CombiFlash NextGen User Manual
CombiFlash NextGen User Manual
Use and Disclosure of Data Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations.
Export, reexport or diversion contrary to U.S. law is prohibited.
CombiFlash NextGen Installation and Operation Guide
Safety Warnings
CombiFlash NextGen
Installation and Operation Guide
Safety Warnings
WARNING
Liquids associated with this instrument may be classified
as carcinogenic, biohazard, flammable, or radioactive.
Should these liquids be used, it is highly recommended that
this application be accomplished in an isolated
environment designed for these types of materials in
accordance with federal, state, and local regulatory laws,
and in compliance with your company’s chemical/hygiene
plan in the event of a spill.
WARNING
Avoid hazardous practices! If you use this instrument in
any way not specified in this manual, the protection
provided by the instrument may be impaired.
WARNING
If you are using flammable solvents or chemicals with this
system, vapor concentration levels may exceed the
maximum exposure levels as recommended by OSHA
Guide 1910.1000. To reduce those levels to a safe exposure,
Teledyne ISCO recommends that you place the system in
a laboratory hood designed for the purpose of ventilation.
This hood should be constructed and operated in
accordance with federal state and local regulations. In the
event of a solvent or chemical spill, your organization
should have a plan to deal with these mishaps. In all cases,
use good laboratory practices and standard safety
procedures.
Hazard Severity Levels This manual applies Hazard Severity Levels to the safety alerts.
These three levels are described in the sample alerts below.
CAUTION
Cautions identify a potential hazard, which if not avoided, may
result in minor or moderate injury. This category can also warn
you of unsafe practices, or conditions that may cause property
damage.
WARNING
Warnings identify a potentially hazardous condition, which
if not avoided, could result in death or serious injury.
3
CombiFlash NextGen Installation and Operation Guide
Safety Warnings
DANGER
DANGER – limited to the most extreme situations
to identify an imminent hazard, which if not
avoided, will result in death or serious injury.
Hazard Symbols The equipment and this manual use symbols used to warn of
hazards. The symbols are explained in the table below.
Hazard Symbols
Warnings and Cautions
Symboles de sécurité
Advertencias y Precauciones
4
CombiFlash NextGen Installation and Operation Guide
Safety Warnings
5
CombiFlash NextGen Installation and Operation Guide
Safety Warnings
6
CombiFlash NextGen Systems
Table of Contents
Section 1 Introduction
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Operating Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.3.1 System Control Possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.3.2 Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.4 Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5 Controls, Indicators, and Features of the CombiFlash NextGen . . . . . . . . . . . . . . 1-9
1.6 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
1.6.1 Hazard Severity Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1.6.2 Hazard Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1.6.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.6.4 System Pressure Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
1.6.5 Pressure Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1.6.6 Overpressure Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Section 2 Preparation
2.1 Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Instrument Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4 Plumbing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5 External Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.1 CombiFlash NextGen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5.2 CombiFlash NextGen Equipped with Optional ELSD . . . . . . . . . . . . . . . . 2-6
2.6 Connect and Route Drain Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7 Vapor Enclosure (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.8 Install Solid Load Cartridge Cap Ring Support and SLCC Storage Bracket (Optional)
2-10
2.9 Position the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.10 Install Collection Tube Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.11 Powering on the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.12 Configure the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.12.1 Solvents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
2.12.2 General Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.13 Vapor Limit (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
2.13.1 Set Default Tube Volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.13.2 User Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2.13.3 User Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2.13.4 Restart the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.14 Prime the Solvent Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
2.15 System Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
2.16 Installation Qualification Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Section 3 Operation
3.1 Flash Sample Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.1 Liquid Sample Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1
CombiFlash NextGen Systems
Table of Contents
Section 5 Maintenance
5.1 System Standby and Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3.1 Collection Rack and Tray Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 Tubing Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.5 Flow Cell Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.5.1 Post Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.5.2 Quick Cleaning when Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.5.3 Monthly Flow Cell Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.6 ELSD Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.6.1 Cleaning the ELSD Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.7 PurIon Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.7.1 Removing ESI Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.7.2 ESI Probe Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.7.3 APCI Probe Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.7.4 APCI Probe Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.7.5 Removal of Ion Source Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.7.6 ESI and APCI Removal from PurIon S and PurIon L . . . . . . . . . . . . . . . . 5-13
5.7.7 ESI and APCI Replacement from PurIon S and PurIon L . . . . . . . . . . . . 5-13
5.7.8 Cleaning the Ionization Source Capillary . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.7.9 Replacement of Ion Source Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.7.10 Overpressure Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.7.11 Check Valve Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.7.12 Replacing Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.8 Electrical Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
2
CombiFlash NextGen Systems
Section 1 Introduction
1.2 Product Overview The Teledyne ISCO CombiFlash NextGen flash chromatography
system gives you high-productivity automation, programmable
gradients, UV detection and peak separation, and automatic
detection of columns and collection tube racks (system
dependent). Its small size makes it a great “personal system” and
well-suited for operation within chemical hoods and other limited
indoor spaces. An optional fraction collection enclosure allows
usage on an open bench in some environments.
WARNING
Avoid hazardous practices! If you use this instrument in
any way not specified in this manual, the protection
provided by the instrument may be impaired; this may
increase your risk of injury.
1-1
CombiFlash NextGen Systems
Section 1 Introduction
Figure 1-1 CombiFlash NextGen with 12 inch display, 1-100 mL/min, 150 psi (without solid load
injection valve)
1-2
CombiFlash NextGen Systems
Section 1 Introduction
Figure 1-2 CombiFlash NextGen 300 system with 12-inch display, 1–300 mL/min, 300 psi (with
automatic injection valve)
1-3
CombiFlash NextGen Systems
Section 1 Introduction
Figure 1-3 CombiFlash NextGen 300+ system with 15-inch display, 1–300 mL/min, 300 psi
1-4
CombiFlash NextGen Systems
Section 1 Introduction
Figure 1-4 CombiFlash NextGen 300+ with 15-inch display and PurIon
1-5
CombiFlash NextGen Systems
Section 1 Introduction
1.3.1 System Control The CombiFlash NextGen system is equipped with a capacitive
Possibilities touch screen display for local control.
The system supports also TCP/IP communication to allow direct
or network control of the system by a computer using Internet
Explorer (IE10 or newer).
Note
Teledyne ISCO recommends that you obtain assistance from
your Information Technology department before attempting
direct or network connections
The system can be accessed from the built-in touch panel and up
to ten network devices. The touch panel shares control with all
connected devices. The system performs the most recent
command from any control input.
1.3.2 Data Storage To support operation from a variety of direct and network con-
nections, the software and all files are stored in the CombiFlash
NextGen on an internal hard drive. This ensures that your com-
pound purification methods and run history files can be viewed
from any connection. Optionally, run files may be saved to a USB
flash drive, a networked controlling computer, or a network
drive.
1.4 Specification
Table 1-1 CombiFlash NextGen System Specificationsa
NextGen Systems NextGen 300/300+ Systems
Overall Dimensions 66 x 36 x 43 cm (26 x 14.1 x 17")
(H WD)
Weight 27.7 kg (61 lbs) 27.7 kg (61 lbs)
33.6 kg (74 lbs) with Optional ELSD 33.6 kg (74 lbs) with Optional ELSD
Power Options Input voltage range from 100 to 240 VAC, 50/60 Hz, 2.0 Amps maximum.
Line cord is the disconnect device.
Line Frequency 50/60 Hz
Ambient Temperature 20 to 40 °C (maximum temperature must be at least 15 °C below the boiling point of the
solvent)
Humidity (when connected 95% relative humidity maximum at 20 to 40 °C
to power)
Flow Rate Range 1 to 100 mL/min 1 to 300 mL/min
Flow Rate Accuracy (tested ±10% ±5% (5-200 mL/min)
with water at 138 kPa or 20
psi)
Pressure Limit b c d e 1035 kPa (150 psi) Up to 2070 kPa (300 psi)
Up to 1035 kPa (150 psi) (if not equipped
with injection valve)
1-6
CombiFlash NextGen Systems
Section 1 Introduction
1-7
CombiFlash NextGen Systems
Section 1 Introduction
1-8
CombiFlash NextGen Systems
Section 1 Introduction
1.5 Controls, Indicators, Figures 1-5 through 1-8 illustrate the controls on the
and Features of the CombiFlash NextGen.
