4/22/2019 Welding Method Statement Prerequisites - Method Statement HQ

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Welding Method Statement Prerequisites

By Web Master | August 13, 2013 1 Comment

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There are many di erent welding processes, but the most commonly used in the construction industry are gas
welding and electric arc welding.  In order to ensure that all welding works takes place in a safe manner, the
Welding positioner suitability of the following should be ensured:

Rentals and Sales A-  The Arc welders

Welding Automation Equipment. We
Provide Custom Designed Welding B-   The working welding equipment
Systems
red-d-arc.ae C-   The working pipe location

D-  Working Instructions / Procedure

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A – Arc Welders
The welders Personality
The welder is to be trained and certi ed.
The welder must be in good health
The welder must be trained for safe work

Personal Protective equipment: 

Safety equipment will be made available and the arc welder is to ensure that the equipment and welding supplies are used as follows:

Welding face shield or goggles with correct lter tted, at all times
Leather gauntlet gloves at all times.
Screens to protect neighboring workers at all times
Safety boot, at all times
Breathing apparatus for enclosed vessels, at all times

B- Welding equipment

Gas welding => Cylinder identi cation

Oxygen cylinders are painted black and outlet valve threads are right handed
Acetylene cylinders are painted brown and outlet valve threads are left handed
Propane painted blue

Storage of gas cylinders

Gas cylinders should be kept on a hard standing in a safe place in open air. In a secure area.
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Acetylene cylinders whether full or empty should always be kept upright

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4/22/2019 Welding Method Statement Prerequisites - Method Statement HQ
Oxygen cylinders may be stacked horizontally for maximum high, and wedged to prevent rolling.
Cylinders should be shielded from direct sunlight or other heat sources

Cylinder handling

 Hands and clothing should be free from grit, grease and oil when cylinders are handled to prevent them from slipping and prevent grit from getting into the
valves.
Cylinders in use should normally be kept in purpose built secure compound and moved in purpose built trolleys, if it is necessary to move cylinders which are not in
a trolley, regulators and hoses should be detached.
Acetylene cylinders must always be transported and used in the vertical position

Gas Regulators

Regulators must always be tted to the cylinders to reduce the gas pressure from that in the cylinder to the working pressure of the blowpipe
The adjusting screw of the regulator must always be released before the cylinder valve is open.

Gas Hoses

Hoses should be kept for one type of gas only

Color code for identi cation

–          Red for acetylene or other fuel gases

–          Blue for oxygen

Hoses should be free from cuts, scratches, cracks or burns

Non-return valves and ash-back arrestors to be tted as necessary

The Welding Circuit

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On construction site, are welding is usually carried out with direct current (DC), supplied from diesel driven generator

Cables and cable couplings

Welding leads and welding return cables are frequently dragged over rough surface:
Their insulation should therefore be suitable for resisting wear and tear

The cables and couplings should be examined frequently for defects.

The part of the cable which is connected to the electrode holder should be as exible as possible
The welding return should be rmly connected tot the metal by constructed clamp

Electrode holder

The holder should be fully insulated

Electrode holder is essentially a pair of spring loaded Jaws

Hazards associated with welding

The principal hazards associated with gas welding are:

Fire
Explosions
Burns
Eye damage
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Respiratory disease

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4/22/2019 Welding Method Statement Prerequisites - Method Statement HQ
Systemic poisoning

Hazards associated with electric arc welding are:

Fire
Explosions
Burns
Eye damage
Heat stress
Respiratory disease
Systemic poisoning

Electric shock
Ultra-violet radiation
Ozone depletion

C- Working Location for Arc Welding

To ensure that before commencement of welding

Don’t attempt to wild enclosed resets

Keep hose lines clear of tra c lanes
Stand on an insulated mat
Arrange good ventilation in the welding area

D- Working Instructions For Welding

Fire extinguisher is required with welding, at all times

Personal safety equipment’s to be used all the time
Face Screen to be used when necessary
Avoid welding near ammable materials
Don’t leave torch on when not in use
The area should be checked before leaving for source of re

PIPE FLARING AND REAMING

The expanding of copper pipe ends to form accurate joints in pipes, is an industry recognized standard practice.
The pipe is ared at one end using proprietary trade tools with steel expansion heads assuring precise expansion.
Circumferences of the expanded pipe are to t onto the next pipe length (the new I.D. is equal to the original O.D.)
An accurate and reliable joint is made in the pipe itself  forming continuity in pipe runs, with only one brazed joint required which ensures less potential leaks, with
the brazing drawn down into the joint from one side.
The use of aring pipe joints does not in any way compromise the soundness of durability of the piping system, but compliments the system by ensuring accurate
and reliable joints.

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Category: Method Statements Piping Works Tags: how to weld , welder , welding , welding method of statement , welding method statement , welding procedure

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