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Mud Engineer Tool Box - 050603

The document contains a mud calculation sheet

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0% found this document useful (0 votes)
530 views46 pages

Mud Engineer Tool Box - 050603

The document contains a mud calculation sheet

Uploaded by

Saravana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 46

Cost Per bbl 212.

3049
Total Vol ml 371.8642
Mud wt ppg 13.73294

Unit Calculated Density


kg or ltr Rate Vol/bbl $/bbl Actual Vol vol Gr/CC
Diesel 225 ml 214 158.9 159 97.156 97.21714 1 214 0.83
All in one-8ppb 8 208 590.61 3.632 10.31296 1 8 0.94
Gelmod- 2 ml 2 208 936.64 0.908 4.088794 1 2 0.96
Gel clay- 8 ppb 4 25 93.81 1.816 6.814358 2.5 1.6 2.5
Lime-4ppb 4 25 12.06 1.816 0.876038 2.5 1.6 2.5
Water-74ml 47 158.9 0 21.338 0 1 47 1
Cacl2-26ppb 23 50 26.56 10.442 5.54679 2.6 8.8461538 2.6
Geltrol-8ppb 8 25 121 3.632 17.57888 2.6 3.0769231 2.6
Caco3-20ppb 20 1000 121.65 9.08 1.104582 2.6 7.6923077 2.6
Barite-92ppb. 320 1000 473.33 145.28 68.76538 4.1 78.04878 4.1
212.3049 371.86417
Wt
177.62
7.52
1.92
4
4
47
23
8
20
320
613.06
13.73294
DESCRIPTION xxx UNIT SP GR Corporate Rate
SYNTHETIC BASE DRILLING FLUIDS
DC-BASE OIL bbl 1 283 159.00
WEIGHTING AGENT
Barium Sulphate (Barite)-API 1000 1MT 4.1 285 473.33
VISCOSIFIERS
Gel vis 50 50 kg 2.4 25 24.86
Organafilic Clay (ham vis) 25 25 kg 2.4 177.77 93.81
Organafilic Clay-HT 25 25 kg 2.4 241.5
Flow zan 25 25 kg 0.95 603 236.03
Hydoxyl Ethyl Cellulose (HEC)-Powder 25 25 kg 1 450 300.00
Hydoxyl Ethyl Cellulose (HEC)-Liquid 18.91 5 Gal 1 225.5 213.76
COMMERCIAL CHEMICALS
Calcium Chloride-94% purity-Local 50 50 KG 2.2 44 26.56
Caustic Soda-Pearls 25 25kg 1.6 35 22.40
Soda Ash 50 50kg 1.6 35 43.61
Sodium Bicarbonate 25 25kg 2.7 65.9 28.41
Lime-Hydrated 25 25 kg 2.2 25 12.06
Sodium Chloride-NaCl 1000 MT 1.2 685.11 285.83
Potassium Chloride-KCl 1000 1 MT 2 1290 1,369.39
LOSS CIRCULATING MATERIALS
Lignite 25 25 kg 1 31.05
Fluid Loss Reducer(barablk-duratone-geltro) 25 25 kg 0.92 88.7 92.42
Mica F 25 25 kg 1.6 36.81 21.83
Mica M 25 25 kg 1.6 36.81 21.83
Fibrous LCM 25 25 kg 0.92 33 57.59
Fibrous LCM (Lignoseal) 25 25 kg 0.92 82.5 64.27
Kwik Seal F 25 25 kg 0.92 82.5 17.18
Kwik Seal M 25 25 kg 0.92 82.5 17.18
Nut Plug 25 25 kg 0.92 94.88 30.46
Starch 25 25 kg 0.94 74 43.61
Poly Anionic Cellulose-(PAC) 25 25 kg 0.95 121 107.88
Calcium Carbonate -SF 1000 MT 2.7 350 121.65
Calcium Carbonate -F 50 50 kg 2.7 17.5 5.88
Calcium Carbonate -M 50 50 kg 2.7 19 5.88
SHALE CONTROL ADDITIVES
Sulphonated Asphalt-(Geltrol AL) 25 25kg 1.6 185.85 121.23
Soltex -DS 25 25 kg 1.6 375
Sulphonated Asphalt-Sulfoplast(Gel asph) 25 25kg 1.6 375 35.73
SURFUCTANTS/DETERGENTS
Rig Wash 208 55 gal 1 825 390.26
Confi Kleen 208 55 Gal 1 4362 486.04
Defaomer-Liq 208 55 gal 1 986.46 629.49
Pipe freeing agent-Spotting Fluid 208 55 gal 1 1750.85 579.95
EP Lube 208 55 gal 1 1700.4 1130.76
Drilling Detergent 208 55 gal 1 652.1 373.33
CORROSION CONTROL CHEM
Corrosion Inhibitor -Sodium brine 208 55 Gal 1 605.3 448.35
Bactericide 208 55 gal 1 588.78 465.29
Oxygen Scavanger 208 55 gal 1 641.97 321.30
GEODRILL 101 SYSTEM
Primary Emulsifier 208 55 gal 1 765 642.21
Secondary Emulsifier 208 55 gal 1 586 476.12
All in One 208 55 gal 1 1183.35 590.61
Wetting Agent 208 55 gal 1 680 412.85
Rheology Modifier 208 55 gal 1 1035 936.64
SOBM-Premix (Old) 175
Increase oil water ratio
% by volume oil 72 Input cells
% by volume water 28 Calculated cells
% by volume solids 12 Back to the first page
% original oil in liquid phase 72%
% original water in liquid phase 28% Reference
% new oil in liquip phase 65 http://www.drillingformulas.com/increase-oil-water-ra
% new water in liquid phase 35 Website
Oil added per 100 bbl of original mud -20.00 bbl http://www.drillingformulas.com/
ulas.com/increase-oil-water-ratio/
Decrease oil water ratio
% by volume oil 65 Input cells
% by volume water 35 Calculated cells
% by volume solids 12 Back to the first page
Total mud volume, bbl 120
% original oil in liquid phase 65% Reference
% original water in liquid phase 35% http://www.drillingformulas.com/decrease-o
% new oil in liquip phase 70 Website
% new water in liquid phase 30 http://www.drillingformulas.com/
Water added per 100 bbl of original mud -7.14 bbl
Total volume of water added into the system -8.57 bbl
drillingformulas.com/decrease-oil-water-ratio/