CombiFlash NextGen
11 2
1
8
5
7 12
3
6
10
1-9
CombiFlash NextGen Systems
Section 1 Introduction
1-10
CombiFlash NextGen Systems
Section 1 Introduction
13
15
15
16
14 16
21
24
19
23
18
17
22 20 25
13. Upper Drain Tube – Liquids spilled on the top shelf are
carried away through this tube to a user-supplied
container.
14. Ethernet Port – An 8P8C jack for a network connection
using a standard CAT5 cable, or for a direct connection to a
computer.
15. USB Port – For control of peripheral equipment such as
the PurIon mass spectrometer detector. This can also be
used for an external keyboard, or mouse.
16. Cooling Fan – Cools the internal electronic assemblies.
WARNING
Do not touch the fan.
1-11
CombiFlash NextGen Systems
Section 1 Introduction
31
28 26
29
30
27
31
Figure 1-8 NextGen ELSD (back) and P-Trap Drain Vent Assembly
1-12
CombiFlash NextGen Systems
Section 1 Introduction
CAUTION
Discontinue use of the CombiFlash NextGen if liquid is present
at the Pump Drain. Contact Teledyne ISCO technical service
for assistance with correcting the leak.
WARNING
Avoid hazardous practices! If you use this instrument in
any way not specified in this manual, the protection
provided by the instrument may be impaired.
WARNING
Liquids associated with this instrument may be classified
as carcinogenic, biohazard, flammable, or radioactive.
Should these liquids be used, it is highly recommended that
this application be accomplished in an isolated
environment designed for these types of materials in
accordance with federal, state, and local regulatory laws,
and in compliance with your company’s chemical/hygiene
plan in the event of a spill.
WARNING
If you are using flammable solvents or chemicals with this
system, vapor concentration levels may exceed the
maximum exposure levels as recommended by OSHA
Guide 1910.1000. To reduce those levels to a safe exposure,
Teledyne ISCO recommends that you place the system in
a laboratory hood designed for the purpose of ventilation.
This hood should be constructed and operated in
accordance with federal state and local regulations. In the
event of a solvent or chemical spill, your organization
should have a plan to deal with these mishaps. In all cases,
use good laboratory practices and standard safety
procedures.
1-13
CombiFlash NextGen Systems
Section 1 Introduction
WARNING
The CombiFlash NextGen has redundant safety devices to limit
pressure to less than 300 psi (2068 kPa), 150 psi (1034 kPa) for
systems without an automated injection valve. RediSep columns
smaller than 100 g are CE certified using standard IEC61010-1 for
use on the CombiFlash NextGen. RediSep columns 100 g or larger.
100 g meet Pressure Vessel Directive 97/23/EC.
1.6.1 Hazard Severity Levels This manual applies Hazard Severity Levels to the safety alerts.
These three levels are described in the sample alerts below.
CAUTION
Cautions identify a potential hazard, which if not avoided, may
result in minor or moderate injury. This category can also warn
you of unsafe practices, or conditions that may cause property
damage.
WARNING
Warnings identify a potentially hazardous condition, which
if not avoided, could result in death or serious injury.
DANGER
DANGER – limited to the most extreme situations
to identify an imminent hazard, which if not
avoided, will result in death or serious injury.
1.6.2 Hazard Symbols The equipment and this manual use symbols used to warn of
hazards. The symbols are explained in Table 1-4.
Symboles de sécurité
1-14
CombiFlash NextGen Systems
Section 1 Introduction
Advertencias y Precauciones
1.6.3 Additional Technical assistance for the CombiFlash NextGen system can be
Information obtained from:
Teledyne ISCO
4700 Superior St.
Lincoln NE 68504
Phone: (800) 775-2965 or (402) 464-0231
Fax: (402) 465-3001
E-mail: [email protected]
1.6.4 System Pressure The NextGen series flash systems use a variety of techniques to
Management ensure user safety due to potential compound crashes and the
resulting pressure increase. The systems include redundant
1-15
CombiFlash NextGen Systems
Section 1 Introduction
1.6.5 Pressure Limits Teledyne Isco RediSep® columns have the pressure limit of the
column coded onto an RFID (Radio Frequency IDentification) tag
embedded in the column label. The encoded pressure limit is half
the average burst pressure for the column size in use. This infor-
mation is read by the NextGen system (if equipped with the
RFID option) and used to establish the maximum operating con-
ditions for the separation.
Note
4g silica columns are an exception; they have no RFID tag and
the system assumes a pressure limit of 200 psi which is less
than half their average burst pressure.
Note
To allow a system administrator to preserve these settings, the
system administrator can change the password from the
default under the TOOLS drop down.
1-16
CombiFlash NextGen Systems
Section 1 Introduction
Note
If the administrator password is changed, it is highly recom-
mended that the new password be saved in a secure location.
Note
The pressure limit is 200 psi, if using the solid-load car-
tridge loading method.
1.6.6 Overpressure If the pressure transducers are properly functioning and an over-
Conditions pressure condition is detected, the system will respond
depending on the severity of overpressure.
• If the blockage is severe and the pressure reading is 75
psi over the pressure limit, the system stops immedi-
ately.
• If the pressure exceeds the limit by less than 75 psi the
system drops the flow rate to 50% of the programmed
flow rate.
• If after 5 seconds the limit is still exceeded, the flow is
reduced by another 50%.
· In either of these conditions, the system will continue
the separation.
• If the blockage resolves due to increased gradient
strength and the pressure drops below 30% of the
pressure limit, the flow rate will increase stepwise to the
original flow rate.
• If the two flow rate reductions of 50% are insufficient to
resolve an overpressure condition, the system will stop
the separation to allow the user to take steps to resolve
the blockage.
1-17
CombiFlash NextGen Systems
Section 1 Introduction
1-18
CombiFlash NextGen Systems
Section 2 Preparation
Note
CombiFlash PurIon system installation is not covered by this
manual. Instead, refer to instruction sheet 60-5233-638 for the
installation procedures.
Note
Section 2.16 contains an Installation Qualification checklist. If
required, sign off the checklist entries as you successfully
complete the following sections.
2.1 Unpacking the System The CombiFlash NextGen system is shipped in a single carton.
Carefully unpack the shipment and inspect the contents.
WARNING
The system is heavy. Use a two-person lift to prevent injury.
CAUTION
Do not lift the system by the fraction collector arm. Use the lift-
ing handles located on the instrument side panels. The left
side has a flush mount shipping handle, while the right side
can be lifted by gripping the side wall above the fraction collec-
tion area.
WARNING
If there is any evidence that the system has been damaged
in shipping, do not plug it into AC power. Contact Teledyne
ISCO or its authorized representative for advice.
2-1
CombiFlash NextGen Systems
Section 2 Preparation
2-2
CombiFlash NextGen Systems
Section 2 Preparation
2.2 Instrument Location The CombiFlash NextGen systems have a relatively small foot-
print, requiring about 1550 square centimeters (240 in2) of level
bench space. Ensure that the system has at least 3 cm (1.25 in) of
air space behind it for ventilation. Additional space may be
required for solvent and waste containers.
Refer to Table 1-1 for environmental conditions and power
requirements.
WARNING
The system is heavy. Use a two-person lift to prevent injury.
2.3 Connect Power Ensure that the mains breaker switch is in the OFF position.
Then, use the supplied IEC power cord to connect the system to
mains power.
WARNING
Mains power must meet the voltage, frequency, and
amperage requirements listed on the serial number label.
WARNING
As long as the AC mains power cord is connected, power
is inside the unit. The mains power cord is the disconnect
device.
2.4 Plumbing
Connections
WARNING
Risk of fire or equipment damage. Failure to connect waste
port tubing may allow organic solvents to pool in unsafe
areas, possibly creating dangerous levels of flammable
vapors.
WARNING
Risk of fire ignited by electrostatic discharges. Never
substitute the black tubing on CombiFlash systems. The
black tubing (P/N 023-0503-06) is conductive. This tubing is
required to dissipate static electricity.
2-3
CombiFlash NextGen Systems
Section 2 Preparation
CAUTION
Elevated flammable vapor levels are possible. Ensure that the
waste container is adequately ventilated, preferably by placing it
in a fume hood.
