 0.5 V that was produced
more current output in case of chocolate wastewater catholyte in our study. Currents and power outputs are lower than what is
based MFC. This is indicative of involvement of some additional fac- theoretically possible. However, by linking several MFCs together,
tors (chemical or microbial) from wastewater in increased current the voltage can be increased. To make MFCs feasible for wastewa-
output, which needs to be worked out and addressed. These results ter treatment, the construction and operating costs must be re-
indicated the feasibility of using wastewaters as catholytes, though duced. In addition, the rate of electron transport must be
additional studies are to be carried out for the effective exploitation improved which may be achieved by selecting a well-adapted
of wastewaters in cathode chambers. The use of catalyst or an elec- anodophilic microbial community and optimizing the MFC operat-
tron mediator in abiotic cathode increases the cost and lowers the ing conditions. Higher voltages might be expected in this system
operational sustainability. Such disadvantages can be overcome with more concentrated wastewater. The use of same wastewater
by biocathodes which make use of microorganisms to assist catho- in cathode chamber also yielded good output. The use of wastewa-
dic reactions (He and Angenent, 2006). The wastewater showed ters can be considered effective as catholytes in MFCs as they re-
comparatively good electricity output, which can be considered as duce costs in comparison to ferricyanide based MFCs. The
biotic cathode in which microbial activities might be involved in chemical and/or microbial community analysis from wastewater
cathodic electrode reduction. Also using bacteria in the cathode can be helpful to understand the microbial reactions occurring at
compartment provides the opportunity to render the process more cathode and their role in increased current output.
sustainable and cost efficient, as no catalyst addition to the system
is needed. The industrial wastewater use in cathode might be sig- 3.5. Analysis of microbial communities in anode chamber
nificant as it does not add to the cost and yielded significant output.
Further studies on microbial communities and activity are neces- Nearly 300 clones were recovered and resulted in 241 high
sary to understand the cathodic electrode reduction. quality sequences. Approximately 950 bp of bacterial 16S rDNA
fragments (530–1490 region of Escherichia coli) were obtained.
3.4. Wastewater treatment The fragments contain variable and conserved regions that accu-
rately reflect the phylogenetic position of the corresponding clone
Various parameters of chocolate industry wastewater from the library (Lane et al., 1985). The distribution of bacterial clones with
anodic chamber before and after the experimental run were ana-
major group of bacteria is shown in Fig. 3. A total of 48 unique Firmicutes (4.9%), Nitrospora (3.3%), Spirochaetes (3.3%), Bacteroides
OTUs were obtained out of which six chimeric OTUs were deleted (2.4%) and c-Proteobacteria (0.8%). Representative Proteobacterial
from the library. The rarefaction curve reached near to plateau and clones were used to construct a phylogenetic tree (Fig. 4). Several
Chaos value of 46.35 which is closer to the total number of clones bacterial clones found in the chocolate wastewater based MFC an-
indicating that the library has almost covered every possible ode chamber had shown close affiliation with the species reported
species present in the MFC anode chamber. The clone sequence earlier in different MFCs such as Thauera mechernichensis (Kim
analysis had shown wide diversity of bacterial groups in MFC et al., 2004, 2007), Azoarcus evansii KB740 (Kim et al., 2004; Phung
anode chamber affiliated to different phyla previously detected et al., 2004), Dechloromonas hortensis (Choo et al., 2006), and
in different MFCs (Tables 2 and 3). In terms of absolute numbers several genera such as Leptothrix sp., Legionella sp. (Phung et al.,
b-Proteobacteria constituted the most abundant division with 2004), Rhizobium sp., Treponema sp. (Ishii et al., 2008), Desulfomonile sp.
50.6% clones, followed by unclassified other bacteria (9.9%), a-Prote- (Aelterman et al., 2008), Burkholderia sp. (Ishii et al., 2008; Choo
obacteria (9.1%), other Proteobacteria (9%), Planctomycetes (5.8%), et al., 2006), Decholoromonas sp. (Kim et al., 2007), Planctomyces
Table 2
Summary of proteobacterial phylotypes retrieved from an MFC with activated sludge enriched with chocolate industry wastewater.
