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Regular Safety & Mechanical Inspection Compactor

This document provides a checklist for a regular safety mechanical inspection of a compactor. It includes over 100 individual inspection points covering the engine, power train, hydraulic system, steering, brakes, frame, electrical system, and accessories. The inspection points include checking for leaks, wear, damage, loose or missing parts, and proper operation. Any issues identified during the inspection should be noted in the remarks column. The inspection concludes with an operational test of the equipment to check for unusual noises or other problems.

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Rie Rei
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0% found this document useful (0 votes)
72 views4 pages

Regular Safety & Mechanical Inspection Compactor

This document provides a checklist for a regular safety mechanical inspection of a compactor. It includes over 100 individual inspection points covering the engine, power train, hydraulic system, steering, brakes, frame, electrical system, and accessories. The inspection points include checking for leaks, wear, damage, loose or missing parts, and proper operation. Any issues identified during the inspection should be noted in the remarks column. The inspection concludes with an operational test of the equipment to check for unusual noises or other problems.

Uploaded by

Rie Rei
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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REGULAR SAFETY MECHANICAL INSPECTION

Compactor
No OK Not N/A
Task Description / Deskripsi Tugas Remarks / Comments
OK
A. PRE-START SAFETY ACTIVITIES

1 Catat Hours Meter (tidak termasuk bilangan desimal), Down time/ Delay
Record Hour Meter (Non decimal point), Down Time/ Delay
2 Cuci Unit Sebersih Mungkin
Washing Unit Properly
3 Parkir Unit pada Permukaan Rata dan Pasang Rem Parkir
Park Unit on Firm & Level Ground & Apply Parking Brake
4 Pastikan Semua Handel Kontrol pada Posisi Netral
Ensure Control Handles on Neutral Position
5 Matikan Mesin dan Switch Baterai Utama pada Posisi OFF
Turned Off Engine & Main Battery Switch on OFF Position
6 Pasang 'Master Lock' dan Kartu Isolasi oleh Pengawas
Apply Master Lock & Tie 'Isolation' Tag by Supervisor
7 Pasang Tanda Bahaya Pribadi dan Kartu Peringatan Service
Tie 'Personal Danger' tag & 'Out of Service' tag
8 Dilarang yang Tidak Berkepentingan Berada di Sekitar Unit
All Unauthorized Persons should be Kept from the Machine when Maintenance being Performed
9 Gunakan APD yang tepat
Used Personal Safety Gear
10 Pagar
Hand Rails
11 Tangga & Tempat Pijakan
Ladders & Steps
12 Sistem Pemadam Otomatis-Bila Ada
Fire Suppression System-If Equipped
13 Spion
Mirror
14 Tabung Pemadam Kebakaran
Fire Extinguisher
15
ROPS / FOPS

16 Kondisi Sabuk Pengaman


Safety Belt Condition
17 Lampu Rotari
Rotary Light / Strobe Light
18 Tutup Pengaman
Safety Guard - Fan, Belt, Driveshaft, Radiator etc.
19 Tanda/Label Peringatan Tersedia dan Jelas
All Warning Tags/Safety Labels Fitted & Clear
20 Kelengkapan Sistem Hidrolik/Angin
Hydraulic/Pneumatic Attachments

B. ENGINE

1 Kebocoran Oli
Oil Leaks
2 Kebocoran Bahan Bakar
Fuel Leaks
3 Kebocoran Air Radiator
Water Leaks
4 Kebocoran Udara
Air Leaks
5 Kondisi & Tegangan Belt
Belt Tension & Condition
6 Sambungan-sambungan & Dudukan
Linkages & Mountings
7 Semua Baut Pengikat
All Retaining Bolts
8 Kondisi Semua Hose Bahan Bakar dan Udara dari Kerusakan
All Hoses Fuel & Air System For Condition/Chaffing
9 Kondisi Hose Radiator, Kekencangan Klam
Radiator Hoses Condition, Clamps For Tightness
10 Indikator Level Air Radiator
Cooling System Level Indicator
11 Kebocoran Sistem Pemasukan Udara
Induction System For Leaks, Clamps For Tightness
12 Kebocoran Gas Buang
Exhaust System for Leaks

C. POWER TRAIN

1 Periksa Transmisi dari Kebocoran Oli


Check Transmission for Oil Leaks
2 Periksa Kebocoran pada Differential Depan & Belakang
Inspect Differential Front & Rear for Leaks
3 Periksa Kondisi Propeller Shaft & Universal Joints Depan
Check Condition Propeller Shaft & Universal Joints
4 Periksa Kondisi Propeller Shaft & Universal Joints Belakang
Check Condition Propeller Shaft & Universal Joints

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Compactor
No OK Not N/A
Task Description / Deskripsi Tugas Remarks / Comments
OK
5 Periksa Wheel Hubs dari Kebocoran Oli
Check Wheel Hubs for Oil Leaks

D. HYDRAULIC

1 Periksa Sistem Hidrolik dari Kebocoran


Check Hydraulic System for Leaks
2 Periksa Kondisi Hose Hidrolik & Clamp
Inspect Condition of Hydraulic Hoses & Clamps
3 Periksa Kondisi Semua Cylinder Hidrolik
Inspect all Hydraulic Cylinders
4 Periksa Kondisi Penghubung Kontrol Hidrolik
Check Condition of Hydraulic Control Linkages