The NextGen comes with the solvent inlet lines and waste lines
pre-assembled to the instrument. To install the NextGen:
1. Remove the 2 screws and shipping clamps identified in Fig-
ure 2-3. This releases the tubing lines for placement in the
solvent supply and waste reservoirs.
Note
For convenience, the inlet filter and inlet line tubing assemblies
have been pre-assembled with a bottle cap that is typical for the
region (GL 38 in the USA and GL 45 in the rest of the world). If
these caps aren’t suitable for your containers, you will have to
make modifications as needed.
If the solvent lines are unable to reach the supply container (such
as when placed below the work surface), the third clamp that
retains the tubing above the inlet ports can be removed. In
addition, solvent supply extension lines are available and have
2-4
CombiFlash NextGen Systems
Section 2 Preparation
Note
When using higher-density solvents such as dichloromethane
(DCM), place the solvent container level with or above the
NextGen system. Placing solvent containers below the level of
the system can contribute to decreased flow due to the high
vapor pressure of DCM. This problem becomes more pro-
nounced as the ambient temperature increases.
2.5.1 CombiFlash NextGen The CombiFlash NextGen systems use an internal air pump to
provide compressed air for solvent and waste level sensing.
Optionally, the system can deliver a compressed gas. Inert or
other gases may be more suitable than air for some applications.
If ambient air is compatible with your solvents and waste, simply
leave the optional external gas port open.
If using a gas instead of air, connect the user-supplied 1/8 inch
I.D. tubing to the optional external gas port. Connect the other
end to the user-supplied compressed gas. The external com-
pressed gas should be dry, filtered, and regulated to 2–5 psi
(0.14–0.34 atm, 13.8–34.5 KPa).
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2.5.2 CombiFlash NextGen ELSD operation requires a carrier gas. To connect the carrier gas
Equipped with to the NextGen:
Optional ELSD 1. Locate the 1/8 inch O.D. FEP tubing (part number
023-0503-02) from the accessory package.
2. Push one end of the tubing into the NITROGEN INLET port
on the back of the system. The tubing should be fully
seated in the port.
3. Cut the tubing to length and connect the other end to the
user-supplied carrier gas. An assortment of 1/8 inch adapt-
ers are supplied in the accessory kit to complete the con-
nection to your gas source.
Note
Teledyne ISCO recommends >99% pure nitrogen from a
source that can deliver 2.5 SLPM at 60 to 70 psi.
Figure 2-5 Location of ELSD gas port (Nitrogen input line circled)
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CombiFlash NextGen Systems
Section 2 Preparation
Note
It may be necessary to extend the drain tube. If so, splice the
tubing with user-supplied tubing. The user-supplied tubing
should have an inside diameter no smaller than the existing
drain tubing, and must be compatible with the solvents used by
the system. Route this extension tubing to the waste collection
vessel.
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Figure 2-8 Keep liquid level lower than the top of the system
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CombiFlash NextGen Systems
Section 2 Preparation
Note
If accessible, the outlet end of the P-trap drain tube may be
used to refill the P-trap.
Note
If using outside of the hood, ensure that the exhaust port tub-
ing is routed to an exhaust handling system that meets your
safety and environmental requirements. In normal operation,
the exhaust gas is dry and does not require a waste collection
container.
CAUTION
Discontinue use of the CombiFlash if liquid is present at the
Pump Drain. Contact Teledyne ISCO technical service for
assistance with correcting the leak.
2.7 Vapor Enclosure 1. 1. Secure the Vapor Enclosure with the three provided
(Optional) screws to the holes in the instrument (Figure 2-9). Two
along the back of the fraction collection area and one on the
side of the fraction collection area.
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CombiFlash NextGen Systems
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2.8 Install Solid Load 1. Secure the SCLL storage bracket to the left side of the
Cartridge Cap Ring instrument with the screws provided (Figure 2-11).
Support and SLCC
Storage Bracket
(Optional)
Figure 2-11 Before (left) and after SLCC storage bracket is installed (right)
2. Place the SLCC Ring Support in the hole on the injection port
trolley (Figure 2-12).
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Section 2 Preparation
3. Secure the support with the knobbed screw via the side hole
(Figure 2-13).
Figure 2-13 Location of the side hole to secure the SLCC ring support
2.9 Position the System After completing the various connections, the system can be
moved to its operating position. Turn the system so that the
operator can access all of the front view features and controls
(Figure 1-5). Use care not to damage the connections, tubing, and
cables while moving the system.
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CAUTION
Ensure that the CombiFlash has at least 3 cm (1.25 inch) of air
space behind it for ventilation. Position the solvent and waste
containers as necessary.
Note
When using higher-density solvents such as dichloromethane
(DCM), place the solvent container level with or above the
CombiFlash NextGen system. Placing solvent containers
below the level of the NextGen can contribute to decreased
flow due to the high vapor pressure of DCM. This problem
becomes more pronounced as the ambient temperature
increases.
Note
When using higher-density solvents such as dichloromethane
(DCM), ensure that the waste container is no more than 3 feet
below the supply solvent levels. Placing solvent containers
above the system and waste containers on the floor may cause
the internal check valves to open and allow solvent to flow
through the system when in the standby state.
2.10 Install Collection Tube Before beginning a run, you must load collection racks with tubes
Racks onto the system’s fraction collector tray.
Your system was shipped with two collection tube racks. The
following tube rack sets are available:
• 60-5237-013 – Two racks for 13 x 100 mm test tubes
(8 mL). Total tubes: 216.
• 60-5237-061 – Two racks for 16 x 100 mm test tubes
(14 mL). Total tubes: 150.
• 60-5237-031 – Two racks for 16 x 125 mm test tubes
(15.5 mL). Total tubes: 150.
• 60-5237-032 – Two racks for 16 x 150/160 mm test tubes
(18 mL). Total tubes: 150.
• 60-5237-033 – Two racks for 18 x 150 mm test tubes
(25 mL). Total tubes: 140.
• 60-5237-034 – Two racks for 18 x 180 mm test tubes
(30 mL). Total tubes: 140.
• 60-5237-035 – Two racks for 25 x 150 mm vials (50 mL).
Total vials: 60.
• 60-5237-040 – One rack for twelve 480 mL French
square bottles.
• 60-5394-469 – Two racks for 20 mL (28 x 61 mm) scintil-
lation vials. Total vials: 54.
• 60-5394-468 – Two racks for 40 mL (28 x 95 mm) scintil-
lation vials. Total vials: 54.
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CAUTION
Risk of broken glass or equipment damage. Do not load test
tubes longer than the length listed on the tube size label.
2. While holding the rack with the tube size label visible (Fig-
ure 2-15), insert the racks into the system. Slide the rack
in until it stops. You can feel it drop into its seated position
when it is properly loaded.
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Section 2 Preparation
CAUTION
An incorrectly installed rack will cause the rack to be mis-
aligned under the fraction collector arm. Misaligned racks
might cause fractions to miss the tube opening or deposit in
the wrong tube. Always ensure the tube size label is visible (that
is, facing outward) and the rack is pushed in until it is seated.
When you turn the power switch to ON, the system will automat-
ically detect the type of rack and configure program settings
accordingly. Later, in section 2.13.1, you can configure the
maximum volume for each tube size if you want smaller fractions
than the tube capacity.
2.11 Powering on the System The system’s power switch is located on the lower right side
panel, near the front of the instrument.
1. Switch the rear panel circuit breaker to ON.
2. Press the switch to turn the system on. The system will
begin its startup routine which includes self- diagnostics.
Note
The momentary power button on the right side of the instru-
ment can be used to boot up the system or shut it down on a
daily basis. The rear panel power switch is only used when you
desire to completely remove power from all internal electron-
ics.
2.12 Configure the System Before operating the system, it should be configured to best meet
your needs. To configure the system, open the CONFIGURATION
window by selecting TOOLS>CONFIGURATION from the PeakTrak
menu.
The configuration window has 3 tabs: I NSTRUMENT C ONFIGU-
R A T I O N , N E T W O R K C O N F I G U R A T I O N , U S E R P R E F E R E N C E S.
