INTERACTIVE SCHEMATIC

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 UENR0234-01
August 2011

416E Backhoe Loader

Hydraulic System
MFG1-UP
LMS1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

SCHEMATIC MACHINE
NAME PART NUMBER
LOCATION LOCATION
PUMP - GP. 296-6714 B-3 1
HYDRAULIC TANK 297-1233 A-3 2
TANK GP. 297-1232 A-3 3
COOLER 214-2202 C-1 4
FILTER 210-6243 C-1 5
HMU 247-7868 B-4 6
CYLINDER - FRONT STEER 214-5097 A-4 7
CYLINDER - LIFT 215-7298 B-8 8
CYLINDER - TILT 206-3553 B-8 9
CYLINDER - MP BUCKET OPTION 185-1839 A-8 10
LH: 291-2682 F-7 11A
CYLINDER - STABILIZER
RH: 291-2681 F-6 11B
CYLINDER - BOOM 246-9885 F-4 12
CYLINDER - STICK 210-7077 F-2 13
CYLINDER - SWING 269-0381 F-3 14
CYLINDER - BUCKET 210-7085 F-3 15
CYLINDER - E-STICK 210-7097 F-1 16
VALVE - RIDE CONTROL (OPT) 245-8780 C-8 19
ACCUMULATOR - RIDE CONTROL (OPT) 162-3960 C-8 20
SWITCH - RIDE CONTROL PRESSURE (OPT) 304-5696 C-8 21
VALVE - SHUTTLE 8J-6875 D-7 34
LOADER VALVE (27)
2 BANK 248-0481 Not Shown 27
3 BANK 248-0482 C-6 27
INLET MANIFOLD 259-6745 C-6 27A
LIFT SECTION 259-6732 C-6 27B
TILT SECTION 259-6731 B-6 27C
AUXILIARY (AUX) SECTION 259-6729 A-6 27D
BACKHOE VALVE (29)
6 BANK 248-0483 Not Shown 29
7 BANK 248-0484 Not Shown 29
8 BANK 248-0485 E-7 29
BOOM SECTION 259-6739 D-4 29A
SWING SECTION 259-6738 D-3 29B
BUCKET SECTION 259-6737 D-2 29C
STICK SECTION 259-6736 D-2 29D
E-STICK SECTION 259-6734 D-1 29E
STABILIZER SECTION x 2 (Left and Right) 259-6746 D-7 29F
AUXILIARY (AUX) SECTION 259-6733 D-5 29G
INLET MANIFOLD 259-6742 D-5 29J
TAP LOCATION

Schematic
Tap Description Location
T1 Pump Discharge C-3
T2 Load Sense C-2
SOS Oil Sampling C-1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(14) CYL. SWING

(11A) CYL. STABILIZER LH (12) CYL. BOOM (15) CYL. BUCKET
(11B) CYL. STABILIZER RH 269-0381
291-2682 246-9885 210-7085 (13) CYL. STICK (16) CYL. E-STICK
291-2681 210-7077 210-7097

F F

(29) BACKHOE VALVE

8 BANK
248-0485

P7 P7
P14 P10 P12 P12 P8 P8 P11
P14 P9 P11 P13 P13
STAB-RH STAB-LH

E
E

P2

BACKHOE VALVE

AUX. BOOM SWING BUCKET STICK E-STICK

(29F) STABILIZER SECTION

259-6746
D D
(29J) INLET MANIFOLD (29G) AUX SECTION (29A) BOOM SECTION (29B) SWING SECTION
259-6742 259-6733 259-6739 259-6738 (29C) BUCKET SECTION (29D) STICK SECTION (29E) E-STICK SECTION
(34) SHUTTLE VALVE 259-6737 259-6736 259-6734
8J-6875

(20) ACCUMULATOR
(27) LOADER VALVE
(21) PRESS. SWITCH RIDE CONT. (OPT) 3 BANK: 248-0481
RIDE CONT. (OPT) 162-3960
304-5696
(5) FILTER
(27A) INLET MANIFOLD 210-6243
259-6745 P15
P1

SOS

P16

C T1 T2
C
(4) COOLER
214-2202
P17
(19) VALVE GP.
RIDE CONT. (OPT) (27B) LIFT SECTION
245-8780 (6) HMU
259-6732
247-2868

(8) CYL. LIFT SPECIFICATIONS P

215-7298
LIFT SCHEMATIC
* Please refer to KENR7654 for current specifications.

