0% found this document useful (0 votes)
620 views

SIMATICIndustrial Software SIMATIC Safety - Configuring and Programming

Uploaded by

Wilmar Rodriguez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
620 views

SIMATICIndustrial Software SIMATIC Safety - Configuring and Programming

Uploaded by

Wilmar Rodriguez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 582

Programming and Operating Manual

SIMATIC

Industrial Software
SIMATIC Safety - Configuring and Programming

Edition 11/2022 siemens.com


Product Overview
1

Configuring
2

SIMATIC Safety Administration Editor


3
Industrial Software
SIMATIC Safety - Configuring and Access protection
4
Programming
Programming
5
Programming and Operating Manual

F-I/O access
6

Implementation of user
acknowledgment
7
Data exchange between
standard user program and 8
safety program

Safety-related
communication
9
Compiling and
commissioning a safety 10
program

System acceptance
11

Operation and Maintenance


12

STEP 7 Safety V18


instructions
13

Monitoring and response


times
A

11/2022
A5E02714440-AM Checklist
B
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E02714440-AM Copyright © Siemens AG 2011 - 2022.


Digital Industries Ⓟ 09/2022 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Important notes

Purpose of this documentation


The information in this documentation enables you to configure (Page 39) and program
(Page 96) SIMATIC Safety fail-safe systems. In addition, you will obtain information on
acceptance (Page 329) of a SIMATIC Safety F-system.

NOTE
The Programming and Operating Manual "SIMATIC Safety - Configuring and Programming" in
its latest version (possibly including product information for the manual) is the relevant
source of all information on functional safety regarding configuring and programming. This
also applies in the event of discrepancies between this manual and other documentation on
functional safety regarding configuring and programming of SIMATIC Safety.
You must heed all warnings in the Programming and Operating Manual "SIMATIC Safety -
Configuring and Programming".

NOTE
Version designation STEP 7 Safety Advanced V18 and STEP 7 Safety Basic V18
The delivered STEP 7 Safety Advanced V18 and STEP 7 Safety Basic V18 have the version
designation V18.0.1.0.
For this reason, the version designation, e.g. in the display and the safety summary, is shown
as V18 SP1.

Basic knowledge requirements


General basic knowledge of automation engineering is needed to understand this
documentation. Basic knowledge of the following is also necessary:
• Fail-safe automation systems
• Automation systems
– S7-300
– S7-400
– S7-1200
– S7-1500
– S7-1500H
– S7-1500 Software Controller
– SIMATIC Drive Controller
– WinAC RTX F

SIMATIC Safety - Configuring and Programming


4 Programming and Operating Manual, 11/2022, A5E02714440-AM
Important notes

• Distributed I/O systems on


– PROFIBUS DP
– PROFINET IO
• Totally Integrated Automation Portal, including:
– Hardware configuration with the hardware and network editor
– Programming in the LAD and FBD programming languages using the program editor.
– Communication between CPUs

Scope of this documentation


This documentation is valid for STEP 7 Safety Advanced V18 and STEP 7 Safety Basic V18.
STEP 7 Safety Advanced V18 and STEP 7 Safety Basic V18 are used for the configuration and
programming of the fail-safe SIMATIC Safety system.
In this context, integration of the F-I/O listed below in SIMATIC Safety is also addressed:
• S7-1500/ET 200MP fail-safe modules
• ET 200SP fail-safe modules
• ET 200S fail-safe modules
• ET 200eco fail-safe I/O modules
• ET 200eco PN fail-safe I/O modules
• ET 200AL fail-safe I/O modules
• ET 200pro fail-safe modules
• ET 200iSP fail-safe modules
• S7-300 fail-safe signal modules
• S7-1200 fail-safe modules
• Fail-safe GSD based DP slaves
• Fail-safe GSD based I/O devices

Approvals
The SIMATIC Safety F-system is certified for use in safety mode up to:
• Safety Integrity Level SIL3 in accordance with IEC 61508:2010
• Performance Level (PL) e and category 4 in accordance with ISO 13849-1:2015 or EN ISO
13849-1:2015

Incorporation in the information landscape


Depending on your application, you will need the following supplementary documentation
when working with STEP 7 Safety.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 5
Important notes

This documentation includes references to the supplementary documentation where


appropriate.
Documentation Brief description of relevant content
For the SIMATIC Safety F-system Depending on which F-CPU you are using, you will need the following docu­
mentation:
• For the F-CPUs S7-1200/1500, a Product Information
(http://support.automation.siemens.com/WW/view/en/109478599)
describes all deviations from the respective standard CPUs.
• Each F-CPU S7-300/400 that can be used has its own product information.
The product information describes the deviations from the respective stand­
ard CPUs.
• The Device manuals
(http://support.automation.siemens.com/WW/view/en/67295862/133300)
describe the S7-1500 CPUs.
• The "S7-300, CPU 31xC and CPU 31x: Installation"
(http://support.automation.siemens.com/WW/view/en/13008499) operating
instructions describe the installation and wiring of S7-300 systems.
• The "CPU 31xC and CPU 31x, Technical Data"
(http://support.automation.siemens.com/WW/view/en/12996906) device
manual describes the CPUs 315-2 DP and PN/DP, the CPU 317-2 DP and
PN/DP, and the CPU 319-3 PN/DP.
• The "S7-400 Automation System, Installation
(http://support.automation.siemens.com/WW/view/en/1117849) installation
manual describes the installation and wiring of S7-400 systems.
• The "S7-400 Automation System, CPU Data"
(http://support.automation.siemens.com/WW/view/en/23904550) reference
manual describes the CPUs 414-3 PN/DP, the CPU 416-2, and the
CPU 416-3 PN/DP.
• The "ET 200S Interface Module IM 151-7 CPU"
(http://support.automation.siemens.com/WW/view/en/12714722) manual
describes the IM 151-7 CPU.
• The "ET 200S, Interface Module IM 151-8 PN/DP CPU"
(http://support.automation.siemens.com/WW/view/en/47409312) manual
describes the IM 151-8 PN/DP CPU.
• The "ET 200S, Interface Module IM 154-8 CPU"
(http://support.automation.siemens.com/WW/view/de/24363739/0/en) man­
ual describes the IM 154-8 CPU.
• The Manual "Windows Automation Center RTX WinAC RTX (F) 2010
(http://support.automation.siemens.com/WW/view/en/43715176)" describes
the WinAC RTX 2010 and the WinAC RTX F 2010.
• The "S7-1500 Software Controller CPU 1505SP, CPU 1507S
(http://support.automation.siemens.com/WW/view/en/109249299)" manual
describes the SIMATIC S7-1500 Software Controller 1505SP and CPU 1507S.
"S7-1200 Functional Safety manual Describes the F-CPUs S7-1200 and the fail-safe modules S7-1200 (including
(http://support.automation.siemens. installation, wiring, and technical specifications)
com/WW/view/en/104547552)" system
manual

SIMATIC Safety - Configuring and Programming


6 Programming and Operating Manual, 11/2022, A5E02714440-AM
Important notes

Documentation Brief description of relevant content


"S7-1500/ET200MP system manual Describes the hardware of the S7-1500 systems and the S7-1500/ET 200MP fail-
(http://support.automation.siemens. safe modules (including installation, wiring, and technical specifications)
com/WW/view/en/59191792)" system
manual and the product manuals
(https://support.industry.siemens.
com/cs/ww/en/ps/14141/man) for the cor­
responding S7-1500/ET 200MP fail-safe
modules
System manual "Redundant System Describes the hardware of S7-1500R/H systems (including design, wiring and
S7-1500R/H technical specifications)
(https://support.industry.siemens.
com/cs/ww/en/view/109754833)"
"SIMATIC Drive Controller Describes the hardware of the SIMATIC Drive Controller (including design, wir­
(https://support.industry.siemens. ing and technical specifications)
com/cs/ww/en/view/109766665)" system
manual and "SIMATIC Drive Controller
(https://support.industry.siemens.
com/cs/ww/en/view/109766666)" equip­
ment manual
"SIMATIC S7-1500 S7-PLCSIM Advanced Describes the operation of S7 PLCSIM Advanced
(https://support.industry.siemens.
com/cs/ww/en/view/109798879)" function
manual
"ET 200SP distributed I/O system Describes the hardware of the ET 200SP fail-safe modules (including installa­
(http://support.automation.siemens. tion, wiring, and technical specifications)
com/WW/view/en/58649293)" system
manual and the product manuals
(https://support.industry.siemens.
com/cs/ww/en/ps/14059/man) for the cor­
responding ET 200SP fail-safe modules
"ET 200eco Distributed I/O Station Fail-safe Describes the hardware of the ET 200eco fail-safe I/O module (including installa­
I/O Block tion, wiring, and technical specifications)
(http://support.automation.siemens.
com/WW/view/en/19033850)" manual
Manual "ET 200eco PN F-DI 8 x 24 VDC, Describes the hardware of the ET 200eco PN fail-safe I/O module (including
4xM12 / F-DQ 3 x 24 VDC/2.0A PM, 3xM12 installation, wiring, and technical specifications)
(https://support.industry.siemens.
com/cs/ww/en/view/109765611)"
System manual "ET 200AL system manual Describes the hardware of the ET 200AL fail-safe signal module (including
(https://support.industry.siemens. installation, wiring, and technical specifications)
com/cs/ww/en/view/89254965)" and equip­
ment manual "Digital I/O Module F-DI 4+F-
DQ 2x24VDC/2A, 4xM12"
"Distributed I/O System ET 200S, Fail-Safe Describes the hardware of the ET 200S fail‑safe modules (including installation,
Modules wiring, and technical specifications)
(http://support.automation.siemens.
com/WW/view/en/27235629)" operating
instructions

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 7
Important notes

Documentation Brief description of relevant content


"S7-300 Automation System, ET 200M Dis­ Describes the hardware of the S7-300 fail-safe signal modules (including install­
tributed I/O System, Fail-safe Signal Mod­ ation, wiring, and technical specifications)
ules
(http://support.automation.siemens.
com/WW/view/en/19026151)" manual
"Distributed I/O system ET 200pro, fail-safe Describes the hardware of the ET 200pro fail‑safe modules (including installa­
I/O modules tion, wiring, and technical specifications)
(http://support.automation.siemens.
com/WW/view/en/22098524)" operating
instructions
"ET 200iSP distributed I/O device - Fail-safe Describes the hardware of the ET 200iSP fail‑safe modules (including installa­
modules tion, wiring, and technical specifications)
(http://support.automation.siemens.
com/WW/view/en/47357221)" operating
instructions
Help on STEP 7 • Describes the operation of the standard tools in STEP 7
• Contains information regarding configuration and parameter assignment of
hardware
• Contains a description of the FBD and LAD programming languages

The complete SIMATIC S7 documentation is available on DVD. You can find more information
on the Internet (http://www.automation.siemens.com/mcms/industrial-automation-systems-
simatic/en/manual-overview/manual-collection/Pages/Default.aspx).

Guide
This documentation describes how to work with STEP 7 Safety. It includes instructions and
reference sections (description of the instructions for the safety program).
The following topics are addressed:
• Configuration of SIMATIC Safety
• Access protection for SIMATIC Safety
• Programming of the safety program (safety-related user program)
• Safety-related communication
• Instructions for the safety program
• Support for the system acceptance
• Operation and maintenance of SIMATIC Safety
• Monitoring and response times

SIMATIC Safety - Configuring and Programming


8 Programming and Operating Manual, 11/2022, A5E02714440-AM
Important notes

Conventions
The following conventions apply:
• In this documentation, the terms "safety engineering" and "fail-safe engineering" are used
synonymously. The same applies to the terms "fail-safe" and "F-".
• "F-systems" include redundant S7-1500HF systems. Special features and restrictions of H
systems are described in the system manual "Redundant S7-1500R/H system
(https://support.industry.siemens.com/cs/ww/en/view/109754833)" and also apply to the
redundant S7-1500HF systems.
• "STEP 7 Safety V18" stands for "STEP 7 Safety Advanced V18" and "STEP 7
Safety Basic V18".
• "(S7-300)" indicates that the section only applies to S7-300 F-CPUs. S7-300 F-CPUs also
includes the F-CPUs ET 200S and ET 200pro (IM F-CPUs).
• "(S7-400)" indicates that the section only applies to S7-400 as well as WinAC RTX F.
• "(S7-1200)" indicates that the section only applies to S7-1200 F-CPUs.
• "(S7-1500)" indicates that the section only applies to S7-1500 F-CPUs. S7-1500 F-CPUs
also includes S7-1500 HF-CPUs, ET 200SP F-CPUs, the CPU 151xpro F-2 PN, the S7-1500 F
Software Controller and the SIMATIC Drive Controller. In the case of exceptions, these are
indicated.
The scopes can be combined.
The term Safety program refers to the fail-safe portion of the user program and is used
instead of "fail-safe user program," "F‑program," etc. For purposes of contrast, the non-safety-
related part of the user program is referred to as the "standard user program".
The hardware configuration includes the configuration of standard CPUs and standard I/Os
as well as the configuration of F-CPUs and F-I/Os.
The safety-related hardware configuration includes the safety-related parameters of the F-
CPUs and F-I/Os.
The safety-related project data includes the safety-related hardware configuration as well as
the safety program.

NOTE
Each warning is marked with a unique number at the end of the text. This enables you to
easily reference other documents, for example, to obtain an overview of the safety
requirements for the system.

Additional support
If you have further questions about the use of products presented in this manual, contact
your local Siemens representative.
You can find information on whom to contact on the Web
(http://www.siemens.com/automation/partner).
A guide to the technical documentation for the various SIMATIC products and systems is
available on the Web (http://www.siemens.com/simatic-tech-doku-portal).
You can find the online catalog and online ordering system on the Web
(www.siemens.com/industrymall).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 9
Important notes

Training center
We offer courses to help you get started with the S7 automation system. To do this, contact
your regional training center or the central training center in Nuremberg, Germany.
You can find more information on the Internet (http://www.sitrain.com).

Technical Support
To contact Technical Support for all Industry Automation products, use the Support Request
Web form (http://www.siemens.com/automation/support-request).
You can find additional information about our Technical Support on the Web
(http://www.siemens.com/automation/service).

Important note for maintaining the operational safety of your system

NOTE
The operators of systems with safety-related characteristics must adhere to operational safety
requirements. The supplier is also obliged to comply with special product monitoring
measures. Siemens informs system operators in the form of personal notifications about
product developments and properties which could be or become important issues in terms of
operational safety.
You should subscribe to the corresponding notifications in order to obtain the latest
information and to allow you to make any necessary modifications to your system.
Log in in the Industry Online Support. Follow the links below and click on "Email on update"
on the right-hand side in each case:
• SIMATIC S7-300/S7-300F
(https://support.industry.siemens.com/cs/products?pnid=13751&lc=en-WW)
• SIMATIC S7-400/S7-400H/S7-400F/FH
(https://support.industry.siemens.com/cs/products?pnid=13828&lc=en-WW)
• SIMATIC S7-1500/SIMATIC S7-1500F/SIMATIC S7-1500HF
(https://support.industry.siemens.com/cs/products?pnid=13716&lc=en-WW)
• SIMATIC S7-1200/SIMATIC S7-1200F
(https://support.industry.siemens.com/cs/products?pnid=13683&lc=en-WW)
• Software Controller
(https://support.industry.siemens.com/cs/products?pnid=13911&lc=en-WW)
• Distributed I/O (https://support.industry.siemens.com/cs/products?pnid=14029&lc=en-
WW)
• STEP 7 (TIA Portal) (https://support.industry.siemens.com/cs/products?pnid=14340&lc=en-
WW)

SIMATIC Safety - Configuring and Programming


10 Programming and Operating Manual, 11/2022, A5E02714440-AM
Important notes

Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please
visit (https://www.siemens.com/industrialsecurity).
Siemens' products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customers' exposure to
cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed visit (https://www.siemens.com/cert).

Siemens Industry Online Support


You can find current information on the following topics quickly and easily here:
• Product support
All the information and extensive know-how on your product, technical specifications,
FAQs, certificates, downloads, and manuals.
• Application examples
Tools and examples to solve your automation tasks – as well as function blocks,
performance information and videos.
• Services
Information about Industry Services, Field Services, Technical Support, spare parts and
training offers.
• Forums
For answers and solutions concerning automation technology.
• mySupport
Your personal working area in Industry Online Support for messages, support queries, and
configurable documents.
This information is provided by the Siemens Industry Online Support in the Internet
(http://www.siemens.com/automation/service&support).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 11
Important notes

Industry Mall
The Industry Mall is the catalog and order system of Siemens AG for automation and drive
solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power
(TIP).
Catalogs for all the products in automation and drives are available on the Internet
(https://mall.industry.siemens.com).

SIMATIC Safety - Configuring and Programming


12 Programming and Operating Manual, 11/2022, A5E02714440-AM
Table of contents

1 Product Overview............................................................................................................................... 22
1.1 Overview.......................................................................................................................... 22
1.2 Hardware and Software Components................................................................................ 23
1.3 Installing/uninstalling the STEP 7 Safety Basic V18 license.................................................. 29
1.4 Installing/uninstalling the STEP 7 Safety Advanced V18 license.......................................... 29
1.5 Installing/uninstalling STEP 7 Safety PowerPack................................................................. 30
1.6 Migrating projects from S7 Distributed Safety V5.4 SP5 to STEP 7 Safety Advanced............ 30
1.7 Migrating PLC programs to a n F-CPU S7-1500 .................................................................. 33
1.8 Upgrading projects to STEP 7 Safety V18........................................................................... 34
1.8.1 Upgrading projects from STEP 7 Safety as of V14 SP1 to V18............................................. 34
1.8.2 Upgrading projects from STEP 7 Safety V13 SP1/SP2 to V18............................................... 35
1.8.3 Upgrading projects from STEP 7 Safety prior to V13 SP1.................................................... 36
1.9 First steps......................................................................................................................... 37

2 Configuring......................................................................................................................................... 39
2.1 Overview of Configuration................................................................................................ 39
2.2 Particularities for configuring the F-System........................................................................ 42
2.3 Configuring an F-CPU........................................................................................................ 43
2.4 Configuring F-I/O.............................................................................................................. 47
2.5 Configuration control (option handling) for F-I/Os............................................................. 51
2.5.1 Example........................................................................................................................... 52
2.6 Configuring shared device................................................................................................. 56
2.7 Configuring isochronous mode (S7-1500)......................................................................... 57
2.8 Recommendation for PROFIsafe address assignment......................................................... 57
2.9 Configurations supported by the SIMATIC Safety F-system................................................. 59
2.10 PROFIsafe addresses for F-I/O of PROFIsafe address type 1................................................. 61
2.11 PROFIsafe addresses for F-I/O of PROFIsafe address type 2................................................. 62
2.12 Setting the F-destination address for F-I/O with DIP switches............................................. 64
2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety........................................ 64
2.13.1 Identifying F-modules....................................................................................................... 66
2.13.2 Assign PROFIsafe address.................................................................................................. 67
2.13.3 Assigning a PROFIsafe address to an F-module in a cross-project shared device.................. 68
2.13.4 Changing the PROFIsafe address....................................................................................... 69

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 13
Table of contents

2.14 Peculiarities when configuring fail-safe GSD based DP slaves and fail-safe GSD based .... 69
I/O devices

3 Safety Administration Editor.............................................................................................................. 72


3.1 Opening the Safety Administration Editor.......................................................................... 74
3.2 "General" area................................................................................................................... 75
3.3 "F-runtime group" area...................................................................................................... 77
3.3.1 "F-runtime group" area...................................................................................................... 77
3.3.2 Pre-/postprocessing (S7-1200, S7-1500)............................................................................ 77
3.4 "F-blocks" area.................................................................................................................. 78
3.5 "F-compliant PLC data types" area (S7-1200, S7-1500)....................................................... 80
3.6 “Web server F-Admins” area (S7-1200, S7-1500)................................................................ 80
3.7 "Settings" area.................................................................................................................. 81
3.8 "Flexible F-Link" area (S7-1200, S7-1500).......................................................................... 85

4 Access protection................................................................................................................................ 88
4.1 Overview of access protection........................................................................................... 88
4.2 Access protection for the safety-related project data.......................................................... 89
4.2.1 CPU-wide access protection for the safety-related project data........................................... 89
4.2.2 Project-wide access protection for the safety-related project data...................................... 91
4.3 Access protection for the F-CPU......................................................................................... 91
4.4 Access protection through organizational measures.......................................................... 94

5 Programming...................................................................................................................................... 96
5.1 Overview of Programming................................................................................................ 96
5.1.1 Program structure of the safety program (S7-300, S7-400)................................................ 96
5.1.2 Program structure of the safety program (S7-1200, S7-1500)............................................ 98
5.1.3 Safety program in Software Unit (Safety Unit) (S7-1500) .................................................. 101
5.1.4 Fail-Safe Blocks................................................................................................................. 102
5.1.5 Restrictions in the programming languages FBD/LAD......................................................... 103
5.1.6 F-compliant PLC data types (UDT) (S7-1200, S7-1500)....................................................... 110
5.1.6.1 Grouping PLC tags for inputs and outputs of F-I/O in structures (S7-1200, S7-1500)........... 111
5.1.6.2 Example of structured PLC tags for inputs and outputs of F-I/O (S7-1200, S7-1500)........... 112
5.1.7 Editing PLC tags with external editors................................................................................ 115
5.1.8 Using Multiuser engineering............................................................................................. 115
5.1.9 Deleting the safety program.............................................................................................. 115
5.2 Defining F-Runtime Groups............................................................................................... 117
5.2.1 Rules for F-Runtime Groups of the Safety Program............................................................. 117
5.2.2 Procedure for defining an F‑runtime group (S7-300, S7-400)............................................. 118
5.2.3 Procedure for defining an F‑runtime group (S7-1200, S7-1500)......................................... 122
5.2.4 F-runtime group communication (S7-300, S7-400)............................................................ 126
5.2.5 F-runtime group communication (S7-1200, S7-1500)........................................................ 129
5.2.6 Deleting an F-runtime group............................................................................................. 131
5.2.7 Changing the F-runtime group (S7-300, S7-400)............................................................... 132

SIMATIC Safety - Configuring and Programming


14 Programming and Operating Manual, 11/2022, A5E02714440-AM
Table of contents

5.2.8 Changing the F-runtime group (S7-1200, S7-1500)........................................................... 132


5.3 Creating F-blocks in FBD / LAD........................................................................................... 132
5.3.1 Creating F-blocks.............................................................................................................. 132
5.3.2 Know-how protection....................................................................................................... 134
5.3.3 Reuse of F-blocks.............................................................................................................. 135
5.4 Information interface to the safety program...................................................................... 136
5.4.1 F-shared DB (S7-300, S7-400)........................................................................................... 136
5.4.2 F-runtime group information DB (S7-1200, S7-1500)........................................................ 136
5.5 Programming startup protection....................................................................................... 138

6 F-I/O access......................................................................................................................................... 139


6.1 Addressing F-I/O............................................................................................................... 139
6.2 Value status (S7-1200, S7-1500)....................................................................................... 140
6.3 Process Data or Fail-Safe Values........................................................................................ 143
6.4 F‑I/O DB............................................................................................................................ 145
6.4.1 Name and number of the F‑I/O DB..................................................................................... 145
6.4.2 Tags of the F-I/O DB.......................................................................................................... 146
6.4.2.1 PASS_ON.......................................................................................................................... 147
6.4.2.2 ACK_NEC.......................................................................................................................... 148
6.4.2.3 ACK_REI............................................................................................................................ 148
6.4.2.4 IPAR_EN............................................................................................................................ 149
6.4.2.5 DISABLE............................................................................................................................ 150
6.4.2.6 QBAD/PASS_OUT/DISABLED/QBAD_I_xx/QBAD_O_xx and value status................................. 151
6.4.2.7 ACK_REQ.......................................................................................................................... 151
6.4.2.8 IPAR_OK........................................................................................................................... 152
6.4.2.9 DIAG................................................................................................................................. 152
6.4.3 Accessing tags of the F-I/O DB........................................................................................... 153
6.5 Passivation and reintegration of F-I/O................................................................................ 154
6.5.1 After startup of F-system................................................................................................... 154
6.5.2 After communication errors.............................................................................................. 157
6.5.3 After F-I/O or channel faults.............................................................................................. 159
6.5.4 Group passivation............................................................................................................. 163

7 Implementation of user acknowledgment......................................................................................... 165


7.1 Implementing User Acknowledgment in the Safety Program of the F-CPU of a DP Mas­ .... 165
ter or IO controller
7.2 Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or .... 169
I-device

8 Data exchange between standard user program and safety program.............................................. 172
8.1 Data Transfer from the Safety Program to the Standard User Program................................ 172
8.2 Data Transfer from Standard User Program to Safety Program............................................ 173

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 15
Table of contents

9 Safety-related communication........................................................................................................... 176


9.1 Configuring and programming communication (S7-300, S7-400)...................................... 176
9.1.1 Overview of communication............................................................................................. 176
9.1.2 Safety-related IO controller-IO controller communication.................................................. 179
9.1.2.1 Configure safety-related IO controller-IO controller communication................................... 179
9.1.2.2 Safety-related IO controller-IO controller communication via SENDDP and RCVDP............... 183
9.1.2.3 Program safety-related IO controller-IO controller communication..................................... 183
9.1.2.4 Safety-related IO controller-IO controller communication - Limits for data transfer............. 187
9.1.3 Safety-related master-master communication................................................................... 187
9.1.3.1 Configure safety-related master-master communication.................................................... 187
9.1.3.2 Safety-related master-master communication via SENDDP and RCVDP............................... 192
9.1.3.3 Program safety-related master-master communication...................................................... 192
9.1.3.4 Safety‑related master‑master communication:Limits for data transfer................................ 196
9.1.4 Safety-related IO controller-I-device communication.......................................................... 196
9.1.4.1 Configuring safety-related communication between IO controller and I-device.................. 196
9.1.4.2 Safety-related IO controller-I-device communication via SENDDP and RCVDP...................... 199
9.1.4.3 Programming safety-related IO controller I-device communication..................................... 199
9.1.4.4 Safety-related IO-Controller-IO-Device communication - Limits for data transfer................. 201
9.1.5 Safety-related master-I-slave communication.................................................................... 202
9.1.5.1 Configuring safety-related master-I-slave communication.................................................. 202
9.1.5.2 Safety-related master-I-slave or I-slave-I-slave communication via SENDDP and RCVDP....... 204
9.1.5.3 Program the safety-related master-I-slave or I-slave-I-slave communication........................ 204
9.1.5.4 Limits for data transfer of safety-related master-I-slave or I-slave-I-slave communica­ .... 207
tion
9.1.6 Safety-related I-slave-I-slave communication..................................................................... 208
9.1.6.1 Configure safety-related I-slave-I-slave communication...................................................... 208
9.1.6.2 Safety-related I-slave-I-slave communication via SENDDP and RCVDP................................. 211
9.1.6.3 Programming safety‑related I‑slave-I‑slave communication................................................ 212
9.1.6.4 Limits for data transfer of safety-related I-slave-I-slave communication.............................. 212
9.1.7 Safety-Related I-Slave-Slave Communication..................................................................... 212
9.1.7.1 Configuring Safety‑Related I‑Slave-Slave Communication.................................................. 212
9.1.7.2 Safety-Related I-Slave-Slave Communication - F-I/O Access................................................ 217
9.1.7.3 Limits for data transfer of safety-related I-slave-I-slave communication.............................. 218
9.1.8 Safety-related IO controller-I-slave communication............................................................ 218
9.1.9 Safety-related communication via S7 connections............................................................. 219
9.1.9.1 Configuring safety-related communication via S7 connections........................................... 219
9.1.9.2 Communication via SENDS7, RCVS7, and F-Communication DB......................................... 220
9.1.9.3 Programming safety-related communication via S7 connections........................................ 221
9.1.9.4 Safety‑related communication via S7 connections - Limits of data transfer......................... 225
9.1.10 Safety-related communication with other S7 F-systems..................................................... 225
9.1.10.1 Introduction..................................................................................................................... 225
9.1.10.2 Communication with S7 Distributed Safety via PN/PN coupler (IO controller-IO control­ .... 226
ler communication)
9.1.10.3 Communication with S7 Distributed Safety via DP/DP coupler (master-master commu­ .... 227
nication)
9.1.10.4 Communication with S7 Distributed Safety via S7 connections.......................................... 228
9.1.10.5 Communication with S7 F/FH Systems via S7 connections................................................. 229
9.2 Configuring and programming communication (S7-1200, S7-1500).................................. 231
9.2.1 Overview of communication............................................................................................. 231
9.2.2 Safety-related IO controller-IO controller communication.................................................. 234
9.2.2.1 Configure safety-related IO controller-IO controller communication................................... 234

SIMATIC Safety - Configuring and Programming


16 Programming and Operating Manual, 11/2022, A5E02714440-AM
Table of contents

9.2.2.2 Safety-related IO controller-IO controller communication via SENDDP and RCVDP............... 237
9.2.2.3 Program safety-related IO controller-IO controller communication..................................... 238
9.2.2.4 Safety-related IO controller-IO controller communication - Limits for data transfer............. 241
9.2.3 Safety-related master-master communication................................................................... 242
9.2.3.1 Configure safety-related master-master communication.................................................... 242
9.2.3.2 Safety-related master-master communication via SENDDP and RCVDP............................... 245
9.2.3.3 Program safety-related master-master communication...................................................... 245
9.2.3.4 Safety‑related master‑master communication:Limits for data transfer................................ 249
9.2.4 Safety-related IO controller-I-device communication.......................................................... 249
9.2.4.1 Configuring safety-related communication between IO controller and I-device.................. 249
9.2.4.2 Safety-related IO controller-I-device communication via SENDDP and RCVDP...................... 252
9.2.4.3 Programming safety-related IO controller I-device communication..................................... 252
9.2.4.4 Safety-related IO-Controller-IO-Device communication - Limits for data transfer................. 254
9.2.5 Safety-related master-I-slave communication.................................................................... 255
9.2.5.1 Configuring safety-related master-I-slave communication.................................................. 255
9.2.5.2 Safety-related master-I-slave communication via SENDDP and RCVDP................................ 257
9.2.5.3 Programming safety‑related master-I‑slave communication............................................... 257
9.2.5.4 Limits for data transfer of safety-related master-I-slave communication............................. 260
9.2.6 Safety-related IO controller-I-slave communication............................................................ 261
9.2.6.1 Safety-related IO controller-I-slave communication............................................................ 261
9.2.7 Safety-related communication to S7 F-System S7 Distributed Safety.................................. 261
9.2.7.1 Introduction..................................................................................................................... 261
9.2.7.2 Communication with S7 Distributed Safety via PN/PN coupler (IO controller-IO control­ .... 262
ler communication)
9.2.7.3 Communication with S7 Distributed Safety via DP/DP coupler (master-master commu­ .... 263
nication)
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, .... 263
S7-1500)
9.3.1 Flexible F-Link................................................................................................................... 263
9.3.2 F-communication DB (S7-1200, S7-1500).......................................................................... 267
9.4 Configuring and programming communication between S7-300/400 and .... 269
S7-1200/1500 F-CPUs
9.4.1 Overview of communication............................................................................................. 269
9.5 Configuring and programming communication in several projects..................................... 270
9.5.1 Safety-oriented IO Controller I device communication in several projects........................... 270
9.5.1.1 Configuring safety-related communication between IO controller and I-device.................. 270
9.5.1.2 Programming safety-related IO Controller I-device communication.................................... 271

10 Compiling and commissioning a safety program............................................................................... 272


10.1 Compiling the safety program........................................................................................... 272
10.2 Safety program work memory requirements (S7-300, S7-400)........................................... 272
10.3 Downloading project data................................................................................................. 273
10.3.1 Downloading project data to an S7-300/400 F-CPU............................................................ 277
10.3.1.1 Downloading project data to an S7-300/400 F-CPU with memory card inserted (SIMAT­ .... 277
IC Micro memory card or flash card)
10.3.1.2 Downloading project data to an S7-400 F-CPU without flash card inserted......................... 277
10.3.1.3 Downloading project data to a WinAC RTX F...................................................................... 278
10.3.1.4 Downloading individual F-blocks to an S7-300/400 F-CPU.................................................. 278

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 17
Table of contents

10.3.1.5 Downloading project data to a memory card or removable storage device and insert­ .... 279
ing a memory card
10.3.2 Downloading project data into an F-CPU S7-1200.............................................................. 281
10.3.2.1 Downloading project data to an S7-1200 F-CPU without program card inserted................. 281
10.3.2.2 Downloading project data to an S7-1200 F-CPU with program card inserted...................... 282
10.3.2.3 Inserting a transfer card into an S7-1200 F-CPU................................................................. 284
10.3.2.4 Downloading project data of an S7-1200 F-CPU from the internal load memory to an .... 286
empty SIMATIC Memory Card
10.3.2.5 Updating project data on an S7-1200 F-CPU using a transfer card...................................... 287
10.3.2.6 Downloading project data to a SIMATIC Memory Card and inserting the SIMATIC .... 287
Memory Card
10.3.3 Downloading project data to an S7-1500 F-CPU................................................................. 288
10.3.3.1 Downloading project data to an S7-1500 F-CPU................................................................. 288
10.3.3.2 Downloading project data into a redundant S7-1500HF system......................................... 288
10.3.3.3 Downloading project data to an S7-1500 F Software Controller......................................... 289
10.3.3.4 Downloading project data to a SIMATIC Memory Card and inserting the SIMATIC .... 291
Memory Card or removable storage devices
10.3.4 Restoring a backup of the safety program to an F-CPU ...................................................... 293
10.3.5 Special features when creating and importing images of an S7-1500 F Software Con­ .... 294
troller
10.3.6 Load project data (including safety-related project data) from an F-CPU into a PG/PC .... 295
(S7-1500)
10.3.7 Load project data (including safety-related project data) from a memory card into a .... 296
PG/PC (S7-1500)
10.3.8 Loading PC station via the configuration file...................................................................... 297
10.3.8.1 Creating a configuration file.............................................................................................. 298
10.3.8.2 Importing the configuration file........................................................................................ 298
10.4 Program identification...................................................................................................... 302
10.5 Comparing Safety Programs.............................................................................................. 304
10.6 Creating a safety summary................................................................................................ 306
10.7 Testing the safety program............................................................................................... 308
10.7.1 Overview of Testing the Safety Program............................................................................ 308
10.7.2 Disabled safety mode........................................................................................................ 309
10.7.2.1 Configuring the time limit for disabled safety mode (S7-1200, S7-1500)............................ 310
10.7.2.2 Disabling safety mode....................................................................................................... 310
10.7.3 Testing the safety program............................................................................................... 313
10.7.4 Testing the safety program with S7-PLCSIM....................................................................... 316
10.7.5 Changing the safety program in RUN mode (S7-300, S7-400)............................................ 320
10.7.6 Safety program in RUN mode (S7-1200, S7-1500)............................................................. 322
10.8 F-change history............................................................................................................... 328

11 System acceptance............................................................................................................................. 329


11.1 Overview of System Acceptance........................................................................................ 329
11.2 Correctness of the safety program including hardware configuration (including test­ .... 330
ing)
11.3 Completeness of the safety summary................................................................................ 331
11.4 Compliance of the system library elements used in the safety program with Annex 1 of .... 332
the Report for the TÜV certificate

SIMATIC Safety - Configuring and Programming


18 Programming and Operating Manual, 11/2022, A5E02714440-AM
Table of contents

11.5 Compliance of the know-how protected F-blocks used in the safety program with their .... 332
safety documentation.
11.6 Completeness and correctness of the hardware configuration........................................... 334
11.7 Correctness and completeness of the communication configuration.................................. 340
11.8 Identity of online and offline program............................................................................... 342
11.9 Other characteristics......................................................................................................... 343
11.10 Acceptance of Changes..................................................................................................... 345

12 Operation and Maintenance............................................................................................................... 350


12.1 Notes on startup of the F-system....................................................................................... 350
12.2 Notes on Safety Mode of the Safety Program..................................................................... 350
12.3 Replacing Software and Hardware Components................................................................ 353
12.4 Guide to diagnostics (S7-300, S7-400).............................................................................. 356
12.5 Guide to diagnostics (S7-1500)......................................................................................... 358
12.6 Guide to diagnostics (S7-1200)......................................................................................... 358

13 STEP 7 Safety V18 instructions........................................................................................................... 359


13.1 General............................................................................................................................ 359
13.1.1 LAD.................................................................................................................................. 359
13.1.1.1 New network (STEP 7 Safety V18)..................................................................................... 359
13.1.1.2 Empty box (STEP 7 Safety V18)......................................................................................... 360
13.1.1.3 Open branching (STEP 7 Safety V18)................................................................................. 361
13.1.1.4 Close branching (STEP 7 Safety V18)................................................................................. 361
13.1.2 FBD.................................................................................................................................. 362
13.1.2.1 New network (STEP 7 Safety V18)..................................................................................... 362
13.1.2.2 Empty box (STEP 7 Safety V18)......................................................................................... 363
13.1.2.3 Open branching (STEP 7 Safety V18)................................................................................. 363
13.1.2.4 Insert binary input (STEP 7 Safety V18).............................................................................. 364
13.1.2.5 Invert RLO (STEP 7 Safety V18).......................................................................................... 365
13.2 Bit logic operations........................................................................................................... 365
13.2.1 LAD.................................................................................................................................. 365
13.2.1.1 ---| |---: NO contact (STEP 7 Safety V18)............................................................................. 365
13.2.1.2 ---| / |---: NC contact (STEP 7 Safety V18)............................................................................ 366
13.2.1.3 --|NOT|--: Invert RLO (STEP 7 Safety V18)........................................................................... 367
13.2.1.4 ---( )---: Assignment (STEP 7 Safety V18)............................................................................ 368
13.2.1.5 ---( R )---: Reset output (STEP 7 Safety V18)........................................................................ 368
13.2.1.6 ---( S )---: Set output (STEP 7 Safety V18)........................................................................... 369
13.2.1.7 SR: Set/reset flip-flop (STEP 7 Safety V18).......................................................................... 371
13.2.1.8 RS: Reset/set flip-flop (STEP 7 Safety V18).......................................................................... 372
13.2.1.9 --|P|--: Scan operand for positive signal edge (STEP 7 Safety V18)....................................... 374
13.2.1.10 --|N|--: Scan operand for negative signal edge (STEP 7 Safety V18)..................................... 375
13.2.1.11 P_TRIG: Scan RLO for positive signal edge (STEP 7 Safety V18)........................................... 376
13.2.1.12 N_TRIG: Scan RLO for negative signal edge (STEP 7 Safety V18)......................................... 377
13.2.2 FBD.................................................................................................................................. 379
13.2.2.1 AND logic operation (STEP 7 Safety V18)........................................................................... 379
13.2.2.2 OR logic operation (STEP 7 Safety V18).............................................................................. 380
13.2.2.3 X: EXCLUSIVE OR logic operation (STEP 7 Safety V18)........................................................ 381

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 19
Table of contents

13.2.2.4 =: Assignment (STEP 7 Safety V18).................................................................................... 382


13.2.2.5 R: Reset output (STEP 7 Safety V18)................................................................................... 383
13.2.2.6 S: Set output (STEP 7 Safety V18)...................................................................................... 384
13.2.2.7 SR: Set/reset flip-flop (STEP 7 Safety V18).......................................................................... 385
13.2.2.8 RS: Reset/set flip-flop (STEP 7 Safety V18).......................................................................... 386
13.2.2.9 P: Scan operand for positive signal edge (STEP 7 Safety V18)............................................. 387
13.2.2.10 N: Scan operand for negative signal edge (STEP 7 Safety V18)........................................... 388
13.2.2.11 P_TRIG: Scan RLO for positive signal edge (STEP 7 Safety V18)........................................... 390
13.2.2.12 N_TRIG: Scan RLO for negative signal edge (STEP 7 Safety V18)......................................... 391
13.3 Safety functions................................................................................................................ 392
13.3.1 ESTOP1: Emergency STOP/OFF up to stop category 1 (STEP 7 Safety V18).......................... 392
13.3.2 TWO_HAND: Two-hand monitoring (STEP 7 Safety Advanced V18) (S7-300, S7-400)......... 397
13.3.3 TWO_H_EN: Two-hand monitoring with enable (STEP 7 Safety V18).................................. 400
13.3.4 MUTING: Muting (STEP 7 Safety Advanced V18) (S7-300, S7-400)..................................... 404
13.3.5 MUT_P: Parallel muting (STEP 7 Safety V18)...................................................................... 414
13.3.6 EV1oo2DI: 1oo2 evaluation with discrepancy analysis (STEP 7 Safety V18)......................... 425
13.3.7 FDBACK: Feedback monitoring (STEP 7 Safety V18)........................................................... 432
13.3.8 SFDOOR: Protective door monitoring (STEP 7 Safety V18).................................................. 438
13.3.9 ACK_GL: Global acknowledgment of all F-I/O in an F-runtime group (STEP 7 Safety .... 443
V18)
13.4 Timer operations............................................................................................................... 445
13.4.1 TP: Generate pulse (STEP 7 Safety V18)............................................................................. 445
13.4.2 TON: Generate ON delay (STEP 7 Safety V18).................................................................... 449
13.4.3 TOF: Generate OFF delay (STEP 7 Safety V18).................................................................... 453
13.5 Counter operations........................................................................................................... 457
13.5.1 CTU: Count up (STEP 7 Safety V18).................................................................................... 457
13.5.2 CTD: Count down (STEP 7 Safety V18)............................................................................... 459
13.5.3 CTUD: Count up and down (STEP 7 Safety V18)................................................................. 461
13.6 Comparator operations..................................................................................................... 463
13.6.1 CMP ==: Equal (STEP 7 Safety V18).................................................................................... 463
13.6.2 CMP <>: Not equal (STEP 7 Safety V18)............................................................................. 464
13.6.3 CMP >=: Greater or equal (STEP 7 Safety V18)................................................................... 466
13.6.4 CMP <=: Less or equal (STEP 7 Safety V18)........................................................................ 467
13.6.5 CMP >: Greater than (STEP 7 Safety V18)........................................................................... 468
13.6.6 CMP <: Less than (STEP 7 Safety V18)................................................................................ 469
13.7 Math functions................................................................................................................. 470
13.7.1 ADD: Add (STEP 7 Safety V18)........................................................................................... 470
13.7.2 SUB: Subtract (STEP 7 Safety V18)..................................................................................... 472
13.7.3 MUL: Multiply (STEP 7 Safety V18).................................................................................... 475
13.7.4 DIV: Divide (STEP 7 Safety V18)......................................................................................... 478
13.7.5 NEG: Create two's complement (STEP 7 Safety V18).......................................................... 481
13.7.6 ABS: Form absolute value (STEP 7 Safety V18) (S7-1200, S7-1500).................................... 484
13.8 Move operations............................................................................................................... 485
13.8.1 MOVE: Move value (STEP 7 Safety V18)............................................................................. 485
13.8.2 RD_ARRAY_I: Read value from INT F-array (STEP 7 Safety V18) (S7-1500)........................... 486
13.8.3 RD_ARRAY_DI: Read value from DINT F-array (STEP 7 Safety V18) (S7-1500)...................... 489
13.8.4 WR_FDB: Write value indirectly to an F-DB (STEP 7 Safety V18) (S7-300, S7-400)................ 491
13.8.5 RD_FDB: Read value indirectly from an F-DB (STEP 7 Safety Advanced V18) (S7-300, .... 493
S7-400)

SIMATIC Safety - Configuring and Programming


20 Programming and Operating Manual, 11/2022, A5E02714440-AM
Table of contents

13.9 Conversion operations...................................................................................................... 494


13.9.1 CONVERT: Convert value (STEP 7 Safety V18).................................................................... 494
13.9.2 BO_W: Convert 16 data elements of data type BOOL to a data element of data type .... 496
WORD (STEP 7 Safety V18)
13.9.3 W_BO: Convert a data element of data type WORD to 16 data elements of data type .... 498
BOOL (STEP 7 Safety V18)
13.9.4 SCALE: Scale value (STEP 7 Safety V18)............................................................................. 500
13.9.5 SCALE_D: Scale value to data type DINT (STEP 7 Safety V18) (S7-1200, S7-1500)............... 502
13.10 Program control operations............................................................................................... 504
13.10.1 JMP: Jump if RLO = 1 (STEP 7 Safety V18).......................................................................... 504
13.10.2 JMPN: Jump if RLO = 0 (STEP 7 Safety V18)........................................................................ 506
13.10.3 LABEL: Jump label (STEP 7 Safety V18).............................................................................. 508
13.10.4 RET: Return (STEP 7 Safety V18)........................................................................................ 510
13.10.5 OPN: Open global data block (STEP 7 Safety Advanced V18) (S7-300, S7-400)................... 511
13.11 Word logic operations....................................................................................................... 512
13.11.1 AND: AND logic operation (STEP 7 Safety V18).................................................................. 512
13.11.2 OR: OR logic operation (STEP 7 Safety V18)....................................................................... 513
13.11.3 XOR: EXCLUSIVE OR logic operation (STEP 7 Safety V18).................................................... 514
13.12 Shift and rotate................................................................................................................. 515
13.12.1 SHR: Shift right (STEP 7 Safety V18)................................................................................... 515
13.12.2 SHL: Shift left (STEP 7 Safety V18)..................................................................................... 518
13.13 Operating......................................................................................................................... 520
13.13.1 ACK_OP: Fail-safe acknowledgment (STEP 7 Safety V18).................................................... 520
13.14 Additional instructions...................................................................................................... 527
13.14.1 LAD.................................................................................................................................. 527
13.14.1.1 ---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400)..................... 527
13.14.1.2 ---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400)..... 528
13.14.2 FBD.................................................................................................................................. 529
13.14.2.1 OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400)............................... 529
13.15 Communication................................................................................................................ 530
13.15.1 PROFIBUS/PROFINET.......................................................................................................... 530
13.15.1.1 SENDDP and RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 .... 530
Safety V18)
13.15.2 S7 communication............................................................................................................ 539
13.15.2.1 SENDS7 and RCVS7: Communication via S7 connections (STEP 7 Safety Advanced V18) .... 539
(S7-300, S7-400)

A Monitoring and response times.......................................................................................................... 546


A.1 Configuring monitoring times........................................................................................... 546
A.1.1 Minimum monitoring time for the F-runtime group cycle time........................................... 548
A.1.2 Minimum monitoring time for safety-related communication between F-CPU and F-I/O..... 549
A.1.3 Minimum monitoring time of safety-related CPU-CPU communication............................... 550
A.1.4 Monitoring Time for Safety-Related Communication between F-Runtime Groups............... 551
A.2 Response Times of Safety Functions.................................................................................. 551

B Checklist............................................................................................................................................. 555

Glossary.............................................................................................................................................. 560

Index................................................................................................................................................... 572

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 21
Product Overview 1
1.1 Overview

SIMATIC Safety fail-safe system See SIMATIC Safety


The SIMATIC Safety fail-safe system is available to implement safety concepts in the area of
machine and personnel protection (for example, for emergency STOP devices for machining
and processing equipment) and in the process industry (for example, for implementation of
protection functions for safety devices of instrumentation and controls and of burners).

WARNING

The SIMATIC Safety F-system is used to control processes that have a safe state that can be
reached immediately through shutdown. This also applies in particular to redundant
S7-1500HF systems.
SIMATIC Safety can only be used for controlling processes in which an immediate shutdown
does not pose a danger to persons or the environment.
When realizing safety applications including the creation of the safety-relevant project data
you have to take into consideration the standards, directives and guidelines relevant for your
application. In particular include standards in which the software creation process is
described (for example IEC 61508-3 or ISO 13849-1). (S062)

Achievable safety requirements


SIMATIC Safety F-systems can satisfy the following safety requirements:
• Safety integrity level SIL3 in accordance with IEC 61508:2010
• Performance Level (PL) e and category 4 in accordance with ISO 13849-1:2015 or EN ISO
13849-1:2015

Functional safety in SIMATIC Safety


Functional safety is implemented primarily in the software. The SIMATIC Safety F-System
brings the plant into a safe state in the event of a hazardous event and maintains this state.
Safety mechanisms are contained mainly in the following components:
• In the safety-related user program (safety program) in the F-CPU
• In the fail-safe inputs and outputs (F-I/O)
The F‑I/O ensure the safe processing of field information (sensors: e.g. emergency STOP
pushbutton, light barriers; actuators, e.g. for motor control). They have all of the required
hardware and software components for safe processing, in accordance with the required
Safety Integrity Level. The user only has to program the user safety function. Functional

SIMATIC Safety - Configuring and Programming


22 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.2 Hardware and Software Components

safety for the process can be provided by a user safety function or a fault reaction function.
The F-system cyclically checks the integrity of the safety program and the safety-related data.
This check is generally always performed when safety-related data leaves an F-runtime group
via safety-related communication or F-I/O access. If this check detects a fault, the F-system
executes the fault reaction function, which switches off the associated outputs and, if
necessary, sets the F-CPU to STOP.

NOTE
If the F-CPU switches to STOP mode due to a fault reaction function, with a redundant
S7-1500HF system, it leads to the STOP of the primary CPU and the backup CPU.

Example of user safety function and fault reaction function


In the event of overpressure, the F-system will open a valve (user safety function). In the
event of a hazardous fault in the F‑CPU, all outputs are deactivated (fault reaction function),
whereby the valve is opened, and the other actuators also attain a safe state. For a non-faulty
F-system, only the valve would be opened.

1.2 Hardware and Software Components

Hardware and software components of SIMATIC Safety


The following schematic diagram provides an overview of the hardware and software
components required to configure and operate a SIMATIC Safety F-system.
$XWRPDWLRQV\VWHP

)FDSDEOH&38ZLWKVDIHW\SURJUDP

3URJUDPPLQJGHYLFH )DLOVDIHLQSXWVRXWSXWV

67(36DIHW\ LIQHFHVVDU\'LVWULEXWHG,2V\VWHP
&RQILJXUDWLRQWRRO
3URJUDPPLQJWRRO )DLOVDIHLQSXWVRXWSXWV

LIQHFHVVDU\DGGLWLRQDOGLVWULEXWHG,2
352),1(7,2 V\VWHPVIDLOVDIHVWDQGDUG,2GHYLFH

LIQHFHVVDU\DGGLWLRQDOGLVWULEXWHG,2
352),%86'3 V\VWHPVIDLOVDIH'3VWDQGDUGVODYHV

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 23
Product Overview
1.2 Hardware and Software Components

Hardware components for PROFIBUS DP


You can use the following fail-safe components in SIMATIC Safety F-systems on PROFIBUS DP:
• F-CPUs with DP interface, such as CPU 1516F‑3 PN/DP
• SIMATIC Drive Controller, for example, CPU 1504D TF
• Fail-safe inputs and outputs (F‑I/O), such as:
– S7-300 fail-safe signal modules in ET 200M
– S7-1500/ET 200MP fail-safe modules
– ET 200SP fail-safe modules
– ET 200S fail-safe modules
– ET 200pro fail-safe modules
– ET 200iSP fail-safe modules
– Fail-safe I/O modules ET 200eco (S7-300, S7-400)
– Fail-safe GSD based DP slaves (light grid, laser scanner, etc.)
You have the option to expand the configuration with standard I/O.
The following CPs/CMs can be used in a SIMATIC Safety F-system on PROFIBUS DP for
connection to distributed F-I/O:
• CP 443‑5 Extended
• CM 1243-5
• CM 1542-5
• CP 1542-5
• SP CM DP

Hardware components for PROFINET IO


You can use the following fail-safe components in SIMATIC Safety F-systems on PROFINET IO:
• F‑CPUs with PN interface, e.g. CPU 1214FC DC/DC/DC
• SIMATIC Drive Controller, for example, CPU 1504D TF
• Fail-safe inputs and outputs (F‑I/O), such as:
– S7-300 fail-safe signal modules in ET 200M
– S7-1500/ET 200MP fail-safe modules
– ET 200SP fail-safe modules
– ET 200S fail-safe modules
– ET 200pro fail-safe modules
– ET 200eco PN fail-safe I/O modules
– ET 200AL fail-safe I/O modules
– Fail-safe GSD based I/O devices (light grid, laser scanner, etc.)
You have the option to expand the configuration with standard I/O.
The following CPs/CMs can be used in a SIMATIC Safety F-system on PROFINET IO for
connection to distributed F-I/O:
• CP 443‑1
• CP 443‑1 Advanced‑IT
• CM 1542-1

SIMATIC Safety - Configuring and Programming


24 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.2 Hardware and Software Components

Hardware components for central configuration


You can use the following fail-safe components in SIMATIC Safety F-systems centrally on an F-
CPU (not HF-CPU):
• S7-300 fail-safe signal modules
• S7-1200 fail-safe modules
• S7-1500 fail-safe modules
• ET 200SP fail-safe modules
• ET 200S fail-safe modules
• ET 200pro fail-safe modules (can also be used with CPU 1516proF-2)
You have the option to expand the configuration with standard I/O.

STEP 7 Safety
This documentation describes STEP 7 Safety Advanced V18 and STEP 7 Safety Basic V18.
STEP 7 Safety is the configuration and programming software for the SIMATIC Safety F-
system. With STEP 7 Safety, you receive the following:
• Support for configuring the F-I/O in the hardware and network editor of TIA Portal
• Support for creating the safety program using LAD and FBD and integrating error
detection functions into the safety program
• Instructions for programming your safety program in LAD and FBD, which you are familiar
with from the standard user programs
• Instructions for programming your safety program in LAD and FBD with special safety
functions
Moreover, STEP 7 Safety offers functions for comparing safety programs and for assisting you
with the system acceptance.

WARNING

The configuration of F-CPUs and F-I/Os as well as the programming of F-blocks must be
carried out in TIA Portal as described in this documentation. You must observe all aspects
described in the section System acceptance (Page 329) to ensure safe operation with the
system SIMATIC SAFETY. Any other procedures are not permitted. (S056)

Optional packages
In addition to the STEP 7 Safety, you can use optional packages with F-I/O and F-CPUs and use
instructions for programming your safety program with special safety functions within the
SIMATIC Safety F-system. For example, SINUMERIK or Failsafe HMI Mobile Panels.
The installation, parameter assignment and programming as well as what is important to
note during system acceptance, is described in the documentation for the specific optional
packages.
Also read the notes in "Configurations supported by the SIMATIC Safety F-system (Page 58)".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 25
Product Overview
1.2 Hardware and Software Components

TIA Portal Cloud Connector

WARNING

Use of the TIA Portal Cloud Connector is only intended for engineering work with TIA Portal.
This means online access in productive operation (e.g. SCADA) is not permitted. This is
particularly true for safety programs. (S068)

Openness
Openness (https://support.industry.siemens.com/cs/ww/en/view/109798533) as part of STEP
7 Safety is supported with the functions listed below. The use of Openness in productive
operation is not permitted.
As part of STEP 7 Safety the following is supported:
• Inserting / removing F-CPUs and F-I/Os
• Copying / deleting F-CPUs and F-I/Os from templates
• Compiling hardware
• Compiling software (incl. safety program)
• Handling access protection for the safety-related project data (for TIA projects not
protected by project protection)
• Reading / configuring fail-safe parameters of the F-CPU
• Reading / configuring fail-safe parameters of F-IOs
• Reading / configuring fail-safe modules of ET 200SP
• Reading, declaring or deleting fail-safe variables in the PLC variable table
• Updating projects to the latest type versions of F-blocks
• Consistent station upload
• Export and import of F-blocks and F-compliant PLC data types (UDT)
• Comparison of hardware and software
• Version control interface (VCI) support
• Reading out PLC online fingerprint for the safety program
The following are not supported.
• Downloading to device

WARNING

When using Openness or other tools for operating the TIA Portal to handle safety-related
project data, integrity of the data must be ensured (for example, as part of the save or
transfer functions of "Source Code Management" applications). If there is a connection of
external tools, the requirements for offline support tools according to IEC 61508-3 must be
observed. A violation of the integrity of the safety-related project data either offline or online
cannot be detected by STEP 7 Safety. A final verification of the correctness of the safety-
related project data has to be carried out as described in the section System acceptance
(Page 329). (S070)

SIMATIC Safety - Configuring and Programming


26 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.2 Hardware and Software Components

Openness programs can also be integrated into TIA Portal as an add-in. It is also possible to
include so-called workflow add-ins, which are automatically called before a safety program is
compiled. See "Extending workflows" in the standard help.
If you have included such a workflow add-in, this will be output in the safety summary for
documentation purposes.

Openness service
The Openness interface (Siemens.Engineering.dll) has been expanded to include the
following services:
• GlobalSettings (see name area Siemens.Engineering.Safety) which provides the
following actions:
– SafetyModificationsPossible(bool safetyModificationsPossible)
– UsernameForFChangeHistory(string userName)
– bool SafetyModificationsPossible()
– string UsernameForFChangeHistory()
• SafetySignatureProvider which provides the following actions and properties:
– SafetySignatureComposition Signatures
– UInt64 SafetySignature.Value
– SafetySignatureType SafetySignature.Type
• SafetyAdministration with the following actions and properties in the name area
Siemens.Engineering.Safety.
– bool IsSafetyOfflineProgramPasswordSet
– void SetSafetyOfflineProgramPassword(SecureString newPassword)
– void RevokeSafetyOfflineProgramPassword(SecureString
currentPassword)
– bool IsLoggedOnToSafetyOfflineProgram
– void LoginToSafetyOfflineProgram(SecureString currentPassword)
– void LogoffFromSafetyOfflineProgram()
• Safety Administration, which can be accessed from the PLc-DeviceItem.
The SafetyAdministration service offers the following properties in the
Siemens.Engineering.Safety namespace. These two properties include additional
properties that are listed in the description.
– RuntimegroupComposition RuntimeGroups { get; }
– SafetySettings Settings { get; }
• SafetyPrintout with the following action in the name area
Siemens.Engineering.Safety:
– bool Print(SafetyPrintoutFilePrinter filePrinter, FileInfo
fullOutputPath, SafetyPrintoutOption documentationOption,
string documentLayout);
You can find more information in the System Manual "SIMATIC TIA Portal Openness: Automat­
ing creation of projects (https://support.industry.siemens.com/cs/ww/en/view/109798533)" in
the section "F-specific openness".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 27
Product Overview
1.2 Hardware and Software Components

Virtual environments

WARNING
Use of virtual environments in the engineering system
Note that a hypervisor or a client software of a hypervisor is not permitted to perform any
function that reproduces recorded message frame sequences with correct time response in a
network with real F-CPUs and F-I/Os.
Make sure that this condition is met, for example, when using the following functions:
• Reset of captured statuses (snapshots) of the virtual machines (VMs)
• Suspending and resuming the VMs
• Replay of recorded sequences in the VMs
• Moving VMs between hosts in productive operation (e.g. Fault Tolerance (FT))
• Digital twins of VMs in the virtual environment
If in doubt, disable these functions in the settings (Hypervisor administration console).
(S067)

Operating system installations with S7-150xS(P) F or WinAC RTX F

WARNING

When using a PC with several Windows or Linux operating system installations (e.g. via boot
manager), only one S7-150xS(P) F or one WinAC RTX F may be installed on this PC. (S095)

Safety program
You can create a safety program using the program editor. You can program fail-safe FBs and
FCs in the FBD or LAD programming languages using the instructions from STEP 7 Safety and
create fail-safe DBs.
Safety checks are automatically performed and additional fail-safe blocks for error detection
and fault reaction are inserted when the safety program is compiled. This ensures that
failures and errors are detected and appropriate reactions are triggered to maintain the F-
system in the safe state or bring it to a safe state.
In addition to the safety program, a standard user program can be run on the F-CPU. A
standard program can coexist with a safety program in an F‑CPU because unintentional
influencing of the safety-related data of the safety program is uncovered by the standard user
program.
Data can be exchanged between the safety program and the standard user program in the F-
CPU by means of bit memory or data of a standard DB or by accessing the process image
input and output.
Note possible restrictions/particularities when using Software Units or a Safety Unit (Page
100).

SIMATIC Safety - Configuring and Programming


28 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.4 Installing/uninstalling the STEP 7 Safety Advanced V18 license

See also
Data Transfer from the Safety Program to the Standard User Program (Page 172)

1.3 Installing/uninstalling the STEP 7 Safety Basic V18 license


After the installation of the STEP 7 Safety Basic V18 license, the functional scope of STEP 7
Safety Basic V18 is available to you.

Software requirements for STEP 7 Safety Basic V18


At a minimum, the following software package must be installed on the programming device
or PC:
• SIMATIC STEP 7 Basic V18

Installing the STEP 7 Safety Basic V18 license


1. Start the Automation License Manager on the programming device/PC on which the
"SIMATIC STEP 7 Basic V18" or "SIMATIC STEP 7 Advanced V18" software package is
installed.
2. Install the STEP 7 Safety Basic V18 license as described in the Automation License
Manager help.

Uninstalling the STEP 7 Safety Basic V18 license


To uninstall the STEP 7 Safety Basic V18 license, proceed as described in the Automation
License Manager help.

1.4 Installing/uninstalling the STEP 7 Safety Advanced V18 license


After the installation of the STEP 7 Safety Advanced V18 license, the functional scope of STEP
7 Safety Advanced V18 is available to you.

Software requirements for STEP 7 Safety Advanced V18


At a minimum, the following software package must be installed on the programming device
or PC:
• SIMATIC STEP 7 Professional V18

Installing the STEP 7 Safety Advanced V18 license


1. Start the Automation License Manager on the programming device/PC on which the
"SIMATIC STEP 7 Professional V18" software package is installed.
2. Install the STEP 7 Safety Advanced V18 license as described in the Automation License
Manager help.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 29
Product Overview
1.6 Migrating projects from S7 Distributed Safety V5.4 SP5 to STEP 7 Safety Advanced

Uninstalling the STEP 7 Safety Advanced V18 license


To uninstall the STEP 7 Safety Advanced V18 license, proceed as described in the Automation
License Manager help.

1.5 Installing/uninstalling STEP 7 Safety PowerPack


After the installation of the STEP 7 Safety PowerPack the functional scope of STEP 7 Safety
Advanced V18 is available to you.

Software requirements for STEP 7 Safety PowerPack


At a minimum, the following software package must be installed on the programming device
or PC:
• SIMATIC STEP 7 Professional V18

Installing STEP 7 Safety PowerPack


1. Start the Automation License Manager on the programming device/PC on which the
"SIMATIC STEP 7 Professional V18" software package is installed.
2. Install the license included in the STEP 7 Safety PowerPack as described in the Automation
License Manager help.

Uninstalling STEP 7 Safety PowerPack


To uninstall the license included in the STEP 7 Safety PowerPack, proceed as described in the
Automation License Manager help.

1.6 Migrating projects from S7 Distributed Safety V5.4 SP5 to STEP 7


Safety Advanced

Introduction
In STEP 7 Safety Advanced, you can continue to use projects with safety programs that you
created with S7 Distributed Safety V5.4 SP5.

Requirement
STEP 7 Safety Advanced, S7 Distributed Safety V5.4 SP5, and the F-Configuration Pack used
to create the project must all be installed on the computer you are using for migration. The F-
Configuration Pack V5.4 SP5 to V5.5 SP13 is supported.
To that end, the projects must have been compiled in S7 Distributed Safety V5.4 SP5 and
with the F-Configuration Pack.

SIMATIC Safety - Configuring and Programming


30 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.6 Migrating projects from S7 Distributed Safety V5.4 SP5 to STEP 7 Safety Advanced

Prior to migration
Delete all F-blocks not required by the safety program in your S7 Distributed Safety V5.4 SP5
project prior to migration.

Procedure as in STEP 7 Professional


Proceed just as you would for standard projects to migrate projects from S7 Distributed Safety
V5.4 SP5 to STEP 7 Safety Advanced. Once the migration is complete, you should verify using
the Collective F-Signature whether the project was migrated unchanged.

NOTE
If you use the safety program to migrate F-blocks with know-how protection, remove the
know-how protection prior to migration.
You can assign the F-blocks know-how protection again once the migration is completed.

This migration approach is described in the "Migration" section of the STEP 7 Professional
Help. Special considerations about STEP 7 Safety Advanced are described below.

NOTE
We recommend that you enable the "Include hardware configuration" option in the
"Migrating project" window.

Older hardware versions


Older versions of F-hardware may not be supported by STEP 7 Safety Advanced .
If you have used and configured versions of F‑CPUs and F‑I/O in S7 Distributed Safety projects
that are not approved for STEP 7 Safety Advanced, you will need to upgrade this hardware to
the new version in S7 Distributed Safety V5.4 SP5 and the corresponding F-Configuration
Pack. Once the upgrade is completed, migration to STEP 7 Safety Advanced is feasible. A
Product Information with a list of approved hardware is available on the Internet
(https://support.industry.siemens.com/cs/ww/de/view/109481784):

Particularities for safety-related CPU-CPU communication via S7 connections


You can find information about the special considerations for migrated projects with safety-
related CPU-CPU communication via S7 connections in Safety-related communication via S7
connections (Page 219). Please also note Communication with S7 Distributed Safety via S7
connections (Page 227).

Particularities for ESTOP1 or FDBACK instructions


Information on the special considerations when using the ESTOP1 and FDBACK instructions
can be found in the "Instruction versions" section in ESTOP1: Emergency STOP/OFF up to stop
category 1 (STEP 7 Safety V18) (Page 392) and FDBACK: Feedback monitoring (STEP 7 Safety
V18) (Page 432).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 31
Product Overview
1.6 Migrating projects from S7 Distributed Safety V5.4 SP5 to STEP 7 Safety Advanced

Post-migration procedures
Once migration is complete, you have a complete project with a safety program which has
retained the program structure of S7 Distributed Safety and the Collective F-Signature. F-
blocks from the S7 Distributed Safety F-library (V1) are converted into instructions that are
provided by STEP 7 Safety Advanced.
The migrated project therefore does not need to be re-accepted; it can be loaded as is to the
F-CPU as long as it has not been modified or compiled since migration.

NOTE
Safety summary
You cannot create a safety summary in STEP 7 Safety Advanced for a migrated project. The
printout of the project created with S7 Distributed Safety V5.4 SP5 and the corresponding
acceptance documents are still valid, because the Collective F-Signature has been retained.

Compiling of the migrated hardware configuration


If you receive an error message after migration and subsequent compilation of the hardware
configuration stating that the F-source address does not match the "Central F-source address"
parameter of the F-CPU, change the "Central F-source address" parameter.
The F-source addresses of all F-I/Os assigned to the F-CPU are reassigned in the process.
If after migration of an SM 326; DI 24 x DC 24V (6ES7 326-1BK01-0AB0 and 6ES7
326-1BK02-0AB0) and subsequent compilation of the hardware configuration, the error
message "F_IParam_ID_1: Value outside the permitted range" is displayed, delete the F-SM
and reinsert it.
In both cases, subsequent compilation of the safety program is required.

Compiling the migrated safety programs


As a result of compilation of the migrated project with STEP 7 Safety Advanced, the existing
program structure (with F-CALL) is converted to the new program structure of STEP 7 Safety
Advanced (with main safety block). This changes the Collective F-Signature and the safety
program has to be validated and acceptance may have to be carried out again.
(S7-300, S7-400) You must call up the main safety block according to the F-CALL from an
arbitrary block of the standard user program. We recommend a call from an OB 3x.

NOTE

During the first-time compiling of the migrated safety program the call of the F-CALL is
replaced automatically by a call of the main safety block, if the calling block of the F-CALL
was created using the programming language LAD, FBD or STL.

SIMATIC Safety - Configuring and Programming


32 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.7 Migrating PLC programs to a n F-CPU S7-1500

NOTE
Changing the Safety system version
Before compiling with STEP 7 Safety Advanced for the first time, you must change the safety
system version to a version which is not equal to 1.0 in the "Settings" area of the Safety
Administration Editor. We recommend that you use the highest available version.

NOTE
Using the latest version of instructions
If you want to expand the migrated safety program, we recommend that you update to the
latest version of the instructions used before compiling with STEP 7 Safety Advanced for the
first time. Read the information on instruction versions for each instruction.

NOTE
Note that compiling the migrated safety program extends the runtime of the F-runtime
group(s) and increases the memory requirements of the safety program (see also Excel file
for calculating response time
(https://support.industry.siemens.com/cs/ww/en/view/109783831)).