drillingformulas.com/
OBM CALCULATION SHEET: Complete Solids Analysis & OWR Adjustment
Input Data for Solids Analysis ADJUSTING OIL BRINE RATIO
SYSTEM VOLUME 1100 BBL DESIRED OIL RATIO 78
WEIGHT 9.6 ppg DESIRED WATER RATIO 22
OIL CONTENT (Vo) 60%Volume DESIRED MUD WEIGHT 9.5 PPG
WATER CONTENT (Vw) 22%Volume BRINE NEEDED PER BBL. 0
SILVER NITRATE (Vsn) 4.3cc BRINE NEEDED FOR THE SYSTEM 0 -0.072135
EDTA (Vedta) 0cc OIL NEED PER BBL. 0.18
MUD ALKALINITY (Pom) 0.25cc OIL NEEDED FOR THE SYSTEM 198.00 0.18
OIL DENSITY (Po) 6.4 ppg RESULTING MUD WEIGHT 9.1 PPG
LOW DENSITY SOLIDS SG 2.65sg WEIGHT MATERAL NEENED 12.47 MT
WEIGHT MATERIAL SG 4.2sg FINAL VOLUME 1317 BBL 1469.412
TOTAL CA CONTENT (Caom) % Increase 16% 34.986

EXCESS LIME 0.32 ppb PRESENT OIL WATER RATIO


Result of Salt Analysis WATER RATIO WR 26.83
TOTAL CL CONTENT Cl om= 43,000 OIL RATIO OR 73.17
TEST FOR NACL Cl/cacl= 0 PRESENT OIL BRINE RATIO
RESULT OF NACL PRESENT No NaCl BRINE RATIO (BR) 28.29
CACL CONTENT CACLom 67,510 OIL RATIO (OR) 71.71
CACL salt 23.63 ppb Result of Solids Analysis

WEIGHT % OF CACL Wc 23.48l % by Wt CaCl VOLUME %CORRECTED SOLIDS Vs 16.33 %by Vol.
CACL PPM 234,809.22 AVERAGE DENSITY OF SOLIDS Ps 2.44
DENSITY OF CACL BRINE Pb 1.21 g/cm VOLUME % HGS Vhds -2.24 %
CACL CONCENTRATION 285,254.76 CONC. OF HGS Mhds -32.88 ppb
VOLUME % BRINE Vb 23.67 %by Vol. VOLUME LGS Vlds 18.57 %
CONC. OF LGS Mlds 172.24 ppb
Adjusting CaCl2 Weight % in OBM

Input Table: Water Fraction (from retort) 22


V_Silver Nitrate 4.9 AgNo3
Input empirical data in red in the Present CaCl2 wt % 25
yellow background Desired CaCl2 wt % 28
% Purity 95

Result Table Weight of CaCl2 (/bbl mud) 26.852


Weight of brine (/bbl mud) 103.852
Please do NOT alter the values in % weight of CaCl2 25.86
blue. They contain formula!
Increasing wt% CaCl2 in Mud
Qty of CaCl2 to add (/bbl mud) 3.323 lbs
Mud Vol (bbls) 1500
Total sxs Needed (55lbs sxs) 91 1075

Decreasing wt% CaCl2 in Mud


Qty of water to add (/bbl mud)
Mud System Volume to Treat 1300.00
Bbls of water to add #VALUE!
MUD LOST ON CUTTINGS CALCULATOR

Metric units
m. drilled 640 m
Hole size 12.25 Inches
Cuttings generated 48.67 m3
Cuttings SG 2.60 sg
Average OOC. 60 g/kg Includes centrifuges
Wt cuttings 126,531 kg
SRE % 0.9 frac
Cuttings removed 113,878 kg
Oil lost 6,833 kg
Oil SG 0.768 sg
Vol oil lost 8.9 m3
% oil in mud 75.0% %
11.9 m3
Whole mud lost
0.019 m3/m
INGS CALCULATOR

Field units
Ft. drilled 1,856 ft
Hole size 12.25 Inches
Cuttings generated 270.6 bbls
Cuttings SG 2.60 S.G
Average OOC. 45 g/kg
Wt cuttings 111,681 kg
SRE % 0.95 Fractn
Cuttings removed 106,097 kg
Oil lost 4,774 kg
Oil SG 0.768 S.G
Vol oil lost 39.1 bbls
% oil in mud 72.0% %
54 bbls
Whole mud lost
0.029 bbls/ft
MUD VOLUME CALCULATOR 8.5" lateral section.