Name of Closest relative (NCBI Accession) % homology Closest cultivable species (NCBI Accession) % Class
OTUa homology
MFC_15G2 Leptothrix discophora SS-1 (L33975) 93 Leptothrix discophora SS-1 (L33975) 93 Betaproteobacteria
MFC_16G9 Uncultured beta proteobacterium clone: 187 (AB25290) 99 Aquincola tertiaricarbonis L10 (DQ656489) 98 Betaproteobacteria
MFC_17A6 Uncultured bacterium clone BD2 (FJ472352) 98 Aquincola tertiaricarbonis L10 (DQ656489) 98 Betaproteobacteria
MFC_04F8 Uncultured bacterium clone 35-10 (DQ833483) 96 Luteimonas aquatica RIB1-20 (EF626688) 94 Gammaproteobacteria
MFC_18B1 Uncultured bacterium clone SLB16 (DQ787671) 95 Pseudoxanthomonas sacheonensis BD-c54 (EF575564) Gammaproteobacteria
96
MFC_19D7 Bacterium SG-3 (AF548381) 98 Lysobacter brunescens KCTC 12130 (AB161360) 99 Gammaproteobacteria
MFC_20H11 Uncultured Xanthomonadaceae bacterium clone Plot 21-2C06 (EU193114) Dokdonella koreensis DS-123 09 (AY987368) 97 Gammaproteobacteria
96
MFC_21E8 Uncultured bacterium clone FHINOA29/1-7682 (FJ430185) 98 Pseudoxanthomonas yeongjuensis GR12-1 Gammaproteobacteria
(DQ438977) 89
MFC_22 Legionella-like amoebal pathogen HT99 (AY741401) 97 Methylococcus capsulatus ATCC 19069 (AY741401) 90 Gammaproteobacteria
MFC_25G12 Uncultured delta proteobacterium clone ST11-13(DQ501327) 97 Desulfomonile tiedjei ATCC 49306 (M26635) 85 Deltaproteobacteria
MFC_43D3 Uncultured Xanthomonadaceae bacterium (EF020325) 97) Lysobacter brunescens KCTC 12130 (AB161360) 93 Gammaproteobacteria
MFC_44F12 Uncultured beta proteobacterium clone AKYG827 (AY921721) 98 Burkholderia kururiensis JCM 10599 (AB024310) 90 Betaproteobacteria
MFC_45FA6 Thauera sp. Q4 (EU850616) 99 Thauera mechernichensis TL1 (Y17590) 97 Betaproteobacteria
MFC_46F10 Uncultured bacterium H30 (AF072924) 99 Azoarcus evansii KB740 (X77679) 96 Betaproteobacteria
MFC_47E7 Uncultured bacterium H30 (AF072924) 99 Dechloromonas hortensis MA-1 (AY277621) 96 Betaproteobacteria
MFC_48E10 Dechloromonas hortensis strain MA-1 (AY277621) 99 Dechloromonas hortensis strain MA-1 (AY277621) 99 Betaproteobacteria
MFC_49G6 Uncultured bacterium clone N1903_79 (EU104335) 98 Aquincola tertiaricarbonis L10 (DQ656489) 95 Betaproteobacteria
MFC_50G7 Uncultured bacterium clone N1903_79 (EU104335) 98 Aquincola tertiaricarbonis L10 (DQ656489) 95 Betaproteobacteria
MFC_51D2 Uncultured bacterium clone 69-12 (DQ833497) 96 Haliangium ochraceum SMP-2 (AB016470) 90 Deltaproteobacteria
MFC_26H7 Uncultured bacterium MERTZ_2CM_108 (AF424325) 91 Rhodanobacter lindaniclasticus RP5557 (AF039167) Gammaproteobacteria
82
MFC_29H8 Uncultured bacterium clone TUM-dMbac-MR1-B1-K1A-128 (FJ234907) 94 Acidithiobacillus thiooxidans ATCC 19377 (AY552087) Gammaproteobacteria
81
MFC_42D11 Uncultured bacterium (AB267045) 98 Thioalkalivibrio denitrificans ALJD (AF126545) 86 Gammaproteobacteria
MFC_23G6 Uncultured bacterium clone KGB200711-149 (EU881287) 98 Pelobacter acetylenicus WoAcy1 DSM2348 (X70955) Deltaproteobacteria
87
a
Only single clone is represented in the table.
Table 3
Summary of phylotypes other than proteobacteria retrieved from an MFC with activated sludge enriched with chocolate industry wastewater.
