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CNC Machine VMC

The NSV 106A/AM vertical machining center is designed for high speed and high efficiency machining applications. It features robust construction and advanced technology for high rigidity and accuracy, making it suitable for demanding jobs like die and mold work. Its large delta column and wide base provide excellent stability at high speeds.

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0% found this document useful (0 votes)
206 views20 pages

CNC Machine VMC

The NSV 106A/AM vertical machining center is designed for high speed and high efficiency machining applications. It features robust construction and advanced technology for high rigidity and accuracy, making it suitable for demanding jobs like die and mold work. Its large delta column and wide base provide excellent stability at high speeds.

Uploaded by

wataneta valve
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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NSV 106A/AM

Ultra High Performance Vertical Machining Center


NSV 106A/AM
The Beauty in Machining
The NSV 106A/AM ultra high performance vertical machining
center represents exquisite workmanship on superb cutting
performance. With robust construction, the advanced technology
offers the highest level of rigidity and accuracy that is tailor-made
for high productivity requirements and die & mold application.

3
4
│Motorcycle Frame│

5
High Performance Applications

NSV 106A S
■ 48 / 48 / 48 m/min. X / Y / Z Rapid Feedrate
■ 1 g Axial Acceleration (Fanuc)

NSV 106AM
■ Perfect for die & mold, aerospace and automotive applications.
■ Ultra-high controllability and stability.

1 2 3

4 5 6

│1-2. Motorcycle Frame│2-3. Motorcycle Part│4. Light Mold│5. Pipe Mold│6. Clutch Part│

6
NSV 106A/AM
NSV 106A/AM vertical machining center is specially
designed for high speed and high efficiency machining
applications. NSV 106A/AM is built with a large delta machine
column and wide base to ensure the highest stability during high
speed movement.

7
NSV 106A NSV 106AS NSV 106AM NSV 106AMS
12,000rpm 12,000rpm 12,000rpm
15,000rpm
(15,000rpm) (15,000rpm) (15,000rpm)

48 m/min. 48 m/min. 24 m/min. 24 m/min.


X 1,890 ipm 1,890 ipm 945 ipm 945 ipm
48 m/min. 48 m/min. 24 m/min. 24 m/min.
Y 1,890 ipm 1,890 ipm 945 ipm 945 ipm

32 m/min. 48 m/min. 16 m/min. 24 m/min.


Z 1,260 ipm 1,890 ipm 630 ipm 945 ipm

8
Z 600 mm
23.62"

X 1,020 mm
40.16"

Y 600 mm
23.62"

FEM
9
Finite Element Analysis
■ Large delta machine column and base ensure the highest stability
during high speed movement.
■ Wide span of axial guideways.
■ All roller type guideways (NSV 106A S ) and wide ball screw are
designed for maximum aluminum chip disposal
■ Advanced FEM analysis strengthens the structure while reduces the
weight to provide the best cutting rigidity.

1,350 mm

NSV 106A/AM Normal Design

1 2 3

4 5 6

│1. All roller type guideways (NSV 106AS) │2. One-piece Motor Housing│
│3. Auto tool change(T-T): 1.8 Sec.│4. 24T (30T opt.) Disk Type│
│5. 48T (opt.) Chain Type│6. Standard ATC Door (NSV 106AS)│
10
HIGH SPEED
HIGH PRECISION SPINDLES

IDD PLUS Spindle Design


■ The unique IDD spindle design offers smooth reliability at high speed.
■ Ceramic bearings avoid the effect of spindle thermal growth.
■ Maximize both spindle and tool life under hard milling conditions
■ Provide low spindle vibration and optimal heat isolation that
result in excellent surface finish.
■ The perfect and robust axes fulfill constant
machining requirement for chip removal
while milling, drilling and tapping.