INPUT DATA
WELL:AD 21H
Hole Size 8.5 inch hole
% Washout 10 % TD Start Depth Sctn Length
Footage ( ?) 2628 ft 9558 6930 2628
Casing ID 8.681 inch
Casing Length 1 6930 ft
Dilution Rate 0.2 bbl/ft

Min. Reqrd. Surface Vol 400 bbls

Vol Available on Field /


300 bbls
From Previous Section

OUTPUT DATA
Casing Volume 507 bbls
Open Hole Vol 223 bbls
Dilution Vol 525.6 bbls
Surface Vol 400 bbls
Total Vol Needed 1656 bbls
Additional Vol Needed
1356 bbls
from Town

Detailed Analysis of Available (SBM) Mud:


LC-Lube Mud Base Oil Dil CaCo3 SBM
MORAY

Rig 0
Onne 0
Calabar 0
0 200 0 200

Detailed Analysis of Available WBM to be Built

TOTAL VOL. 0
BLENDING OIL MUDS Entries

MUD 1 MUD 2 MUD 3 MUD 4

OBM OBM TOTAL

Volume bbls 490 433 50 973 bbls

Density ppg 10.3 9.3 6.40 9.629 ppg

SG 1.23 1.11 0.77 - 1.15 SG

Solids % 18% 0% 9%

Oil ratio 74 100 83

W. ratio 26 - - 17

1000-350 w/ base oil

1350 - 450 w/base

Liquid bbls 401.8 433 50 0 885 bbls

Oil bbls 297 433 0 0 730 bbls

Brine bbls 104 0 50 0 154 bbls


1

MUD 1 MUD 2

OBM OBM TOTAL

510 140 650

9.3 8.4 9.106

1.11 1.01 1.09

0% 130% 28%

MUD 1 MUD 2 MUD 3 MUD 4

OBM OBM TOTAL

220 200 70 490

11.5 9.9 6.4 10.116

1.38 1.19 0.76 - 1.21

0% 130% 0% 53%

3
TRACK MUD LOSSES (Rig: Tommy Craighead)

Cells contain FORMULA! Enter Values ONLY in cell with blue font.

Date: 15-02-04 Bit Size 12.25 Washout % 10 Ann Vol/ft 0.15210377


Time of Day AM Pipe OD 5 Pipe ID 4.276 Pipe Vol/ft 0.01776197
Normal Hole Consumptn
0.169866
(bbls/ft)
Time 0:30 1:30 2:30 3:30 4:30 5:30 6:30 7:30 8:30 9:30 10:30 11:30
Depth 5417 5900
Pit 1 Vol 323 360
Slug Pit Vol 50 20
Resv Pit 2 (for transfer) 20 460
Resv Pit 3 141 440
Hole Vol (from Adv.) 732 794
Total Vol 1266 0 0 0 0 2074 0 0 0 0 0 0
Losses (bbls/ft 0.0000 0.0000 0.0000 0.0000 0.3515 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Cummulative Loss
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
(bbls/ft)

Date: 15-02-04 Bit Size 12.25 Washout % 10 Ann Vol/ft 0.15210377


Time of Day PM Pipe OD 5 Pipe ID 4.276 Pipe Vol/ft 0.01776197
Normal Hole Consumptn
0.169866
(bbls/ft)
Time 12:30 13:30 14:30 15:30 16:30 17:30 18:30 19:30 20:30 21:30 22:30 23:30
Depth
Pit 1 Vol
Slug Pit Vol
Resv Pit 2 (for transfer)
Resv Pit 3
Hole Vol (from Adv.)
Total Vol 0 0 0 0 0 0 0 0 0 0 0 0
Losses (bbls/ft 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Cummulative Loss
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
(bbls/ft)
Miscellaneous Mud Calculations

Weighting up
4.2 sg of weighting material 11.9 Concentration lb/bbl
10 Initial mudweight (ppg) 0.8 Volume increase (bbl/100 bbl)
10.2 Desired mudweight (ppg) ### Total Mettric Ton of Wt. Mat. Needed
1800 Mud Vol (bbls) ### Total 100 lbs sxs of Wt Mat. Needed
### Final mud vol

Weight reduction
6.5 Weight of diluting fluid (ppg) 75.0 Volume required (bbl)
225 Initial fluid volume (bbl)
12.1 Initial mudweight (ppg)
10.7 Desired mudweight (ppg)

Make up calculations
9.5 Desired mudweight (ppg) 0.94 bbl make up water / bbl mud
20 Desired bentonite concentration (lb/bbl) 18.9 lbs of Bentonite required / bbl mud
8.33 Make up water density (ppg) 148.9 100lb sxs of Barite required / bbl mud
300 Vol of Mud to Prepare (bbls) 56.7 100lbs sxs of Gel Reqrd
283 bbls of Drill Water Reqrd.