See also
Application example "Migration of a safety program to TIA Portal"
(https://support.industry.siemens.com/cs/ww/en/view/109475826)

1.7 Migrating PLC programs to a n F-CPU S7-1500


To migrate an F-CPU S7-300/400 onto an F-CPU S7-1500, proceed as with the migration of a
standard CPU S7-300/400 onto a CPU S7-1500.
Points to note after migration:
• Non-automatable actions
– Creating an F-runtime group and assigning it to the main safety block.
– The hardware configuration including the I/O of the initial F-CPU is not automatically
transferred to an S7-1500 F-CPU. Implement the hardware configuration of the new
CPU manually after migration.
Please also read the sections "Specify F-destination address for F-I/O of PROFIsafe
address type 1" and "Specify F-destination address for F-I/O of PROFIsafe address type
2“ in chapter "Configuring an F-CPU (Page 43)“. Otherwise, this can lead to a
reassignment of the F-destination addresses in the configuration.
– When using F-I/Os with PROFIsafe Protocol Version = Expanded Protocol (XP) (for
example S7-1500/ET 200MP F-modules) keep in mind that you need one byte more in
the address area of S7-1200/1500 F-CPUs than in S7-300/400 F-CPUs.
– Replacement of the OV instruction by the connection of the ENO output for
mathematical functions (Page 469).
– Replacement of the RD_FDB instruction by the instructions RD_ARRAY_I (Page 486) and
RD_ARRAY_DI (Page 488).
– Replacement of the F-runtime group communication through Communication via
Flexible F-Link (Page 128).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 33
Product Overview
1.8 Upgrading projects to STEP 7 Safety V18

• Instructions not supported:


– MUTING
– TWO_HAND
– WR_FDB
– OPN
– SENDS7
– RCVS7
• Data types not supported
– DWORD
• Changes to safety program programming
– F_GLOBDB.VKE0/1 replaced by FALSE/TRUE (Page 103).
– Readable values from the F_GLOBDB replaced by the F-runtime group information DB.
Additional information is available under F-shared DB (S7-300, S7-400) (Page 136) and
F-runtime group information DB (S7-1200, S7-1500) (Page 136).
– Replacement of the QBAD_I_xx or QBAD_O_xx tag by the value status. Additional
information is available under Value status (S7-1200, S7-1500) (Page 140) and F‑I/O
DB (Page 145).
• New naming convention when naming the F-I/O DBs
• Modified behavior of QBAD and PASS_OUT (Page 150) tags for F-I/O with "RIOforFA safety"
profile.
Compile the safety program and eliminate any compilation errors displayed.

NOTE
A new acceptance must be carried out following F-CPU migration.

See also
Programming (Page 96)

1.8 Upgrading projects to STEP 7 Safety V18

1.8.1 Upgrading projects from STEP 7 Safety as of V14 SP1 to V18


If you want to continue working with a project from STEP 7 Safety as of V14 SP1, you must
first upgrade the project to STEP 7 Safety V18.
Perform the upgrade following the usual procedure for STEP 7. After upgrading to V18, you
must compile your safety program.
If you have upgraded and compiled a project <= V17 to V18, the Collective F-Signature
remains the same, but the version comparison between the online and offline programs
shows a change. Here, follow the procedure described in section "Identity of online and
offline program (Page 342)".
Keep in mind that existing change histories are not upgraded. All previous entries are deleted
after the upgrade. If required, print out the change log before you upgrade.

SIMATIC Safety - Configuring and Programming


34 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.8 Upgrading projects to STEP 7 Safety V18

1.8.2 Upgrading projects from STEP 7 Safety V13 SP1/SP2 to V18


If you want to continue to work with a project from STEP 7 Safety V13 SP1, you must first
upgrade the project to STEP 7 Safety V18.
Perform the upgrade following the usual procedure for STEP 7. After upgrading to V18, you
must compile your safety program.
(S7-300/400): After compilation, the safety program is consistent and the Collective F-
Signature of the upgraded safety program corresponds to the Collective F-Signature of the
safety program from V13 SP1. Acceptance of changes is not required
(S7-1200/1500): After compiling, your safety program is consistent and the Collective F-
Signature of the upgraded safety program has changed for system reasons. The new
Collective F-Signature of the safety program with STEP 7 Safety V18 replaces the former
Collective F-Signature of the safety program with STEP 7 Safety V13 SP1.
You can find an overview of all system-related changes under "Common data/Protocols/F-
Convert Log+CPU name+time stamp". One of the system-related changes is that STEP 7
Safety V18 automatically replaces versions of instructions no longer supported with new,
functionally identical versions. The overview contains a comparison of the previous
signatures with STEP 7 Safety V13 SP1 to the new signatures with STEP 7 Safety V18 and
displays the automatically changed instruction versions. Print out the overview and store this
printout with your acceptance documents or your machine documentation. Change
acceptance is not required, since the "Collective F-Signature with STEP 7 Safety V13 SP1"
contained in the overview matches the Collective F-Signature in your current acceptance
documents.
Keep in mind that existing change histories are not upgraded. All previous entries are deleted
after the upgrade. If required, print out the change log before you upgrade.

Special features for user acknowledgment and reintegration of F-I/O after F-I/O or channel faults
and PASS_ON = 1 (S7-1200, S7-1500)
The following applies to F-I/Os:
• S7-300 fail-safe signal modules
• ET 200SP fail-safe modules
• ET 200S fail-safe modules
• ET 200pro fail-safe modules
• ET 200iSP fail-safe modules
Keep in mind the changed behavior for user acknowledgment and reintegration when
configuring "Behavior after channel fault" = "Passivation of the channel" and tag ACK_NEC (F-
I/O DB) = 1. The behavior was adapted to the behavior when configuring "Behavior after
channel fault" = "Passivate the entire module":
As of STEP 7 Safety V14 or higher, user acknowledgment of a corrected F-I/O or channel fault
is possible even when the tag PASS_ON (F-I/O DB) = 1. A reintegration (provision of process
values) takes place as soon as the tag PASS_ON = 0.
Until STEP 7 Safety V13 SP1, user acknowledgment of a corrected F-I/O or channel fault was
not possible as long as the tag PASS_ON (F-I/O DB) = 1. A user acknowledgment was only
possible once the tag PASS_ON = 0. The reintegration (provision of process values) took place
immediately after the user acknowledgment.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 35
Product Overview
1.8 Upgrading projects to STEP 7 Safety V18

Special features when using instruction profiles


If you want to use an instruction profile in your project from STEP 7 Safety V13 SP1, delete
the instruction profile before you upgrade to STEP 7 Safety V18. Before deleting, make a note
of your settings. After upgrading create a new instruction profile, if required, and enter the
noted settings there, if applicable. Note that some instruction versions are no longer
supported under STEP 7 Safety V18. You will find additional information about the supported
instruction versions in the description of the respective instruction.

1.8.3 Upgrading projects from STEP 7 Safety prior to V13 SP1


If you want to upgrade from a project prior to STEP 7 Safety V13 SP1 to STEP 7 Safety V18,
you must upgrade the project as in standard to STEP 7 Safety V13 SP1 via an intermediate
step.
The safety program signature does not change after upgrading the safety program to STEP 7
Safety V13 SP1. Acceptance of changes is therefore not required.
Perform the upgrade following the usual procedure for STEP 7 Professional.
When upgrading a project that was created with STEP 7 Safety Advanced V11 . note the
following information:

NOTE
Adjustments are required before you can continue working on a project upgraded from STEP
7 Safety Advanced V11:
There was a product warning for STEP 7 Safety Advanced V11 regarding setting the
parameters "Discrepancy behavior" and "Reintegration after discrepancy error" for the fail-safe
digital input and output modules 4F-DI/3F-DO DC24V/2A (6ES7138-4FC01-0AB0,
6ES7138-4FC00-0AB0). These parameters could be displayed incorrectly in certain
combinations.
Based on the handling instructions in this product warning, you used a conversion table to
set the affected parameters so that they were displayed incorrectly in the safety summary
and hardware configuration in order for them to have the correct effect in the F-module. You
also corrected the safety summary to document the actual behavior of F-modules.
To reverse these changes, follow these steps:
1. Compile the upgraded project with STEP 7 Safety Advanced V13 SP1. An error message is
displayed for each F-module in STEP 7 Safety Advanced V11 the parameters of which you
have corrected: "The CRC (F_Par_CRC) of the module (xxx) does not match the calculated
value (yyy)."
2. Adapt the parameter assignment of each F-module for which this error message is
displayed to match your corrections in the safety summary.
3. Do this for each F-CPU and then compile the safety program.
4. If the Collective F-Signature following compiling corresponds to the Collective F-Signature
on the safety summary, you have made all the necessary corrections.

Use of CPs
F-I/Os operated downstream from a CP443-5 Extended, CP443-1 or CP 443-1 Advanced-IT
were not automatically assigned a unique F-destination address.

SIMATIC Safety - Configuring and Programming


36 Programming and Operating Manual, 11/2022, A5E02714440-AM
Product Overview
1.9 First steps

As soon as you compile the hardware in a project with such F-I/Os in STEP 7 Safety V13 SP1,
you are notified for the affected F-I/Os. You have to assign new, unique F-destination
addresses for the reported F-I/Os. Additional information is available under PROFIsafe
addresses for F-I/O of PROFIsafe address type 1 (Page 61), PROFIsafe addresses for F-I/O of
PROFIsafe address type 2 (Page 62) and Peculiarities when configuring fail-safe GSD based DP
slaves and fail-safe GSD based I/O devices (Page 69).
This changes the Collective F-Signature of the safety program. Because the Collective F-SW-
Signature is unchanged, it is documented that the safety program has remained unchanged.
The changed Collective F-HW-Signature indicates that the safety-related hardware
configuration has changed. You can now verify that solely the changed F-destination
addresses have caused this change:
• The F-parameter signature (without address) for each changed F-I/O remains the same.
• Only the affected F-I/O DBs are listed in the comparison editor of the safety program with
the filter set to "Compare only F-blocks relevant for certification".

Changed names of F-I/O DBs


Prior to STEP 7 Safety V13 SP1 it was possible to change the name of an F-I/O DB. This change
results in a changed Collective F-Signature during upgrading.
If a changed Collective F-Signature is unwanted during upgrading, follow these steps:
1. Under STEP 7 Safety V13, rename the changed names of the F-I/O DBs back to the original
names.
2. Compile the safety program.
The Collective F-Signature does not change as a result.
3. Perform an offline-offline comparison between the upgraded program and the program
compiled in step 2.
4. Create a comparison printout (Page 303) (electronic/paper form).
Use the comparison printout to ensure that you have only changed the names of the F-F-
I/O DBs.
5. Upgrading the safety program to STEP 7 Safety V13 SP1. After upgrading, the safety
program has the Collective F-Signature from step 2.

1.9 First steps

Getting Started in SIMATIC Safety


Three Getting Started documents are available to help you begin using SIMATIC Safety.
The Getting Started documentation is an instruction manual that provides a step-by-step
description of how to create a project with SIMATIC Safety. It gives you the opportunity to
quickly become familiar with the scope of features of SIMATIC Safety.

Contents
The Getting Started documentation describes the creation of a single, continuous project that
is extended with each section. Based on the configuration, you program a fail-safe shutdown,
make changes to the programming, and accept the system.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 37
Product Overview
1.9 First steps

In addition to the step-by-step instructions, the Getting Started documentation also gives you
background information for every new topic, which explains the functions used in more
detail and how they interrelate.

Target audience
The Getting Started documentation is intended for beginners but is also suitable for users
who are switching from S7 Distributed Safety.

Download
Three Getting Started documents are available as PDF files for free download in the Industry
Online Support:
• STEP 7 Safety Advanced V11 with S7-300/400 F-CPUs
(http://support.automation.siemens.com/WW/view/en/49972838)
• STEP 7 Safety Basic V13 SP1 with S7-1200 F-CPUs
(http://support.automation.siemens.com/WW/view/en/34612486/133300) (part of the
manual "S7-1200 Functional Safety manual")
• STEP 7 Safety Advanced V13 with S7-1500 F-CPUs
(http://support.automation.siemens.com/WW/view/en/101177693)

SIMATIC Safety - Configuring and Programming


38 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring 2
2.1 Overview of Configuration

IntroductionSee F-CPU
You basically configure a SIMATIC Safety F‑system in the same way as a standard S7‑300,
S7‑400, S7-1200, S7‑1500 or ET 200MP, ET 200SP, ET 200AL, ET 200S, ET 200iSP, ET 200eco,
ET 200eco PN or ET 200pro automation system in STEP 7.
This section presents only the essential differences compared to standard configuration you
encounter when configuring a SIMATIC Safety F-system.
This documentation distinguishes between two groups of F-I/O:

F-I/Os of PROFIsafe address type 1


F-I/Os which ensure the uniqueness of the PROFIsafe address solely with the F-destination
address, for example, ET 200S F-modules. The PROFIsafe address is usually assigned by DIP
switches.

F-I/Os of PROFIsafe address type 2


F-I/Os which can ensure the uniqueness of the PROFIsafe address with a combination of F-
source address and F-destination address, for example, S7-1500/ET 200MP F-modules. The
PROFIsafe address is usually assigned with STEP 7 Safety.

Which F‑components can you configure with the STEP 7 Safety ?


The table below shows you which F-CPUs you can configure with STEP 7 Safety Basic and
which with STEP 7 Safety Advanced:

F-CPUs STEP 7 Safety Basic STEP 7 Safety Advanced


S7-300 — x
S7-400 — x
S7-1200 x x
S7-1500(H) — x
SIMATIC Drive Controller — x
WinAC RTX F — x
S7-1500 F Software Controller — x

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 39
Configuring
2.1 Overview of Configuration

The table below shows you which F-I/Os you can configure with STEP 7 Safety Basic and
which with STEP 7 Safety Advanced as well as which PROFIsafe address type they support:
F-I/O STEP 7 Safety Basic STEP 7 Safety Advanced PROFIsafe address type
S7‑300 F-SMs x** x** 1
ET 200S F-modules x x 1
ET 200pro F-modules x x 1
ET 200iSP F-modules x x 1
ET 200eco DP F-I/Os — With S7-300/400 F-CPUs 1
(only PROFIsafe V1 mode)
ET 200eco PN F-I/Os x x 2
S7-1200 F-modules x x 2
(centrally on S7-1200 F-CPUs)
ET 200SP F-modules x x 2
S7-1500/ET 200MP F-modules x x 2
ET 200AL F-modules x x 2
fail-safe GSD based DP slaves x x *
fail-safe GSD based I/O devices x x *
* Consult the respective documentation to determine the PROFIsafe address type of a GSD based DP slave/GSD based I/O
device. If in doubt, assume that the PROFIsafe address is type 1.
*** F-SMs that only support PROFIsafe V1 mode can only be used on F-CPUs S7-300/400.

SIMATIC Safety - Configuring and Programming


40 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.1 Overview of Configuration

Example: Configured F-system in STEP 7 Professional


The following figure presents a configured F-system. You choose the fail-safe components in
the "Hardware catalog" task card as you would do with standard components and place them
in the work area of the network or device view. F-components are shown in yellow.

Additional information
For detailed information on F-I/O, refer to the manuals for the relevant F-I/O.

Which safety-related communication options can you configure?


You need to use the hardware and network editor to configure the following safety-related
communication options (see Configuring and programming communication (S7-300, S7-400)
(Page 176) or Configuring and programming communication (S7-1200, S7-1500) (Page
231)):
• Communication with Flexible F-Link (Page 263)
• Safety-related master-master communication
• Safety-related master-master communication for S7 Distributed Safety

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 41
Configuring
2.2 Particularities for configuring the F-System

• Safety-related master-I-slave communication


• Safety-related I-slave-I-slave communication
• Safety-related I-slave-slave communication
• Safety-related IO controller-IO controller communication
• Safety-related IO controller-IO controller communication for S7 Distributed Safety
• Safety-related IO controller-I-device communication
• Safety-related IO controller-I-slave communication
• Safety-related communication via S7 connections
• Safety-related communication via S7 connections for S7 Distributed Safety or S7 F
Systems

2.2 Particularities for configuring the F-System

Configuring is the same as for standard components


You configure a SIMATIC Safety F-system in the same way as a standard S7 system. This
means that you configure and assign parameters for the hardware in the hardware and
network editor as a centralized system (F‑CPU and if required F‑IO for example CPU 1516F-3
PN/DP and F‑modules S7-1500/ET 200MP) and/or as a distributed system (F‑CPU, F‑SMs in
ET 200M, F‑modules ET 200MP, ET 200SP, ET 200AL, ET 200S, ET 200pro, ET 200iSP,
ET 200eco, ET 200eco PN, fail-safe GSD-based DP slaves and/or fail-safe GSD-based I/O
devices).

Special F-parameters
For the F-functionality there are special F-parameters that you can review and set in the
"Properties" of the fail-safe components (F-CPU and F-I/O). F‑parameters are marked in yellow.
F‑parameters are explained in "Configuring an F-CPU (Page 43)" and "Configuring F-I/O (Page
47)".

Compiling the hardware configuration


You must compile the hardware configuration of the SIMATIC Safety F-system (shortcut menu
"Compile > Hardware configuration"). A configured F-CPU with enabled F-capability is the
only prerequisite for programming the safety program.

NOTE
Inconsistencies are possible when configuring the hardware and can also be saved. A full
consistency check of the hardware configuration and possible connection data is performed
only during compilation. Therefore, perform "Edit > Compile" regularly.

SIMATIC Safety - Configuring and Programming


42 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.3 Configuring an F-CPU

Changing safety-related parameters

NOTE
If you change a safety-related parameter (marked in yellow) for an F-I/O or an F-CPU, you
must then compile the modified hardware configuration and the Compiling the safety
program (Page 272) (shortcut menu "Compile > Hardware and software (only changes)") and
download. This also applies for changes to the F-I/O which are not used in the safety
program. F-I/O in standard operation is not affected by this.

2.3 Configuring an F-CPU

Introduction
You configure the F-CPU basically in the same way as a standard automation system.
F‑CPUs are always configurable in STEP 7, regardless of whether or not the STEP 7 Safety
license is installed. Without an installed STEP 7 Safety license, the F‑CPU can only be used as a
standard CPU.
With installed STEP 7 Safety license, you can enable or disable the F‑capability for the F‑CPU.
If you want to use the F-I/O in safety mode or in safety-related communication, the F-
capability of the F-CPU must be enabled.
F‑capability is activated by default when STEP 7 Safety license is installed.

Enabling/disabling F-capability
If you want to modify the F-capability setting, proceed as follows:
1. Select the F-CPU in the device or network view, and select the "Properties" tab in the
inspector window.
2. Select "Fail-safe" in the area navigation.
3. Use the appropriate button to enable/disable the F‑capability.
4. If you want to disable F-capability, confirm the "Disable F-activation" dialog with "Yes".

Disabling F-capability for an existing safety program


If you want to disable the F-capability for an F-CPU because you intend to use the F-CPU as a
standard CPU although a safety program is installed, you must note the following:
• You need the password for the safety program, if assigned.
• The Safety Administration Editor (Page 72) is deleted from the project tree.
• The F-OBs are deleted. (S7-1200, S7-1500)
• All F-blocks are deleted.
• From now on you cannot use F-I/O in safety mode with this F-CPU.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 43
Configuring
2.3 Configuring an F-CPU

Configuring the F-parameters of the F-CPU


In the "Properties" tab of the F-CPU, you can change or apply the default settings for the
following parameters:
• The F-destination address range
– Low limit for F-destination addresses
– High limit for F-destination addresses
• The default F-monitoring time for central or distributed F-I/O at the F-CPU
(For HF-CPUs, only the default F-monitoring time for distributed F-I/O.)

NOTE
A change of the F-monitoring time for central or distributed F-I/O at the F-CPU results in
modifications to the safety program when it is recompiled. A new acceptance may
therefore be required.

Specify F-destination address for F-I/O of PROFIsafe address type 1


With the parameters "Low limit for F-destination addresses" and "High limit for F-destination
addresses" you specify a range for this F-CPU in which the F-destination address of newly
inserted F-I/Os of PROFIsafe address type 1 (Page 61) is assigned automatically. An F-
destination address that is not within the F-destination address range yet, is also reassigned
when you reassign a DP slave/IO device with the F-CPU or switch on the F-activation of the F-
CPU or change the logical address of this F-module.
The F-destination address is assigned in ascending order starting at the "Low limit for F-
destination addresses". When no free F-destination address is available in the F-destination
address range, the next available free F-destination address outside the F-destination address
range is assigned and a warning is output during compilation.
The maximum possible F-destination address for ET 200S, ET 200eco, ET 200pro, ET 200iSP F-
modules and S7-300 F-SMs is 1022.
The F-destination addresses for F-I/O of PROFIsafe address type 1 must be unique network-
wide and CPU-wide.
By selecting different F-destination address ranges for different F-CPUs, you can define
different ranges for the automatic assignment of the F-destination address. This is useful
when you are operating multiple F-CPUs in one network. Subsequent manual address
changes are possible. (see also Recommendation for PROFIsafe address assignment (Page
57))
Example:
You have configured the F-destination address range as follows:
• Low limit for F-destination addresses = 100
• High limit for F-destination addresses = 199

SIMATIC Safety - Configuring and Programming


44 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.3 Configuring an F-CPU

When inserting the first F-I/O of PROFIsafe address type 1, the F-destination address 100 is
assigned. When inserting an additional F-I/O of PROFIsafe address type 1, the F-destination
address 101 is assigned.

NOTE
The parameters "Low limit for F-destination addresses" and "High limit for F-destination
addresses" have no effect on the following F-I/Os:
• SM 326; DI 8 x NAMUR (as of article number 6ES7326-1RF00-0AB0)
• SM 326; DO 10 x DC 24V/2A (article number 6ES7326-2BF01-0AB0)
• SM 336; AI 6 x 13 bit (article number 6ES7336-1HE00-0AB0)

Specify F-destination address for F-I/O of PROFIsafe address type 2


The F-destination address of F-I/O of PROFIsafe address type 2 (Page 62) is assigned
automatically for each F-CPU in descending order starting with 65534. The low limit is the
value configured with the parameter "Low limit for F-destination addresses" (for F-I/O of
PROFIsafe address type 1) + 1.
When the value configured with the "High limit for F-destination addresses" parameter is
reached, a warning is output during compilation. (See also Recommendation for PROFIsafe
address assignment (Page 57))

Specify F-source address for F-I/O of PROFIsafe address type 2


You specify the F-source address for F-I/O of PROFIsafe address type 2 (Page 62) assigned to
this F-CPU with the "Central F-source address" parameter. The F-source address must be
unique throughout the network. (see also Recommendation for PROFIsafe address
assignment (Page 57))

NOTE
A change to the "Central F-source address" parameter results in modifications to the safety
program when it is recompiled. A new acceptance may therefore be required because the F-
source addresses of all F-I/Os of address type 2 are changed centrally by this step.

"Default F-monitoring time" parameter


Configure the "Default F-monitoring time" for monitoring the communication between the F-
CPU and F-I/O.
You can adjust the F-monitoring time via the following parameters:
• "Default F‑monitoring time for central F‑I/O"
• "Default F‑monitoring time for F‑I/O of this interface"
The default F‑monitoring time for the central F‑I/O acts on the F‑I/O that is arranged
centrally, i.e. near the F‑CPU. You set this parameter in the properties of the F‑CPU (select
F‑CPU, then select "Properties > Fail-safe > F‑parameters").

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 45
Configuring
2.3 Configuring an F-CPU

The default F‑monitoring time for the F‑I/O of this interface acts on the F-I/O that is
assigned to this interface of the F-CPU (PROFIBUS or PROFINET). You change this parameter in
the properties of the relevant interface (selection of the interface in the "Device view" tab,
then "F-parameters").
The various settings available allow you to flexibly adapt the F‑monitoring time to the
conditions of your F‑system, for example to take account of different bus cycles.
You can also change the F-monitoring time individually for each F-I/O in the F-I/O properties
(see Configuring F-I/O (Page 47) or Peculiarities when configuring fail-safe GSD based DP
slaves and fail-safe GSD based I/O devices (Page 69)).

NOTE
A change of the F-monitoring time for central or distributed F-I/O at the F-CPU results in
modifications to the safety program when it is recompiled. A new acceptance may therefore
be required.

NOTE
The default value for the "Default F-monitoring time for the F-I/O" for an HF-system is
2300 ms and is designed for an MRP ring. For line topology, you can set the "Default F-
monitoring time for the F-I/O" smaller by a factor of approx. 2. You can determine the exact
value as described in section "Monitoring and response times (Page 546)". You can set this
value in the properties of the F-CPU (selection of the F-CPU, then "Properties > Fail-safe > F-
parameters > PROFINET interface [X1]").

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

You can find additional information in Monitoring and response times (Page 546).

Automatic generation of the safety program


The safety program of an F-CPU consists of one or two F-runtime groups that contain the F-
blocks (see also Defining F-Runtime Groups (Page 116)). When the F-CPU (with activated F-
capability) is inserted into the work area of the device view or network view, a safety program
with an F-runtime group is generated automatically.
You can define in STEP 7 Safety that no F-runtime group is generated while inserting the F-
CPU (with activated F-capability).
Proceed as follows:
1. Select the "Options > Settings" menu command.
2. Select the "STEP 7 Safety" area.
3. If it is not already disabled, disable automatic generation of an F-runtime group by
deselecting the "Generate default fail-safe program" option.
This change has no influence on any existing safety programs; it only defines whether an F-
runtime group is automatically generated for each one of the subsequently inserted F-CPUs.

SIMATIC Safety - Configuring and Programming


46 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.4 Configuring F-I/O

Configuring the protection level of the F-CPU

WARNING

(S7-300, S7-400) When the standard user program is changed in productive operation,
access permission must not be granted by the CPU password, as it would also allow changes
to the safety program. To rule out this possibility, you must configure the protection level
"Write protection for fail-safe blocks" and configure a password for the F‑CPU. If only one
person is authorized to change the standard user program and the safety program, the
protection level "Write protection" or "Read/write protection" should be configured so that
other persons have only limited access or no access at all to the entire user program
(standard and safety programs). (S001)

WARNING

(S7-1200, S7-1500) In productive operation, the safety-related project data must be


protected by a password. For this purpose, configure at most the access level "Full access (no
protection)" and assign a password under "Full access incl. fail-safe (no protection)". This
access level only allows full access to the standard project data, not to F-blocks.
If you select a lower access level, for example, to protect the standard project data, you must
assign an additional password for "Full access (no protection)".
Assign different passwords for the individual access levels. (S041)

You configure the protection level following the same procedure as for standard CPUs.
For information on the password for the F‑CPU, refer to Access protection (Page 88). Pay
special attention to the warnings in Access protection for the F-CPU (Page 91).

2.4 Configuring F-I/O

Introduction
You configure the S7-1500/ET 200MP, ET 200SP, ET 200AL, ET 200S, ET 200eco (S7-300,
S7-400), ET 200eco PN, ET 200pro and ET 200iSP, the S7‑300 F‑SMs and the S7-1200 F-
modules as usual in STEP 7.
After you have inserted the F‑I/O in the work area of the device or network view, you access
the configuration dialogs by selecting the relevant F‑I/O and the "Properties" tab.

NOTE
Changes to the parameter assignment result in modifications to the safety program when it is
recompiled. A new acceptance may therefore be required.

The ET 200SP F-modules can be used in distributed system with:


• IM 155-6 PN ST as of firmware V1.1
• IM 155-6 PN HF
• IM 155-6 PN/2 HF as of firmware V4.2

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 47
Configuring
2.4 Configuring F-I/O

• IM 155-6 PN/3 HF as of firmware V4.2


• IM 155-6 MF HF
• IM 155-6 PN HS
• IM 155-6 DP HF
• IM 155-6 PN R1
You can find information on whether operation with R1 is supported for an ET 200SP F-
module on the Internet. (https://support.industry.siemens.com/cs/ww/en/view/73021864)
The distributed use of S7-1500/ET 200MP F-modules is possible with:
• IM 155-5 PN BA as of firmware V4.3
• IM 155-5 PN ST as of firmware V3.0
• IM 155-5 PN HF as of firmware V2.0
• IM 155-5 DP ST as of firmware V3.0
The central use of S7-1500/ET 200MP F-modules is possible with S7-1500 F-CPUs as of
firmware V1.7, distributed use as of firmware V1.5.
(S7-1200) We recommend you limit the total number of F-I/Os that are used centrally or
distributed in an S7-1200 F-CPU to 12. Depending on the volume of project data, the
maximum number of F-I/Os can be smaller.

WARNING

When you make changes in which the assignment of input/output addresses and wiring can
change, then you must perform a wiring test (Page 313).
Examples for such changes are:
• Adding F-I/O
• Changing the start address of F-I/O
• Changing the slot position of F-I/O
• Changing
– the rack
– the slave/device address
– the PROFIBUS DP/PROFINET IO subnet
– the IP address
– the device name
(S071)

SIMATIC Safety - Configuring and Programming


48 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.4 Configuring F-I/O

Channel-granular passivation after channel faults


You can configure how the F-I/O will respond to channel faults, such as a short-circuit,
overload, discrepancy error, or wire break, provided the F-I/O supports this parameter (e.g.
for ET 200S or ET 200pro F-modules). You configure this response in the properties for the
relevant F-I/O ("Behavior after channel fault" parameter). This parameter is used to specify
whether the entire F-I/O or just the faulty channel(s) are passivated in the event of channel
faults.

NOTE
(S7-300, S7-400) Note that channel-granular passivation increases the runtime of the F-
runtime group(s) compared to passivation of the entire F-I/O (see also Excel file for response
time calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).

"Channel failure acknowledge" parameter (S7-1200, S7-1500)


In the case of F-I/Os that support the "Channel failure acknowledge" channel parameter (for
example S7-1500/ET 200MP F-modules, S7-1200 F-modules and ET 200AL F-modules), this
replaces the ACK_NEC tag of the F-IO data block. 
If an F-I/O fault is detected by the F-I/O, passivation of all channels of the relevant F-I/O
occurs. If channel faults are detected, the relevant channels are passivated if "Passivate
channel" is configured. If "Passivate the entire module" is configured, all channels of the
relevant F-I/O are passivated. Once the F-I/O fault or channel fault has been eliminated,
reintegration of the relevant F-I/O/the relevant channel occurs in line with the "Channel
failure acknowledge" parameter.
• Automatically
• Manually
The parameter "Channel failure acknowledge" can be set individually for each channel with
channel-granular passivation if "Adjustable" has been parameterized at the "Reintegration
after channel fault" parameter.

WARNING

The parameter assignment "Channel failure acknowledge = Automatic" is only allowed if


automatic reintegration is permitted for the relevant process from a safety standpoint.(S045)

NOTE
The default assignment for the "Channel failure acknowledge" parameter when the F-module
is created is "Manually".

Organization block/Process image (S7-1200, S7-1500)


If you use F-I/O in standard mode, you can select the organization block/process image as you
do for standard I/O.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 49
Configuring
2.4 Configuring F-I/O

If you use F-I/O in safety mode, no selection is possible. The process image is always updated
automatically at the beginning or end of the F-runtime group (see section Program structure
of the safety program (S7-1200, S7-1500) (Page 98)).
Contrary to F-I/O operated in non-isochronous mode, you need to selected a process image
partition, such as PIP 1 for F-I/O that is operated in isochronous mode (see "Configuring
isochronous mode (S7-1500) (Page 56)").

Changing the name and number of the F‑I/O DB


For more information, refer to the section "Fail-safe I/O data block (Page 145)".

Customizing the F‑monitoring time for F-I/O


You can customize the F-monitoring time in the properties of the F-I/O under "F‑parameters".
This may be necessary to prevent a timeout being triggered when no error occurs and the F-
I/O requires a longer F-monitoring time or assignment with a default F-monitoring time is not
possible. For this purpose, activate the corresponding check box and assign an F-monitoring
time.

NOTE
A change of the F-monitoring time for central or distributed F-I/O at the F-CPU results in
modifications to the safety program when it is recompiled. A new acceptance may therefore
be required.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

You can find additional information in Monitoring and response times (Page 546).

Group diagnostics for fail-safe S7-300 signal modules


By disabling a channel of the fail-safe signal module in the module properties, you also
disable the group diagnostics for this channel.
Exception for S7-300/400 F-CPUs:
For the following S7-300 fail-safe signal modules
• SM 326; DI 8 x NAMUR (as of article number 6ES7326‑1RF00‑0AB0)
• SM 326; DO 10 x DC 24V/2A (article number 6ES7326‑2BF01‑0AB0) and
• SM 336; AI 6 x 13Bit (article number 6ES7336‑1HE00‑0AB0)

SIMATIC Safety - Configuring and Programming


50 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.5 Configuration control (option handling) for F-I/Os

the "Group diagnostics" parameter enables and disables the monitoring of channel-specific
diagnostic messages of F-SMs (such as wire break and short-circuit) to the F-CPU. You should
disable group diagnostics for unused input or output channels.

WARNING

(S7-300, S7-400) For the following S7-300 fail-safe signal modules (F-SMs) with activated
safety mode, "Group diagnostics" must be enabled for all connected channels:
• SM 326; DI 8 x NAMUR (article numbers 6ES7326‑1RF00‑0AB0 and
6ES7326-1RF01-0AB0)
• SM 326; DO 10 x DC 24V/2A (article number 6ES7326‑2BF01‑0AB0)
• SM 336; AI 6 x 13 Bit (article number 6ES7336‑1HE00‑0AB0)
Check to verify that you have only disabled group diagnostics for these F‑SMs for input and
output channels that are actually unused. (S003)

Diagnostic interrupts can be enabled optionally.

Additional information
For detailed description of the parameters, refer to the help on the properties of the
respective F-I/O and in the respective manual for the F-I/O.

2.5 Configuration control (option handling) for F-I/Os


For configuration control (option handling) with F-I/Os proceed as with the standard I/O
devices. Detailed information can be obtained by searching for "Configuration control (option
handling)" in the help of STEP 7.
The following section describes what you have to observe additionally for F-I/Os.

Requirements
• The requirements that are specified under "Configuration control (option handling)" in the
help of STEP 7 are fulfilled.
• The requirements that are specified under "Configuration control (option handling)" in the
help of STEP 7 are fulfilled. Handle the F-I/O as standard I/O.
• V2.1 or higher is set as the safety system version.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 51
Configuring
2.5 Configuration control (option handling) for F-I/Os

• The F-I/Os for which you use the configuration control (option handling) are located
– Distributed at an F-CPU S7-300/400/1200/1500
– Centrally at an F-CPU S7-1500
The PROFIsafe address of the F-I/Os are set or assigned.

NOTE
The assignment of the PROFIsafe addresses (Page 64) is only possible if the maximum
configuration actually exists.

Procedure
(S7-1200, S7-1500) Disable the F-I/Os not existing in the respective variant (option) by
setting the DISABLE (Page 150) variable in the associated F-I/O DB (Page 145) to "1". This
prevents the flashing of the error LED of the F-CPU and diagnostic entries of the safety
program that reference these F-I/Os. With the DISABLED (Page 150) variable of the associated
F-IO data block, you can evaluate whether an F-module is deactivated.
(S7-300, S7-400) To prevent the flashing of the error LEDs of the F-CPUs you do not have to
observe anything further. You cannot suppress diagnostics entries.

WARNING

If configuration control is used, your actual configuration deviates from the configured
maximum configuration. You identify F-I/Os that do not exist in the current option (station
option) via control record as "not available".
If an F-I/O marked as "not available" is possibly nevertheless in the real system, it has to be
ensured that substitute values (0) are provided for these F-I/Os in the safety program or
output at the outputs. This is achieved by setting the DISABLE tag (S7-1200/1500) or
respectively PASS_ON tag (S7-300/400) in the associated F-I/O DB to "1". (S077)

2.5.1 Example

Introduction
The following example shows how you to
• Select/detect a station option
• Disable F-I/Os that are not present in a station option (S7-1200/1500)
• Provide your safety program for various station options   

Safe selection/detection of the station option


You carry out a safe selection/detection of a station option with inputs of an F-I/O wired fixed
to M/L+.

SIMATIC Safety - Configuring and Programming


52 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.5 Configuration control (option handling) for F-I/Os

For example, you can select up to 4 station options with 2 inputs of an F-I/O.

Option OptionSelection_Bit_0 OptionSelection_Bit_1


Q 0 0
B 0 1
C 1 0
D 1 1
Note when detecting the station option that substitute values (0) are used for the inputs of
the F-I/O in certain situations, e.g. during startup of the F-system or when F-I/O channel errors
occur.
In these situations, the present station option cannot be detected. You should therefore also
evaluate the value status of inputs and only apply the station option one-time after startup of
the F-system.
For one-time recognition of the station option, define a static local datum, for example,
OptionSelectionRuns with default value "TRUE".            

Correspondingly for options C and D.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 53
Configuring
2.5 Configuration control (option handling) for F-I/Os

As soon as a station option is detected, reset the static local datum for one-time detection of
the station option:

NOTE
When you make the selection/detection of a station option only in the standard user
program, only the "Station option" is available to you as a standard datum that is not secured.
Make sure that no dangerous states arise from this.
Read the section "Data exchange between standard user program and safety program (Page
172)".

Disabling F-I/Os that are not present in a station option


If one or more F-I/Os are not present in a station option, you can prevent the blinking of the
error LED of the F-CPU by disabling these F-I/Os.
In addition, diagnostic messages of the safety program that refer to these F-I/Os are
suppressed.

NOTE
As long as the detection of the station option (during startup of the F-system) is not yet
complete (OptionSelectionRuns = TRUE), you should disable all "optional" F-I/O devices.

SIMATIC Safety - Configuring and Programming


54 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.5 Configuration control (option handling) for F-I/Os

Providing the safety program for various station options


In the following example, the EMERGENCY STOP signals of different plant units or machines
are combined into a collective EMERGENCY STOP signal.
Machines I and III and the corresponding F-I/O with the EMERGENCY STOP signal for machines
I and III are not present with station option A.
Machine II and the corresponding F-I/O with the EMERGENCY STOP signal for machine II is not
present with station option B.
The substitute values (0) are therefore used in the safety program for the EMERGENCY STOP
signals from the respective unavailable machines.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 55
Configuring
2.6 Configuring shared device

In order to prevent the collective EMERGENCY STOP from being triggered because machines /
EMERGENCY STOP signals are not present with certain station options, you can suppress the
evaluation of the EMERGENCY STOP signal for unavailable machines by taking into account
the present station option.

2.6 Configuring shared device


To configure shared devices follow the procedure as in the standard. The configuration is
described in the STEP 7 help under "Configuring shared devices".
Only cross-project shared devices are supported. Project-internal shared devices are not
supported.

F-destination addresses
Please also read the chapter "Recommendation for PROFIsafe address assignment (Page 57)"
for assigning the F-destination address.
See also
Assigning a PROFIsafe address to an F-module in a cross-project shared device (Page 68)

SIMATIC Safety - Configuring and Programming


56 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.8 Recommendation for PROFIsafe address assignment

2.7 Configuring isochronous mode (S7-1500)


To configure isochronous mode for F-I/Os that support this mode, e.g. "Profisafe Telgr 902"
submodule of the SINAMICS S120 CU310-2 PN V5.1 drive, proceed as in the standard. The
configuration is described in the STEP 7 help under "Configuring isochronous mode".
Note the following:
• Contrary to F-I/O operated in non-isochronous mode, you need to selected a process
image partition, such as PIP 1 for F-I/O that is operated in isochronous mode.
This process image partition must contain only F-I/O operated in isochronous mode and no
standard I/O.
• The assigned isochronous mode interrupt OB must first be generated as F-OB by
specifying a F-runtime group (see Procedure for defining an F‑runtime group (S7-1200,
S7-1500) (Page 122)). It is not possible to add an F-OB with event class "Synchronous
Cycle" directly during the configuration of the isochronous mode.

Requirement
S7-1500 F-CPUs as of firmware V2.0 that support IRT.

Connection of F-I/O operated in isochronous mode to the isochronous mode interrupt OB


You access F-I/O operated in isochronous mode in the same way as you do standard I/O
operated in isochronous mode, via the select process image partition.
Contrary to standard I/O that is operated in isochronous mode, the process image partition is
updated by the F-system at the beginning or end of the F-OB (see Program structure of the
safety program (S7-1200, S7-1500) (Page 98)).
No calling of the instructions SYNC_PI and SYNC_PO is required in the F-OB.

NOTE

With isochronously operated F-I/O, it is not ensured (fail-safe) that all input data of the F-I/Os
assigned to the process image partition are consistently available at the beginning of the
main safety block or all output data is transferred consistently to the F-I/Os, in other words,
logically and temporally together. The consistency is only ensured within an F-I/O.
The consistency of all isochronous F-I/Os of the process image partition usually depends on
the number of isochronous F-I/Os and the scope of the safety program in the isochronous
mode interrupt OB.
If there are corresponding consistency requirements, you must check the consistency of the
input and output data yourself. You can do this, for example, by additionally transferring and
evaluating time stamps in the input and output data of the isochronous F-I/Os.

2.8 Recommendation for PROFIsafe address assignment


Before inserting the F-I/O, specify an address range for each F-CPU for the F-destination
addresses of the F-I/O of PROFIsafe address type 1 (Page 61) that does not overlap with the
address range of any other F-CPU network-wide or CPU-wide (system-wide). You define the
range for F-I/Os of PROFIsafe address type 1 with the parameters "Low limit for F-destination

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 57
Configuring
2.8 Recommendation for PROFIsafe address assignment

addresses" and "High limit for F-destination addresses" (see also section Configuring an F-CPU
(Page 43)).
In a redundant S7-1500HF system, consider both F-CPUs of the redundant S7-1500HF system
as one F-CPU with regard to the PROFIsafe addresses. The "Low/high limit for F-destination
addresses" or the "Central F-source address" is therefore set identically by the system for both
F-CPUs.
The F-destination addresses of F-I/O of PROFIsafe address type 2 (Page 62) must not overlap
with any address range of the F-I/O of PROFIsafe address type 1. The ranges of the F-
destination addresses of the F-I/O of PROFIsafe address type 2 may overlap if the F-source
addresses are different. This is the case for supported configurations (Page 58) if the "Central
F-source address" parameter has been set differently for each F-CPU.
Assign relatively low F-destination addresses for F-I/O of PROFIsafe address type 1 and
relatively high F-destination addresses for F-I/O of PROFIsafe address type 2.


&38

&38

&38

),2VRI352),VDIH
DGGUHVVW\SH

&38
),2VRI352),VDIH
DGGUHVVW\SH
&38

&38


Figure 2-1  Address assignment for F-I/O of PROFIsafe address types 1 and 2


The safety summary (Page 331) lists the following information for each F-CPU:
• "Central F-source address" parameter (F-source address for F-I/O of PROFIsafe address type
2)
• Actually used range of the F-destination addresses of the assigned F-I/O of PROFIsafe
address type 1
• Actually used range of the F-destination addresses of the assigned F-I/O of PROFIsafe
address type 2
Any F-I/O configured using I-slave-slave communication is taken into consideration in the
safety summary as part of the F-destination address range of the I-slave.
Any F-I/O configured in a shared device is taken is specified in the safety summary as part of
the F-destination address range of the F-CPU to which this F-I/O is assigned.

SIMATIC Safety - Configuring and Programming


58 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.9 Configurations supported by the SIMATIC Safety F-system

2.9 Configurations supported by the SIMATIC Safety F-system

Supported configurations
F-I/Os (see Overview of Configuration (Page 39)) are supported in the following
configurations:
central configuration (also I-slave):
• The F-I/O is in the same rack as the associated F-CPU.
• The F-I/O is located in a subrack of the rack of the associated F-CPU.
distributed configuration (at integrated DP-/PN interface of the CPU or at CP/CM):
• PROFIBUS DP (also after IE/PB link)
– The F-I/O is located on a DP Slave.
– The F-I/O is located on a DP Slave and is addressed via I-slave-slave communication.
The assigned DP master (of the assigned IO controller of the IE/PB link) can be a
standard CPU or an F-CPU.
• PROFINET IO
– The F-I/O is located on an IO Device.
– The F-I/O is located in a cross-project shared device. Project-internal shared devices do
not represent supported configurations.
For a redundant S7-1500HF system the only supported configuration is:
distributed configuration (on integrated PN interface of the HF-CPU)
• PROFINET IO
– The F-I/O is located in an IO device that is assigned to the IO systems of both F-CPUs.
More information on IO devices for R1, S1 and S2 redundancy is available in the
PROFINET Function Manual
(https://support.industry.siemens.com/cs/ww/en/view/49948856) in section "PROFINET
with the redundant S7-1500R/H system".
For F-I/O not listed in "Overview of Configuration (Page 39)", check the relevant
documentation to see whether it is supported by the SIMATIC Safety F-system. If in doubt,
treat these F-I/Os as part of a configuration that is not supported.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 59
Configuring
2.9 Configurations supported by the SIMATIC Safety F-system

Checks performed by the SIMATIC Safety F-system


For supported configuration, the F-system checks:
• Whether the PROFIsafe operating mode parameter (F_Par_Version) is set to V2 mode in
the PROFINET IO environment**.
• Whether the F-destination addresses have been assigned uniquely CPU-wide.
You yourself must ensure the network-wide uniqueness of the PROFIsafe address.
• Whether the F-source address for the F-I/O of PROFIsafe address type 2 corresponds to the
"Central F-source address" parameter of the F-CPU.

WARNING

Note the following when using configurations that are not included in supported
configurations:
• Make sure that the F-I/O of this configuration appears in the safety summary and that an
F-I/O DB has been created for it. Otherwise, you cannot use the F-I/O in this configuration.
(Contact Customer Support.)
• For F-I/Os in the PROFINET IO environment**, you must check the PROFIsafe operating
mode parameter (F_Par_Version) against the safety summary to make sure that it is
correct. V2 mode must be set in the PROFINET IO environment. F-I/O which only support
V1 mode must not be used in the PROFINET IO environment.
• You must ensure that the PROFIsafe address assignment is unique CPU-wide*/**** and
network-wide***:
– Check the correctness of the PROFIsafe addresses with the help of the safety
summary.
– Use the safety summary to check that the F-source address corresponds to the
"Central F-source address" parameter of the F-CPU for F-I/O of PROFIsafe address type
2.
– For F-I/O of PROFIsafe address type 1 or if you cannot set the F-source address in
accordance with the "Central F-source address" parameter of the F-CPU, you will have
to ensure the uniqueness of the PROFIsafe address solely by assigning a unique F-
destination address.
You must check the uniqueness of the F-destination address individually for each F-I/O
based on the safety summary in a configuration that is not supported. (see Completeness
and correctness of the hardware configuration (Page 334)) (S050)

* "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this F-CPU as well as F-
I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a shared device. An
F-I/O that is addressed using I-slave-slave communication is assigned to the F-CPU of the I-
slave and not to the F-CPU of the DP master / IO controller.
** The F-I/O is located in the "PROFINET IO environment" if at least part of safety-related
communication with the F-CPU takes place via PROFINET IO. If the F-I/O is connected via I-
slave-slave communication, also keep in mind the communication line to the DP master/IO
controller.
*** A network consists of one or more subnets. "Network-wide" means beyond the
boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

SIMATIC Safety - Configuring and Programming


60 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.10 PROFIsafe addresses for F-I/O of PROFIsafe address type 1

**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the PROFIsafe addresses. Therefore, the
"Central F-source address" is set identically by the system for both F-CPUs.

NOTE
For more information on the assignment of PROFIsafe addresses that are unique for the CPU
and across the network, see this FAQ
(https://support.industry.siemens.com/cs/ww/en/view/109740240).

2.10 PROFIsafe addresses for F-I/O of PROFIsafe address type 1

F-destination address
The uniqueness of the PROFIsafe address is ensured solely with the F-destination address. The
F-source address is not displayed and has no effect on whether or not the PROFIsafe address
is unique.
Therefore, the F-destination address must be unique network-wide and CPU-wide (see the
following rules for address assignment).
To prevent incorrect parameter assignment, an F-destination address which is unique CPU-
wide is automatically assigned during placement of the F-I/O in the work area of the device or
network view as long as you only configure supported configurations (Page 58).
To ensure a network-wide unique F-destination address assignment when multiple DP master
systems and PROFINET IO systems are operated on one network, you must set the "Low limit
for F-destination addresses" and "High limit for F-destination addresses" in the properties of
the F-CPU in SIMATIC Safety F-systems appropriately, before placing the F-I/O (see section
"Recommendations for address assignment") so that the F-destination address ranges do not
overlap.
When you change the F-destination address of an F-I/O, the CPU-wide uniqueness of the F-
destination address is checked automatically for supported configurations. You yourself must
ensure the network-wide uniqueness of the F-destination address.
For ET 200S, ET 200eco (PROFIBUS), ET 200pro, ET 200iSP F-modules and S7-300 F-SMs:
You must set the F-destination address at the F-I/O with the DIP switch before you install the
F-I/O. You can assign up to 1022 different F-destination addresses.

NOTE
(S7-300, S7-400) For the following fail-safe S7-300 signal modules, the F-destination address
is the start address of the F-SM divided by 8:
• SM 326; DI 8 x NAMUR (as of article number 6ES7326‑1RF00‑0AB0)
• SM 326; DO 10 x DC 24V/2A (article number 6ES7326‑2BF01‑0AB0)
• SM 336; AI 6 x 13 Bit (article number 6ES7336‑1HE00‑0AB0)

You can show the columns "F-source address" and "F-destination address" in the device view
of the device overview. The addresses displayed in these columns are for information
purposes only. You have to check the F-destination addresses in the safety summary when
you accept the system.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 61
Configuring
2.11 PROFIsafe addresses for F-I/O of PROFIsafe address type 2

Rules for address assignment

WARNING

F-I/Os of PROFIsafe address type 1 are uniquely addressed by their F-destination address (e.g.
with the switch setting on the address switch).
The F-destination address (and therefore also the switch setting on the address switch) of
the F-I/O must be unique network-wide* and CPU-wide**/*** (system-wide) for the entire
F-I/O. The F-I/O of PROFIsafe address type 2 must also be considered. (S051)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this F-CPU as well as F-
I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a shared device. An
F-I/O that is addressed using I-slave-slave communication is assigned to the F-CPU of the I-
slave and not to the F-CPU of the DP master / IO controller.
*** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the PROFIsafe addresses. Therefore, the
"Central F-source address" is set identically by the system for both F-CPUs.
Also note Recommendation for PROFIsafe address assignment (Page 57).

NOTE
For more information on the assignment of PROFIsafe addresses that are unique for the CPU
and across the network, see this FAQ
(https://support.industry.siemens.com/cs/ww/en/view/109740240).

See also
Completeness of the safety summary (Page 331)

2.11 PROFIsafe addresses for F-I/O of PROFIsafe address type 2

F-source address and F‑destination address


The uniqueness of the PROFIsafe address is ensured by the combination of F-source address
and F-destination address.
The PROFIsafe address must be unique network-wide and CPU-wide. This is the case if the
following two conditions are met:
• The F-source address ("Central F-source address" parameter) of the F-CPU is unique
network-wide. Keep this in mind for changes.
• The F-destination address of the F-module is unique CPU-wide.
You define the F-source address using the "Central F-source address" parameter in the F-CPU.
Provided you only configure supported configurations (Page 58), this parameter is
automatically applied as the F-source address and a CPU-wide unique F-destination address is
assigned (usually in descending order starting with 65534).

SIMATIC Safety - Configuring and Programming


62 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.11 PROFIsafe addresses for F-I/O of PROFIsafe address type 2

When you change the F-destination address, the CPU-wide uniqueness of the F-destination
address is checked automatically for supported configurations.
You must assign the F-source address and F-destination address to the F-I/O before you
commission the F-I/O. You can find additional information in Assigning a PROFIsafe address of
the F-I/Os with SIMATIC Safety (Page 64).
You can show the columns "F-source address" and "F-destination address" in the device view
of the device overview. The addresses displayed in these columns are for information
purposes only. You have to check the F-source and F-destination addresses in the safety
summary when you accept the system.

Rules for address assignment

WARNING

F-I/O of PROFIsafe address type 2 is uniquely addressed using a combination of F-source


address ("Central F-source address" parameter of the assigned F-CPU) and F-destination
address.
The combination of F-source address and F-destination address for each F-I/O must be
unique network-wide* and CPU-wide**/*** (system-wide). In addition, the F-destination
address must not be occupied by F-I/O of PROFIsafe address type 1.
To ensure that addresses are unique across F-CPUs for supported configurations (Page 58),
you need to ensure that the "Central F-source address" parameter of all F-CPUs is unique
network-wide*. This is achieved through different settings for the "Central F-source address"
parameter of the F-CPUs. (S052)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this F-CPU as well as F-
I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a shared device. An
F-I/O that is addressed using I-slave-slave communication is assigned to the F-CPU of the I-
slave and not to the F-CPU of the DP master / IO controller.
*** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the PROFIsafe addresses. Therefore, the
"Central F-source address" is set identically by the system for both F-CPUs.
Also note Recommendation for PROFIsafe address assignment (Page 57).

NOTE
For more information on the assignment of PROFIsafe addresses that are unique for the CPU
and across the network, see this FAQ
(https://support.industry.siemens.com/cs/ww/en/view/109740240).

See also
Completeness of the safety summary (Page 331)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 63
Configuring
2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety

2.12 Setting the F-destination address for F-I/O with DIP switches
Information on how to set the F-destination address for F-I/O with DIP switches is available in
the documentation of the respective F-I/O.

2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety

Introduction
You assign the PROFIsafe address (Page 62), consisting of F-source address and F-destination
address for
• ET 200SP fail-safe modules
• S7-1500/ET 200MP fail-safe modules
• ET 200AL fail-safe I/O modules
• ET 200eco PN fail-safe I/O modules
directly from STEP 7 Safety.
The PROFIsafe addresses for S7-1200 F-modules are automatically assigned during download
of the hardware configuration.
None of these F-I/O modules have a DIP switch for setting the unique F-destination address
for each module.
In the following cases it is necessary to reassign the addresses for fail-safe ET 200SP modules,
fail-safe S7-1500/ET 200MP modules, fail-safe ET 200AL I/O modules, and fail-safe
ET 200eco PN I/O modules:
• Later placement of a fail-safe module during initial commissioning (not for ET 200eco PN)
• Intentional modification of the F-destination address
• Modification of the "Central F-source address" parameter for the associated F-CPU
(changes the F-source address).
• Replacement of the coding element
• Commissioning of a mass-produced machine
In the following cases it is not necessary to reassign the addresses of the fail-safe ET 200SP
and fail-safe S7-1500/ET 200MP modules:
• POWER OFF/POWER ON
• Replacement of an F-module (repair) without PG/PC
• Replacement of the BaseUnit (transferring the coding element with assigned F-source
address and F-destination address to the new BaseUnit)
• Replacement of a BaseUnit without coding element
• Changes in the design in case a new BaseUnit is inserted in front of a fail-safe module
• Repair/replacement of the interface module
Reassignment is not required for fail-safe ET 200eco PN and ET 200AL I/O modules in the
following cases:
• POWER OFF/POWER ON
• Replacement of the compact device (transferring the coding element with assigned F-
source address and F-destination address to the new compact device)

SIMATIC Safety - Configuring and Programming


64 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety

Basic procedure

NOTE
Assigning the PROFIsafe address for S7-1200 fail-safe modules
The procedure described below for identifying and assigning the PROFIsafe addresses is not
required for S7-1200 fail-safe modules.
Note that an S7-1200 F-CPU must not include an additional unconfigured F-module.

1. Set the F-destination address (Page 62) and F-source address (Page 62) in the hardware
configuration in STEP 7 Safety.
2. Identify the fail-safe modules ET 200SP, S7-1500/ET 200MP, fail-safe I/O modules ET
200AL or the fail-safe I/O modules ET 200eco PN to which you want to assign the
PROFIsafe address.
3. Assign the PROFIsafe address to the F-I/Os.

Assigning the PROFIsafe address for F-I/Os via a redundant S7-1500HF system
In the "Assign PROFIsafe address" dialog under "Select PLC of HF-System", select the HF-CPU of
the redundant S7-1500HF system via which you want to assign the PROFIsafe address.
The following table uses the system status to show you via which HF-CPU of the redundant
S7-1500HF system you can assign the PROFIsafe address.

System status/F-CPU role Primary Backup


RUN-Redundant x x
RUN-Solo x -
STOP x -
x: Assignment possible, -: Assignment not possible

NOTE
Use of R1 devices
Assigning the PROFIsafe address for F-I/Os in an R1 device is only possible via the left
interface module of the R1 device. Therefore, the left interface module is always displayed in
the "Assign PROFIsafe address" dialog. The left interface module must be supplied with
voltage for the assignment of the PROFIsafe address.
If the two HF-CPUs of the redundant S7-1500HF system are located in two separate subnets,
the PG and the HF-CPU via which the assignment of the PROFIsafe address is to be performed
must be located in the same subnet.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 65
Configuring
2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety

2.13.1 Identifying F-modules

Requirement
The following requirements must be met:
• The F-CPU and fail-safe modules are configured.
• When using an ET 200SP Open Controller, the hardware configuration of the ET 200SP
Open Controller and of the fail-safe Software Controller must be downloaded.
• The F-CPU and fail-safe modules can be reached online.

WARNING

Make sure that the latest hardware configuration has been downloaded to the F-CPU before
identification. By clicking the "Identification" button and then clicking on "Assign PROFIsafe
address", you confirm the fail-safe correctness of the PROFIsafe addresses for the F-I/Os.
Therefore, proceed carefully when confirming the F-I/Os by LED flashing or the serial number
of the F-CPU with central F-I/Os or the serial number of the interface module with F-I/Os.
An assignment of the PROFIsafe addresses with the serial number of the interface module is
only permitted when the assignment is made for all F-I/Os of a station. To do this, you must
read and write down the serial number directly at the F-CPU* or the interface module**.
Reading out the serial number via the online and diagnostics view of the TIA Portal is not
permitted.
A special rule applies for F-I/Os of the ET 200AL distributed I/O system. For these F-I/Os, only
identification by flashing is permissible and only exactly one F-I/O may be selected for the
assignment of the PROFIsafe address.
* When an ET 200SP Open Controller is used, you must read and write down the serial
number from the display of the S7-1500 Fail-safe Software Controller in menu "Overview >
CPU".
** When an R1 device is used, you must read and write down the serial number of the left
interface module. (S046)

Procedure
Proceed as follows to identify the F-modules:
1. Establish an online connection to the F-CPU to which the F-modules are assigned.
2. In the network view, select
– the F-CPU with F-modules,
– the interface module with F-modules,
to which you want to assign PROFIsafe addresses.
Alternatively, you can select only a single F-module.

SIMATIC Safety - Configuring and Programming


66 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety

3. Select "Assign PROFIsafe address" from the shortcut menu.

NOTE
If you integrate a fail-safe ET 200AL module into a configuration of the ET 200SP
distributed I/O system (mixed configuration ET 200AL/ET 200SP with ET connection), you
must open the dialog "Assign PROFIsafe address" in the device view of the ET 200SP
separately for each fail-safe ET 200AL module.

4. Under "Assign PROFIsafe address by", select the method to be used for identifying the F-
modules.
– "Identification by LED flashing"
This is the default setting. The DIAG and STATUS LEDs of the F-modules to be identified
flash upon identification.
– "Identification by serial number"
If you cannot see the fail-safe modules directly, you can identify the fail-safe modules
by the noted serial number of the F-CPU or interface module.

NOTE
The displayed serial number may be amended with a year number compared to the
serial number printed on the F-CPU or the interface module. The serial numbers are
nevertheless identical.

5. In case of "Identification by LED flashing", select all fail-safe modules to which you want to
assign the PROFIsafe address in the "Assign" column.
If you select the F-CPU or the interface module in the "Assign" column, all F-modules of
the station are selected.
6. Click the "Identification" button. Check whether the DIAG and STATUS LEDs for the F-
modules whose PROFIsafe address you want to assign are flashing green. If you identify
using the serial number, compare the displayed serial number to the noted serial number
of the F-CPU with central fail-safe modules or the interface module with fail-safe modules.
Observe the following behavior for certain F-modules and configuration variants:
– If you have configured more F-modules than actually exist, a dialog is displayed. In this
dialog, enter the number of F-modules actually existing and confirm the dialog.
– If you have configured fewer F-modules than are actually available, an online-offline
difference is shown and the assignment of the PROFIsafe address is not possible.

2.13.2 Assign PROFIsafe address

Requirement
The F-modules have been successfully identified.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 67
Configuring
2.13 Assigning a PROFIsafe address of the F-I/Os with SIMATIC Safety

Procedure
To assign a PROFIsafe address, proceed as follows:
1. In the "Confirm" column, select all the fail-safe modules to which you want to assign the F-
source address and F-destination address.
2. Use the "Assign PROFIsafe address" button to assign the PROFIsafe address to the fail-safe
modules. You may have to enter the password of the F-CPU.
To assign the PROFIsafe address, you must confirm the "Confirm PROFIsafe address
assignment" dialog within 60 seconds.

2.13.3 Assigning a PROFIsafe address to an F-module in a cross-project shared


device

Introduction
The PROFIsafe address for an F-module in a cross-project shared device can only be assigned
from the project in which the IO controller (F-CPU) to which the F-module is assigned is
located.
Therefore, in the "Assign PROFIsafe address" dialog, only the F-modules that are assigned to
an IO controller (F-CPU) of this project can be selected for assigning the PROFIsafe address.

Requirement
The following requirements must be met:
• All requirements from the sections "Identifying F-modules (Page 65)" and "Assign
PROFIsafe address (Page 67)".
• The hardware configuration of all IO controllers (F-CPUs) to which an F-module from the
shared device has been assigned is loaded.
• All IO controllers (F-CPUs) to which an F-module from the shared device has been assigned
and the shared device must be located in the same subnet.

Procedure
To identify the F-modules and assign the PROFIsafe address, proceed as described in sections
"Identifying F-modules (Page 65)" and "Assign PROFIsafe address (Page 67)".
If the F-modules in a cross-project shared device are assigned to several IO controllers (F-
CPUs) in different projects, make the assignment from the different projects one after the
other.
See also
Configuring shared device (Page 56)

SIMATIC Safety - Configuring and Programming


68 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.14 Peculiarities when configuring fail-safe GSD based DP slaves and fail-safe GSD based I/O devices

2.13.4 Changing the PROFIsafe address

Changing the PROFIsafe address

NOTE
Keep in mind that after changing the PROFIsafe address of an F-I/O you must also conduct an
acceptance (Page 334) including check of your change (Page 345) per safety summary (Page
306).

1. You change the PROFIsafe address (F-destination address, F-source address) in the
hardware configuration.
2. Compile the hardware configuration.
3. Download the hardware configuration to the F-CPU.
4. Select "Assign PROFIsafe address" from the shortcut menu.
5. Proceed as described under Identifying F-modules (Page 65) and Assign PROFIsafe address
(Page 67).

2.14 Peculiarities when configuring fail-safe GSD based DP slaves and


fail-safe GSD based I/O devices

Requirement
In order to use fail-safe GSD based DP slaves for SIMATIC Safety, these GSD based slaves must
be operated on PROFIBUS DP and support the PROFIsafe bus profile. When used in an
S7-1200/1500 F-CPU, they must support the PROFIsafe bus profile in V2 mode.
Fail-safe GSD based DP slaves used in hybrid configurations on PROFIBUS DP and PROFINET IO
downstream from a IE/PB link must support the PROFIsafe bus profile in V2 mode.
In order to use fail-safe GSD based I/O devices for SIMATIC Safety, the GSD based devices
must be operated on PROFINET IO and support the PROFIsafe bus profile in V2 mode.

Configuration with GSD files


As is the case in a standard system, the basis for configuring fail-safe GSD based DP slaves/IO
devices is the device specification in the GSD file (device master file).
A GSD file contains all of the properties of a GSD based DP slave or GSD based I/O device. For
fail-safe GSD based DP slaves/GSD based I/O devices, certain parts are protected by a CRC.
The GSD files are supplied by the device manufacturers.

Protection of the data structure of the device in GSD files


The only GSD files supported are those that satisfy the requirements for protection defined as
of PROFIsafe Specification V2.0 using a CRC stored in this file ("setpoint" for
F_IO_StructureDescCRC).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 69
Configuring
2.14 Peculiarities when configuring fail-safe GSD based DP slaves and fail-safe GSD based I/O devices

The data structure described in the GSD file is checked when the F-I/O is added to the
hardware configuration and when the hardware configuration is compiled. When an error is
detected, you should clarify whether the GSD file provided by the device manufacturer
contains the setpoint for F_IO_StructureDescCRC.

Assignment and setting of the PROFIsafe address

WARNING

Check the documentation for your fail-safe GSD based DP slaves / fail-safe GSD based I/O
devices to find out the valid PROFIsafe address type. If you do not find the necessary
information, assume PROFIsafe address type 1. Proceed as described under PROFIsafe
addresses for F-I/O of PROFIsafe address type 1 (Page 61) or PROFIsafe addresses for F-I/O of
PROFIsafe address type 2 (Page 62).
Set the F-source address for fail-safe GSD based DP slaves / fail-safe GSD based I/O devices
according to the manufacturer's specifications. If the F-source address needs to correspond
to the "Central F-source address" parameter of the F-CPU (PROFIsafe address type 2), you will
find the latter in the "Properties" tab of the F-CPU. In this case, also check in the safety
summary that the value of the F-CPU for the "Central F-source address" parameter matches
the value of the F-source address of the fail-safe GSD based DP slave / fail-safe GSD based I/O
device. (S053)

Configuration procedure with GSD files


You import the GSD files to your project (see Help on STEP 7 "GSD files").
1. Select the fail-safe GSD based DP slave / GSD based I/O device in the "Hardware catalog"
task card and connect it to the relevant subnet in the network view.
2. Select the fail-safe GSD based DP slave/GSD based I/O device and insert the necessary F-
modules, if this does not occur automatically.
3. Select the relevant F-module and open the "Properties" tab in the inspector window.
For fail-safe GSD based DP slaves/GSD based I/O devices (contrary to other F-I/O), the "Manual
assignment of F-monitoring time" parameter is enabled. The result is that the value specified
in the GSD file for the F-monitoring time is used as default value when the slaves/devices are
plugged. You can change both values (time and type of assignment) later manually.

SIMATIC Safety - Configuring and Programming


70 Programming and Operating Manual, 11/2022, A5E02714440-AM
Configuring
2.14 Peculiarities when configuring fail-safe GSD based DP slaves and fail-safe GSD based I/O devices

F-parameter "F_CRC_Seed" and "F_Passivation" for fail-safe GSD based I/O devices
The F-parameters "F_CRC_Seed" and "F_Passivation" influence the behavior of a fail-safe GSD
based I/O device. The combination of the F-parameters cannot be set but is specified by
selecting a corresponding F-module. Up to three F-module variants can be used, depending
on the S7-300/400 or S7-1200/1500 F-CPU used.
F-module vari­ F_CRC_Seed F_Passivation Behavior of the fail-safe GSD based I/O device Can be used with
ant F-CPU
1 Parameter does Parameter does The GSD based I/O device works with the Basic S7-300/400/1200/1­
not exist not exist Protocol (BP) from PROFIsafe. 500*
The "RIOforFA-Safety" profile is not supported.
2 CRC-Seed24/32 Device/module The GSD based I/O device works with the Expan­ S7-1200/1500
ded Protocol (XP) from PROFIsafe.
The "RIOforFA-Safety" profile is not supported.
3 CRC-Seed24/32 Channel The GSD based I/O device works with the Expan­ S7-1200/1500
ded Protocol (XP) from PROFIsafe.
The "RIOforFA-Safety" profile is supported.
* Only use the F-module variant 1 with S7-1200/1500 F-CPUs if neither F-module variant 2 nor 3 exists.

Additional information
You can find the description of the parameters in the Help on fail-safe GSD based DP slaves
and GSD based I/O devices.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 71
Safety Administration Editor 3
Overview
The Safety Administration Editor supports you as follows:
• Displaying of status of safety mode
• Disabling safety mode
• (S7-1200, S7-1500) Displaying and changing the Fast Commissioning Status
• Displaying of status of the safety program
• Displaying of Collective F-Signature
• (S7-1200, S7-1500) Show Collective F-SW-Signature
• (S7-1200, S7-1500) Show Collective F-HW-Signature
• (S7-1200, S7-1500) F-communication address signature
• Creating and organizing of F‑runtime groups
• Displaying information on the F-blocks
• Displaying information about F-compliant PLC data types (UDT)
• Specifying/changing access protection
• Information for users with F-Admin permission
• Set/modify settings for the safety program, e.g. Enable F-change history
• (S7-1200, S7-1500) Create/display/delete F-communications via Flexible F-Link

SIMATIC Safety - Configuring and Programming


72 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor

The Safety Administration Editor is divided into the following areas:


• General
Under "General" the following is displayed:
– Safety mode status
– Fast Commissioning Status
– Safety program status
– F-signatures
More information on the "General" area can be obtained in ""General" area (Page 74)".
• F‑runtime group
You define the blocks and properties of an F‑runtime under "F‑runtime group".
You can find information on F‑runtime groups at ""F-runtime group" area (Page 76-77)".
• F-blocks
Under "F‑blocks", you can find information on the F-blocks used in your safety program
and their properties . More information on the "F-blocks" area can be obtained in ""F-
blocks" area (Page 78)".
• F-compliant PLC data types
Under "F-compliant PLC data types", you obtain information on the created F-compliant
PLC data types (UDT). There you also obtain information whether or not an F-compliant
PLC data type (UDT) is used in the safety program. More information on "F-compliant PLC
data types" can be found in ""F-compliant PLC data types" area (S7-1200, S7-1500) (Page
79)".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 73
Safety Administration Editor
3.1 Opening the Safety Administration Editor

• Access protection
Under "Access protection", you can set up, change, or revoke the password for the safety
program. Alternatively, you can set up access protection for safety-related project data via
project protection. Access protection is mandatory for productive operation. More
information on access protection can be found in "CPU-wide access protection for the
safety-related project data (Page 89)".
• Web server F-Admins
Under "Web server F-admins", you obtain information on users with the F-Admin attribute
for the Web server of the F-CPU. More information on the "Web server F-Admins" area can
be obtained in "“Web server F-Admins” area (S7-1200, S7-1500) (Page 80)".
• Settings
Under "Settings", you set the parameters for the safety program. Information on the
settings for your safety program can be found in ""Settings" area (Page 80)".
• Flexible F-Link
In the "Flexible F-Link" area, you will find information about the configured F-
communications via Flexible F-Link in tabular form and create F-communications. You can
obtain information at ""Flexible F-Link" area (S7-1200, S7-1500) (Page 85)".
See also
Program structure of the safety program (S7-1200, S7-1500) (Page 98)
Program structure of the safety program (S7-300, S7-400) (Page 96)
Defining F-Runtime Groups (Page 116)

3.1 Opening the Safety Administration Editor

Requirement
The Safety Administration Editor is visible as an element in the project tree, if you have
configured a CPU as an F‑CPU in the project, which means the "F‑capability activated" option
must be selected (in the properties of the F‑CPU).