Cutting Capacity BBT40 12,000rpm Fanuc System


FACE MILL S45C Steel FACE MILL S45C Steel END MILL S45C Steel
Material Removal Rate Depth of Cut Depth of Cut

648 cc/min.
6.5 mm
10 mm

Tool ø63 mm x 5T Tool ø80 mm x 5T Tool ø32 mm x 3T


Spindle Speed 1,500 rpm Spindle Speed 600 rpm Spindle Speed 500 rpm
Feedrate 4,500 mm/min. Feedrate 450 mm/min. Feedrate 225 mm/min.
Width of Cut 60 mm Width of Cut 60 mm Width of Cut 32 mm
Depth of Cut 2.4 mm

U-DRILL S45C Steel TAP S45C Steel RIGID TAP A6061 Aluminum
Cutter Diameter Tapping Tapping

ø49 mm
M24 M1.2
Tool ø49 mm x 1T Tool M24 x 3P Tool M1.2 x 0.25P
Spindle Speed 1,500 rpm Spindle Speed 80 rpm Spindle Speed 1,200 rpm
Feedrate 150 mm/min. Feedrate 240 mm/min. Feedrate 300 mm/min.
Depth of Cut 25 mm Depth of Cut 24 mm

Note: Above cutting test was performed by NSV 106A with 12,000 rpm spindle. Cutting test data for reference only.
All cutting tests are designed to demonstrate maximum machining capabilities without preserving tool life.

11
Power Chart POWER TORQUE

FANUC SYSTEM

kgf-m lb-ft
12,000 rpm / 18.5 kW ▼ NSV 106A/AM HP kW kgf-m lb-ft 15,000 rpm / 30 kW ▼ NSV 106A S (AM S opt.) HP kW
14 101 26.8 20 5min.
S3 15% 18.5kW 40 30
25 18.5
20.87 150.1 5min.
12 86.8
S3 25% 15kW
20 15 15min.
9.74 70.5 30 22
15.30 110.7 15min. 30min.
S3 60% 11kW 30min.
15 11 12.87 93.1
7.14 51.64 cont. 20 15
10.43 75.44 cont.
cont. 7.5kW
4.87 35.25 10 7.5 15 11
4.5
4.12 3.65
2.68 10 7.5
3
1.83
2

L H L H
0 0 0 0
1,500 3,650 12,000 rpm 1,400 4,000 5,000 10,000 15,000 rpm

15,000 rpm / 18.5 kW ▼ NSV 106A/AM opt. 12,000 rpm / 22 kW ▼ NSV 106AM S
kgf-m lb-ft HP kW kgf-m lb-ft HP kW
12.98 93.88 1min.
S3 25% 18.5kW 25 18.5
5min.
11.69 84.55
1min.
30 22
S3 15% 15kW 10min. 20kW
9.74 70.45 5min.
9.74 70.45 25 18.5
S3 25% 13kW 18kW
8.44 61 10min.
7.14 30min. 20 15
51.64

15 9 30min.
S3 60% 7.5kW 15 11
4.87
10.06 7.5 4.87 35.22 cont.
4.87 35.23 4.5
cont. 5.5kW cont.
7.4 5.5 10 7.5
3.57 26 4.18
2.18
1.83
1.34
1.5
L H L H
0 0 0 0
3,150 15,000 rpm 1,500 3,000 8,000 12,000 rpm

HEIDENHAIN SYSTEM
kgf-m lb-ft 12,000 rpm / 17 kW ▼ NSV 106A/AM opt. HP kW 15,000 rpm / 27.5 kW ▼ NSV 106AS(AMS) o p t .
kgf-m lb-ft HP kW
12 87 S6 25% 17kW 24.1 18
S6-10% (27.5kW)
11.04 79.56 21.5 16 17.86 129.2
10 72.3
S6 40% 14kW 18.8
9.09 65.75 S6-25%
S6 60% 12.5kW (20.9kW)
8.12 58.7 16.1 12 13.57 98.2
15 S6-40% 25 18.3
cont. 10kW 11 (16.5kW)
6.49 47 13.4 10 10.71 77.5
S6-60% (13.2kW)
8 8.57 62
cont. (11kW)
7.14 51.6
12 8.9
10 7.4