Buoyancy Factor (sg)


1.26 Mud sg 0.839 Buoyancy Factor

Buoyancy Factor (ppg)


11 Mud ppg 0.832 Buoyancy Factor

ASG Solids (Corrected for Cl-)


1.19 Mud Weight (sg) 1.0 sg Filtrate
38160 Cl- ppm 91.3 Vwater corr
89 Retort water % 7.7 Vsolids corr
1 Retort Oil % 2.3 Salt %
10 Retort Solids % 3.0 ASG
26.4 % Volume HG Solids
73.6 % Volume LG Solids
29.8 Barite concentration (lb/bbl)

Solids Control Equipment Efficiency


10 Underflow rate sec/qt 10.00 Discharge rate (gpm)
15 Number of cones 342.86 Discharge rate (bbl/day)
10 Underflow mud weight (ppg) 39106.63 lbs solids/day discharged
9.3 Feed mud weight (ppg) 318.16 bbl Equivalent mud volume per day

Mass Balance (Centrifuge)


35 v1 - Gallons Feed (gpm) 22.0 v2 - Gallons Cake (gpm)
11.5 p1 - Feed Weight (ppg) 13.0 v3 - Gallons Concentrate (gpm)
12.5 p2 - Cake Weight (ppg) 275.5 v2*p2 - Mass Discarded (lb/min)
9.8 p3 - Concentrate Weight (ppg) (ie Wet solid as cake discharge)

As a check on the calculation: 402.5 (v1p1 = ) 402.5 (v2p2+v3p3)

Dilution - to reduce solids (without dumping mud)


1200 Volume of mud in active system (bbl) 600.0 bbls dilution required
6 % LG solids in system
4 % Optimum LG solids
0 % LG solids (bentonite/chemicals) added in dilution fluid (eg 2% Bentonite mud)

Displacement - to reduce solids (replacing dumped volume to maintain volume)


1200 Volume of mud in active system (bbl) 200.0 bbls displacement required
6 % LG solids in system
5 % Optimum LG solids
0 % LG solids (bentonite/chemicals) added in displacement fluid (eg 2% Bentonite mud)
ncrease (bbl/100 bbl)
tric Ton of Wt. Mat. Needed 213 sxs
lbs sxs of Wt Mat. Needed
### Vol Incrs

equired (bbl)

up water / bbl mud


tonite required / bbl mud
of Barite required / bbl mud ### Tear Drops
s of Gel Reqrd 1.9 Tear Drops
ill Water Reqrd.

ncentration (lb/bbl)

rate (bbl/day)
day discharged
alent mud volume per day

ns Cake (gpm)
ns Concentrate (gpm)
Mass Discarded (lb/min)
solid as cake discharge)

(v2p2+v3p3)

entonite mud)

acement required

2% Bentonite mud)
To: AD
From: Mud Engineer
Subject: Mixing Spud Mud
Date: 12/20/2005

Please find below the intended sequence of work wrt to the active mud system

1 Mix in Pit #2 490bbls of 10.5ppg Spud Mud @ 20ppb gel


a Drill Water 445 bbls
b Gel 3 tear drops
c Allow to pre-hydrate for 3 hours
d Barite 10 tear drops
* Expected mud weight is 10.5ppg. Call Mud Engr if not up to or over

2 Transfer from pit #2 to pit #1

3 Mix in Pit #3 490bbls of 9.5ppg Spud Mud @ 20ppb gel


a Drill Water 463 bbls
b Gel 3 tear drops
c Allow to pre-hydrate for 3 hours
d Barite 5 tear drops
* Expected mud weight is 9.5ppg. Call Mud Engr if not up to or over

4 Transfer from pit #3 to fill Shaker (SCE) pits

WE'll prepare fresh mud in #2 & #3 after. Call Mud Engineer when
***
through
CALCULATING AVERAGE BHA OD AND ID FOR ADVANTAGE

BHA Cummulative
Components OD's ID's Length Length
2 #1 9.25 3 14.52 14.52 134.31
3 PD 900 8.31 2.81 6.13 20.65 50.94
4 NM stab 8 1/4 5.90 27.89 48.54 230.09
5 NM Float Sub 8.25 5 20.89 69.43 172.34
6 Powerpulse 8.25 2.81 22.25 91.68 183.56
7 CDR 0 0.00 0.00 91.68 0.00
8 NM XO 0 0.00 0.00 91.68 0.00
9 jar 0 0 0.00 91.68 0.00
10 xo 0 0 0.00 91.68 0.00
11 jar 0 0 0.00 91.68 0.00
12 hwdp 0 0 0.00 91.68 0.00
13 xo 0 0 0.00 91.68 0.00
14 # 11 0 0 0.00 91.68 0.00
# 12 0 0 0.00 91.68 0.00
# 13 0 0 0.00 91.68 0.00
# 14 0 0 0.00 91.68 0.00
# 15 0 0 0.00 91.68 0.00
91.68 771.25