ITEM DESCRIPTION SPECIFICATIONS

LOCATION
P3 P1 C-6 LS RELIEF LOADER
SYS. PRES. 20800 Kpa
(MARGIN 2200 kPa)
SYS. PRES. 22800 Kpa
P2 E-6 LS RELIEF BACKHOE
(MARGIN 2200 kPa)
P3 B-6 STEERING LS RELIEF 17200 kPa
P4 B-7 TILT RE 29000 kPa
P5 B-7 TILT HE 24000 kPa

(9) CYL. TILT P6 A-7 LOADER AUX HE 24000 kPa

P7 E-7, E-6 STABILIZER RE 24000 kPa
214-2202
B
P8 E-2 BUCKET RE and HE 32000 kPa B
P9 E-4 BOOM HE 16000 kPa
P10 E-4 BOOM RE 32000 kPa
P4
P11 E-2 STICK HE and RE 26500 kPa
(1) PUMP GP P12 E-3 SWING HE and RE 23000 kPa
296-6714 24000 kPa
P13 E-1 E-STICK
(HE and RE)
P14 E-4 BACKHOE AUX HE and RE 26500 kPa
P18 P18
TILT (27C) TILT SECTION P15 C-1 BACK PRESSURE CHECK VALVE 785 kPa
P16 B-1 FILTER BYPASS 345 kPa
P5 259-6731 P17 B-1 COOLER BYPASS 379 kPa
P18 B-4 STEERING CYLINDER RELIEF 23400 kPa

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS LINE PATTERNS

IMPLEMENT and STEERING PUMP
PILOT PUMP OUTPUT Pressure Line
STICK CYLINDER
LOADER and BACKHOE LOAD SENSE RELIEF
Pilot / Load Sensing Pressure
LOAD SENSE
Drain / Return Lines
SUPPLY LINE
DRAIN / RETURN LINE Component Group
(10) CYL. MP (2) HYD. TANK STEERING CIRCUIT

(3) TANK GP 297-1233 E-STICK CYLINDER Attachment

BUCKET 297-1232
LIFT CYLINDERS

(OPTION) AUX. AUX. VALVE

TILT CYLINDERS
Air Line

214-2202 (7) CYL. FRONT STEER MP BUCKET CYLINDERS CALLOUTS

A P6 214-5097 STABILIZER (STAB) LEFT and RIGHT A
BOOM CYLINDER YY Taps (Pressure, Sampling,Sensor) by letter
SWING CYLINDER
BUCKET CYLINDER

416E BACKHOE LOADER HYDRAULIC SCHEMATIC

PART #: 297-5426 CHG 03
LOADER VALVE (27D) AUX SECTION
Components are shown installed on a fully operable machine with the key and engine off and
transmission shifter in neutral.
259-6729 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
14 11A 5 21 20 19 2 3 8 9 7 4 10 VIEW ALL CALLOUTS

16 15 13 12 14 11B 29 34 1 6 8 9 10

16 15 13 1 3 2 9 4

12 14 11B 11A 29 34 5 21 20 19 6 8 7 10

NOTE: Alpha numeric numbers are represented by the number only on the machine views.
BACKHOE VALVE

VIEW ALL CALLOUTS

The 416E is equipped with a

mechanically controlled backhoe
valve that is visible with the floor
plate at the rear of the cab
removed.

29E 29D 29C 29B 29A 29G 29J

29F

K
(K) Solenoid for the Sideshift Lock
HYDRAULIC OIL FILTER

The hydraulic oil filter is located below the

machine at the left frame rail. The hydraulic oil
filter bypass switch is mounted to the oil filter
base.

Pressure Switch

SOS
IMPLEMENT / STEERING PUMP
VIEW ALL CALLOUTS

The implement and steering pump D

on the 416E is a similar design and T2 T2
operates the same as the pump on Hydraulic Oil Filter
the "A" Series machines.
SOS B
The pump is located below the cab C
floor plate. The pump control valve
A B
is mounted on top of the pump and
contains a flow compensator spool
and pressure cutoff spool. The F A
implement and steering pump T1 C
supplies oil flow to the loader valve E
group, backhoe valve group, and
steering system. T2 These illustrations show the implement and steering pump out
of the machine. The following components are visible:
F D
Implement and Steering Pump T1 Pressure Cutoff (A), Flow compensator (B), Load sensing
pressure tap (T2), Discharge pressure tap (T1), Inlet port (C),
Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F)
LOADER VALVE
VIEW ALL CALLOUTS

SOS
Implement and
Steering Pump
Hydraulic Oil Filter

27D 27C

27B
A

27A

The 416E machines are equipped with a

mechanically controlled loader valve (A). The
loader valve is accessed from below the floor
plate.
RIDE CONTROL

B Travel at high speeds over rough terrain causes bucket movement. The
optional Ride Control System acts as a shock absorber by absorbing
bucket forces, which stabilize the machine.
A The Ride Control System components include; ride control relay (A), ride
control solenoids (B), ride control accumulator (C), and ride control
pressure switch (D).

Two solenoids are now used on the "E" Series machines Ride Control
System.

C
19