L H
0 0 0 0
1,500 12,000 rpm 1,500 4,390 10,500 15,000 rpm

SIEMENS SYSTEM
kgf-m lb-ft 12,000 rpm / 18.3 kW ▼ NSV 106A/AM opt. HP kW kgf-m lb-ft 15,000 rpm / 18.3 kW ▼ NSV 106A/AM o p t . HP kW
14 101.3 27 20 14 101.3 26.8 20
18.3kW
18.3kW
S6 10% 17.5kW S6 10% 17.5kW
24.1 18 12 87
11.88 85.9 11.88 85.9
S6 25% 14.3kW S6 25% 14.3kW
18.8 14
9.28 67.1 9.28 67.1
S6 40% 11.3kW S6 40% 11.3kW
15.6 11.6 15.2 11.3
7.34 53.1 7.34 53.1
S6 60% 9kW S6 60% 9kW
12.34 9.2 11.7 8.7
5.84 42.2 5.84 42.2 cont. 7.5kW
cont. 7.5kW
9.92 7.4 4.87 35.2 10 7.3
4.87 35.2 4.26 4.26
4.34 4.34 3.48 8.1 6
3.48 7.38 5.5 3.88
3.88 2.75
2.75 3.07 2.19
5.4 4
3.07 2.19 2.44
1.83 1.83
2.44 2.03
2.03
L H L H
0 0 0 0
3,600 10,000 12,000 rpm 3,600 10,000 15,000 rpm

kgf-m lb-ft 15,000 rpm / 27.5 kW ▼ NSV 106AS(AMS) o p t . HP kW

S6-10% (27.5kW)
17.86 129.2

S6-25%
(20.9kW)
13.57 98.2
S6-40% 25 18.3
(16.5kW)
10.71 77.5
S6-60% (13.2kW)
8.57 62
cont. (11kW)
7.14 51.6
12 8.9
10 7.4

L H
0 0
1,500 4,390 10,500 15,000 rpm

12
Efficient Chip Removal System
For diverse machining requirements,
NSV 106A equipped with screw type chip conveyor
definitely help maximize the efficiency of chip removal.

13
14
Dimensions Unit: mm inch

TABLE SIZE T-SLOTS TOOL SHANK

1,120 44.09” (Front of Machine) BBT40


1-0.005 25 Ball Diameter

M16 x 2P
0.98” ø10 0.39”
H8

3.94 3.94 3.94 3.94 3.94 3.94


100 100 100 100 100 100
18 0.71”

0.69”
17.5

1.20”

1.22”

ø53 2.09”
ø63 2.48”
ø75.72.98”
30.5

ø44.45
1.75”
31
650 25.59”
Taper 7/24
18 0.71”

0.51”
65.4 16.6

13
32 1.26” 2.57” 0.65”

1.97”
50

■ 24T / 30T

Triple-Chip Auger with 45º Pipe 2,057 81"


360
14.2" A/C. Cooler for Electrical Cabinet

260 10.24"
90 3.54"
265 Heat Exchanger for Electrical Cabinet
10.43"
545 21.46"

Electrical Cabinet
1,090 42.9"
3,060 120.5" Max. height

3,246 127.8"
2,473 97.4" Column

3,076 121.1"
2,399 94.5"
270
10.63"

168
6.61"
6.93"
176

545 1,100 Open Door


43.31" 3,081 121.3"
21.46"
2,700 106.3"

2,057 81"
Triple-Chip Auger with Rear Side Chip 360
14.2"
A/C. Cooler for Electrical Cabinet
260 10.24"

265
90 3.54"

Heat Exchanger for Electrical Cabinet


10.43"

Electrical Cabinet
1,090 42.9"
3,060 120.5" Max. height

3,246 127.8"
3,076 121.1"
2,575 101.4"
2,473 97.4" Column

270
10.63"
545
168 21.46"
6.61"

545 1,100 Open Door 3,081 121.3"


43.31"
21.46"
2,700 106.3"

2,422 95.4"
Dual-Chip Auger with Left-Hand 360 A/C. Cooler for Electrical Cabinet
14.2"
260 10.24"

90 3.54"

265 Heat Exchanger for Electrical Cabinet

10.43"
Chip Conveyor (opt.)
1,135
Electrical Cabinet
1,090 42.9"