WEIGHTED AVERAGE
Avg BHA Avg BHA Total Lengh
OD (inch) ID (inch) (ft)

8.41 4.28 91.68


43.56
17.23
164.55
104.45
62.52
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
392.31
OIL ON CUTTINGS SUMMARY
Well:
Block/OML:
Rig:

Sample number 1 2 3
Date (2002) 26-Nov 27-Nov 27-Nov
Time of sample: 0:00 2:58 5:00
Depth sample taken (ft): 10,050 10,450 10,850
Depth drilled since last sample (ft): 534 400 400
Hole size (in): 8.50 8.50 8.50
Formation type: SH/SS SH
Bit type: PDC PDC PDC
Rotary speed (rpm)
Rate of penetration (ft/hr): 220 220 220
Upper screen mesh size: 230 230 230
Lower screen mesh size: 230 230 230
Weight of dry retorted solids (g): 57.0 44.6 101.3
Weight of water (g): 3.5 3.8 0.0
Weight of oil (g): 1.5 1.7 -60.9

Weight of oil on dry retorted solids (g/kg): 57.0 52.0 0.0

Average weight of oil on dry retorted solids (g/kg) on this sheet:


CALIBRATION SAMPLE
Calculated oil on dry retorted solids = g/kg
Measured prior to drilling with OBM = g/kg
Measured at completion of well = g/kg

Note: This spreadsheet requires data entries on rows 7 to 17 for drilling parameters and rows 34 to 39 for retort data.
The spreadsheet should automatically make the calculations and fill in the remainder of the report form.
Rows 35 & 36 should be the weight of the retort chamber with lid & steel wool.
Row 37, 38, & 39 calculate the weight of oil by weighing the total retorted liquids, then subtracting the weight of water.

DATA ENTRY 1 2 3
Number of samples listed on this sheet 3
Weight of retort cell empty (g) 305.0 304.9 300.4
Weight of retort cell full (g) 367.0 355.0 340.8
Weight of graduated cylinder empty (g) 70.0 70.0 60.9
Weight of graduated cylinder full (g) 75.0 75.5
Milliliters of water 3.5 3.8

AUTOMATIC CALCULATIONS
Weight of wet solids 62.0 50.1 40.4
Weight of oil + water 5.0 5.5 -60.9
Weight water 3.5 3.8 0.0
Weight oil 1.5 1.7 -60.9
Weight dry retorted solids 57.0 44.6 101.3
Oil retention (g/kg) 26.3 38.1 0.0
Mud Type: Parateq

4 5 6 7 8 9

0.0 0.0 0.0 0.0 64.2 59.3


0.0 0.0 0.0 0.0 3.9 3.5
0.0 0.0 0.0 0.0 3.0 2.7

0.0 0.0 0.0 0.0 0.0 0.0

36.3 g/kg

Note: These values are for lab samples,


not field samples.

4 5 6 7 8 9

0.0 0.0 0.0 0.0 0.0 0.0


0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
10 11 12 13 14

0 0 0 0 0 0

0.0 0.0 0.0 0.0 0.0


0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0

0.0 0.0 0.0 0.0 0.0

10 11 12 13 14

0.0 0.0 0.0 0.0 0.0


0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
ANNULAR FLUID DENSITY = Wm (Q) + 20(ROP) (Vh)
Q + (ROP) (Vh)

Where:-
Wm = Fluid density in suction 9.30 ppg
Q = Flow rate , bbl. / min. 21.39 bbl/min
ROP = Drilling rate , ft. / min. 120 ft/min
Hole diameter: 16.00 inches
Vh = Hole capacity 0.249 bbl/ft

ANNULAR FLUID DENSITY = 15.53 ppg

Wm = Fluid density in suction 1.200 SG


Q = Flow rate gpm 315 GPM
ROP = Drilling rate , ft. / min. 1 ft/min
Hole diameter: 12.25 inches
Vh = Hole capacity 0.146 bbl/ft

ANNULAR FLUID DENSITY = 1.223 SG


Pressure Drop Across Bit Single Nozzle

DATA INPUT:
Mud Weight MW 10 ppg
Flow Rate gpm 200 gpm
Orifice ID d 0.6875 inch
Orifice Constant c 0.95 unitless

Nozzle Area a 0.3714 sq inch


Pressure Drop
Across Bit Single P 267 psi
Nozzle

FORMULA:

P = (gpm)2 d / (12,031 a2 C2)


Contents of Horizontal Cylindrical Tanks
Length 9.40 m Total Tank Volume
Diameter 2.92 m ### 396 BBL

% Height % of Total % Height % of Total


m3 bbls Dip (cms) Dip (inch) m3
Filled (H) Vol (V) Filled (H) Vol (V)