E. STEERING

1 Kebocoran Oli Steering


Steering Oil Leaks
2 Selang, Pipa & Pengikatnya
Hoses, Pipes & Clamps
3 Silinder Kemudi
Steering Cylinder
4 Pin & Bushing Kemudi
Steering Cylinder Pins & Bushings
5 Semua Baut Pengikat
All Retaining Bolts
6 Periksa & Bersihkan Kotoran di Sekitar Articulation
Inspect & Remove Dirty and Trash in the Articulation Area
7 Periksa Bearing & Pin Articulation
Check Articulations Bearing & Pins

F. BRAKE

1 Kebocoran Oli Rem


Brake System Oil Leaks
2 Selang, Pipa & Pengikatnya
Hoses, Pipes & Clamps
3
Parking Brake - Check & Adjust

G. FRAME & ATTACHMENTS

1 Rangka Utama
Main Frame
2 Dudukan Trunion
Trunnion Mounting
3 Drive Axle & Dudukannya
Drive Axle & Mountings
4 Mast, Pin & Dudukannya
Mast, Pins & Mountings
5 Periksa Kerusakan & Keausan pada Compactor Drum
Inspect Compactor Drum for Damage or Excessive Wear

H. CABIN

1 Kaca Depan & Jendela


Windscreen & Window glass
2 Pelapis Karet
Rubber Seal
3 Pintu, Pegangan Tangan, Pengunci & Engsel
Door, Lock, Handle & Hinges
4 Dudukan & Suspensinya
Mounting & Suspension

I. ELECTRICAL INSPECTION

1 Kunci Kontak
Key Switch
2 Tombol Test Indikator
Indicator Test Switch
3 Pengukur Tekanan Angin
Air System Pressure Gauge
4 Pengukur Suhu Kerja Mesin
Engine Coolant Temperature Gauge
5 Pengukur Putaran Mesin
Tachometer
6 Voltmeter
Pengukur Tegangan
7 Lampu Peringatan
Warning Lamp
8 Alarm peringatan
Warning Buzzer/Alarm
9 Tombol-tombol untuk Lampu
Light Switches

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Compactor
No OK Not N/A
Task Description / Deskripsi Tugas Remarks / Comments
OK
10 Semua Lampu Indikator
All Alert Indicator Lights
11 Pengukur Jam Kerja Mesin
SMU / HMU
12 Sekring & Pemutus Arus
Fuses & Circuit Breaker
13 Tuas Kontrol Lampu Sein
Directional Turn Signal & Hazard Flasher Control
14 Tuas Kontrol Lampu Dekat/Jauh
High/Low Beam Control
15 Lampu Kabin
Cabin Lamp
16 Lampu Dashboard
Dash Panel Light
17 Lampu Sein Kiri / Kanan
Turn Signal Lamp (LH / RH )
18 Lampu Kerja Depan
Front Floodlights
19 Lampu Kerja Samping
Side Floodlights
20 Lampu Kerja Belakang
Rear Floodlights
21 Lampu Jauh
High Beam Lamp
22 Lampu Mundur
Reverse Lamp
23 Lampu Jalan
Road Lamp
24 Lampu Rotari
Rotary Lamp/Flash Light/ Strobe Light
25
Accessories Lamp

26 Tegangan Keluar Alternator


Alternator Output Voltage
27 Kondisi Alternator, Belt serta Penyetelnya
Alternator, Belt Condition & Adjuster
28 Pemutus Hubungan Baterai
Battery Disconnect Switch
29 Kondisi & Beban Kerja Baterai
Battery Condition & Load
30 Level Air Baterai
Electrolyte Level
31 Kabel & Terminal Baterai
Battery Cable and Terminal
32 Kabel Massa
Ground Cable
33 Kabel Harness
Cable Harness
34 Kerja/Kondisi Motor Starter
Starter Motor Operation/Condition
35
Solenoid

36 Kabel & Terminal


Cables & Terminals

J. ACCESSORIES

1 Radio Komunikasi Dua Arah


2-Way Radio Communication
2 Klakson
Horn
3 Alarm Mundur
Reverse Alarm
4 Unjuk Kerja & Kontrol Pendingin Udara
Air Conditioning Operation & Control
5 Kondisi Kompresor Pendingin Udara
A/C Compressor Condition
6 Kondisi Belt & Penyetelnya
A/C Compressor Belt Condition & Adjuster
7 Pengering Udara
Air Dryer
8 Periksa dan Bersihkan Kondensor
Condensor, Check and Service
9 Periksa & Bersihkan Evaporator
Evaporator, Check And Service
10 Tekanan Kerja Refrigerant
Refrigerant Charging Pressure
11 Pipa / Jalur Pendingin Udara
A/C Line/Piping
12 Kipas Blower
Fan Blower

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy
REGULAR SAFETY MECHANICAL INSPECTION
Compactor
No OK Not N/A
Task Description / Deskripsi Tugas Remarks / Comments
OK
13 Fungsi Kerja Kipas Kaca
Washer Wipers Function
14 Karet / Sirip Kipas Kaca
Wiper Blade

K. OPERATIONAL TEST (Kimper/Simper Required-Pelaksana Harus Memiliki Kimper/Simper)

1 Hidupkan Mesin-Periksa Suara yang Tidak Biasa


Engine Running (Check For Unusual Noise)
2 Perpindahan Gigi Transmissi
Transmission Shifting
3 Rem Parkir
Parking Brake
4 Sistem Kemudi
Steering System
5 Sistem Hidrolik/Angin (Compressor Angin – Regulator - Hoses – Air Dryer – serta Tangki Udara dari Endapan Air)
Hydraulic/Pneumatic System (Air Compressor – Regulator - Hoses – Air Dryer – Air Tank from the Water Content)

L. ADDITIONAL CHECKS

Once printed this document becomes uncontrolled. Refer to ISO certified beyond 360
Management System for controlled copy

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