44.7"
3,060 120.5" Max. height

3,246 127.8"
2,473 97.4" Column

3,076 121.1"

270
10.63"
545
168 21.46"
6.61"

545 1,100 Open Door 3,081 121.3"


43.31"
21.46"
2,700 106.3"

15
■ 48T

2,152 84.7"
Triple-Chip Auger with 45º Pipe 360 A/C. Cooler for Electrical Cabinet

26010.24"
90 3.54"
14.2"
265
Heat Exchanger for Electrical Cabinet
10.43"

Electrical Cabinet
1,090 42.9"
3,060 120.5" Max. height
2,473 97.4" Column

3,246 127.8"
2,399 94.5"

3,076 121.1"
270
10.63"
545
168 21.46"
6.61"
6.93"
176

545 1,100 Open Door 3,124 123" 700


43.31" 27.6"
21.46"
2,700 106.3"

2,152 84.7"
Triple-Chip Auger with Rear Side Chip 360 A/C. Cooler for Electrical Cabinet
26010.24"

90 3.54"
14.2"
265 Heat Exchanger for Electrical Cabinet

10.43"

Electrical Cabinet
1,090 42.9"
3,060 120.5" Max. height
2,473 97.4" Column

3,246 127.8"
3,076 121.1"

270
10.63"
545
168 21.46"
6.61"

545 1,100 Open Door 3,124 123" 700


43.31"
21.46" 27.6"
2,700 106.3"

2,152 84.7"
Dual-Chip Auger with Left-Hand
360 A/C. Cooler for Electrical Cabinet
260 10.24"

90 3.54"

14.2"
265 Heat Exchanger for Electrical Cabinet
Chip Conveyor (opt.)
10.43"
1,135
44.7"
Electrical Cabinet
1,090 42.9"
3,060 120.5" Max. height
2,473 97.4" Column

3,246 127.8"
3,076 121.1"

270
10.63"
168 545
6.61" 21.46"

545 1,100 Open Door 3,124 123" 700


21.46" 43.31" 27.6"
2,700 106.3"

16
Specifications

NSV 106A NSV 106A S NSV 106AM NSV 106AM S


SPINDLE
12,000 rpm 12,000 rpm 12,000 rpm
Spindle Speed (opt.) 15,000 rpm
(15,000 rpm ) (15,000 rpm ) (15,000 rpm )
7.5 / 11 / 15 / 18.5 kW 7.5 / 11 / 15 / 18.5 kW 7.5 / 11 / 15 / 18.5 / 22 kW
(5.5 / 7.5 / 18.5 kW) 15 / 18.5 / 22 / 30 kW (5.5 / 7.5 / 18.5 kW) (15.5 / 18.5 / 22 / 30 kW)
Spindle Power (opt.)
10 / 15 / 20 / 25 HP 20 / 25 / 30 / 40HP 10 / 15 / 20 / 25 HP 10 / 15 / 20 / 25 / 30 HP
(7.4 / 10 / 25 HP) (7.4 / 10 / 25 HP) (20.8 / 25 / 30 / 40 HP)
Spindle Taper BBT40

TRAVEL
X / Y / Z -axis Travel 1,020 mm / 600 mm / 600 mm 40.16" / 23.62" / 23.62"

Distance Between
100~700 mm 3.94"~27.56"
Spindle Nose & Table Top

TABLE
Table Size 1,120 x 650 mm 40.16" x 25.59"

No. T-slots x Size x Pitch 6 x 18 mm x 100 mm 6 x 0.71" x 3.94"

Max. Load on Table 700 kg 1,543lb 1,000 kg 2,205 lb 700 kg 1,543lb 1,000 kg 2,205 lb

FEEDRATE
Rapid Feedrate (X/Y/Z) 48 / 48 / 32 m/min. 48 / 48 / 48 m/min. 24 / 24 / 16 m/min. 24 / 24 / 24 m/min.
1,890 / 1,890 / 1,260 ipm 1,890 / 1,890 / 1,890 ipm 945 / 945 / 630 ipm 945 / 945 / 945 ipm
X / Y:1~20,000 mm/min.
Z:1~16,000 mm/min. 1~20,000 mm/min.
Cutting Feedrate 1~20,000 mm/min. 0.04 ~787 ipm X / Y:0.04 ~787 ipm 0.04 ~787 ipm
Z:0.04 ~630 ipm