1.00% 0.17% 0.1 0.7 3 1.1 51.00% 51.28% 32.3


2.00% 0.47% 0.3 1.9 6 2.2 52.00% 52.55% 33.1
3.00% 0.87% 0.5 3.4 9 3.4 53.00% 53.83% 33.9
4.00% 1.34% 0.8 5.3 11 4.5 54.00% 55.10% 34.7
5.00% 1.87% 1.2 7.4 14 5.6 55.00% 56.36% 35.5
6.00% 2.45% 1.5 9.7 17 6.7 56.00% 57.63% 36.3
7.00% 3.08% 1.9 12.2 20 7.9 57.00% 58.89% 37.1
8.00% 3.75% 2.4 14.9 23 9.0 58.00% 60.14% 37.9
9.00% 4.46% 2.8 17.7 26 10.1 59.00% 61.40% 38.7
10.00% 5.20% 3.3 20.6 29 11.2 60.00% 62.64% 39.4
11.00% 5.99% 3.8 23.7 31 12.3 61.00% 63.89% 40.2
12.00% 6.80% 4.3 26.9 34 13.5 62.00% 65.13% 41.0
13.00% 7.64% 4.8 30.3 37 14.6 63.00% 66.36% 41.8
14.00% 8.51% 5.4 33.7 40 15.7 64.00% 67.59% 42.5
15.00% 9.41% 5.9 37.3 43 16.8 65.00% 68.81% 43.3
16.00% 10.33% 6.5 40.9 46 18.0 66.00% 70.02% 44.1
17.00% 11.27% 7.1 44.6 48 19.1 67.00% 71.22% 44.8
18.00% 12.33% 7.8 48.8 51 20.2 68.00% 72.41% 45.6
19.00% 13.23% 8.3 52.4 54 21.3 69.00% 73.60% 46.3
20.00% 14.24% 9.0 56.4 57 22.4 70.00% 74.77% 47.1
21.00% 15.26% 9.6 60.4 60 23.6 71.00% 75.93% 47.8
22.00% 16.31% 10.3 64.6 63 24.7 72.00% 77.08% 48.5
23.00% 17.37% 10.9 68.8 66 25.8 73.00% 78.21% 49.2
24.00% 18.45% 11.6 73.1 68 26.9 74.00% 79.34% 49.9
25.00% 19.55% 12.3 77.4 71 28.1 75.00% 80.45% 50.6
26.00% 20.66% 13.0 81.8 74 29.2 76.00% 81.55% 51.3
27.00% 21.79% 13.7 86.3 77 30.3 77.00% 82.63% 52.0
28.00% 22.92% 14.4 90.8 80 31.4 78.00% 83.69% 52.7
29.00% 24.07% 15.2 95.3 83 32.5 79.00% 84.74% 53.3
30.00% 25.23% 15.9 99.9 86 33.7 80.00% 85.76% 54.0
31.00% 26.40% 16.6 104.5 88 34.8 81.00% 86.77% 54.6
32.00% 27.59% 17.4 109.3 91 35.9 82.00% 87.76% 55.2
33.00% 28.78% 18.1 114.0 94 37.0 83.00% 88.73% 55.9
34.00% 29.98% 18.9 118.7 97 38.1 84.00% 89.67% 56.4
35.00% 31.19% 19.6 123.5 100 39.3 85.00% 90.59% 57.0
36.00% 32.41% 20.4 128.3 103 40.4 86.00% 91.49% 57.6
37.00% 33.64% 21.2 133.2 105 41.5 87.00% 92.63% 58.3
38.00% 34.87% 22.0 138.1 108 42.6 88.00% 93.20% 58.7
39.00% 36.11% 22.7 143.0 111 43.8 89.00% 94.01% 59.2
40.00% 37.36% 23.5 147.9 114 44.9 90.00% 94.80% 59.7
41.00% 38.60% 24.3 152.9 117 46.0 91.00% 95.54% 60.1
42.00% 39.86% 25.1 157.8 120 47.1 92.00% 96.25% 60.6
43.00% 41.11% 25.9 162.8 123 48.2 93.00% 96.92% 61.0
44.00% 42.37% 26.7 167.8 125 49.4 94.00% 97.55% 61.4
45.00% 43.64% 27.5 172.8 128 50.5 95.00% 98.13% 61.8
46.00% 44.90% 28.3 177.8 131 51.6 96.00% 98.66% 62.1
47.00% 46.17% 29.1 182.8 134 52.7 97.00% 99.13% 62.4
48.00% 47.45% 29.9 187.9 137 53.9 98.00% 99.52% 62.6
49.00% 48.72% 30.7 192.9 140 55.0 99.00% 99.83% 62.8
50.00% 50.00% 31.5 198.0 143 56.1 100.00% 100.00% 62.9
bbls Dip (cms) Dip (inch)