Network Configuration settings are discussed later in Section 4.
Adjust the selections on the I NSTRUMENT C ONFIGURATION or
USER PREFERENCES tabs for the desired operation and then click
OK to save the settings.
Note
Some configuration settings do not take effect until the system
is restarted. See Section 2.13.4.
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2.12.1 Solvents When the system is installed, up to four solvents were connected
to the back of the system. This section of the INSTRUMENT CON-
FIGURATION tab allows you to name these solvents for conve-
nience. To do so:
1. Solvent names for drop down use are limited to a maxi-
mum of 16 including the prepopulated names, which can be
removed. Names are stored in the order created.
2. From the Solvent 1 drop-down list box, select the solvent
name connected to the 1 Solvent Inlet Port. Repeat for Sol-
vents 2, 3, and 4.
3. If your desired name is not listed by the system:
a. Click the ADD SOLVENT button.
b. Enter the solvent name and click the OK button.
c. Repeat steps 1 and 2 as needed.
4. Select the ENABLE SOLVENT LEVEL SENSING check box to
enable this feature (recommended). Clear this box to dis-
able this feature.
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2.12.2 General Settings CombiFlash NextGen Name (optional) – Use this option to
name your system. The name will appear in operational displays
and separation reports. This feature is useful when your labo-
ratory has more than one CombiFlash system and you want to
determine which system performed a given separation.
Time Zone – Select your time zone from the drop-down list box.
This allows the factory set time to be updated to correspond to
your time zone. This also allows the system to adjust the system
time for seasonal time changes (such as daylight savings time in
the United States). If the date of this time change is changed by
the local government, the system may not be correct based on the
changed effective date.
Alert Sounds – Used along with red lights in the fraction area
(on some systems) to alert the user to items such as collection
rack fill, solvent low, and serious errors. The alert sounds also
occur to alert the user to when the run is complete or equili-
bration is complete for liquid or solid (pause) loading techniques.
End of Run Hold – When enabled the default system setting
will be for the run to wait for user input before undergoing the
automatic valve wash and air purge sequence at the end of the
run. This allows the user to extend and modify the run if they
find it necessary before purging the column.
Set Date/Time – Click this button to set the system date and
time.
To prevent unauthorized time changes, this feature is password
protected. The system is shipped with the password set to combi-
flash. Use the TOOLS>SET PASSWORD menu command to change
this password for greater security if desired
PurIon Delay – Configuration for the tubing included with the
PurIon. If your installation uses an additional length of tubing,
the volume of this tubing must be added.
Automatic Column Purchase – E n a b l e s a f l a s h c o l u m n
supply agreement that must be purchased separately from the
system. This allows us to supply columns as needed without need
for inventory management at the customer’s site.
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2.13 Vapor Limit (if The system has an optional internal vapor sensor that detects
equipped) vapors present inside the system. When the limit is exceeded, the
CombiFlash will shut down to avoid a hazardous condition.
Teledyne ISCO recommends using the default setting of low sen-
sitivity. This value represents an organic vapor level that is half
the explosive limit.
Medium and high sensitivity settings could cause random alarms
without significant vapors present. If PeakTrak displays a Vapor
Limit alarm perform the following checks on your laboratory and
the instrument:
Once you have remedied the cause for the vapor sensor
alarm, you may choose to change the default vapor
sensitivity level or ignore the vapor alarm and continue
operation without it for 10 minutes.
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Section 2 Preparation
2.13.1 Set Default Tube Click this button to set the default volume of the collection tubes.
Volumes There is some variation in the fraction size as a function of flow
rate. Be sure you don’t overflow the containers by setting the
default volume to close to the actual capacity.
The system will automatically advance to the next tube when
this default volume is met in each tube. Keep in mind that this
level can be set for each separation in the M ETHOD E DITOR.
During the separation, other factors such as automatic tube
advances for detected peaks will affect collected volume.
2.13.2 User Preferences View the USER PREFERENCES tab to configure system operation
for individual users. This is especially convenient if the system is
shared by several individuals with different preferences
(Figure 2-18).
Note
New systems will only have one user account named “com-
mon.
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Section 2 Preparation
Note
This option requires the system to be configured for network
operation and a connection to a printer on the network. Net-
work settings are discussed in Section 4. Do not select this
option for these initial installation steps.
Default Run Units – Run units are displayed along the X-axis
of the chromatogram. Select Time (in minutes) or Column
Volumes (CVs). A column volume unit is the time it takes to
pump enough solvent to exchange the volume held by the
column. The duration in minutes will vary according to the
column media and size, and the flow rate.
Enable Run Length Extension – When enabled, this option
automatically extends the run if a peak is eluting at the end of
the maximum %B gradient. This ensures that a late-eluting peak
fully comes off the column and is collected.
An automatic run extension is a five-minute isocratic hold added
to the end of the run’s maximum %B gradient profile. During the
extension, the system continues to pump the maximum %B
solvent mixture. Should the system still detect a peak after an
extension, the system will add another, up to a maximum of three
extensions.
Occasionally, compounds might come off the column once the %B
returns to the minimum value at the end of a run. If the RUN
LENGTH EXTENSION is enabled, it will automatically extend the
run one time to clear the column and plumbing of any remaining
material.
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CombiFlash NextGen Systems
Section 2 Preparation
Note
Due to the high pressure that is possible during rapid equilibra-
tion, this option may not be desirable for some column media
or purification methods.
2.13.3 User Management User management allows creation of individual user accounts on
the system. Password access can be added if desired. When con-
figured, the user’s preferences are stored and their data is auto-
matically saved to the user’s personal folder on the system.
To implement control over system usage, a system administrator
can set varying levels of access for each user. The capability of
each user is summarized in the below chart.
User Management allows each user of the system to have some
customized settings.
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2.13.4 Restart the System Some configuration settings do not take effect until the system is
restarted. After completing the configuration, restart the system:
1. If the CONFIGURATION window is not closed already, click
the OK button to close it.
2. Momentarily press the power switch on the side of the
instrument and wait for the system to shut down.
CAUTION
Except during an emergency, never remove AC power immedi-
ately after placing the power switch in the OFF position. The
power down sequence includes file maintenance that takes up
to one minute to complete. Interrupting the file maintenance
may corrupt files causing abnormal operation or a complete
system failure.
2.14 Prime the Solvent Before the first use, the system should be primed. Ensure that
Lines the solvent containers are filled, then (NextGen 300 or 300+):
1. Select the TOOLS>AUTO PRIME menu command. Automati-
cally primes each line with 50 mL of solvent in the order
directed by the user as seen in the Figure 2-21. You can
also rename your solvents by using this screen to switch
solvents. These changes are also reflected in the configura-
tion menu.
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CombiFlash NextGen Systems
Section 2 Preparation
Note
When priming the first time, inspect the solvent and waste con-
nections to the system. If any leaks are observed, click the
C ANCEL button to stop the Auto Prime. Correct the leak by
tightening the fitting an additional 14 turn, and then restart the
Auto Prime from step 1.
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CombiFlash NextGen Systems
Section 2 Preparation
After Auto Priming, the system is ready for operation. If you are
priming a new system for the first time, it may be beneficial to
flush all of the fluid lines with the desired solvent to remove any
isopropanol left from production testing.
Note
Use Auto Prime for quick solvent changes of similar polarity by
pumping a fixed amount of solvent through the waste fluid path
at 100 mL/min. For more advanced priming functions such as
varying the flow rates, fluid paths, etc., or to purge the system
with air before changing between normal and reversed phase
solvent systems, use the TOOLS>MANUAL CONTROL option.
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Section 2 Preparation
2.16 Installation Table 2-1 may be completed to verify and document the instal-
Qualification lation procedures contained in Section 2 of this guide. See fol-
Checklist lowing page:
Installer Signature:
Date:
Operator Signature:
Date:
Comments:
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Section 3 Operation
3.1 Flash Sample Before starting a run, consider how the sample will be loaded
Preparation onto the column media. There are three different loading
methods: liquid injection, solid sample cartridges, and
pre-loading the sample on the column. Sample loading is covered
in the included CombiFlash NextGen Quick Start Guide.