Procedure
To open the Safety Administration Editor, follow these steps:
1. Open the folder for your F-CPU in the project tree.
2. Double-click on "Safety administration" or right-click and select the corresponding shortcut
menu for the Safety Administration Editor.

Result
The Safety Administration Editor for your F-CPU opens in the work area.

SIMATIC Safety - Configuring and Programming


74 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.2 "General" area

3.2 "General" area

"Safety mode status"


The "Safety mode status" shows the current status of safety mode. The prerequisite is an
existing online connection to the selected F-CPU.
The following statuses are possible:
• "Safety mode is activated"
• "The safety mode is not activated"
• "F‑CPU is in STOP"
• "No active F-CPU available"
• "F‑runtime group was not called"
• "The safety program is not called"
• "(No online connection)"

"Disable safety mode"


For existing online connection and active safety mode operation, you have the option of
using the "Disable safety mode" button to disable safety mode for the selected F-CPU. Safety
mode can be deactivated only for the entire safety program and not for individual F-runtime
groups.
For more information, refer to the section "Disabling safety mode (Page 310)".

"Fast Commissioning Status"


To use the Fast Commissioning mode, make sure that the option "Safety mode can be
disabled" is selected in the "Settings" area (Page 80) and that the safety program was
compiled consistently. The Fast Commissioning mode can be executed with "Fast Compile"
(default setting) or with "Consistent Compile". For more information, refer to the section
"Safety program in RUN mode (S7-1200, S7-1500) (Page 321)".

"Safety program status"


"Safety program status" displays the current status of your online and offline program.
The following statuses are possible:
• Consistent
(With information if no password has been assigned. This information does not apply
when project protection is used.)
• Inconsistent
• Modified
• Fast Commissioning mode is active
(If Fast Commissioning mode with "Fast Compile" was activated and a change has been
made in the program)
If no connection to the online program could been established, the message "(no online
connection)" will be shown.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 75
Safety Administration Editor
3.2 "General" area

"F-signatures"

For a non-existing online connection


Under "F-signatures" multiple signatures are displayed. Each signature is formed from
different parts of the fail-safe project data.
• Collective F-Signature: This signature changes with each change of the fail-safe project
data. It contains the signatures described below.
• Collective F-SW-Signature (S7-1200/1500): This signature changes with each change of
the safety program.
• Collective F-HW-Signature (S7-1200/1500): This signature changes with each change of
the fail-safe HW configuration.
• F-communication address signature (S7-1200/1500): This signature changes with each
change of the name or the F-communication UUID of communication connections with
Flexible F-Link.
The time of the last compilation process is displayed for the Collective F-Signature in the
"Time stamp" column.
For an existing online connection
For an existing online connection, the following is displayed under the "Program signature":
• The status of safety program

Statu­ Meaning
s
The online and offline Collective F-Signatures match.
The online and offline Collective F-Signatures do not match.
— The safety program status could not be determined.
• The online and offline Collective F-Signatures
• When the Collective F‑signatures match: Information on whether the F-block versions are
consistent online and offline.

Status Version com­ Statement


parison
Not relevant The online and offline Collective F‑signatures do not match.
The online and offline Collective F-Signatures match, but the online
versions of F-blocks differ from the offline versions.
The online and offline Collective F-Signatures match, identical ver­
sions of F-blocks are being used online and offline.
Not relevant — The safety system versions could not be determined.

You can find more information on the consistency of the online safety program at under
Identity of online and offline program (Page 342).
See also
Program identification (Page 302)

SIMATIC Safety - Configuring and Programming


76 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.3 "F-runtime group" area

3.3 "F-runtime group" area

3.3.1 "F-runtime group" area


A safety program consists of one or two F‑runtime groups.
General information on F-runtime groups can be found in "Program structure of the safety
program (S7-300, S7-400) (Page 96)" and "Program structure of the safety program (S7-1200,
S7-1500) (Page 98)".
You can find information on creating F‑runtime groups at Defining F-Runtime Groups (Page
116)

(S7-1200, S7-1500) "Creating a global F-I/O status block"


You can create a standard block (FB) with the name "RTGx_GLOB_FIO_STATUS", which
evaluates whether substitute values are output instead of process values for at least one F-I/O
or at least one channel of an F-I/O of an F-runtime group x. The result of the evaluation is
available at the "QSTATUS" output. The F-I/O that you have disabled with the DISABLE variable
in the F-I/O DB are then ignored.
The "RIOforFA_VALUE_STATUS" output corresponds to the "QSTATUS" output, but only takes
F-I/Os into account with the "RIOforFA-Safety" profile.
To generate this standard FB, you use the "Create global F-I/O status block" button. You can
only create the standard FB when your safety program has been compiled. You can call the
standard FB anywhere in your standard user program.

NOTE
When adding or deleting an F-I/O, you have to generate "RTGx_GLOB_FIO_STATUS" again.

See also
Process Data or Fail-Safe Values (Page 143)

3.3.2 Pre-/postprocessing (S7-1200, S7-1500)


With preprocessing and postprocessing you have the option of calling standard blocks (FCs)
directly before or after an F-runtime group, for example for data transfer with fail-safe
communication via Flexible F-Link (Page 263).

Requirement
• Only standard-FCs usable.
• Only temporary local data and constants are permitted in the block interface of a
standard-FC.
• (S7-1500) If the F-runtime group is located in a Safety Unit and FCs are to be used outside
the Safety Unit, these FCs must be published and their Software Unit must be connected
to the Safety Unit via a relation.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 77
Safety Administration Editor
3.4 "F-blocks" area

Procedure
1. Create the standard-FCs for the preprocessing and the postprocessing.
2. Assign the standard-FCs in the Safety Administration Editor under "Pre-/postprocessing of
the F-runtime group".

NOTE
When you delete an assigned FC or overwrite it by copying, its selection as a pre-
processing / post-processing block is automatically reset.

Effect on the safety program


• The runtime of the F-runtime group is extended by the runtime of the standard FCs for
pre-/postprocessing (influence on TRTG_CURR and TRTG_LONG in the F-runtime group
information DB).
• Because the preprocessing / postprocessing does not change the functionality of the
safety program, the Collective F-Signature remains unchanged after compilation.

Load behavior
The calls of the selected standard FCs are placed during compiling or after the call of the main
safety block in the F-OB.
This means that the STOP operating state is required during a subsequent download.
Changes in the contents at the selected standard FCs can take place in RUN.
Exceptions are changes of the block name and block numbers which also include the
compilation of the safety program.
When a preprocessing/postprocessing block is uploaded individually by the F-CPU, it does not
automatically connect to the F-runtime group in the Safety Administration Editor.
If consistent loading of the F-CPU into the PG/PC is performed instead, the settings for
preprocessing and postprocessing are updated according to the online CPU.

3.4 "F-blocks" area

Overview
The "F-Blocks" area helps you in the following tasks:
• Displaying the F-blocks used in your safety programs.
• Displaying the F-blocks used in the F-runtime groups.
• Displaying additional information about the F-blocks.
The F-blocks are hierarchically displayed as in the "Program blocks" folder.

SIMATIC Safety - Configuring and Programming


78 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.4 "F-blocks" area

A description of the F-blocks is available in "Creating F-blocks in FBD / LAD (Page 132)".

Displayed information
The following information is displayed in offline mode:
• Have displayed F-blocks been compiled and used?
• Function of F-blocks in safety program
• Block signature
• Group signature
• Change time stamp of the F-blocks
The following information is displayed in online mode:
• Status (whether block has the same time stamp online and offline)
• Function of F-block in the safety program
• Block signature offline
• Group signature offline
• Block signature online
• Group signature online

NOTE
During the offline-online comparison, the comparison statuses may occasionally differ
between the comparison editor and status display in the Safety Administration Editor. The
decisive status is the result of the comparison in the comparison editor, since this is the only
comparison that takes into account the contents of the F-blocks.

NOTE
Group signatures are formed from the signatures of the F-blocks contained in the group and
in subgroups. Only F-blocks that are used in the safety program are taken into account. Only
the group signatures up to the 6th hierarchy level are displayed.

Filter function

Using the filter function, you can select whether you want to view all F-blocks of a certain F-
runtime group or the entire safety program.
• Select "All F-blocks " from the drop-down list to view all F-blocks.
• Select an F-runtime group from the drop-down list to see all F-blocks of this F-runtime
group.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 79
Safety Administration Editor
3.6 “Web server F-Admins” area (S7-1200, S7-1500)

3.5 "F-compliant PLC data types" area (S7-1200, S7-1500)

Overview
Under "F-compliant PLC Data Types" you obtain information on the F-compliant PLC data
types (UDT) you have defined.
You can delete F-compliant PLC data types (UDT) from the shortcut menu.
A description of F-compliant PLC data types (UDT) is available in "F-compliant PLC data types
(UDT) (S7-1200, S7-1500) (Page 109)".

Displayed information
The following information is displayed for F-compliant PLC data types (UDT) in offline mode:
• Is the F-compliant PLC data type used in the safety program?
• Time stamp of the last change.
The following information is displayed for F-compliant PLC data types (UDT) in online mode:
• Status (whether the F-compliant PLC data types (UDT) have the same time stamp online
and offline)
The F-compliant PLC data types (UDT) are displayed hierarchically as in the folder "PLC Data
Types".
Double-click the F-compliant PLC data type (UDT) to open it for editing.
The description of the symbols in the "Status" column can be found in "Comparing Safety
Programs (Page 303)".

NOTE
During offline-online comparison, the comparison statuses between the comparison editor
and status display in the Safety Administration Editor can be different under certain
circumstances. The comparison result in the comparison editor is decisive, since this is the
only comparison that takes into account the contents of the F-compliant PLC data types
(UDT).

3.6 “Web server F-Admins” area (S7-1200, S7-1500)


You require the "F-admin" right in order to carry out restoration of a backup (Page 293) via
the Web server of your F-CPU. You assign the "F-admin" right in the hardware configuration of
the F-CPU under the user management of the Web server.
In this section, you obtain information on which users have the "F-admin" right online or
offline for F-CPUs that support this right. You can see from this whether a change to the "F-
admin" right is active on the F-CPU. In order to make a change to the "F-admin" right
effective, you have to load the configuration to the F-CPU.
See also
Completeness and correctness of the hardware configuration (Page 334)

SIMATIC Safety - Configuring and Programming


80 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.7 "Settings" area

3.7 "Settings" area

"Number ranges of the generated F-system blocks"


The number ranges assigned here are used by the F-System for new, automatically generated
F-blocks.
At this point, you can select whether the number ranges are managed by the F-system or if a
fixed range specified by you is used.
• "F-system managed"
The number ranges are managed automatically by the F-system, depending on the F-CPU
used. The F-system selects an available number range. The start and end ranges of the
number ranges are displayed.
• "Fixed range"
You can select the start and end ranges of the number ranges from the available range.
The available range depends on the F-CPU used.
An invalid number range selection is indicated by an error message.
The only check performed during configuration is whether the configured low limit is less
than or equal to the high limit and within the available range of the F-CPU. The check as to
whether the configured range is sufficiently large is first made during compiling. You need
to ensure a sufficiently large range. Where the available range is insufficient, a compiling
error occurs. Not all blocks are generated and the safety program is not executable.
Changes will become valid only during the next compilation. The automatically created F-
blocks may be moved into the new area during compilation. The F-I/O DBs are an exception.
They always retain their original number that you may change in the properties of the F-I/O.

"Safety system version"


This parameter is used to specify the safety system version (including version of the F-system
blocks and automatically generated F-blocks, see Overview of Programming (Page 96)).
A number of versions are available:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion3
1.6 — x x These versions have identical functions.
Depending on the set version, the result may be different runtimes of the
2.0 x x1 x2
F-runtime group(s) (see Excel file for response time calculation on the
Internet
(https://support.industry.siemens.com/cs/ww/en/view/109783831)).
2.1 — x1 x2 Additionally supports the variables "DISABLE" and "DISABLED" in the F-I/O
DB
2.2 — x1 x2 Supports the safety-related CPU-CPU communication and F-runtime group
communication with Flexible F-Link.
2.3 — x1 x2 This version has identical functions to version 2.2.
2.4 — x1, 4 x2 Additionally supports:
• F-CPUs
• Fast Commissioning mode with "Fast Compile"
• Runtime for the deactivated safety mode

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 81
Safety Administration Editor
3.7 "Settings" area

Ver­ S7-300/400 S7-1200 S7-1500 Function


sion3
2.5 — — x5 Additionally supports:
• Fast Commissioning mode with "Consistent Compile"
1 supported as of firmware V4.2
2 supported as of firmware V2.0
3 After the migration of projects that were created with
4 Fast Commissioning mode with "Fast Compile" is supported as of firmware V4.5.
5 Fast Commissioning mode with "Consistent Compile" is supported as of firmware V3.0. With the S7-1500 F-Software Con­
troller, it is available only for approved IPCs as of firmware V30.0.

Usually, you do not need to make any settings for this parameters.
When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.

"Local data used in safety program" (S7-300, S7-400)


You use this parameter to specify the amount of temporary local data (in bytes) that is
available for the call hierarchy below the main safety block.
The setting applies to each F-runtime group of a safety program. More information on F-
runtime groups can be found in "Program structure of the safety program (S7-1200, S7-1500)
(Page 98)" and "Program structure of the safety program (S7-300, S7-400) (Page 96)".
The minimum possible amount is determined by the local data requirement of the F-blocks
generated automatically when the safety program is compiled.
For this reason, you must provide at least 440 bytes. However, the local data requirement for
the automatically added F-blocks may be higher depending on the local data requirement of
the F-blocks you created with FBD or LAD.
Therefore, provide as much local data as possible. If there is not enough local data available
for the automatically added F‑blocks (440 bytes or more), the safety program will be
compiled nevertheless.
Data in automatically added F-DBs are then used instead of local data. However, this
increases the runtime of the F-runtime group(s). You will receive a notice when the
automatically added F-blocks require more local data than configured.

WARNING

The calculated maximum runtime of the F-runtime group using the Excel file for response
time calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831) is no
longer correct in this case because the calculation assumes sufficient availability of F-local
data.
In this case, use the value you configured for the maximum cycle time of the F‑runtime
group (F‑monitoring time) as the maximum runtime of the F‑runtime group when
calculating the maximum response times in the event of an error and for any runtimes of the
standard system using the above-mentioned Excel file. (S004)

SIMATIC Safety - Configuring and Programming


82 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.7 "Settings" area

The maximum possible amount depends on:


• Local data requirement of the main safety block and the higher-level standard user
program. For this reason, you should call the main safety blocks directly in OBs (cyclic
interrupt OBs, whenever possible), and additional local data should not be declared in
these cyclic interrupt OBs.
• Maximum volume of local data of the utilized F-CPU (see Technical Specifications in the
product information for the utilized F-CPU). For S7-400 F-CPUs, you can configure the
local data for each priority class. Therefore, assign the largest possible local data volume
for the priority classes in which the safety program (the main safety blocks) is called (e.g.,
OB 35).

Maximum possible amount of local data as a function of local data requirement of main safety
block and higher-level standard user program (S7-300, S7-400):

Case 1: Main safety block called directly from OBs


6WDQGDUGXVHUSURJUDP
6DIHW\SURJUDP

)UXQWLPHJURXS[

0DLQVDIHW\
2%[ EORFN

Set the "Local data used in safety program" parameter to the maximum amount of local data
of the utilized F-CPU minus the local data requirement of the main safety block (if the main
safety block has 2 F-runtime groups, use the largest local data requirement) and minus the
local data requirement of the calling OBx (if there are 2 F-runtime groups, use the OB with
the largest local data requirement).
Note: If you have not declared any temporary local data in the main safety blocks and calling
OBx, the local data requirement of the main safety blocks is 6 bytes and the local data
requirement of the calling OBx is 26 bytes. You can derive the local data requirement of the
main safety blocks and calling OBx from the program structure.
Select the utilized F-CPU in the project tree and then "Tools > Call structure". The table gives
the local data requirement in the path or for the individual blocks (see also the help on
STEP 7).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 83
Safety Administration Editor
3.7 "Settings" area

Case 2: Main safety block not called directly from OBs


6WDQGDUGXVHUSURJUDP 6DIHW\SURJUDP

6WDQGDUG
XVHUSURJUDP$

)UXQWLPHJURXS[
)%)&

0DLQVDIHW\
EORFN
2%[ 6WDQGDUG
XVHUSURJUDP%

)%)&

Set the "Local data settings" parameter to the value calculated for Case 1, minus the local
data requirement of standard user program A (if standard user program A has 2 F-runtime
groups, use the largest local data requirement).
Note: You can derive the local data requirement of the standard user program A from the
program structure.
Select the utilized F-CPU in the project tree and then "Tools > Call structure". The table gives
the local data requirement in the path or for the individual blocks (see also the help on
STEP 7).

"Advanced settings"

"Safety mode can be disabled"


With this option you can prevent the safety mode for a safety program from being disabled.
Under "Runtime for the deactivated safety mode", you set the time after which the F-CPU
goes to STOP after safety mode is deactivated.
When you change the setting for this option, you need to recompile the safety program and
download it to the F-CPU for the change to become effective. This changes the Collective F-
Signature and the Collective F-SW-Signatures of your safety program.
To exclude an unintentional disabling of the safety mode, make sure that the option is
disabled in productive operation.
"Enable F-change history"
Enable the logging of changes to the safety program by using the "Enable F-change history"
option. For more information, refer to the section "F-change history (Page 328)".
"Enable consistent upload from the F-CPU" (S7-1500)
This option allows you to load the loaded project data (including safety-related project data)
consistently from the F-CPU to the PG/PC.
The option can only be activated if the F-CPU and the firmware of the F-CPU supports the
loading of the project data (including safety-related project data).
F-CPUs S7-1500 as of firmware V2.1 are supported. S7-1500 F Software Controllers are not
supported.

SIMATIC Safety - Configuring and Programming


84 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.8 "Flexible F-Link" area (S7-1200, S7-1500)

At every change to this option you have to load the project data to the F-CPU.
Note that the activation of this option extends the loading of the safety-related project data
into the F-CPU.
"Activate variable F-communication- IDs" (S7-1200, S7-1500)
If you activate this option, you can supply the DP_DP_ID input of the SENDDP or RCVDP
instructions with the variable values from a global F-DB.

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide**** at all times. The uniqueness must be
checked in the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no connection is
established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the DP_DP_ID
input can also be supplied with variable values from a global F-DB. In this case as well you
have to check during the acceptance of the safety program that the uniqueness is ensured at
every moment, by checking the algorithm for the creation of the variable value accordingly. If
you cannot ensure a unique F-communication ID during startup of the safety program,
because it is only specified after startup of the safety program, you must make sure that the
value at the DP_DP_ID input is "0" during this phase.
**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the DP_DP_ID.

"System-generated objects" (S7-1200, S7-1500)


"Creates F-I/O DBs without prefix"
When you select this option, the names of the F-I/O DBs (Page 145) are created without
prefix.
"Clean up"
The "Clean up" button is provided for service and support purposes and cleans up the result of
the fail-safe compilation.

3.8 "Flexible F-Link" area (S7-1200, S7-1500)


In the "Flexible F-Link" area, you create new F-communications, obtain information on
existing F-communications and delete F-communications.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 85
Safety Administration Editor
3.8 "Flexible F-Link" area (S7-1200, S7-1500)

Requirement
• S7-1500 F-CPUs as of firmware V2.0
• S7-1200 F-CPUs as of firmware V4.2
• Safety system version as of V2.2

Information on created F-communications


In the "Flexible F-Link" area, you receive information on configured F-communications in
tabular form:
• CPU-wide unique name of F-communication
• F-compliant PLC data type (UDT) for send/receive data
• Direction of F-communication: Transmitting/receiving
• F-monitoring time of F-communication
• F-Communication UUID
• Tag for send data
• Tag for receive data

Creating F-communication
1. In an empty row of the table click "<Add new>"
2. Assign a name to the communication connection.
3. Select an F-compliant PLC data type (UUID) for the communication connection.
If you have not yet created an F-compliant PLC data type (UDT) for the communication
connection or wish to create a new one, create a new F-compliant PLC data type (UDT)
(Page 109) with any structure. Note that the size can be a up to 100 bytes.
4. Select the direction of the communication connection ("Send" or "Receive").
5. Select the F-monitoring time of the communication connection (Page 546).
The UUID of the F-communication is displayed via Flexible F-Link in the "F communication
UUID" column. The F-communication UUID ensures sufficient uniqueness of the safety-related
communication ID even across network limits.
The "Tag for send data" column shows you the newly created tag for send data of the F-
communication DB (Page 266).
The "Tag for receive data" column shows you the newly created tag for receive data of the F-
communication DB (Page 266).
You can find the newly created F-communication DB for this F-communication under
"Program blocks\System blocks\STEP 7 Safety\F-communication DBs".

Deleting F-communication
1. Select the entire row and confirm "Delete" in the shortcut menu. You can also delete
multiple F-communications at the same time.

SIMATIC Safety - Configuring and Programming


86 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety Administration Editor
3.8 "Flexible F-Link" area (S7-1200, S7-1500)

Copying F-communication
1. Select the entire row and confirm "Copy" in the shortcut menu. You can also copy multiple
F-communications at the same time.
2. With the "Paste" menu command, you can paste the copied F-communications into the
table as often as needed. The UUID for the respective F-communication is retained during
copying. If necessary, re-generate the UUID.

Generating a new F-communication-UUID


1. Select the entire row and confirm "Generate UUID" in the shortcut menu. You can also
generate multiple UUIDs at the same time.

See also
Flexible F-Link (Page 263)
F-runtime group communication (S7-1200, S7-1500) (Page 128)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 87
Access protection 4
Access protection is necessary for productive operation
Access protection to the SIMATIC Safety F‑system is mandatory for productive operation.
No access protection is initially necessary for test purposes, commissioning, etc. This means
you can execute all offline and online actions without access protection, i.e., without
password prompt.

WARNING

Access to the SIMATIC Safety F‑system without access protection is intended for test
purposes, commissioning, etc., when the system is not in productive operation. Without
access protection, you need to ensure the safety of the plant through other organizational
measures (Page 560).
Before you transition into productive operation, you must have set up and activated
access protection. (S005)

4.1 Overview of access protection

Introduction
You can control access to the SIMATIC Safety F-system with the access protection for the
safety-related project data and the password for the F‑CPU.

Access protection for the safety-related project data


Access protection for the safety-related project data (Page 88) is available in two forms:
• Assignment of a password for the safety-related project data (F-CPU-granular), assigned in
the Safety Administration Editor
• Setup of project protection for all safety-related project data in the TIA project

Access protection for the F‑CPU


The access protection (Page 91) is set at the F‑CPU level. To do so, you assign a password for
the F‑CPU in the F-CPU configuration. This password is also used to identify the F-CPU and
must therefore be unique network-wide.

SIMATIC Safety - Configuring and Programming


88 Programming and Operating Manual, 11/2022, A5E02714440-AM
Access protection
4.2 Access protection for the safety-related project data

4.2 Access protection for the safety-related project data


The access protection for the safety-related project data is effective for all operations in which
the safety-related project data can be changed offline, for example:
• When modifying the safety program
• When changing and deleting F-runtime groups
• When changing safety-related parameters of F-I/O
• When compiling
Safety program recompilation is required after changes to standard DBs to which the safety
program has read or write access. These standard DBs are not subject to the access protection
for the safety-related project data.

4.2.1 CPU-wide access protection for the safety-related project data

Setting up CPU-wide access protection for safety-related project data


To set up CPU-wide access protection for safety-related project data, assign a password for
the safety program. Proceed as follows:
1. Open the folder for your F-CPU in the project tree.
2. Select "Safety Administration" and select "Go to access protection" in the shortcut menu.
Alternatively, double-click on "Safety Administration". The Safety Administration Editor of
the F-CPU will open. Select "Access protection" in the navigation area.
3. Under "Offline safety program protection", click "Setup" and enter the password (max. 30
characters) for the safety program in the following dialog in the "New password" and
"Confirm password" fields.
4. Confirm the assigned password with "OK".
You have set up CPU-wide access protection for safety-related project data and have gained
access permission for the safety-related project data.

NOTE
Use different passwords for the F‑CPU and the safety program to optimize access protection.

Changing the password for safety-related project data


You can change the password for the safety-related project data as long as you have the
necessary access permissions. It also takes place in the "Access protection" area (via "Change"
button) and is carried out as usual under Windows through entry of the old and double entry
of the new password.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 89
Access protection
4.2 Access protection for the safety-related project data

Deleting CPU-wide access protection for safety-related project data


To delete CPU-wide access protection for safety-related project data, delete the password for
the safety program. Proceed as follows:
1. Open the folder for your F-CPU in the project tree.
2. Select "Safety Administration" and select "Go to access protection" in the shortcut menu.
Alternatively, double-click on "Safety Administration". The Safety Administration Editor of
the F-CPU will open.
3. Select "Access protection" in the navigation area.
4. Click the "Change" button.
5. Under "Old password", enter the password for the safety program.
6. Click "Revoke" and then on "OK".

Gaining access permission through login to the safety program


Log in to the safety program as follows:
1. Open the folder for your F-CPU in the project tree.
2. Select "Safety Administration" and select "Go to access protection" in the shortcut menu.
Alternatively, double-click on "Safety Administration". The Safety Administration Editor of
the F-CPU will open.
3. Select "Access protection" in the navigation area.
4. Enter the password for the safety program in the "Password" input field.
5. Select the "Login" button.

Validity of access permission for safety-related project data


If access permission for safety-related project data was obtained by entering the password,
this remains until the project is closed. When the TIA Portal is closed, any project that is still
open is automatically closed and any access permission granted is canceled.

Cancelling access permission through logoff


The access permission for safety-related project data can be cancelled as follows:
• By clicking the "Log off" button in the "Access protection" area in the "Safety
Administration Editor".
• In the shortcut menu for the Safety Administration Editor (access by right-clicking).
• By using the lock symbol in the line of the Safety Administration Editor.
The user will then be prompted to enter the password for the safety program again the next
time an action requiring a password is performed.

SIMATIC Safety - Configuring and Programming


90 Programming and Operating Manual, 11/2022, A5E02714440-AM
Access protection
4.3 Access protection for the F-CPU

Displaying the validity of access permission


The validity of the access permission is displayed in the project tree as follows:
• The access permission is valid, if the lock symbol in the line of the Safety Administration
Editor is shown unlocked.
• The access permission is not available, if the lock symbol shows a closed lock.
• If no lock symbol is shown, no password was assigned.

4.2.2 Project-wide access protection for the safety-related project data


As an alternative to CPU-wide access protection for the safety-related project data with a
password in the Safety Administration Editor, you can use the project protection for the TIA
project.
To do this, assign the "Edit safety-related project data" function right to users who are allowed
to edit safety-related project data. To do this, proceed as usual for function rights. You can
find additional information in the help for STEP 7 under "Managing users and roles".

NOTE
When project-wide project access protection is activated, any existing passwords for safety-
related project data for all F-CPUs are deleted.

Users who need the "Edit safety-related project data" function right may require additional
function rights, for example:
• "Modify PLC program" to change the safety program
• "Downloading to PLC" to load the safety-related project data into the F-CPU
• "Modify hardware configuration" to make changes to the safety-related hardware
configuration

4.3 Access protection for the F-CPU


The access protection for the F-CPU is effective for all operations in which the safety-related
project data can be changed online, for example:
• when downloading the safety program to the F-CPU
• (S7-300, S7-400) when downloading the hardware configuration to the F-CPU, also when
changes are made to fail-safe I/O that are not used in the safety program
• (S7-1200, S7-1500) when downloading a hardware configuration to the F-CPU that
contains safety-related changes
• When PROFIsafe address is assigned
• When F‑blocks that are used in the safety program are downloaded or deleted
• When disabling safety mode or when resetting the remaining runtime (The password
must always be entered, even if access permission for the F-CPU is still valid.)
• When restoring a backup of the F-CPU
Exception with S7-1200/1500 F-CPUs: If neither the safety program nor the F-CPU
password is changed by the restore process, you are not prompted for the F-CPU
password.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 91
Access protection
4.3 Access protection for the F-CPU

Setting up access protection for the F-CPU


To set up access protection for the F-CPU, assign a password for the F‑CPU in the F-CPU
configuration.
You arrive there directly, if you click the link "Go to the "Protection" area of the F-CPU" in the
"Access protection" area in the Safety Administration Editor. Proceed as described in the STEP
7 help under "Configuring access levels".

WARNING

(S7-300, S7-400) When the standard user program is changed in productive operation,
access permission must not be granted by the CPU password, as it would also allow changes
to the safety program. To rule out this possibility, you must configure the protection level
"Write protection for fail-safe blocks" and configure a password for the F‑CPU. If only one
person is authorized to change the standard user program and the safety program, the
protection level "Write protection" or "Read/write protection" should be configured so that
other persons have only limited access or no access at all to the entire user program
(standard and safety programs). (S001)

WARNING

(S7-1200, S7-1500) In productive operation, the safety-related project data must be


protected by a password. For this purpose, configure at most the access level "Full access (no
protection)" and assign a password under "Full access incl. fail-safe (no protection)". This
access level only allows full access to the standard user program, not to F-blocks.
If you select a lower access level, for example to protect the standard user program, you
must assign an additional password for "Full access (no protection)".
Assign different passwords for the individual access levels. (S041)

SIMATIC Safety - Configuring and Programming


92 Programming and Operating Manual, 11/2022, A5E02714440-AM
Access protection
4.3 Access protection for the F-CPU

You enable access protection by downloading (Page 273) the hardware configuration to the
F-CPU.

WARNING

If multiple F‑CPUs can be reached over a network (e.g. Industrial Ethernet) by the same
programming device or PC, you must take the following actions to ensure that the safety-
related project data is downloaded to the correct F‑CPU:
Use passwords specific to each F‑CPU, such as a uniform password for the F‑CPUs with
attached Ethernet address for each.
Note the following:
• A point-to-point connection must be used to activate the access protection of an F‑CPU
when the hardware configuration is loaded for the first time (similar to assigning an MPI
address to an F‑CPU for the first time).
• Before downloading the safety-related project data to an F‑CPU, existing access
permission for any other F‑CPU must first be cancelled.
• The last download of the safety-related project data prior to switching to productive
operation must be made with enabled access protection. (S021)

WARNING

When using tools for the automation or operation (of TIA Portal or web server) which allow
access protection for the F-CPU to be bypassed (e.g. saving or automatic entry of a CPU
password for the protection level "Full access incl. fail-safe (no protection)" or web server
password), the safety relevant project data may not be protected against unintentional
changes anymore. (S078)

Changing the password for the F-CPU


For the new password to become valid after a password change for the F-CPU, you must
download the changed configuration into the F-CPU. If necessary, you must enter the "old"
password for the F-CPU for this load operation. The F-CPU must be in STOP mode.

Deleting access protection for the F-CPU


To delete access protection for the F-CPU, delete the password for the F-CPU. To do this,
proceed as in the standard.

Obtaining access permission for the F‑CPU


You obtain access permission for the F‑CPU - depending on the configured protection level -
by entering the password for the F‑CPU prior to performing an action requiring a password.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 93
Access protection
4.4 Access protection through organizational measures

Validity of access permission for the F‑CPU


Access permission for the F‑CPU remains valid until the project is closed in the TIA Portal or
access permission is canceled.

Canceling access permission for the F‑CPU


You cancel the access permission with the menu command "Online > Delete access rights"
auf.

WARNING

The validity of the access permission is not limited in time.


Once access permission for the F-CPU has been obtained, it must be cancelled before leaving
the PG/PC or other organizational measures (Page 560) must be taken. (S006)

4.4 Access protection through organizational measures


To prevent that a safety program is swapped without authorization by exchanging removable
media (e.g. flash card, SIMATIC Micro Memory Card or hard disk with WinAC RTX F or S7-1500
F Software Controller), you must observe the following warning:

WARNING

You must limit access to the F-CPU through organizational measures (Page 560) to persons
who are authorized to plug in removable devices. (S079)

To prevent that a WinAC RTX F or an S7-1500 F Software Controller is accidentally uninstalled


or installed, you must observe the following warning:

WARNING

You must limit access to a WinAC RTX F or an S7-1500 F Software Controller by


organizational measures (Page 560) to persons who are authorized to uninstall and install or
repair a WinAC RTX F or an S7-1500 F Software Controller (e.g. via the Windows
administrator privileges (ADMIN)). (S075)

With an S7-1500 F-Software Controller with a PC station version up to incl. V2.1, the function
"Delete Configuration" on the PC Station Panel is only offered when no access protection (no
protection) is set up on the F-CPU.
With a PC station as of V2.2, it is checked whether the current Windows user is a member of
the "Failsafe Operators" Windows user group. When the logged-on Windows user is a member
of the group, he/she can execute the "Delete Configuration" function even when the F-
password is set. If the logged-on Windows user is not a member of the group, the PC station
behaves as up to V2.1.

SIMATIC Safety - Configuring and Programming


94 Programming and Operating Manual, 11/2022, A5E02714440-AM
Access protection
4.4 Access protection through organizational measures

We therefore recommend that you do not set up F-access protection until after
commissioning.
To prevent unintentional restoration of the safety-relevant project data, formatting of the F-
CPU and deletion of program folders via the display of an S7-1500 F-CPU, you must observe
the following warning:

WARNING

The password of the display may only be disclosed to persons who are authorized to restore
safety-related project data, to format the F-CPU and to delete program folders. If a password
is not set up for the display, you must protect the display through organizational measures
(Page 560) against unauthorized operation. (S063)

To prevent unintentional restoration of the safety-relevant project data of the safety program
with the web server in an S7-1200/1500 F-CPU, you must observe the following warning:

WARNING

The "F-Admin" authorization for the web server without password protection ("Everybody"
user) is only intended for test purposes, commissioning, etc. This means only when the
system is not in productive operation. In this case, you must ensure the safety of the system
through other organizational measures (Page 560).
Before the transition into productive operation, you must remove the "F-Admin" right for the
"Everybody" user.
Only authorized personnel are permitted to have access to the password of the web server
user with "F-Admin" right. After downloading the hardware configuration, check whether
only permitted users of the web server have the "F-Admin" right on the F-CPU. To do so, use
the online mode of the Safety Administration Editor.
Saving the login file and the password of the web server in the web browser is only
permitted when usage by unauthorized persons is prevented through other organizational
measures (Page 560).
If you use the ticket mechanism, handling of the tickets must be just as restrictive as
handling of the password of the web server user with the "F-Admin" right. (S064)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 95
Programming 5
5.1 Overview of Programming

Introduction
A safety program consists of F-blocks that you create using the FBD or LAD programming
language and F-blocks that are automatically added. Fault detection and reaction measures
are automatically added to the safety program you create, and additional safety-related tests
are performed. Moreover, you have the option to incorporate special ready-made safety
functions in the form of instructions into your safety program.
An overview of the following is given below:
• The structure of the safety program
• The fail‑safe blocks
• Differences in the programming of the safety program with FBD/LAD compared to
programming of standard user programs

5.1.1 Program structure of the safety program (S7-300, S7-400)

Representation of program structure


For structuring purposes, a safety program consists of one or two F-runtime groups.
Each F-runtime group contains:
• F-blocks that you create using FBD or LAD or that are inserted from the project library or
global libraries
• F-blocks that are added automatically (F-system blocks, automatically generated F-blocks,
and F-I/O DBs)

SIMATIC Safety - Configuring and Programming


96 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

Below is a schematic diagram of a safety program or an F-runtime group for an S7-300/400 F-


CPU.
4UBOEBSEVTFSQSPHSBN 5BTLDBSE
'SVOUJNFHSPVQJOTBGFUZQSPHSBN *OTUSVDUJPOT

.BJOTBGFUZCMPDL '4#T *OTUSVDUJPOT

"VUPNBUJDBMMZ
*OQVUTPGUIF HFOFSBUFE 3$7%1
'*0BSFSFBE 'CMPDLT 3$74
JOUPUIFQSPDFTT
PQUJPOBM
$PNNVOJDBUJPO
JNBHFPGUIF
FH0# JOQVUT


''#''$
YZ (FOFSBM
&EJUJOHPGUIF #JUMPHJDPQFSBUJPOT
'CMPDLTDSFBUFE 4BGFUZGVODUJPOT
PSJOTFSUFECZ 5JNFSPQFSBUJPOT
UIFVTFS $PVOUFSPQFSBUJPOT
$PNQBSBUPSPQFSBUJPOT
.BUIGVODUJPOT
.PWFPQFSBUJPOT
$POWFSTJPOPQFSBUJPOT
'%#YZ
1SPHSBNDPOUSPM
PQFSBUJPOT
&EJUJOHUIF
8PSEMPHJDPQFSBUJPOT
BVUPNBUJDBMMZ
4IJGUBOESPUBUF
DPNQMFUFE
0QFSBUF
'CMPDLT FSSPS
'*0 "EEJUJPOBMJOTUSVDUJPOT
DPOUSPM
NFBTVSFT
%#YZ

4&/%%1
4&/%4
$PNNVOJDBUJPO
1SPDFTTJNBHFPG PQUJPOBM

UIFPVUQVUTJT '4#T
XSJUUFOUPUIF
PVUQVUTPGUIF "VUPNBUJDBMMZ
'*0 HFOFSBUFE
'CMPDLT

$BMMCZVTFS %FTDSJCF SFBE


"VUPNBUJDBMMZDBMMFE GSPN*OTUSVDUJPOTUBTLDBSE

Main safety block


The main safety block is the first F-block of the safety program that you program yourself.
During compiling, it is supplemented by additional invisible calls of F-system blocks.
You must assign the main safety block to an F-runtime group (Page 116).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 97
Programming
5.1 Overview of Programming

The main safety block in an S7‑300/400 F-CPU is called from any block in the standard user
program. We recommend a call from an OB 3x.

))%_))&
2% )%_)& ))%_))&
0DLQVDIHW\EORFN

F-runtime groups
To improve handling, a safety program consists of one or two "F-runtime groups". An F-
runtime group is a logical construct of several related F-blocks that is formed internally by the
F-system.
An F-runtime group consists of the following:
• A main safety block (an F‑FB/F‑FC that you assign to the calling OB (FB/FC) as needed)
• Any additional F-FBs or F-FCs that you program using FBD or LAD and call from the main
safety block
• One or more F-DBs, as needed
• F-I/O DBs
• F-blocks from the project library or global libraries
• F-system blocks F-SBs
• Automatically generated F-blocks

Structuring the safety program in two F-runtime groups


You can divide your safety program into two F-runtime groups. By having parts of the safety
program (one F-runtime group) run in a faster priority class, you achieve faster safety circuits
with shorter response times.

5.1.2 Program structure of the safety program (S7-1200, S7-1500)

Representation of program structure


For structuring purposes, a safety program consists of one or two F-runtime groups.
Each F-runtime group contains:
• F-blocks that you create using FBD or LAD or that are inserted from the project library or
global libraries
• F-blocks that are added automatically (F-system blocks F-SBs, automatically generated F-
blocks, F-runtime DB, and F-I/O DBs)

SIMATIC Safety - Configuring and Programming


98 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

Below is a schematic diagram of a safety program or an F-runtime group for an S7-1200/1500


F-CPU.
5BTLDBSE
4UBOEBSEVTFSQSPHSBN 'SVOUJNFHSPVQJOTBGFUZQSPHSBN *OTUSVDUJPOT

'$ 3$7%1 *OTUSVDUJPOT


'4#T
1SFQSPDFTT '0# PQUJPOBM

JOH "VUPNBUJDBMMZ
PQUJPOBM
HFOFSBUFE $PNNVOJDBUJPO
*OQVUTPGUIF 'CMPDLT
'*0BSFSFBE
JOUPUIFQSPDFTT ''#''$
JNBHFPGUIF YZ
JOQVUT
(FOFSBM
.BJOTBGFUZCMPDL #JUMPHJDPQFSBUJPOT
4BGFUZGVODUJPOT
5JNFSPQFSBUJPOT
&EJUJOHPGUIF
$PVOUFSPQFSBUJPOT
&EJUJOHUIF 'CMPDLTDSFBUFE
$PNQBSBUPSPQFSBUJPOT
BVUPNBUJDBMMZ PSJOTFSUFECZUIF
.BUIGVODUJPOT
DPNQMFUFE VTFS
'%#YZ .PWFPQFSBUJPOT
'CMPDLT FSSPS $POWFSTJPOPQFSBUJPOT
DPOUSPM 1SPHSBNDPOUSPM
NFBTVSFT
PQFSBUJPOT
8PSEMPHJDPQFSBUJPOT
4IJGUBOESPUBUF
'*0 0QFSBUF
%#YZ
1SPDFTTJNBHFPG
UIFPVUQVUTJT
4&/%%1
XSJUUFOUPUIF
PVUQVUTPGUIF
PQUJPOBM
$PNNVOJDBUJPO
'*0

'4#T

"VUPNBUJDBMMZ
'$ 'SVOUJNF
HFOFSBUFE
'CMPDLT HSPVQT
1PTUQSP JOGP%#
DFTTJOH
PQUJPOBM

$BMMCZVTFS %FTDSJCF SFBE


"VUPNBUJDBMMZDBMMFE GSPN*OTUSVDUJPOTUBTLDBSE

Main safety block


The main safety block is the first F-block of the safety program that you program yourself.
You must assign the main safety block to an F-runtime group (Page 116).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 99
Programming
5.1 Overview of Programming

The main safety block in an S7‑1200/1500 F-CPU is called by the F-OB assigned to the F-
runtime group.

))%_))&
)2% ))%_))&
0DLQ6DIHW\%ORFN

F-runtime groups
To improve handling, a safety program consists of one or two "F-runtime groups". An F-
runtime group is a logical construct of several related F-blocks that is formed internally by the
F-system.
An F-runtime group consists of the following:
• An F-OB which calls the main safety block
• A main safety block (an F‑FB/F‑FC that you assign to the F-OB)
• Any additional F-FBs or F-FCs that you program using FBD or LAD and call from the main
safety block
• One or more F-DBs, as needed
• F-I/O DBs
• F-runtime group information DB
• F-blocks from the project library or global libraries
• F-system blocks F-SBs
• Automatically generated F-blocks
• A preprocessing and/or postprocessing block, as needed (see Pre-/postprocessing
(S7-1200, S7-1500) (Page 77))

Pre-/postprocessing of an F-runtime group


You have the option of calling blocks of the standard user program (FCs) directly before or
after an F-runtime group, for example, for data transfer during fail-safe communication via
Flexible F-Link. (see Pre-/postprocessing (S7-1200, S7-1500) (Page 77))

Structuring the safety program in two F-runtime groups


You can divide your safety program into two F-runtime groups. By having parts of the safety
program (one F-runtime group) run in a faster priority class, you achieve faster safety circuits
with shorter response times.
See also
F-runtime group information DB (S7-1200, S7-1500) (Page 136)

SIMATIC Safety - Configuring and Programming


100 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

5.1.3 Safety program in Software Unit (Safety Unit) (S7-1500)

Introduction
You can use Safety Units if you want to use the advantages of the Software Units for the
safety program as well, e.g. independent compiling and loading.
The blocks of the safety program are then located exclusively in the Safety Unit and can no
longer be created in the "Program blocks" folder directly below the F-CPU.
You must make the decision for the Safety Unit before creating the F-CPU. After creating the
F-CPU, the decision for this F-CPU can no longer be changed.

Requirement
• F-CPU S7-1500 as of FW V2.6
• The check box "Manages safety program in 'Safety Units' environment" is selected under
"Options/Settings/STEP 7 Safety".
• The F-CPU is newly created.

Safety program in the Safety Unit


After a new F-CPU has been created, the safety program is located in the Safety Unit.

For data exchange between the safety program and the standard user program, use a
transfer data block (Page 172) which you create as a global standard DB in the Safety Unit.
Information on Software Units is available in the help for STEP 7 under "Using Software
Units".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 101
Programming
5.1 Overview of Programming

Particularities
• You cannot store the Safety Unit in a library.
• System blocks in the Safety Unit cannot be published.

5.1.4 Fail-Safe Blocks

F-blocks of an F-runtime group


The following table shows the F-blocks that you use in an F-runtime group:
F-block Function S7-300/400 S7-1200/1­
F-CPUs 500 F-
CPUs
Main safety block The first step in programming of the safety program is the main safety block. X X
The main safety block in S7-300/400 F-CPUs is an F-FC or F-FB (with instance
DB), which is called by a standard block (recommendation: OB 35) from the
standard user program.
The main safety block in S7-1200/1500 F-CPUs is an F-FC or F-FB (with instance
DB), which is called by the F-OB.
F‑FB/F‑FC Both in the main safety block as well as additional F-FBs and F-FCs, you can per­ X X
form the following:
• Program the safety program with the instructions available for F-blocks in
FBD or LAD
• Call other created F-FBs/F-FCs for structuring the safety program
• Insert F-blocks from the project library or global libraries
F-DB Optional fail-safe data blocks that can be read- and write-accessed within the X X
entire safety program.
F-I/O DB An F-I/O DB is automatically generated for each F-I/O when it is configured. You X X
can or you must access the tags of the F‑I/O DB in conjunction with F‑I/O
accesses.
F-shared DB The F‑shared DB is a fail-safe data block that contains all of the shared data of X —
the safety program and additional information needed by the F‑system.
F-runtime group An F-runtime group information DB is created when you create an F-runtime — X
information DB group.
The F-runtime group information DB provides information on the F-runtime
group and on the safety program as a whole.

NOTE
You are not permitted to insert F-system blocks from the "System blocks" folder in a main
safety block/F-FB/F-FC.

Instructions for the safety program


In the "Instructions" task card, you can find instructions for the F-CPU used and which you can
to use program the safety program.

SIMATIC Safety - Configuring and Programming


102 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

You can find instructions that you know from the standard user program, such as bit logic
operations, mathematical functions, functions for program control, and word logic
operations.
Moreover, there are instructions with safety functions, e.g., for two-hand monitoring,
discrepancy analysis, muting, emergency STOP/emergency OFF, safety door monitoring,
feedback monitoring and instructions for safety-related communication between F-CPUs.

More information
For a detailed description of the instructions for the safety program, refer to Overview of
instructions (Page 359).

Using instruction versions


As with the instructions for the standard user program, there may also be different versions
of the instructions for the safety program.
More information on instruction versions can be found in the help on STEP 7 in "Basics for
instruction versions".
More information on the differences of the individual versions of the instructions for the
safety program can be found in the relevant chapter of the instructions.

NOTE
Note the following:
• If you change the version of an instruction used in the safety program in the task card
"Instructions" to a version which does not have identical functions, the functioning of your
safety program may change after recompiling the safety program. In addition to the
signature of the F-block that uses the instruction, the Collective F-Signature and the
Collective F-SW-Signature of your safety program also change. You may have to perform
an acceptance test (Page 345).
• (S7-300/400) If you use a know-how protected F-block in your safety program which uses
an instruction which is not the same version as that set in the task card "Instructions",
when the program is compiled without entering the password for the know-how
protected F-block, it is adjusted to the version set in the task card "Instructions", providing
the interfaces of the instruction versions are identical. If the instruction versions do not
have identical functions, the functioning of the know-how protected F-block may change
and always its signature.

5.1.5 Restrictions in the programming languages FBD/LAD

LAD and FBD programming languages


The user program in the F-CPU typically consists of a standard user program and a safety
program.
The standard user program is created using standard programming languages such as SCL,
STL, LAD, or FBD.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 103
Programming
5.1 Overview of Programming

For the safety program, LAD or FBD may be used with certain restrictions in the instructions
and the applicable data types and operand areas. Also note the restrictions for the individual
instructions.

Supported instructions
The instructions available depend on the F-CPU used. You can find the supported instructions
in the description of the instructions (starting from STEP 7 Safety V18 instructions (Page
359)).

NOTE
Enable input EN and enable output ENO cannot be connected.
Exception:
(S7-1200, S7-1500) With the following instructions you can program overflow detection by
connecting the enable output ENO:
• ADD: Add (STEP 7 Safety V18) (Page 470)
• SUB: Subtract (STEP 7 Safety V18) (Page 472)
• MUL: Multiply (STEP 7 Safety V18) (Page 475)
• DIV: Divide (STEP 7 Safety V18) (Page 478)
• NEG: Create two's complement (STEP 7 Safety V18) (Page 481)
• ABS: Form absolute value (STEP 7 Safety V18) (S7-1200, S7-1500) (Page 484)
• CONVERT: Convert value (STEP 7 Safety V18) (Page 494)

Supported data types and parameter types


Only the following data types are supported:
• BOOL
• INT
• WORD
• DINT
• DWORD (S7-300, S7-400)
• TIME

SIMATIC Safety - Configuring and Programming


104 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

• ARRAY, ARRAY[*] when using the instructions RD_ARRAY_I: Read value from INT F-array
(STEP 7 Safety V18) (S7-1500) (Page 486) and RD_ARRAY_DI: Read value from DINT F-
array (STEP 7 Safety V18) (S7-1500) (Page 488).
Restrictions:
– ARRAY only in F-global DBs
– ARRAY limits: 0 up to max. 10000
– ARRAY[*] only as in-out parameter (InOut) in F-FCs and F-FBs
– ARRAY of UDT is not permitted
– ARRAY of Bool is not permitted
– ARRAY of Word is not permitted
– ARRAY of Time is not permitted
• F-compliant PLC data type (UDT) (S7-1200, S7-1500)

NOTE
If the result of an instruction is located outside the permitted range for this data type, the F-
CPU may switch to STOP. The cause of the diagnostics event is entered in the diagnostics
buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program, or select a matching data type or use the ENO output.
Note the description of the individual instructions.

Non-permitted data and parameter types


The following types are not permitted:
• All types not listed in the section "Supported data types and parameters types" (e.g. BYTE,
REAL)
• Complex data types (for example, STRING, ARRAY (S7-300, S7-400, S7-1200), STRUCT, PLC
data type (UDT) (S7-300, S7-400))
• Parameter types (e.g. BLOCK_FB, BLOCK_DB, ANY)

Supported operand areas


The system memory of an F-CPU is divided into the same operand areas as the system
memory of a standard CPU. You can access the operand areas listed in the table below from
within the safety program.

Table 5-1  Supported operand areas


Operand area Description
Process image of the inputs
• Of F-I/O Only read-only access to input channels of F-I/O is possible.
Transfer to IN_OUT parameters of an F-FB or F-FC is therefore not valid
either.
The process image of the inputs of F-I/O is updated prior to the start of
the main safety block.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 105
Programming
5.1 Overview of Programming

Operand area Description


• Of standard I/O Input channels of standard I/O can only be accessed read-only.
Transfer to IN_OUT parameters of an F-FB or F-FC is therefore not valid
either.
In addition, a process-specific validity check is required.
See the STEP 7 help for the update times of the process image of the
inputs of standard I/O.
Process image of the outputs
• Of F-I/O Only write-only access to output channels of F-I/O is possible.
Transfer to IN_OUT parameters of an F-FB or F-FC is therefore not valid
either.
In the safety program, the values for the outputs of the F-I/O are calcu­
lated and stored in the process image of the outputs.
The process image of the outputs for F-I/O is updated after the end of
the main safety block.
• Of standard I/O Output channels of standard I/O are write-only channels.
Transfer to IN_OUT parameters of an F-FB or F-FC is therefore not valid
either.
In the safety program, the values for the outputs of the standard I/O are
also calculated and stored in the process image of the outputs, if
needed.
See the STEP 7 help for the update times of the process image of the
outputs of standard I/O.
Bit memory This area is used for data exchange with the standard user program.
In addition, read access requires a process-specific validity check.
A particular element of the bit memory can be either read- or write-
accessed in the safety program.
Transfer to IN_OUT parameters of an F-FB or F-FC is therefore not valid
either.
Note that it is only permitted to use bit memory for connecting the
standard user program and the safety program; it must not be used as a
buffer for F-data.
Data blocks
• F-DB Data blocks store information for the program. They can either be
defined as global data blocks such that all F-FBs, F-FCs, or main safety
blocks can access them or assigned to a particular F-FB or main safety
block (instance DB). A tag of a shared DB can only be accessed from one
F-runtime group, and an instance DB only from the F-runtime group in
which the corresponding F-FB/instruction is called.
• DB This area is used for data exchange with the standard user program.
In addition, read access requires a process-specific validity check.
For a tag of a DB, either read access or write access is possible in the
safety program.
Transfer to IN_OUT parameters of an F-FB or F-FC is therefore not valid
either.
Note that the tags of a DB can only be used for transferring data
between the standard user program and the safety program; DBs must
not be used as a buffer for F-data.
Temporary local data This memory area holds the temporary tags of a block (or F‑block) while
the (F-) block is being executed. The local data stack also provides
memory for transferring block parameters and for saving intermediate
results.

SIMATIC Safety - Configuring and Programming


106 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

Data type conversion


As with the standard user program, there are two possibilities for data type conversion in the
safety program:
• Implicit conversion
The implicit conversion is executed as in the standard user program with the following
restrictions: The bit length of the source data type has to match the bit length of the
destination data type.
• Explicit conversion
You use an explicit conversion instruction (Page 494) before the actual instruction is
executed.

Slice access
Slice access is not possible in the safety program.

Non-permitted operand areas


Access via units other than those listed in the table above is not permitted. The same applies
to access to operand areas not listed, in particular:
• Data blocks that were automatically added
Exception: Certain tags in the F-I/O DB (Page 145) and in the F-shared DB (S7-300, S7-400)
(Page 136) or F-runtime group information DB (S7-1200, S7-1500) (Page 136)
• I/O area: Inputs
• I/O area: Outputs

Boolean constants "0" or "FALSE" and "1" or "TRUE" (S7-300, S7-400)


The Boolean constants "0" or "FALSE" and "1" or "TRUE" are available for S7-300/400 F-CPUs as
"Tags" "RLO0" and "RLO1" in the F-global DB. You access them through a fully qualified DB
access ("F_GLOBDB".RLO0 or "F_GLOBDB".RLO1).

Boolean constants "0" or "FALSE" and "1" or "TRUE" (S7-1200, S7-1500)


The Boolean constants "0" or "FALSE" and "1" or "TRUE" are available for S7-1200/1500 F-CPUs
to assign parameters during block calls. You can enter this directly in FBD or LAD at the
respective block inputs.
Example FBD:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 107
Programming
5.1 Overview of Programming

Example LAD:

As an alternative, as before you have the option to also set "1" or "TRUE" in a tag using the
"Assignment (Page 367)" instruction.
To do so, do not interconnect the box input of the "Assignment" instruction in FBD. In LAD,
you interconnect the input directly with the supply rail.
You obtain a tag with "0" or "FALSE" by subsequent inversion with the instruction "Invert RLO
(Page 365)".
Example FBD:

Example LAD:

Operand area of temporary local data: Particularities

NOTE
Note when using the operand area of temporary local data that the first access of a local data
element in a main safety block/F‑FB/F‑FC must always be a write access. This initializes the
local data element.
Make sure that a temporary local data element is initialized prior to the first JMP, JMPN, or
RET instruction.
The "local data bit" should be initialized with the Assign ("=") (FBD) or ("‑‑( )") (LAD)
instruction. Assign the local data bit a signal state of "0" or "1" as a Boolean constant.
Local data bits cannot be initialized with the Flip Flop (SR, RS), Set Output (S) or Reset Output
(R) instructions.
The F-CPU can go to STOP if this is not observed. The cause of the diagnostics event is
entered in the diagnostics buffer of the F-CPU.

"Fully qualified DB access"


Access to tags of a data block in an F‑FB/F‑FC is "fully qualified DB access". This also applies to
initial access to tags of a data block after a jump label.
For S7-300/400 F-CPUs, only initial access needs to be "fully qualified DB access".
Alternatively, you can use the instruction "OPN".

SIMATIC Safety - Configuring and Programming


108 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

Example of "fully qualified DB access":


Assign a name for the F-DB, e.g. "F_Data_1". Use the names assigned in the declaration of the
F-DB instead of the absolute addresses.

Figure 5-1  Example with fully-qualified access

Example of "non-fully qualified DB access" (S7-300, S7-400):

Figure 5-2  Example without fully-qualified access

Access to instance DBs


You can also access instance DBs of F-FBs with fully qualified access, e.g., for transfer of block
parameters. It is not possible to access static local data in single/multi-instances of other F-
FBs.
(S7-300, S7-400) Note that accessing instance DBs of F‑FBs that are not called in the safety
program can cause the F‑CPU to go to STOP mode.
Note the following warning for S7-1200/1500 F-CPUs:

WARNING

When you program global access to instance DBs of F-FBs, you must ensure that the
associated F-FB in the safety program is called. (S096)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 109
Programming
5.1 Overview of Programming

5.1.6 F-compliant PLC data types (UDT) (S7-1200, S7-1500)

Introduction
You declare and use F-compliant PLC data types (UDT) as you would standard PLC data
types (UDT). You can use F-compliant PLC data types (UDT) in the safety program as well as in
the standard user program.
Differences to standard PLC data types (UDT) are described in this chapter.
Information on the use and declaration of standard PLC data types (UDT) is available in the
STEP 7 help under "Declaring PLC data types".

Declaring F-compliant PLC data types (UDT)


You declare F-compliant PLC data types (UDT) as you would PLC data types (UDT).
In F-compliant PLC data types (UDT), you can use all data types (Page 103) that you can also
use in safety programs. Exception: ARRAY.
Proceed as follows for declaration:
1. Click on "Add new PLC data type" in the "PLC Data Types" folder in the project tree.
2. To create an F-compliant PLC data type (UDT), enable the option "Create F-compliant PLC
data type" in the "Add new PLC data type" dialog.
3. Proceed as described in the STEP 7 help under "Programming structure of PLC data types".
You specify default values for F-compliant PLC data types (UDT) during the declaration.

Using F-compliant PLC data types (UDT)


You use F-compliant PLC data types as you would standard PLC data types (UDT).

Nesting depth for F-compliant PLC data types


For F-compliant PLC data types, the maximum nesting depth is limited compared to the
standard PLC data types (maximum nesting depth = 8). There is a dependency on the call
sequence of the block in which a tag of the nested F-compliant PLC data type is declared.
Each call level of F-FCs or multi-instance F-FBs reduces the maximum nesting depth of the F-
compliant PLC data type used. For multi-instance F-FBs, the caller counts as an additional
level.
When a tag of a nested F-compliant PLC data type is declared in a global F-DB, its maximum
nesting depth is 7.
Example 1
The main safety block (level 1) calls an F-FB as multi-instance (level 2) which, in turn, calls an
F-FC (level 3) in which a tag of the type of a nested F-compliant PLC data type is declared.
This means a maximum nesting depth of 5 is available for the fail-safe compliant PLC data
type used by the tag.
Example 2
The main safety block calls an F-FB as a single instance (level 1) which, in turn, calls an F-FC
(level 2) in which a tag of the type of a nested F-compliant PLC data type is declared. This

SIMATIC Safety - Configuring and Programming


110 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

means a maximum nesting depth of 6 is available for the fail-safe compliant PLC data type
used by the tag.

Changes to F-compliant PLC data types (UDT)


You need the password for the safety program to change F-compliant PLC data types (UDT).
Regardless if you are using the F-compliant PLC data type (UDT) in an F-block, in a standard
block or not at all.
See also
"F-compliant PLC data types" area (S7-1200, S7-1500) (Page 79)

5.1.6.1 Grouping PLC tags for inputs and outputs of F-I/O in structures (S7-1200, S7-1500)

You group PLC tags for inputs and outputs of F-I/O in structures (structured PLC tag) as you
would for inputs and outputs of standard I/O.
Use F-compliant PLC data types (UDT).

Rules
When creating structured PLC tags for inputs and outputs of F-I/O, you must also observe the
following rules in addition to the rules in the standard:
• You must not group inputs/outputs of standard I/O and F-I/O at the same time in a
structured PLC tag.
• You may only group inputs/outputs of actually existing channels (channel value and value
status) in a structured PLC tag.
See also Addressing F-I/O (Page 139)
• You may only group inputs/outputs of channels (channel value and value status) that are
enabled in the hardware configuration in a structured PLC tag.
See also Addressing F-I/O (Page 139)
• You may only group inputs of channels (channel value and value status) that provide the
result of the "1oo2 sensor evaluation" with set "1oo2 sensor evaluation".
See also Addressing F-I/O (Page 139)
• You should combine all inputs and outputs of an F-I/O in a structured PLC tag. When
divided into several structured PLC tags, these can only begin with multiples of 16 bits.
This also applies to nested F-compliant PLC data types (UDT). See rules in the standard.
The F-CPU can go to STOP mode if this is disregarded. The cause of the diagnostics event is
entered in the diagnostics buffer of the F-CPU.
• A structured PLC tag that groups outputs of an F-I/O must not overlap with other PLC tags.
The F-CPU can go to STOP mode if this is disregarded. The cause of the diagnostics event is
entered in the diagnostics buffer of the F-CPU.

NOTE
To observe these rules, you must declare the F-compliant PLC data type that is used for the
structured PLC tag accordingly.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 111
Programming
5.1 Overview of Programming

You can find the addresses allocated to a structured PLC tag in the "IO tags" tab of an F-I/O
configuration.

5.1.6.2 Example of structured PLC tags for inputs and outputs of F-I/O (S7-1200, S7-1500)

Introduction
This example uses the F-module 4 F-DI/3 F-DO DC24V/2A with 1oo2 evaluation to
demonstrate how you use structured PLC tags for access to F-I/O.

Channel structure of the 4 F-DI/3 F-DO DC24V/2A F-module


The table below sets out the channel structure and address assignment of the F-module 4 F-
DI/3 F-DO DC24V/2A with 1oo2 evaluation. You may only access existing and enabled
channels (addresses I15.0 to I15.3 and I16.0 to I16.3). These channels provide the result of
1oo2 evaluation generated internally in the F-module.

Table 5-2  Channel structure and addresses of the channel values of inputs with 1oo2 evaluation
Channel Address
DI channel 0 channel value I15.0
DI channel 1 channel value I15.1
DI channel 2 channel value I15.2
DI channel 3 channel value I15.3
— I15.4
— I15.5
— I15.6
— I15.7

Table 5-3  Channel structure and addresses of the value status of the inputs with 1oo2 evaluation
Channel Address
DI channel 0 value status I16.0
DI channel 1 value status I16.1
DI channel 2 value status I16.2
DI channel 3 value status I16.3
— I16.4
— I16.5
— I16.6
— I16.7

SIMATIC Safety - Configuring and Programming


112 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

Table 5-4  Channel structure and addresses of the value status of outputs


Channel Address
DO channel 0 value status I17.0
DO channel 1 value status I17.1
DO channel 2 value status I17.2
DO channel 3 value status I17.3

Table 5-5  Channel structure and addresses of the channel values of outputs


Channel Address
DO channel 0 channel value Q15.0
DO channel 1 channel value Q15.1
DO channel 2 channel value Q15.2
DO channel 3 channel value Q15.3

Creating F-compliant PLC data types (UDT)


Create two F-compliant PLC data types (UDT), for example, for access to all channels.
The figure below shows an F-compliant PLC data type (UDT) for access to the channel values
and value status of the inputs with 1oo2 evaluation:

The figure below shows the F-compliant PLC data type (UDT) for access to the channel values
and value status of the outputs:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 113
Programming
5.1 Overview of Programming

Using F-compliant PLC data types (UDT)


As demonstrated in the figure below, you can use the two F-compliant PLC data types (UDT)
that you have created in an F-FC (e.g. "Motor"):

Creating structured PLC tag for the F-module 4 F-DI/3 F-DO DC24V/2A
Create structured PLC tags for the F-module 4 F-DI/3 F-DO DC24V/2A:

Accessing the F-FC


Transfer the structured PLC tags you have created when you call the F-FC (e.g. "Motor"):

SIMATIC Safety - Configuring and Programming


114 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.1 Overview of Programming

See also
Addressing F-I/O (Page 139)
Value status (S7-1200, S7-1500) (Page 140)

5.1.7 Editing PLC tags with external editors


To edit PLC tags with external editors follow the procedure as in the standard. Additional
information can be found in the STEP 7 help in "Editing PLC tags with external editors".
Note the following:

NOTE
After importing a tag table which contains tags used in the safety program, the collective F-
signature of the safety program is reset.
To form the collective F-signature again you have to recompile the project data. For this, with
access protection set up for the safety program, you need a valid access authorization for the
safety program.
If you would like to edit PLC tags with external editors, we therefore recommend that you
store PLC tags to be used in the safety program in a separate tag table.

5.1.8 Using Multiuser engineering


If you want to use Multiuser engineering, proceed as described in the STEP 7 help under
"Using Multiuser engineering".

5.1.9 Deleting the safety program

Deleting individual F-blocks


To delete an F‑block, follow the same procedure as in STEP 7.

Deleting an F-runtime group


See Deleting an F-runtime group (Page 131)
(S7-300, S7-400) Remove all calls that you have used to call the safety program
(Main_Safety).

Deleting the entire safety program for S7-300/400 F‑CPUs with inserted memory card (SIMATIC
Micro Memory Card or flash card)
To delete an entire safety program, proceed as follows:
1. Delete all F‑blocks (shown with yellow symbol) in the project tree.
2. Remove all calls that you have used to call the safety program (Main_Safety).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 115
Programming
5.1 Overview of Programming

3. Select the F‑CPU in the hardware and network editor and clear the "F‑capability activated"
option in the properties of the F‑CPU.
4. Compile the project data of the F-CPU
The offline project no longer contains a safety program.
5. To delete a safety program on the Memory Card (SIMATIC Micro Memory Card or Flash
Card), insert the Memory Card (SIMATIC Micro Memory Card or Flash Card) in the
programming device or PC or in a SIMATIC USB prommer.
6. Select the menu command "Project > Card Reader/USB memory > Show Card Reader/USB
memory" in the menu bar.
7. Open the "SIMATIC Card Reader" folder and delete the Memory Card.
8. Insert the Memory Card into the F-CPU.
9. Perform a memory reset of the F‑CPU (flashing of the STOP LED requests a memory reset).
You can then download the offline standard user program to the F‑CPU.

Deleting the entire safety program for S7-400 F‑CPUs without inserted flash card
To delete an entire safety program, proceed as follows:
1. Delete all F‑blocks (shown with yellow symbol) in the project tree.
2. Remove all calls that you have used to call the safety program (Main_Safety).
3. Select the F‑CPU in the hardware and network editor and clear the "F-capability activated"
option in the properties of the F‑CPU.
4. Compile the project data of the F-CPU
The offline project no longer contains a safety program.
5. Perform a memory reset on the F-CPU (in the "Online tools" task card of the F-CPU).
You can then download the offline standard user program to the F‑CPU.

Delete the entire safety program for SIMATIC S7-1200/1500 F‑CPUs


To delete an entire safety program, proceed as follows:
1. Delete all F‑blocks (shown with yellow symbol) in the project tree.
2. Select the F‑CPU in the hardware and network editor and clear the "F‑capability activated"
option in the properties of the F‑CPU.
3. Compile the project data of the F-CPU
The offline project no longer contains a safety program.
You can then download the offline standard user program to the F‑CPU.

SIMATIC Safety - Configuring and Programming


116 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

5.2 Defining F-Runtime Groups

5.2.1 Rules for F-Runtime Groups of the Safety Program

Rules
Note the following:
• The channels (channel values and value status) of an F-I/O can only be accessed from a
single F-runtime group.
• Tags of the F‑I/O DB of an F‑I/O can only be accessed from one F‑runtime group and only
from that F‑runtime group from which the channels or value status of this F‑I/O are also
accessed (if access is made).
• F-FBs can be used in more than one F-runtime group but they must be called with
different instance DBs.
• Instance DBs of F-FB can only be accessed from the F‑runtime group in which the
associated F‑FB is called.
• A tag of a global F‑DB (except the F‑global DB) can only be accessed from one F‑runtime
group (however, a global F‑DB can be used in more than one F‑runtime group).
• (S7-300, S7-400) A DB for F-runtime group communication can be read and write
accessed by the F-runtime group to which it was assigned as "DB for runtime group
communication", but only read-accessed by the "receiver" F-runtime group.
• (S7-300, S7-400) An F-communication DB can only be accessed from one F-runtime
group.
• (S7-1200, S7-1500) You must not call the main safety block yourself. It is automatically
called by the assigned F-OB.

NOTE
F-OBs are protected by F-system know-how. The OB start information of F-OBs therefore
cannot be evaluated.

• (S7-1200, S7-1500). The F-OB should be created with the highest priority of all OBs.

NOTE
The cycle time/runtime of an F-OB can be prolonged by, among other things,
communication load, the processing of higher-priority interrupts, as well as by test and
commissioning functions. In a redundant S7-1500HF system, it is also dependent on the
current system state.