ACCURACY ISO 10791-4 YCM*


Axial Travel Full Length

0.032 / 0.025 / 0.025 mm 0.01 / 0.01 / 0.01 mm


Positioning (X / Y / Z) A
0.00126" / 0.00098" / 0.00098" 0.00039" / 0.00039" / 0.00039"
0.018 / 0.015 / 0.015 mm 0.007 / 0.007 / 0.007 mm
Repeatability (X / Y / Z) R
0.0007" / 0.00059" / 0.00059" 0.00028" / 0.00028" / 0.00028"
*All values shown above are measured for the machine in good air-conditioned environments.

ATC
Tool Magazine Capacity (opt.) 24T (30T / 48T ) 30T ( 48T ) 24T (30T / 48T ) 24T (30T / 48T )

Max. Tool Weight


6kg 13.2 lb
(per piece)

Max. Tool Dimensions ø76 x 300 mm ø3" x 11.8"

Max. Tool Dimensions


ø125 x 300 mm ø4.9" x 11.8"
(w/o adjacent tools)

Tool Change Method Arm Type

Tool Selection Method Random

GENERAL
Pneumatic Supplier 6 kg/cm2 78.2 psi

Power Consumption
40 kVA (37.2 kVA) 65 kVA (54.7 kVA) 40 kVA (37.2 kVA) 45 kVA (41.8 kVA)
(Transformer)

Machine Weight 7,000 kg 15,432 lb

Note: Above specifications may vary depending on the machine and the surrounding environment.The manufacturer reserves the right to modify the design, specifications, mechanisms, etc., to
improve the performance of the machine without notice. The test data provided in this catalog is performed under specific test procedures and environmental conditions.
The data for Power Consumption (Transformer) is standard, and different spindle motor may vary from those stated here. If you have any questions about other CNC controllers, please contact
YCM sales representative.

17
Accessories
●: Standard : Option -: None

NSV 106A NSV 106A S NSV 106AM NSV 106AM S


12,000rpm 15,000rpm 12,000rpm 12,000rpm
18.5 kW 30kW 18.5 kW 22 kW

Tool Kit / Work Lamp / Pilot Lamp ● ● ● ●

Coolant Gun ● ● ● ●

Air Gun ● ● ● ●

Coolant Equipment System ● ● ● ●

Cutting Air Blast ● ● ● ●

Spindle Air Blast ● ● ● ●

Spindle Air Seal ● ● ● ●

Oil Skimmer ● ● ● ●

CTS (Coolant through Spindle)(20 Bar) ○ ● ○ ○

Spindle Cooling System ○ ● ● ●

Oil-mist Cutting System ○ ○ ○ ○

Circular Coolant Nozzle ● ● ● ●

Heavy Duty Coolant Pump ● ● ● ●

Chip Conveyor ○ ● ○ ○

Triple-Chip Augers ● - ● ●

Dual-Chip Augers ○ ● ○ ○

Guideway Cover (X / Y / Z) ● ● ● ●

STC Plus ○ ○ ○ ○

Automatic Power Off ● ● ● ●

Automatic Door ○ ○ ○ ○

ATC Door ○ ● ○ ○

Safety Door ● ● ● ●

Heat Exchanger for Electrical Cabinet ● ● ● ●

A/C. Cooler for Electrical Cabinet ○ ○ ○ ○

Mechanical, Electrical and Operating Manuals ● ● ● ●

Foundation Bolts ○ ○ ○ ○

Leveling Blocks & Screws ● ● ● ●

Optical Scale ○ ○ ○ ○

Auto Tool Length Measurement System ○ ○ ○ ○

Automatic Workpiece Measurement System ○ ○ ○ ○

Oil-mist Collector ○ ○ ○ ○

Full Chip Enclosure ● ● ● ●

CE ○ ○ ○ ○

CNC Control : MXP-200FA ● ● ● -

CNC Control : MXP-200FB ○ ○ ○ ●

CNC Control : MXP-200FC - ○ - ○

CNC Control: HEIDENHAIN TNC620 ○ ○ ○ ○

CNC Control: HEIDENHAIN TNC640 - ○ - ○

CNC Control: SIEMENS 828D ○ ○ ○ ○


Note: Above specifications may vary depending on the machine and the surrounding environment.
The manufacturer reserves the right to modify the design, specifications, mechanisms, etc., to improve the performance of the machine without notice.
The test data provided in this catalog isperformed under specific test procedures and environmental conditions.