3.1.1 Liquid Sample If the sample is soluble in the starting mobile phase or a solvent
Injection strength that doesn’t significantly impact the separation, it can
be prepared as a solution and injected onto the column when
prompted during the purification run.
3.1.2 Solid Samples Some compounds are not soluble in solvents that are compatible
with the chromatography. In addition, the compounds may have
very limited solubility in any solvent, resulting in sample disso-
lution volumes that are impractical for good chromatography.
The answer in this case is solid sample introduction.
Some samples of this type may be simply dissolved and placed
into a pre-filled solid load cartridge and allowed to absorb onto
the media in the cartridge. You can then use the cartridge imme-
diately or dry it before placing it on the system.
Other samples may need more care. Typically, you would dissolve
the sample using a suitable solvent, then create a mixture of
~20% sample load to media (w/w). Then dry the mixture under
conditions that will dry off the solvent without affecting the com-
pounds of interest. These compounds remain bound to the media.
Once dried, pour the media/sample mixture into an empty car-
tridge.
3-1
CombiFlash NextGen Systems
Section 3 Operation
Note
For best results, always use RediSep Rf columns. The system
will not automatically detect other columns. The system also
limits the maximum operating pressure to 100 psi when the
column is not detected.
Note
After loading a RediSep Rf column, systems configured with
RFID will use RFID technology to automatically detect the
media type and column size (if available on the column). Peak-
Trak displays the detected column size on the M AIN and
METHOD EDITOR windows. If the system does not detect the
column, manually select the column media and size.
3.3 Starting a Separation After completing the system installation steps, preparing the
sample (See the CombiFlash NextGen Quick Start Guide for
sample loading procedures), and inserting the column, you are
ready to perform a run. The system will assume a default method
based on the column size placed in the system. Default methods
are optimized for the use of RediSep Rf columns with run param-
eters typically used by chemists.
3-2
CombiFlash NextGen Systems
Section 3 Operation
3-3
CombiFlash NextGen Systems
Section 3 Operation
When you click the RUN button, the system will perform
a column equilibration and then wait while you prepare
the cartridge. After you have placed the cartridge on the
system, click OK to continue with the run.
• Liquid – Select this option if you have prepared a liquid
sample and plan to manually inject it into the injection
port or directly onto the column after column equili-
bration.
· If you inject using the luer fitting on top of the
column, inject the sample, then inject 3 mL of chase
fluid to wash the sample completely onto the column
· None (on column) – Select this option if you have
pre-loaded the sample on the column.
· The system will skip column equilibration so that the
sample will not be flushed from the column before the
run.
5. Review or update the START RACK and START TUBE.
6. Review the MINIMUM RUN REQUIREMENTS:
• The system will report the estimated solvent volumes,
expected waste, collection tube usage, etc. You can use
this information to verify that there will be enough
solvent to complete the run, the waste volume does not
exceed the collection container’s capacity, and whether or
not more tubes will be required during the run.
End of Run Hold- Select whether or not the run will
undergo automatic valve wash and air purging without
waiting for user input.
Note
The CombiFlash systems with solvent level sensing, estimate
the solvent volumes by monitoring the solvent level in the con-
tainer and the known usage rate. The system continues to
refine this.
Note
If equipped with solvent level sensing, the waste level sensing
tube is inserted correctly into the waste container, systems, will
automatically suspend operation before an overflow condition
might exist. To prevent the run from being suspended before
completing the run, ensure that the container will hold the
expected waste volume.
3-4
CombiFlash NextGen Systems
Section 3 Operation
Note
If you typically use normal phase solvents and the ELSD
P-trap drain fluid hasn’t been replenished recently, you may
need to ensure the P-trap is full for maximum ELSD signal
strength. This can be done by lifting the drain line above the
instrument and placing 10 mL of isopropyl alcohol in the drain
line. Lift the line sufficiently that the fluid flows into the P-trap
drain. Then place into a waste container so that the excess fluid
can drain out of the trap. If you normally use higher boiling point
solvents such as water, the P-trap will typically remain full and
will not require replenishment.
Note
If you are using a silica flash column and your solvent exceeds
7.5 pH, the ELSD should not be used. Basic conditions can
dissolve silica. When the solvent with dissolved silica is evapo-
rated in the ELSD, silica can build up over a period of time and
eventually clog the ESLD, resulting in an expensive repair.
Sample build up in the spray chamber is less of a concern
since it is sent to the chamber in smaller quantities only during
the peak and is more easily cleaned from the chamber during
regular cleaning (see Section 5.6 ELSD Maintenance).
3-5
CombiFlash NextGen Systems
Section 3 Operation
3.4 During the Separation You may allow the system to proceed with the gradient while
monitoring the progress on the PeakTrak main window. If
desired, all method parameters may be modified during the sepa-
ration without stopping the separation. Changes to the gradient
may be made by dragging the solvent inflection points with your
finger without stopping the pump.
As the run progresses, the absorbance trace(s) is displayed while
the separation continues until the end of the run defined by the
run length setting.
During the run, data is automatically saved to the internal data
storage every few seconds. You can manually save a RUN FILE as
text (in XML format) or PDF to a flash drive while stopped or any
later time as long as the data file has not been deleted.
To automatically save a text or PDF file to a network location
after each run, configure the NETWORK FILE SAVE feature.
3.4.1 Run Control Buttons The following information will correspond with Figure 3-1.
Play — The PLAY button starts the separation. During the sepa-
ration, this becomes the PAUSE button.
Pause — The PAUSE button holds the %B at the current value
while the system continues to operate (sometimes called an iso-
cratic hold). Note that pausing the run extends the run length.
While in the paused state, you can resume the gradient by
clicking the PLAY button, or stop the run by clicking the STOP
button. If you resume the run, the system continues with the gra-
dient curve at the %B when the system was paused.
Stop, Fast Forward, and Rewind — The S TOP button sus-
pends the entire run. Unlike the paused state, the pump, peak
detection, and fraction collection will stop. While in the stopped
condition, you can:
• Resume the run by clicking the PLAY button, skip the
rest of the separation by clicking the FAST FORWARD
3-6
CombiFlash NextGen Systems
Section 3 Operation
button which proceeds with the air purge (if the system
is equipped with this feature) or end the run by clicking
the REWIND button which clears the data from the
screen and displays the now truncated temporary
method.
The advantage of the FAST FORWARD vs. the REWIND is that the
fast forward advances to the air purge line flush, and detector
wash while REWIND performs none of these important mainte-
nance functions.
If REWIND is selected, it may be useful to manually flush the
lines so that strong solvent remaining in the lines doesn’t affect
subsequent separations.
Next Tube — This button advances the fraction collector to the
next tube position after the delay volume from the detector to the
fraction collector has elapsed. This ensures the fractionation
matches the detector signal at the time the button was pressed.
3.4.2 Bypassing the Solid Occasionally, impurities precipitate in the solid load cartridge as
Load Cartridge compounds are purified. This may cause high back pressures
(Injection valve resulting in reduced flow rates and long run times. Clicking this
equipped systems button changes the injection valve position, which removes the
only) cartridge from the solvent path and relieves the back pressure.
Any compound that hasn’t eluted from the solid load cartridge
will remain in the cartridge and not be purified.
3.4.3 About Solvent Level When enabled in the TOOLS >CONFIGURATION window, the system
Detection (systems will estimate the solvent volume usage by measuring the solvent
equipped with this level in the container and the monitoring the usage rate. The
option only) system continues to refine this estimate of available solvent
during operation.
At the beginning of a run, the system calculates the amount of
solvent required to complete the run. The system will alert you if
it detects that there is not enough solvent at the start of the run.
Likewise, the system will alert you during the run if the esti-
mated usage rate or the measured level indicates that there is
insufficient solvent. Note that pauses and automatic run exten-
sions during a run will increase the required solvent volume.
The options available on the alert message will vary depending
on when the condition occurs (before or during a run) and which
method (measured level or estimated usage rate) indicated the
condition.
To clear the alert message, the user must select one of the options
below.
• Continue – Select this option after you have added
more solvent to the container. After selecting this option
the system measures the solvent level again. If the level
is sufficient to complete the run, the run continues. If
not sufficient, the system displays the alert message
again.