203.1 145 57.2


208.1 148 58.3
213.2 151 59.5
218.2 154 60.6
223.2 157 61.7
228.2 160 62.8
233.2 162 64.0
238.2 165 65.1
243.1 168 66.2
248.1 171 67.3
253.0 174 68.4
257.9 177 69.6
262.8 180 70.7
267.7 182 71.8
272.5 185 72.9
277.3 188 74.1
282.0 191 75.2
286.7 194 76.3
291.5 197 77.4
296.1 200 78.5
300.7 202 79.7
305.2 205 80.8
309.7 208 81.9
314.2 211 83.0
318.6 214 84.2
322.9 217 85.3
327.2 219 86.4
331.4 222 87.5
335.6 225 88.6
339.6 228 89.8
343.6 231 90.9
347.5 234 92.0
351.4 237 93.1
355.1 239 94.3
358.7 242 95.4
362.3 245 96.5
366.8 248 97.6
369.1 251 98.7
372.3 254 99.9
375.4 257 101.0
378.3 259 102.1
381.2 262 103.2
383.8 265 104.4
386.3 268 105.5
388.6 271 106.6
390.7 274 107.7
392.6 276 108.8
394.1 279 110.0
395.3 282 111.1
396.0 285 112.2
CALIBRATION CURVE FOR CYLINDRICAL TANKS IN A HORIZONTAL POSITION

110

100
% of Total Volume

f(x) = − 4.511201185112E-09 x ⁵ + 1.769427516389E-06 x ⁴ − 0.000330235640864 x³ + 0.027038962680621 x² + 0.280433512836724 x


+ 0.199456812796472
90 R² = 0.999863283608137

80

70

60

50

40

30

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110
Ration of Liquid Depth to Diameter
DETAILED DISPLACEMENT PROGRAM
Type Direct Displacement
System PHPA Water based Mud to KCl Brine

Well Geometry
Casing Type OD ID Top Btm Legth Pipe OD Pipe ID Csg Ann Vol Csg Vol Pipe Vol
inch inch m m m inch inch bbl m3 bbl m3 bbl m3
9-5/8" Csg 9.625 8.775 0 1500 1500 5 4.23 249 40 368 59 86 13.6
7" Liner 7 6.094 1500 2725 1225 3.5 2.764 97 15 145 23 30 4.741

9-5/8" Ann Csg Capacity 0.0505 bbl/ft


7" Liner Ann Capacity 0.0242 bbl/ft
Hole Volume 513 bbl 82 m3
Hole Vol w/pipe 461 bbl 73 m3
Total Annular Vol 346 bbl 55 m3
D/strg Vol 115 bbl 18 m3
Push Pill
Vol 51 bbl 8 m3
Weight (ppg) 10
Vol Increase due CaCO3 13 bbl 2 m3

Products Drill water 37 bbl 6 m3


XCD 3.5 ppb 3 sxs
CaCO3 6 MT
Caustic Adjust pH to +/-10

Caustic Pill
Vol 51 bbl 8 m3

Products Water 51 bbl 8 m3


Caustic soda 3.5 ppb 3

Hivis Pill
Vol 50 bbl 8 m3

Products Brine 50 bbl 8 m3


XCD 3.5 ppb 3 sxs

Clean-up Pill
Vol 126 bbl 20 m3

Products Water 121 bbl 19 m3


Dirt Magent 4% 4 drm
Vol Incr due D/Magnet 5 bbl 1 m3

Hivis Pill
Vol 50 bbl 8 m3

Products Brine 50 bbl 8 m3


XCD 3.5 ppb 3 sxs

Brine
Type KCl
S.G 1.11
ppb 66.1

Surface Vol 600 bbl 95 m3


Hole Vol 513 bbl 82 m3
Total Brine Vol 1113 bbl 177 m3

Products Water 38.7 gal/bbl brn 1026 bbl 163 m3


KCl Salt 66.1 ppb 33 MT
Cement-Displaced Mud: Displacement/Backload Procedure

1 Receive SBM from SL-25 to fill up pit #2 and 200bbls into pit #3 (This should
give us a safety net of 270bbls if needed for cement returns should boat not tie
up)

2 Transfer 240bbls from pit #1 to boat (SL-25) leaving about 230bbls behind in pit
to circulate casing and displace cement. This should be done after running
casing on bottom and before cementing.

3 Before start of cementing operation, tie up SL-25 ready to receive cement-


displaced mud from pit #1. (AD to line-up returns to pit #1). Give minimum of
140bbls to boat. Mud Engineer to get with boat Captain for volume of mud
received.

4 Shoud boat not be able to tie-up, receive cement-displaced mud into pit #1 to
capacity and remaining 131bbls into pit #3.

5 Backload remaining mud from pit #1 to boat after cementing operation.

Casing Displacement

6 Displace casing volume (+/-500bbls) using CaCO3 SBM (10.3ppg) from pits #2
and #3, taking returns into pit #1. Note that #1 is expected to be empty at this
stage.