• (S7-300, S7-400) The main safety block may only be called once from a standard block.
Multiple calls can cause the F-CPU to go to STOP mode.
• (S7-300, S7-400) For optimal use of temporary local data, you must call the F-runtime
group (the main safety block) directly in an OB (cyclic interrupt OB, if possible); you should
not declare any additional temporary local data in this cyclic interrupt OB.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 117
Programming
5.2 Defining F-Runtime Groups

• (S7-300, S7-400) Within a cyclic interrupt OB, the F-runtime group should be executed
before the standard user program; i.e. it should be called at the very beginning of the OB,
so that the F-runtime group is always called at fixed time intervals, regardless of how long
it takes to process the standard user program.
For this reason, the cyclic interrupt OB should also not be interrupted by higher priority
interrupts.
• The process image of the inputs and outputs of standard I/O, bit memory, and tags of DBs
in the standard user program may be accessed either as read-only or read/write from more
than one F‑runtime group. (see also Data exchange between standard user program and
safety program (Page 172))
• F-FCs can generally be called in more than one F-runtime group.

NOTE

You can improve performance by writing sections of the program that are not required for
the safety function in the standard user program.
When determining which elements to include in the standard user program and which to
include in the safety program, you should keep in mind that the standard user program can
be modified and downloaded to the F-CPU more easily. In general, changes in the standard
user program do not require an acceptance.

5.2.2 Procedure for defining an F‑runtime group (S7-300, S7-400)

Requirements
• You have inserted an S7-300/400 F-CPU in your project.
• In the "Properties" tab of the F-CPU, the "F-capability activated" check box is selected
(default setting).

SIMATIC Safety - Configuring and Programming


118 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

F-runtime group created by default


STEP 7 Safety inserts F-blocks for an F-runtime group in the project tree by default after an F-
CPU has been added. When you open the "Program blocks" folder, you see the (F-)blocks of
the F-runtime group (CYC_INT5 [OB 35], Main_Safety [FB 1], and Main_Safety_DB [DB1]) in
the project tree.

The following section describes how you modify the settings / parameters of the F-runtime
group created by default or add and additional F-runtime group.

Procedure for defining an F-runtime group


Proceed as follows to define an F-runtime group:
1. Open the Safety Administration Editor by double-clicking in the project tree.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 119
Programming
5.2 Defining F-Runtime Groups

2. Select "F‑runtime group" in the area navigation.


Result: The work area for defining an F-runtime group with the (default) settings for F-
runtime group 1 opens.

3. Specify the block in which the main safety block is to be called.


Cyclic interrupt OB 35 is suggested here by default. The advantage of cyclic interrupt OBs
is that they interrupt the cyclic program processing in OB 1 of the standard user program
at fixed intervals. This means that the safety program is called and run at fixed time
intervals in a cyclic interrupt OB.
In this input field, you can select only those blocks that were created in the LAD, FBD, or
STL programming language. If you select a block here, the call is inserted automatically
into the selected block and, if necessary, removed from a previously selected block.
If you want to call the main safety block in a block that was created in another
programming language, you must program this call itself. The input field is then not
editable (grayed out), and you can change the call only in the calling block and not the
Safety Administration Editor.
4. Assign the desired main safety block to the F-runtime group. If the main safety block is an
FB, you must also assign an instance DB.
Main_Safety [FB1] and Main_Safety_DB [DB1] are suggested by default.

SIMATIC Safety - Configuring and Programming


120 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

5. The F-CPU monitors the F-cycle time of the F-runtime group. For "Maximum cycle time of
F-runtime group", enter the maximum permitted time between two calls of the F-runtime
group.

WARNING

The call interval of the F-runtime group is monitored for a maximum value. This means
that monitoring is performed to determine whether the call is executed often enough,
but not whether it is executed too often or, for example, isochronously. Fail-safe timers
must therefore be implemented using the TP, TON, or TOF instructions (Page 445) from
the "Instructions" task card and not using counters (OB calls). (S007)

WARNING

The response time of your safety function depends, among other things, on the cycle
time of the F-OB, the runtime of the F-runtime group and, when distributed F-I/O is used,
the parameter assignment of PROFINET/PROFIBUS.
Therefore, the configuration/parameter assignment of the standard system influences the
response time of your safety function.
Examples:
– Increasing the priority of a standard OB compared to an F-OB can extend the cycle
time of the F-OB or the runtime of the F-runtime group due to the higher-priority
processing of the standard OB. Note that during the creation of technology objects,
OBs with very high priority may be created automatically.
– The change of the send clock cycle of PROFINET changes the cycle time of an F-OB
with event class "Synchronous cycle".
Note that the configuration / parameter assignment of the standard system is not subject
to access protection for the safety program and does not lead to a modification of the
Collective F-Signature.
If you do not take organizational measures to prevent changes in the configuration /
parameter assignment of the standard system with influence on the response time, you
must always use the monitoring times for the calculation of the maximum response time
of a safety function (see Configuring monitoring times (Page 546)).
The monitoring times are protected against change with the access protection of the
safety program and are recorded by the Collective F-Signature as well as the Collective F-
SW-Signature.
When calculating with the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) you need to consider
the value that is specified for "Any standard system runtimes" as value for the maximum
response time. (S085)

6. If one F-runtime group is to provide tags for evaluation to another F-runtime group of the
safety program, assign a DB for F-runtime group communication. Select an F-DB for "DB
for F‑runtime group communication". (See also F-runtime group communication (S7-300,
S7-400) (Page 126))
7. If you want to create a second F-runtime group, click the "Add new F-runtime group"
button.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 121
Programming
5.2 Defining F-Runtime Groups

8. Assign an F-FB or F-FC as the main safety block to a calling block. This F‑FB or F‑FC is
automatically generated in the project tree, if not already present.
9. If the main safety block is an F-FB, assign an instance DB to the main safety block. The
instance DB is generated automatically in the project tree.
10. Follow steps 3 to 5 above to complete generation of the second F-runtime group.

5.2.3 Procedure for defining an F‑runtime group (S7-1200, S7-1500)

Requirements
• You have inserted an S7-1200/1500 F-CPU in your project.
• In the "Properties" tab of the F-CPU, the "F-capability activated" check box is selected
(default setting).

F-runtime group created by default


STEP 7 Safety inserts F-blocks for an F-runtime group in the project tree by default after an F-
CPU has been added. When you open the "Program blocks", you see the (F-)blocks of the F-
runtime group (FOB_RTG1 [OB123], Main_Safety_RTG1 [FB1] and Main_Safety_RTG1_DB
[DB1]) in the project tree.

The following section describes how you modify the settings / parameters of the F-runtime
group created by default or add and additional F-runtime group.

Procedure for defining an F-runtime group


Proceed as follows to define an F-runtime group:
1. Open the Safety Administration Editor by double-clicking in the project tree.

SIMATIC Safety - Configuring and Programming


122 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

2. Select "F‑runtime group" in the area navigation.


Result: The work area for defining an F-runtime group with the (default) settings for F-
runtime group 1 opens.

3. Assign a name for the F-OB under "F-OB".


4. Specify the event class of the F-OB when you create a new F-runtime group.
For an F-OB you can select between the event classes "Program cycle", "Cyclic interrupt" or
"Synchronous cycle".
In the case of the F-runtime group created by default, the F-OB has the event class "Cyclic
interrupt". To change the event class of the F-OB of an already created F-runtime group,
you need to delete and F-runtime group and create a new one.

NOTE
We recommend creating the F-OB with the event class "Cyclic interrupt". The safety
program will then be called and executed at fixed time intervals.
F-OBs with the event class "Synchronous cycle" are only recommended in conjunction
with F-IOs that support isochronous mode, for example submodule "Profisafe Telgr 902"
of drive SINAMICS S120 CU310-2 PN V5.1.
F-OBs with the event class "Program cycle" are not recommended, as these have the
lowest priority "1" (see below).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 123
Programming
5.2 Defining F-Runtime Groups

NOTE
Note the maximum permissible number of OBs (incl. F-OBs) with event class "Synchronous
cycle" (see technical specifications in the product manuals of the S7-1500 CPUs).

5. If required, you can manually change the number of the F-OB proposed by the system. To
do so, note the number ranges valid for the relevant event class.
6. Assign cycle time, phase shift and priority parameters for F-OBs with event class "Cyclic
interrupt".
Assign the priority parameter for F-OBs with event class "Synchronous cycle".
– Select a cycle time which is less than the "Maximum cycle time of F-runtime group" and
less than the "Cycle time warning limit of F-runtime group".
– Select a phase shift which is less than the cycle time.
– If possible, select a priority that is higher than the priority of all other OBs.

NOTE
Through a high priority of the F-OB you ensure that the run time of the safety program
and the reaction time of your safety functions (Page 546) are influenced as little as
possibly by the standard user program.

NOTE
For F-OBs with event class "Synchronous cycle" you need to also assign parameters for
application cycle (ms) and possibly delay time (ms) after defining the F-runtime group and
the connection of the isochronous F-I/O to the isochronous mode interrupt OB. You can
find these parameters in the "Properties" dialog box of the isochronous mode interrupt OB
in the "Isochronous mode" group. Proceed as described in the STEP 7 help under
"Configuring isochronous mode interrupt OBs".

7. Assign the calling main safety block to the F-OB. If the main safety block is an FB, you
must also assign an instance DB.
Main_Safety_RTG1 [FB1] and Main_Safety_RTG1_DB [DB1] are suggested by default.
8. The F-CPU monitors the F-cycle time of the F-runtime group. Two parameters are
available:
– If the "Warn cycle time of the F-runtime group" is exceeded, a maintenance demanded
is written to the diagnostics buffer of the F-CPU and the MAINT LED of the F-CPU is
activated. This parameter can, for example, be used to determine whether the cycle
time exceeds a required value without the F-CPU switching to STOP mode.

NOTE
The maintenance demanded is marked as an outgoing event by a STOP/RUN transition
of the F-CPU. In an HF-system you must set both HF-CPUs or the redundant S7-1500HF
system to STOP before you restart the HF-CPUs.
As an alternative, you can mark the maintenance demanded as outgoing with the
standard instruction "ACK_FCT_WARN". To do so, call the instruction "ACK_FCT_WARN"
with a rising edge at the input parameter "ACK_WARN" in your standard user program.
A renewed violation of the warning limit is not signaled until after a STOP/RUN
transition of the F-CPU.

SIMATIC Safety - Configuring and Programming


124 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

– If the "Maximum cycle time of F-runtime group" is exceeded, the F-CPU will go to STOP.
For "Maximum cycle time of F-runtime group", select the maximum permitted time
between two calls of this F-runtime group (maximum of 20000000 µs).

WARNING

The call interval of the F-runtime group is monitored for a maximum value. This
means that monitoring is performed to determine whether the call is executed often
enough, but not whether it is executed too often or, for example, isochronously. Fail-
safe timers must therefore be implemented using the TP, TON, or TOF instructions
(Page 445) from the "Instructions" task card and not using counters (OB calls). (S007)

WARNING

The response time of your safety function depends, among other things, on the cycle
time of the F-OB, the runtime of the F-runtime group and, when distributed F-I/O is
used, the parameter assignment of PROFINET/PROFIBUS.
Therefore, the configuration/parameter assignment of the standard system influences
the response time of your safety function.
Examples:
– Increasing the priority of a standard OB compared to an F-OB can extend the cycle
time of the F-OB or the runtime of the F-runtime group due to the higher-priority
processing of the standard OB. Note that during the creation of technology objects,
OBs with very high priority may be created automatically.
– The change of the send clock cycle of PROFINET changes the cycle time of an F-OB
with event class "Synchronous cycle".
Note that the configuration / parameter assignment of the standard system is not
subject to access protection for the safety program and does not lead to a
modification of the Collective F-Signature.
If you do not take organizational measures to prevent changes in the configuration /
parameter assignment of the standard system with influence on the response time,
you must always use the monitoring times for the calculation of the maximum
response time of a safety function (see Configuring monitoring times (Page 546)).
The monitoring times are protected against change with the access protection of the
safety program and are recorded by the Collective F-Signature as well as the Collective
F-SW-Signatures.
When calculating with the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) you need to
consider the value that is specified for "Any standard system runtimes" as value for the
maximum response time. (S085)

The "Cycle time warning limit of F-runtime group" must be configured as less than or
equal to the "Maximum cycle time of F-runtime group".
9. If necessary, you can change the name suggested by the system for the F-runtime group
information DB (Page 136) under "F-runtime group information DB".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 125
Programming
5.2 Defining F-Runtime Groups

10. If required, you can select blocks of the standard program (FCs) with regard to
preprocessing or postprocessing of an F-runtime group (see Pre-/postprocessing (S7-1200,
S7-1500) (Page 77))
11. If you want to create a second F-runtime group, click the "Add new F-runtime group"
button. Follow steps 3 to 10 above.

5.2.4 F-runtime group communication (S7-300, S7-400)

Safety-related communication between F-runtime groups


Safety-related communication can take place between the two F-runtime groups of a safety
program. This means fail-safe tags can be provided by one F-runtime group in an F-DB and
read in another F-runtime group.

NOTE
A DB for F-runtime group communication can be read and write accessed by the F-runtime
group to which it was assigned as "DB for runtime group communication", while it can only
be read-accessed by the "receiver" F-runtime group.

Tip: You can improve performance by structuring your safety program in such a way that as
few tags as possible are exchanged between the F‑runtime groups.

Procedure for defining a DB for F-runtime group communication


You define the DB for F-runtime group communication in the work area "F-runtime groups".
Proceed as follows:
1. Click "F‑runtime groups" in "Safety Administration Editor".
2. Select an existing F‑DB in the "DB for F‑runtime group communication" field or assign a
new one.
3. Assign a name to the F‑DB.

Up-to-dateness of tags read from another F-runtime group

NOTE
Tags read are up-to-date as at the time of the last completed processing cycle of the F-
runtime group providing the tags prior to start-up of the F-runtime group reading the tags.

If the tags supplied undergo multiple changes during runtime of the F‑runtime group
supplying the tags, the F-runtime group reading the tags only receives the last change (see
figure below).
Assignment of fail-safe values
After F‑system start-up, fail-safe values are supplied to the F‑runtime group which has read
access to tags in the DB for F‑runtime group communication of another F‑runtime group (for

SIMATIC Safety - Configuring and Programming


126 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

example, F‑runtime group 2). These are the values you specified as initial values in the DB for
F-runtime group communication of F-runtime group 1.
F-runtime group 2 reads the fail-safe values the first time it is called. The second time the F-
runtime group 2 is called, it reads the latest tags if F-runtime group 1 has been processed
completely between the two calls of F-runtime group 2. If F‑runtime group 1 has not been
processed completely, F‑runtime group 2 continues to read the fail-safe values until
F‑runtime group 1 is completely processed.
The behavior is illustrated in the two figures below.
Reading tags from F‑runtime group 1, which has a longer OB cycle and lower priority
than F‑runtime group 2

1
[ [ [
)$/*

     

[ [ [ [ [ [ [ [


)$/*

     

① Startup of F-system
Cycle time of the (F-)OB in which the F-runtime group is called.
Runtime of the F-runtime group
 ... Tag of F-runtime group 1, written to DB for F-runtime group communication of F-
runtime group 1
 ...Tag of F-runtime group 2, read in DB for F-runtime group communication of F-runtime
group 1
Initial value in the DB for F-runtime group communication

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 127
Programming
5.2 Defining F-Runtime Groups

Reading tags from F-runtime group 1, which has a shorter OB cycle and higher priority
than F-runtime group 2

1
[ [ [ [ [ [ [ [

       
)$/*

[ [ [
)$/*

         

① Startup of F-system
Cycle time of the (F-)OB in which the F-runtime group is called.
Runtime of the F-runtime group
 ... Tag of F-runtime group 1, written to DB for F-runtime group communication of F-
runtime group 1
 ... Tag of F-runtime group 2, read in DB for F-runtime group communication of F-runtime
group 1
Initial value in the DB for F-runtime group communication

F-runtime group supplying tags is not processed

NOTE
If the F-runtime group whose DB for F-runtime group communication is to supply the tags is
not processed (the main safety block of the F-runtime group is not called), the F-CPU goes to
STOP mode. One of the following diagnostics events is then entered in the diagnostics buffer
of the F-CPU:
• Error in safety program: cycle time exceeded
• Number of the relevant main safety block (of F-runtime group that is not processed)
• Current cycle time in ms: "0"

SIMATIC Safety - Configuring and Programming


128 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

5.2.5 F-runtime group communication (S7-1200, S7-1500)

Introduction
With the help of Flexible F-Link you realize a F-runtime group communication.
With Flexible F-Link a coded F-array is made available for the send data of the F-runtime
group. The coded F-array is transferred to the other F-runtime group with standard
instructions such as UNMOVE_BLK.

Requirement
• S7-1500 F-CPUs as of firmware V2.0
• S7-1200 F-CPUs as of firmware V4.2
• Safety system version as of V2.2

F-runtime group communication

)UXQWLPHJURXS57* )& )UXQWLPHJURXS57*


3RVWSURFHVVLQJ

/LEUDU\ 802 /LEUDU\


6(1'B 9(B%/. 5&9B
$55$< )& $55$<
)FRPSOLDQW 3RVWSURFHVVLQJ )FRPSOLDQW
3/& 3/&
'DWDW\SH ) ) 'DWDW\SH
$&.B5&9B $&.B
FRPPXQLFD $55$< 802 FRPPXQLFD
8'7 WLRQ'%
6(1'B
WLRQ'%
8'7
9(B%/. $55$<

7UDQVPLVVLRQVLGH 5HFHLYLQJVLGH

If you want to send a data fail-safe from one F-runtime group to another F-runtime group,
follow these steps:
1. Create a non-nested F-compliant PLC data type (UDT) for the F-runtime group
communication. The size can be up to 100 bytes.
2. Create two F-communications for an F-runtime group communication in the Safety
Administration Editor in the "Flexible F-Link" area. One F-communication each for the send
and receive side.
3. Configure the same F-monitoring time and F-communication UUID for each F-runtime
group communication relationship.
Information on calculating the F-monitoring times can be found in Monitoring and
response times (Page 546).
For example:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 129
Programming
5.2 Defining F-Runtime Groups

4. On the send side (e.g. RTG1) supply the data of the F-communication DB (Page 266) for
the send direction with the data to be sent.
For example:

5. On the receive side (e.g. RTG2) , read the received data from the F-communication DB
(Page 266) for the receive direction.
For example:

6. Call the instruction "UMOVE_BLK" in the F-runtime group for the send data (e.g. RTG1) in
the FC for post processing (Page 77).
7. Interconnect the "UMOVE_BLK" instruction for the data to be sent as follows:

"Send" is the F-communication DB (Page 266) of the F-runtime group that sends the data.
"Receive" is the F-communication DB (Page 266) of the F-runtime group that receives the
data.
8. Call the instruction "UMOVE_BLK" in the F-runtime group for acknowledgment (e.g. RTG2)
in the FC for post processing (Page 85).
9. Interconnect the "UMOVE_BLK" instruction for the acknowledgment connection as
follows:

"Receive" is the F-communication DB (Page 266) of the F-runtime group that sends the
acknowledgment telegram.
"Send" is the F-communication DB (Page 266) of the F-runtime group that receives the
acknowledgment telegram.
10. Compile the user program.

11. Download the user program to the F‑CPU.

SIMATIC Safety - Configuring and Programming


130 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.2 Defining F-Runtime Groups

WARNING

During acceptance, use the safety summary to verify that the offsets of all elements of the F-
compliant PLC data types (UDT) match for the send and receive data within the safety
message frame. For this purpose, all members and addresses are listed in the safety
summary per UDT. (S088)

WARNING

When a new Flexible F-Link communication is created in the Safety Administration Editor, a
unique F-communication UUID for the communication is provided by the system. By copying
communications in the Safety Administration Editor within the parameterization table or
when copying to another F-CPU, the F-communication UUIDs are not regenerated and are
therefore not unique anymore. If the copy is used to configure a new communication
relationship, you yourself must ensure the uniqueness. To do this, select the affected UUIDs
and regenerate via the "Generate UUID" shortcut menu. The uniqueness must be checked in
the safety summary during acceptance. (S087)

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

Up-to-dateness of tags read from another F‑runtime group


The same statements as those in the section "F-runtime group communication (S7-300,
S7-400) (Page 126)" apply (except for the storage locations written or read or initial values).

5.2.6 Deleting an F-runtime group

Deleting an F-runtime group


To delete an F-runtime group, proceed as follows:
1. In the area navigation of the Safety Administration Editor, click on the F‑runtime group to
be deleted.
2. Select the "Delete F-runtime group" button in the work area.
3. Confirm the dialog with "Yes".
4. Compile the safety program (Page 272) (menu command "Edit > Compile") to put your
changes into effect.
The assignment of the F-blocks to an F-runtime group (to the calling block of the main safety
block) is deleted. However, the F-blocks continue to exist.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 131
Programming
5.3 Creating F-blocks in FBD / LAD

5.2.7 Changing the F-runtime group (S7-300, S7-400)

Changing an F-runtime group


You can make the following changes for each F-runtime group in your safety program in the
corresponding "F-runtime group" work area:
• Specify another block as the calling block of the main safety block.
• Specify another F-FB or F-FC as main safety block.
• Enter a different or new I-DB for the main safety block.
• Change the value for the maximum cycle time of the F-runtime group
• Specify another DB as a data block for F-runtime group communication.

5.2.8 Changing the F-runtime group (S7-1200, S7-1500)

Changing an F-runtime group


You can make the following changes for each F-runtime group in your safety program in the
corresponding "F-runtime group" work area:
• Change the name, number, cycle time, phase shift and priority of the F-OB.
• Specify another F-FB or F-FC as main safety block.
• Enter a different or new I-DB for the main safety block.
• Change the value for the maximum cycle time and the cycle time warning limit of the F-
runtime group.
• Assign another name for the F-runtime group information DB.
• Specify an FC for the preprocessing and postprocessing.

5.3 Creating F-blocks in FBD / LAD

5.3.1 Creating F-blocks

Introduction
In order to create F-FBs, F-FCs, and F-DBs for the safety program, you should follow the same
basic procedure as in the standard. In the following, only the deviations from the procedure
for standard blocks are presented.

SIMATIC Safety - Configuring and Programming


132 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.3 Creating F-blocks in FBD / LAD

Creating F-FBs, F-FCs, and F-DBs


You create F-blocks in the same way as for standard blocks. Proceed as follows:
1. In the project tree of the F-CPU or the Safety Unit, double-click on "Add new block" under
"Program blocks".
2. In the dialog that appears, specify the type, name, and language and select the "Create F-
block" check box. (If you do not select the check box, a standard block is created.)
3. After the dialog is confirmed, the F-block is opened in the Program editor.

Note the following


Note the following important instructions:

NOTE
• You may not declare block parameters in the block interface of the main safety block
because they cannot be supplied.
• (S7-1200, S7-1500) You can edit start values in instance DBs.
• The function "Apply actual values" is not supported.
• You may not access static local data in single instances or multi-instances of other F-FBs.
• You must always initialize outputs of F‑FCs.
The F‑CPU can go to STOP mode if the information above is not observed. The cause of
the diagnostics event is entered in the diagnostics buffer of the F-CPU.
• (S7-300, S7-400) If you wish to assign an address from the data area (data block) to a
formal parameter of an F‑FC as an actual parameter, you have to use fully qualified DB
access.
• Its inputs may only be accessed by a block in reading mode and its outputs only in writing
mode.
Use an in/out if you wish to have both read and write access.
• For greater clarity, assign meaningful names to the F‑blocks you have created.

Copying/pasting F-blocks
You can copy F-FBs, F-FCs, and F-DBs in exactly the same was as blocks of the standard user
program.
(S7-1200, S7-1500) You may not copy an F-OB.
Exceptions:
• You cannot copy blocks from the folder "Program blocks > System blocks".
• F-blocks cannot be copied from the Safety Unit to a standard unit and between the Safety
Unit and the "Program blocks" folder of the F-CPU.

See also
Changing the F-runtime group (S7-1200, S7-1500) (Page 132)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 133
Programming
5.3 Creating F-blocks in FBD / LAD

5.3.2 Know-how protection


For know-how protection of F-blocks, proceed as described in the STEP 7 help under
"Protecting blocks".

Requirements
Note the following with regard to know-how protection of F-blocks for S7-1200/1500 F-CPUs:
• An F-block to which you wish to assign know-how protection must be called in the safety
program.
• Before you can set up the know-how protection for an F-block, the safety program must
be consistent. For this purpose, compile (Page 272) the safety program.

NOTE
No source code is output for know-how protected F-blocks in the safety summary. Therefore,
create the safety summary (for example to carry out a code review or accept the F-block)
before you set up the know-how protection.

NOTE
If you want to edit the program code and/or the block interface of a know-how protected F-
block, we recommend that you do not open the F-block by entering a password, but rather
remove the know-how protection completely and set it up again after compiling.

NOTE
(S7-1200, S7-1500) When a know-how protected F-block or F-blocks called by it are
renamed, the signature of the know-how protected F-block is not changed until the password
is entered when opening or removing the know-how protection.

NOTE
When know-how protected F-blocks are used, warnings and error messages whose cause can
lie in the know-how protected F-blocks can be displayed during compilation of the safety
program. The warnings and error messages contain corresponding information. Example: In a
know-how protected F-block, you perform read access to a tag of the standard user program
to which write access is taking place in a different (know-how protected) F-block.
For S7-1200/1500 F-CPUs, you can obtain additional information from the safety summary in
the section "Know-how protected F-blocks in the safety program".

See also
Reuse of F-blocks (Page 134)

SIMATIC Safety - Configuring and Programming


134 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.3 Creating F-blocks in FBD / LAD

5.3.3 Reuse of F-blocks

Introduction
You can reuse F-blocks that you have already tested and, if applicable, approved, in other
safety programs – without having to test and approve them again.
You can protect the content of the F-block by setting up the know-how protection. You may
only set this protection after the acceptance of the F-block to ensure that the safety summary
contains this F-block in its entirety.
Like standard blocks, you can store F-blocks as master copies or types in global libraries or in
the project library.
Additional information can be found in the STEP 7 help under "Using libraries".

Creating safety documentation for the F-block to be reused


Create safety documentation with the following information for F-blocks that you want to
reuse.
S7-300/400 F-CPUs
• Signature and initial value signature of the know-how protected F-block
• Versions of all the used versioned LAD/FBD instructions
• Signatures and initial value signatures of all called F-FBs and F-FCs
• Signatures of all F-DBs accessed by the fail-safe block to be reused.

S7-1200/1500 F-CPUs
• Signature of the know-how protected F-block
• Safety system version when setting up the know-how protection
• Versions of all the used versioned LAD/FBD instructions
• Signatures of all called F-FBs and F-FCs
• Signatures of all F-DBs accessed by the fail-safe block to be reused.
The safety documentation should also contain a description of the functionality of the F-
block, in particular if it is know-how protected.
The required information is obtained by creating a safety summary of the safety program in
which you originally created, tested and approved the F-block to be reused.
This safety summary can also serve directly as the safety documentation for the F-block to be
reused.

Checks when using the F-block to be reused


When reusing the F-block, ensure the following:
• The signature and initial value signature (S7-300/400) of the F-block are unchanged.
• (SIMATIC S7-1200, S7-1500) The documented safety system version is set.
• The documented (or functionally identical) versions of the versioned LAD/FBD instructions
are set. You can find information about the instruction versions in the description of the
instructions.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 135
Programming
5.4 Information interface to the safety program

• (S7-1200, S7-1500) The called and accessed F-blocks with the documented signatures are
used.
• (S7-300, S7-400) The called F-blocks with the documented signatures and initial value
signatures are used.
If the version conflicts cannot be eliminated due to other dependencies, please contact the
author of the know-how protected block in order to obtain a compatible approved version.
See also
Compliance of the know-how protected F-blocks used in the safety program with their safety
documentation. (Page 332)

5.4 Information interface to the safety program

5.4.1 F-shared DB (S7-300, S7-400)

Function
The F‑shared DB is a fail-safe data block that contains all of the shared data of the safety
program and additional information needed by the F‑system. The F-shared DB is
automatically inserted when the hardware configuration is compiled.
Using its name F_GLOBDB, you can evaluate certain data elements of the safety program in
the standard user program.

Reading an F‑shared DB in the standard user program


You can read out the following information in the F-shared DB in the standard user program
or on an operator control and monitoring system:
• Operating mode: safety mode or disabled safety mode ("MODE" tag)
• Error information "Error occurred when executing safety program" ("ERROR" tag)
• Collective F-Signature ("F_PROG_SIG" tag)
• Compilation date of the safety program ("F_PROG_DAT" tag, DATE_AND_TIME data type)
You use fully qualified access to access these tags (e.g. ""F_GLOBDB".MODE").

5.4.2 F-runtime group information DB (S7-1200, S7-1500)

Introduction
The F-runtime group information DB provides key information on the corresponding F-
runtime group and on the safety program as a whole.
The F-runtime group information DB is generated automatically when an F-runtime group is
created. A symbol, for example, "RTG1SysInfo", is assigned for the F-runtime group
information DB. You can change the name in the Safety Administration Editor.
You must not access the information in the "F_SYSINFO" parameter from the safety program.

SIMATIC Safety - Configuring and Programming


136 Programming and Operating Manual, 11/2022, A5E02714440-AM
Programming
5.4 Information interface to the safety program

Information in the F-runtime group information DB


The F-runtime group information DB provides the following information:
Name Data type For processing For processing in Description
in the safety the standard user
program program
MODE BOOL x x 1 = Disabled safety mode
MODE_REMAINING_TIME TIME x x Remaining runtime in deactivated safety
mode until the F-CPU switches to STOP *
F_SYSINFO
MODE BOOL — x 1 = Disabled safety mode
TCYC_CURR DINT — x Current cycle time of the F-runtime group,
in ms
TCYC_LONG DINT — x Longest cycle time of the F-runtime
group, in ms
TRTG_CURR DINT — x Current runtime of the F-runtime group,
in ms
TRTG_LONG DINT — x Longest runtime of the F-runtime group,
in ms
T1RTG_CURR DINT — x Not supported by STEP 7 Safety V18.
T1RTG_LONG DINT — x Not supported by STEP 7 Safety V18.
F_PROG_SIG DWORD — x Collective F-Signature of the safety pro­
gram
F_PROG_DAT DTL — x Compilation date of the safety program
F_RTG_SIG DWORD — x F-runtime groups signature
F_RTG_DAT DTL — x Compilation date of the F-runtime group
VERS_S7SAF DWORD — x Version identifier for STEP 7 Safety
* When the F-CPU switches to STOP after the runtime for the deactivated safety mode has expired, the remaining time still
present in the last cycle is displayed.

You access the content of the F-runtime group information DB with fully qualified addressing.
Either collectively with the F_SYSINFO PLC data type (UDT), for example,
"RTG1SysInfo.F_SYSINFO", provided by the F-system or individual information, for example,
"RTG1SysInfo.F_SYSINFO.MODE".
See also
Program identification (Page 302)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 137
Programming
5.5 Programming startup protection

5.5 Programming startup protection

Introduction

WARNING
STOP, for example, via programming device/PC, mode switch, communication function
or "STP" instruction
Initiating STOP, for example, by means of programming device/PC operation, mode switch,
communication function or "STP" instruction, as well as maintaining the STOP state is not
safety-related. This STOP state can be easily (and unintentionally) revoked, for example, by
programming device/PC operation.
When an F‑CPU is switched from STOP to RUN mode, the standard user program starts up in
the usual way. When the safety program is started, all DB contents of the F-DBs are generally
reset to their start values from load memory. This means that saved error information is lost.
The F‑system automatically reintegrates the F‑I/O.
If your process does not allow such a startup, you must program a restart/startup protection
in the safety program: The output of process values must be blocked until a user
acknowledgment is made (see "Implementation of user acknowledgment"). This user
acknowledgment must not take place until it is possible to safely output process values and
errors have been eliminated. (S031)

Example of restart/startup prevention


In order to implement a restart/startup prevention, it must be possible to detect a startup. To
detect a startup, you declare a tag of data type BOOL with initial value "TRUE" in an F-DB.
Block the output of process data when this tag has the value "1," for example, by passivating
F‑I/O using the PASS_ON tag in the F‑I/O DB.
If the output of the process values is safely possible and errors have been corrected, reset this
tag by a user acknowledgment.
See also
Implementing User Acknowledgment in the Safety Program of the F-CPU of a DP Master or IO
controller (Page 165)
Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or I-
device (Page 169)
F‑I/O DB (Page 145)

SIMATIC Safety - Configuring and Programming


138 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access 6
The following sections contain a general description of F-I/O access.
The following sections are only valid to a limited extent for technology modules (e.g. F-TM
Count 1x1Vpp sin/cos HF). You can find more detailed information in the respective
equipment manuals.

6.1 Addressing F-I/O

Overview
Below you will find a description of how to address the F-I/O in the safety program and which
rules must be observed in the process.

Addressing via the process image


As with standard I/O, you access F‑I/O (e.g., S7-1500/ET 200MP fail-safe modules) via the
process image (PII and PIQ).
Direct reading (with I/O identification ":P") of inputs or writing of outputs is not possible in the
safety program.

Updating the process image


The process image of the inputs of F-I/O is updated at the start of the F-runtime group. The
process image of the outputs of F-I/O is updated at the end of the F-runtime group (see
Program structure of the safety program (S7-300, S7-400) (Page 96) or Program structure of
the safety program (S7-1200, S7-1500) (Page 98)). For more information on updating the
process image, refer to the note in Data Transfer from the Safety Program to the Standard
User Program (Page 172).
The communication required between the F‑CPU (process image) and the F‑I/O to update the
process image uses a special safety protocol in accordance with PROFIsafe.

Rules
• You may only address a channel (channel value and value status) of an F-I/O in one F-
runtime group. The first programmed addressing defines the assignment for the F-runtime
group.
• You may only address a channel (channel value and value status) of an F-I/O with a unit
that matches the data type of the channel.
Example: To access input channels of data type BOOL, you must use the "input (bit)" (I x.y)
unit. Access to the 16 consecutive input channels of the data type BOOL via the unit "input
word" (IW x) is not possible.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 139
F-I/O access
6.2 Value status (S7-1200, S7-1500)

• Analog channels always need to be entered in the tag table with data type INT or DINT.
The data types WORD, DWORD and TIME are not permissible.
• Address only inputs and outputs that reference an actually existing channel (channel value
and value status) (e.g. for an F-DO 10xDC24V with start address 10 only the outputs
Q10.0 to Q11.1 for the channel values and the inputs I10.0 to I11.1 for the value status).
Keep in mind that due to the special safety protocol, the F-I/O occupies a larger area of the
process image than is required for the existing and enabled channels on the F-I/O (channel
values and value status). To find the area of the process image where the channels
(channel values and value status) are stored (channel structure), refer to the relevant
manuals for the F-I/O.
• Channels can be disabled for certain F-I/O (such as ET 200SP fail-safe modules or
S7-1500/ET 200MP fail-safe modules). Address only channels (channel value and value
status) that are enabled in the hardware configuration. When you address channels that
are disabled in the hardware configuration, a warning may be output when compiling the
safety program.
• For certain F-I/O (such as ET 200SP fail-safe modules or S7-1500/ET 200MP fail-safe
modules), a "1oo2 (2v2) sensor evaluation" can be specified. Two channels are grouped
into one channel pair in this case, and the result of the "1oo2 sensor evaluation" is usually
provided under the address of the channel with the lower channel number (see relevant
manuals of the F-I/O). Address only this channel (channel value and value status) of the
channel pair. When you address a different channel, a warning may be output when
compiling the safety program.

WARNING

If you use an additional component between the F-CPU (S7-300/400) and the F-I/O that
copies the safety message frame in accordance with PROFIsafe between the F-CPU
(S7-300/400) and F-I/O per user program, you must test all safety functions affected by the
copy function whenever you change the user-programmed copy function. (S049)

See also
Safety-Related I-Slave-Slave Communication - F-I/O Access (Page 217)
Value status (S7-1200, S7-1500) (Page 140)

6.2 Value status (S7-1200, S7-1500)

Properties
The value status is additional binary information for the channel value of an F-I/O. The value
status is entered in the process image input (PII).
The value status is supported by S7-1500/ET 200MP, ET 200SP, ET 200AL, ET 200eco PN, ET
200S, ET 200iSP, ET 200pro, S7-1200 fail-safe modules or S7-300 F-SMs, fail-safe I/O standard
devices as well as fail-safe DP standard slaves that support the "RIOforFA-Safety" profile.
Information about the value status can be found in the documentation of the respective F-
I/O.
We recommend you amend the name of the channel value with "_VS" for the value status, for
example, "TagIn_1_VS".

SIMATIC Safety - Configuring and Programming


140 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.2 Value status (S7-1200, S7-1500)

The value status provides information on the validity of the corresponding channel value:
• 1: A valid process value is output for the channel.
• 0: A fail-safe value is output for the channel.
The channel value and value status of an F-I/O can only be accessed from the same F-runtime
group.

Location of value status bits in the PII for F-I/O with digital inputs
The value status bits come straight after the channel values in the PII.
Table 6-1  Example: Address assignment in PII for F-I/O with 16 digital input channels
Byte in the F-CPU Assigned bits in F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0
x+1 DI15 DI14 DI13 DI12 DI11 DI10 DI9 DI8
x+2 Value status Value status Value status Value status Value status Value status Value status Value status
DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0
x+3 Value status Value status Value status Value status Value status Value status Value status Value status
DI15 DI14 DI13 DI12 DI11 DI10 DI9 DI8
x = Module start address

The location of the channel values in the PII can be found in the device manual for the F-I/O.

Location of value status bits in the PII for F-I/O with digital outputs
The value status bits in the PII are mapped with the same structure as the channel values in
the PIQ.
Table 6-2  Example: Address assignment in PIQ for F-I/O with 4 digital output channels
Byte in the F-CPU Assigned bits in F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 — — — — DQ3 DQ2 DQ1 DQ0
x = Module start address

Table 6-3  Example: Address assignment in PII for F-I/O with 4 digital output channels
Byte in the F-CPU Assigned bits in F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 — — — — Value status Value status Value status Value status
DQ3 DQ2 DQ1 DQ0
x = Module start address

The location of the channel values in the PIQ can be found in the device manual for the F-I/O.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 141
F-I/O access
6.2 Value status (S7-1200, S7-1500)

Location of value status bits in the PII for F-I/O with digital outputs and digital inputs
The value status bits come directly after the channel values in the PII in the following order:
• Value status bits for the digital inputs
• Value status bits for the digital outputs
Table 6-4  Example: Address assignment in PIQ for F-I/O with 2 digital input channels and 1 digital output channel
Byte in the F-CPU Assigned bit in the F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 — — — — — — — DQ0
x = Module start address

Table 6-5  Example: Address assignment in PII for F-I/O with 2 digital input channels and 1 digital output channel
Byte in the F-CPU Assigned bits in F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 — — — — — — DI1 DI0
x+1 — — — — — — Value status Value status
DI1 DI0
x+2 — — — — — — — Value status
DQ0
x = Module start address

The location of the channel values in the PII and PIQ can be found in the device manual for
the F-I/O.

Location of value status bits in the PII for F-I/O with analog inputs
The value status bits come straight after the channel values in the PII.
Table 6-6  Example: Address assignment in PII for F-I/O with 6 analog input channels (data type INT)
Byte in the F-CPU Assigned bytes/bits in the F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 Channel value AI0
... ...
x + 10 Channel value AI5
x + 12 — — Value status Value status Value status Value status Value status Value status
AI5 AI4 AI3 AI2 AI1 AI0
x = Module start address

The location of the channel values in the PII can be found in the device manual for the F-I/O.

SIMATIC Safety - Configuring and Programming


142 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.3 Process Data or Fail-Safe Values

Location of value status bits in the PII for F-I/O with analog outputs
The value status bits are mapped in the PII.
Table 6-7  Example: Address assignment in PIQ for F-I/O with 6 analog output channels (data type INT)
Byte in the F-CPU Assigned bytes in the F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 Channel value AO0
... ...
x + 10 Channel value AO5
x = Module start address

Table 6-8  Example: Address assignment in PII for F-I/O with 6 analog output channels (data type INT)
Byte in the F-CPU Assigned bits in F-CPU per F-I/O:
7 6 5 4 3 2 1 0
x+0 — — Value status Value status Value status Value status Value status Value status
AO5 AO4 AO3 AO2 AO1 AO0
x = Module start address

The location of the channel values in the PIQ can be found in the device manual for the F-I/O.

6.3 Process Data or Fail-Safe Values

When are fail-safe values used?


The safety function requires that fail-safe values (0) be used instead of process data for
passivation of the entire F-I/O or individual channels of an F-I/O in the following cases. This
applies both to digital channels (data type BOOL) as well as for analog channels (data type
INT or DINT):
• When the F-system starts up
• When errors occur during safety-related communication (communication errors) between
the F-CPU and F-I/O using the safety protocol in accordance with PROFIsafe
• When F-I/O faults and channel faults occur (such as wire break, short circuit, and
discrepancy errors)
• As long as you enable passivation of the F-I/O with PASS_ON = 1 in the F-I/O DB (see
below)
• As long as you disable the F-I/O with DISABLE = 1 in the F-I/O DB (see below)

Fail-safe value output for F-I/O/channels of an F-I/O


When passivation occurs for an F-I/O with inputs, the F-system provides the safety program
with fail-safe values (0) in the PII instead of the process data pending at the fail-safe inputs of
the F-I/O.
The overflow or underflow of a channel of the SM 336; AI 6 x 13Bit or
SM 336; F‑AI 6 x 0/4 ... 20 mA HART is recognized by the F-system as an F-I/O/channel fault.
The fail-safe value 0 is provided in place of 7FFFH (for overflow) or 8000H (for underflow) in
the PII for the safety program.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 143
F-I/O access
6.3 Process Data or Fail-Safe Values

If you want to process fail-safe values other than "0" in the safety program for an F‑I/O with
inputs for analog channels of data type INT or DINT, you can assign individual fail-safe
values for QBAD = 1 and value status = 0 or QBAD_I_xx/QBAD_O_xx = 1 (instructions
JMP/JMPN, LABEL and MOVE). For details about the characteristics go to
QBAD/PASS_OUT/DISABLED/QBAD_I_xx/QBAD_O_xx and value status (Page 150).

WARNING

For an F-I/O with digital input channels (data type BOOL), the value provided in the PII must
always be processed in the safety program, regardless of the value status or
QBAD/QBAD_I_xx. (S009)

When passivation occurs in an F‑I/O with outputs, the F‑system outputs fail-safe values (0)
at the fail-safe outputs instead of the output values provided by the safety program in the
PIQ.
State of associated PAA/PIQ F-I/O with "RIOforFA-Safety" F-I/O without "RIOforFA- F-I/O with S7-300/400 F-CPUs
by ... profile with S7-1200/1500 F- Safety" profile with
CPUs S7-1200/1500 F-CPUs
Startup of F-system The F-system overwrites the PII/PIQ with fail-safe values (0).
Communication errors
F-I/O faults The F-system overwrites the The F-system overwrites the PII/PIQ with fail-safe values (0).
PII with fail-safe values (0). In
Channel faults in configura­
the PII the values formed in
tion of passivation for com­
the safety program are
plete F-I/O
retained.
Channel faults during config­ For the affected channels: The F-system overwrites the PII/PIQ
uration of channel-granular with fail-safe values (0).
passivation
As long as passivation of the F- The F-system overwrites the PII/PIQ with fail-safe values (0).
I/O is activated in the F-I/O DB
with PASS_ON = 1
As long as the F-I/O is deactiv­ The F-system overwrites the PII/PIQ with fail-safe values (0). -
ated in the F-I/O DB with DIS­
ABLE = 1

Reintegration of F-I/O/channels of an F-I/O


The switchover from fail-safe values (0) to process data (reintegration of an F-I/O) takes
place automatically or following user acknowledgment in the F-I/O DB. The reintegration
method depends on the following:
• The reason for passivation of the F-I/O or channels of the F-I/O
• At F-I/Os without the "Channel failure acknowledge" channel parameter on the value of
the ACK_NEC variable of the associated F-IO data blocks (Page 145).
• At F-I/Os with the "Channel failure acknowledge" channel parameter (for example F-
modules S7-1500 / ET 200 MP / F-modules SIMATIC S7-1200) on the value of the channel
parameter.

SIMATIC Safety - Configuring and Programming


144 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.4 F‑I/O DB

For fail-safe GSD based DP slaves / GSD based I/O devices with "RIOforFA-Safety" profile,
consult the respective documentation.

NOTE
Note that for channel faults in the F‑I/O, channel-granular passivation takes place if
configured accordingly in the hardware and network editor. For the concerned channels, fail-
safe values (0) are output.
Reintegration after channel faults reintegrates all channels whose faults were eliminated;
faulty channels remain passivated.

See also
Configuring F-I/O (Page 47)

6.4 F‑I/O DB

Introduction
An F-I/O DB is automatically generated for each F-I/O (in safety mode) when the F-I/O is
configured in the hardware and network editor. The F-I/O DB contains tags that you can
evaluate or can/must write to in the safety program. It is not permitted to change the initial
values of the tags directly in the F-I/O DB. When an F-I/O is deleted, the associated F-I/O DB is
also deleted.

Access to an F-I/O DB
You access tags of the F‑I/O DB for the following reasons:
• For reintegration of F-I/O after communication errors, F-I/O faults, or channel faults
• If you want to passivate the F‑I/O depending on particular states of your safety program
(for example, group passivation)
• If you want to deactivate the F‑I/O (for example, configuration control)
• For changing parameters for fail-safe GSD based DP slaves/GSD based I/O devices
• If you want to evaluate whether fail-safe values or process data are output

6.4.1 Name and number of the F‑I/O DB


The name of the F‑I/O DB is formed by:
• the fixed prefix "F"
• the start address of the F-I/O, and the names entered in the properties of the F-I/O in the
hardware and network editor or in the device view (max. the first 24 characters)
Example: F00004_F-DI24xDC24V_1
The number is assigned within the number range defined in the "Settings" area (Page 80) of
the Safety Administration Editor.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 145
F-I/O access
6.4 F‑I/O DB

Option "Creates F-I/O DBs without prefix" (S7-1200, S7-1500)


When you select the option "Creates F-I/O DBs without prefix" in the "Settings" (Page 80) area
in the Safety Administration Editor, the name is formed only from:
• the name entered in the properties of the F-I/O in the hardware and network editor or in
the device view (max. 117 characters)
Example: F-DI24xDC24V_1

Changing the name and number of the F‑I/O DB


You change the name by changing the name entered in the properties of the F-I/O in the
hardware and network editor or in the device view.
You change the number in the "Properties"/"F-parameters" tab of the associated F‑I/O.

6.4.2 Tags of the F-I/O DB


The following table presents the variables of an F‑I/O DB:

Tag Data type Function Initial


value
Tags that you PASS_ON BOOL 1=enable passivation 0
can or must
ACK_NEC BOOL 1=acknowledgment for reintegration 1
write
required in the event of F-I/O or channel
faults
ACK_REI BOOL 1=acknowledgment for reintegration 0
IPAR_EN BOOL Tag for parameter reassignment of fail-safe 0
GSD based DP slaves/GSD based I/O devices
or, in the case of
SM 336; F‑AI 6 x 0/4 ... 20 mA HART, for
enabling HART communication
DISABLE* BOOL 1=Deactivate F-I/O 0
Tags that you PASS_OUT BOOL Passivation output 1
can evaluate
QBAD BOOL 1=Fail-safe values are output 1
ACK_REQ BOOL 1=Acknowledgment request for reintegra­ 0
tion
IPAR_OK BOOL Tag for parameter reassignment of fail-safe 0
GSD based DP slaves/GSD based I/O devices
or, in the case of
SM 336; F‑AI 6 x 0/4 ... 20 mA HART, for
enabling HART communication
DIAG BYTE Non-fail safe service information 0
DISABLED* BOOL 1=F-I/O is deactivated 0
QBAD_I_xx BOOL 1=fail-safe values are output to input chan­ 1
nel xx (S7-300/400)
* as of Safety system version V2.1 for S7-1200/1500

SIMATIC Safety - Configuring and Programming


146 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.4 F‑I/O DB

Tag Data type Function Initial


value
Tags that you QBAD_O_xx BOOL 1=fail-safe values are output to output chan­ 1
can evaluate nel xx (S7-300/400)
* as of Safety system version V2.1 for S7-1200/1500

Differences in evaluation in S7-1200/1500 F-CPUs and S7-300/400


The following table describes the differences in the evaluation of tags of the F-I/O DB and the
value status depending on the F-I/O and F-CPU used.

Tag in the F-I/O DB or F-I/O with F-I/O without "RIOforFA- F-I/O with S7-300/400 F-
value status "RIOforFA-Safety" Safety" profile with CPU
profile with S7-1200/1500 F-CPU
S7-1200/1500 F-
CPU
ACK_NEC —2 x x
QBAD3 x x x
PASS_OUT3 x x x
QBAD_I_xx1 — — x
QBAD_O_xx1 — — x
Wertstatus1 x x —
1 QBAD_I_xx and QBAD_O_xx display the validity of the channel value channel-granular and thus cor­
respond to the inverted value status with S7-1200/1500. Value status or QBAD_I_xx and QBAD_O_xx
are not available with fail-safe DP GSD based slaves or fail-safe GSD based I/O devices without the
"RIOforFA-Safety" profile.
2 In the case of F-I/Os that support the "Channel failure acknowledge" channel parameter (for example
S7-1500/ET 200MP F-modules or S7-1200 F-modules), this replaces the ACK_NEC variable of the F-IO
data block.
3 For details about the characteristics, see "QBAD/PASS_OUT/DISABLED/QBAD_I_xx/QBAD_O_xx and
value status"

6.4.2.1 PASS_ON

The PASS_ON tag allows you to enable passivation of an F‑I/O, for example, depending on
particular states in your safety program.
Using the PASS_ON tag in the F-I/O DB, you can passivate F-I/O; channel-granular passivation
is not possible.
As long as PASS_ON = 1, passivation of the associated F-I/O occurs.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 147
F-I/O access
6.4 F‑I/O DB

6.4.2.2 ACK_NEC

If an F-I/O fault is detected by the F-I/O, passivation of the relevant F-I/O occurs. If channel
faults are detected and channel granular passivation is configured, the relevant channels are
passivated. If passivation of the entire F-I/O is configured, all channels of the relevant F-I/O
are passivated. Once the F-I/O fault or channel fault has been eliminated, reintegration of
the relevant F-I/O occurs, depending on ACK_NEC:
• With ACK_NEC = 0, you can assign an automatic reintegration.
• With ACK_NEC = 1, you can assign a reintegration by user acknowledgment.

WARNING

The parameter assignment of the ACK_NEC = 0 tag is only allowed if automatic reintegration
is permitted for the relevant process from a safety standpoint. (S010)

NOTE
The initial value for ACK_NEC is 1 after creation of the F‑I/O DB. If you do not require
automatic reintegration, you do not have to write ACK_NEC.

See also
After F-I/O or channel faults (Page 158)

6.4.2.3 ACK_REI

When the F-system detects a communication error or an F-I/O fault for an F-I/O, the relevant
F-I/O is passivated. If channel faults are detected and channel granular passivation is
configured, the relevant channels are passivated. If passivation of the entire F-I/O is
configured, all channels of the relevant F-I/O are passivated. Reintegration of the
F‑I/O/channels of the F‑I/O after the fault has been eliminated requires a user
acknowledgment with a positive edge at variable ACK_REI of the F‑I/O DB:
• After every communication error
• After F‑I/O or channel faults only with parameter assignment "Channel failure
acknowledgement = manual" or ACK_NEC = 1
Reintegration after channel faults reintegrates all channels whose faults were eliminated.
Acknowledgment is not possible until tag ACK_REQ = 1.
In your safety program, you must provide a user acknowledgment by means of the ACK_REI
tag for each F-I/O.

WARNING

For the user acknowledgement, you must interconnect the ACK_REI tag of the F‑-I/O DB with
a signal generated by an operator input. An interconnection with an automatically generated
signal is not permitted. (S011)

SIMATIC Safety - Configuring and Programming


148 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.4 F‑I/O DB

NOTE
Alternatively, you can use the "ACK_GL" instruction to carry out reintegration of the F-I/O
following communication errors or F-I/O/channel faults (ACK_GL: Global acknowledgment of
all F-I/O in an F-runtime group (STEP 7 Safety V18) (Page 443)).

6.4.2.4 IPAR_EN

The IPAR_EN tag corresponds to the iPar_EN_C tag in the PROFIsafe bus profile as of
PROFIsafe Specification V1.20 and higher.
Fail-safe GSD based DP slaves/GSD based I/O devices
To find out when this tag must be set or reset when parameters of fail-safe GSD based DP
slaves/GSD based I/O devices are reassigned, consult the PROFIsafe Specification V1.20 or
higher or the documentation for the fail-safe GSD based DP slave/GSD based I/O device.
Note that IPAR_EN = 1 does not trigger passivation of the relevant F-I/O.
If passivation is to occur when IPAR_EN = 1, you must also set tag PASS_ON = 1.
HART communication with SM 336; F‑AI 6 x 0/4 ... 20 mA HART
If you set the IPAR_EN tag to "1" while parameter "HART_Tor" = "switchable" is assigned, the
HART communication for the SM 336; F‑AI 6 x 0/4 ... 20 mA HART is enabled. Setting this tag
to "0" disables the HART communication. The F‑SM acknowledges the enabled or disabled
HART communication with tag IPAR_OK = 1 or 0.
Enable HART communication only when your system is in a status, in which any reassignment
of parameters for an associated HART device can be done without any risk.
If you want to evaluate the "HART communication enabled" status in your safety program,
e.g., for the purpose of programming interlocks, you must build up the information as shown
in the following example. This is necessary to ensure that the information is properly
available even if communication errors occur while the HART communication is enabled with
IPAR_EN = 1. Only change the status of the IPAR_EN tag during this evaluation if there is no
passivation due to a communication error or F-I/O or channel fault.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 149
F-I/O access
6.4 F‑I/O DB

Example of enabling HART communication

Additional information on HART communication with SM 336; F‑AI 6 x 0/4 ... 20 mA HART can


be found in the Automation System S7-300, ET 200M Distributed I/O System manual, Fail-
Safe Signal Modules (http://support.automation.siemens.com/WW/view/en/19026151)
manual and in the help on the F-module.

6.4.2.5 DISABLE

The DISABLE variable allows you to deactivate an F-I/O.


As long as DISABLI = 1, the associated F-I/Os are passivated.
Diagnostics entries of the safety program may no longer be entered in the diagnostics buffer
of the F-CPU for this F-I/O (for example, due to communication error).
Existing diagnostics entries are marked as outgoing.

SIMATIC Safety - Configuring and Programming


150 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.4 F‑I/O DB

6.4.2.6 QBAD/PASS_OUT/DISABLED/QBAD_I_xx/QBAD_O_xx and value status

The following table set outs differences in the reaction of the channel values and QBAD,
PASS_OUT, DISABLED, QBAD_I_xx/QBAD_O_xx variables and of the value status depending on
the F-I/O and F-CPU used.
Fail-safe value output after... F-I/O with "RIOforFA-Safety" F-I/O without profile F-I/O with S7-300/400 F-CPU
profile with S7-1200/1500 F- "RIOforFA-Safety" with
CPU S7-1200/1500 F-CPUs
Startup of F-system QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
DISABLED unchanged For all channels:
Communication errors
For all channels: Channel value = fail-safe value
Channel value = fail-safe value (0) (0)
F-I/O faults Value status = 0* QBAD_I_xx and QBAD_O_xx = 1*

Channel faults
in configuration of passivation
for complete F-I/O

Channel faults during configura­ QBAD, PASS_OUT and DIS­ QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
tion of channel-granular passiva­ ABLED unchanged DISABLED unchanged For the affected channels:
tion For the affected channels: For the affected channels: Channel value = fail-safe value
Channel value = fail-safe Channel value = fail-safe (0)
value (0) value (0) QBAD_I_xx and QBAD_O_xx = 1*
Value status = 0 Value status = 0*
As long as passivation of the F- QBAD = 1, PASS_OUT and DISABLED unchanged QBAD = 1, PASS_OUT
I/O is activated in the F-I/O DB For all channels: unchanged
with PASS_ON = 1 Channel value = fail-safe value (0) For all channels:
Value status = 0* Channel value = fail-safe value
(0)
QBAD_I_xx and QBAD_O_xx = 1*
As long as the F-I/O is deactiv­ QBAD, PASS_OUT and DISABLED = 1 -
ated in the F-I/O DB with DIS­ For all channels:
ABLE = 1 Channel value = fail-safe value (0)
Value status = 0*
* Value status or QBAD_I_xx and QBAD_O_xx are not available for fail-safe GSD based DP slaves and fail-safe GSD based I/O
devices without the "RIOforFA-Safety" profile.

6.4.2.7 ACK_REQ

When the F-system detects a communication error or an F-I/O fault or channel fault for an
F‑I/O, the relevant F-I/O or individual channels of the F-I/O are passivated. ACK_REQ = 1
signals that user acknowledgment is required for reintegration of the relevant F-I/O or
channels of the F-I/O.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 151
F-I/O access
6.4 F‑I/O DB

The F-system sets ACK_REQ = 1 as soon as the fault has been eliminated and user
acknowledgment is possible. For channel-granular passivation, the F-system sets
ACK_REQ = 1 as soon as the channel fault is corrected. User acknowledgment is possible for
this fault. Once acknowledgment has occurred, the F-system resets ACK_REQ to 0.

NOTE
For F-I/O with outputs, acknowledgment after F-I/O or channel faults may only be possible
some minutes after the fault has been eliminated, until the necessary test signal is applied
(see F-I/O manuals).

6.4.2.8 IPAR_OK

The IPAR_OK tag corresponds to the iPar_OK_S tag in the PROFIsafe bus profile, PROFIsafe
Specification V1.20 and higher.
Fail-safe GSD based DP slaves/GSD based I/O devices
To find out how to evaluate this tag when parameters of fail-safe GSD based DP slaves or GSD
based I/O devices are reassigned, consult the PROFIsafe Specification V1.20 or higher or the
documentation for the fail-safe GSD based DP slave/GSD based I/O device.
For HART communication with SM 336; F‑AI 6 x 0/4 ... 20 mA HART see Chapter IPAR_EN
(Page 149).

6.4.2.9 DIAG

The DIAG tag provides non-fail-safe information (1 byte) about errors or faults that have
occurred for service purposes. You can read out this information by means of operator
control and monitoring systems or, if applicable, you can evaluate it in your standard user
program. DIAG bits are saved until you perform an acknowledgment with the ACK_REI tag or
until automatic reintegration takes place.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Timeout detected by F-I/O The PROFIBUS/PROFINET con­ • Check the PROFIBUS/PROFINET connection and
nection between F‑CPU and ensure that there are no external sources of
F‑I/O is faulty. interference.
The value of the F-monitoring • Check the parameter assignment of the F-I/O.
time for the F-I/O is set too low. If necessary, set a higher value for the monit­
The F-I/O are receiving invalid oring time. Recompile the hardware configur­
parameter assignment data ation, and download it to the F-CPU. Recom­
or pile the safety program.
• Check the diagnostics buffer of the F-I/O.
• Turn the power of the F-I/O off and back on.
Internal F-I/O fault Replace F-I/O
or
1 Not for F-I/O that support the "RIOforFA-Safety" profile.
2 For S7-300/400 F-CPUs only
3 For S7-1200/1500 F-CPUs only

SIMATIC Safety - Configuring and Programming


152 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.4 F‑I/O DB

Bit no. Assignment Possible error causes Remedies


Bit 0 Timeout detected by F-I/O Internal F-CPU fault Replace F-CPU
Bit 1 F-I/O fault or channel fault See F-I/O manuals See F-I/O manuals
detected by F-I/O1
Bit 2 CRC error or sequence num­ See description for bit 0 See description for bit 0
ber error detected by F-I/O
Bit 3 Reserved — —
Bit 4 Timeout detected by F-system See description for bit 0 See description for bit 0
Bit 5 Sequence number error detec­ See description for bit 0 See description for bit 0
ted by F-system2
Bit 6 CRC-error detected by F-sys­ See description for bit 0 See description for bit 0
tem
Bit 7 Addressing error3 — Contact Service & Support
1 Not for F-I/O that support the "RIOforFA-Safety" profile.
2 For S7-300/400 F-CPUs only
3 For S7-1200/1500 F-CPUs only

6.4.3 Accessing tags of the F-I/O DB

Rule for accessing tags of the F-I/O DB


Tags of the F‑I/O DB of an F‑I/O can only be accessed from the F‑runtime group from which
the channels of this F‑I/O are accessed (if access is made).

"Fully qualified DB access"


You can access the tags of the F‑I/O DB via a "fully qualified DB access" (that is, by specifying
the name of the F‑I/O DB and by specifying the name of the tag).

Example of evaluating the QBAD tag

See also
F‑I/O DB (Page 145)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 153
F-I/O access
6.5 Passivation and reintegration of F-I/O

6.5 Passivation and reintegration of F-I/O

Overview
In the following you can find information on passivation and reintegration of F-I/O.

Signal sequence charts


The signal sequences presented below represent typical signal sequences for the indicated
behavior.
Actual signal sequences and, in particular, the relative position of the status change of
individual signals can deviate from the given signal sequences within the scope of known
"fuzzy" cyclic program execution factors, depending on the following:
• The F-I/O used
• The F-CPU used
• The cycle time of the (F-)OB in which the associated F-runtime group is called
• The target rotation time of the PROFIBUS DP or the update time of the PROFINET IO

NOTE
The signal sequences shown refer to the status of signals in the user's safety program.

6.5.1 After startup of F-system

Behavior after a startup

Fail-safe value output after F-I/O with "RIOforFA-Safety" F-I/O without profile Every F-I/O with S7-300/400
startup of the F-system profile with S7-1200/1500 F- "RIOforFA-Safety" with F-CPU
CPU S7-1200/1500 F-CPU
Passivation of the entire F-I/O QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
occurs during startup. For all channels: For all channels:
Channel value = fail-safe value (0) Channel value = fail-safe value
Value status = 0* (0)
QBAD_I_xx and QBAD_O_xx =
1*
* Value status or QBAD_I_xx and QBAD_O_xx are not available for fail-safe GSD based DP slaves and fail-safe GSD based I/O
devices without the "RIOforFA-Safety" profile.

Reintegration of F-I/O
Reintegration of the F‑I/O, i.e. the provision of process values in the PII or the output of
process values provided in the PIQ at the fail-safe outputs, takes place automatically,
regardless of the setting at the ACK_NEC tag or the configuration "Channel failure
acknowledge", no sooner than the second cycle of the F-runtime group after F-system
startup.

SIMATIC Safety - Configuring and Programming


154 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.5 Passivation and reintegration of F-I/O

You can find additional information on pending F-communication, F-I/O or channel errors
during startup of the F-system in the sections After communication errors (Page 156) and
After F-I/O or channel faults (Page 158).
For fail-safe GSD based DP slaves/GSD based I/O devices with "RIOforFA-Safety" profile,
consult the respective documentation for the fail-safe GSD based DP slave/GSD based I/O
device.
Depending on the F-I/O you are using and the cycle time of the F-runtime group and
PROFIBUS DP/PROFINET IO, several cycles of the F-runtime group can elapse before
reintegration occurs.
If communication between the F-CPU and F-I/O takes longer to establish than the F-
monitoring time set in the properties for the F-I/O, automatic reintegration does not take
place.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 155
F-I/O access
6.5 Passivation and reintegration of F-I/O

Signal sequence for passivation and reintegration of F-I/O after F-system startup
Example for an F‑I/O with inputs:

 

)DLOVDIHYDOXHV
3URFHVVYDOXHV
&KDQQHOYDOXHV 3,,

4%$'
4%$'B,B[[
)DLOVDIHYDOXHVDUH
RXWSXW

)DLOVDIHYDOXHVDUH
RXWSXW
9DOXHVWDWXV 3,,

3$66B287
3DVVLYDWLRQRXWSXW
VHW

$&.B5(4 

$&.B5(, 

VWF\FOH QG UGF\FOH WKF\FOH WKF\FOH


F\FOH

① Startup of F-system/passivation
② Automatic reintegration (e.g. third cycle)

WARNING

When an F-CPU is switched from STOP to RUN mode, the standard user program starts up in
the usual way. When the safety program is started up, all F-DBs are initialized with the values
from the load memory - as is the case with a cold restart. This means that saved error
information is lost.
The F‑system automatically reintegrates the F‑I/O, as described above.
An operating error or an internal error can also trigger a startup of the safety program with
the values from the load memory. If your process does not allow such a startup, you must
program a restart/startup protection in the safety program: The output of process values
must be blocked until a user acknowledgment is made (see "Implementation of user
acknowledgment"). This user acknowledgment must not take place until it is possible to
safely output process values and errors have been eliminated. (S008)

SIMATIC Safety - Configuring and Programming


156 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.5 Passivation and reintegration of F-I/O

6.5.2 After communication errors

Behavior after communication errors

Fail-safe value output after F-I/O with "RIOforFA-Safety" F-I/O without profile Every F-I/O with S7-300/400
communication errors profile with S7-1200/1500 F- "RIOforFA-Safety" with F-CPU
CPU S7-1200/1500 F-CPU
If a communication error QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
between the F-CPU and the F- For all channels: For all channels:
I/O is detected, all channels of Channel value = fail-safe value (0) Channel value = fail-safe value
the entire F-I/O are passivated. Value status = 0* (0)
QBAD_I_xx and QBAD_O_xx =
1*
* Value status or QBAD_I_xx and QBAD_O_xx are not available for fail-safe GSD based DP slaves and fail-safe GSD based I/O
devices without the "RIOforFA-Safety" profile.

Reintegration of F-I/O
Reintegration of the relevant F‑I/O, that is, provision of process values in the PII or output of
process data provided in the PIQ at the fail-safe outputs, takes place only when the following
occurs:
• All communication errors have been eliminated and the F-system has set tag ACK_REQ = 1
• A user acknowledgment with a positive edge has occurred:
– At the ACK_REI tag of the F-I/O DB (Page 148) or
– At the ACK_REI_GLOB input of the "ACK_GL" instruction (ACK_GL: Global
acknowledgment of all F-I/O in an F-runtime group (STEP 7 Safety V18) (Page 443))

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 157
F-I/O access
6.5 Passivation and reintegration of F-I/O

Signal sequence for passivation and reintegration of F-I/O after communication errors
Example for an F‑I/O with inputs:

  

&KDQQHOYDOXHV 3,, )DLOVDIHYDOXHV


3URFHVVYDOXHV 3URFHVVYDOXHV

4%$' )DLOVDIHYDOXHVDUHRXWSXW
4%$'B,B[[

9DOXHVWDWXV 3,,
)DLOVDIHYDOXHVDUHRXWSXW

3DVVLYDWLRQRXWSXWVHW
3$66B287

$FNQRZOHGJH
$&.B5(4 PHQWUHTXHVW

8VHUDFNQRZOHGJPHQW

$&.B5(,

',$*ELWVHW
',$*ELW[

① Communication error/passivation
② All communication errors have been eliminated
③ Reintegration

See also
Implementing User Acknowledgment in the Safety Program of the F-CPU of a DP Master or IO
controller (Page 165)
Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or I-
device (Page 169)

SIMATIC Safety - Configuring and Programming


158 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.5 Passivation and reintegration of F-I/O

6.5.3 After F-I/O or channel faults

Behavior after F-I/O faults

Fail-safe value output after F-I/O with "RIOforFA-Safety" F-I/O without profile Every F-I/O with S7-300/400
F-I/O faults profile with S7-1200/1500 F- "RIOforFA-Safety" with F-CPU
CPU S7-1200/1500 F-CPU
If an F-I/O fault is detected by QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
the F-system, passivation of all For all channels: For all channels:
channels of the entire F-I/O Channel value = fail-safe value (0) Channel value = fail-safe value
occurs. Value status = 0* (0)
QBAD_I_xx and QBAD_O_xx =
1*
* Value status or QBAD_I_xx and QBAD_O_xx are not available for fail-safe GSD based DP slaves and fail-safe GSD based I/O
devices without the "RIOforFA-Safety" profile.

Behavior after channel fault

Fail-safe value output after F-I/O with "RIOforFA-Safety" F-I/O without profile Every F-I/O with S7-300/400
channel faults profile with S7-1200/1500 F- "RIOforFA-Safety" with F-CPU
CPU S7-1200/1500 F-CPU
When passivation for QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
complete F-I/O is configured: For all channels: For all channels:
If a channel fault is detected Channel value = fail-safe value (0) Channel value = fail-safe value
by the F-system, passivation of Value status = 0* (0)
all channels of the entire F-I/O QBAD_I_xx and QBAD_O_xx =
occurs. 1*
With configuration of QBAD and PASS_OUT QBAD and PASS_OUT = 1 QBAD and PASS_OUT = 1
channel-granular passivation: unchanged For the affected channels: For the affected channels:
If a channel fault is detected For the affected channels: Channel value = fail-safe value Channel value = fail-safe value
by the F-system, passivation of Channel value = fail-safe value (0) (0)
all the affected channels of (0) Value status = 0* QBAD_I_xx and QBAD_O_xx =
the entire F-I/O occurs. Value status = 0 1*
* Value status or QBAD_I_xx and QBAD_O_xx are not available for fail-safe GSD based DP slaves and fail-safe GSD based I/O
devices without the "RIOforFA-Safety" profile.