• Ignore – This option is available when the estimated
usage rates indicates that the solvent levels are insuffi-
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CombiFlash NextGen Systems
Section 3 Operation
3.5 Software Reference Many features of the software function like a typical PC or tablet
and therefore are not covered in detail. The remainder of this
section covers areas that may be less common or unique to
CombiFlash systems.
3.5.1 Main Separation The MAIN SEPARATION screen (Figure 3-3) defaults to a 4g silica
Screen method until an RFID tagged column is sensed, or the user
selects a column via the column drop down (for support of non
RFID tagged columns).
3-8
CombiFlash NextGen Systems
Section 3 Operation
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CombiFlash NextGen Systems
Section 3 Operation
3.5.2 Method Editor Screen The METHOD EDITOR screen (Figure 3-4) allows control of less
commonly used parameters that aren’t available on the main
screen.
3.5.3 Edit Gradient Options The E DIT G RADIENT option is on the M ETHOD E DITOR screen.
This option:
• Allows you to more precisely define a gradient than
possible with a finger drag, by displaying the gradient in
a tabular format (Figure 3-5).
• Allows solvents to be changed with each segment of the
separation.
• Set a constant percentage of a third solvent as modifier
in this screen (in the lower right corner of the screen;
Figure 3-5).
3-10
CombiFlash NextGen Systems
Section 3 Operation
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CombiFlash NextGen Systems
Section 3 Operation
3.5.4 Peak Detection UV or UV-Vis – Selecting the λ button allows you to specify the
wavelength for detection
• Up to two different wavelengths can be monitored or
used to trigger fraction collection. This can be set up in
the details menu (described below).
Details-Allows customizing of the detection methods and
detection parameters.
• Signal Gain is a mathematical scaling of the collected
signal for display.
• Slope Based – Allows peaks to be cut based on the
slope of the signal.
· Select the average peak width for your chromatog-
raphy. Peak widths are measured at the baseline.
The slope detector will detect peak widths ranging
from about 0.2 to 2 times the peak width setting for a
moderately sized peak.
· For example, if you entered a peak width of 1 minute,
the range would be 12 seconds to 2 minutes.
· For best operation, the peak width should be set to
just over the average peak width being separated.
For instance, if the average peak width is 45 seconds,
you should enter a peak width of 1 minute. For most
flash chromatography, 1 minute is a good starting
point for a peak width.
• Threshold- Identifies a peak if the absorbance exceeds
the selected value.
· It will continue to identify a peak until the
absorbance drops 0.01 AU below the programmed
threshold to minimize false peaks due to a noisy
signal.
· If both slope based and threshold are selected, these
signals are logically “ORed” together; if either is
active a peak is collected.
• Monitor- Displays the detector signal for reference, but
won’t trigger fraction collection based on the signal.
• Baseline Correction- Allows subtraction of absor-
bance due to solvent UV absorbance.
· Selecting this option enables a pre-run gradient to
provide a ‘blank’ run that can be used to adjust for
absorbance changes due to changing concentration of
UV-absorbing solvents throughout the run.
· Baseline correction may impact peak intensity.
Additionally, this setting may effect peak shape as
the software distinguishes between sample and
solvent.
3-12
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Section 3 Operation
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CombiFlash NextGen Systems
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CombiFlash NextGen Systems
Section 3 Operation
Time to CV – Allows the user to change the units used for the
horizontal axis during the separation from the configured units.
3-15
CombiFlash NextGen Systems
Section 3 Operation
3.5.5 Tools
3-16
CombiFlash NextGen Systems
Section 3 Operation
3-17
CombiFlash NextGen Systems
Section 3 Operation
3.5.7 PurIon Operation The PurIon functions like another detector in the system. In
addition, operation of the Mass Detector has been integrated into
the PeakTrak control software. To use the PurIon, turn the
PurIon power ON (if not already on). When turned on, the PurIon
requires 30 minutes to achieve proper vacuum levels. A
countdown window will monitor progress. Separations can be
completed without the PurIon during this period.
Operate/Standby/Shutdown: When ready to use the PurIon,
select the MS drop down and select OPERATE. This will turn on
the gas flow, heaters, and detector voltage. When not in use,
select STANDBY to turn of the detector voltage and heaters. The
standby mode will prolong the life of the detector when not in
use. The SHUTDOWN command is used to power down the turbo
pump in the PurIon in preparation for repair or repositioning of
the system. Moving the system without shutting down can cause
major damage to the PurIon. Turbo speed is monitored during
the shutdown process.
Method Development (for PurIon): Choose this command to
open the MS METHOD DEVELOPMENT window to verify ionization
conditions for the compounds to be purified. This command is not
available from a remotely connected computer via a web browser.
• To use the METHOD DEVELOPMENT screen, dissolve a
minute amount of crude sample in a minimal amount of
suitable solvent. Dilute this by placing 1 drop in
~ 20 mL of solvent. Place the front panel inject valve
into the load injection and inject >20 μl using a 22 gauge
blunt tipped needle. Within a few seconds the mass
spectra will be displayed.
• If your ion of interest isn’t visible, it could be due to the
formation of adducts or fragmentation. If you select the
3-18
CombiFlash NextGen Systems
Section 3 Operation
When one of the ion settings is selected, you have the option of
using the suggested setting, or editing the parameters to
optimize the ionization settings. The following are setting
examples:
• Factory Settings- Restore the ROBUST, TYPICAL, and
FRAGILE ion settings to the factory default values.
• Probe - The probe nebulizes and ionizes the sample.
There is a choice of ESI (electrospray interface) or APCI
(atmospheric pressure chemical ionization) probes. The
software will change the labels on the control to reflect
the probe installed in the mass spectrometer.
• Gas Temp-The temperature of the nebulization gas for
the probe. Lower temperatures are used for more
delicate, heat labile compounds. The temperature is set
to quickly evaporate the carrier solvent (note that
3-19
CombiFlash NextGen Systems
Section 3 Operation
3-20
CombiFlash NextGen Systems
Section 4 Network Configuration
Note
The procedures described in this section will require assis-
tance from your network administrator. Contact your Informa-
tion Technology department before proceeding.
Note
The CombiFlash NextGen system also provides limited sup-
port for DCHP connections. If DHCP is desired, select DCHP
as the network type and skip steps 4 through 7. The system
will display instructions required to complete a DHCP connec-
tion.
Note
Should your network administrator request the MAC address, it
can be found in the HELP>ABOUT PEAKTRAK
window.
4-1
CombiFlash NextGen Systems
Section 4 Network Configuration
4.1.1 Network PC Access A successfully networked CombiFlash NextGen system can be accessed
by a PC that meets the recommendations listed in Table 4-1.
4.1.2 Network Printing The CombiFlash NextGen system can print to a network printer
and supports both JetDirect and line printer (LPR) queues.
Consult with your network administrator to determine the IP
address of selected printer. If the printer uses an LPR print
queue, you must also find out the queue name. If the printer uses
a JetDirect print queue, also ask for the port number.
When this information is known, you can proceed with config-
uring system for network printing.
1. Select the TOOLS>CONFIGURATION menu command.
2. Select the NETWORK CONFIGURATION tab.
3. Follow the on-screen instructions for entering the address
and queue information.
4. Click OK to save the settings. The CombiFlash NextGen
system will send a test page to the printer.
After successfully printing a test page, the network printer will
be available for printing using the FILE>PRINT menu command
or through the Automatically Print Report at END OF RUN OPTION
ON THE TOOLS>CONFIGURATION USER PREFERENCES tab.
4.1.3 Network File Save To save all run histories automatically as a text or PDF file, con-
Configuration figure the NETWORK FILE SAVE option. This allows the Combi-
Flash NextGen system to access the corporate network and save
the file in a selected Network Share folder. Consult with your
network administrator to configure these fields.
4.2 Direct Connection A direct connection supports communication between the Combi-
Flash NextGen system and a single PC that meets the recom-
mendations in Table 4-1.
4-2
CombiFlash NextGen Systems
Section 5 Maintenance
5.1 System Standby and During extended periods of inactivity, you can place the system in
Shut Down STANDBY to conserve power. To do so, log off the system (FILE >
LOG OUT) and place the On/Standby switch in STANDBY.
When in the S TANDBY state, normal system operation is no
longer available from the touch screen or remotely. However,
some internal components are still powered.