7 Change returns to #2 (suction pit) upon fill-up #1 and circulate till mud weight in
and out balances out to 10.5ppg.

8 Receive CaCO3 SBM from boat (Moray) into pit #3 to create space in boat for
backload.

9 Backload LC-Lube SBM (11.4ppg) from #1 to the boat (M.V.Moray)

Essential Figures:
Casing Steel Displacement = 117bbls
Cement Returns = 421bbls
Casing Volume = 500bbls
Available Displacement Mud Vol = 710bbls
Proposed Sequence for Well-bore Displacement of WBM to Brine

1
2 Transfer 50bbl mud from active 2B to slug pit & add 2sxs XCD + 1 sxs Pac R
3 caustic pill Use Pill pit for preparation. (4sxs caustic / 50bbl H2O)
4 hivis push pill* pump 18bbls (3m3; stk)
5 dirt mag (chem wash) 4drums/130bbl H2O (3.8 vol% coverage legnth of 814m or 2672ft); use Reserve 4A.
6 hivis push pill 35bbls
7 water enough to fill the hole & maintain circulation
8 hivis push pill 35bbls
9 brine filtered to fill the hole

*Transfer remaining mud in Active 2B to Active 2A and clean up Actv 2B (plus lines shoud be flushed with clean water)
Prepare 120bbls of hivis pill (12sxs of Xanplex in 120bbls clean drill water; I.e. 5.5ppb of XCD), and pumped as required.
Length of Tank 30.75
Diameter 9.4167
Fluid Height in Tank 96
Total Tank Volume (Given) 380

Ratio of Liq Depth to Diameter 85


Total Tank Volume (Calculated) 381.56
% of Total Tank Volume Filled
Volume of Fluid in Tank 0

y = -5E-09x5 + 2E-06x4 - 0.0003x3 + 0.027x2 + 0.2804x + 0.1995


Ratio l/L % Total Vol
0 0
10 6
20 14
25 19.5
30 25
37.5 34
40 38
50 50.75
55 57
60 62
70 73.75
75 79
80 84
85 89
90 93.75
95 97
100 100
Report:
Date:
Operator:
Well Name and No:
Rig Name/Number: DEUTAG T-6

BHI Storage Tank 1


RESERVE 5 320 bbl Total Capacity = 396bbls
PARATEQ Base Oil (Parateq)
2bbl/inch
1.22 SG ?
76 bbl ###

BHI Storage Tank 2


160 bbl 160 bbl
RES 4B RES 4A Total Capacity = 396bbls
PREMIX PREMIX WBM
2bbl/inch
1 SG 1 SG 2.31 100 bbl
62 bbl ### 62 bbl ###

PILL 50 bbl SLUG 50 bbl ACTIVE 2 160 bbl ACTIVE 1 160 bbl DESILTER 130 bbl DESANDER 130 bbl Sand Trp
Slug Slug PARATEQ PARATEQ PARATEQ PARATEQ PARATEQ
1.19 SG 1.19 SG 1.19 SG 1.19 SG 1.19 SG 1.19 SG
14 bbl ### 42 bbl ### 83 bbl ### 60 bbl ### 67 bbl ### 114 bbl ### 0 bbl
0.8bbl/inch 2.3bbl/inch 1.6bbls/inch 2.2bbls/inch

VOLUMES SUMMARY

ACTIVE MUD 351.8 bbl ###

RESERVE MUD ### ###

TOTAL SURFACE ### ###


HOLE VOLUME 0 bbl 0 m3
TOTAL MUD ### ###
SBM VOLUME RECONCILIATION AFTER 9-5/8" CASING CEMENTING

Well: EBNE 2H
Date: 14-04-04

Total Mud Displaced During Casing Operation 85 bbls


Expected Casing Displacememt 110 bbls
Mud Loss During Casing 25 bbls

Total Mud Displaced During Cementing 949 bbls


Expected SBM Displacement During Cementing 894 bbls
Total Mud (possibly WBM) Gained during Displacement 55 bbls

Details of Mud (SBM) to SL-25


Vol of 10.1ppg SBM 304 bbls
Vol of 11.4ppg SBM 473 bbls
Total SBM Vol on SL-32 777 bbls
SBM VOLUME RECONCILIATION AFTER 9-5/8" CASING CEMENTING

Well: EBNE 2H
Date: 14-04-04

TOTAL PIT VOLUME BEFORE CEMENTING


PIT 1 448 BBL
PIT 2 89 BBL
TOTAL 537 BBL

TOTAL PIT VOLUME AFTER CEMENTING


PIT 1 527 BBL
PIT2 230 BBL
MUD TO SMITH LOYD 32 767 BBL
TOTAL 1524 BBL

TOTAL MUD DISPLACED FROM HOLE 987 BBL

VOL OF MUD LOST (1015 - displcd vol) 28 BBLS


SURFACE VOLUME CALCULATOR: T26 PITS

Pits Levels Vol. (bbls) Sub Total


Trip Tank 10 10 Total Active 244.02
Verti Tank 4 4 Total Resv 263.36
Total Surface Vol. 507.38
Sand Trap 0 0
Desander 0 0
Desilter 0 0
0

Active
1 49 81.34
2 49 81.34
3 49 81.34
244.02
Resv. 1:
A 0 0
B 0 0
C 0 0
0
Resv. 2
A 0 0
B 0 0
C 0 0
0
Slug Pit 30
30
Mix Tanks
1 56 66.64
2 33 54.78
3 59 97.94
219.36
507.38

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