Reintegration of F-I/O
Reintegration of the relevant F‑I/O or the relevant channels of the F‑I/O, that is, provision of
process data in the PII or output of process data provided in the PIQ at the failsafe outputs,
takes place only when the following occurs:
• All F-I/O or channel faults have been eliminated.
If you have configured channel-granular passivation for the F-I/O, the relevant channels are
reintegrated once the fault is corrected; any faulty channels remain passivated.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 159
F-I/O access
6.5 Passivation and reintegration of F-I/O

Reintegration is performed depending on your setting for the ACK_NEC tag or the "Channel
failure acknowledge" parameter (configuration of the S7-1500/ET 200MP F-module and
S7-1200 F-module)
• With ACK_NEC = 0 or the configuration "Channel failure acknowledge = automatic",
automatic reintegration is performed as soon as the F-system detects that the fault has
been corrected. For F-I/O with inputs, reintegration takes place right away. For F-I/O with
outputs or F-I/O with inputs and outputs, depending on the F-I/O you are using,
reintegration can take several minutes, first after the necessary test signals have been
applied, which are used by the F-I/O to determine that the fault has been eliminated.
• With ACK_NEC = 1 or the configuration "Channel failure acknowledge = manual",
reintegration is performed only as a result of user acknowledgment with a positive edge at
the ACK_REI tag of the F‑I/O DB or at the ACK_REI_GLOB input of the "ACK_GL" instruction.
Acknowledgment can be made as soon as the F-system detects that the fault has been
eliminated and tag ACK_REQ = 1 has been set.
For fail-safe GSD based I/O devices with "RIOforFA-Safety" profile, consult the respective
documentation for the fail-safe GSD based I/O device .

WARNING

Following a power failure of the F-I/O lasting less than the assigned F-monitoring time for
the F-I/O, automatic reintegration can occur regardless of your setting for the ACK_NEC
tag or "Channel failure acknowledge" parameter, as described for the case when
ACK_NEC = 0 or configuration "Channel failure acknowledge = automatic".
If automatic reintegration is not permitted for the relevant process in this case, you must
program startup protection by evaluating tags QBAD or QBAD_I_xx and QBAD_O_xx or
value status or PASS_OUT.
In the event of a power failure of the F‑I/O lasting longer than the specified F‑monitoring
time for the F‑I/O, the F‑system detects a communication error. (S012)

SIMATIC Safety - Configuring and Programming


160 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.5 Passivation and reintegration of F-I/O

Signal sequence for passivation and reintegration of F‑I/O after F‑I/O faults or channel faults
when ACK_NEC = 0 or configuration "Channel failure acknowledge = automatic" (for passivation
of entire F‑I/O after channel faults)
Example for an F‑I/O with inputs:

 

&KDQQHOYDOXHV )DLOVDIHYDOXHV
3,,
3URFHVVYDOXHV 3URFHVVYDOXHV

)DLOVDIHYDOXHVDUH
4%$'B,B[[ RXWSXW

9DOXHVWDWXV 3,, )DLOVDIHYDOXHVDUH


RXWSXW

$FNQRZOHGJHPHQWIRUUHLQWHJUDWLRQQRWUHTXLUHG
$&.B1(& 

$&.B5(4 

$&.B5(, 

',$*ELWVHW
',$*ELW QRWIRU
ಯ5,2IRU)$6DIHW\ರSURILOH

① F-I/O or channel faults


Passivation
② F-I/O or channel faults corrected
Automatic reintegration

Signal sequence for passivation and reintegration of F‑I/O after F‑I/O faults or channel faults
when ACK_NEC = 1 or configuration "Channel failure acknowledge = manual" (for passivation of
entire F‑I/O after channel faults)
For the signal sequence for passivation and reintegration of F‑I/O after F‑I/O or channel faults
when ACK_NEC = 1 or configuration "Channel failure acknowledge = manual" (initial value),
see After communication errors (Page 156).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 161
F-I/O access
6.5 Passivation and reintegration of F-I/O

Signal sequence for passivation and reintegration of F‑I/O after channel faults when ACK_NEC =
1 or configuration "Channel failure acknowledge = manual" (for channel-granular passivation)
Example for an F-I/O with inputs:

     

&KDQQHOYDOXH
FKDQQHO )DLOVDIHYDOXH
3,, 3URFHVV 3URFHVVYDOXH
YDOXH
&KDQQHOYDOXH
)DLOVDIHYDOXH
FKDQQHO
3,, 3URFHVVYDOXH 3URFHVVYDOXH

)DLOVDIHYDOXHLVRXWSXWIRUFKDQQHO
4%$'B,B

)DLOVDIHYDOXHLVRXWSXWIRUFKDQQHO
4%$'B,B

9DOXHVWDWXVFKDQQHO
3,, )DLOVDIHYDOXHLVRXWSXWIRUFKDQQHO

9DOXHVWDWXVFKDQQHO
3,, )DLOVDIHYDOXHLVRXWSXWIRUFKDQQHO

$&.B1(& 
$FNQRZOHGJHPHQWIRUUHLQWHJUDWLRQUHTXLUHG

$FNQRZOHGJHPHQWUHTXHVW

&KDQQHOb &KDQ
$&.B5(4 QHOb
8VHUDFNQRZOHGJPHQWFKDQQHOb 8VHUDFNQRZOHGJPHQW
FKDQQHOb

$&.B5(,

',$*ELWVHW
',$*ELW QRWIRU5,2IRU)$6DIHW\ರSURILOH

① Channel fault for channel 0/passivation of channel 0 ④ Reintegration of channel 0


② Channel fault for channel 1/passivation of channel 1 ⑤ Channel fault eliminated for channel 1
③ Channel fault eliminated for channel 0 ⑥ Reintegration of channel 1

SIMATIC Safety - Configuring and Programming


162 Programming and Operating Manual, 11/2022, A5E02714440-AM
F-I/O access
6.5 Passivation and reintegration of F-I/O

6.5.4 Group passivation

Programming a group passivation


If you want to enable passivation of additional F‑I/O when an F‑I/O or a channel of an F‑I/O is
passivated by the F‑system, you can use the PASS_OUT/PASS_ON tags to perform group
passivation of the associated F‑I/O.
Group passivation by means of PASS_OUT/PASS_ON can, for example, be used to force
simultaneous reintegration of all F‑I/O after startup of the F‑system.
For group passivation, you must OR all PASS_OUT tags of the F‑I/O in the group and assign
the result to all PASS_ON tags of the F‑I/O in the group.
During use of fail-safe values (0) due to group passivation by means of PASS_ON = 1, the
QBAD tag of the F‑I/O of this group = 1.

NOTE
Note the different behavior of PASS_OUT for F-I/O with/without "RIOforFA-Safety" profile (see
table in section QBAD/PASS_OUT/DISABLED/QBAD_I_xx/QBAD_O_xx and value status (Page
150)).

Example of group passivation

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 163
F-I/O access
6.5 Passivation and reintegration of F-I/O

Reintegration of F-I/O
Reintegration of F-I/O passivated by group passivation occurs automatically, if a
reintegration (automatic or through user acknowledgment) occurs for the F-I/O that
triggered the group passivation (PASS_OUT = 0).

Signal sequence for group passivation following communication error


Example for two F‑I/O with inputs:

   

),2$
(QDEOHSDVVLYDWLRQ
3$66B21

)DLOVDIHYDOXHVDUHRXWSXW
4%$'

3DVVLYDWLRQRXWSXWVHW
3$66B287

),2%
(QDEOHSDVVLYDWLRQ
3$66B21

)DLOVDIHYDOXHVDUHRXWSXW
4%$'

3$66B287 
),2$
&KDQQHOYDOXH )DLOVDIHYDOXHV
3,, 3URFHVVYDOXHV 3URFHVVYDOXHV
),2%

&KDQQHOYDOXH )DLOVDIHYDOXHV
3,, 3URFHVVYDOXHV 3URFHVVYDOXHV

&\FOHQ Q &\FOHP P

① Communication error in F-I/O A


Passivation of F-I/O A
② Passivation of F-I/O B
③ Communication error in F-I/O A corrected and acknowledged
④ Reintegration F-I/O A and B

SIMATIC Safety - Configuring and Programming


164 Programming and Operating Manual, 11/2022, A5E02714440-AM
Implementation of user acknowledgment 7
7.1 Implementing User Acknowledgment in the Safety Program of
the F-CPU of a DP Master or IO controller

Options for user acknowledgment


Depending on the result of the risk analysis, you have the following options for implementing
a user acknowledgment:
• With an acknowledgment key that you connect to an F-I/O with inputs.
• With an operator control and monitoring system.
• With an acknowledgment key that you connect to a standard I/O with inputs.
• By other mechanisms for reading in the user acknowledgment.

User acknowledgment by means of acknowledgment key

NOTE
When you implement user acknowledgment by means of acknowledgment key, and a
communication error, an F-I/O fault, or a channel fault occurs in the F-I/O to which the
acknowledgment key is connected, then it will not be possible to acknowledge the
reintegration of this F-I/O.
This "blocking" can only be removed by a STOP-to-RUN transition of the F-CPU. In a redundant
S7-1500HF system, you must set both HF CPUs or the redundant S7-1500HF system to STOP
before you restart the HF CPUs.
Consequently, it is recommended that you also provide for an acknowledgment by means of
an HMI system, in order to acknowledge reintegration of an F-I/O to which an
acknowledgment key is connected.
A user acknowledgment may be issued using an acknowledgment key connected to a
standard I/O with inputs or other mechanisms for reading the user acknowledgment if the
risk analysis allows this.

User acknowledgment by means of an HMI system


For implementation of a user acknowledgment by means of an HMI system, the ACK_OP: Fail-
safe acknowledgment (STEP 7 Safety V18) (Page 520) instruction is required.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 165
Implementation of user acknowledgment
7.1 Implementing User Acknowledgment in the Safety Program of the F-CPU of a DP Master or IO controller

Procedure for programming user acknowledgment by means of an HMI system (S7-300, S7-400)
1. Select the "ACK_OP" instruction in the "Instructions" task card and place it in your safety
program. The acknowledgment signal for evaluating user acknowledgments is provided at
output OUT of ACK_OP.
2. On your HMI system, set up a field for manual entry of an "acknowledgment value" of "6"
(1st step in acknowledgment) and an "acknowledgment value" of "9" (2nd step in
acknowledgment).
or
Assign function key 1 to transfer an "acknowledgment value" of "6" (1st step in
acknowledgment) once, and function key 2 to transfer an "acknowledgment value" of "9"
(2nd step in acknowledgment) once. You need to assign the in/out IN (in the data area of
the ACK_OP instruction) to the field or the function keys.
3. Optional: In your HMI system, evaluate output Q in the instance DB of ACK_OP to show
the time frame within which the 2nd step in acknowledgment must occur or to indicate
that the 1st step in acknowledgment has already occurred.
If you want to perform a user acknowledgment exclusively from a programming device or PC
using the watch table (monitor/modify tag) without having to disable safety mode, then you
must transfer an operand (memory word or DBW of a DB of the standard user program) at
in/out IN when calling ACK_OP. You can then transfer "acknowledgment values" "6" and "9"
on the programming device or PC by modifying the memory word or DBW of a DB once. The
memory word or DBW of a DB must not be written by the program.

NOTE
If you connect the in/out IN to a memory word or DBW of a DB, you have use a separate
memory word or DBW of a DB of the standard user program for each instance of the ACK_OP
instruction at the in/out IN.

WARNING

The two acknowledgment steps must not be triggered by one single operation, for example
by automatically storing them along with the time conditions in a program and using a
single key to trigger them.
Having two separate acknowledgment steps also prevents erroneous triggering of an
acknowledgment by your non-fail-safe HMI system. (S013)

SIMATIC Safety - Configuring and Programming


166 Programming and Operating Manual, 11/2022, A5E02714440-AM
Implementation of user acknowledgment
7.1 Implementing User Acknowledgment in the Safety Program of the F-CPU of a DP Master or IO controller

WARNING

If you have HMI systems and F‑CPUs that are interconnected and use the ACK_OP instruction
for fail-safe acknowledgment, you need to ensure that the intended F‑CPU will be addressed
before you perform the two acknowledgment steps.
• To do this, store a network-wide* unique name for the F-CPU in a DB of your standard
user program in each F-CPU.
• In your HMI system, set up a field from which you can read out the F-CPU name from the
DB online before executing the two acknowledgment steps.
• Optional:
in your HMI system, set up a field to permanently store the F‑CPU name. Then, you can
determine whether the intended F-CPU is being addressed by simply comparing the F-
CPU name read out online with the permanently stored name. (S014)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet.

NOTE
The configuration of your operator control and monitoring system does not have any effect
on the Collective F-Signature.

Procedure for programming user acknowledgment by means of an HMI system (S7-1200,


S7-1500)
1. Select the "ACK_OP" instruction in the "Instructions" task card and place it in your safety
program. The acknowledgment signal for evaluating user acknowledgments is provided at
output OUT of ACK_OP.
2. Assign the ACK_ID input an identifier between 9 and 30000 for the acknowledgment.
3. Assign the in/out IN a memory word or DBW of a DB of the standard user program.

NOTE
You need to provide the in/out parameter IN with a separate memory word or DBW of a
DB of the standard user program for each instance of the ACK_OP instruction.

4. On your HMI system, set up a field for manual entry of an "acknowledgment value" of "6"
(1st step in acknowledgment) and the "Identifier" configured at the ACK_ID input (2nd
step in acknowledgment).
or
Allocate a function key 1 for a one-time transfer of the "acknowledgment value" of "6" (1st
step in acknowledgment) and a function key 2 for a one-time transfer of the "Identifier"
set at the ACK_ID input (2nd step in acknowledgment).
You need to assign memory word or the DBW of the DB of the standard user program
assigned to the in/out IN to the field or the function keys.
5. Optional: In your HMI system, evaluate output Q in the instance DB of ACK_OP to show
the time frame within which the 2nd step in acknowledgment must occur or to indicate
that the 1st step in acknowledgment has already occurred.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 167
Implementation of user acknowledgment
7.1 Implementing User Acknowledgment in the Safety Program of the F-CPU of a DP Master or IO controller

WARNING

The two acknowledgment steps must not be triggered by one single operation, for example
by automatically storing them along with the time conditions in a program and using a
single key to trigger them.
Having two separate acknowledgment steps also prevents erroneous triggering of an
acknowledgment by your non-fail-safe HMI system. (S013)

WARNING

If you have HMI systems and F‑CPUs that are interconnected and use the ACK_OP instruction
for fail-safe acknowledgment, you need to ensure that the intended F‑CPU will be addressed
before you perform the two acknowledgment steps.
Alternative 1:
• The value for each identifier of the acknowledgment (ACK_ID input; data type: INT) can
be freely selected in the range from 9 to 30000, but must be unique network-wide* for
all instances of the ACK_OP instruction.
You must supply the ACK_ID input with constant values when calling the instruction.
Direct read or write access in the associated instance DB is not permitted in the safety
program!
Alternative 2:
• Store a network-wide* unique name for the F-CPU in a DB of your standard user program
in each F-CPU.
• In your HMI system, set up a field from which you can read out the F-CPU name from the
DB online before executing the two acknowledgment steps.
• Optional:
in your HMI system, set up a field to permanently store the F‑CPU name. Then, you can
determine whether the intended F‑CPU is being addressed by simply comparing the
F‑CPU name read out online with the permanently stored designation. (S047)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet.

NOTE
The supply of the IN input/output of the ACK_OP instruction as well as the configuration of
your operator control and monitoring system do not have any effect on the Collective F-
Signature, the Collective F-SW-Signature or the signature of the block that calls the ACK_OP
instruction.
Changes to the supply of the IN input/output or to the configuration of your operator control
and monitoring system therefore do not result in a changed Collective F-Signature/Collective
F-SW-Signature/signature of the calling block.

SIMATIC Safety - Configuring and Programming


168 Programming and Operating Manual, 11/2022, A5E02714440-AM
Implementation of user acknowledgment
7.2 Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or I-device

Example of procedure for programming a user acknowledgment for reintegrating an F-I/O


1. Optional: set the ACK_NEC tag in the respective F-I/O DB (Page 147) to "0" if automatic
reintegration (without user acknowledgment) is to take place after an F-I/O fault or a
channel fault.

WARNING

The parameter assignment of the ACK_NEC = 0 tag is only allowed if automatic


reintegration is permitted for the relevant process from a safety standpoint. (S010)

2. Optional: Evaluate the QBAD or QBAD_I_xx/QBAD_O_xx (S7-300/400) tags or value status


(S7-1200, S7-1500) or DIAG in the respective F‑I/O DB to trigger an indicator light in the
event of an error, and/or generate error messages on the HMI system in your standard
user program by evaluating the above tags or the value status. These messages can be
evaluated before performing the acknowledgment operation. Alternatively, you can
evaluate the diagnostic buffer of the F-CPU.
3. Optional: Evaluate the ACK_REQ tag in the respective F‑I/O DB, for example, in the
standard user program or on the HMI system, to query or to indicate whether user
acknowledgment is required.
4. Assign the input of the acknowledgment key or the OUT output of the ACK_OP instruction
to the ACK_REI tag in the respective F-I/O DB or the ACK_REI_GLOB input of the ACK_GL
instruction (see above).

7.2 Implementing user acknowledgment in the safety program of


the F-CPU of a I-slave or I-device

Options for user acknowledgment


You can implement a user acknowledgment by means of:
• An HMI system that you can use to access the F‑CPU of the I‑slave/I-Device
• An acknowledgment key that you connect to an F‑I/O with inputs that is assigned to the
F‑CPU of the I‑slave/I-Device
• An acknowledgment key that you connect to an F‑I/O with inputs that is assigned to the
F‑CPU of the DP master/IO controller

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 169
Implementation of user acknowledgment
7.2 Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or I-device

These three options are illustrated in the figure below.

6VWDWLRQZLWK&38)31'3 ,2FRQWUROOHU 352),1(7,2

)',

)RU6DIHW\UHODWHG,2FRQWUROOHU, (76ZLWK
GHYLFHFRPPXQLFDWLRQIRUDFNQRZOHGJ ,031'3
PHQWVLJQDO )&38 ,GHYLFH

)',


(70


 +0,V\VWHP

1. User acknowledgment by means of an HMI system with which you can access the F‑CPU of the
I‑slave/I‑device
The ACK_OP: Fail-safe acknowledgment (STEP 7 Safety V18) (Page 520) instruction is
required to implement user acknowledgment with an HMI system that you can use to access
the F‑CPU of the I‑slave/I-device.
Programming procedure
Follow the procedure described in "Implementing User Acknowledgment in the Safety
Program of the F-CPU of a DP Master or IO controller (Page 165)" under "Programming
procedure ...".
From your HMI system, you can then directly access the instance DB of ACK_OP in the
I‑slave/I‑Device.

2. User acknowledgment by means of an acknowledgment key at an F‑I/O with inputs that are
assigned to the F‑CPU of the I‑slave/I‑device

NOTE
In the event of a communication error, F-I/O fault, or channel fault in the F‑I/O to which the
acknowledgment key is connected, an acknowledgment for reintegration of this F‑I/O is no
longer possible.
This "blocking" can only be removed by a STOP-to-RUN transition of the F‑CPU of the I‑slave/I-
Device.
Consequently, it is recommended that you also provide for an acknowledgment by means of
an HMI system that you can use to access the F-CPU of the I‑slave/I-device, in order to
acknowledge reintegration of an F-I/O to which an acknowledgment key is connected (see 1).

SIMATIC Safety - Configuring and Programming


170 Programming and Operating Manual, 11/2022, A5E02714440-AM
Implementation of user acknowledgment
7.2 Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or I-device

3. User acknowledgment by means of an acknowledgment key at an F‑I/O with inputs that are
assigned to the F‑CPU of the DP master/IO controller
If you want to use the acknowledgment key that is assigned to the F‑CPU at the DP master/IO
controller to perform user acknowledgment in the safety program of the F‑CPU of an I‑slave/I-
device as well, you must transmit the acknowledgment signal from the safety program in the
F‑CPU of the DP master/IO controller to the safety program in the F‑CPU of the I‑slave/I-device
using safety‑related master-I‑slave/IO controller-I-device communication.
Programming procedure
1. Place the SENDDP (Page 529-530) instruction in the safety program in the F‑CPU of the DP
master/IO controller.
2. Place the RCVDP (Page 529-530) instruction in the safety program in the F‑CPU of the I-
slave/I-Device.
3. Supply an input SD_BO_xx of SENDDP with the input of the acknowledgment key.
4. The acknowledgment signal for evaluating user acknowledgments is now available at the
corresponding RD_BO_xx output of RCVDP.
The acknowledgment signal can now be read in the program sections in which further
processing is to take place with fully qualified access directly in the associated instance DB
(for example, "RCVDP_DB".RD_BO_02).
5. Supply the corresponding input SUBBO_xx of RCVDP with FALSE (fail-safe value 0) to
ensure that user acknowledgment is not accidentally triggered before communication is
established for the first time after startup of the sending and receiving F‑systems, or in the
event of a safety‑related communication error.

NOTE
If a communication error, an F‑I/O error, or a channel fault occurs at the F‑I/O to which the
acknowledgment key is connected, then an acknowledgment for reintegration of this
F‑I/O will no longer be possible.
This "blocking" can only be removed by a STOP-to-RUN transition of the F‑CPU of the DP
master/IO controller.
Consequently, it is recommended that you also provide for an acknowledgment by means
of an HMI system that you can use to access the F-CPU of the DP master/IO controller, in
order to acknowledge reintegration of the F-I/O to which an acknowledgment key is
connected.
If a safety‑related master-I‑slave/IO controller‑I‑Device communication error occurs, the
acknowledgment signal cannot be transmitted, and an acknowledgment for reintegration
of safety‑related communication is no longer possible.
This "blocking" can only be removed by a STOP-to-RUN transition of the F‑CPU of the
I‑slave/I-Device.
Consequently, it is recommended that you also provide for an acknowledgment by means
of an HMI system that you can use to access the F-CPU of the I-slave/I-Device, in order to
acknowledge reintegration of the safety-related communication for transmission of the
acknowledgment signal (see 1).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 171
Data exchange between standard user program and
safety program 8
You have the option of transferring data between the safety program and the standard user
program. Tags can be transferred using DBs, F-DBs and bit memory:
From the standard user program From the safety program
Read access Write access Read access Write access
Tag from DB Permitted Permitted A tag from the DB can be read-accessed or write-
accessed
Tag from F-DB Permitted Not permitted Permitted Permitted
Bit memory Permitted Permitted Bit memory can be read-accessed or write-
accessed

You can also access the process image of the standard I/O and F-I/O:
From the standard user program From the safety program
Read access Write access Read access Write access
Process image of stand­ PII Permitted Permitted Permitted Not permitted
ard I/O
PIQ Permitted Permitted Not permitted Permitted
Process image of F‑I/O PII Permitted Not permitted Permitted Not permitted
PIQ Permitted Not permitted Not permitted Permitted

Note possible restrictions/particularities when using Software Units or a Safety Unit.

Decoupling of the safety program from the standard user program


For data exchange between standard user program and safety program, we recommend that
you define special data blocks (transfer data blocks) in which the data to be exchanged is
stored. This action allows you to decouple the blocks of the standard user program and the
safety program. The changes in the standard user program do not affect the safety program
(and vice versa) provided these data blocks are not modified.

8.1 Data Transfer from the Safety Program to the Standard User
Program

Reading data of the safety program in the standard user program


The standard user program can read all data of the safety program, for example using
symbolic (fully qualified) accesses to the following:
• The instance DBs of the F-FBs ("Name of instance DB".Signal_x)
• F‑DBs (for example "Name of F_DB".Signal_1)

SIMATIC Safety - Configuring and Programming


172 Programming and Operating Manual, 11/2022, A5E02714440-AM
Data exchange between standard user program and safety program
8.2 Data Transfer from Standard User Program to Safety Program

• The process image input and output of F‑I/O (for example "Emergency_Stop_Button_1"
(I 5.0))

NOTE
For S7-300/400 F-CPUs
The process image input of F-I/O is updated not only at the start of the F-runtime group,
but also by the standard operating system.
To find the standard operating system update times, refer to the Help on STEP 7 under
"Process image input and output". For F-CPUs that support process image partitions, also
bear in mind the update times when process image partitions are used. For this reason,
when the process image input of F-I/O is accessed in the standard user program, it is
possible to obtain different values than in the safety program. The differing values can
occur due to:
– Different update times
– Use of fail-safe values in the safety program
To obtain the same values in the standard user program as in the safety program, you
must not access the process image input in the standard program until after execution of
an F-runtime group. In this case, you can also evaluate the QBAD or QBAD_I_xx tag in the
associated F-I/O DB in the standard user program, in order to find out whether the process
image input is receiving fail-safe values (0) or process data. When using process image
partitions, also make sure that the process image is not updated by the standard
operating system or by the UPDAT_PI instruction between execution of an F-runtime
group and evaluation of the process image input in the standard user program.

NOTE
For S7-1200/1500 F-CPUs
The process image input of F-I/O is updated prior to processing the main safety block.

During the data transfer from the safety program to the standard user program, the integrity
of the safety program and the safety-related data is not checked (see also section "Product
Overview (Page 22)").

Writing data from the safety program to the standard user program
You can also write safety program data directly in the safety program to the standard user
program (see also the table of supported operand areas in: Restrictions in the programming
languages FBD/LAD (Page 103)).
This is also true for non-fail-safe service information (e.g. outputs DIAG of the fail-safe
instructions).
Note the table in section "Data exchange between standard user program and safety program
(Page 172)".
When writing to a tag of the ARRAY data type, the index can either be a constant or a tag.

8.2 Data Transfer from Standard User Program to Safety Program

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 173
Data exchange between standard user program and safety program
8.2 Data Transfer from Standard User Program to Safety Program

As a basic principle, only fail‑safe data or fail‑safe signals from F-I/O and other safety
programs (in other F‑CPUs) can be processed in the safety program, as standard tags are
unsafe.
If you have to process tags from the standard user program in the safety program, however,
you can evaluate either bit memory from the standard user program, tags from a standard
DB, or the process image input (PII) of standard I/O in the safety program (see table of
supported operand areas in: Restrictions in the programming languages FBD/LAD (Page
103)).
Note the table in section "Data exchange between standard user program and safety program
(Page 172)".
When reading a tag of the ARRAY data type, the index must be a constant. Tags are not
permitted as index.

Note that structural changes to standard data blocks which are used in the safety program
lead to inconsistencies of the safety program and can therefore only be executed if access
permission for the safety-related project data is available. In this case the Collective F-
Signature is the same as the original again after compilation. To prevent this effect, use
"transfer data blocks" between the standard user program and the safety program.

WARNING

Because these tags are not generated safely, you must carry out additional process‑specific
plausibility checks in the safety program to ensure that no dangerous states can arise. If bit
memory, a tag of a standard DB, or an input of standard I/O is used in both F‑runtime groups,
you must perform the plausibility check separately in each F‑runtime group. (S015)

To facilitate checks, all PLC tags from the standard user program that are evaluated in the
safety program are printed out when creating the safety documentation. (Page 306)
PLC tags from the standard user program that are evaluated in know-how-protected F-blocks
are not included in the safety documentation. The plausibility check must already be ensured
by the creator of the know-how-protected F-blocks.

Examples: Programming plausibility checks


• Use Comparison (Page 463) instructions to check whether tags from the standard user
program exceed or fall below permitted high and low limits. You can then influence your
safety function with the result of the comparison.
• Use the ---( S )---: Set output (STEP 7 Safety V18) (Page 369), ---( R )---: Reset output (STEP
7 Safety V18) (Page 368) or SR: Set/reset flip-flop (STEP 7 Safety V18) (Page 371)
instructions, for example, with tags from the standard user program to allow a motor to
be switched off, but not switched on.
• For switch-on sequences, use the AND logic operation instruction, for example, to logically
combine tags from the standard user program with switch-on conditions that you derive
from fail-safe tags.
If you want to process tags from the standard user program in the safety program, bear in
mind that there is not a sufficiently simple method of checking plausibility for all tags.

SIMATIC Safety - Configuring and Programming


174 Programming and Operating Manual, 11/2022, A5E02714440-AM
Data exchange between standard user program and safety program
8.2 Data Transfer from Standard User Program to Safety Program

Reading tags from the standard user program that can change during the runtime of an
F‑runtime group
If you want to read tags from the standard user program (bit memory, tags of a standard DB,
or PII of standard I/O) in the safety program, and these tags can be changed - either by the
standard user program or an operator control and monitoring system - during runtime of the
F-runtime group in which they are read (for example because your standard user program is
being processed by a higher-priority cyclic interrupt), you must use bit memory or tags of a
standard DB for this purpose. We recommend using standard FCs for preprocessing (Page 77)
for S7-1200/1500 F-CPUs.
(S7-300/400) You must write the bit memory or tags of a standard DB with the tags from the
standard user program immediately before calling the F‑runtime group.
You are then permitted to access only this bit memory or these tags of a standard DB in the
safety program.
Also note that clock memory that you defined when configuring your F-CPU in the
"Properties" tab can change during runtime of the F-runtime group, since clock memory runs
asynchronously to the F-CPU cycle.

NOTE
The F-CPU can go to STOP if this is not observed. The cause of the diagnostics event is
entered in the diagnostics buffer of the F-CPU.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 175
Safety-related communication 9
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.1 Overview of communication

Introduction
This section gives an overview of the safety-related communication options in SIMATIC Safety
F-systems.

Options for safety-related communication

Safety-related communication On subnet Additional hardware


required
I-slave-slave communication PROFIBUS DP —
Safety-related CPU-CPU communication:
IO controller-IO controller communica­ PROFINET IO PN/PN coupler
tion
Master‑master communication PROFIBUS DP DP/DP coupler
IO controller-I-device communication PROFINET IO —
Master-I-slave communication PROFIBUS DP —
I-slave-I-slave communication PROFIBUS DP —
IO controller-I-slave communication PROFINET IO and PROFIBUS DP IE/PB link
Safety-related communication via S7 con­ Industrial Ethernet —
nections
IO controller-IO controller communica­ PROFINET IO PN/PN coupler
tion for S7 Distributed Safety
Master-master communication for S7 Dis­ PROFIBUS DP DP/DP coupler
tributed Safety
Safety-related communication to S7 Dis­ Industrial Ethernet —
tributed Safety or S7 F Systems via S7
connections

SIMATIC Safety - Configuring and Programming


176 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Overview of safety-related communication via PROFIBUS DP


The figure below presents an overview of the 4 options for safety-related communication via
PROFIBUS DP in SIMATIC Safety F‑systems with S7-300/400 F-CPUs.

'3'3FRXSOHU

'3PDVWHU '3PDVWHU


  
352),%86 352),%86
VXEQHW  VXEQHW

,VODYH ,VODYH ,VODYH




'3VODYHZLWK)PRGXOHV

① Safety-related master-master communication


② Safety-related master-I-slave communication
③ Safety-related I-slave-I-slave communication
④ Safety-related I-slave-slave communication

Overview of safety-related communication via PROFINET IO


The figure below presents an overview of the four options for safety-related communication
via PROFINET IO in SIMATIC Safety F-systems with S7-300/400 F-CPUs. If an IE/PB‑link is used,
safety-related communication is possible between assigned I‑slaves.

3131FRXSOHU
,(3%OLQN
,2FRQWUROOHU ,2FRQWUROOHU ,VODYH
 

   
352),1(7,2 352),1(7,2 352),%86
VXEQHW

,GHYLFH ,GHYLFH ,GHYLFH ,VODYH

① Safety-related IO controller-IO controller communication


② Safety-related IO controller-I-device communication
③ Safety-related IO controller-I-slave communication
④ Safety-related I-slave-I-slave communication integrating an IO controller

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 177
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Safety-related CPU-CPU communication via PROFIBUS DP or PROFINET IO


In safety-related CPU-CPU communication, a fixed amount of fail-safe data of the data type
INT or BOOL is transmitted fail-safe between the safety programs in F-CPUs of DP masters/I-
slaves or IO controllers/I-devices.
The data are transferred using the SENDDP instruction for sending and the RCVDP instruction
for receiving. The data are stored in configured transfer areas of the devices. Each transfer
area consists of one input and one output address area.

Safety-related I-slave-slave communication via PROFIBUS DP


Safety-related I‑slave-slave communication with F‑I/O is possible in a DP slave that supports
safety-related I‑slave-slave communication, for example with all ET 200SP F-modules with IM
155-6 DP HF, firmware > V3.1, with all ET 200S F‑modules with IM 151-1 HF, with all fail-safe
S7‑300 signal modules with IM 153‑2, as of article number 6ES7153‑2BA01‑0XB0, firmware
> V4.0.0.
Safety-related communication between the safety program of the F-CPU of an I-slave and F-
I/O of a DP slave takes place using direct data exchange, as in the standard program. The
process image is used to access the channels of the F-I/O in the safety program of the F-CPU
of the I-slave.

Safety-related CPU-CPU communication via Industrial Ethernet


Safety-related CPU-CPU communication via Industrial Ethernet is possible using S7
connections, both from and to the following:
• S7‑300 F‑CPUs via the integrated PROFINET interface
• S7‑400 F‑CPUs via the integrated PROFINET interface or a CP 443‑1 or CP 443‑1
Advanced‑IT
In safety-related communication via S7 connections, a specified amount of fail-safe data of
data type BOOL, INT, WORD, DINT, DWORD, or TIME is transferred fail-safe between the safety
programs of the F-CPUs linked by the S7 connection.
The data transfer makes use of the SENDS7 instruction for sending and the RCVS7 instruction
for receiving. Data are exchanged using one F-DB ("F-communication DB") each at the sender
and receiver ends.

Safety-related CPU-CPU communication to S7 Distributed Safety or F-systems


Safety-related communication is possible from F-CPUs in SIMATIC Safety to F-CPUs in S7
Distributed Safety or S7 F-systems.

SIMATIC Safety - Configuring and Programming


178 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.2 Safety-related IO controller-IO controller communication

9.1.2.1 Configure safety-related IO controller-IO controller communication

Introduction
Safety-related communication between safety programs of the F-CPUs of IO controllers takes
place over a PN/PN coupler that you set up between the F-CPUs.
For 416F‑2 DP CPUs without an integrated PROFINET interface, use a CP 443‑1 or CP 443‑1
Advanced-IT.

NOTE
Deactivate the "Data validity display DIA" parameter in the properties for the PN/PN coupler in
the hardware and network editor. This is the default setting. Otherwise, safety-related IO
controller-IO controller communication is not possible.

Configuring transfer areas


You must configure one transfer area for output data and one transfer area for input data in
the hardware and network editor for each safety-related communication connection
between two F-CPUs in the PN/PN coupler. The figure below shows how both of the F-CPUs
are able to send and receive data (bidirectional communication). One transfer area for output
data and one transfer area for input data must be configured in the PN/PN coupler for each of
the two communication connections.

,2&RQWUROOHU ,2&RQWUROOHU

+DUGZDUHDQGQHWZRUN +DUGZDUHDQGQHWZRUN
)&38 HGLWRU HGLWRU
)&38

6DIHW\SURJUDP 6DIHW\SURJUDP
4DGGU ,DGGU
/HQJWKE\WHV /HQJWKE\WHV
6(1''3/$''5 5&9'3/$''5
,DGGU 4DGGU
/HQJWKE\WHV /HQJWKE\WHV

,DGGU 4DGGU
/HQJWKE\WHV /HQJWKE\WHV
5&9'3/$''5 6(1''3/$''5
4DGGU ,DGGU
/HQJWKE\WHV /HQJWKE\WHV

; ;

3131FRXSOHU

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 179
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Rules for defining transfer areas


The transfer area for output data and the transfer area for input data for the data to be sent
must begin with the same start address. A total of 12 bytes (consistent) is required for the
transfer area for output data; 6 bytes (consistent) are required for the transfer area for input
data.
The transfer area for input data and the transfer area for output data for the data to be
received must begin with the same start address. A total of 12 bytes (consistent) is required
for the transfer area for input data; 6 bytes (consistent) are required for the transfer area for
output data.

Procedure for configuration


The procedure for configuring safety-related IO controller-IO controller communication is
identical to that in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Switch to the network view of the hardware and network editor.
3. Select a PN/PN Coupler X1 and a PN/PN Coupler X2 from "Other field
devices\PROFINET IO\Gateway\Siemens AG\PN/PN Coupler" in the "Hardware catalog" task
card and insert them into the network view of the hardware and network editor.
4. Connect the PN interface of the F-CPU 1 with the PN interface of the PN/PN Coupler X1 and
the PN interface of the F-CPU 2 with the PN interface of PN/PN Coupler X2.

5. Switch to the device view of PN/PN Coupler X1 for bidirectional communication


connections i.e. where each F‑CPU is both to send and to receive data. Select the
following modules from "IN/OUT" in the "Hardware catalog" task card (with filter
activated), and insert them in the "Device overview" tab:
– One "IN/OUT 6 bytes / 12 bytes" module and
– One "IN/OUT 12 bytes / 6 bytes" module

SIMATIC Safety - Configuring and Programming


180 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

6. In the properties of the modules, assign the addresses outside the process image as
follows:
For the "IN/OUT 6 bytes / 12 bytes" module for sending data for example:
– Input addresses: Start address 518
– Output addresses: Start address 518
For the "IN/OUT 12 bytes / 6 bytes" module for receiving data for example:
– Input addresses: Start address 530
– Output addresses: Start address 530

NOTE
Make sure that you assign identical start addresses for the address areas of the output and
input data.
Tip: Make a note of the start addresses of the transfer areas. You need these to program
the SENDDP and RCVDP blocks (LADDR input).

7. Select the following modules from "IN/OUT" in the device view of PN/PN coupler X2 and
insert them in the "Device overview" tab:
– One "IN/OUT 12 bytes / 6 bytes" module and
– One "IN/OUT 6 bytes / 12 bytes" module

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 181
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

8. In the properties of the modules, assign the addresses outside the process image as
follows:
For the "IN/OUT 12 bytes / 6 bytes" module for receiving data for example:
– Input addresses: Start address 516
– Output addresses: Start address 516
For the "IN/OUT 6 bytes / 12 bytes" module for sending data for example:
– Input addresses: Start address 528
– Output addresses: Start address 528

SIMATIC Safety - Configuring and Programming


182 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.2.2 Safety-related IO controller-IO controller communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions

,2FRQWUROOHU ,2FRQWUROOHU

)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

3131FRXSOHU 352),1(7,2

Safety-related communication between the F-CPUs of the IO controllers uses the SENDDP and
RCVDP instructions for sending and receiving, respectively. These can be used to perform a
fail-safe transfer of a fixed amount of fail-safe data of the data type INT or BOOL.
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.1.2.3 Program safety-related IO controller-IO controller communication

Requirement for programming


The transfer areas for input and output data for the PN/PN coupler must be configured.

Programming procedure
You program safety-related IO controller-IO controller communication as follows:
1. In the safety program from which data is to be sent, call the SENDDP instruction (Page
529-530) for sending at the end of the main safety block.
2. In the safety program in which data is to be received, call the RCVDP instruction (Page
529-530) for receiving at the start of the main safety block.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 183
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

3. Assign the start addresses of the output and input data transfer areas of the PN/PN coupler
configured in the hardware and network editor to the respective LADDR inputs.
You must carry out this assignment for every communication connection for each of the F-
CPUs involved.

SIMATIC Safety - Configuring and Programming


184 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

4. Assign the value for the respective F-communication ID to the DP_DP_ID inputs. This
establishes the communication relationship between the SENDDP instruction in one F-CPU
and the RCVDP instruction in the other F-CPU: The associated instructions receive the
same value for DP_DP_ID.
The figure below contains an example of how to specify the F-communication IDs at the
inputs of the SENDDP and RCVDP instructions for 5 safety-related IO controller-IO
controller communication relationships.
,2FRQWUROOHU ,2FRQWUROOHU
)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

3131FRXSOHU
5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,' 

3131FRXSOHU

,2FRQWUROOHU
)&38
3131FRXSOHU
6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide at all times. The uniqueness must be checked
in the safety summary during acceptance of the safety program.
You must supply constant values to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR
are not permitted in the safety program! (S016)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 185
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
5. Supply the SD_BO_xx and SD_I_xx inputs of SENDDP with the send signals. To cut down
on intermediate signals when transferring block parameters, you can write the value
directly to the instance DB of SENDDP using fully qualified access (for example, "Name
SENDDP_1".SD_BO_02) before calling SENDDP.
6. Supply the RD_BO_xx and RD_I_xx outputs of RCVDP with the signals that you want to
process further in other program sections or use fully qualified access to read the received
signals directly in the associated instance DB in the program sections to be processed
further (e.g., "Name RCVDP_1".RD_BO_02).
7. Supply the SUBBO_xx and SUBI_xx inputs of RCVDP with the fail-safe values that are to be
output by RCVDP in place of the process data until communication is established for the
first time after startup of the sending and receiving F-systems or in the event of an error in
safety-related communication.
– Specification of constant fail-safe values:
For data of data type INT, you can enter constant fail-safe values directly as constants
in the SUBI_xx input (initial value = "0"). If you want to specify a constant fail-safe value
"TRUE" for data of the data type BOOL, provide the tag "F_GOBDB".VKE1 for the
SUBBO_xx input (initial value = "FALSE").
– Specification of variable substitute values:
If you want to specify variable substitute values, define a tag that you calculate
through your safety program in an F‑DB and specify this tag (fully qualified) in the
SUBI_xx or SUBBO_xx input.

WARNING

Note: The program logic for calculating variable substitute values can only be inserted
after the RCVDP calls, because there must be no program logic before the RCVDP calls.
This is why the initial values of the substitute values are active in all RCVDP
instructions in the first cycle after a startup of the F-system. You must therefore assign
appropriate initial values for these tags. (S017)

8. Configure the TIMEOUT inputs of the RCVDP and SENDDP instructions with the required
monitoring time.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred
will be acquired and transferred to the receiver if the signal level is pending for at least as
long as the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).
9. Optional: Evaluate the ACK_REQ output of the RCVDP instruction, for example, in the
standard user program or on the HMI system in order to query or to indicate whether user
acknowledgment is required.

SIMATIC Safety - Configuring and Programming


186 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

10. Supply the ACK_REI input of the RCVDP instruction with the acknowledgment signal for
reintegration.
11. Optional: Evaluate the SUBS_ON output of the RCVDP or SENDDP instruction in order to
query whether the RCVDP instruction is outputting the fail-safe values assigned in the
SUBBO_xx and SUBI_xx inputs.
12. Optional: Evaluate the ERROR output of the RCVDP or SENDDP instruction, for example, in
the standard user program or on the HMI system in order to query or to indicate whether a
communication error has occurred.
13. Optional: Evaluate the SENDMODE output of the RCVDP instruction in order to query
whether the F-CPU with the associated SENDDP instruction is in disabled safety mode
(Page 310).

9.1.2.4 Safety-related IO controller-IO controller communication - Limits for data transfer

NOTE
If the data quantities to be transmitted exceed the capacity of the SENDDP / RCVDP correlated
instructions, a second (or third) SENDDP / RCVDP call can be used. This requires configuration
of an additional communication connection via the PN/PN coupler. Whether or not this is
possible with one single PN/PN coupler depends on the capacity restrictions of the PN/PN
coupler.

9.1.3 Safety-related master-master communication

9.1.3.1 Configure safety-related master-master communication

Introduction
Safety-related communication between safety programs of the F-CPUs of DP masters takes
place via a DP/DP coupler.

NOTE
Switch the data validity indicator "DIA" on the DIP switch of the DP/DP coupler to "OFF".
Otherwise, safety-related CPU-CPU communication is not possible.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 187
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Configuring transfer areas


You must configure one transfer area for output data and one transfer area for input data in
the hardware and network editor for each safety-related communication connection
between two F-CPUs in the DP/DP coupler. The figure below shows how both of the F-CPUs
are able to send and receive data (bidirectional communication). One transfer area for output
data and one transfer area for input data must be configured in the DP/DP coupler for each of
the two communication connections.
'3PDVWHU '3PDVWHU

)&38 +DUGZDUHDQG +DUGZDUHDQG )&38


QHWZRUNHGLWRU QHWZRUNHGLWRU

6DIHW\SURJUDP 6DIHW\SURJUDP
4DGGU 4DGGU
/HQJWKE\WHV /HQJWKE\WHV
6(1''3/$''5 5&9'3/$''5
4DGGU 4DGGU
/HQJWKE\WHV /HQJWKE\WHV

4DGGU 4DGGU
/HQJWKE\WHV /HQJWKE\WHV
5&9'3/$''5 6(1''3/$''5
4DGGU 4DGGU
/HQJWKE\WHV /HQJWKE\WHV

'3'3FRXSOHU

Rules for defining transfer areas


The transfer area for input data and the transfer area for output data for the data to be sent
must begin with the same start address. A total of 6 bytes (consistent) is required for the
transfer area for input data; 12 bytes (consistent) are required for the transfer area for output
data.
The transfer area for input data and the transfer area for output data for the data to be
received must begin with the same start address. A total of 12 bytes (consistent) is required
for the transfer area for input data; 6 bytes (consistent) are required for the transfer area for
output data.

Procedure for configuration


The procedure for configuring safety-related master-master communication is identical to
that in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Switch to the network view of the hardware and network editor.

SIMATIC Safety - Configuring and Programming


188 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

3. Select a DP/DP coupler from "Other field


devices\PROFIBUS DP\Gateways\Siemens AG\DP/DP Coupler" in the "Hardware catalog" task
card and insert it into the network view of the hardware and network editor.
4. Insert a second DP/DP coupler.
5. Connect a DP interface of F-CPU 1 to the DP interface of a DP/DP coupler and a DP interface
of F-CPU 2 to the DP interface of the other DP/DP coupler.

6. A free PROFIBUS address is assigned automatically in the properties of the DP/DP-coupler


in the device view. You must set this address on the DP/DP coupler of PLC 1, either by
using the DIP switch on the device or in the configuration of the DP/DP coupler (see DP/DP
Coupler (http://support.automation.siemens.com/WW/view/en/1179382) manual).
7. Switch to the device view of the DP/DP coupler for PLC1 for bidirectional communication
connections i.e. where each F-CPU is both to send and to receive data. Select the
following modules from the "Hardware catalog" task card (with filter activated), and insert
them in the "Device overview" tab:
– One "6 bytes I/12 bytes Q consistent" module, and
– One "12 bytes I/6 bytes Q consistent" module
8. In the properties of the modules, assign the addresses outside the process image as
follows:
For "6 bytes I/12 bytes Q consistent" module for sending data for example:
– Input addresses: Start address 530
– Output addresses: Start address 530
For "12 bytes I/6 bytes Q consistent" module for receiving data for example:
– Input addresses: Start address 542
– Output addresses: Start address 542

NOTE
Make sure that you assign identical start addresses for the address areas of the output
and input data.
Tip: Make a note of the start addresses of the transfer areas. You need these to
program the SENDDP and RCVDP blocks (LADDR input).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 189
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9. Select the following modules from the "Hardware catalog" task card (with filter activated)
in the device view of DP/DP coupler PLC2, and insert them in the "Device overview" tab:
– One "12 bytes I/6 bytes Q consistent" module, and
– One "6 bytes I/12 bytes Q consistent" module
10. In the properties of the modules, assign the addresses outside the process image as
follows:
For "12 bytes I/6 bytes Q consistent" module for receiving data for example:
– Input addresses: Start address 548
– Output addresses: Start address 548
For "6 bytes I/12 bytes Q consistent" module for sending data for example:
– Input addresses: Start address 560
– Output addresses: Start address 560

SIMATIC Safety - Configuring and Programming


190 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 191
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.3.2 Safety-related master-master communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions

'3PDVWHU '3PDVWHU

)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

'3'3FRXSOHU 352),%86'3

Safety-related communication between the F-CPUs of the DP master uses the SENDDP and
RCVDP instructions for sending and receiving, respectively. These can be used to perform a
fail-safe transfer of a fixed amount of fail-safe data of the data type INT or BOOL.
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.1.3.3 Program safety-related master-master communication

Requirement for programming


The transfer areas for input and output data for the DP/DP coupler must be configured.

Programming procedure
You program safety-related master-master communication as follows:
1. In the safety program from which data is to be sent, call the SENDDP instruction (Page
529-530) for sending at the end of the main safety block.
2. In the safety program in which data is to be received, call the RCVDP instruction (Page
529-530) for receiving at the start of the main safety block.

SIMATIC Safety - Configuring and Programming


192 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

3. Assign the start addresses of the transfer areas for output and input data of the DP/DP
coupler configured in the hardware and network editor to the respective LADDR inputs.
You must carry out this assignment for every communication connection for each of the F-
CPUs involved.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 193
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

4. Assign the value for the respective F-communication ID to the DP_DP_ID inputs. This
establishes the communication relationship between the SENDDP instruction in one F-CPU
and the RCVDP instruction in the other F-CPU: The associated instructions receive the
same value for DP_DP_ID.
The figure below contains an example of how to specify the F-communication IDs at the
inputs of the SENDDP and RCVDP instructions for 5 safety-related master-master
communications relationships.
'3PDVWHU '3PDVWHU
)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

'3'3FRXSOHU
5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,' 

'3'3FRXSOHU

'3PDVWHU
)&38
'3'3FRXSOHU
6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide at all times. The uniqueness must be checked
in the safety summary during acceptance of the safety program.
You must supply constant values to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR
are not permitted in the safety program! (S016)

SIMATIC Safety - Configuring and Programming


194 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
5. Supply the SD_BO_xx and SD_I_xx inputs of SENDDP with the send signals. To cut down
on intermediate signals when transferring block parameters, you can write the value
directly to the instance DB of SENDDP using fully qualified access (for example, "Name
SENDDP_1".SD_BO_02) before calling SENDDP.
6. Supply the RD_BO_xx and RD_I_xx outputs of RCVDP with the signals that you want to
process further in other program sections or use fully qualified access to read the received
signals directly in the associated instance DB in the program sections to be processed
further (e.g. "Name RCVDP_1".RD_BO_02).
7. Supply the SUBBO_xx and SUBI_xx inputs of RCVDP with the fail-safe values that are to be
output by RCVDP in place of the process data until communication is established for the
first time after startup of the sending and receiving F-systems or in the event of an error in
safety-related communication.
– Specification of constant fail-safe values:
For data of data type INT, you can enter constant fail-safe values directly as constants
in the SUBI_xx input (initial value = "0"). If you want to specify a constant fail-safe value
for data of the data type BOOL, provide the tag "F_GLOBDB".VKE1 for the SUBBO_xx
input (initial value = "FALSE").
– Specification of variable substitute values:
If you want to specify variable substitute values, define a tag that you calculate
through your safety program in an F‑DB and specify this tag (fully qualified) in the
SUBI_xx or SUBBO_xx input.

WARNING

Note: The program logic for calculating variable substitute values can only be inserted
after the RCVDP calls, because there must be no program logic before the RCVDP calls.
This is why the initial values of the substitute values are active in all RCVDP
instructions in the first cycle after a startup of the F-system. You must therefore assign
appropriate initial values for these tags. (S017)

8. Configure the TIMEOUT inputs of the RCVDP and SENDDP instructions with the required
monitoring time.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred
will be acquired and transferred to the receiver if the signal level is pending for at least as
long as the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).
9. Optional: Evaluate the ACK_REQ output of the RCVDP instruction, for example, in the
standard user program or on the HMI system in order to query or to indicate whether user
acknowledgment is required.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 195
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

10. Supply the ACK_REI input of the RCVDP instruction with the acknowledgment signal for
reintegration.
11. Optional: Evaluate the SUBS_ON output of the RCVDP or SENDDP instruction in order to
query whether the RCVDP instruction is outputting the fail-safe values assigned in the
SUBBO_xx and SUBI_xx inputs.
12. Optional: Evaluate the ERROR output of the RCVDP or SENDDP instruction, for example, in
the standard user program or on the HMI system in order to query or to indicate whether a
communication error has occurred.
13. Optional: Evaluate the SENDMODE output of the RCVDP instruction in order to query
whether the F-CPU with the associated SENDDP instruction is in disabled safety mode
(Page 310).

9.1.3.4 Safety‑related master‑master communication:Limits for data transfer

NOTE
If the data quantities to be transmitted exceed the capacity of the SENDDP / RCVDP correlated
instructions, a second (or third) SENDDP / RCVDP call can be used. This requires configuration
of an additional connection via the DP/DP coupler. Whether or not this is possible with one
single DP/DP coupler depends on the capacity restrictions of the DP/DP coupler.

9.1.4 Safety-related IO controller-I-device communication

9.1.4.1 Configuring safety-related communication between IO controller and I-device

Introduction
Safety-related communication between the safety program of the F-CPU of an IO controller
and the safety program(s) of the F-CPU(s) of one or more I-devices takes place via IO
controller-I‑device connections (F‑CD) in PROFINET IO, in the same way as in standard
systems.
You do not need any additional hardware for IO controller-I‑device communication.
The F-CPU to be used as an I-device must support the "IO-device" operating mode.

SIMATIC Safety - Configuring and Programming


196 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Configuring transfer areas


For every safety-related communication connection between two F-CPUs, you must configure
transfer areas in the hardware and network editor. The figure below shows how both of the
F-CPUs are able to send and receive data (bidirectional communication).

,2FRQWUROOHU ,GHYLFH
)&38 +DUGZDUHDQG )&38
QHWZRUNHGLWRU

6DIHW\SURJUDP 6WDUWDGGUHVVLQ 6DIHW\SURJUDP


,2FRQWUROOHU
4
6(1''3/$''5 5&9'3/$''5
,GHYLFH
,

,GHYLFH
4
5&9'3/$''5 6(1''3/$''5
,2FRQWUROOHU
,

The transfer area is assigned a label when it is created to identify it as the communication
relationship. For example, "F-CD_PLC_2 PLC_1_1" for the first F-CD connection between IO
controller F-CPU 1 and I-device F-CPU 2.
You assign the start addresses of the transfer areas to the LADDR input of the SENDDP and
RCVDP instructions in the safety programs.

Procedure for configuration


The procedure for configuring safety-related IO controller-I-device communication is identical
to that in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Enable the "IO Device" mode for F-CPU 2 in the properties of its PN interface and assign
this PN interface to a PN interface of F-CPU 1.
3. Select the PROFINET interface of F‑CPU 2. Under "Transfer areas", you create an F‑CD
connection (type "F-CD") for sending to the IO controller (←). The F‑CD connection is
shown in yellow in the table and the address areas in the I-device and IO controller
assigned outside of the process image are displayed.
In addition, an acknowledgment connection is created automatically for each F‑CD
connection. (see "Transfer area details").
4. Create an additional F-CD connection for receiving from the IO controller.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 197
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

5. In the transfer area you just created, click the arrow in order to change the transfer
direction to receiving from IO controller (→).

SIMATIC Safety - Configuring and Programming


198 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.4.2 Safety-related IO controller-I-device communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions


,2FRQWUROOHU ,GHYLFH
)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

352),1(7,2
Safety-related communication between the F‑CPUs of the IO controller and an I‑device makes
use of the SENDDP and RCVDP instructions for sending and receiving, respectively. These can
be used to perform a fail-safe transfer of a fixed amount of fail-safe data of the data type INT
or BOOL.
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.1.4.3 Programming safety-related IO controller I-device communication

Requirement for programming


The transfer areas must be configured.

Programming procedure
The procedure for programming safety-related IO controller-I‑device communication is the
same as that for programming safety-related IO controller-IO controller communication (see
Program safety-related IO controller-IO controller communication (Page 183)).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 199
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

The assignment of the start addresses of the transfer areas to the LADDR input of the
SENDDP/RCVDP instructions can be obtained from the following table.

Instruction Start address LADDR


From row From column
SENDDP in the IO controller → Address in the IO controller
RCVDP in the IO controller ← Address in the IO controller
SENDDP in the I-device ← Address in the IO device
RCVDP in the I-device → Address in the IO device
The figure below contains an example of how to specify the F-communication IDs for the
inputs of the SENDDP and RCVDP instructions for 4 safety-related IO controller-I‑device
communication relationships.

,2FRQWUROOHU ,GHYLFH

)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

,GHYLFH
5&9'3'3B'3B,' 
)&38

6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected; however, it must be unique for all safety-related communication connections
network-wide* and CPU-wide at all times. The uniqueness must be checked in the safety
summary during acceptance of the safety program.
You must supply constant values to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In

SIMATIC Safety - Configuring and Programming


200 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3


(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).

9.1.4.4 Safety-related IO-Controller-IO-Device communication - Limits for data transfer

Limits for data transfer


If the amount of data to be transferred is greater than the capacity of related SENDDP/RCVDP
instructions, you can use additional SENDDP/RCVDP instructions. Configure additional transfer
areas for this purpose. Remember the maximum limit of 1440 bytes of input data or 1440
bytes of output data for transfer between an I-device and a IO controller.
The following table shows the amount of output and input data assigned in safety-related
communication connections:

Safety-related Communication con­ Assigned input and output data


communication nection In the IO controller In the I-device
Output data Input data Output data Input data
IO controller- Sending: 6 bytes 12 bytes 12 bytes 6 bytes
I‑Device I‑Device 1 to IO control­
ler
Receiving: 12 bytes 6 bytes 6 bytes 12 bytes
I‑Device 1 from IO con­
troller
Consider all additional configured safety-related and standard communication connections
(transfer areas of type F‑CD and CD) for the maximum limit of 1440 bytes of input data or
1440 bytes of output data for transfer between an I-device and an IO controller. In addition,
data are assigned for internal purposes such that the maximum limit may be reached sooner.
When the limit is exceeded, a corresponding error message is displayed.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 201
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.5 Safety-related master-I-slave communication

9.1.5.1 Configuring safety-related master-I-slave communication

Introduction
Safety-related communication between the safety program of the F-CPU of a DP master and
the safety program(s) of the F-CPU(s) of one or more I-slaves takes place over master-I-slave
connections (F‑MS), as in standard systems.
You do not need a DP/DP coupler for master-I-slave communication.

Configuring transfer areas


For every safety-related communication connection between two F-CPUs, you must configure
transfer areas in the hardware and network editor. The figure below shows how both of the
F-CPUs are able to send and receive data (bidirectional communication).

'3PDVWHU ,VODYH
)&38 +DUGZDUHDQG )&38
QHWZRUNHGLWRU

6DIHW\SURJUDP 6DIHW\SURJUDP

0DVWHUDGGUHVV4
6(1''3/$''5 5&9'3/$''5
6ODYHDGGUHVV,

6ODYHDGGUHVV4
5&9'3/$''5 6(1''3/$''5
0DVWHUDGGUHVV,

The transfer area is assigned a label when it is created to identify it as the communication
relationship. For example, "F-MS_PLC_2-PLC_1_1" for the first F-MS connection between DP
master F-CPU 1 and I-slave F-CPU 2.
You assign the start addresses of the transfer areas to the LADDR input of the SENDDP and
RCVDP instructions in the safety programs.

Procedure for configuration


The procedure for configuring safety-related master-I-slave communication is identical to that
in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Activate the "DP slave" mode (I-slave) for F-CPU 2 in the properties of its DP interface and
assign this DP interface to a DP interface of F-CPU 1.

SIMATIC Safety - Configuring and Programming


202 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

3. Select the PROFIBUS interface of F‑CPU 2. Under "Transfer areas", you create an F‑MS
connection (type "F‑MS") for sending to the DP master (←). The F‑MS connection is shown
in yellow in the table and the transfer areas in the I-slave and DP master assigned outside
of the process image are displayed.
In addition, an acknowledgment connection is created automatically for each F‑MS
connection. (see "Transfer area details").
4. Create an additional F-MS connection for receiving from the DP master.
5. In the transfer area you just created, click the arrow in order to change the transfer
direction to receiving from DP master (→).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 203
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.5.2 Safety-related master-I-slave or I-slave-I-slave communication via SENDDP and


RCVDP

Communication via SENDDP and RCVDP instructions


'3PDVWHU,VODYH ,VODYH
)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

352),%86'3
Safety-related communication between the F‑CPUs of the DP master and an I‑slave or
between the F‑CPUs of multiple I‑slaves makes use of the SENDDP and RCVDP instructions for
sending and receiving, respectively. These can be used to perform a fail-safe transfer of a
fixed amount of fail-safe data of the data type INT or BOOL.
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.1.5.3 Program the safety-related master-I-slave or I-slave-I-slave communication

Requirements
The transfer areas must be configured.

Programming procedure
The procedure for programming safety-related master-I-slave communication or I-slave-I-
slave communication is the same as that for programming safety-related master-master
communication (see Program safety-related master-master communication (Page 192)).

SIMATIC Safety - Configuring and Programming


204 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

The assignment of the start addresses of the transfer areas to the LADDR input of the
SENDDP/RCVDP instructions can be obtained from the following table.

Instruction Start address LADDR


From row From column
SENDDP in the DP master → Master address
RCVDP in the DP master ← Master address
SENDDP in the I-slave ← Slave address
RCVDP in the I-slave → Slave address

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 205
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

The figure below contains an example of how to specify the F-communication IDs at the
inputs of SENDDP and RCVDP instructions for four safety-related master-I-slave and two I-
slave-I-slave communications relationships.

'3PDVWHU ,VODYH

)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,'  6(1''3'3B'3B,' 

,VODYH

)&38

6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

5&9'3'3B'3B,' 
0DVWHU,VODYHFRPPXQLFDWLRQ

,VODYH,VODYHFRPPXQLFDWLRQ 6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected; however, it must be unique for all safety-related communication connections
network-wide* and CPU-wide at all times. The uniqueness must be checked in the safety
summary during acceptance of the safety program.
You must supply constant values to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

SIMATIC Safety - Configuring and Programming


206 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).

9.1.5.4 Limits for data transfer of safety-related master-I-slave or I-slave-I-slave


communication

Limits for data transfer


If the amount of data to be transferred is greater than the capacity of related SENDDP/RCVDP
instructions, you can use additional SENDDP/RCVDP instructions. Configure additional transfer
areas for this purpose. Note the maximum limit of 244 bytes of input data or 244 bytes of
output data for transfer between an I-slave and a DP master.
The following table shows the amount of output and input data assigned in safety-related
communication connections:
Safety-related Communication Assigned input and output data
communication connection DP master I-slave 1 I-slave 2
Output data Input data Output data Input data Output data Input data
Master-I-slave Sending: 6 bytes 12 bytes 12 bytes 6 bytes — —
I-slave 1 to DP
master
Receiving: 12 bytes 6 bytes 6 bytes 12 bytes — —
I-slave 1 from DP
master
I-slave-I-slave Sending: — 18 bytes 12 bytes 6 bytes 6 bytes 12 bytes
I-slave 1 to I-slave
2
Receiving: — 18 bytes 6 bytes 12 bytes 12 bytes 6 bytes
I-slave 1 from I-
slave 2

Consider all additional configured safety-related and standard communication connections


(transfer areas of type F‑MS-, F‑DX-, F‑DX-Mod., MS-, DX- and DX-Mod) for the maximum limit
of 244 bytes of input data or 244 bytes of output data for transfer between an I-device and a
DP master F‑MS, F‑DX, F‑DX-Mod., MS, DX). If the maximum limit of 244 bytes of input data
or 244 bytes of output data is exceeded, you will receive a corresponding error message.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 207
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.6 Safety-related I-slave-I-slave communication

9.1.6.1 Configure safety-related I-slave-I-slave communication

Introduction
Safety-related communication between the safety program of the F-CPUs of I-slaves takes
place using direct data exchange (F‑DX) – same as in standard programs.
You do not need any additional hardware for I-slave-I-slave communication.
I-slave-I-slave communication is also possible:
• If the assigned DP master is a standard CPU that supports direct data exchange
• when instead of a DP master, an IO controller is networked with the I-slaves via an IE/PB
link

Configuring transfer areas


For every safety-related communication connection between two I-slaves, you must
configure transfer areas in the hardware and network editor. In the figure below, both of the
I-slaves are to be able to send and receive data (bidirectional communication).

,VODYH ,VODYH
)&38 +DUGZDUHDQG +DUGZDUHDQG )&38
QHWZRUNHGLWRU QHWZRUNHGLWRU

6DIHW\SURJUDP 6DIHW\SURJUDP
2XWSXWDGGUHVV ,QSXWDGGUHVV
4 ,
6(1''3/$''5 5&9'3/$''5

,QSXWDGGUHVV 2XWSXWDGGUHVV
, 4
5&9'3/$''5 6(1''3/$''5

The transfer area is assigned a label when it is created to identify it as the communication
relationship. For example, "F-DX_PLC_2-PLC_1_1" for the first F-DX connection between F-
CPU 1 and F-CPU 2.
You assign the start addresses of the transfer areas to the LADDR input of the SENDDP and
RCVDP instructions in the safety programs.

SIMATIC Safety - Configuring and Programming


208 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Procedure for configuration


The procedure for configuring safety-related I-slave-I-slave communication is identical to that
in the standard system. Proceed as follows:
1. Insert three F-CPUS from the "Hardware catalog" task card in the project.
2. Activate "DP slaves" mode (I-slave) for F-CPU 2 and F-CPU 3 in the properties of their DP
interfaces and assign these DP interfaces to a DP interface of F-CPU 1.
3. Select the DP interface of F-CPU 3 in the network view.
4. Select the "I/O communication" tab.
5. Use a drag-and-drop operation in the network view to move F-CPU 2 to the "Partner 2"
column on the "I/O-communication" tab.
This creates a line with "Direct data exchange" mode for sending to the I-slave (F-CPU 2)
(→).

6. Click in the newly created line (→).


7. In "Transfer areas" ("Direct data exchange" table), create an F-DX connection (type "F‑DX")
for sending to the I-slave (F‑CPU 2) (→). The F‑DX connection is shown in yellow in the
table and the transfer areas in the I-slaves assigned outside of the process image (PLC_2
and PLC_3) are displayed.
In addition, a line with "Direct data exchange" mode for receiving from the I‑slave (F‑CPU
2) (←) is created automatically in the "I/O communication" tab, and an acknowledgment
connection (→, transfer area x_Ack) is created automatically in the associated "Direct data
exchange" table.
One transfer area (type F‑MS) for the master CPU is created in the "I‑slave communication
table" of each I‑slave.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 209
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

This completes the configuration for sending to F‑CPU 2.

8. In the "I/O communication" tab, select the automatically created line with "Direct data
exchange" mode for receiving from the I‑slave (F‑CPU 2) (←).
9. In "Transfer areas" ("Direct data exchange" table), create another F-DX connection for
receiving from the I-slave (F-CPU 3).
In this case, as well, an acknowledgment connection (→, transfer area x_Ack) is created
automatically in the "Direct data exchange table" and two transfer areas (type F‑MS) for
the master CPU are created in the "I‑slave communication" table of both I‑slaves.

SIMATIC Safety - Configuring and Programming


210 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

This completes the configuration for receiving from F‑CPU 2.

Changing disabled local address areas of the transfer areas


To change the disabled local address area of the "Transfer area x", you must change the start
address of the address area of the corresponding acknowledgment connection "Transfer area
x_Ack".
1. In "I/O communication", select the line with the arrow pointing in the same direction as
the arrow of "Transfer area x" in the "Direct data exchange" table.
2. Then select the line with "Transfer area x_Ack" in the "Direct data exchange" table.
3. Change the start address of the address range there.

9.1.6.2 Safety-related I-slave-I-slave communication via SENDDP and RCVDP

Reference
The description of the communication via SENDDP and RCVDP for safety-related I-slave-I-slave
communication can be found in SENDDP and RCVDP: Send and receive data via PROFIBUS
DP/PROFINET IO (STEP 7 Safety V18) (Page 529-530).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 211
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.6.3 Programming safety‑related I‑slave-I‑slave communication

Reference
The description of the programming of safety-related I‑slave-I‑slave communication can be
found in Program the safety-related master-I-slave or I-slave-I-slave communication (Page
204).
The assignment of the start addresses of the transfer areas to the LADDR input of the
SENDDP/RCVDP instructions can be obtained from the following table.

Instruction Start address LADDR


From row From column
SENDDP in the 1st I-slave → Address in the <1st I-slave>
(in example column "Address in
PLC_2")
RCVDP in the 1st I-slave ← Address in the <1st I-slave>
(in example column "Address in
PLC_2")
SENDDP in the 2nd I-slave ← Address in the <2nd I-slave>
(in example column "Address in
PLC_3")
RCVDP in the 2nd I-slave → Address in the <2nd I-slave>
(in example column "Address in
PLC_3")

9.1.6.4 Limits for data transfer of safety-related I-slave-I-slave communication

Limits for data transfer


The description of the limits for the data transfer of safety-related I-slave-I-slave
communication can be found in Limits for data transfer of safety-related master-I-slave or I-
slave-I-slave communication (Page 207).

9.1.7 Safety-Related I-Slave-Slave Communication

9.1.7.1 Configuring Safety‑Related I‑Slave-Slave Communication

Introduction
Safety-related communication between the safety program of the F-CPU of an I-slave and F-
I/O in a DP slave takes place using direct data exchange (F‑DX‑Mod), same as in standard
programs.
You do not need any additional hardware for I-slave-slave communication.