WARNING
As long as the AC mains power cord is connected, power
is inside the unit. The mains power cord is the disconnect
device. Position the CombiFlash NextGen system so that
the power cord can be unplugged, or use a power strip
where the plug can quickly be removed from the outlet in
the event of an emergency.
CAUTION
Removing the AC mains power cord before the file mainte-
nance is complete might corrupt files on the internal hard drive.
These corrupted files can cause abnormal operation or a com-
plete system failure that requires service. Unless power must
be removed due to an emergency, always wait at least one
minute after placing the system in STANDBY before removing
the AC mains power cord.
5.2 Preventive The system requires preventive maintenance for safe and
Maintenance reliable operation. Refer to the schedule below for the minimum
periodic maintenance requirements.
As Needed – Perform these tasks as conditions require:
• Cleaning (Section 5.3).
• Quick flow cell cleaning when recommended by a system
alert message (Section 5.5).
• Wipe cone on PurIon system with wipe soaked with
methanol or water to remove visible residue near cone
inlet. (PurIon systems only).
5-1
CombiFlash NextGen Systems
Section 5 Maintenance
5.3 Cleaning To clean the exterior surfaces, use a cleaning cloth dampened
with a mixture of distilled water and a mild detergent. Use iso-
propyl alcohol for tougher stains.
On printed areas such as labels, avoid rubbing vigorously or
using aggressive solvents like acetone. Each will ruin the printed
text.
CAUTION
Do not immerse the instrument in a water bath or subject it to a
liquid spray. The instrument is not watertight and these actions
could damage the internal electronics.
The collection tube racks and tray are made of conductive plastic.
Dirt, film, or coatings might prevent their ability to dissipate
static electricity. To avoid problems that possibly result from an
electrostatic discharge, clean the racks and tray monthly. Use
distilled water with a mild detergent. For tougher stains, use iso-
propyl alcohol.
5-2
CombiFlash NextGen Systems
Section 5 Maintenance
WARNING
Risk of fire or equipment damage. Faulty tubing, fittings,
and drains may allow organic solvents to pool in unsafe
areas, creating a potential for dangerous levels of
flammable vapors. Improper draining may damage the
instrument’s internal components.
Vacuum or pressurized
air applied to the outlet
end of the drain tube
must exist at the
collection tray drain hole.
5-3
CombiFlash NextGen Systems
Section 5 Maintenance
5.5.1 Post Separation As a preventive measure, all default column methods finish the
separation run with a high percentage of solvent B (Figure 5-3).
This brief time (one to six column volumes) of strong solvent
flushes residual compounds from the column, flow cell, and
internal tubing.
CAUTION
Do not use polar, basic solvent systems with silica column
media. These solvent systems may break down the silica
structure, possibly causing obstructions in the flow path.
Examples of such solvent systems include, but are not limited
to, those containing more than 20% methanol with ammonia.
5-4
CombiFlash NextGen Systems
Section 5 Maintenance
5.5.2 Quick Cleaning when When the lamp energy is lower than normal, the system will rec-
Recommended ommend flow cell cleaning (Figure 5-4) before starting a sepa-
ration run.
5-5
CombiFlash NextGen Systems
Section 5 Maintenance
Note
Pumping solvent B at a moderate flow rate (25 to 45 mL/min)
overtime will usually solubilize obstructions. Generally, the rec-
ommended solvent is the highest polarity solvent you have
recently used (solvent B).
Note
If the numerical values of the Raw Lamp Energy (Figure 5-5)
do not change, or if the first number remains at zero, contact
Teledyne ISCO’s Technical Service department.
5-6
CombiFlash NextGen Systems
Section 5 Maintenance
5.5.3 Monthly Flow Cell Perform this procedure as part of your scheduled preventive
Cleaning maintenance, or when QUICK CLEANING AS REQUIRED (section
5.5.2) does not improve the lamp energy.
1. Remove the column and insert a bypass tube between the
upper and lower column mounts. A bypass tube
(P/N 209-0165-46) can be found in the accessory kit
shipped with your system.
2. From the menu, select TOOLS>MANUAL CONTROL. This
opens the MANUAL CONTROL window.
3. Set the Flow Rate to 40 mL/min.
4. Select THROUGH COLUMN FOR THE VALVE POSITION option.
5. Select NEXT for the Pump into Tube # option.
6. Place the B1 Solvent inlet line into a reservoir of methanol,
acetone, or a strong solvent that readily dissolves residual
sample material.
7. Click the PRIME B button to pump 100% Solvent B through
the bypass tube and into the collection tubes.
8. After three minutes, click the STOP button. Allow the sys-
tem to stand for at least six hours. Overnight is recom-
mended.
9. Return the B1 solvent line to the original solvent container.
10. Perform the QUICK CLEANING AS REQUIRED (Section 5.5.2
and monitor the Raw Lamp Energy. (Figure 5-5)
5.6 ELSD Maintenance Periodic cleaning of the spray chamber will keep the NextGen
operating at maximum performance. Use the following steps if
spray chamber cleaning is recommended.
5.6.1 Cleaning the ELSD 1. From the run screen select the METHOD EDITOR.
Detector 2. In the Peak detection window, select the ELS DETECTOR
radio button then select DETAILS.
3. Set the spray chamber temperature to 40°C.
4. Exit the Edit Method screen and accept the changes, then
allow approximately 5 minutes for the chamber to reach
the set temperature.
5-7
CombiFlash NextGen Systems
Section 5 Maintenance
5-8
CombiFlash NextGen Systems
Section 5 Maintenance
6. Place the open end of the p-trap drain line in a 100 mL (or
greater) beaker.
Figure 5-10 P-trap pump drain line draped over the unit
5-9
CombiFlash NextGen Systems
Section 5 Maintenance
13. Allow the Isopropyl alcohol to drain out of the unit by drop-
ping the end of the p-trap drain line, while it is in the
100 mL beaker, below the p-trap drain line level.
14. To ensure that there is no fluid remaining in the drift tube,
set the drift tube to 90°C. Go to the MANUAL CONTROL win-
dow to turn the gas on and let run 10 minutes. Turn off the
gas.
15. Press FILE and then NEW to reset the method tempera-
tures. Use the instrument normally.
Note
During the rinse steps, it is normal to have flakes or particles in
the wash liquid.
5.7.1 Removing ESI Probe Refer to Figure 5-11 for procedure illustration.
1. Use menu item MS -> STANDBY to place the PurIon into
standby mode.
2. Disconnect the high voltage connector by pulling straight
up (do not twist).
3. Unscrew the 10-32 PEEK fitting from the probe.
4. Disconnect the 1/8 inch PTFE nebulization gas tubing from
the push-to-connect fitting.
5. Loosen the thumb screw on the ion source block.
6. Pull out the ESI Probe directly up and out of the ion source
chamber.
5-10
CombiFlash NextGen Systems
Section 5 Maintenance
5.7.2 ESI Probe 1. Insert the ESI probe into the source chamber (ensure the
Replacement corona discharge pin is removed from the source chamber.
Refer to Removing the Ion Source Chamber and Reinstall-
ing the Ion Source Chamber to remove the corona dis-
charge pin- (APCI equipped systems only) (Section 5.7.5).
2. Push down on the ESI probe and tighten the thumb screw
on the ion source chamber to ensure the ESI probe is fixed
in position.
Note
Failure to tighten the thumbscrew will result in Error 317, indi-
cating the probe is not fully seated in the ion source housing.
5.7.3 APCI Probe Removal Refer to Figure 5-12 for procedure illustration.
1. Disconnect the high voltage connector by pulling straight
up (do not twist).
2. Unscrew the 10-32 PEEK fitting from the probe inlet.
3. Disconnect the 1/8 inch PTFE tubing from the push-to-con-
nect fitting labeled as 'Neb Gas'.
4. Disconnect the 1/8 inch PTFE tubing from the push-to-con-
nect fitting labeled as 'APCI heated gas'.
5. Loosen the thumbscrew on the front of the ion source hous-
ing.
6. Carefully lift and pull out the APCI probe from the source
chamber.
7. If changing to ESI, remove the corona discharge pin (see
removing the ionization source chamber Section 5.7.5).