Name of OTUa Closest relative (NCBI Accession) % homology Closest cultivable species (NCBI Accession) % homology Class
MFC_27A12 Uncultured bacterium (AB286421) 94 Treponema medium G7201 (D85437) 81 Spirochaetes
MFC_28E8 Uncultured bacterium clone OTU_11 (EU083489) 91 Rhodopirellula baltica SH 1(BX294149) 82 Planctomycetes
MFC_29H6 Uncultured bacterium clone KIST-JJY107 (FJ232632) 99 Planctomyces maris DSM 8797 (AJ231184) 89 Planctomycetes
MFC_30A10 Uncultured bacterium mle1-48 (AF280867) 96 Caldilinea aerophila STL-6-O1 (AB067647) 83 Chloroflexi
MFC_31C1 Uncultured bacterium clone 5-53 (DQ833478) 88 Anaerolinea thermophila UNI-1 (AB046413) 81 Chloroflexi
MFC_32E10 Nitrospira defluvii (DQ059545) 99 Nitrospira defluvii (DQ059545) (99) Nitrospirales
MFC_33D12 Uncultured bacterium clone A4 (AY540495) 96 Prolixibacter bellariivorans F2(AY918928) 86 Bacteroidetes
MFC_34H3 Uncultured Gemmatimonadetes bacterium isolate BF23 (DQ839330) 98 Gemmatimonas aurantiaca T-27 (AB072735) 91 Gemmatimonadales
MFC_35C1 Uncultured bacterium clone B83 (AF407728) 97 Planctomyces maris DSM 8797(AJ231184) 85 Planctomycetes
MFC_36C1 Uncultured planctomycete clone MVS-107 (DQ676396) 93 Uncultured planctomycete clone MVS-107 (DQ676396) 93 Planctomycetes
MFC_37C1 Uncultured bacterium clone KIST-JJY074 (FJ208823) 96 Thermodesulfovibrio islandicus R1ha3X96726 80 Nitrospirales
MFC_38B8 Uncultured bacterium clone KIST-JJY074 (FJ208823) 96 Thermodesulfovibrio aggregans TGE-P1 (AB021302) 79 Nitrospirales
MFC_39A5 Uncultured bacterium isolate BM47 (EF126214) 88 Rhodopirellula baltica SH 1B (X294149) 80 Planctomycetes
MFC_40F11 Uncultured bacterium clone XJ109 (EF648155) 97 Spirochaeta stenostrepta ATCC 25083 (M88724) 89 Spirochaetes
MFC_41F6 Uncultured bacterium (AB266940) 99 Spirochaeta caldaria H1 (M71240) 86 Spirochaetes
MFC_52C6 Nitrospira cf. moscoviensis SBR1024 (AF155153) 99 Nitrospira cf. moscoviensis SBR1024 (AF155153) 99 Nitrospirales
MFC_53A9 Uncultured bacterium clone C1 (EF583494) 99 Dehalobacter restrictus PER-K23 (U84497) 88 Firmicutes
MFC_14F3 Uncultured bacterium clone AR-33 (DQ296474) 100 Prolixibacter bellariivorans F2(AY918928) 86 Bacteroidetes
a
Only single clone is represented in the table.
S.A. Patil et al. / Bioresource Technology 100 (2009) 5132–5139 5137
Fig. 4. Phylogenetic tree showing the relationship among bacteria based on proteobacterial 16S rRNA gene sequences recovered from activated sludge and chocolate waste
based MFC anode (bold face) with reference sequences obtained through BLAST analysis. GenBank accession numbers are given in brackets. Bootstrap values (n = 1000
replicates) are reported as percentages. The scale bar represents substitution per site.
sp. (Kim et al., 2004), Thermodesulfovibrio sp. (Jong et al., 2006), Acidithiobacillus thiooxidans, Caldilinea aerophila, Anaerolinea
Spirochaetes (Jung and Regan, 2007), Nitrospora sp. (Ishii et al., thermophila, Nitrospira defluvii, Gemmatimonas aurantiaca,
2008), and Pelobacter sp. (Holmes et al., 2004). Burkholderia sp. Thioalkalivibrio denitrificans and Dehalobacter restrictus were not
has been reported in hydrogen production based on sequence reported as exoelectrogens so far as to our knowledge.
analysis information (Kalia and Purohit, 2008) and Prolixibacter Aquincola tertiaricarbonis, Lysobacter brunescens, Desulfomonile
bellariivorans, a sugar-fermenting anaerobe was found in tiedjei, Rhodanobacter lindaniclasticus, Pelobacter acetylenicus,
marine-sediment fuel cell (Holmes et al., 2007), which are pre- Rhodopirellula baltica, Dehalobacter restrictus, etc. have the ability
dicted to be involved in electricity generation. Many clone to degrade complex carbohydrates and other compounds. These
sequences found in the present studies showing close association microbes might have played role in degrading chocolate wastewa-
with different species such as Aquincola tertiaricarbonis, Luteimonas ter ingredients into simpler compounds, making easier for further
aquatica, Pseudoxanthomonas sacheonensis, Lysobacter brunescens, utilization by exoelectrogens. Some of the identified bacteria like
Dokdonella koreensis, Pseudoxanthomonas yeongjuensis, Haliangium Desulfomonile tiedjei, Candidatus Nitrospira defluvii are generally
ochraceum, Rhodanobacter lindaniclasticus, Rhodopirellula baltica, found in sewage sludge, which are not reported in MFCs to our
5138 S.A. Patil et al. / Bioresource Technology 100 (2009) 5132–5139
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