18
CONTROL
by

High Response AC Digital Servo & Spindle Drives with High Definition
AICC II High Speed High Accuracy with Manual / Auto Switching on/off Machining
JERK Control Function (MXP-200 FA opt.)
High Rigidity Tapping, Helical Interpolation
Custom Marco B and Tool Path Graphics
Manual Guide i with large Screen Display .
Program File Management for Easy Program Classifying
USB Interface for Easy Parameters & CNC Programs Transfer
512KB Memory
High Speed Positioning Function (opt.)
Memory Card Program Edit & Operation
NANO Smoothing Function (opt.)
400 Pairs Tool Offset, 400 Total Registered Programs
48 Pairs of Workpieces Coordinate System
Extended Parts Program Editing (Cut, Copy, and Paste. Maximum 4,000 Characters)

A remote monitoring system

The YCM Production Line Monitoring System


i-Direct overcomes the limitations of time and
distance. This software provides plant operators
with instant production status, including production
value, output, standby, alarm time, status display
and malfunction records of the machine.
These data could be browsed online and printed.
When incidents occur, i-Direct will automatically
i-Direct Main Page Plant Operation Status Monitoring
warn plant operators through e-mail or MMS
message. With i-Direct Production Line Monitoring
System the plant operators can easily keep track
of production statuses regardless of time
and distance.

System Chart

Single Machine Status Browsing Machine Status Time Record

Production Status Process Record Production Management Statistics


19
OPERATION
Software Enhancement Exclusively from

Pre-machining Preparation
Intelligent Tool Data Management Tool Length Measurement Workpiece Coordinate Calculation
Comprehensive tool data management Graphic measuring interface provides Conversational operating window
function allows operators to monitor and automatic tool length measurement function provides convenient and fast setup of
manage all positions in tool magazine workpiece coordinates

NEWRENISHAW GUI System (Conversational Graphic Operating Interface)


Tool measurement & measurement correction Workpiece measurement

Programming
NEWi_PATTERN
15 sets of machining cycle program
Reduces program input and memory time
Graphic interface & conversational command input

CIRCULAR HOLE PATTERN RECTANGULAR HOLE PATTERN GRID HOLE PATTERN


(G120 P1) Function (G120 P4) Function (G120 P5) Function

Machining
NEW NEW
High Performance Machining High Speed Machining Mode M400 Tool Load Management Multi-display Fuction Tool Life Management
Mode M300 Increases drilling and tapping speed, Instant tool load monitoring with Displays 4 statuses simultaneously Indicates tool status of each group
With 5 sets of parameter settings, the reduces machining time for job shop alarm function with configurable status display with tool life alert
users choose the most suitable mode and precision mold machining
for optimum machining

Instant Message Alert Maintenance


Pop-up Alarm Display Intelligent Maintenance

Instantly provides troubleshooting procedure Provide users with periodic maintenance


Quick response to alarm options and descriptions

Instantly provide users


with maintenance notifications

Smart control panel (iPANEL) Counter Function


Easy to set up and operate important functions Allow users to keep count of workpieces
with the function of overtime cycle alarm provides
easy control over machining cycle time

1. Main Counter
2. Periodical Counter
3. Daily Counter
4. Over Cycle Alarm

20
YEONG CHIN MACHINERY INDUSTRIES CO., LTD.
No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan
Tel : +886-4-2562-3211 Fax: +886-4-2562-6479
Web Page: Email:

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.


No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan
Tel : +886-4-2562-3211 Fax: +886-4-2562-6479
Web Page: Email:

201806-E01-2000

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