5-11
CombiFlash NextGen Systems
Section 5 Maintenance
5.7.4 APCI Probe 1. Remove the ion source housing and install the corona dis-
Replacement charge pin. The pin should not be placed over the cone inlet
hole, but rather at the "9:00" position.
2. Insert the APCI probe into the source chamber.
3. Push down on the probe and tighten the thumbscrew on
the front of the ion source housing.
4. Connect the 1/8 inch PTFE tubing labeled "Neb Gas" into
the push-to-connect fitting labeled as 'Neb Gas'.
5. Connect the 1/8 inch PTFE tubing labeled "APCI" to the
push-to-connect fitting labeled as 'APCI heated gas'.
6. Finger-tighten the 10-32 PEEK fitting.
7. Connect the high voltage connector.
5.7.5 Removal of Ion Source 1. Follow the steps in "Removing the ESI Probe" (5.7.2) or
Housing "Removing the APCI Probe" (5.7.4) as appropriate to dis-
connect the lines.
2. Loosen the two thumb screws and unscrew the ¼-28 PTFE
tube fitting labeled as 'heated desolvation' from the side of
the chamber.
5-12
CombiFlash NextGen Systems
Section 5 Maintenance
5.7.6 ESI and APCI Removal Refer to Figure 5-14 or procedure illustration.
from PurIon S and 1. Place the mass spectrometer STANDBY mode.
PurIon L
2. Unscrew the ¼-28 PEEK fitting at the top of the ion source
housing.
3. Loosen the two clamps at both sides.
4. Gently lift and pull out the source housing.
Figure 5-14 ESI and APCI removal from PurIon S and PurIon L
5.7.7 ESI and APCI 1. Carefully place the ion source housing on top of the base
Replacement from plate and line up with the rear electrical connection. Push
PurIon S and PurIon L down until source chamber is seated evenly across the base
plate.
2. Lock down two housing clamps at both sides.
3. Finger-tighten the ¼-28 PEEK fitting at the top of the
source housing.
5-13
CombiFlash NextGen Systems
Section 5 Maintenance
5.7.8 Cleaning the Plugging of the capillary (either in the ESI or APCI probe) causes
Ionization Source the pressure of the carrier fluid from the fluid interface to exceed
Capillary the maximum operating pressure indicated by Error 310 or Error
316. This error can be avoided by filtering directly injected
samples through a 0.45 µ syringe filter. To unplug the capillary,
complete the following:
1. Complete the appropriate procedure to remove the probe
from your system.
2. Using a 1 mL syringe, with Luer-Loc and adaptors, con-
nected to ESI or APCI capillary and push fluid through to
remove plug. If this procedure does not resolve the issue,
an HPLC pump can be connected to the inlet fitting.
5.7.9 Replacement of Ion 1. Place the ion source housing on top of the base plate and
Source Housing line up with the rear electrical connection. Push down until
source chamber is seated evenly across the base plate.
2. Finger tighten the two thumb screws and finger tighten
the ¼-28 PTFE tube fitting labeled as 'heated desolvation'
on the side of the housing.
3. Follow the steps in "Replacing the ESI Probe" (5.7.2) or
"Replacing the APCI Probe" (5.7.4)as appropriate to recon-
nect the lines.
5.7.10 Overpressure Error The fluid interface has a pressure transducer to monitor
pressure of the carrier fluid. Since the sample is introduced at
the splitter valve, plugs usually occur between the valve and the
PurIon source sprayer. The most common location for a plug is
within the probe capillary. The occurrence of plugs can be
reduced by using a 0.45 µ syringe filter when injecting samples
for Method Development and Ionization Settings. To trouble-
shoot an overpressure error, complete the following:
5-14
CombiFlash NextGen Systems
Section 5 Maintenance
5.7.11 Check Valve Cleaning If the check valves are allowed to dry out after using volatile
salts (e.g., ammonium acetate or ammonium formate), they may
stick and fail to function. Complete the following to clean the
check valves:
1. Remove the inlet and outlet lines from the check valve
holders (Figure 5-16), and then remove the check valve
holders. Pliers may be needed to remove the holders.
5-15
CombiFlash NextGen Systems
Section 5 Maintenance
5.7.12 Replacing Check Valves 1. Install new check valve cartridges (P/N: 250-0001-17) into
pump head housing making sure the ends of the cartridges,
with three small holes, are facing upwards towards the
outlet (Figure 5-17).
5.8 Electrical If your instrument stops working and the touch panel display is
Troubleshooting off, check the line cord connection.
If the line cord is connected properly, check circuit breaker on the
system’s rear panel to ensure it is switched to the ON position.
5-16
CombiFlash NextGen Systems
Section 5 Maintenance
5-17
CombiFlash NextGen Systems
Section 5 Maintenance
5-18
CE ISMI-A
EU DECLARATION OF CONFORMITY
Application of Council Directive: 2014/30/EU - T h e EMC Directive
2014/35/EU - T h e Low Voltage Directive
2014/53/EU - Radio Equipment Directive {RF ID reader)
2011/65/EU - T h e RoHS Directive
Trade Name/Model No: CombiFlash NextGen100, NextGen300, and NextGen300+ all including optional
ELSD and Purl on
EN 55011:2009/2010
EN 61326-1:2013
Harmonized Standards: EN 61000-3-2:2014
EN 61000-3-3:2013
EN 61010-1:2010
EN 61010-2-081:2015
EN 61010-2-010:2014
RF ID reader:
EN 300 330-1 V2.l.1
EN 301489-1 V2.l.1
EN 301489-3 V2.l.1
EN 50364:2010
I, the undersigned under sole responsibility, hereby declare that the design of the equipment specified
above conforms to the above Directive(s) and Standards as of JUNE 18, 2018.
USA Representative
Signature:
Printed Name:
Title:
605252081
Rev - B
END-04-005 11/30/2020
ṏ⑩ᷕ㚱㭺㚱⭛䈑峐ㆾ⃫䳈䘬⎵䦘⍲⏓慷
Name and amount of Hazardous Substances or Elements in the product
ᴹ∂ᴹᇣ⢙䍘ᡆݳ㍐
悐ẞ⎵䦘 Hazardous Substances or Elements
Component Name 䫵 ⊎ 䭹 ޝԧ䬜 ཊⓤ㚄㤟 ཊⓤҼ㚄㤟
(Pb) (Hg) (Cd) (Cr(VI)) (PBB) (PBDE)
㵚㘞㗦䣢
LCD Display O O O O O O
乧嶗㜧
O O O O O O
Circuit boards
㍍乧
O O O O O O
Wiring
ℭ悐䓝亮
O O O O O O
Internal Cables
ᷣ䓝㸸乧
O O O O O O
Line Cord
㬍徃䓝㛢
O O O O O O
Stepper Motor
㯀㮼䀗
O O O O O O
Deuterium lamp
斨ỻ
O O O O O O
Valve Body
X烉堐䣢宍㚱㭺㚱⭛䈑峐军⮹⛐宍悐ẞ䘬㝸ᶨ⛯峐㛸㕁ᷕ䘬⏓慷崭↢ST/ 㞯Ⅾ奬⭂䘬旸慷天㯪ˤ
(ẩ᷂⎗⛐㬌⢬炻㟡㌖⭆旭ね⅝⮡ᶲ堐ᷕㇻ“X” 䘬㈨㛗⍇⚈徃埴徃ᶨ㬍宜㖶ˤ)
X: Represent the concentration of the hazardous substance in this component’s at least one homogeneous piece is higher
than the ST/ standard limitation.
(Manufacturer may give technical reasons to the “X”marks)
䍗ᾅἧ䓐㛇䓙乷樴䠖⭂ˤ
The Environmentally Friendly Use Period (EFUP) was determined through experience.
Problems can o f t e n be diagnosed and corrected without returning the instrument to the
factory. Before returning any instrument for repair, please contact the Teledyne Isco Service
Department for instructions and to obtain a return material authorization number (RMA).
Instruments needing factory repair should be packed carefully and shipped to the attention of
the service department. Small, non-fragile items can be sent by insured parcel post. PLEASE
WRITE THE RMA NUMBER ON THE OUTSIDE OF THE SHIPPING CONTAINER and
enclose a note explaining the problem.