SIMATIC Safety - Configuring and Programming


212 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

I-slave-slave communication is also possible:


• when the assigned DP master is a standard CPU, if the standard CPU supports direct data
exchange
• when instead of a DP master, an IO controller is networked with the I-slaves via an IE/PB
link
An F-I/O DB is automatically generated for each F-I/O when it is configured in the
hardware and network editor; this is required for the F-I/O access via safety-related I-slave-
slave communication. The F‑I/O DB is initially created in the safety program of the DP master,
provided it is an F-CPU with F-activation. Only with the setup of the F‑DX-Mod connection is
the F‑I/O DB created in the safety program of the I‑slave and deleted in the safety program of
the DP master.
The process image input is used to access the channels of the F-I/O in the safety program of
the F-CPU of the I-slave (see description in Safety-Related I-Slave-Slave Communication - F-I/O
Access (Page 217)).

Restrictions

NOTE
Safety-related I‑slave-slave communication with F‑I/O is possible in a DP slave that supports
safety-related I‑slave-slave communication, for example with all ET 200SP F-modules with IM
155-6 DP HF, firmware > V3.1, with all ET 200S F‑modules with IM 151-1 HF, with all fail-safe
S7‑300 signal modules with IM 153‑2, as of article number 6ES7153‑2BA01‑0XB0, firmware
> V4.0.0.

NOTE
With safety-related I-slave-slave communication, make sure that the CPU of the DP master is
powered up before the F-CPU of the I-slave.
Otherwise, depending on the F-monitoring time specified for the F-I/O, the F-system can
detect an error in safety-related communication (communication error) between the F-CPU
and the F-I/O assigned to the I-slave. This means that the F‑I/O are not reintegrated
automatically after F‑system startup. They are instead only reintegrated after a user
acknowledgment with a positive edge in the ACK_REI tag of the F‑I/O DB (see also After
communication errors (Page 156) and After startup of F-system (Page 154)).

Configuring transfer areas


For every safety-related communication connection between an I-slave and slave, you must
configure transfer areas in the hardware and network editor.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 213
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

The transfer area is assigned a label when it is created to identify it as the communication
relationship. For example, "F-DX-Mod_PLC_2-PLC_1_1" for the first F-DX-Mod connection
between F-CPU 1 and F-CPU 2.

,VODYH 6ODYH
+DUGZDUHDQGQHWZRUN ,0 30 )', )'2 30 0RWRUVWDUWHU

7HUPLQDOPRGXOH
)&38 HGLWRU +,*+)($785( '

6DIHW\ 3,, ,QSXW


SURJUDP DGGUHVV
(

2XWSXW
DGGUHVV
3,4 $

Configuration procedure using the example of an ET 200S with F-modules in the slave
The procedure for configuring safety-related I-slave-slave communication is identical to that
in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Insert a suitable DP slave, e.g. IM 151‑1 HF, article no. 6ES7151‑1BA0... from the
"Hardware catalog" task card into the network view of the hardware and network editor.
3. Insert a power module, a 4/8 F‑DI module and a 4 F‑DQ module in the device view of the
ET 200S.
4. Activate "DP slave" mode (I-slave) for F-CPU 2 in the properties of its DP interface and
assign this to F-CPU 1.
5. Assign the DP interface of the IM 151‑1 HF to the DP master (F‑CPU 1).
6. Select the DP interface of F-CPU 2 (I-slave) in the network view.
7. Select the "I/O communication" tab.

SIMATIC Safety - Configuring and Programming


214 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

8. Use a drag-and-drop operation in the network view to move the ET 200S to the "Partner 2"
column in the "I/O-communication" tab.

9. Click in the newly created line (←).


10. In "Transfer areas", create an F-DX-Mod connection (type "F‑DX-Mod"). The F‑DX‑Mod
connection is marked in yellow in the table. The addresses for the "partner module" 4/8
F‑DI in the I‑Slave (PLC_2) are displayed. You can change the addresses directly in the
table, if required.
This completes the configuration for the 4/8 F‑DI module.
11. In "Transfer areas", create another F-DX-Mod connection.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 215
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

12. Change the partner module to the 4 F‑DO module, either directly in the "Transfer areas"
table or in the details of transfer area 2, if the 4 F-DO module was not already selected.
This completes the configuration for the 4 F‑DO module.

SIMATIC Safety - Configuring and Programming


216 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

In the "I‑slave communication table" of the I‑slave, a transfer area (type F‑MS) for the master
CPU is automatically created for each F‑DX-Mod connection:

Change in configuration of I-slave-slave communication

WARNING

If you have added or deleted I-slave-slave communication for an F-I/O, you must compile and
download the hardware configuration of the DP master as well as the hardware
configuration of the I-slave.
The Collective F-Signature in the F-CPU of the I-slave and the Collective F-Signature in the F-
CPU of the DP master (if a safety program exists there, too) are set to "0". You must then
recompile the safety program(s). (S019)

9.1.7.2 Safety-Related I-Slave-Slave Communication - F-I/O Access

Access via the process image


In safety-related I‑slave-slave communication, you use the process image (PII or PIQ) to access
the F‑I/O in the safety program of the F‑CPU of the I‑slave. This is the same as F-I/O access to

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 217
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

F-I/O that are directly assigned to an I-slave or DP master. In the I-slave you access the F-I/O
with the addresses that were assigned for the F-DX-Mod connection in "Transfer areas"
("Direct data exchange" table).
In this case, ignore the displayed operand area. Access F-I/O with inputs using the PII and F-
I/O with outputs using PIQ.
Information on I/O access can be found in F-I/O access (Page 139).

9.1.7.3 Limits for data transfer of safety-related I-slave-I-slave communication

Limits for data transfer


Note the maximum limit of 244 bytes of input data or 244 bytes of output data for transfer
between an I-slave and a DP master.
An example of the amount of output data and input data that are assigned for safety-related
communication is shown in the table below for an ET 200S 4/8 F-DI and an ET 200S 4 F-DO:

Safety-related Communication connection Assigned input and output data*


communication Between I-slave and DP master
Output Data in the Input data in the I-
I-slave slave
I-slave-slave I-slave-slave communication with 4 bytes 6 bytes
4/8 F-DI
I-slave-slave communication with 5 bytes 5 bytes
4 F-DO
* Example for 4/8 F-DI and 4 F-DO of ET 200S
Consider all additional configured safety-related and standard communication connections
(F‑MS, F‑DX, F‑DX‑Mod., MS and DX connections) for the maximum limit of 244 bytes of
input data or 244 bytes of output data for transfer between an I‑slave and a DP master. If the
maximum limit of 244 bytes of input data or 244 bytes of output data is exceeded, you will
receive a corresponding error message.

9.1.8 Safety-related IO controller-I-slave communication

Introduction
Safety-related communication between the safety program of the F-CPU of an IO-controller
and the safety program(s) of the F-CPU(s) of one or more I-slaves takes place over master-I-
slave connections (F‑MS), as in standard systems.

SIMATIC Safety - Configuring and Programming


218 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

IE/PB link
For the safety-related IO-controller-I-slave communication, the IE/PB link is mandatory. Each
of the two F-CPUs is linked to the IE/PB link by means of its PROFIBUS DP or PROFINET-
interface.

NOTE
If you are using an IE/PB link, you must take this into account when configuring the F-specific
monitoring times and when calculating the maximum response time of your F-system (see
also Monitoring and response times (Page 546)).
Note that the Excel file for calculating response times
(https://support.industry.siemens.com/cs/ww/en/view/109783831) for S7-300/400 F-CPUs
does not support all conceivable configurations.

Reference
The information on safety-related master-I-slave communication in Safety-related master-I-
slave communication (Page 201) also applies.

9.1.9 Safety-related communication via S7 connections

9.1.9.1 Configuring safety-related communication via S7 connections

Introduction
Safety-related communication between the safety programs of F-CPUs via S7 connections
takes place by means of established S7 connections that you create in the network view of
the hardware and network editor - same as in standard programs.

Restrictions

NOTE
In SIMATIC Safety, S7 connections are generally permitted only via Industrial Ethernet.
Safety-related communication via S7 connections is possible from and to the following CPUs:
• S7‑300 F‑CPUs via the integrated PROFINET interface
• S7‑400 F‑CPUs via the integrated PROFINET interface or a CP 443-1 or CP 443‑1
Advanced‑IT

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 219
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Creating S7 connections
For each connection between two F-CPUs, you must create an S7 connection in the network
view of the hardware and network editor.
For every end-point of a connection, a local and a partner ID is automatically assigned from
the perspective of the end-point (the F-CPU). If necessary, you can change both IDs in the
"Connections" tab. You assign the local ID to the "ID" input of the SENDS7 and RCVS7
instructions in the safety programs.

Procedure for configuring S7 connections


You configure the S7 connections for safety-related CPU-to-CPU communication in the same
way as in STEP 7 Professional (see Help on STEP 7 Professional "S7 connections").

9.1.9.2 Communication via SENDS7, RCVS7, and F-Communication DB

Communication via the SENDS7 and RCVS7 instructions

)&38HJ&38)b31'3 )&38HJ&38)b'3 &3


$GYDQFHG,7
6DIHW\SURJUDP 6DIHW\SURJUDP
6(1'6 5&96
)&RPP'% )&RPP'%
ಯ6HQGGDWDರ ಯ5HFHLYHGDWDರ

5&96 6(1'6
)&RPP'% )&RPP'%
ಯ5HFHLYHGDWDರ ಯ6HQGGDWDರ

,QGXVWULDO(WKHUQHW

SIMATIC Safety - Configuring and Programming


220 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

You use the SENDS7 and RCVS7 instructions for fail-safe sending and receiving of data via S7
connections.
These instructions can be used to transmit a specified amount of fail-safe data of data types
BOOL, INT, WORD, DINT, DWORD, and TIME in a fail-safe manner. The fail-safe data are stored
in F-DBs (F-communication DBs) that you have created.
You can find these instructions in the "Instructions" task card under "Communication". The
RCVS7 instruction must be called at the start of the main safety block. The SENDS7
instruction must be called at the end of the main safety block.
Note that the send signals are sent only after calling the SENDS7 instruction at the end of the
relevant F-runtime group execution.
A detailed description of the SENDS7 and RCVS7 instructions is found in SENDS7 and RCVS7:
Communication via S7 connections (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page
539).

F-communication DB
For each connection, send data are stored in an F-DB (F-communication DBx) and receive
data are stored in an F‑DB (F‑communication DBy).
You can assign the F-communication DB numbers in the SENDS7 and RCVS7 instructions.

9.1.9.3 Programming safety-related communication via S7 connections

Introduction
The programming of safety-related CPU-CPU communication via S7 connections is described
below. You must set up the following in the safety programs of the relevant F-CPUs:
• Create F-DBs (F‑Communication‑DBs) in which send/receive data for communication are
stored.
• Call and assign parameters for instructions for communication from the "Instructions" Task
Card in the safety program.

Requirement for programming


The S7 connections between the relevant F-CPUs must be configured in the network view in
the "Connections" tab of the hardware and network editor.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 221
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Creating and Editing an F-Communication DB


F-communication DBs are F-DBs that you create and edit in the same way as other F-DBs in
the project tree. You can assign the F-communication DB numbers in the SENDS7 and RCVS7
instructions.

NOTE
The length and structure of the F‑communication DB on the receiver side must match the
length and structure of the associated F‑communication DB on the sender side.
If the F-communication DBs do not match, the F-CPU can go to STOP mode. A diagnostics
event is entered in the diagnostics buffer of the F-CPU.
For this reason, we recommend that you use the following procedure:
1. Create an F-communication DB in the project tree in or below the "Program blocks" folder
of the F-CPU at the sender end.
2. Specify the appropriate structure of the F‑communication DB, taking into account the data
to be transferred.
3. Copy this F-communication DB to the project tree in or below the "Program blocks" folder
of the F-CPU at the receiver end, and change the name, if necessary.

Other requirements for F-communication DBs


F-communication DBs must also conform to the following properties:
• They are not permitted to be instance DBs.
• Their length is not permitted to exceed 100 bytes.
• In F‑communication DBs, only the following data types may be declared: BOOL, INT,
WORD, DINT, DWORD, and TIME.
• The data types must be arranged block-wise and in the following order: BOOL, data types
with bit length of 16 bits (INT, WORD), and data types with bit length of 32 bits (DINT,
DWORD, and TIME). Within the data blocks with lengths of 16 bits and 32 bits, the data
types can be arranged in any order.
• No more than 128 data elements of data type BOOL are permitted to be declared.
• The amount of data of data type BOOL must always be an integer multiple of 16 (word
limit). Reserve data must be added, if necessary.
If these criteria are not fulfilled, STEP 7 Safety Advanced outputs an error message during
compilation.

Assignment of fail-safe values


Fail-safe values are made available at the receiver end:
• While the connection between the communication partners is being established the first
time after startup of the F-systems
• Whenever a communication error occurs
The values you specified as initial values in the F-communication DB at the receiver end are
made available as initial values.

SIMATIC Safety - Configuring and Programming


222 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Programming procedure
You program safety-related communication via S7 connections as follows:
1. Supply the tags in the F‑communication DB at the sender end with send signals using fully
qualified access (e.g., "Name of F‑communication DB".tag name).
2. Read the tags in the F‑communication DB at the receiver end (receive signals) that you
want to process further in other sections of the program using fully qualified access (e.g.,
"Name of F‑communication DB".tag name).
3. In the safety program from which data is to be sent, call the SENDS7 instruction for
sending at the end of the main safety block.
4. In the safety program in which data is to be received, call the instruction RCVS7 for
receiving at the start of the main safety block.
5. Assign F-communication DB numbers to the SEND_DB input of SENDS7 and the RCV_DB
input of RCVS7.
6. Assign the local ID of the S7 connection (data type: WORD) from the perspective of the
F‑CPU that was configured in the "Connections" tab of the network view to the ID input of
SENDS7.
7. Assign the local ID of the S7 connection (data type: WORD) that was configured in the
"Connections" tab of the network view to the ID input of RCVS7.
8. Assign an odd number (data type: DWORD) to the R_ID inputs of SENDS7 and RCVS7. This
serves to specify that a SENDS7 instruction belongs to an RCVS7 instruction. The
associated instructions receive the same value for R_ID.

&38)31'3 &38)'3

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1'6 6(1'B'%  5&96 5&9B'% 


,' : ,' :
5B,' ': 5B,' ':

5&96 5&9B'%  6(1'6 6(1'B'% 


,' : ,' :
5B,' ':% 5B,' ':%

WARNING

The value of the respective F-communication ID (input R_ID; data type: DWORD) can be
freely selected; however, it must be odd and unique for all safety-related communication
connections network-wide* and CPU-wide. The value R_ID + 1 is internally assigned and
must not be used.
You must supply inputs ID and R_ID with constant values when calling the instruction.
Direct read or write access to the associated instance DB is not permitted in the safety
program. (S020)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 223
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
9. Assign the TIMEOUT inputs of the SENDS7 and RCVS7 instructions with the required
monitoring time.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred
will be acquired and transferred to the receiver if the signal level is pending for at least as
long as the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).
10. To reduce the bus load, you can temporarily shut down communication between the F-
CPUs at input EN_SEND of the SENDS7 instruction. To do so, supply input EN_SEND (initial
value = "TRUE") with 0. In this case, send data is no longer sent to the F-communication
DB of the associated RCVS7 instruction and the receiver RCVS7 provides fail-safe values for
this period (initial values in its F-communication DB). If communication was already
established between the partners, a communication error is detected.
11. Optional: Evaluate the ACK_REQ output of RCVS7, for example, in the standard user
program or on the HMI system in order to query or to indicate whether user
acknowledgment is required.
12. Supply the ACK_REI input of RCVS7 with the signal for the acknowledgment for
reintegration.
13. Optional: evaluate the SUBS_ON output of RCVS7 or SENDS7 in order to query whether
the RCVS7 instruction is outputting the fail-safe values you specified as initial values in the
F-communication DB.
14. Optional: Evaluate the ERROR output of RCVS7 or SENDS7, for example, in the standard
user program or on the HMI system in order to query or to indicate whether a
communication error has occurred.
15. Optional: evaluate the SENDMODE output of RCVS7 in order to query whether the F-CPU
with the associated SENDS7 instruction is in disabled safety mode (Page 310).

Particularities for migrated projects


If you have migrated a project from S7 Distributed Safety V5.4 SP5 to STEP 7 Safety Advanced
in which safety-related communication via S7 connections is programmed, you must note the
following:
• Do not delete migrated instance DBs for the SENDS7 and RCVS7 instructions in the project
tree in the "STEP 7 Safety" folder under "Program blocks > System blocks".
Otherwise, communication errors may occur in the relevant communication connections.
A migrated instance DB for the SENDS7 and RCVS7 instructions has been deleted if, after
compiling the safety program, the "User-defined ID" in the newly generated is not identical to
"FRCVS7CL" or "FSNDS7CL".
You can find the "User-defined ID" of a block in its properties in the "Information" area.

SIMATIC Safety - Configuring and Programming


224 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.9.4 Safety‑related communication via S7 connections - Limits of data transfer

NOTE
If the amount of data to be transmitted exceeds the permitted length for the
F‑communication DB (100 bytes), you can create another F‑communication DB that you
transfer to additional SENDS7/RCVS7 instructions with modified R_ID.

Note that USEND and URCV instructions are called internally at each SENDS7 or RCVS7 call
and use connection resources in the F‑CPU. This affects the maximum number of
communication connections available (see manuals for F-CPUs).
Additional information on the data transfer limits for S7 connections of individual F-CPUs is
available on the Internet (http://support.automation.siemens.com/WW/view/en/38549114).

9.1.10 Safety-related communication with other S7 F-systems

9.1.10.1 Introduction

Safety-related communication from F-CPUs in SIMATIC Safety to F‑CPUs in S7 Distributed


Safety F-systems is possible via a PN/PN coupler or DP/DP coupler that you use between the
two F-CPUs as IO controller-IO controller communication, master-master communication or
communication via established S7 connections.
Safety-related communication from F-CPUs in SIMATIC Safety to F-CPUs in S7 F/FH Systems F-
systems is possible via established S7 connections.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 225
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.10.2 Communication with S7 Distributed Safety via PN/PN coupler (IO controller-IO
controller communication)

Communication functions between SENDDP/RCVDP instructions at the STEP 7 Safety


Advanced end and F-application blocks F_SENDDP/F_RCVDP at the S7 Distributed Safety end:
,2FRQWUROOHU ,2FRQWUROOHU

)&38 )&38
67(3b6DIHW\$GYDQFHG 6'LVWULEXWHG6DIHW\
VDIHW\SURJUDP VDIHW\SURJUDP
6(1''3 )B5&9'3

5&9'3 )B6(1''3

VDIHW\UHODWHG

3131FRXSOHU 352),1(7,2

Procedure at the S7 Distributed Safety end


At the S7 Distributed Safety end, proceed as described in "Safety-related IO controller-IO
controller communication" in the S7 Distributed Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/22099875) manual.

Procedure at the STEP 7 Safety Advanced end


At the STEP 7 Safety Advanced end, proceed as described in Safety-related IO controller-IO
controller communication (Page 178).

SIMATIC Safety - Configuring and Programming


226 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.10.3 Communication with S7 Distributed Safety via DP/DP coupler (master-master


communication)

Communication functions between SENDDP/RCVDP instructions at the STEP 7 Safety


Advanced end and F-application blocks F_SENDDP/F_RCVDP at the S7 Distributed Safety end:
'3PDVWHU '3PDVWHU

)&38 )&38
67(3b6DIHW\$GYDQFHG 6'LVWULEXWHG6DIHW\
VDIHW\SURJUDP VDIHW\SURJUDP
6(1''3 )B5&9'3

5&9'3 )B6(1''3

VDIHW\UHODWHG

'3'3FRXSOHU 352),%86'3

Procedure at the S7 Distributed Safety end


At the S7 Distributed Safety end, proceed as described in "Safety-related master-master
communication" in the S7 Distributed Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/22099875) manual.

Procedure at the STEP 7 Safety Advanced end


At the STEP 7 Safety Advanced end, proceed as described in Safety-related master-master
communication (Page 187).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 227
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

9.1.10.4 Communication with S7 Distributed Safety via S7 connections

Communication functions between SENDS7/RCVS7 instructions at the STEP 7 Safety


Advanced end and F_SENDS7/F_RCVS7 F-application blocks at the S7 Distributed Safety end:

)&38HJ&38)31'3 )&38HJ&38)'3 &3


$GYDQFHG,7
6DIHW\SURJUDP 6DIHW\SURJUDP
67(36DIHW\$GYDQFHG 6'LVWULEXWHG6DIHW\

5&96 )B6(1'6
)FRPP'% )FRPP'%
5HFHLYHGGDWD 6HQGGDWD

6(1'6 )B5&96
)FRPP'%6HQG )FRPP'%
GDWD 5HFHLYHGGDWD

,QGXVWULDO(WKHUQHW

Procedure at the S7 Distributed Safety end


At the S7 Distributed Safety end, proceed as described in section "Safety-related
communication via S7 communications" in the S7 Distributed Safety - Configuring and Pro­
gramming (http://support.automation.siemens.com/WW/view/en/22099875) manual.
Because safety-related communication via S7 connections is not possible with unspecified
partners in S7 Distributed Safety, you must first create a "virtual" SIMATIC station in S7
Distributed Safety in which you configure an F-CPU as a proxy for the F-CPU in STEP 7
Safety Advanced with its IP address.
You then insert an S7 connection to this F-CPU in the connection table. Both the local
connection and partner connection resources (hex) are thereby fixed. You must then set
these in the associated, unspecified S7 connection that you created in STEP 7 Professional.
In addition, for all communication connections to this F‑CPU, you must transfer the F-
communication ID that you assigned in the R_ID input of the associated calls of the F_SENDS7
and F_RCVS7 F-application blocks additionally to the CRC_IMP tag in the instance DB of
F_SENDS7 and F_RCVS7, respectively, in the standard user program immediately before
calling the F‑CALL.

SIMATIC Safety - Configuring and Programming


228 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

Program example:
1HWZRUN&RPPXQLFDWLRQWR67(3b6DIHW\$GYDQFHG5B,'!&5&B,03

029(
)B5&96B
(1 287 '%&5&B,03
': ,1 (12

1HWZRUN&RPPXQLFDWLRQWR67(3b6DIHW\$GYDQFHG5B,'!&5&B,03

029(
)B6(1'6B
(1 287 '%&5&B,03
': ,1 (12

Procedure at the STEP 7 Safety Advanced end


At the STEP 7 Safety Advanced end, proceed as described in Safety-related communication
via S7 connections (Page 219).
For the F-CPU in S7 Distributed Safety, you must create and specify an unspecified S7
connection. You can find information on this in the STEP 7 help, under "Creating an
unspecified connection" or "Specifying and unspecified connection".
For these you must set the local and partner connection resources (hex) that are fixed as a
result of the associated S7 connection that you have created in S7 Distributed Safety.
If the local connection resource (hex) is already occupied by an existing connection, you must
change the connection resource (hex) for it.
If the instance DBs of the SENDS7 and RCVS7, instructions that you want to use for
communication with S7 Distributed Safety were migrated from S7 Distributed Safety, you
must delete them in the project tree in the "STEP 7 Safety" folder, under "Program blocks >
System blocks" (contrary to the information in Programming safety-related communication
via S7 connections (Page 221), section "Particularities for migrated projects").

9.1.10.5 Communication with S7 F/FH Systems via S7 connections

Communication functions between SENDS7/RCVS7 instructions at the STEP 7 Safety


Advanced end and F_SDS_BO/F_RDS_BO F-blocks at the S7 F Systems end.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 229
Safety-related communication
9.1 Configuring and programming communication (S7-300, S7-400)

A maximum of 32 data elements of data type BOOL can be exchanged.

)&38HJ&38)31'3 )&38HJ&38+ &3

6DIHW\SURJUDP 6DIHW\SURJUDP
67(36DIHW\$GYDQFHG 6)6\VWHPV

5&96 )B6'6B%2
)FRPP'%
5HFHLYHGGDWD

6(1'6 )B5'6B%2
)FRPP'%
6HQGGDWD

,QGXVWULDO(WKHUQHW

Procedure at the S7 F Systems end


At the S7 F systems end, proceed as described in section "Safety-related communication
between F-CPUs" in the S7 F/FH Systems - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/16537972) manual.
Because safety-related communication via S7 connections is not possible with unspecified
partners in S7 F/FH Systems, you must first create a "virtual" SIMATIC station in S7 F/FH
Systems in which you configure an F-CPU as a proxy for the F-CPU in STEP 7 Safety Advanced
with its IP address.
You then insert an S7 connection to this F-CPU in the connection table. Both the local
connection and partner connection resources (hex) are thereby fixed. You must then set
these in the associated, unspecified S7 connection that you created in STEP 7
Safety Advanced.
In addition, you must insert a function in your S7 program (in the area reserved in CFC for
other applications), in which, for all communication connections for this F-CPU, you transfer
the F-communication ID that you assigned in the R_ID input of the associated calls of the
F_SDS_BO and F_RDS_BO F-blocks additionally to the CRC_IMP tag in the instance DB of the
F_SDS_BO and F_RDS_BO, respectively. You obtain the number of the instance DB from the
object properties of the block in CFC. Assign descriptive names for these instance DBs. If you
perform a compress operation in CFC, you must check whether the numbers of these
instance DBs have changed.

SIMATIC Safety - Configuring and Programming


230 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

Program example:
1HWZRUN&RPPXQLFDWLRQWR67(3b6DIHW\$GYDQFHG5B,'!&5&B,03

029(
)B5'6B%2B
(1 287 '%&5&B,03
': ,1 (12

1HWZRUN&RPPXQLFDWLRQWR67(3b6DIHW\$GYDQFHG5B,'!&5&B,03

029(
)B6'6B%2B
(1 287 '%&5&B,03
': ,1 (12

You must then import the function in CFC as block type and insert your standard user
program in a chart. In the run sequence, make sure that the associated standard runtime
group is processed before the F-runtime group.

Procedure at the STEP 7 Safety Advanced end


At the STEP 7 Safety Advanced end, proceed as described in "Safety-related communication
via S7 connections" (Page 219).
Particularity: In STEP 7 Safety Advanced, you must create the F‑communication DB with
exactly 32 data elements of data type BOOL.
For the F-CPU in S7 F/FH Systems, you must create and specify an unspecified S7 connection.
You can find information on this in the STEP 7 help, under "Creating an unspecified
connection" or "Specifying an unspecified connection".
For these you must set the local and partner connection resources (hex) that are fixed as a
result of the associated S7 connection that you have created in S7 F Systems.
If the local connection resource (hex) is already occupied by an existing connection, you must
change the connection resource (hex) for it.

9.2 Configuring and programming communication (S7-1200,


S7-1500)

9.2.1 Overview of communication

Introduction
This section gives an overview of the safety-related communication options in SIMATIC Safety
F-systems.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 231
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

Options for safety-related communication

Safety-related communication On subnet Additional hardware


required
Safety-related CPU-CPU communication:
IO controller-IO controller communication PROFINET IO PN/PN coupler
Master‑master communication PROFIBUS DP DP/DP coupler
IO controller-I-device communication PROFINET IO —
Master-I-slave communication PROFIBUS DP —
IO controller-I-slave communication PROFINET IO and PROFIBUS DP IE/PB link
IO controller-IO controller communication for S7 PROFINET IO PN/PN coupler
Distributed Safety
Master-master communication for S7 Distributed PROFIBUS DP DP/DP coupler
Safety

NOTE
The options for safety-related communication depend on the F-CPUs used.

NOTE
Safety-related communication with S7-1200 F-CPUs is only permitted as of firmware V4.1.2.

Overview of safety-related communication via PROFIBUS DP


The figure below provides an overview of the options for safety-related communication via
PROFIBUS DP in SIMATIC Safety F‑systems with S7-1200/1500 F-CPUs.

'3PDVWHU '3'3FRXSOHU
'3PDVWHU


  
352),%86 352),%86
VXEQHW VXEQHW

,VODYH

,VODYH ,VODYH

① Safety-related master-master communication


② Safety-related master-I-slave communication
Figure   

SIMATIC Safety - Configuring and Programming


232 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

Overview of safety-related communication via PROFINET IO


The figure below provides an overview of the options for safety-related communication via
PROFINET IO in SIMATIC Safety F‑systems with S7-1200/1500 F-CPUs.

,2FRQWUROOHU 3131FRXSOHU ,VODYH

,2FRQWUROOHU ,(3%OLQN
 

  

352),1(7,2 352),1(7,2 352),%86VXEQHW

,GHYLFH
,GHYLFH
,GHYLFH

① Safety-related IO controller-IO controller communication


② Safety-related IO controller-I-device communication
③ Safety-related IO controller-I-slave communication

Safety-related CPU-CPU communication via PROFIBUS DP or PROFINET IO


In safety-related CPU-CPU communication, a fixed amount of data of the data type BOOL or
INT (DINT as alternative) is transmitted fail-safe between the safety programs in F-CPUs of DP
masters/I-slaves or IO controllers/I-devices.
The data are transferred using the SENDDP instruction for sending and the RCVDP instruction
for receiving. The data are stored in configured transfer areas of the devices. The hardware
identifier (HW identifier) defines the transfer areas configured.

Safety-related CPU-CPU communication for S7 Distributed Safety


Safety-related communication is possible from F-CPUs in SIMATIC Safety to F-CPUs in S7
Distributed Safety.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 233
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.2 Safety-related IO controller-IO controller communication

9.2.2.1 Configure safety-related IO controller-IO controller communication

Introduction
Safety-related communication between safety programs of the F-CPUs of IO controllers takes
place over a PN/PN coupler that you set up between the F-CPUs.

NOTE
Deactivate the "Data validity display DIA" parameter in the properties for the PN/PN coupler in
the hardware and network editor. This is the default setting. Otherwise, safety-related IO
controller-IO controller communication is not possible.

Configuring transfer areas


You must configure one transfer area for output data and one transfer area for input data in
the hardware and network editor for each safety-related communication connection
between two F-CPUs in the PN/PN coupler. The figure below shows how both of the F-CPUs
are able to send and receive data (bidirectional communication).

,2&RQWUROOHU ,2&RQWUROOHU

+DUGZDUHDQG +DUGZDUHDQG
)&38 QHWZRUNHGLWRU QHWZRUNHGLWRU
)&38

6DIHW\SURJUDP +:& +:& 6DIHW\SURJUDP


 
/HQJWKE\WHV /HQJWKE\WHV
6(1''3/$''5 5&9'3/$''5
/HQJWKE\WHV /HQJWKE\WHV

/HQJWKE\WHV /HQJWKE\WHV
5&9'3/$''5 6(1''3/$''5
/HQJWKE\WHV /HQJWKE\WHV
+:& +:&
 
; ;

3131FRXSOHU

Rules for defining transfer areas


Data to be sent:

SIMATIC Safety - Configuring and Programming


234 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

A total of 12 bytes (consistent) is required for the transfer area for output data; 6 bytes
(consistent) are required for the transfer area for input data.
Data to be received:
A total of 12 bytes (consistent) is required for the transfer area for input data; 6 bytes
(consistent) are required for the transfer area for output data.

NOTE
PN/PN Coupler article number 6ES7158-3AD10-0XA0
When configuring the transfer areas for the output and input data, proceed as described in
the "SIMATIC bus links PN/PN coupler
(https://support.industry.siemens.com/cs/ww/en/view/44319532)" manual, section
"Configuring the PN/PN Coupler with STEP 7 TIA Portal".

Procedure for configuration


The procedure for configuring safety-related IO controller-IO controller communication is
identical to that in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Switch to the network view of the hardware and network editor.
3. Select a PN/PN Coupler X1 and a PN/PN Coupler X2 from "Other field
devices\PROFINET IO\Gateway\Siemens AG\PN/PN Coupler" in the "Hardware catalog" task
card and insert them into the network view of the hardware and network editor.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 235
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

4. Connect the PN interface of the F-CPU 1 with the PN interface of the PN/PN Coupler X1 and
the PN interface of the F-CPU 2 with the PN interface of PN/PN Coupler X2.

5. Switch to the device view of PN/PN Coupler X1 for bidirectional communication


connections i.e. where each F‑CPU is both to send and to receive data. Select the
following modules from "IN/OUT" in the "Hardware catalog" task card (with filter
activated), and insert them in the "Device overview" tab:
– One "IN/OUT 6 bytes / 12 bytes" module and
– One "IN/OUT 12 bytes / 6 bytes" module

NOTE
The transfer areas are assigned on the basis of the hardware identifier which is
automatically assigned to the modules and devices. You need the HW identifier to
program the SENDDP and RCVDP blocks (LADDR input). A system constant is created in the
corresponding F-CPU for each hardware identifier of the transfer area. You can assign
these system constants symbolically to the SENDDP and RCVDP blocks.

SIMATIC Safety - Configuring and Programming


236 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

6. Select the following modules from "IN/OUT" in the device view of PN/PN coupler X2 and
insert them in the "Device overview" tab:
– One "IN/OUT 12 bytes / 6 bytes" module and
– One "IN/OUT 6 bytes / 12 bytes" module

9.2.2.2 Safety-related IO controller-IO controller communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions

,2FRQWUROOHU ,2FRQWUROOHU

)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

3131FRXSOHU 352),1(7,2

Safety-related communication between the F-CPUs of the IO controllers uses the SENDDP and
RCVDP instructions for sending and receiving, respectively. These can be used to perform a
fail-safe transfer of a fixed amount of fail-safe data of the data type BOOL or INT (DINT as
alternative).
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
You can also call up the RCVDP and SENDDP instructions in separate F-FBs/F-FCs which you
have to call at the start or end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 237
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.2.3 Program safety-related IO controller-IO controller communication

Requirement for programming


The transfer areas for input and output data for the PN/PN coupler must be configured.

Programming procedure
You program safety-related IO controller-IO controller communication as follows:
1. In the safety program from which data is to be sent, call the SENDDP instruction (Page
529-530) for sending at the end of the main safety block.
2. In the safety program in which data is to be received, call the RCVDP instruction (Page
529-530) for receiving at the start of the main safety block.
3. Assign the respective LADDR inputs HW identifiers (system constants in the default tag
table) for the transfer areas for output and input data of the PN/PN coupler that are
configured in the hardware and network editor.
You must carry out this assignment for every communication connection for each of the F-
CPUs involved.

SIMATIC Safety - Configuring and Programming


238 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

4. Assign the value for the respective F-communication ID to the DP_DP_ID inputs. This
establishes the communication relationship between the SENDDP instruction in one F-CPU
and the RCVDP instruction in the other F-CPU: The associated instructions receive the
same value for DP_DP_ID.
The figure below contains an example of how to specify the F-communication IDs at the
inputs of the SENDDP and RCVDP instructions for 5 safety-related IO controller-IO
controller communication relationships.
,2FRQWUROOHU ,2FRQWUROOHU
)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

3131FRXSOHU
5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,' 

3131FRXSOHU

,2FRQWUROOHU
)&38
3131FRXSOHU
6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide**** at all times. The uniqueness must be
checked in the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR
are not permitted in the safety program! (S016)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 239
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no
connection is established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the
DP_DP_ID input can also be supplied with variable values from a global F-DB. In this case
as well you have to check during the acceptance of the safety program that the
uniqueness is ensured at every moment, by checking the algorithm for the creation of the
variable value accordingly. If you cannot ensure a unique F-communication ID during
startup of the safety program, because it is only specified after startup of the safety
program, you must make sure that the value at the DP_DP_ID input is "0" during this
phase.
**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF
system are to be regarded as one F-CPU with regard to the DP_DP_ID.
5. Supply the SD_BO_xx and SD_I_xx inputs (SD_DI_00 as alternative) of SENDDP with the
send signals. To cut down on intermediate signals when transferring block parameters,
you can write the value directly to the instance DB of SENDDP using fully qualified access
(for example, "Name SENDDP_1".SD_BO_02) before calling SENDDP.
6. Supply the RD_BO_xx and RD_I_xx outputs (RD_DI_00 as alternative) of RCVDP with the
signals that you want to process further in other program sections or use fully qualified
access to read the received signals directly in the associated instance DB in the program
sections to be processed further (e.g., "Name RCVDP_1".RD_BO_02).
7. If you want to send the data at the SD_DI_00 input instead of the data at the SD_I_00 and
SD_I_01 inputs, supply the DINTMODE input (initial value = "FALSE") of SENDDP with TRUE.
8. Supply the SUBBO_xx and SUBI_xx or alternatively SUBDI_00 inputs of RCVDP with the fail-
safe values that are to be output by RCVDP in place of the process data until
communication is established for the first time after startup of the sending and receiving
F-systems or in the event of an error in safety-related communication.
– Specification of constant fail-safe values:
For data of data type INT/DINT, you can enter constant fail-safe values directly as
constants in the SUBI_xx or alternatively SUBDI_00 input (initial value = "0"). If you
want to specify a constant fail-safe value "TRUE" for data of the data type BOOL, set
TRUE for the SUBBO_xx input (initial value = "FALSE").
– Specification of variable substitute values:
If you want to specify variable substitute values, define a tag that you calculate
through your safety program in an F‑DB and specify this tag (fully qualified) in the
SUBBO_xx or SUBI_xx or alternatively SUBDI_00 input.

WARNING

Note: The program logic for calculating variable substitute values can only be inserted
after the RCVDP calls, because there must be no program logic before the RCVDP calls.
This is why the initial values of the substitute values are active in all RCVDP
instructions in the first cycle after a startup of the F-system. You must therefore assign
appropriate initial values for these tags. (S017)

SIMATIC Safety - Configuring and Programming


240 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9. Configure the TIMEOUT inputs of the RCVDP and SENDDP instructions with the required
monitoring time.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred
will be acquired and transferred to the receiver if the signal level is pending for at least as
long as the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).
10. Optional: Evaluate the ACK_REQ output of the RCVDP instruction, for example, in the
standard user program or on the HMI system in order to query or to indicate whether user
acknowledgment is required.
11. Supply the ACK_REI input of the RCVDP instruction with the acknowledgment signal for
reintegration.
12. Optional: Evaluate the SUBS_ON output of the RCVDP or SENDDP instruction in order to
query whether the RCVDP instruction is outputting the fail-safe values assigned in the
SUBBO_xx and SUBI_xx or alternatively SUBDI_00 inputs.
13. Optional: Evaluate the ERROR output of the RCVDP or SENDDP instruction, for example, in
the standard user program or on the HMI system in order to query or to indicate whether a
communication error has occurred.
14. Optional: Evaluate the SENDMODE output of the RCVDP instruction in order to query
whether the F-CPU with the associated SENDDP instruction is in disabled safety mode
(Page 310).

9.2.2.4 Safety-related IO controller-IO controller communication - Limits for data transfer

NOTE
If the data quantities to be transmitted exceed the capacity of the SENDDP / RCVDP correlated
instructions, a second (or third) SENDDP / RCVDP call can be used. This requires configuration
of an additional communication connection via the PN/PN coupler. Whether or not this is
possible with one single PN/PN coupler depends on the capacity restrictions of the PN/PN
coupler.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 241
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.3 Safety-related master-master communication

9.2.3.1 Configure safety-related master-master communication

Introduction
Safety-related communication between safety programs of the F-CPUs of DP masters takes
place via a DP/DP coupler.

NOTE
Switch the data validity indicator "DIA" on the DIP switch of the DP/DP coupler to "OFF".
Otherwise, safety-related CPU-CPU communication is not possible.

Configuring transfer areas


You must configure one transfer area for output data and one transfer area for input data in
the hardware and network editor for each safety-related communication connection
between two F-CPUs in the DP/DP coupler. The figure below shows how both of the F-CPUs
are able to send and receive data (bidirectional communication).

'30DVWHU '30DVWHU

+DUGZDUHDQG +DUGZDUHDQG
)&38 QHWZRUNHGLWRU QHWZRUNHGLWRU
)&38

6DIHW\SURJUDP +:& +:& 6DIHW\SURJUDP


 
/HQJWKE\WHV /HQJWKE\WHV
6(1''3/$''5 5&9'3/$''5
/HQJWKE\WHV /HQJWKE\WHV

/HQJWKE\WHV /HQJWKE\WHV
5&9'3/$''5 6(1''3/$''5
/HQJWKE\WHV /HQJWKE\WHV
+:& +:&
 
; ;

'3'3FRXSOHU

Rules for defining transfer areas


Data to be sent:
A total of 12 bytes (consistent) is required for the transfer area for output data; 6 bytes
(consistent) are required for the transfer area for input data.

SIMATIC Safety - Configuring and Programming


242 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

Data to be received:
A total of 12 bytes (consistent) is required for the transfer area for input data; 6 bytes
(consistent) are required for the transfer area for output data.

Procedure for configuration


The procedure for configuring safety-related master-master communication is identical to
that in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Switch to the network view of the hardware and network editor.
3. Select a DP/DP coupler from "Other field
devices\PROFIBUS DP\Gateways\Siemens AG\DP/DP Coupler" in the "Hardware catalog" task
card and insert it into the network view of the hardware and network editor.
4. Insert a second DP/DP coupler.
5. Connect a DP interface of F-CPU 1 to the DP interface of a DP/DP coupler and a DP interface
of F-CPU 2 to the DP interface of the other DP/DP coupler.

6. A free PROFIBUS address is assigned automatically in the properties of the DP/DP-coupler


in the device view. You must set this address on the DP/DP coupler, either via the DIP
switch on the device or in the configuration of the DP/DP coupler (see DP/DP Coupler
(http://support.automation.siemens.com/WW/view/en/1179382) manual).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 243
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

7. Switch to the device view of the DP/DP coupler PLC1 for bidirectional communication
connections i.e. where each F-CPU should both send and receive data. Select the following
modules from the "Hardware catalog" task card (with filter activated), and insert them in
the "Device overview" tab of the DP/DP coupler:
– One "6 bytes I/12 bytes Q consistent" module, and
– One "12 bytes I/6 bytes Q consistent" module

NOTE
The transfer areas are assigned on the basis of the hardware identifier which is
automatically assigned to the modules and devices. You need the HW identifier to
program the SENDDP and RCVDP blocks (LADDR input). A system constant is created in the
corresponding F-CPU for each hardware identifier of the transfer area. You can assign
these system constants symbolically to the SENDDP and RCVDP blocks.

8. Select the following modules from the "Hardware catalog" task card (with filter activated)
in the device view of DP/DP coupler PLC2, and insert them in the "Device overview" tab:
– One "12 bytes I/6 bytes Q consistent" module, and
– One "6 bytes I/12 bytes Q consistent" module

SIMATIC Safety - Configuring and Programming


244 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.3.2 Safety-related master-master communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions

'3PDVWHU '3PDVWHU

)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

'3'3FRXSOHU 352),%86'3

Safety-related communication between the F-CPUs of the DP master uses the SENDDP and
RCVDP instructions for sending and receiving, respectively. These can be used to perform a
fail-safe transfer of a fixed amount of fail-safe data of the data type BOOL or INT (DINT as
alternative).
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
You can also call up the RCVDP and SENDDP instructions in separate F-FBs/F-FCs which you
have to call up at the start or the end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.2.3.3 Program safety-related master-master communication

Requirement for programming


The address areas for input and output data for the DP/DP coupler must be configured.

Programming procedure
You program safety-related master-master communication as follows:
1. In the safety program from which data is to be sent, call the SENDDP instruction (Page
529-530) for sending at the end of the main safety block or a separate F-FC/F-FB.
2. In the safety program in which data is to be received, call the RCVDP instruction (Page
529-530) for receiving at the start of the main safety block or a separate F-FC/F-FB.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 245
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

3. Assign the HW identifiers for the output and input data of the DP/DP coupler configured in
the hardware and network editor (constant in the tag table) to the respective LADDR
inputs.
You must carry out this assignment for every communication connection for each of the F-
CPUs involved.

SIMATIC Safety - Configuring and Programming


246 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

4. Assign the value for the respective F-communication ID to the DP_DP_ID inputs. This
establishes the communication relationship between the SENDDP instruction in one F-CPU
and the RCVDP instruction in the other F-CPU: The associated instructions receive the
same value for DP_DP_ID.
The figure below contains an example of how to specify the F-communication IDs at the
inputs of the SENDDP and RCVDP instructions for 5 safety-related master-master
communications relationships.
'3PDVWHU '3PDVWHU
)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

'3'3FRXSOHU
5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,' 

'3'3FRXSOHU

'3PDVWHU
)&38
'3'3FRXSOHU
6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide at all times. The uniqueness must be checked
in the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR
are not permitted in the safety program! (S016)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 247
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no
connection is established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the
DP_DP_ID input can also be supplied with variable values from a global F-DB. In this case
as well you have to check during the acceptance of the safety program that the
uniqueness is ensured at every moment, by checking the algorithm for the creation of the
variable value accordingly. If you cannot ensure a unique F-communication ID during
startup of the safety program, because it is only specified after startup of the safety
program, you must make sure that the value at the DP_DP_ID input is "0" during this
phase.
5. Supply the SD_BO_xx and SD_I_xx inputs (SD_DI_00 as alternative) of SENDDP with the
send signals. To cut down on intermediate signals when transferring block parameters,
you can write the value directly to the instance DB of SENDDP using fully qualified access
(for example, "Name SENDDP_1".SD_BO_02) before calling SENDDP.
6. Supply the RD_BO_xx and RD_I_xx outputs (RD_DI_00 as alternative) of RCVDP with the
signals that you want to process further in other program sections or use fully qualified
access to read the received signals directly in the associated instance DB in the program
sections to be processed further (e.g., "Name RCVDP_1".RD_BO_02).
7. If you want to send the data at the SD_DI_00 input instead of the data at the SD_I_00 and
SD_I_01 inputs, supply the DINTMODE input (initial value = "FALSE") of SENDDP with TRUE.
8. Supply the SUBBO_xx and SUBI_xx or alternatively SUBDI_00 inputs of RCVDP with the fail-
safe values that are to be output by RCVDP in place of the process data until
communication is established for the first time after startup of the sending and receiving
F-systems or in the event of an error in safety-related communication.
– Specification of constant fail-safe values:
For data of data type INT/DINT, you can enter constant fail-safe values directly as
constants in the SUBI_xx or alternatively SUBDI_00 input (initial value = "0"). If you
want to specify a constant fail-safe value "TRUE" for data of the data type BOOL, set
TRUE for the SUBBO_xx input (initial value = "FALSE").
– Specification of variable substitute values:
If you want to specify variable substitute values, define a tag that you calculate
through your safety program in an F‑DB and specify this tag (fully qualified) in the
SUBBO_xx or SUBI_xx or alternatively SUBDI_00 input.

WARNING

Note: The program logic for calculating variable substitute values can only be inserted
after the RCVDP calls, because there must be no program logic before the RCVDP calls.
This is why the initial values of the substitute values are active in all RCVDP
instructions in the first cycle after a startup of the F-system. You must therefore assign
appropriate initial values for these tags. (S017)

SIMATIC Safety - Configuring and Programming


248 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9. Configure the TIMEOUT inputs of the RCVDP and SENDDP instructions with the required
monitoring time.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred
will be acquired and transferred to the receiver if the signal level is pending for at least as
long as the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).
10. Optional: Evaluate the ACK_REQ output of the RCVDP instruction, for example, in the
standard user program or on the HMI system in order to query or to indicate whether user
acknowledgment is required.
11. Supply the ACK_REI input of the RCVDP instruction with the acknowledgment signal for
reintegration.
12. Optional: Evaluate the SUBS_ON output of the RCVDP or SENDDP instruction in order to
query whether the RCVDP instruction is outputting the fail-safe values assigned in the
SUBBO_xx and SUBI_xx or alternatively SUBDI_00 inputs.
13. Optional: Evaluate the ERROR output of the RCVDP or SENDDP instruction, for example, in
the standard user program or on the HMI system in order to query or to indicate whether a
communication error has occurred.
14. Optional: Evaluate the SENDMODE output of the RCVDP instruction in order to query
whether the F-CPU with the associated SENDDP instruction is in disabled safety mode
(Page 310).

9.2.3.4 Safety‑related master‑master communication:Limits for data transfer

NOTE
If the data quantities to be transmitted exceed the capacity of the SENDDP / RCVDP correlated
instructions, a second (or third) SENDDP / RCVDP call can be used. This requires configuration
of an additional connection via the DP/DP coupler. Whether or not this is possible with one
single DP/DP coupler depends on the capacity restrictions of the DP/DP coupler.

9.2.4 Safety-related IO controller-I-device communication

9.2.4.1 Configuring safety-related communication between IO controller and I-device

Introduction
Safety-related communication between the safety program of the F-CPU of an IO controller
and the safety program(s) of the F-CPU(s) of one or more I-devices takes place via IO

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 249
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

controller-I‑device connections (F‑CD) in PROFINET IO, in the same way as in standard


systems.
You do not need any additional hardware for IO controller-I‑device communication.

Configuring transfer areas


For every safety-related communication connection between two F-CPUs, you must configure
transfer areas in the hardware and network editor. The figure below shows how both of the
F-CPUs are able to send and receive data (bidirectional communication).

,2FRQWUROOHU ,GHYLFH
)&38 +DUGZDUHDQGQHWZRUN )&38
HGLWRU

6DIHW\SURJUDP 6DIHW\SURJUDP

)&'B3/&BB3/&BB
6(1''3/$''5 5&9'3/$''5

)&'B3/&BB3/&BB
5&9'3/$''5 6(1''3/$''5

The transfer area is assigned a label when it is created to identify it as the communication
relationship. For example, "F-CD_PLC_2 PLC_1_1" for the first F-CD connection between IO
controller F-CPU 1 and I-device F-CPU 2.
When you create a transfer area, a system constant with the name of the transfer area is
created in the F-CPU of the IO controller and in the F-CPU of the I-device. The system constant
contains the hardware identifier of the transfer area for the corresponding F-CPU.
You assign the hardware identifier (system constant from the default tag table) of the
transfer areas symbolically to the LADDR input of the SENDDP and RCVDP instructions in the
safety programs.

Procedure for configuration


The procedure for configuring safety-related IO controller-I-device communication is identical
to that in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. Enable the "IO Device" mode for F-CPU 2 in the properties of its PN interface and assign
this PN interface to a PN interface of F-CPU 1.
3. Select the PROFINET interface of F‑CPU 2. Under "Transfer areas", you create an F‑CD
connection (type "F-CD") for receiving from the IO controller (←). The F‑CD connection is
shown in yellow in the table and the address areas in the I-device and IO controller
assigned are displayed.
In addition, an acknowledgment connection is created automatically for each F‑CD
connection. (see "Transfer area details").

SIMATIC Safety - Configuring and Programming


250 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

4. Create an additional F-CD connection for sending to the IO controller.


5. In the transfer area you just created, click on the arrow to change the transfer direction to
sending to the IO controller (←).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 251
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.4.2 Safety-related IO controller-I-device communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions


,2FRQWUROOHU ,GHYLFH
)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

352),1(7,2
Safety-related communication between the F‑CPUs of the IO controller and an I‑device makes
use of the SENDDP and RCVDP instructions for sending and receiving, respectively. These can
be used to perform a fail-safe transfer of a fixed amount of data of the data type BOOL or INT
(DINT as alternative).
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
You can also call up the RCVDP and SENDDP instructions in separate F-FBs/F-FCs which you
have to call at the start or end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.2.4.3 Programming safety-related IO controller I-device communication

Requirement for programming


The transfer areas must be configured.

Programming procedure
The procedure for programming safety-related IO controller-I‑device communication is the
same as that for programming safety-related IO controller-IO controller communication (see
Program safety-related IO controller-IO controller communication (Page 237)).

SIMATIC Safety - Configuring and Programming


252 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

The assignment of the HW identifiers (system constants in the standard tag table) of the
transfer areas to the LADDR input of the SENDDP/RCVDP instructions can be obtained from
the following table:

Instruction HW identifier
SENDDP in the IO controller Hardware identifier of the transfer area in the IO
controller
RCVDP in the IO controller Hardware identifier of the transfer area in the IO
controller
SENDDP in the I-device Hardware identifier of the transfer area in the I-
device
RCVDP in the I-device Hardware identifier of the transfer area in the I-
device
The figure below contains an example of how to specify the F-communication IDs for the
inputs of the SENDDP and RCVDP instructions for 4 safety-related IO controller-I‑device
communication relationships.

,2FRQWUROOHU ,GHYLFH

)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

,GHYLFH
5&9'3'3B'3B,' 
)&38

6DIHW\SURJUDP

5&9'3'3B'3B,' 

6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide**** at all times. The uniqueness must be
checked in the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 253
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no connection is
established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the DP_DP_ID
input can also be supplied with variable values from a global F-DB. In this case as well you
have to check during the acceptance of the safety program that the uniqueness is ensured at
every moment, by checking the algorithm for the creation of the variable value accordingly. If
you cannot ensure a unique F-communication ID during startup of the safety program,
because it is only specified after startup of the safety program, you must make sure that the
value at the DP_DP_ID input is "0" during this phase.
**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the DP_DP_ID.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).

9.2.4.4 Safety-related IO-Controller-IO-Device communication - Limits for data transfer

Limits for data transfer


If the amount of data to be transferred is greater than the capacity of related SENDDP/RCVDP
instructions, you can use additional SENDDP/RCVDP instructions. Configure additional transfer
areas for this purpose. Remember the maximum limit of 1440 bytes of input data or 1440
bytes of output data for transfer between an I-device and a IO controller.
The following table shows the amount of output and input data assigned in safety-related
communication connections:

Safety-related Communication con­ Assigned input and output data


communication nection In the IO controller In the I-device
Output data Input data Output data Input data
IO controller- Sending: 6 bytes 12 bytes 12 bytes 6 bytes
I‑Device I‑Device 1 to IO control­
ler
Receiving: 12 bytes 6 bytes 6 bytes 12 bytes
I‑Device 1 from IO con­
troller
Consider all additional configured safety-related and standard communication connections
(transfer areas of type F‑CD and CD) for the maximum limit of 1440 bytes of input data or

SIMATIC Safety - Configuring and Programming


254 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

1440 bytes of output data for transfer between an I-device and an IO controller. In addition,
data are assigned for internal purposes such that the maximum limit may be reached sooner.
When the limit is exceeded, a corresponding error message is displayed.

9.2.5 Safety-related master-I-slave communication

9.2.5.1 Configuring safety-related master-I-slave communication

Introduction
Safety-related communication between the safety program of the F-CPU of a DP master and
the safety program(s) of the F-CPU(s) of one or more I-slaves takes place over master-I-slave
connections (F‑MS), as in standard systems.
You do not need a DP/DP coupler for master-I-slave communication.

Configuring transfer areas


For every safety-related communication connection between two F-CPUs, you must configure
transfer areas in the hardware and network editor. The figure below shows how both of the
F-CPUs are able to send and receive data (bidirectional communication).

'3PDVWHU ,VODYH
)&38 +DUGZDUHDQG )&38
QHWZRUNHGLWRU

6DIHW\SURJUDP 6DIHW\SURJUDP

)06B3/&B3/&BB
6(1''3/$''5 5&9'3/$''5

)06B3/&B3/&BB
5&9'3/$''5 6(1''3/$''5

The transfer area is assigned a label when it is created to identify it as the communication
relationship. For example, "F-MS_PLC_2-PLC_1_1" for the first F-MS connection between DP
master F-CPU 1 and I-slave F-CPU 2.
When you create a transfer area, a system constant with the name of the transfer area is
created in the F-CPU of the DP master and in the F-CPU of the I-slave. The system constant
contains the hardware identifier of the transfer area for the corresponding F-CPU.
You assign the hardware identifier (system constant from the default tag table) of the
transfer areas symbolically to the LADDR input of the SENDDP and RCVDP instructions in the
safety programs.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 255
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

Procedure for configuration


The procedure for configuring safety-related master-I-slave communication is identical to that
in the standard system.
Proceed as follows:
1. Insert two F-CPUS from the "Hardware catalog" task card into the project.
2. If the F-CPU which is to be operated as DP master (F-CPU 1) does not have an integrated
PROFIBUS DP interface, insert an PROFIBUS-CM, for example.
3. From the device view of the F-CPUs which are to be operated as I-slaves (F-CPU 2), insert a
suitable CM DP module or CP DP module.
4. If necessary, enable "DP‑slave" (I‑slave) mode in the properties for the CM/CP DP module.
5. Assign the DP interface of the CM/CP to a DP interface of F‑CPU 1.
6. Select the PROFIBUS interface of F‑CPU 2 or of the CM. Under "Transfer areas", you create
an F‑MS connection (type "F‑MS") for sending to the DP master (←). The F‑MS connection
is shown in yellow in the table and the assigned transfer areas in the I-slave and DP master
are displayed.
In addition, an acknowledgment connection is created automatically for each F‑MS
connection. (see "Transfer area details").
7. Create an additional F-MS connection for receiving from the DP master.
8. In the transfer area you just created, click the arrow in order to change the transfer
direction to receiving from DP master (→).

SIMATIC Safety - Configuring and Programming


256 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.5.2 Safety-related master-I-slave communication via SENDDP and RCVDP

Communication via SENDDP and RCVDP instructions


'3PDVWHU ,VODYH
)&38 )&38

6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3 5&9'3

5&9'3 6(1''3

VDIHW\UHODWHG

352),%86'3
Safety-related communication between the F‑CPUs of the DP master and an I‑slave makes use
of the SENDDP and RCVDP instructions for sending and receiving, respectively. These can be
used to perform a fail-safe transfer of a fixed amount of fail-safe data of the data type BOOL
or INT (DINT as alternative).
You can find these instructions in the "Instructions" task card under "Communication". The
RCVDP instruction must be called at the start of the main safety block. The SENDDP
instruction must be called at the end of the main safety block.
You can also call the RCVDP and SENDDP instructions in separate F-FBs/F-FCs which you have
to call up at the beginning or end of the main safety block.
Note that the send signals are not sent until after the SENDDP instruction call at the end of
execution of the relevant F-runtime group.
A detailed description of the SENDDP and RCVDP instructions can be found in SENDDP and
RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7 Safety V18) (Page 529-
530).

9.2.5.3 Programming safety‑related master-I‑slave communication

Requirements
The transfer areas must be configured.

Programming procedure
The procedure for programming safety-related master-I-slave communication is the same as
that for programming safety-related master-master communication (see Safety-related
master-master communication (Page 241)).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 257
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

The assignment of the HW identifiers of the transfer areas to the LADDR input of the
SENDDP/RCVDP instructions can be obtained from the following table.

Instruction HW identifier
SENDDP in the DP master Hardware identifier of the respective transfer area in
the DP master
RCVDP in the DP master Hardware identifier of the respective transfer area in
the DP master
SENDDP in the I-slave Hardware identifier of the transfer area in the I-slave
RCVDP in the I-slave Hardware identifier of the transfer area in the I-slave

SIMATIC Safety - Configuring and Programming


258 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

The figure below contains an example of how to specify the F-communication IDs at the
inputs of the SENDDP and RCVDP instructions for four safety-related master-I-slave
communication relationships.

'3PDVWHU ,VODYH
)&38 )&38
6DIHW\SURJUDP 6DIHW\SURJUDP

6(1''3'3B'3B,'  5&9'3'3B'3B,' 

5&9'3'3B'3B,'  6(1''3'3B'3B,' 

6(1''3'3B'3B,' 

5&9'3'3B'3B,' 

,VODYH
)&38
6DIHW\SURJUDP

5&9'3'3B'3B,' 

0DVWHU,VODYHFRPPXQLFDWLRQ 6(1''3'3B'3B,' 

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide at all times. The uniqueness must be checked in
the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 259
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no connection is


established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the DP_DP_ID
input can also be supplied with variable values from a global F-DB. In this case as well you
have to check during the acceptance of the safety program that the uniqueness is ensured at
every moment, by checking the algorithm for the creation of the variable value accordingly. If
you cannot ensure a unique F-communication ID during startup of the safety program,
because it is only specified after startup of the safety program, you must make sure that the
value at the DP_DP_ID input is "0" during this phase.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

Information on calculating the monitoring times can be found in Monitoring and response
times (Page 546).

9.2.5.4 Limits for data transfer of safety-related master-I-slave communication

Limits for data transfer


If the amount of data to be transferred is greater than the capacity of related SENDDP/RCVDP
instructions, you can use additional SENDDP/RCVDP instructions. Configure additional transfer
areas for this purpose. Note the maximum limit of 244 bytes of input data or 244 bytes of
output data for transfer between an I-slave and a DP master.
The following table shows the amount of output and input data assigned in safety-related
communication connections:

Safety-related Communication Assigned input and output data


communication connection DP master I-slave

Output data Input data Output data Input data


Master-I-slave Sending: 6 bytes 12 bytes 12 bytes 6 bytes
I-slave 1 to DP mas­
ter
Receiving: 12 bytes 6 bytes 6 bytes 12 bytes
I-slave 1 from DP
master
Consider all additional configured safety-related and standard communication connections
(transfer areas of type F‑MS-, F‑DX-, F‑DX-Mod., MS-, DX- and DX-Mod) for the maximum limit
of 244 bytes of input data or 244 bytes of output data for transfer between an I-device and a
DP master F‑MS and MS). If the maximum limit of 244 bytes of input data or 244 bytes of
output data is exceeded, you will receive a corresponding error message.

SIMATIC Safety - Configuring and Programming


260 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.6 Safety-related IO controller-I-slave communication

9.2.6.1 Safety-related IO controller-I-slave communication

Introduction
Safety-related communication between the safety program of the F-CPU of an IO-controller
and the safety program(s) of the F-CPU(s) of one or more I-slaves takes place over master-I-
slave connections (F‑MS), as in standard systems.

IE/PB link
For the safety-related IO-controller-I-slave communication, the IE/PB link is mandatory. Each
of the two F-CPUs is linked to the IE/PB link by means of its PROFIBUS DP or PROFINET-
interface.

NOTE
If you are using an IE/PB link, you must take this into account when configuring the F-specific
monitoring times and when calculating the maximum response time of your F-system (see
also Monitoring and response times (Page 546)).
Note that the Excel file for calculating response times
(https://support.industry.siemens.com/cs/ww/en/view/109783831) for S7-300/400 F-CPUs
does not support all conceivable configurations.

Reference
The information on safety-related master-I-slave communication in Safety-related master-I-
slave communication (Page 255) also applies.

9.2.7 Safety-related communication to S7 F-System S7 Distributed Safety

9.2.7.1 Introduction

Safety-related communication from F-CPUs in SIMATIC Safety to F‑CPUs in S7 Distributed


Safety F-systems is possible, via a PN/PN coupler or DP/DP coupler that you use between the
two F-CPUs, as IO controller-IO controller communication or master-master communication.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 261
Safety-related communication
9.2 Configuring and programming communication (S7-1200, S7-1500)

9.2.7.2 Communication with S7 Distributed Safety via PN/PN coupler (IO controller-IO
controller communication)

Communication functions between SENDDP/RCVDP instructions at the STEP 7 Safety end and
F-application blocks F_SENDDP/F_RCVDP at the S7 Distributed Safety end:
,2FRQWUROOHU ,2FRQWUROOHU

)&38 )&38
67(3b6DIHW\$GYDQFHG 6'LVWULEXWHG6DIHW\
VDIHW\SURJUDP VDIHW\SURJUDP
6(1''3 )B5&9'3

5&9'3 )B6(1''3

VDIHW\UHODWHG

3131FRXSOHU 352),1(7,2

Procedure at the S7 Distributed Safety end


At the S7 Distributed Safety end, proceed as described in "Safety-related IO controller-IO
controller communication" in the S7 Distributed Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/22099875) manual.

Procedure at the STEP 7 Safety end


At the STEP 7 Safety end, proceed as described in Safety-related IO controller-IO controller
communication (Page 233).

SIMATIC Safety - Configuring and Programming


262 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, S7-1500)

9.2.7.3 Communication with S7 Distributed Safety via DP/DP coupler (master-master


communication)

Communication functions between SENDDP/RCVDP instructions at the STEP 7 Safety end and
F-application blocks F_SENDDP/F_RCVDP at the S7 Distributed Safety end:
'3PDVWHU '3PDVWHU

)&38 )&38
67(3b6DIHW\$GYDQFHG 6'LVWULEXWHG6DIHW\
VDIHW\SURJUDP VDIHW\SURJUDP
6(1''3 )B5&9'3

5&9'3 )B6(1''3

VDIHW\UHODWHG

'3'3FRXSOHU 352),%86'3

Procedure at the S7 Distributed Safety end


At the S7 Distributed Safety end, proceed as described in "Safety-related master-master
communication" in the S7 Distributed Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/22099875) manual.

Procedure at the STEP 7 Safety end


At the STEP 7 Safety end, proceed as described in Safety-related master-master
communication (Page 241).

9.3 Configuring and programming communication with Flexible F-


Link (S7-1200, S7-1500)

9.3.1 Flexible F-Link

Introduction
The fail-safe CPU-CPU communication "Flexible F-Link" is available for S7-1200 and S7-1500 F-
CPUs. This means fail-safe data can be easily exchanged as fail-safe arrays with standard
communication mechanisms between F-CPUs.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 263
Safety-related communication
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, S7-1500)

Flexible F-Link offers a series of advantages for exchanging fail-safe data:


• Collection of fail-safe data to be transmitted in F-compliant PLC data types (UDTs)
(Nested F-compliant PLC data types (UDT) are not supported.)
• Up to 100 bytes of fail-safe data per UDT
• Easy parameter assignment and automatic generation of fail-safe communication DBs
• Transmission of fail-safe data with standard communication blocks also across network
limits
• F-runtime group communication (Page 85) for F-CPUs 1200/1500
• System-integrated and globally sufficiently unique F-communication UUID
• Separate F-communication address signature for easy detection of changes to the F-
communication UUID

Requirement
• S7-1500 F-CPUs as of firmware V2.0
• S7-1200 F-CPUs as of firmware V4.2
• As of safety system version V2.2

Principles of communication via Flexible F-Link

6DIHW\SURJUDP )& )& 6DIHW\SURJUDP


3RVWSURFHVVLQJ 3UHSURFHVVLQJ
)&38 )&38
86(1' 85&9
/LEUDU\ 76(1' 75&9 /LEUDU\
6(1'B 5&9B$5
$55$<   5$<
)FRPSOLDQW )FRPSOLDQW
3/& 3/&
'DWDW\SH ) 85&9 86(1' $&.B ) 'DWDW\SH
$&.B5&9B
FRPPXQLFD 6(1'B FRPPXQLFD
8'7 $55$< 75&9 76(1' $55$< 8'7
WLRQ'% WLRQ'%
 

)& )&
3UHSURFHVVLQJ 3RVWSURFHVVLQJ

7UDQVPLVVLRQVLGH 5HFHLYLQJVLGH

Proceed as follows on the send side:


1. Create an F-compliant PLC data type (UDT) for the data to be sent. The size is up to
100 bytes.
2. Create safety-related communication with the "Send" direction in the Safety
Administration Editor (Page 85).
A new F-communication DB (Page 266) is created for the safety-related communication
under "Program blocks\System blocks\STEP 7 Safety\F-communication DBs".
3. Set the F-monitoring time (Page 551) for the safety-related communication.
4. In the safety program, supply the tags for the send data (SEND_DATA) at the F-
communication DB (Page 266) of the safety-related communication.

SIMATIC Safety - Configuring and Programming


264 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, S7-1500)

5. Create standard blocks in which the fail-safe arrays created automatically in the F-
communication DB are sent with the send data and received with the acknowledgment
data. For processing the process values in the correct chronological order, you can make
use of the F-OB Pre-/post-processing (Page 77). When using the communication
instructions, ensure that the fail-safe arrays are available consistently at the time of
evaluation and that the F-monitoring time (Page 551) is observed. Observe the note
below.
Proceed as follows on the receive side:
1. Create an F-compliant PLC data type (UDT) with the same structure as on the send side.
To do so, copy the F-compliant PLC data type (UDT) from the send side or use the project
library or global library.
2. Create safety-related communication with the "Receive" direction in the Safety
Administration Editor (Page 85).
A new F-communication DB is created for the safety-related communication under
"Program blocks\System blocks\STEP 7 Safety\F-communication DBs".
3. Copy the F-communication UUID of the safety-related communication from the send side.
4. Set the same F-monitoring time as for the send side.
5. In the safety program, evaluate the tags for the receive data (RCV_DATA) at the F-
communication DB (Page 266).
6. Create standard blocks in which the fail-safe arrays automatically created in the F-
communication DB are received with the receive data and sent with the acknowledgment
data. For processing the process values in the correct chronological order, you can make
use of the F-OB Pre-/post-processing (Page 85). When using the communication
instructions, ensure that the fail-safe arrays are available consistently at the time of
evaluation and that the F-monitoring time (Page 551) is observed. Observe the note
below.

NOTE
When using non-deterministic communication protocols (e.g. TCP/IP), you must take into
account the following: 
• Increased communication load can fundamentally impair the availability of your
application (runtime of the F-monitoring time of the F-communication connection). This
holds true especially when OPC UA and Secure Open User Communication (OUC) are used
in parallel. 
• Communication buffer overflows can adversely affect the availability of your application
and should be avoided.
Refer to the following application example for more helpful information: "Configuring
Flexible F-Link Communication
(https://support.industry.siemens.com/cs/ww/en/view/109768964)".

NOTE
During simulation with S7-PLCSIM, the timer that generates an error message after expiration
when communication with real I/Os is interrupted (e.g. by setting a CPU to STOP) is not
triggered. This is why no error message is displayed in this case. It is displayed as soon as the
connection has been restored. Following user acknowledgment, the current values are once
again sent and received.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 265
Safety-related communication
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, S7-1500)

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

WARNING

When data is sent from an F-CPU simulated with S7-PLCSIM during safety-related CPU-CPU
communication with Flexible F-Link, you can no longer assume that this data is generated
safely. You must then ensure safety in those units that are influenced by the sent data
through organizational measures (Page 560). Alternatively, you must output fail-safe
substitute values instead of the received data in the F-CPU that receives the data by
evaluating SENDMODE*.
* SENDMODE is available to you as a tag in the F-communication DB.
(S086)

WARNING

When a new Flexible F-Link communication is created in the Safety Administration Editor, a
unique F-communication UUID for the communication is provided by the system. By copying
communications in the Safety Administration Editor within the parameterization table or
when copying to another F-CPU, the F-communication UUIDs are not regenerated and are
therefore not unique anymore. If the copy is used to configure a new communication
relationship, you yourself must ensure the uniqueness. To do this, select the affected UUIDs
and regenerate via the "Generate UUID" shortcut menu. The uniqueness must be checked in
the safety summary during acceptance. (S087)

WARNING

During acceptance, use the safety summary to verify that the offsets of all elements of the F-
compliant PLC data types (UDT) match for the send and receive data within the safety
message frame. For this purpose, all members and addresses are listed in the safety
summary per UDT. (S088)

See also
F-runtime group communication (S7-1200, S7-1500) (Page 128)

SIMATIC Safety - Configuring and Programming


266 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, S7-1500)

9.3.2 F-communication DB (S7-1200, S7-1500)

F-communication DB for sending


The following table shows you the interface of the F-communication DB for the
communication connection with the direction "Send":
Section Name Data type Initial value Description
Input SEND_DATA F-compliant PLC data As in the F-compliant User data to be sent.
type (UDT) PLC data type (UDT).
ACK_RCV_ARRAY Array[0..n] of Byte Each element with 16#0 Array with the received raw data.
Output ERROR BOOL False Signals currently pending commu­
nication errors or communication
errors not acknowledged yet at the
receiver (not in the initial start).
1=Communication error
ACTIVATE_FV BOOL True Communication passivated, in the
initial start (for example receiver
not started), or HOST sends
ACTIVATE_FV. DEVICE sends status
bit: FV_ACTVATED, but no 0-values.
1=The communication uses fail-
safe values
DIAG Byte 16#0 Error bits (Timeout or CRC error
currently still pending, or commu­
nication after error not depassiv­
ated yet)
Bit 3: Acknowledgement request
active at the receiver
Bit 4: Timeout detected
Bit 6: CRC error detected
SEND_ARRAY Array[0..n] of Byte Each element with 16#0 Array with the raw data to be sent.
ACK_RCV_LENGTH UInt 0 Length information to
ACK_RCV_ARRAY in bytes
SEND_LENGTH UInt 0 Length information to
SEND_ARRAY in bytes
InOut — — — —
Static — — — —

F-communication DB for receiving


The following table shows you the interface of the F-communication DB for the
communication connection with the direction "Receive":
Section Name Data type Initial value Description
Input PASS_ON BOOL False This way you can passivate the out­
put data (output of the passivation
values)
1=Enable passivation

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 267
Safety-related communication
9.3 Configuring and programming communication with Flexible F-Link (S7-1200, S7-1500)

Section Name Data type Initial value Description


Input ACK_REI BOOL False Reintegration (in case of reintegra­
tion request) by means of positive
edge
1=Acknowledgment for reintegra­
tion
RCV_ARRAY Array[0..n] of Byte Each element with 16#0 Array with the received raw data
Output RCV_DATA F-compliant PLC data As in the F-compliant Output data (PASS_VALUES or data
type (UDT) PLC data type (UDT). received).
ERROR BOOL False Signals currently pending commu­
nication errors or communication
errors not acknowledged yet (not
in the initial start).
1=Communication error
PASS_OUT BOOL True At PASS_OUT=1 the PASS_VALUES
are output
Could be: ERROR, PASS_ON, in the
initial start (e.g. sender not star­
ted), or ACK_REQ is pending (error
not acknowledged)
ACK_REQ BOOL False Reintegration requirement (com­
munication stable again after error,
substitute values are still output)
1=Acknowledgment request for
reintegration
SENDMODE BOOL False MOD_MODE is active or communic­
ation with PLCSIM Advanced on the
sending F-CPU
1=F-CPU with a sender in the deac­
tivated safety operation or on a
simulated CPU
DIAG Byte 16#0 Error bits (Timeout or CRC error)
Bit 0: Timeout detected by the
sender
Bit 1: Communication error cur­
rently pending in the sender
Bit 2: CRC error detected by the
sender
Bit 4: Timeout detected by the
receiver
Bit 6: CRC error detected by the
receiver
ACK_SEND_ARRAY Array[0..n] of Byte Each element with 16#0 Array with the raw data to be sent.
RCV_LENGTH UInt 0 Length information of RCV_ARRAY
in bytes
ACK_SEND_LENGTH UInt 0 Length information of
ACK_SEND_ARRAY in bytes
InOut — — — —
Static PASS_VALUES F-compliant PLC data Same as the F-compli­ Passivation or substitute values
type (UDT) ant PLC data type (UDT)
or in the I/O DB

SIMATIC Safety - Configuring and Programming


268 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.4 Configuring and programming communication between S7-300/400 and S7-1200/1500 F-CPUs

9.4 Configuring and programming communication between


S7-300/400 and S7-1200/1500 F-CPUs

9.4.1 Overview of communication

Introduction
This section provides an overview of the options for safety-related communication between
S7-300/400 and S7-1200/1500 F-CPUs in SIMATIC Safety F‑systems.

Options for safety-related communication

Safety-related communication On subnet Additional hardware required


Safety-related CPU-CPU communication:
Master‑master communication PROFIBUS DP DP/DP coupler
Master-I-slave communication PROFIBUS DP —
IO controller-IO controller communication PROFINET IO PN/PN coupler
IO controller-I-device communication PROFINET IO —
IO controller-I-slave communication PROFINET IO and PROFIB­ IE/PB link
US DP

Basic procedure for configuring and programming


Configure and program safety-related communication between S7-300/400 F-CPUs and
S7-1200/1500 F-CPUs as described in Configuring and programming communication (S7-300,
S7-400) (Page 176) and Configuring and programming communication (S7-1200, S7-1500)
(Page 231) for your application.
To program an S7-300/400 F-CPU, use the start addresses of the transfer areas. To program
an S7-1200/1500 F-CPU, use the HW identifiers of the transfer areas.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 269
Safety-related communication
9.5 Configuring and programming communication in several projects

9.5 Configuring and programming communication in several


projects

9.5.1 Safety-oriented IO Controller I device communication in several projects

9.5.1.1 Configuring safety-related communication between IO controller and I-device

Introduction
Safety-related communication between the safety program of the F-CPU of an IO controller
and the safety program(s) of the F-CPU(s) of one or more I-devices takes place via IO
controller-I‑device connections (F‑CD) in PROFINET IO, in the same way as in standard
systems.
The following section describes particular aspects when the IO Controller and the I-device are
located in different projects.

Requirement
• The IO Controller is an S7-1200/1500 F-CPU that supports the IO Controller functionality.
• The I-device is an S7-300/400/1200/1500 F-CPU that supports the I-device functionality.
• The project in which the I-device is located, must have been created with S7 Distributed
Safety V5.4, STEP 7 Safety V13 or later.

Configuring
1. Configure the safety-related communication in the project with the I-device as described
under "Configuring safety-related communication between IO controller and I-device
(Page 196)" (S7-300/S7-400) or "Configuring safety-related communication between IO
controller and I-device (Page 249)" (S7-1200/S7-1500) respectively. In this case the F-CPU
1 (IO Controller) is only a placeholder for the F-CPU in the project of the IO Controller.

NOTE
When creating with STEP 7 Safety < V14 SP1 avoid a subsequent change from the transfer
areas from CD to F-CD.
When creating with S7 Distributed Safety V5.4 create the application transfer areas of the
address type "Output" and "Input" directly after each other.

2. Export the I-device as a GSD file. Proceed as described in the STEP 7 help under
"Configuring an I-device".
3. Import the GSD file in the project with the IO Controller. Proceed as described in the STEP
7 help under "Installing a GSD file".
4. Insert the I-device from the "Hardware catalog" task card into the project with the IO
Controller.
5. Assign the F-CPU of the IO Controller to the I-device.

SIMATIC Safety - Configuring and Programming


270 Programming and Operating Manual, 11/2022, A5E02714440-AM
Safety-related communication
9.5 Configuring and programming communication in several projects

3URMHFW 3URMHFW
)&38 )&38DV )&' )&38
,2&RQWUROOHU SODFHKROGHU ,GHYLFH

)DLOVDIH*6'
)&'
EDVHG,2GHYLFH
,GHYLFH *6'ILOH

)&'
)DLOVDIH*6' *6'ILOH
EDVHG,2GHYLFH
,GHYLFH
 3URMHFW

)&38DV )&38
 )&'
SODFHKROGHU ,GHYLFH

9.5.1.2 Programming safety-related IO Controller I-device communication

Programming procedure
To program the safety-related communication between the IO controller and I-device for an
F-CPU S7-300/400, analogously follow the procedure described under "Safety-related IO
controller-I-device communication via SENDDP and RCVDP (Page 198)" and "Programming
safety-related IO controller I-device communication (Page 199)". To program an S7-300/400
F-CPU, use the start addresses of the transfer areas.
To program the safety-related communication between the IO controller and I-device for an
F-CPU S7-1200/1500, analogously follow the procedure described under "Safety-related IO
controller-I-device communication via SENDDP and RCVDP (Page 251)" and "Programming
safety-related IO controller I-device communication (Page 252)". To program an
S7-1200/1500 F-CPU, use the HW identifiers of the transfer areas.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 271
Compiling and commissioning a safety program 10
10.1 Compiling the safety program
To get a consistent safety program, follow these steps:
1. Select the "Program blocks" folder or the Safety Unit folder or a higher level.
2. Start the compile.
To do this, proceed essentially in the same way as when compiling a standard user
program. You can start at various points to accomplish this in STEP 7. The basics for
compiling user programs can be found in the Help on STEP 7.

NOTE
Please note that following a safety-related change to the hardware configuration that not
only this, but also the safety program has to be recompiled and downloaded. This also applies
for changes to the F-I/O which are not used in the safety program.

NOTE
The following applies for S7-300/400 F-CPUs:
If you want to compile a know-how-protected F-block after a change, you must remove the
know-how protection for this F-block before compiling.

Reporting compiling errors


You can recognize whether or not the compilation was successful based on the message in
the inspector window under "Info > Compile", error messages and warnings are output.
For information on the procedure you must follow to eliminate compiling errors, see
"Eliminating compiling errors" in the Help on STEP 7.

10.2 Safety program work memory requirements (S7-300, S7-400)

Estimation
You can estimate the work memory requirement for the safety program as follows:
Work memory required for the safety program

32 KB for F-system blocks


+ 4.4 KB for safety-related communication between F-runtime groups
+ 4.5 x work memory requirement for all F-FB/F-FCs/main safety blocks

SIMATIC Safety - Configuring and Programming


272 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

+ 4.5 x work memory requirement of all utilized instructions, which are shown in the
"Instructions" task card with the block icon.
(except SENDDP, RCVDP, SENDS7, and RCVS7)
+ Work memory requirement of the utilized SENDDP and RCVDP instructions (4.3 KB each)
+ Work memory requirement of the utilized SENDS7 and RCVS7 instructions (8.5 KB each)

Work memory required for data

5 x work memory requirement for all F-DBs (including F-communication DB, but excluding
DB for F-runtime group communication) and I-DBs for main safety block/F-FB
+ 24 x work memory requirement for all DBs for F-runtime group communication
+ 2.3 x work memory requirement for all I-DBs of instructions (except SENDDP, RCVDP,
SENDS7 and RCVS7)
+ Work memory requirement of all I-DBs of instructions SENDDP (0.2 KB), RCVDP(0.3 KB),
SENDS7 (0.6 KB), and RCVS7 (1.0 KB)
+ 0.7 KB per F-FC
+ 0.7 KB per F-I/O (for F-I/O DBs, etc.)
+ 4.5 KB

Block size of automatically generated F-blocks


Do not utilize the entire maximum size of an F-block, because the automatically generated F-
blocks are larger and as a result, the maximum possible size may be exceeded in the F-CPU. If
the block size is exceeded, this triggers a corresponding error message with information on
which F-blocks are too large. These must be divided up, if necessary.

10.3 Downloading project data

Introduction
Once you have successfully compiled your safety program, you can download it together with
the standard application program to the F‑CPU.
(S7-1500) If the safety program is in a Safety Unit, you can load the Safety Unit
independently into the F-CPU.
To download a safety program, you follow essentially the same approach as for downloading
a standard user program, via different starting points in STEP 7.
• In the "Load preview" dialog, enter data (e.g. password for the F-CPU) and set the
requirements for downloading (e.g. that the F-CPU is switched to STOP mode before
downloading).
• The "Load results" dialog shows the results after downloading.
We will show you the options for downloading the safety program later. For basic
information on downloading, refer to the Help on STEP 7.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 273
Compiling and commissioning a safety program
10.3 Downloading project data

Rules for downloading the project data into an F-CPU

WARNING

If multiple F‑CPUs can be reached over a network (e.g. Industrial Ethernet) by the same
programming device or PC, you must take the following actions to ensure that the safety-
related project data is downloaded to the correct F‑CPU:
Use passwords specific to each F‑CPU, such as a uniform password for the F‑CPUs with
attached Ethernet address for each.
Note the following:
• A point-to-point connection must be used to activate the access protection of an F‑CPU
when the hardware configuration is loaded for the first time (similar to assigning an MPI
address to an F‑CPU for the first time).
• Before downloading the safety-related project data to an F‑CPU, existing access
permission for any other F‑CPU must first be cancelled.
• The last download of the safety-related project data prior to switching to productive
operation must be made with enabled access protection. (S021)

NOTE
You can perform the downloading of a consistent safety program only in STOP mode.

NOTE
If STEP 7 Safety detects an inconsistent safety program during startup of the F‑CPU, the F‑CPU
cannot be started, provided the F‑CPU supports this detection function (see product
information for the particular S7-300/400 F‑CPU). This is always supported with
S7-1200/1500 F-CPUs). A corresponding diagnostics event is entered in the diagnostics buffer
of the F‑CPU.
If the F‑CPU does not support this detection function, the F‑CPU can go to STOP mode if an
inconsistent safety program is executed in activated safety mode.
The cause of the diagnostics event is entered in the diagnostics buffer of the F-CPU.

When downloading the safety program, ensure that the "Consistent download" action is set
for the "Safety program" selection in the "Load preview" dialog.
Inconsistent downloading is only possible in disabled safety mode.

Password prompt before downloading to an F-CPU


If you have assigned a protection level for the F‑CPU (Page 91) (in the properties of the F‑CPU
in the "Protection" tab), the corresponding password is prompted in "Load preview" dialog.
Without entry of password, only actions that are allowed without password are possible. As
soon as the conditions for downloading are met, the "Load" button becomes active.

SIMATIC Safety - Configuring and Programming


274 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

"Load preview" dialog


For an F-CPU, the "Load preview" dialog also contains the section "Safety program".

Make the following selection:


• In order to download a consistent safety program, select the "Consistent download" action
under target "Safety program".
• (S7-300, S7-400) To download individual F-blocks selectively (Page 278), select the
"Download selection" action under the target "Safety program", and then select the
required F‑blocks. If necessary, you will be prompted to disable safety mode under
"Disable safety mode". This setting is only suitable for the online test of individual F-blocks.
• (S7-300, S7-400) In order to download the safety program only, select the "Consistent
download" action under target "Safety program" and the "Download selection" action
under target" Standard software", and then select only the standard blocks that call the
main safety block.
• (S7-300, S7-400) To download no safety program, for example, because you do not know
the password of the F-CPU, select the "No action" action under target "Safety program".
For S7-1200/1500 F-CPUs, only the "Consistent download" value is possible as an action in the
"Load preview" dialog. You cannot change the selection of program parts to be loaded in this
dialog. The selection is made automatically based on the selection in the project tree when
starting the loading process.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 275
Compiling and commissioning a safety program
10.3 Downloading project data

"Load results" Dialog


After downloading into the F-CPU, the dialog "Load results" is opened. This dialog shows you
the status and the necessary actions after downloading.

Verify that the "Downloading of safety program completed without errors." message appears
in the "Load results" dialog. If not, repeat the download operation.

SIMATIC Safety - Configuring and Programming


276 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.1 Downloading project data to an S7-300/400 F-CPU

10.3.1.1 Downloading project data to an S7-300/400 F-CPU with memory card inserted
(SIMATIC Micro memory card or flash card)

When you download project data to an S7-300/400 F-CPU with memory card inserted
(SIMATIC Micro Memory Card for S7-300 or flash card for S7-400), you must observe the
following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when downloading the safety-related project data
to the F‑CPU with a PG/PC to ensure that the F‑CPU does not contain any "old" safety-related
project data:
• Download the safety-related project data to the F‑CPU.
• Perform a program identification (i.e. check whether the collective F‑signatures match
online and offline).
• Perform a memory reset of the F‑CPU using the mode switch or via the programming
device/PC. Once the work memory has been deleted, the project data is again transferred
from the load memory (memory card, SIMATIC Micro Memory Card for S7-300 F‑CPUs,
flash card for S7-400 F‑CPUs) to the work memory. (S022)

10.3.1.2 Downloading project data to an S7-400 F-CPU without flash card inserted

When you download project data to an S7-400 F-CPU without flash card inserted, you must
observe the following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when downloading the safety-related project data
to the F‑CPU with a PG/PC to ensure that the F‑CPU does not contain any "old" safety-related
project data:
• Perform a memory reset of the F‑CPU using the mode switch or via the programming
device/PC.
• Download the safety-related project data to the F‑CPU.
• Perform a program identification (i.e. check whether the collective F‑signatures match
online and offline). (S023)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 277
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.1.3 Downloading project data to a WinAC RTX F

When you download project data to a WinAC RTX F, you must observe the following warning:

WARNING

You must observe the following procedure to ensure that there is no "old" safety-related
project data in the WinAC RTX F when you copy the safety-related project data to the WinAC
RTX F using a PG/PC:
1. Perform a memory reset of the WinAC RTX F (see Windows Automation Center RTX WinAC
RTX (F) 2010 (http://support.automation.siemens.com/WW/view/en/43715176) manual).
2. Download the project data to the WinAC RTX F.
If the function test of the safety program is not carried out in the destination WinAC
RTX F, you must also follow points 3. and 4:
3. Perform a program identification. This means you check whether the Collective
F‑signatures match online and offline.
4. Perform the F‑system startup.
Between the online program identification and the startup of the F‑system, the WinAC RTX F
must not be closed (for example, as a result of POWER OFF/POWER ON or booting). (S024)

10.3.1.4 Downloading individual F-blocks to an S7-300/400 F-CPU

Download F-blocks in disabled safety mode.


You can download F-blocks and standard blocks simultaneously to the F-CPU via the project
tree. However, as soon as F-blocks are to be downloaded, a check is carried out to determine
whether or not the F-CPU is in STOP mode or disabled safety mode. If not, you have the
option of switching to disabled safety mode or placing the F-CPU in STOP mode.
If you want to download individual F-blocks to the F-CPU, for example, to test changes, make
sure that you have not selected the folder "Program blocks" or the F-CPU in the project tree
but only the blocks you want to download.
Only then will you be prompted in the "Load preview" dialog to disable safety mode once you
have changed the option from "Consistent download" to "Download selection" and have
changed the option "Stop modules" to "No action”.
If you fail to observe this prompt, the blocks will be downloaded without disabling safety
mode, which can lead to STOP of the F-CPU.
You can also deactivate the safety mode explicitly in the Safety Administration Editor before
you start the download.
Be aware that the consistency of the safety program in the F-CPU cannot be guaranteed when
individual F-blocks are downloaded. For a consistent safety program, always download the
entire safety program to the F‑CPU.

SIMATIC Safety - Configuring and Programming


278 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

Rules for downloading individual F‑blocks


The following rules apply to downloading of individual F-blocks:
• Downloading is only possible in disabled safety mode or when the F-CPU is in STOP mode.
• F-blocks can only be downloaded to an F-CPU to which a safety program has already been
downloaded.
Consequently, you have to download the entire safety program when initially downloading
the safety program and after changing the password for the safety program.

NOTE
If you are downloading F‑blocks only, the blocks in which the main safety blocks are called
(e.g., cyclic interrupt OB 35) are not downloaded. To do so, select the "Selection" option
under "Standard software" in the preview dialog, and select the necessary blocks.

NOTE
Downloading of individual F-blocks is only suitable for testing F-blocks. Prior to the transition
to productive mode, you must download the safety program consistently to the F-CPU.

10.3.1.5 Downloading project data to a memory card or removable storage device and
inserting a memory card

Proceed as you would in the standard to download project data from an F-CPU to a memory
card (flash card for S7-400, SIMATIC Micro Memory Card for S7-300). You must also observe
the following warning:

WARNING

If the function test of the safety program is not performed in the destination CPU, you must
ensure that the correct safety-related project data is on the memory card after downloading
the safety-related project data to the memory card.
Follow these steps:
1. Download the project data to the memory card.
2. Perform a program identification (Page 302).
3. Clearly label the memory card with a unique name (e.g. with the Collective F-Signature).
(S043)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 279
Compiling and commissioning a safety program
10.3 Downloading project data

When inserting a memory card (flash card for S7-400 or SIMATIC Micro Memory Card for
S7-300) or a removable data medium for WinAC RTX F with project data of an F-CPU, you
must observe the following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must ensure through online program identification or other suitable measures (e.g. by
checking the labeling of the memory card or removable disk) that the inserted memory card
or removable disk contains the correct safety-related project data. (S025)

When you insert a memory card (flash card for S7-400 or SIMATIC Micro Memory Card for
S7-300) into S7-300/400 F-CPUs, you must observe the following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when inserting the memory card to ensure that the
F‑CPU does not contain any "old" safety-related project data:
• Switch off the power to the F‑CPU. For F‑CPUs with battery backup (e.g. CPU 416F‑2),
remove any battery. (To ensure that the F‑CPU is de-energized, wait for the buffer time of
the power supply you are using or, if this is not known, remove the F‑CPU.)
• Remove the memory card with the old safety-related project data from the F‑CPU.
• Insert the memory card with the new safety-related project data into the F-CPU.
• Switch on the F‑CPU again. For F‑CPUs with battery backup (e.g. CPU 416F‑2), reinsert
the battery, if one was removed.
(S026)

SIMATIC Safety - Configuring and Programming


280 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.2 Downloading project data into an F-CPU S7-1200

10.3.2.1 Downloading project data to an S7-1200 F-CPU without program card inserted

When you download project data to an S7-1200 F-CPU without program card inserted, you
must observe the following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when downloading the safety-related project data
to the F‑CPU with a PG/PC to ensure that the F‑CPU does not contain any "old" safety-related
project data:
• Download the safety-related project data to the F‑CPU.
• Perform a program identification (i.e. check whether the collective F‑signatures match
online and offline). (S042)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 281
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.2.2 Downloading project data to an S7-1200 F-CPU with program card inserted

When you download project data to an S7-1200 F-CPU with program card inserted, you must
observe the following warning:

WARNING

You must observe the following procedure to ensure that there is no "old" safety-related
project data in the internal load memory of the F-CPU when you insert a program card into
an S7-1200 F-CPU:
1. Check to see whether the STOP/RUN LED (orange) and the maintenance LED flash
during startup for 3 seconds on an F-CPU without memory card.
If this is the case, the internal load memory of the F-CPU has already been deleted (for
example, when the F-CPU has already been operated with a program card as external
load memory) and you can skip step 3.
2. Insert the program card into the F-CPU.
If the F-CPU is in RUN, it will change to STOP. The maintenance LED on the F-CPU is
flashing to indicate that the program card is being evaluated or that the internal load
memory must be deleted.
3. Use one of the following methods to delete the internal load memory:
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
After restart and deletion of the internal load memory, the STOP/RUN LED (orange) and
the maintenance LED must be flashing. In this case, the internal load memory of the F-
CPU is deleted and does not contain any "old" safety-related project data.
4. Use one of the following methods to evaluate the program card:
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
The F-CPU restarts and evaluates the program card.
The F-CPU then enters the startup mode (RUN or STOP) that has been set up for the F-
CPU. (S061)

SIMATIC Safety - Configuring and Programming


282 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

For an S7-1200 F-CPU without inserted SIMATIC Memory Card and deleted internal load
memory, the status LEDs have the status described in the table below.

Description STOP/RUN ERROR Red MAINT Orange


Orange/Green
Internal load memory Flashing (orange) Off Flashing
deleted and SIMATIC (for 3 seconds during (for 3 seconds during
Memory Card not inser­ startup) startup)
ted.

WARNING

If you use a programming device/PC to download F-blocks to an S7-1200 F-CPU with inserted
program card (external load memory), you must ensure that the transfer takes place to the
external load memory. This can be accomplished by the following measures:
• Check to see if the program card is inserted correctly.
• Insert a program card whose memory size is different from the size of the internal load
memory. Check in the project tree under "Online & Diagnostics > Diagnostics > Memory"
if the memory size displayed for the load memory matches the memory size of the
program card. (S058)

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when downloading the safety-related project data
to the F‑CPU with a PG/PC to ensure that the F‑CPU does not contain any "old" safety-related
project data:
• Download the safety-related project data to the F‑CPU.
• Perform a program identification (i.e. check whether the collective F‑signatures match
online and offline). (S042)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 283
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.2.3 Inserting a transfer card into an S7-1200 F-CPU

When you insert a transfer card into an S7-1200 F-CPU, you must observe the following
warning:

WARNING

You must observe the following procedure to ensure that there is no "old" safety-related
project data in the internal load memory when you copy the safety-related project data to an
S7-1200 F-CPU using a transfer card:
1. Check to see whether the STOP/RUN LED (orange) and the maintenance LED flash
during startup for 3 seconds on an F-CPU without memory card.
If this is the case, the internal load memory of the F-CPU has already been deleted and
you can skip step 3.
2. Insert the transfer card into the F-CPU.
If the F-CPU is in RUN, it will change to STOP. The maintenance LED on the F-CPU is
flashing to indicate that the transfer card is being evaluated or that the internal load
memory must be deleted.
3. Use one of the following methods to delete the internal load memory:
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
After restart and deletion of the internal load memory, the STOP/RUN LED (orange) and
the maintenance LED must be flashing. In this case, the internal load memory of the F-
CPU is deleted and does not contain any "old" safety-related project data.
4. Use one of the following methods to evaluate the transfer card (transfer from the transfer
card to the internal load memory):
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
After restart and evaluation of the SIMATIC Memory Card, the F-CPU copies the project
data to the internal load memory of the F-CPU. Once the copy process is complete, the
maintenance LED on the F-CPU is flashing to indicate that you can remove the transfer
card.
5. Remove the transfer card from the F-CPU.
6. Use one of the following methods to evaluate the internal load memory:
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
The F-CPU then enters the startup mode (RUN or STOP) that has been set up for the F-
CPU. (S059)

SIMATIC Safety - Configuring and Programming


284 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

For an S7-1200 F-CPU without inserted SIMATIC Memory Card and deleted internal load
memory, the status LEDs have the status described in the table below.

Description STOP/RUN ERROR Red MAINT Orange


Orange/Green
Internal load memory Flashing (orange) Off Flashing
deleted and SIMATIC (for 3 seconds during (for 3 seconds during
Memory Card not inser­ startup) startup)
ted.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 285
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.2.4 Downloading project data of an S7-1200 F-CPU from the internal load memory to
an empty SIMATIC Memory Card

When you download project data from the internal load memory of an S7-1200 F-CPU to an
empty SIMATIC Memory Card, you must observe the following warning:

WARNING

To ensure that the safety-related project data is downloaded from the internal load memory
of the F-CPU to the SIMATIC Memory Card when plugging an empty SIMATIC Memory Card
into an S7-1200 F-CPU and that the internal load memory of the F-CPU is deleted afterward,
you must observe the following procedure:
1. Make sure that you are using an empty SIMATIC Memory Card, for example, by checking
in the Windows Explorer that the "SIMATIC.S7S" folder and the "S7_JOB.S7S" file are
deleted.
2. Insert the empty SIMATIC Memory Card into the F-CPU.
If the F-CPU is in RUN, it will change to STOP. The maintenance LED on the F-CPU is
flashing to indicate that the program can be copied from the internal load memory to the
SIMATIC Memory Card and that the internal load memory is deleted afterward.
3. Use one of these methods to trigger copying from the internal load memory to the
SIMATIC Memory Card and subsequent deletion of the internal load memory:
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
After restart and copying of the project data from the internal load memory to the
SIMATIC Memory Card and subsequent deletion of the internal load memory, the
STOP/RUN LED (orange) and the maintenance LED must be flashing. In this case, the
internal load memory of the F-CPU is deleted and no longer contains any safety-related
project data. The SIMATIC Memory Card is now a program card.
4. Use one of the following methods to evaluate the program card:
– Turn the F-CPU off and back on.
– Switch the F-CPU from STOP to RUN.
– Execute the "Memory reset" (MRES) function.
The F-CPU restarts and evaluates the program card.
The F-CPU then enters the startup mode (RUN or STOP) that has been set up for the F-
CPU. (S057)

NOTE
Also observe the setting "Disable copying from internal load memory to external load
memory" in the hardware configuration of your F-CPU.

SIMATIC Safety - Configuring and Programming


286 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.2.5 Updating project data on an S7-1200 F-CPU using a transfer card

When you want to update the project data on an S7-1200 F-CPU using a transfer card, you
must observe the following warning:

WARNING

If you run an update of the safety-related project data on an S7-1200 F-CPU using a transfer
card, you must ensure that the transfer to the internal load memory took place correctly by
means of a subsequent program identification. (S060)

10.3.2.6 Downloading project data to a SIMATIC Memory Card and inserting the SIMATIC
Memory Card

When downloading project data from an F-CPU to a SIMATIC Memory Card, proceed as in the
standard. You must also observe the following warning:

WARNING

If the function test of the safety program is not performed in the destination CPU, you must
ensure that the correct safety-related project data is on the memory card after downloading
the safety-related project data to the memory card.
Follow these steps:
1. Download the project data to the memory card.
2. Perform a program identification (Page 302).
3. Clearly label the memory card with a unique name (e.g. with the Collective F-Signature).
(S043)

When inserting a SIMATIC Memory Card with project data from an F-CPU, you must observe
the following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must ensure through online program identification or other suitable measures (e.g. by
checking the labeling of the memory card or removable disk) that the inserted memory card
or removable disk contains the correct safety-related project data. (S025)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 287
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.3 Downloading project data to an S7-1500 F-CPU

10.3.3.1 Downloading project data to an S7-1500 F-CPU

When you download project data to an S7-1500 F-CPU, you must observe the following
warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when downloading the safety-related project data
to the F‑CPU with a PG/PC to ensure that the F‑CPU does not contain any "old" safety-related
project data:
• Download the safety-related project data to the F‑CPU.
• Perform a program identification (i.e. check whether the collective F‑signatures match
online and offline). (S042)

10.3.3.2 Downloading project data into a redundant S7-1500HF system

With a redundant S7-1500HF system, a consistent safety program can only be downloaded in
STOP mode of the redundant S7-1500HF system.
To do this, you must heed one of the following warnings:
• Loading the redundant S7-1500HF system in STOP.

WARNING

If the function test of the safety program is not carried out in the redundant destination
system S7-1500HF, you must adhere to the following procedure when downloading the
safety-related project data to the F‑CPUs with a PG/PC to ensure that the HF‑CPUs do not
contain any "old" safety-related project data:
1. Switch the two HF-CPUs to STOP.
2. If you did not program restart/startup protection in your previous safety program
(Programming startup protection (Page 137)), you must format the SIMATIC Memory
Card or delete the program, for example, via the display for both HF-CPUs.
3. Download the safety-related project data to one of the two HF-CPUs.
4. Switch the HF-CPU, to which you have downloaded the new safety-related project
data, to RUN mode.
5. Switch the second HF-CPU to RUN mode.
6. As soon as the RUN-Redundant mode is reached, perform a program identification on
one of the two HF-CPUs (i.e. check whether the Collective F-Signatures match online
and offline).
If you have programmed restart/startup protection in your new safety program, you
may only acknowledge this after successful program identification.(S090)

SIMATIC Safety - Configuring and Programming


288 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

• Loading the redundant S7-1500HF system with reduced STOP time.

WARNING

If the function test of the safety program is not carried out in the redundant destination
system S7-1500HF, you must adhere to the following procedure when downloading the
safety-related project data to the F‑CPUs with a PG/PC to ensure that the HF‑CPUs do not
contain any "old" safety-related project data:
1. Switch one of the two HF-CPUs to STOP.
2. If you did not program restart/startup protection in your previous safety program
(Programming startup protection (Page 137)), you must format the SIMATIC Memory
Card or delete the program, for example, via the display for the HF-CPU in STOP mode.
3. Download the safety-related project data to the HF-CPU, which is in the STOP mode
(to the backup CPU with the shortcut menu command "Download to backup CPU").
4. Switch the HF-CPU that is still in RUN mode to STOP mode.
5. If you did not program restart/startup protection in your previous safety program, you
must format the SIMATIC Memory Card or delete the program, for example, via the
display for the HF-CPU recently switched in STOP mode.
6. Switch the HF-CPU with the newly downloaded safety-related project data to RUN
mode.
7. Switch the second HF-CPU to RUN mode.
8. As soon as the RUN-Redundant mode is reached, perform a program identification on
one of the two HF-CPUs (i.e. check whether the Collective F-Signatures match online
and offline).
If you have programmed restart/startup protection in your new safety program, you
may only acknowledge this after successful program identification. (S091)

10.3.3.3 Downloading project data to an S7-1500 F Software Controller

When you download project data to an S7-1500 F Software Controller, you must observe the
following warnings:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must adhere to the following procedure when downloading the safety-related project data
to the F‑CPU with a PG/PC to ensure that the F‑CPU does not contain any "old" safety-related
project data:
• Download the safety-related project data to the F‑CPU.
• Perform a program identification (i.e. check whether the collective F‑signatures match
online and offline). (S042)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 289
Compiling and commissioning a safety program
10.3 Downloading project data

The following warning applies to an S7-1500 F Software Controller with firmware ≤ V21.9.x
on an IPC 627E, IPC 647E, IPC 677E, or IPC 847E:

WARNING

When you download the safety program, you must perform a POWER OFF/POWER ON
afterwards before you run a program identification for acceptance. (S097)

WARNING

For safety reasons, the password of an S7-1500 F Software Controller is also stored in a
separate memory in addition to the load memory.
Unlike the load memory, this separate memory is not deleted. This means the previous
passwords are once again active after deleting the S7-1500 F Software Controller followed
by a start-up.
For this reason, note the following:
• The S7-1500 F Software Controller is deleted in case of the following download scenarios
of the PC station:
– Downloading a PC station with revised interface assignment.
– Downloading a PC station with revised storage location for retentive data.
• We recommend that you do not set up F-access protection until after commissioning. If
you still have to change the interface assignment of the PC station or the storage location
for retentive data, you do not have to enter the F-password during the subsequent
mandatory download of the S7-1500 F Software Controller.
• We recommend that you remove the F-access protection from an S7-1500 F Software
Controller that is no longer in use. If you forget the F-password when you want to
operate the S7-1500 F Software Controller later, you can remove it by
uninstalling/installing/repairing or importing a new image. (S076)

See also
Downloading project data (Page 273)
Software Controller (http://support.automation.siemens.com/WW/view/en/109249299)

SIMATIC Safety - Configuring and Programming


290 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.3.4 Downloading project data to a SIMATIC Memory Card and inserting the SIMATIC
Memory Card or removable storage devices

When downloading project data from an (H)F-CPU to a SIMATIC Memory Card, proceed as in
the standard. You must also observe the following warning:

WARNING

If the function test of the safety program is not performed in the destination CPU, you must
ensure that the correct safety-related project data is on the memory card after downloading
the safety-related project data to the memory card.
Follow these steps:
1. Download the project data to the memory card.
2. Perform a program identification (Page 302).
3. Clearly label the memory card with a unique name (e.g. with the Collective F-Signature).
(S043)

When inserting a SIMATIC Memory Card or an S7-1500 F Software Controller removable disk
with project data of an (H)F-CPU, you must observe the following warning:

WARNING

If the function test of the safety program is not carried out in the destination F‑CPU, you
must ensure through online program identification or other suitable measures (e.g. by
checking the labeling of the memory card or removable disk) that the inserted memory card
or removable disk contains the correct safety-related project data. (S025)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 291
Compiling and commissioning a safety program
10.3 Downloading project data

Inserting SIMATIC Memory Cards in a redundant S7-1500HF system

WARNING

When inserting two new SIMATIC Memory Cards with new safety-related project data for a
redundant S7-1500HF system, proceed as follows:
1. Switch the two HF-CPUs to STOP.
2. Replace the SIMATIC Memory Cards of both HF-CPUs with
– Two SIMATIC Memory Cards, each with the new safety-related project data or
– A SIMATIC Memory Card with the new safety-related project data and an empty
SIMATIC Memory Card
Procedure for ensuring correct safety-related project data through online program
identification:
1. Check on both HF CPUs in the STOP mode, e.g. via the display, whether the correct
safety-related project data is located on the SIMATIC Memory Card or that the second
SIMATIC Memory Card is empty.
2. After a successful check, switch the HF-CPUs to RUN mode. If the new safety-related
project data is only available on one SIMATIC Memory Card, you must first switch the HF-
CPU with the new safety-related project data to RUN mode and then the HF-CPU with the
empty SIMATIC Memory Card.
Procedure for ensuring correct safety-related project data by clear labeling of the SIMATIC
Memory Cards:
1. Switch the F-CPUs to RUN mode. If the new safety-related project data is only available on
one SIMATIC Memory Card, you must first switch the HF-CPU with the new safety-related
project data to RUN mode and then the HF-CPU with the empty SIMATIC Memory Card.
(S092)

WARNING

When inserting one new SIMATIC Memory Card with new safety-related project data for a
redundant S7-1500HF system, proceed as follows:
1. Switch the two HF-CPUs to STOP.
2. Remove the SIMATIC Memory Card on one of the two HF-CPUs.
3. Format the SIMATIC Memory Cards or delete the program, for example, via Display, for
the HF-CPU that you did not remove.
4. Insert the SIMATIC memory card with the new safety-related project data into the HF-CPU
without SIMATIC Memory Card.
5. If you cannot ensure by other suitable measures (e.g. by clear labeling of the SIMATIC
Memory Card) that the correct safety-related project data is located on the SIMATIC
Memory Card, you have to carry out a program identification on the HF-CPU with the new
safety-related project data.
6. Switch the HF-CPU with the new safety-related project data to RUN mode.
7. Switch the second HF-CPU to RUN mode. (S093)

SIMATIC Safety - Configuring and Programming


292 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.4 Restoring a backup of the safety program to an F-CPU


You have the option of backing up an F-CPU in the same way as a standard CPU and then
restoring it. You can find information on backing up a CPU in the help on STEP 7 under
"Creating a backup of an S7-CPU". Saving an F-CPU S7-400 is only possible with an inserted
flash card.
Note the following warnings when restoring the software and hardware configuration of an
F-CPU:

WARNING

Once you have restored a backup of an F-CPU, you must perform a program identification.
With a redundant S7-1500HF system, you must carry out the program identification in the
RUN-Redundant mode. (S055)

NOTE
We recommend that you use the Collective F-Signature that is included in the name of the
backup file for program identification. You must not change the Collective F-Signature in the
name in this case.

WARNING

(S7-1200/1500) If multiple F-CPUs with an activated Web server can be reached by the same
programming device or PC, you must take additional actions to ensure that the safety
program is restored to the correct F-CPU.
Use CPU-specific passwords for the "F-Admin" right on the Web server. For example, select a
uniform password with attached IP address (e.g. Password_192.168.0.8) for each F-CPU.
(S065)

NOTE
When restoring, you must enter the previous password for the F-CPU.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 293
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.5 Special features when creating and importing images of an S7-1500 F


Software Controller

Creating an image

WARNING

When creating an image with safety-related project data, you must comply with the
following points:
• Using organizational measures (Page 560), you must limit access to an S7-1500 F
Software Controller to persons who are authorized to create images.
• Before creating the image, you must use program identification to ensure that the correct
safety-related project data is located in the S7-1500 F Software Controller.
• Images with safety-related project data must be created on an empty data storage
medium (deleted or formatted) or an existing image must be explicitly deleted.
• After creating the image, remove the data storage medium containing the image.
• Clearly label the data storage medium (e.g. with the Collective F-Signature). (S073)

NOTICE

If the safety-related project data in the image and the safety-related project data on the
S7-1500 F Software Controller is not identical, the contained safety program will not start. In
this case, you must download the project data to the F-CPU once again. For example, with
TIA Portal. Therefore, you should always keep your image backups up-to-date.
In the same way you can start up a safety program from another CFast card, you can also
upload and run the image created by another device or data storage medium.

SIMATIC Safety - Configuring and Programming


294 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

Import image

WARNING

When importing an image with safety-related project data, you must comply with the
following points:
• You must limit access to an S7-1500 F Software Controller through organizational
measures (Page 560) to persons who are authorized to import images.
• When importing an image via LAN, remote access or comparable accesses, you have to
ensure access protection (e.g. via Windows administrator permission (ADMIN)). Note,
however, that only authorized persons are set up as users.
• To ensure that the image is written to the correct S7-1500 F Software Controller, when
importing an image via LAN you must ensure that only one S7-1500 F Software
Controller can be accessed. For example, by removing the physical connections and
routing options to other S7-1500 F Software Controllers.
• You must ensure that the correct safety-related project data is on the image, e.g. by
clearly labeling the data storage medium.
• Remove the image and any copies of it once you have imported it into the S7-1500 F-
Software Controller.
• After importing the image, you must use program identification to ensure, for example,
with the display, that the correct safety-related project data is installed on the S7-1500 F
Software Controller. (S074)

10.3.6 Load project data (including safety-related project data) from an F-CPU into
a PG/PC (S7-1500)
The "Upload from device (software)" or "Upload device as new station (hardware and
software)" function is only possible for S7-1500 F-CPUs if the "Enable consistent upload from
the F-CPU" option is activated for the F-CPU in the Safety Administration Editor and the
project data is loaded to the F-CPU afterwards.
To load the project data (including safety-related project data) to a programming device or
PC, proceed as in the standard scenario.
If multiple F‑CPUs can be reached over a network (e.g. Industrial Ethernet) by the
programming device / PC, you have to ensure that the project data is uploaded from the
correct F‑CPU. For example with "Online & diagnostics" > "Online accesses " > "Flash LED".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 295
Compiling and commissioning a safety program
10.3 Downloading project data

After successful loading from the device you can continue working as with a project that was
created offline.

WARNING

If you want to carry out an acceptance with the project data loaded to the programming
device / PC or want to carry out changes to the safety-related project data, you must ensure
that the safety program is executable before loading.
This is fulfilled when loading from an F-CPU if the F-CPU is in RUN mode and in activated
safety mode or can be set to RUN before loading. If the F-CPU remains in STOP, you are not
allowed to perform acceptance or changes with the safety-related project data.
When loading from a memory card, it must have been in a suitable S7-1500 CPU
beforehand. The same conditions apply as for loading from an F-CPU. (S080)

You can upload individual F-blocks into a PG/PC irrespective of the "Enable consistent upload
from the F-CPU" option.
You cannot upload individual know-how protected F-blocks to a programming device / PC.
As of STEP 7 Safety V18, loading the project data from a memory card is possible as a new
station (hardware and software) and device (software).
See also
"Settings" area (Page 80)
Load project data (including safety-related project data) from a memory card into a PG/PC
(S7-1500) (Page 296)

10.3.7 Load project data (including safety-related project data) from a memory
card into a PG/PC (S7-1500)
The "Upload from device (software)" or "Upload device as new station (hardware and
software)" function is only possible for S7-1500 F-CPUs if the "Enable consistent upload from
the F-CPU" option is activated for the F-CPU in the Safety Administration Editor and the
project data is loaded to the memory card afterwards.
To load the project data (including safety-related project data) to a programming device or
PC, proceed as in the standard scenario.

SIMATIC Safety - Configuring and Programming


296 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

After successful loading from the memory card, you can continue working as with a project
that was created offline.

WARNING

If you want to carry out an acceptance with the project data loaded to the programming
device / PC or want to carry out changes to the safety-related project data, you must ensure
that the safety program is executable before loading.
This is fulfilled when loading from an F-CPU if the F-CPU is in RUN mode and in activated
safety mode or can be set to RUN before loading. If the F-CPU remains in STOP, you are not
allowed to perform acceptance or changes with the safety-related project data.
When loading from a memory card, it must have been in a suitable S7-1500 CPU
beforehand. The same conditions apply as for loading from an F-CPU. (S080)

See also
"Settings" area (Page 80)

10.3.8 Loading PC station via the configuration file


You have the option to save the system configuration of the PC system in a configuration file,
transport it and load it to a target system. The entire configuration of your PC station is saved
in a configuration file with the ending *.psc from the TIA Portal.
Saving and loading of the configuration file is supported as of:
• STEP 7 Safety V15
• S7-1500 F Software Controller V2.5

Example
You can find a detailed example on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109759142).

Identification parameters
The identification parameters include:
• File name
• Information in the project and the station that was stored from the TIA Portal in the PSC
file in the metadata.
For example:
– Project version
– Plant designation
– Station comment
Save the identification parameters in a file, if necessary, that you store on the target system.
For evaluating and testing these identification parameters via script, you must store this
information directly in the script or save the identification parameters in a separate file, if
necessary, that you store on the target system.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 297
Compiling and commissioning a safety program
10.3 Downloading project data

10.3.8.1 Creating a configuration file

1. In TIA Portal create a new configuration file with "Project > Memory Card file > New > PC
system configuration file (.psc)".
The configuration file is created in the project tree under "Card Reader/USB memory".
2. Use the Collective F-Signature to check in the Safety Administration Editor that you have
selected the correct project/station.
3. Use your mouse to drag the selected PC station to the configuration file.
This loads the PC station to the configuration file.

WARNING

Instead of online program identification, you can use a unique name for the configuration
file *.psc (PC Station Configuration) to ensure that the correct safety-related project data is
located in the configuration file.
In addition, you have to observe the following when creating a configuration file:
When creating a configuration file with the safety-related project data, an existing file must
not be used. You have to create a new file.
You should also delete configuration files with incorrect safety-related project data from the
data storage.
You must limit access to the configuration file (*.psc) through organizational measures
(Page 560) to persons who are authorized to import and modify the configuration file.
(S081)

10.3.8.2 Importing the configuration file

You have the following options for importing the configuration file:
• Via the PC Station Panel menu (import configuration file)
• By means of a script

Requirement
If you want to start the import of the configuration file via the menu in the PC Station Panel
of an S7-150xS(P) F, the executing user must be in the Windows user group "Failsafe
Operators".

SIMATIC Safety - Configuring and Programming


298 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

Procedure

WARNING

If the import operation was successful, you will receive a positive feedback. If you do not
receive a positive message, you must assume that the import operation was not successful
and that the old safety-related project data is still present.
You must observe the following when using the menu of the Panel to import a configuration
file of a PC station with safety-related project data:
• Use the unique name of the configuration file to check that you have selected the
required configuration file.
• To ensure that the import is performed on the correct S7-1500 F software controller,
when importing a configuration file via LAN you must ensure that you address the correct
S7-1500 F software controller. To do this, perform one of the following actions:
– Remove the physical connections and routing options to other S7-1500 F software
controllers.
– Use unique computer names and unique user logins or use other identification
options. (S084)

WARNING

You must check in the script based on the specified identification parameters whether the
import of the configuration file is permitted for the respective target system (e.g. by
evaluating the F-CPU name, project name or using the plant designation).
In addition, checking the respective instance of the target system, which means a diversitary
check of your addressing and/or checking the version of the configuration file, for example,
only higher versions or the exclusion of specific versions (black list), can also be necessary or
useful. You must store this information on the target system beforehand.
Example of checking the respective version for validity:
• The script evaluates the information about the version and only allows configuration files
of a higher version, for example.
As a machine manufacturer, you must ensure that the script is protected against
manipulation (unauthorized change of content or name).
If, as a machine manufacturer, you only make available the configuration files, you have to
ensure that an incorrect configuration file is not imported during import through technical
measures (extended checks in the script) and training of the machine operators. (S082)

The script checks for:


• Matching machine ID
• Version ID greater than current one. If so, the new version is written to the txt file.
• Instance number

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 299
Compiling and commissioning a safety program
10.3 Downloading project data

The figure below contains a systematic overview of checking the configuration file in the
script with the help of an identification parameter stored in a separate file (shown in violet in
the figure below):

SIMATIC Safety - Configuring and Programming


300 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.3 Downloading project data

2IIVKRUHZLQGWXUELQH
&RQILJXUDWLRQILOH 6FULSWFKHFNV ,'W[WFRQWDLQV
0DFKLQH,' 0DFKLQH,'
3URMHFWB 9HUVLRQ,' HJ2II6;
2II6; ,QVWDQFHQXPEHU 9HUVLRQHJ9
B9B1RB
,QVWDQFHQXPEHUHJ
$)'SVF

2IIVKRUHZLQGWXUELQH
&RQILJXUDWLRQILOH 6FULSWFKHFNV ,'W[WFRQWDLQV
0DFKLQH,' 0DFKLQH,'
9HUVLRQ,' HJ2II6;
3URMHFWB ,QVWDQFHQXPEHU 9HUVLRQHJ9
2II6; ,QVWDQFHQXPEHUHJ
B9B1RB
$)'SVF

2IIVKRUHZLQGWXUELQH
&RQILJXUDWLRQILOH 6FULSWFKHFNV ,'W[WFRQWDLQV
0DFKLQH,' 0DFKLQH,'
9HUVLRQ,' HJ2II6;
3URMHFWB ,QVWDQFHQXPEHU 9HUVLRQHJ9
2II6; ,QVWDQFHQXPEHUHJ
B9B1RB
$)'SVF

WARNING

You must determine the successful import of the safety-related project data via the script by
evaluating the corresponding return value (0x51A3). If the corresponding return value is not
returned by the script command PCSystem_Control, the import has failed and the old safety-
related project data may still be present.
To ensure that the return value is not from the previous import, you need to reset the return
value to 0x3FF ("PCSystem_Control /ImportConfig" without entering a file name) before the
import and then check that the return value has been reset to 0x3FF (enter
"PCSystem_Control /GetStatus /ImportConfig" and then enter "echo %errorlevel%". This
instruction must return the value 0x3FF.)
If the import operation is triggered by a server, feedback about the positive return value
must be given.
For traceability we recommend that you document the import operation in a log file.
If the configuration file is imported manually via the Windows command line (via script
command), you need to do one of the following:
• Reset the return value to 0x3FF before the import and check it (see above).
– Carry out the import.
– Evaluate return value (enter "PCSystem_Control /GetStatus /ImportConfig" and then
enter "echo %errorlevel%". This instruction must return the value 0x51A3).
• Carry out the import.
– Perform manual program identification, e.g. via the Display of the F-CPU.
(S083)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 301
Compiling and commissioning a safety program
10.4 Program identification

NOTE
The positive return value when importing a configuration file via script is "0x51A3” for an
S7-1500 F Software Controller, in contrast to the S7-1500 Software Controller, in which case
it is "0x0000".

When the file is imported via script, the authorization should be moved to the script. This
means that the executing user does not need a higher authorization level, since the script
that was made available to the user by the machine manufacturer contains the necessary
authorizations (user group "Failsafe Operators").
The rights are assigned via script by assignment of the Windows service to the corresponding
user group. This initial installation must be performed beforehand by the Windows
administrator on every computer with S7-150xS(P) F. The Windows service can be called by
the executing user and the Windows service executes the script.

10.4 Program identification


You use the program identification to determine that the correct safety-related project data
has been downloaded to the F-CPU To do so, you compare the Collective F-Signatures and the
assignment of the "F-admin" rights online with an expected value. The expected value can be,
for example, the Collective F-Signature offline from the Safety Administration Editor or from
the safety summary. Check the assignment of the "F-admin" right in the Safety
Administration Editor.
Use organizational measures to ensure that during the program identification the safety-
related project data is not downloaded by any other TIA Portal (on a separate programming
device or PC).

With the Safety Administration Editor


For a program identification using the Safety Administration Editor, follow these steps:
1. Open the Safety Administration Editor of the F-CPU you want to check.
2. Connect online with the F-CPU you want to check.
3. Compare the Collective F-Signature displayed online with the expected value in the
"General" section.
4. Check whether the offline and online program are consistent (Page 342).

SIMATIC Safety - Configuring and Programming


302 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.4 Program identification

5. Check whether the green symbol is displayed in the column "status" and "Version
comparison".

6. Check in the "Web server F-admins" section whether only authorized users have the "F-
admin" right offline and online.

With HMI
For a program identification using the HMI, follow these steps:
1. Read the Collective F-Signature of the safety program from the F_PROG_SIG tag of the F-
global DB (Page 136) (S7-300, S7-400) or the F_SYSINFO.F_PROG_SIG tag of the F-runtime
group information DB (Page 136) (S7-1200, S7-1500).
2. Compare the value of the F_PROG_SIG tag with the expected value.

With the display of an S7-1500 F-CPU


For a program identification using the display of an F-CPU, follow these steps:
1. In the display menu, go to "Overview > Fail-safe".
2. Compare the displayed Collective F-Signature with the expected value.

With the Web server of an S7-1200/1500 F-CPU


For a program identification using the Web server of an S7-1200/1500 F-CPU, follow these
steps:
1. Read the Collective F-Signature on the homepage of the Web server.
2. Compare the displayed Collective F-Signature with the expected value.

See also
Safety Administration Editor (Page 72)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 303
Compiling and commissioning a safety program
10.5 Comparing Safety Programs

10.5 Comparing Safety Programs

Compare safety programs as in standard


You can use the comparison editor in STEP 7 for offline-online or offline-offline comparison of
safety programs. The procedure is the same as for standard user programs. The contents of F-
blocks are also compared for the comparison of safety programs. As a result, an offline-offline
comparison can also be used for an acceptance of changes (Page 345). You enable this
comparison by selecting the "Safety" comparison criterion and disabling all other comparison
criteria.

NOTE
You must not use the Comparison editor to detect changes offline-online in the safety
program/configuration of the F-IOs when accepting changes. Only the offline-offline
comparison is suitable for this purpose. To accept changes, proceed as described under
Acceptance of Changes (Page 345).

Comparison result for safety programs


The representation of the comparison result corresponds to the representation of STEP 7.

SIMATIC Safety - Configuring and Programming


304 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.5 Comparing Safety Programs

If you click the "Program blocks" folder on the left of the comparison editor, you can see the
Collective F-Signature of the safety program displayed under "Comparison result". You also
receive information about whether the safety program is consistent.

If you click on an F-block, you can see the respective signatures and interface signatures in
addition to the standard information.

NOTE
If you interrupt the connection to the F-CPU during the online/offline comparison, the
comparison result will be incorrect.

Comparison filter options


You can use filters in the comparison editor to limit the comparison result to the following
block groups:
• Compare only F-blocks
• Compare only F-blocks relevant for certification
• Compare only standard blocks
You also have the STEP 7 filter options "Show only objects with differences" and "Show
identical and different objects".
For comparison of safety programs, F-blocks in the "System blocks" folder are also relevant.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 305
Compiling and commissioning a safety program
10.6 Creating a safety summary

Comparison criteria
Make sure that under only the comparison criterion "Safety" is enabled.

Classification of displayed changes


Regardless of whether you carried out an offline/online or offline/offline-comparison, the
following changes could account for the indicated changes to the automatically generated F-
blocks:
• Change in the maximum cycle time of F-runtime group and warn cycle time of F-runtime
group
• (S7-1200/1500) Runtime for the deactivated safety mode
• Change in F-parameters of the F-CPU
• changed safety system version or change to the hardware configuration (S7-1200/1500:
Displayed as change of the "F_SystemInfo_DB" block).
• (S7-1200/1500) Changes in the group structure of the F-blocks. Displayed as change of
the "F_SystemInfo_DB" block.
• (S7-300/400) Change in the F‑runtime group communication, for example, change in the
number of a DB for F‑runtime group communication
• Change in main safety block, F-FB, F-FC, F-DB
• Change of the hardware configuration for the F-I/O addressed in the safety program
It is possible that a block is displayed as changed, but no changes are displayed in the detailed
comparison of the block content. This is not a display problem but means that changes of
addresses in the tag table, for example, have an effect on this block. Test this block in case of
doubt.

Document the result of the comparison


The comparison result can be printed via "Project > Print" in the menu bar or the "Print" icon in
the toolbar or create a PDF file. Select "Print objects/area" "All" and "Properties" "All".
After printing, make sure that all pages were printed. Incomplete printouts (e.g. lines cut off,
insufficient toner when printing to paper) must not be used for an acceptance of changes.

10.6 Creating a safety summary


You can document all important project data (hardware configuration of the F-CPU and F-I/O,
safety program) in the safety summary. You obtain a safety summary that, alongside the
documentation, is used as a basis for testing the correctness of the individual components of
the system. Correctness is a prerequisite for system acceptance.
The Collective F-signature in the footer of the printout pages ensures that the printout is
clearly assigned to a safety program.

SIMATIC Safety - Configuring and Programming


306 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.6 Creating a safety summary

Safety summary
The safety summary provides documentation of the safety-related project data which
supports you during acceptance of the system. For this purpose, the "safety summary" can
also be used in electronic form, for example, as PDF file.

Procedure for creating a safety summary


To create a safety summary, follow these steps:
1. In the project tree, select the Safety Administration Editor of the F-CPU whose safety
summary you want to create.
2. Select "Print" in the shortcut menu or "Project > Print" in the menu bar or the print button
in the toolbar.
In the displayed dialog, you can make layout settings for the printout and specify the
scope of the printout (all/subset), among other things.
3. Under "Document information", select one of the ISO formats, e.g.
"DocuInfo_ISO_A4_Portait".
4. Select the "All" option, if the F-blocks and F-compliant PLC data types are to be shown in
the printout. This is necessary, for example, to document the program code for the
acceptance(see Acceptance of system (Page 329)). Select the "Compact" option to exclude
the source code from the printout.
5. Click the "Print" button.
As a result, you receive the safety summary for the F-CPU.
After printing, make sure that all pages were printed. Incomplete printouts (e.g. lines cut off,
insufficient toner when printing to paper) must not be used for an acceptance.

Contents of the summary in overview


The topics that are considered in the summary are summarized in the following:
• General information on program identification, signatures, software versions, access
protection, settings of the safety program (from the "Settings" work area of the Safety
Administration Editor), for example safety system version.
• System library elements used in safety program (from the "Instructions" task card) along
with their versions
• Information about the F‑runtime groups (e.g. cycle time warning limit of the F-runtime
group, maximum cycle time of the F-runtime group)
• List of the F‑blocks within the "Program blocks" folder (e.g. name, function, associated
F‑runtime group, signature)
• (S7-1200, S7-1500) List of the know-how protected F-blocks used in the safety program
(e.g., name, signature, used safety system version, used versioned instructions or called F-
blocks).
• (S7-1200, S7-1500) List of F-compliant PLC data types (UDT), if these exist in the safety
program.
• Data from the standard user program that are evaluated in the safety program
• Block parameters of the safety-related CPU‑CPU communication
• (S7-300, S7-400) Absolute addresses and names of the F-shared DB tags that can be
accessed from the standard user program

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 307
Compiling and commissioning a safety program
10.7 Testing the safety program

• Information on the F-CPU used (e.g. firmware version, F-source address) information on
the F-IOs used (e.g. firmware version, general and specific parameters)
• Information on the printout (print date, number of pages)

Content of the footer of the printouts


On the basis of the footer of the printout, you can find out:
• Whether the printed safety-related project data is consistent and whether all pages of the
printout belong to the same safety program and the same version (the same Collective F-
Signature in the footer of every page means that the printout belongs to the safety
program with this Collective F-Signature).
The footer is added to the source code of the F-blocks only if the "All" option was selected for
the safety summary.
If F‑blocks are printed by other means, the footer is omitted, and you can no longer easily
identify whether the block printout belongs to the current safety program version.

Printing a migrated project


You can only print a safety summary for a project migrated from S7 Distributed Safety V5.4
SP5 if the project was compiled with STEP 7 Safety Advanced and the new program structure
for safety programs (main safety block) has therefore been applied. Otherwise, the printout is
not possible and you will receive a corresponding error message.
We recommend that you create a safety summary for your project in S7 Distributed Safety
V5.4 SP5 before the migration.

10.7 Testing the safety program

10.7.1 Overview of Testing the Safety Program

Complete function test or test of changes


After creating a safety program, you must carry out a complete function test in accordance
with your automation task.
For changes made to a safety program that has already undergone a complete function test,
only the changes and that there is no effect on the parts of the safety program that were not
changed need be tested.

Monitoring
Read-only test functions (such as monitoring tags of the safety program) are available for
safety programs as in the standard.

SIMATIC Safety - Configuring and Programming


308 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Modifying
Read and write test functions (such as controlling tags of the safety program) are only
available to a limited extent for safety programs and only in disabled safety mode.

Simulation via S7‑PLCSIM


You can test the safety program using S7‑PLCSIM. You use S7-PLCSIM in the same way as for
standard user programs.
You start the simulation with S7-PLCSIM using menu item "Online > Simulation > Start"

Rules for testing


• Forcing of F-I/O inputs and F-I/O outputs is not possible.
• Controlling F-I/O outputs in connection with the function "Enabling F-I/O outputs" is not
possible.
• Setting breakpoints in the standard user program will cause errors in the safety program
(see also Testing the safety program (Page 313)).
• Changes in the configuration of F-I/O or safety-related CPU-CPU communication can only
be tested after the hardware configuration has been saved and downloaded, and after the
safety program has been compiled and downloaded to the F-CPU.

See also
Disabling safety mode (Page 310)

10.7.2 Disabled safety mode


The safety program generally runs in the F‑CPU in safety mode after a STOP/RUN transition.
This means that all fault control measures are activated. The safety program cannot be
modified during operation (in RUN mode) in safety mode. You must disable safety mode of
the safety program to, for example, modify tags in the safety program in RUN mode. Safety
mode remains disabled until the F-CPU is next switched from STOP to RUN mode.
As of Safety system version V2.4, disabled safety mode for S7-1200/1500 CPUs is time-
limited.
After the time limit has expired, the F-CPU or the redundant S7-1500HF system automatically
goes to STOP. The cause of the diagnostics event is entered in the diagnostics buffer of the F-
CPU.
You can avoid an unplanned STOP of the F-CPU after the time limit has expired as follows:
• Ending the disabled safety mode through a targeted STOP/RUN transition.
• Resetting the remaining runtime. Resetting can be used as often as needed.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 309
Compiling and commissioning a safety program
10.7 Testing the safety program

10.7.2.1 Configuring the time limit for disabled safety mode (S7-1200, S7-1500)

Introduction
You can configure the duration of the time limit.

Requirements
• In the Safety Administration Editor, the "Safety mode can be disabled" option is activated.
• The minimum Safety system version is set to V2.4.

Procedure for configuring the runtime


To configure the time limit, follow these steps:
1. Open the Safety Administration Editor of the F-CPU.
2. Open the "Settings (Page 80)" area in the area navigation.
3. Under "Runtime for the deactivated safety mode", configure the time limit for the safety
mode. The default time is 4 hours. You have the option to configure the time limit to a
maximum of 8 hours and a minimum of 1 minute.

NOTE
The value of the configured time is not included in the Collective F-Signature.

10.7.2.2 Disabling safety mode

Requirements
• In the Safety Administration Editor, the "Safety mode can be disabled" option is activated.
• The project is loaded to the F-CPU.
• The F-CPU is in RUN.
• The safety program runs in safety mode.

SIMATIC Safety - Configuring and Programming


310 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Rules for disabling safety mode

WARNING

Because changes to the safety program can be made in RUN mode when safety mode is
deactivated, you must take the following into account:
• Disabling safety mode is intended for test purposes, commissioning, etc. Whenever safety
mode is disabled, the safety of the system must be ensured by organizational measures
(Page 560).
After the test or commissioning, safety mode must be enabled again. To do this, execute
a STOP/RUN transition of the F-CPU.
In a redundant S7-1500HF system you have to set both HF-CPUs or the redundant system
S7-1500HF to STOP before you restart the HF-CPUs.
• Disabling of safety mode must be displayed.
Use the MODE tag in the F‑global DB ("F_GLOBDB".MODE) for S7-300/400 F-CPUs or in
the F-runtime group information DB (e.g. RTG1SysInfo.F_SYSINFO.MODE) for
S7-1200/1500 F-CPUs, which you can evaluate to read the operating mode (1 = Disabled
safety mode). This means not only is the disabled safety mode displayed on the
programming device or PC in the dialog box for disabling safety mode, but it can also be
indicated by means of an indicator light controlled by the standard user program or a
message to an HMI system generated by evaluating the above-mentioned "Disabled
safety mode" tag in the F-shared DB.
• It must be possible to verify that safety mode has been disabled. A log is required, if
possible by recording and, if applicable, archiving alarms to the operator control and
monitoring system or, if need be, through organizational measures. In addition, it is
recommended that disabling of safety mode be indicated on the HMI system.
• Safety mode is disabled F-CPU-wide. You must, however, take the following into account
for safety-related CPU‑CPU communication: If the F‑CPU that sends the data is in disabled
safety mode, you can no longer assume that the data sent by this F‑CPU are generated
safely. You must then ensure safety in those units that are affected by the sent data
through organizational measures. Alternatively, you must output fail-safe substitute
values instead of the received data in the F‑CPU that receives the data by evaluating
SENDMODE*.
* SENDMODE is available to you as output of the RCVDP or RCVS7 instructions or in case of
communication via Flexible F-Link as a tag in the F-communication DB.
(S027)

Procedure for disabling safety mode


To disable safety mode, follow these steps:
1. Open the Safety Administration Editor of the corresponding F-CPU.
2. Open the "General (Page 74)" area in the area navigation.
3. Click the "Disable safety mode" button.
4. If access protection is set up for the F-CPU, enter the password for the F-CPU.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 311
Compiling and commissioning a safety program
10.7 Testing the safety program

5. Make sure that you disable the safety mode of the desired F-CPU by checking the
Collective F-Signature in the dialog that is displayed next.
This check is not necessary if access protection is set up for the F-CPU, because the correct
F-CPU has already been identified by the unique password for the F-CPU.
6. Confirm the deactivation.
Safety mode is then disabled.
The remaining runtime until an S7-1200/1500 F-CPU goes into STOP, starts immediately after
deactivation of the safety mode. The remaining runtime is displayed in the Safety
Administration Editor in the "General (Page 74)" area in online mode. In addition, the
remaining runtime is displayed in the web server of an S7-1500 F-CPU as of firmware V2.9.

Reset remaining runtime until the F-CPU goes to STOP


To avoid the expiration of the remaining runtime and the associated STOP of the F-CPU, you
can reset the remaining runtime in the Safety Administration Editor. This resets the
remaining runtime to the configured value and starts it running again immediately after that.
Proceed as follows:
1. Open the Safety Administration Editor of the corresponding F-CPU.
2. Open the "General (Page 74)" area in the area navigation.
3. Click the "Reset remaining runtime" button.
4. If access protection is set up for the F-CPU, enter the password for the F-CPU.
5. In the dialog that opens next, check the information on the Collective F-Signature.
6. Confirm the reset of the remaining runtime.

NOTE
The remaining runtime is also displayed in the F-runtime group information DB (Page 136) of
the respective F-runtime group in the MODE_REMAINING_TIME tag.
In case of two F-runtime groups, different values may be displayed caused by different
update times.
The value "0" is not displayed after expiration of the remaining runtime, but the remaining
runtime existing in the last cycle.

Enabling safety mode

NOTE
To enable safety mode, the F-CPU must be switched from STOP to RUN mode.
In a redundant S7-1500HF system you have to set both HF-CPUs or the redundant system
S7-1500HF to STOP before you restart the HF-CPUs.
Switching the F-CPU from STOP to RUN mode always enables safety mode, even if the safety
program has been modified or is not consistent.
If you have changed your safety program, but have not recompiled and downloaded it, the F-
CPU can revert to STOP mode.

SIMATIC Safety - Configuring and Programming


312 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Evaluating safety mode/disabled safety mode


If you wish to evaluate safety mode/disabled safety mode in the safety program, you can
evaluate the "MODE" tag in the F‑Global DB (Page 136) for S7-300/400 F-CPUs or F-runtime
group information DB for S7-1200/1500 F-CPUs (1 = Disabled safety mode). You use fully
qualified access to access this tag (e.g. "F_GLOBDB".MODE or RTG1SysInfo.MODE).
You can use this evaluation, for example, to passivate F‑I/O when the safety program is in
disabled safety mode. To do so, assign the "MODE" tag in the F-shared DB or F-runtime group
information DB to all "PASS_ON" tags in the F-I/O DBs of the F-I/O that you wish to passivate.

WARNING

When the safety program is in disabled safety mode, the "MODE" tag in the F-shared DB or F-
runtime group information DB is also evaluated in disabled safety mode.
Even if the F-I/O is passivated in disabled safety mode by evaluating the "MODE" tag, the
safety of the plant must be ensured during disabled safety mode by organizational measures
(Page 560). (S028)

See also
Configuring the time limit for disabled safety mode (S7-1200, S7-1500) (Page 309)

10.7.3 Testing the safety program

Introduction
Tags of the safety program can be monitored at any time.
Controlling tags of the safety program is only possible in deactivated safety mode as some
fault control measures of the safety program have to be disabled for this.
You can control the following tags of the safety program:
• Inputs and outputs of the F‑I/O (channel values and value status (S7-1200, S7-1500))
• Tags in F-global DB (except DB for F‑runtime group communication)
• Tags in instance DBs of F‑FBs
• Tags in F‑I/O DBs (for permitted tags see F‑I/O DB (Page 145))

Procedure for monitoring tags of the safety program


Monitor the required tags of the safety program from an open watch table or from the
program editor (program status).
1. Proceed as in the standard. Additional information can be found in the STEP 7 help in
"Testing user programs".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 313
Compiling and commissioning a safety program
10.7 Testing the safety program

Procedure for controlling tags of the safety program


Control the required tags of the safety program from an open watch table:
1. For modifying, deactivate the safety mode (Page 310) in the automatically shown dialog.
2. Terminate existing modify requests after testing is complete before activating safety
mode.
Values in F-DBs can only be modified online in the F-CPU. If the value is also to be changed
offline, you must do this by editing the start value offline and compiling the safety program.
Proceed as follows to control tags of F-I/O:
1. Create a separate row for each channel value and value status (S7-1200, S7-1500) to be
modified. The control value must correspond to the channel value or value status.
2. Set "start of scan cycle" or "end of scan cycle" and "permanent" or "once".
Regardless of the trigger point setting, requests to modify inputs (PII) of F-I/O always
become effective before the main safety block is executed and requests to modify outputs
(PIQ) always become effective after execution of the main safety block.
3. (S7-300, S7-400) Create an additional watch table if you want to control more than 5
inputs/outputs.

NOTE
F-I/O can only be modified in RUN mode of the F-CPU.
You cannot modify a configured F-I/O from which neither a channel value or a value status
(S7-1200, S7-1500), nor any tag from the associated F-I/O DB has been used in the safety
program. In your safety program, you should therefore always use at least one tag from the
associated F-I/O DB or at least one channel value or value status (S7-1200, S7-1500) of the F-
I/O to be modified.
For inputs (PII), modify requests take priority over fail-safe value output, while for outputs
(PIQ), fail-safe value output takes priority over modify requests. For outputs (channels) that
are not activated in the properties for the F-I/O, modify requests affect the PIQ only, and not
the F-I/O.

NOTE
The following applies for S7-1200/1500 F-CPUs:
To avoid invalid combinations of channel value and status value:
• The value status is set by the F-system automatically to 1 when setting a channel value to
a value <> fail-safe value 0
• The fail-safe value 0 is automatically output when setting the value status to 0 for the
associated channel value

SIMATIC Safety - Configuring and Programming


314 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

WARNING

You need to specifically reset constant modify requests in the watch table in disabled safety
mode.
Note that constant modify requests that are not correctly reset can remain active in the
background even after a STOP/RUN transition of the F-CPU.
Because the F-CPU is in safety mode again after a STOP/RUN transition, the constant modify
requests are no longer effective and are not shown in the watch table.
The requests become active again as soon as you disable safety mode again.
With a memory reset of the F-CPU, you can make sure that no constant modify requests are
active in the background on the F-CPU. (S029)

Wiring test using watch table


You can carry out a wiring test for an input by changing an input signal and verifying whether
or not the new value arrives in the PII.
You can carry out a wiring test for an output by changing the output with the Modify function
and verifying whether the required actuator responds.
For the wiring test, note that a safety program must be running on the F‑CPU, in which at
least one channel value or value status (S7-1200, S7-1500) of the F‑I/O to be monitored or
modified or one tag from the associated F‑I/O DB has been used.
For F-I/O that can also be operated as standard I/O (e.g., S7-300 fail-safe signal modules), you
can also carry out the wiring test for outputs using the Modify function in STOP mode by
operating the F-I/O as standard I/O rather than in safety mode.

Additional rules for testing (S7-300/400/1500)


Setting breakpoints in the standard user program will cause the following errors in the safety
program:
• F-cycle time monitoring has expired
• Error during communication with the F-I/O
(S7-1500) Fail-safe modules switch to safe mode after the configured F-monitoring time
has expired.
• Error during safety-related CPU-CPU communication
• Internal CPU faults
If you nevertheless want to use breakpoints for testing, you must first disable safety mode.
This will result in the following errors:
• Error during communication with the F-I/O
• Error during safety-related CPU-CPU communication
Difference between S7-1500 F-CPUs and S7-300/400 F-CPUs:
• If a breakpoint is activated and reached, the F-CPU goes directly to STOP after HOLD.
• If you want to switch to RUN again after HOLD to test your standard user program further,
you can simulate this with S7-PLCSIM.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 315
Compiling and commissioning a safety program
10.7 Testing the safety program

No access protection is initially necessary for test purposes, commissioning, etc. This means
you can execute all offline and online actions without access protection, that is, without
password prompt.
See also
Changing the safety program in RUN mode (S7-300, S7-400) (Page 319)
Downloading project data (Page 273)

10.7.4 Testing the safety program with S7-PLCSIM


You can test your safety program together with your standard program on a simulated CPU
with S7-PLCSIM and without the need for hardware. Also observe warning S030 in the section
"Notes on Safety Mode of the Safety Program (Page 350)".
You use S7-PLCSIM for SIMATIC Safety F-systems as you would for S7 standard systems. Note
the following special features:

Safety mode/disabled safety mode


We recommend that you test your safety program in safety mode to detect whether the F-
CPU goes into STOP as early as in the test phase of your safety program in S7-PLCSIM as a
result of, for example, that the results of instructions were outside the permitted range for
the data type.
The following simulations can be run in S7-PLCSIM, just as on an actual F-CPU, in disabled
safety mode only.
• Modifying tags in F-DBs and F-I/O DBs.
(S7-1200, S7-1500) To prevent unintentional modification of tags in F-DBs and F-I/O DBs in
safety mode, we recommend that you do not select the "Activate/deactivate modification of
non-inputs" button in S7-PLCSIM
During the simulation with S7-PLCSIM , monitoring of the maximum cycle time of the F-
runtime group and the cycle time warning limit of the F-runtime group (S7-1200, S7-1500)
are disabled.

Differences between a simulated F-CPU and real F-CPU


Note that S7-PLCSIM does not fully behave like a real F-CPU down to the individual details. In
particular, the startup behavior of an F-I/O cannot be simulated exactly.

Input simulation of F-I/O

Simulation of inputs (channel values) in S7-PLCSIM:


You simulate inputs (channel values) of F-I/O in S7-PLCSIM as you would inputs (channel
values) of standard I/O. Keep in mind the following notes/restrictions:
During the transition of the F-CPU from "STOP" to "RUN" mode in S7-PLCSIM, all inputs
(channel values) of F-I/O are initialized with 0 in the process image input (PII).
The inputs (channel values) can be simulated starting from the 2nd cycle and are then
available in the PII.

SIMATIC Safety - Configuring and Programming


316 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Simulation of inputs (value status) in S7-PLCSIM:


(S7-1200, S7-1500) By simulating inputs (value status) of F-I/O, you can simulate incoming
and outgoing F-I/O / channel faults. Keep in mind the following notes/restrictions:
• To realistically simulate the behavior of the F-I/O, you must note the connection between
channel value and value status on the real F-I/O. The combination value status = 0 and
channel value <> fail-safe value (0) is invalid and can result in the simulation deviating
from the behavior of the real F-CPU.
• During the transition of the F-CPU from "STOP" to "RUN" in S7-PLCSIM, all inputs (value
status) of F-I/O are initialized with 1 in the process image input (PII). This means you can
start with the simulation of inputs (channel values) immediately without simulation of the
inputs (value status).
• The simulation of inputs (value status) in S7-PLCSIM does not have an effect on the QBAD
and PASS_OUT tags in the F-I/O DB. Note that with real F-I/O, QBAD and PASS_OUT can be
1 as soon as the value status is 0 for at least one channel of the F-I/O (see tags of the F-I/O
DB: PASS_OUT/QBAD/QBAD_I_xx/QBAD_O_xx and value status (Page 150)).
• For F-I/O configured with "Behavior after channel fault" = "Passivation of the complete F-
I/O", use the tag PASS_ON in the F-I/O DB for simulation of the passivation of the complete
F-I/O for F-I/O / channel faults. If you limit the simulation to passivation of individual inputs
(channel value including value status), the behavior of the simulation will deviate from
that of the real F-CPU.
• You can also use the PASS_ON tag in the F-I/O DB for F-I/O without value status to simulate
the passivation of the entire F-I/O in case of F-I/O or channel faults.
• To simulate an F-I/O / channel fault of the SM 336; AI 6 x 13Bit or SM 336; F-AI 6 x 0/4...20
mA HART with configuration "Behavior after channel fault" = "Passivate channel", you must
simulate the inputs (channel values) with 7FFFH (for overflow) or 8000H (for underflow).
• For F-I/O which does not support the "RIOforFA-Safety" profile, you must run a user
acknowledgment with a positive edge at the ACK_REI tag of the F-I/O DB as with a real F-
I/O for reintegration after the value status has changed from 0 to 1 or when the channel
value has changed from 7FFFH/8000H to unequal 7FFFH/8000H (see above) when ACK_NEC
= 1 of the F-I/O DB. Reintegration takes place automatically in all other cases possibly
deviating from the real F-I/O.

Update times
Keep in mind that the status of the inputs (channel values or value status (S7-1200/1500))
that you are monitoring in the SIM table in S7-PLCSIM is only identical to the status being
processed in the safety program if there is no passivation of the associated F-I/O.
With passivation of the F-I/O, the safety program operates with fail-safe values (channel value
and value status (S7-1200/1500) =0).

CPU-CPU-communication with SENDDP / RCVDP instructions


The following applies for SENDDP/RCVDP (S7-300/400) instructions and SENDDP/RCVDP
instructions with Version < 3.0 (S7-1200/1500):
You cannot simulate communication between F-CPUs with the SENDDP and RCVDP
instructions in S7-PLCSIM. You can, however, use the SENDDP and RCVDP instructions
together with S7-PLCSIM. During simulation in S7-PLCSIM, the RCVDP instruction outputs the
fail-safe values pending at its inputs SUBBO_xx and SUBI_xx ((S7-1200/1500) or alternatively
SUBDI_00). The SENDDP and RCVDP instructions signal this with 1 at output SUBS_ON.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 317
Compiling and commissioning a safety program
10.7 Testing the safety program

For SENDDP/RCVDP instructions with Version >= 3.0 (S7-1200/1500) the following applies:
During the simulation with S7-PLCSIM it is possible to simulate the received data and the
information "Deactivated Safety Mode" (RCVDP) or respectively the information "Substitute
value output" (SENDDP) in the corresponding transfer area for inputs. Note the following
notes:
• The simulated values do not become active until you set the SIMULATION bit for the first
time in the respective simulation control word (see the following table) after the F-system
has started up. Before setting the SIMULATION bit, the RCVDP instruction outputs the fail-
safe values that are pending at its inputs SUBBO_xx and SUBI_yy (or alternatively
SUBDI_00).
• The setting of the SEND_MODE bit in the simulation control word causes a setting of the
SENDMORE output for the RCVDP instruction.
• The setting of the STATUS_SUBS bit in the simulation control word causes a setting of the
SUBS_ON output for the SENDDP instruction.
• Reserved bits in the simulation control word always have to be 0.
• During a STOP/RUN transition from S7-PLCSIM the most recently simulated values in the
transfer area for inputs are kept.
The start address(es) of the configured transfer area for the input and output data can be
found in the respective configuration (see also "Configuring and programming
communication (S7-1200, S7-1500) (Page 231)").
Table 10-1  Structure of the relevant transfer area for inputs of the simulation control word (instruction RCVDP)
Byte Meaning Comment
0 RD_BO_15 … RD_BO_08
1 RD_BO_07 … RD_BO_00
DINTMODE=0:
2 RD_I_00 Word RD_I_00, MSB1) first
3
4 RD_I_01 Word RD_I_01, MSB1) first
5
Alternative DINTMODE=1:
2 RD_DI_00 High Word from RD_DI_00, MSB1) first
3
4 Low Word from RD_DI_00 XOR 0x8000, MSB1) first
5

6 Simulation control word (High Byte) Bit 0…6: Reserved


Bit 7: SIMULATION: Activating RCVDP simulation
7 Simulation control word (Low Byte) Bit 0: SEND_MODE: Set output SENDMODE
Bit 1…7: Reserved
8 … 11 Reserved
1) MSB: most significant bit

SIMATIC Safety - Configuring and Programming


318 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Table 10-2  Structure of the relevant transfer area for inputs of the simulation control word (instruction SENDDP)
Byte Meaning Comment
0 Simulation control word (High Byte) Bit 0: STATUS_SUBS: Set output SUBS_ON
Bit 1…6: Reserved
Bit 7: SIMULATION: Activating SENDDP simulation
1 Simulation control word (Low Byte) Bit 0…7: Reserved
2…5 Reserved

(S7-300, S7-400) CPU-CPU-communication with SENDS7/RCVS7 instructions


You cannot simulate communication between F-CPUs with the SENDS7 and RCVS7
instructions in S7-PLCSIM. You can, however, use the SENDS7 and RCVS7 instructions
together with S7-PLCSIM.
During simulation in S7-PLCSIM, the RCVS7 instruction outputs the initial values specified in
the communication DB as fail-safe values. The SENDS7 and RCVS7 instructions signal this with
1 at output SUBS_ON.

CPU-CPU communication with Flexible F-Link


If communication between F-CPUs is simulated with Flexible F-Link, then observe the
following warning.

WARNING

When data is sent from an F-CPU simulated with S7-PLCSIM during safety-related CPU-CPU
communication with Flexible F-Link, you can no longer assume that this data is generated
safely. You must then ensure safety in those units that are influenced by the sent data
through organizational measures (Page 560). Alternatively, you must output fail-safe
substitute values instead of the received data in the F-CPU that receives the data by
evaluating SENDMODE*.
* SENDMODE is available to you as a tag in the F-communication DB.
(S086)

Inconsistent safety program (S7-1200, S7-1500)


If the CPU goes into STOP in S7-PLCSIM with the diagnostic entry "Safety program:
inconsistent", the F-CPU is not initialized correctly in S7-PLCSIM yet. Perform a memory reset
of the F-CPU in S7-PLCSIM and download the program once again to the CPU in S7-PLCSIM.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 319
Compiling and commissioning a safety program
10.7 Testing the safety program

10.7.5 Changing the safety program in RUN mode (S7-300, S7-400)

Introduction
You make changes to F-blocks offline in the program editor in the same way as for a standard
program. You download the changed F-blocks in RUN to the F-CPU in the "disabled safety
mode (Page 310)".

NOTE
If you do not want to make changes to the safety program during operation, see Creating
F‑blocks in FBD/LAD (Page 132).

Procedure for changing the safety program in RUN mode


To change the safety program, follow these steps:
1. Change the main safety block or F-FB and its associated instance DB, F-FC, or F-DB in the
Program editor.
2. Download the changed F-block(s) to the F-CPU (for procedure, see Downloading project
data (Page 273)). The entire program is then automatically compiled.
3. If safety mode is active, the "Load preview" dialog will prompt you to deactivate it and to
enter the password for the safety program.

NOTE
When downloading in disabled safety mode, you can only download the fail‑safe blocks
created by you (main safety blocks, F‑FB, F‑FC, or F‑DB), F‑application blocks, or standard
blocks and their associated instance DBs. If you download automatically added F-blocks (F-
SBs or automatically generated F-blocks and associated instance DBs, F-shared DB), the F-
CPU can go to STOP mode or safety mode can be activated.
Therefore, always select individual blocks only when downloading in disabled safety
mode.

Sequence for downloading changes


Changes in the safety program in RUN mode when safety mode is disabled can, for example,
cause the status of an actuator to change as a result of program changes.
After changes, start by downloading the safety program and then the function of the
standard user program monitored by the safety program.

Restrictions on safety-related CPU-CPU communication


During operation (in RUN mode), you cannot establish new safety-related CPU-CPU
communication by means of new SENDDP/RCVDP or SENDS7/RCVS7 instructions.
To establish new safety-related CPU-CPU communication you must always download the
relevant safety program consistently to the F-CPU while in STOP mode after inserting a new
SENDDP, SENDS7, RCVDP, or RCVS7 instruction.

SIMATIC Safety - Configuring and Programming


320 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Restrictions on F‑runtime group communication


You cannot make any changes to the safety-related communication between F-runtime
groups in RUN mode. This means that you cannot assign, delete, or change any DBs for F-
runtime group communication of an F-runtime group.
Following changes in the F-runtime group communication, you must always download the
safety program consistently to the F-CPU while in STOP mode.

Restrictions on F‑I/O access


If during operation (in RUN mode), you insert an F-I/O access to an F-I/O of which no single
channel value or tag from the associated F-I/O DB has yet been used in the safety program,
the F-I/O access only becomes effective when the safety program is downloaded consistently
to the F-CPU.

Changing the standard user program


You can download changes in the standard user program when the F-CPU is in RUN mode,
regardless of whether safety mode is enabled or disabled.

WARNING

(S7-300, S7-400) When the standard user program is changed in productive operation,
access permission must not be granted by the CPU password, as it would also allow changes
to the safety program. To rule out this possibility, you must configure the protection level
"Write protection for fail-safe blocks" and configure a password for the F‑CPU. If only one
person is authorized to change the standard user program and the safety program, the
protection level "Write protection" or "Read/write protection" should be configured so that
other persons have only limited access or no access at all to the entire user program
(standard and safety programs). (S001)

Procedure for applying changes to the safety program


If you download individual F‑blocks to the F‑CPU during operation (in RUN mode), the
F‑system blocks (F‑SBs) and the automatically generated F‑blocks are neither updated nor
downloaded, resulting in an inconsistent safety program in the F‑CPU. Use the following
procedure to apply changes to the safety program:
1. Download the safety program consistently to the F‑CPU, and activate safety mode by
switching the F‑CPU from STOP to RUN mode (for procedure, see Downloading project
data (Page 273)).
2. Follow the steps described in Acceptance of Changes (Page 345).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 321
Compiling and commissioning a safety program
10.7 Testing the safety program

10.7.6 Safety program in RUN mode (S7-1200, S7-1500)

Introduction
You make changes to F-blocks offline in the program editor in the same way as for a standard
program. Loading the changed F-blocks in RUN to the F-CPU is done with the Fast
Commissioning mode in deactivated safety mode (Page 310).
The Fast Commissioning mode distinguishes between "Fast Compile" (default setting) and
"Consistent Compile".
Fast Commissioning mode with "Fast Compile"can be used for minor software changes to the
Safety program, e.g. for testing and commissioning. It enables a fast compile, as only the F-
blocks created by the user are compiled here.
In contrast, the Fast Commissioning mode with "Consistent Compile" can be used, for
example, at the end of commissioning to compile the safety program consistently and then
download it consistently to the F-CPU. In this case, you forego the advantage of the fast
compiling, but after downloading the safety program to the F-CPU, you can enable safety
mode again immediately with a short STOP-RUN transition of the F-CPU.

NOTE
Do not switch the F-CPU to STOP in Fast Commissioning mode with "Fast Compile".
Otherwise, the F-CPU does not restart afterwards because the F-CPU contains an inconsistent
safety program.
Solution:
• Download a consistent safety program to the F-CPU and then carry out a STOP-RUN
transition. The deactivated safety mode is hereby terminated.
• If your F-CPU supports "Consistent Compile", select "Consistent Compile" and download
the safety program consistently to your F-CPU. After that, a STOP-RUN transition is
possible.

NOTE
Fast Commissioning mode with "Fast Compile" behaves differently with S7-PLCSIM than with
a real F-CPU.
An S7-PLCSIM restarts after a STOP.

SIMATIC Safety - Configuring and Programming


322 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Requirements
To activate and use Fast Commissioning mode, the following requirements must be met:
• You can use Fast Commissioning mode with "Fast Compile" as of Safety System version
V2.4. It is available for S7-1200 F-CPUs as of firmware V4.5 and for S7-1500 F-CPUs as of
firmware V2.0.
• You can use the Fast Commissioning mode with "Consistent Compile" from Safety System
version V2.5. It is only available for F-CPUs S7-1500 as of firmware V3.0. With S7-1500 F-
Software Controller, it is available as of Safety System version V2.5 only for approved IPCs
as of firmware V30.0.

NOTE
S7-1500 F-Software Controller
The approved IPCs can be found in the table in the Product information for the F-CPUs
(https://support.industry.siemens.com/cs/ww/en/view/109478599).
If IPCs that have not been approved are used, an error or restart of the F Software
Controller occurs. The download must then be repeated in STOP.

• The "Safety mode can be disabled" option must be selected in the "Settings" area of the
Safety Administration Editor.
• The offline Safety program must be consistent and identical to the online Safety program.
• The F-CPU is in RUN.

Enabling Fast Commissioning mode


You enable Fast Commissioning mode by clicking the "Enable Fast Commissioning" button in
the "General" area of the Safety Administration Editor.
Here, "Fast Compile" is selected as the default setting.
Once Fast Commissioning mode with "Fast Compile" is active, the behavior when compiling
changes (shortcut menu "Compile > Software (only changes)" and "Compile > Hardware and
software (only changes)") switches to the behavior when compiling changes in Fast
Commissioning mode with "Fast Compile".
As soon as you change to the "Consistent Compile" setting, you can also compile the safety
program consistently and download it to the F-CPU in RUN.

NOTE
After enabling Fast Commissioning mode, all other areas in the Safety Administration Editor
are grayed out except the "General" area. Write access in the Safety Administration Editor is
not permitted, also not via Openness. Read access is still possible.
While Fast Commissioning mode with "Fast Compile" is activated, the Safety Administration
Editor displays the information "Fast Commissioning is activated" as the status of the safety
program.
No signatures are calculated in Fast Commissioning mode with "Fast Compile". Therefore, no
statement can be made in this mode about the status of the safety program and the F-blocks
with regard to the offline-online comparison. The status of the signature comparisons is
displayed with the icon in this case.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 323
Compiling and commissioning a safety program
10.7 Testing the safety program

Downloading changes in Fast Commissioning mode


To download changes to the Safety program to the F-CPU in RUN in Fast Commissioning
mode, the following 3 conditions must be met:
• The F-CPU is in RUN.
• Safety mode is deactivated.
• Fast Commissioning is enabled.
If at least one of these 3 conditions is not met, the "Download" dialog displays a note that
download in RUN mode is not possible.

NOTE
In case of a connection abort between the PG/PC and the F-CPU during loading in RUN mode,
loading to the F-CPU can not be completed properly. Even the indicators of the safety
program on the display and in the web server of the F-CPU are no longer current.
A subsequent loading in RUN is no longer possible in this case, even though all requirements
for Fast Commissioning mode are being met.
Solution: Switch the F-CPU to STOP mode and download a consistent safety program to the F-
CPU.

NOTE

If the work memory utilization of the F-CPU is > 80%, a download in RUN mode with
"Consistent Compile" may be aborted and the download to the F-CPU may not be properly
completed. Even the indicators regarding the safety program on the display and in the web
server of the F-CPU are no longer current.
A subsequent download in RUN is no longer possible, even though all requirements for Fast
Commissioning mode are met.
Solution: Switch the F-CPU to STOP mode and download a consistent safety program to the F-
CPU.

Supported changes in Fast Commissioning mode


While Fast Commissioning mode is enabled, you cannot arbitrarily change your Safety
program. The following is an overview of the supported changes.
• Changes to F-FBs/F-FCs/F-DBs. See "Changes not supported" for exceptions.
• Changes to fail-safe-compliant PLC data types. See "Changes not supported" for
exceptions.
• Changes to the standard user program that influence the safety program, for example,
DBs used in both the standard user program and the safety program.
• Creating and using F-blocks. See "Changes not supported" for exceptions.

SIMATIC Safety - Configuring and Programming


324 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Unsupported changes in Fast Commissioning mode with "Fast Compile"


While Fast Commissioning mode with "Fast Compile" is activated, you cannot make changes
to your safety program at will. The following is an overview of the changes not supported .

Type of change System response


All changes to the hardware configuration. A STOP is required for the download to
the F-CPU.
Change in an F-FB/F-FC:
• Insertion of a new call of a time-processing instruction (for Compiling errors
example, TON, TOF, TP, MUT_P...) or an ACK_OP/ACK_GL
instruction. (Time value parameters can be reassigned in
existing calls).
• Insertion of a new call of a SENDDP/RCVDP instruction.
• Insertion of a new access to an F-I/O (access to a tag of the
F-I/O DB or to the process image) that has not yet been used
in the F-runtime group.
• Insertion of a new access to a communication with Flexible
F-Link (access to a tag of the F-communication DB) which
has not yet been used in the F-runtime group.
Deleting in an F-FB/F-FC:
• Deletion of a call of a time-processing instruction (for Compiling errors when the instances
example, TON, TOF, TP, MUT_P...) or an ACK_OP/ACK_GL are also deleted
instruction.
• Delete a call to a SENDDP/RCVDP instruction. Compiling errors
• Deletion of the last access to an F-IO (access to a tag of the
F-I/O DB or to the process image) so that it is no longer used
in the F-runtime group.
• Deletion of the last access to a communication with Flexible
F-Link (access to a tag of the F-communication DB) so that it
is no longer used in the F-runtime group.
Deleting an F-FB or F-FC when it was called before Fast Com­ Compiling errors
missioning mode was activated. However, a call can be deleted.
Deleting an F-DB when tags of this F-DB were already being Compiling errors
used before Fast Commissioning mode was activated.
Deleting a standard DB when tags of this DB were already being Compiling errors
used for reading before Fast Commissioning mode was activ­
ated.
Deleting a tag from the standard user program when it was Compiling errors
already being used for reading before Fast Commissioning
mode was activated.
Structural changes of fail-safe-compliant PLC data types that are Compiling errors
referenced in a Flexible F-Link communication.
Creating library types of blocks Compiling errors
Adding/deleting of:
• F-OBs Compiling errors

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 325
Compiling and commissioning a safety program
10.7 Testing the safety program

Type of change System response


• Flexible F-Link communications Blocking in the Safety Administration
Editor
• F-runtime groups (including changes)
• F-CD/F-MS connections (including changes)
Inserting an F-FB/F-FC (e.g. from a library or a different F-CPU) Compiling errors
with global access to an F-DB.
Changing the instruction version in the "Instructions" task card. Compiling errors
Creating and changing instruction profiles
Downloading a Safety program compiled in Fast Commissioning Interlocking by loading the station
mode from the F-CPU to the PG/PC. from the device
Changes in the "Settings" area of the Safety Administration Blocking in the Safety Administration
Editor. Editor
Changes to the password for the safety program.
Renaming of the F-OB Errors during download
All changes with Openness. (Name area SafetyAdministration) Are rejected with an exception.

NOTE
For the changes marked with "Compiling errors", the compiling of the safety program is
aborted in Fast Commissioning mode. An additional note is displayed in the inspector
window under "Info > Compile" indicating the F-block containing the unsupported change.

NOTE
The table "Unsupported changes in Fast Commissioning mode with Fast Compile" serves as
an aid. When you see errors during compiling that refer to blocks that you have not
programmed yourself, an unsupported change was most likely made. In this case, undo the
previous changes or exit Fast Commissioning mode and compile the entire safety program.

NOTE
Logging in the F-change history is incomplete when Fast Commissioning mode with "Fast
Compile" is activated, the following entries are not recorded:
• Collective F-Signature
• Compiling time stamp
• Compiled F-blocks with signature and time stamp

SIMATIC Safety - Configuring and Programming


326 Programming and Operating Manual, 11/2022, A5E02714440-AM
Compiling and commissioning a safety program
10.7 Testing the safety program

Unsupported changes in Fast Commissioning mode with "Consistent Compile"


In Fast Commissioning mode with "Consistent Compile", you also cannot change your safety
program at will. Compared to "Fast Compile", however, many more changes to the safety
program are possible. The following is an overview of the changes not supported .

NOTE
Note that the changes mentioned here must not be present when enabling Fast
Commissioning mode with "Consistent Compile". Therefore, make sure that the offline safety
program is consistent and identical to the online safety program. If you do not observe this,
the F-CPU may STOP.

Type of change System response


All changes to the hardware configuration. A STOP is required for the download to
the F-CPU.
Adding/deleting of:
• Flexible F-Link communications Blocking in the Safety Administration
Editor
• F-runtime groups (including changes)
Changes in the "Settings" area of the Safety Administration
Editor.
Changes to the password for the safety program.
Renaming of the F-OB CPU goes to STOP
All changes with Openness. (Name area SafetyAdministration) Are rejected with an exception.
Insertion of a new call of an ACK_GL instruction. Possible, but results in passivation of
all F-I/Os. Reintegration is only possible
with a STOP-RUN transition.
Insertion of a new access to an F-I/O (access to a tag of the F-I/O Possible, but results in passivation of
DB or to the process image) that has not yet been used in the F- the affected F-I/O. Reintegration is
runtime group. only possible with a STOP-RUN trans­
ition.
Deletion of a call of an ACK_GL instruction. Possible, but results in passivation of
all F-I/Os. Reintegration is only possible
with a STOP-RUN transition.
Deletion of the last access to an F-IO (access to a tag of the F- Possible, but results in a diagnostic
I/O DB or to the process image) so that it is no longer used in buffer entry via a "Profisafe communic­
the F-runtime group. ation error".

Exiting Fast Commissioning mode


To exit Fast Commissioning mode with "Fast Compile" and return to Safety mode, proceed as
follows:
1. Click on the "Deactivate Fast Commissioning" button.
2. Compile the Safety program with Software (rebuild all).
3. Download the Safety program to the F‑CPU. The F-CPU is set to STOP mode by this.
In a redundant S7-1500HF system, you have to select "Stop R/H system" in the "Load
preview" dialog.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 327
Compiling and commissioning a safety program
10.8 F-change history

After that, the online Safety program is consistent again and the F-CPU can be switched to
RUN with Safety mode enabled.
To exit Fast Commissioning mode with "Consistent Compile" and return to Safety mode,
proceed as follows:
1. Click on the "Deactivate Fast Commissioning" button.
2. Perform a STOP-RUN transition to enable safety mode again.

10.8 F-change history


Enable the logging of changes to the safety program by using the option "Enable F-change
history" in the Safety Administration Editor. The F-change history behaves like the standard
change history.
An F-change history is created for each F-CPU in the project navigation under "Common
data/logs".
The following is logged in the F-change history:
• Collective F-Signature
• User name
• Compile time stamp
• Download of the safety program with time stamp
• Compiled F-blocks with signature and time stamp
The F-change history can contain a maximum of 5000 entries per F-CPU. When the 5000
entries are exceeded, a new F-change history is created using the naming scheme "F-change
history <CPU name> YYYY-MM-DD hh:mm:ss".
After a project upgrade, the "Go to" function is not supported anymore for the F-change
history of the project for the entries which were created before STEP 7 Safety V15.1.

NOTICE

The connection between the F-CPU and the associated F-change history is made through the
name of the F-change history.
Therefore, do not rename the F-CPU and the F-change history. If you rename the F-CPU or
the F-change history, a new F-change history with the current name of the F-CPU is started.

NOTE
You may not use the F-change history to recognize changes in the safety program/in the
configuration of the F-I/Os during the acceptance of changes.
To accept changes, proceed as described under Acceptance of Changes (Page 345).

NOTE
We recommend activating the F-change history before changing over to productive
operation.

SIMATIC Safety - Configuring and Programming


328 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance 11
11.1 Overview of System Acceptance

Introduction
When performing a system acceptance test, all the standards and guidelines (for example
PROFINET Installation Guidelines) relevant to the specific application must be complied with.
This also applies to systems that are not "subject to acceptance". For the acceptance, you
must consider the requirements in the Certification Report
(http://support.automation.siemens.com/WW/view/en/49368678/134200).
As a general rule, the acceptance of an F-System is performed by an independent expert. The
independence required of the expert must be defined in the safety plan and depends on the
required PL/SIL.
Observe all warnings in this manual.

WARNING

The configuration of F-CPUs and F-I/Os as well as the programming of F-blocks must be
carried out in TIA Portal as described in this documentation. You must observe all aspects
described in the section System acceptance (Page 329) to ensure safe operation with the
system SIMATIC SAFETY. Any other procedures are not permitted. (S056)

Proof of the correct implementation of the safety-related project data


In order for a system acceptance to be granted, you must assess and document the
correctness of the individual components. For documentation of the component
characteristics, you must create a safety summary.
The following characteristics must be covered:
• Correctness of the safety program including hardware configuration (including testing)
(Page 330)
• Completeness of the safety summary (Page 331)
• Compliance of the system library elements used in the safety program with Annex 1 of the
Report for the TÜV certificate (Page 331)
• Compliance of the know-how protected F-blocks used in the safety program with their
safety documentation. (Page 332)
• Completeness and correctness of the hardware configuration (Page 334)
• Correctness and completeness of the communication configuration (Page 340)
• Identity of online and offline program (Page 342)
• Other characteristics (Page 343) such as software version, use of data from the standard
user program
After the acceptance, you should archive all relevant documents and also the project data so
as to make the accepted project available as a reference for a subsequent acceptance.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 329
System acceptance
11.2 Correctness of the safety program including hardware configuration (including testing)

Safety summary
The safety summary (Page 306) is the project documentation required for acceptance of the
system.

11.2 Correctness of the safety program including hardware


configuration (including testing)
The correctness of software cannot only be ensure through tests and verifications during
commissioning, but rather already requires the observance of a wide variety of measures
during creation. Also see warning S062 on this in chapter "Overview (Page 22)".

Verification/function test
Already during the creation, you will test (Page 308) your safety program and the associated
hardware configuration. You must carry out these tests with regard to the specification of
your safety functions and document them before you perform the system acceptance.
To allow you to perform a code review of your safety program and document the accepted
program code, the source code of all F-blocks is printed as a part of the safety summary (Page
306), provided you have selected the option "All" for the printout.
If you want to carry out a function test after loading, you have to carry out program
identification. Additional information is available in "Downloading project data (Page 273)".
The correct function of the safety program must be guaranteed by complying with all steps
from the "Overview of System Acceptance (Page 329)" chapter before it can be used
productively. When using configuration control (option handling), you must ensure correct
operation of the safety program for all possible station options by performing appropriate
functional tests. You should archive the test reports along with the safety summary and the
acceptance documents.
Times, for example monitoring times (Page 546) and delay times, can only be verified to a
limited extent with functional tests (Page 273). You should check these times selectively to
determine whether they are dimensioned correctly, for example, using the safety summary.
Some of these times are itemized specially in the safety summary, for example, the
F‑monitoring time (for communication between F‑CPU and F‑I/O) and the monitoring time of
the safety-related CPU‑CPU communication (TIMEOUT). To determine the monitoring times
derived under normative conditions, the Excel file for response time calculation is available
on the Internet (https://support.industry.siemens.com/cs/ww/en/view/109783831). These
have to be considered together with the practically determined conditions of the application.
Note that these monitoring times have an impact on the response times of your safety
functions.

Consistency of the safety program


Check in the "General information" section of the safety summary to determine whether the
safety program was recognized as "consistent".
This is the case for S7-300/400 F-CPUs only if the following signatures are also identical:
• Collective F-Signature ("General information" section, "Collective F-Signature")
• "Signature of F-blocks with F-attribute" ("General information" section, "Current
compilation")

SIMATIC Safety - Configuring and Programming


330 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.3 Completeness of the safety summary

Consistency of the safety program is required for the acceptance. If the signatures are not
identical, you have the possibility to establish the consistency through recompiling of the
safety program and new creation of the safety summary.

11.3 Completeness of the safety summary

Introduction
If you have a version of your safety-related project data that is ready for acceptance, you must
carry out and document additional checks on the basis of the safety summary to prove that
the safety summary is complete and is part of the safety program to be accepted.

Procedure for creation of safety summary


To generate the safety summary, follow the procedure described in Creating a safety
summary (Page 306).
In so doing, use the option "All" in order to include the source code of your F-blocks in the
printout.

Checking the safety summary for completeness


If you want to use an existing summary, whose completeness is not exactly known, you must
check to determine whether the same Collective F-Signature is contained in the footer on all
pages of the printout. This allows you to prove that all included pages belong to the same
project.
In section "Supplementary information", you can find the number of pages in the safety
summary, among other things. With this, you can prove that all pages of the safety summary
are printed. Incomplete printouts (for example due to low on toner) must not be used for an
acceptance.
If you created the safety summary with the "All" option, the source code of all F-blocks will
also be printed. The printout of this source code also contains the footer to enable you to
easily assign the source code to a particular safety summary.
The specification "number of pages in the safety summary" does not include the pages in
which the source code of the F-blocks is output.

Association with the safety program


In the "General information" section of the safety summary, check whether the Collective F-
Signature corresponds to the Collective F-Signature of the safety program to be accepted in
the work area of the Safety Administration Editor under "General". If they are not the same,
then the summary and safety program do not match.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 331
System acceptance
11.5 Compliance of the know-how protected F-blocks used in the safety program with their safety documenta­
tion.

11.4 Compliance of the system library elements used in the safety


program with Annex 1 of the Report for the TÜV certificate

Introduction
STEP 7 Safety contains LAD/FBD instructions for programming of your safety program as well
as F-system blocks for creating an executable safety program that have been created and
tested by SIEMENS and certified by TÜV. The F-system blocks used are automatically inserted
by the F-system based on the set safety system version (see section "Settings" area (Page
80)).
To allow you to check whether the used versioned LAD/FBD instructions and F-system blocks
correspond to Annex 1 of the Report for the TÜV certificate and to the versions you intend to
use, these are listed in the safety summary.

Procedure
To check, download the current Annex 1 of the report for the TÜV certificate "SIMATIC Safety"
from the Internet (http://support.automation.siemens.com/WW/view/en/49368678/134200).
Proceed as follows for the check:

WARNING

• (S7-1200, S7-1500) The versions of the versioned LAD/FBD instructions listed in the
safety summary in the section "System library elements used in safety program" must
correspond to the versions in Annex 1 of the Report for the TÜV Certificate.
• (S7-300, S7-400) The versions, signatures and initial value signatures of the versioned
LAD/FBD instructions and F‑system blocks listed in the safety summary in the section
"System library elements used in safety program" must correspond to the versions,
signatures and initial value signatures in Annex 1 of the Report for the TÜV Certificate.
• The versions of the versioned LAD/FBD instructions listed in the safety summary must
meet the safety requirements of your application.
Keep in mind possible differences in functionality of different versions specified in the
section for the respective instruction.
• The safety system version listed in the safety summary under "Safety program settings"
must match the versions in Annex 1 of the Report for the TÜV Certificate. (S054)

In case of discrepancies, recheck whether you have the correct versions.


(S7-300 / 400) Differences can also arise when there are F-blocks / instructions in your safety
program that are not used.

11.5 Compliance of the know-how protected F-blocks used in the


safety program with their safety documentation.
If you use know-how protected F-blocks for the programming of your safety program (e.g.
from libraries), the source code for these is not printed in the safety summary.

SIMATIC Safety - Configuring and Programming


332 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.5 Compliance of the know-how protected F-blocks used in the safety program with their safety documenta­
tion.

Therefore, the author of the know-how protected F-block must already carry out acceptance
of the F-block and provide the following information:

S7-300/400 F-CPUs
• Signature and initial value signature of the know-how protected F-block
• Versions of all the used versioned LAD/FBD instructions
• Signatures and initial value signatures of all called F-blocks
• Signatures of all F-DBs accessed by the fail-safe block to be reused.
When performing a system acceptance, you have to carry out the following checks using the
safety summary:
• The signature and initial value signature of each know-how protected F-block listed in the
safety summary in the section "F-blocks in the safety program" must be identical with the
signature and initial value signature documented by the author.
• The versions of the versioned LAD/FBD instructions listed in the safety summary in the
section "System library elements used in safety program" must correspond to the versions
of each know-how protected F-block documented by the author or must be functionally
identical with them.
• The signatures and initial value signatures of the F-blocks called in each know-how
protected F-block listed in the safety summary in the section "F-blocks in the safety
program" must be identical with the signatures and initial value signatures (of the called F-
blocks) documented by the author.
In case of differences, set the documented (or functionally identical) versions and use the F-
blocks with the documented signatures and initial value signatures. If the version conflicts
cannot be eliminated due to other dependencies, contact the author of the know-how
protected block in order to obtain a compatible approved version.

S7-1200/1500 F-CPUs
• Signature of the know-how protected F-block
• Safety system version that was set while setting up the know-how protection
• Versions of all the used versioned LAD/FBD instructions
• Signatures of all called F-FBs/F-FCs in the know-how protected F-block.
• Signatures of all F-DBs accessed by the know-how protected F-block.
When performing a system acceptance, you have to carry out the following checks using the
safety summary:
• The signature of each know-how protected F-block listed in the safety summary in the
section "Know-how protected F-blocks in the safety program" must be identical with the
signature documented by the author.
• The safety system version of each know-how protected F-block listed in the safety
summary under "Know-how protected F-blocks in the safety program" must match one of
the versions listed in Annex 1 of the Report for the TÜV Certificate.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 333
System acceptance
11.6 Completeness and correctness of the hardware configuration

• The versions of the versioned LAD/FBD instructions of each know-how protected F-block
listed in the safety summary in the section "Know-how protected F-blocks in the safety
program" must correspond to the versions documented by the author or must be
functionally identical with them.
• The signatures of the F-blocks called in each know-how protected F-block listed in the
safety summary in the section "Know-how protected F-blocks in the safety program" must
correspond to the signatures (of the called F-blocks) documented by the author.
In case of differences, set the documented (or functionally identical) versions and use the F-
blocks with the documented signatures. If the version conflicts cannot be eliminated due to
other dependencies, contact the author of the know-how protected block in order to obtain a
compatible approved version.

11.6 Completeness and correctness of the hardware configuration

Introduction
The hardware configuration is an essential component of the project to be accepted. With the
configuration of the hardware, you have set properties that can influence the safety of
signals. You must document these settings with the safety summary to prove that you fulfill
the safety requirements for your application.
The section "Hardware configuration of F-I/O" is available in the safety summary for this. This
section consists of several tables:
• A table with information about the F‑CPU and the ranges of F‑destination addresses used
and of the "Central F-source address" of the F-CPU.
• Overview tables with the F-I/O used
• A table for each F‑I/O with information about the F-I/O and all parameters of the F-I/O with
the configured values.
Because the user administration of the web server is also part of the hardware configuration,
the assignment of the "F-Admin" right must be checked. You can only check the assignment
of the "F-Admin" right in the Safety Administration Editor in the "Web server F-admins" area.

NOTE
Note that you will find F‑I/O that you address via safety-related I‑slave-slave communication
in the safety summary of the I‑slave F-CPU and not in the F-CPU's safety summary of the
assigned DP master.
The safety summary of the F-CPU of the DP master includes a note for this F-I/O in the
overview table indicating that the F-I/O is not assigned to this F-CPU.

SIMATIC Safety - Configuring and Programming


334 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.6 Completeness and correctness of the hardware configuration

NOTE
When using shared devices:
F-I/O that you address in a shared device can be found in the safety summary of the F-CPU of
the IO controller to which it is assigned.
The safety summary of the F-CPUs of the other IO controllers between which the shared
device is divided, includes a note in the overview table for this F-I/O that it is not assigned to
this F-CPU.

Procedure for checking that the hardware configuration is complete


Ensure that all configured F-I/O are included in the safety summary. Also make sure that there
is no F-I/O that you have not configured as belonging to this F-CPU.

NOTE
If configuration control (option handling) is used, the safety summary must contain all the F-
IOs of the maximum configuration. The following checks are to be carried out for al the F-I/Os
of the maximum configuration.

Procedure for checking the correctness of the hardware configuration using the safety summary
To check the hardware configuration for correctness, proceed as follows:
1. Check in the "Hardware configuration of F-IO" section to verify the uniqueness of the
PROFIsafe addresses.
See sections PROFIsafe addresses for F-I/O of PROFIsafe address type 1 (Page 61) or
PROFIsafe addresses for F-I/O of PROFIsafe address type 2 (Page 62), Peculiarities when
configuring fail-safe GSD based DP slaves and fail-safe GSD based I/O devices (Page 69)
and Recommendation for PROFIsafe address assignment (Page 57).
– Check if the "Central F-source address" parameter of the individual F-CPUs differs
network-wide. F-CPUs to which solely F-IOs of the PROFIsafe address type 1 are
assigned do not have to be considered during this check.
– For F-I/Os of PROFIsafe address type 1 check whether the F-destination addresses
comply with the following warning:

WARNING

F-I/Os of PROFIsafe address type 1 are uniquely addressed by their F-destination


address (e.g. with the switch setting on the address switch).
The F-destination address (and therefore also the switch setting on the address
switch) of the F-I/O must be unique network-wide* and CPU-wide**/*** (system-
wide) for the entire F-I/O. The F-I/O of PROFIsafe address type 2 must also be
considered. (S051)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 335
System acceptance
11.6 Completeness and correctness of the hardware configuration

RT_Class_1/2/3 (Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP,


Layer 3).
** "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this F-CPU as well
as F-I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a shared
device. An F-I/O that is addressed using I-slave-slave communication is assigned to the
F-CPU of the I-slave and not to the F-CPU of the DP master / IO controller.
*** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF
system are to be regarded as one F-CPU with regard to the PROFIsafe addresses.
Therefore, the "Central F-source address" is set identically by the system for both F-
CPUs.

NOTE
For more information on the assignment of PROFIsafe addresses that are unique for
the CPU and across the network, see this FAQ
(https://support.industry.siemens.com/cs/ww/en/view/109740240).

– For F-I/Os of PROFIsafe address type 2 check whether the F-destination addresses
comply with the following warning:

WARNING

F-I/O of PROFIsafe address type 2 is uniquely addressed using a combination of F-


source address ("Central F-source address" parameter of the assigned F-CPU) and F-
destination address.
The combination of F-source address and F-destination address for each F-I/O must be
unique network-wide* and CPU-wide**/*** (system-wide). In addition, the F-
destination address must not be occupied by F-I/O of PROFIsafe address type 1.
To ensure that addresses are unique across F-CPUs for supported configurations (Page
58), you need to ensure that the "Central F-source address" parameter of all F-CPUs is
unique network-wide*. This is achieved through different settings for the "Central F-
source address" parameter of the F-CPUs. (S052)

* A network consists of one or more subnets. "Network-wide" means beyond the


boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via
RT_Class_1/2/3 (Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP,
Layer 3).
** "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this F-CPU as well
as F-I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a shared
device. An F-I/O that is addressed using I-slave-slave communication is assigned to the
F-CPU of the I-slave and not to the F-CPU of the DP master / IO controller.

SIMATIC Safety - Configuring and Programming


336 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.6 Completeness and correctness of the hardware configuration

*** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF
system are to be regarded as one F-CPU with regard to the PROFIsafe addresses.
Therefore, the "Central F-source address" is set identically by the system for both F-
CPUs.

NOTE
For more information on the assignment of PROFIsafe addresses that are unique for
the CPU and across the network, see this FAQ
(https://support.industry.siemens.com/cs/ww/en/view/109740240).

– Check whether the PROFIsafe addresses of fail-safe GSD based DP slaves / GSD


based I/O devices comply with the following warning:

WARNING

Check the documentation for your fail-safe GSD based DP slaves / fail-safe GSD based
I/O devices to find out the valid PROFIsafe address type. If you do not find the
necessary information, assume PROFIsafe address type 1. Proceed as described under
PROFIsafe addresses for F-I/O of PROFIsafe address type 1 (Page 61) or PROFIsafe
addresses for F-I/O of PROFIsafe address type 2 (Page 62).
Set the F-source address for fail-safe GSD based DP slaves / fail-safe GSD based I/O
devices according to the manufacturer's specifications. If the F-source address needs
to correspond to the "Central F-source address" parameter of the F-CPU (PROFIsafe
address type 2), you will find the latter in the "Properties" tab of the F-CPU. In this
case, also check in the safety summary that the value of the F-CPU for the "Central F-
source address" parameter matches the value of the F-source address of the fail-safe
GSD based DP slave / fail-safe GSD based I/O device. (S053)

2. Check the safety-related parameters (including F-monitoring time or F_WD_Time) of all


configured F-I/O.
You can find these parameters in the "Hardware configuration of F-I/O" section in the
detailed tables for the F-I/O.
The table consists of two parts:
– The left part contains the parameters which refer to the F-I/O itself ("Module data").
– The right part contains the parameters of the individual channels ("Channel
parameters")
These parameters must be set as prescribed by the safety requirements of your
application.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 337
System acceptance
11.6 Completeness and correctness of the hardware configuration

When using fail-safe GSD based DP slaves/GSD based I/O devices, note the relevant
documents for the possible additional safety-related (technological) parameters.

NOTE
F-I/O that are to be assigned the same safety-related parameters (except for PROFIsafe
addresses) can be copied during configuration. Except for the PROFIsafe addresses, you no
longer have to check the safety-related parameters individually. It is sufficient to compare
the "F-parameter signature (without addresses)" in the "Hardware configuration of the
F‑I/O" section in the overview table. This also applies to fail-safe GSD based DP slaves/GSD
based I/O devices without i-parameters. For GSD based DP slaves/GSD based I/O devices
with i-parameters, it might be that the "F-parameter signature (without addresses)" does
not match, even though all safety-related parameters, except for the PROFIsafe addresses,
do match. In this case, you need to compare all safety-related parameters.
Exception:
For F-I/Os that do not support the "RIOforFA-Safety" profile, you also need to compare the
"Behavior after channel fault" parameter, if any, additionally to the "F-parameter signature
(without addresses)".

3. Check whether the article numbers of the F-I/O in the safety summary correspond to the
article numbers of the actual F-I/O in the system. If the article numbers are different, the
existing F-I/O must be spare-part-compatible to the F-I/O listed in the safety summary.

SIMATIC Safety - Configuring and Programming


338 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.6 Completeness and correctness of the hardware configuration

4. For non-supported configuration, see Configurations supported by the SIMATIC Safety F-


system (Page 58).

WARNING

Note the following when using configurations that are not included in supported
configurations:
– Make sure that the F-I/O of this configuration appears in the safety summary and that
an F-I/O DB has been created for it. Otherwise, you cannot use the F-I/O in this
configuration. (Contact Customer Support.)
– For F-I/Os in the PROFINET IO environment**, you must check the PROFIsafe
operating mode parameter (F_Par_Version) against the safety summary to make sure
that it is correct. V2 mode must be set in the PROFINET IO environment. F-I/O which
only support V1 mode must not be used in the PROFINET IO environment.
– You must ensure that the PROFIsafe address assignment is unique CPU-wide*/****
and network-wide***:
– Check the correctness of the PROFIsafe addresses with the help of the safety
summary.
– Use the safety summary to check that the F-source address corresponds to the
"Central F-source address" parameter of the F-CPU for F-I/O of PROFIsafe address
type 2.
– For F-I/O of PROFIsafe address type 1 or if you cannot set the F-source address in
accordance with the "Central F-source address" parameter of the F-CPU, you will
have to ensure the uniqueness of the PROFIsafe address solely by assigning a
unique F-destination address.
You must check the uniqueness of the F-destination address individually for each F-I/O
based on the safety summary in a configuration that is not supported.
(S050)

* "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this F-CPU as well as F-
I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a shared device.
An F-I/O that is addressed using I-slave-slave communication is assigned to the F-CPU of
the I-slave and not to the F-CPU of the DP master / IO controller.
** The F-I/O is located in the "PROFINET IO environment" if at least part of safety-related
communication with the F-CPU takes place via PROFINET IO. If the F-I/O is connected via I-
slave-slave communication, also keep in mind the communication line to the DP master/IO
controller.
*** A network consists of one or more subnets. "Network-wide" means beyond the
boundaries of the subnet. In PROFIBUS, a network includes all the nodes accessible via
PROFIBUS DP. In PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 339
System acceptance
11.7 Correctness and completeness of the communication configuration

**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF
system are to be regarded as one F-CPU with regard to the PROFIsafe addresses.
Therefore, the "Central F-source address" is set identically by the system for both F-CPUs.

NOTE
For more information on the assignment of PROFIsafe addresses that are unique for the
CPU and across the network, see this FAQ
(https://support.industry.siemens.com/cs/ww/en/view/109740240).

5. Check that only authorized persons have the "F-Admin" right in the Safety Administration
Editor or in the standard printout of the project data.

WARNING

The "F-Admin" authorization for the web server without password protection ("Everybody"
user) is only intended for test purposes, commissioning, etc. This means only when the
system is not in productive operation. In this case, you must ensure the safety of the
system through other organizational measures (Page 560).
Before the transition into productive operation, you must remove the "F-Admin" right for
the "Everybody" user.
Only authorized personnel are permitted to have access to the password of the web
server user with "F-Admin" right. After downloading the hardware configuration, check
whether only permitted users of the web server have the "F-Admin" right on the F-CPU.
To do so, use the online mode of the Safety Administration Editor.
Saving the login file and the password of the web server in the web browser is only
permitted when usage by unauthorized persons is prevented through other
organizational measures (Page 560).
If you use the ticket mechanism, handling of the tickets must be just as restrictive as
handling of the password of the web server user with the "F-Admin" right. (S064)

See also
“Web server F-Admins” area (S7-1200, S7-1500) (Page 80)

11.7 Correctness and completeness of the communication


configuration

Introduction
Safety-related communication is based on the mechanisms of the standard communication of
STEP 7.
To ensure that errors which standard communication does not discover are detected, safety-
related communication connections between F-CPUs are secured. Further parameters are
required for this, which you have to document and check on acceptance.
For this purpose, the "Block parameters for safety-related CPU‑CPU-communication" and
"Overview of communication via Flexible F-Link" sections are available in the safety summary.

SIMATIC Safety - Configuring and Programming


340 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.7 Correctness and completeness of the communication configuration

The section "Block parameters for safety-related CPU‑CPU-communication" contains up to two


tables (for communication via PROFIBUS DP or PROFINET IO and for communication via S7
connections). The section "Overview of communication via Flexible F-Link" contains a table
with an overview of the connection configurations and a "Communication via Flexible F-Link
for UDT" table for each used F-compliant PLC data type (UDT).
Not all safety-related communication is available for all F-CPUs. For more information, refer to
the section "Safety-related communication (Page 176)".

NOTE
The statements made regarding communication via Flexible F-Link in this section also apply
when this communication is used between F-runtime groups.

Procedure for checking for correctness of the communication configuration

Observe the following warning for safety-related communication with the


SENDS7/RCVS7 instructions:

WARNING

The value of the respective F-communication ID (input R_ID; data type: DWORD) can be
freely selected; however, it must be odd and unique for all safety-related communication
connections network-wide* and CPU-wide. The value R_ID + 1 is internally assigned and
must not be used.
You must supply inputs ID and R_ID with constant values when calling the instruction. Direct
read or write access to the associated instance DB is not permitted in the safety program.
(S020)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
Observe the following warning for safety-related communication with the
SENDDP/RCVDP instructions:

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide**** at all times. The uniqueness must be
checked in the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all the nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 341
System acceptance
11.8 Identity of online and offline program

** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no connection is


established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the DP_DP_ID
input can also be supplied with variable values from a global F-DB. In this case as well you
have to check during the acceptance of the safety program that the uniqueness is ensured at
every moment, by checking the algorithm for the creation of the variable value accordingly. If
you cannot ensure a unique F-communication ID during startup of the safety program,
because it is only specified after startup of the safety program, you must ensure that the
value at the DP_DP_ID input is "0" during this phase.
**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the DP_DP_ID.
Observe the following warnings for communication via Flexible F-Link:

WARNING

When a new Flexible F-Link communication is created in the Safety Administration Editor, a
unique F-communication UUID for the communication is provided by the system. By copying
communications in the Safety Administration Editor within the parameterization table or
when copying to another F-CPU, the F-communication UUIDs are not regenerated and are
therefore not unique anymore. If the copy is used to configure a new communication
relationship, you yourself must ensure the uniqueness. To do this select the affected UUIDs
and regenerate via the "Generate UUID" context menu. The uniqueness must be checked in
the safety summary during acceptance. (S087)

WARNING

During acceptance, use the safety summary to verify that the offsets of all elements of the F-
compliant PLC data types (UDT) match for the send and receive data within the safety
message frame. For this purpose, all members and addresses are listed in the safety
summary per UDT. (S088)

11.8 Identity of online and offline program


Once you have checked all properties of the offline safety program you must ensure that the
safety program is identical on the F-CPU on which it is supposed to be run.

WARNING

In a redundant S7-1500HF system, you must perform the verification of identity of the
online and offline program in RUN-Redundant mode. In so doing, it is sufficient to perform
the verification only for one S7-1500 HF-CPU. (S098)

SIMATIC Safety - Configuring and Programming


342 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.9 Other characteristics

1. Connect online with the F-CPU. If multiple F‑CPUs can be reached over a network (e.g.
Industrial Ethernet) by the programming device / PC, you have to ensure that you are
connected with the correct F‑CPU. For example with "Online & diagnostics" > "Online
accesses " > "Flash LED".
2. Open the Safety Administration Editor.
3. Check whether the online and offline Collective F-Signatures match the Collective F-
Signature from the safety summary.
4. Now check in the "General" area under "Safety program status" whether the safety
programs are identical online and offline.
Use the "Status" and "Version comparison" display to check which situation you are dealing
with and, if necessary, execute the recommended measure:

Status Version comparis­ Statement Measure


on
not relevant The safety programs are different. – Ensure that you are con­
nected with the desired F-
CPU.
– Download the safety pro­
gram to the F‑CPU.
The safety programs are identical The safety program must be
but different versions of F-blocks downloaded to the F-CPU for
are used. the latest versions to become
effective.
The safety programs are identical. None

Keep in mind that only a change comparison will provide reliable information as to whether
the safety programs are identical. The display of signatures is used for quick identification of
changes.

11.9 Other characteristics

Introduction
In addition, you must check a few more characteristics that are also relevant for the
acceptance of the project.

Plausibility check for data transfer from the standard program to the safety program
Check to determine whether a plausibility check was programmed for all data transferred
from the standard user program to the safety program. For this purpose, the "Data from the
standard user program" section lists all tags of the standard user program that you are
reading in the safety program. Tags of the standard user program that you are writing in the
safety program are not listed here because a plausibility check is not required for them. For
more information, refer to the S015 warning in section "Data Transfer from Standard User
Program to Safety Program (Page 173)".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 343
System acceptance
11.9 Other characteristics

Multiple call of an F-FB or an instruction with the same instance (single instance or multi-
instance)
Check whether you used a separate instance for each call of an F-FB or an instruction.
Multiple calls with the same instance are usually not worthwhile and require special care:
For example, if you explicitly transfer an operand (for example, as a constant) in the 1st call
to the instance, and there is no explicit transfer in the 2nd call (so that the start value is
valid), you must verify which value in the 2nd call is valid for this operand. Also consider
startup processes in this regard; higher priority OBs or similar in which the 1st call may be
present.

Checking the program version


Check whether the version of STEP 7 Safety used to create the summary (in the footer of the
printout) is as least as high as the version used to compile the safety program. The latter
version can be found in the "General information" section of the safety summary under "Used
Versions". Both versions must be listed in Annex 1 of the Report for the TÜV certificate.

Ability to disable safety mode


Make sure that safety mode cannot be disabled. For information about this, refer to section
"General information" under "Safety program settings". This setting ensures that the safety
mode of the safety program cannot be disabled inadvertently. For more information, refer to
the S027 warning in section "Disabling safety mode (Page 310)".

Safety system version with an S7-1500 HF-CPU


Check whether the safety system version is V2.4 or higher when using an S7-1500 HF-CPU.
For information about this, refer to section "General information" under "Safety program
settings".

Access protection
Check in the "General information" section under "Access protection" to determine whether
the setting for access protection is permitted. Note the following warning.

SIMATIC Safety - Configuring and Programming


344 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.10 Acceptance of Changes

Otherwise, the project must not be accepted, because the safety program in the F-CPU is not
protected against unauthorized accesses.

WARNING

(S7-300, S7-400) When the standard user program is changed in productive operation,
access permission must not be granted by the CPU password, as it would also allow changes
to the safety program. To rule out this possibility, you must configure the protection level
"Write protection for fail-safe blocks" and configure a password for the F‑CPU. If only one
person is authorized to change the standard user program and the safety program, the
protection level "Write protection" or "Read/write protection" should be configured so that
other persons have only limited access or no access at all to the entire user program
(standard and safety programs). (S001)

WARNING

(S7-1200, S7-1500) In productive operation, the safety-related project data must be


protected by a password. For this purpose, configure at most the access level "Full access (no
protection)" and assign a password under "Full access incl. fail-safe (no protection)". This
access level only allows full access to the standard user program, not to F-blocks.
If you select a lower access level, for example to protect the standard user program, you
must assign an additional password for "Full access (no protection)".
Assign different passwords for the individual access levels. (S041)

11.10 Acceptance of Changes

Introduction
In general, you can adopt the same approach for the acceptance of changes as the initial
acceptance (see Overview of System Acceptance (Page 329)).
You have to check the entire safety-related project data (safety program and safety-related
hardware configuration) for changes and determine the safety-related project data to be
validated and approved as part of an impact analysis.

WARNING

In the case of acceptance of changes, you must check whether the intended changes were
made correctly and completely.
You must also check whether unintentional changes may have been made at another
location (for example, F-I/O or instructions that were added). (S072)

To avoid the acceptance of the entire system in case of negligible changes, STEP 7 Safety
helps you to identify those parts of your safety program that have changed.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 345
System acceptance
11.10 Acceptance of Changes

To accept changes, proceed as follows:


1. Localize the changes in the safety-related project data:
– changed or newly added F-blocks
– changed or newly added instructions and F-system blocks
– safety-related parameters of the changed or newly added F-I/O
– structure of the safety-related hardware configuration (e.g. slot positions or start
addresses of the F-I/Os)
– changed safety-related communication via Flexible F-Link
2. From these changes, determine the safety-related project data affected by them (impact
analysis). This can also be safety-related project data that has not been changed.
3. Then you carry out a validation and acceptance of the safety-related project data affected
by the changes.

NOTE
Acceptance of changes is not possible after CPU migration.

WARNING

When you make changes in which the assignment of input/output addresses and wiring can
change, then you must perform a wiring test (Page 313).
Examples for such changes are:
• Adding F-I/O
• Changing the start address of F-I/O
• Changing the slot position of F-I/O
• Changing
– the rack
– the slave/device address
– the PROFIBUS DP/PROFINET IO subnet
– the IP address
– the device name
(S071)

Localization of changes in the safety-related project data


To be able to localize relevant changes, you need two TIA projects:
• Reference project: Contains the initially accepted project data. They are the starting point
for the upcoming comparison.
• Project to be accepted: Contains the current safety-related project data. It is the result of
the reference project and the changes made in it.
To localize changes you have to compare the safety-related project data from the reference
project with the safety-related data of the project to be accepted.

SIMATIC Safety - Configuring and Programming


346 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.10 Acceptance of Changes

The Collective F-Signature is a quick first step to determine whether relevant changes have
been made. If the signature has changed, relevant changes are present in the safety-related
project data.
(S7-1200, S7-1500) You can now use the Collective F-SW-Signature, the Collective F-HW-
Signature and the F-Communication Address Signature to narrow down whether these
changes are contained in the safety program (Collective F-SW-Signature changed) and/or in
the safety-related hardware configuration (Collective F-HW-Signature) and/or in the
communication data (with Flexible F-Link, F-Communication Address Signature).

Localization of changes in the safety program


(S7-1200, S7-1500) A quick possibility to detect changes in the safety program is the
comparison of the Collective F-SW-Signature of the safety-related project data in the
reference project with the Collective F-SW-Signature in the safety-related project data in the
project to be accepted. If they differ from each other, this means that there are changes in
the safety program which need to be validated and, if necessary, accepted.

To localize changes in the safety program, perform an offline-offline comparison between the
safety program to be accepted of the project to be accepted and the safety program of the
reference project (see Comparing Safety Programs (Page 303)). Use filter setting "Compare
only F‑blocks relevant for certification". This limits the output of the comparison to the
relevant F-blocks.

WARNING

Make sure that the comparison criterion "Safety" is enabled so that the criteria relevant for
an acceptance of changes are taken into consideration in the comparison. (S069)

By disabling the remaining comparison criteria, you can deselect those differences that are
irrelevant for the acceptance of changes (e.g. time stamp).
The status of the comparison helps you to identify which F‑blocks were changed.
(S7-1200, S7-1500) As an alternative to the offline-offline comparison, you can localize the
changes in the safety program by comparing the group signatures. Use the safety summaries
of the reference project and the project to be approved for this purpose. Groups with an
unchanged signature indicate that no F-blocks in them or lower-level groups have been
changed. In groups with a changed group signature, you can localize the changed F-blocks
using their changed block signature. Note that the assignment of fail-safe blocks to groups is
not recorded by the Collective F-Signature.

Localization of changes in the safety-related hardware configuration


(S7-1200, S7-1500) A quick possibility to detect changes in the safety-related hardware
configuration is the comparison of the Collective F-HW-Signature of the safety-related project
data in the reference project with the Collective F-HW-Signature of the safety-related project
data in the project to be accepted. If they differ from each other, this means that there are
changes in the safety-related hardware configuration which need to be validated and, if
necessary, accepted.
(S7-1200, S7-1500) If the Collective F-HW-Signature has changed and all F-IOs are
unchanged, this indicates that safety-related parameters of the F-CPU have changed, or that

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 347
System acceptance
11.10 Acceptance of Changes

the structure of the safety-related hardware configuration has changed, for example, slot
positions.

There are two possible ways for localizing safety-related changes in the safety-related
hardware configuration:
• Localization by offline-offline comparison
• Localization by comparing two safety summaries
How to do this is described below.
Localization by offline-offline comparison
The reference project and the project to be accepted must be consistent and compiled for a
comparison. To perform the comparison, see Comparing Safety Programs (Page 303).
1. Navigate in the comparison result to the "System blocks > STEP 7 Safety > F-I/O DBs"
folder. All data blocks listed in this folder are F-I/O-DBs and are each assigned to an F-I/O.
– If the F-I/O-DBs in the comparison result are identical, this means that the safety-
related configuration of the assigned F-I/O was also not changed. Standard-parameters
might have changed.
– If the F-I/O-DBs in the comparison result are not identical, this means that the safety-
related configuration of the assigned F-I/O was also changed.
– If F‑IO DBs in the comparison result are marked as "not existing", associated F-IOs
might have been deleted or added or the name or start addresses of the F-IOs have
been changed. In this case you can find the assignment of an F-I/O DB to a specific F-
I/O in the safety summary under "Hardware configuration of F-I/O".
2. If you have found changed F-I/O, you can check the changed parameters in the safety
summary as described below.

Localization by comparing two safety summaries


Carry out a comparison based on two safety summaries as follows:
1. In the section "Hardware configuration of the F-I/O" compare the start addresses (I/O
addresses), the parameter "Behavior after channel fault" and the slot of the F-I/O.
2. In the "Hardware configuration of F-I/O" section in the overview table of the F-I/Os used,
compare the parameter CRCs of the F-I/O with those in the safety summary of the
corresponding F-CPU from the reference project.
– If the "Parameter signature (without addresses)" is different for an F-I/O, this indicates
the existence of a change in the safety-related parameters of the F-I/O.
In this case, check the corresponding detail table of the safety-related parameters of
the F-I/O and verify the uniqueness of the PROFIsafe addresses.
– If the "Parameter signature (w/o addresses)" is identical, only the PROFIsafe addresses
have been changed.
In this case it is sufficient to verify the uniqueness of the PROFIsafe addresses.
Check as described in section "Completeness and correctness of the hardware configuration
(Page 334)".

(S7-1200, S7-1500) Detecting changes in the communication with Flexible F-Link


A quick possibility to detect changes in the configuration of the communication with Flexible
F-Link is the comparison of the F-communication address signature of the safety-related
project data in the reference project with the F-communication address signature of the
safety-related project data in the project to be accepted. If they differ from each other, this

SIMATIC Safety - Configuring and Programming


348 Programming and Operating Manual, 11/2022, A5E02714440-AM
System acceptance
11.10 Acceptance of Changes

means that there are changes in the configuration of the communication (UUID only) with
Flexible F-Link that must be validated and, if necessary, accepted. Other communication
parameters such as timeout or transmission direction are covered by the Collective F-SW-
Signature (see "Detection of changes in the safety program" above).
To localize changes in the configuration of the communication with Flexible F-Link, compare
the table "Overview of communications via Flexible F-Link" of the reference project in the
respective safety summary with the one of the project to be accepted.
See also
Accessing tags of the F-I/O DB (Page 153)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 349
Operation and Maintenance 12
12.1 Notes on startup of the F-system
In "STARTUP" mode of an F-CPU, the startup of the standard user program occurs as usual.
In the safety program, all DB contents of the F-DBs are generally reset to their start values
from the load memory.
An automatic reintegration of the F-I/O (Page 153) takes place starting from the 2nd cycle of
the F-runtime group.

NOTE
Resetting the F-DBs to start values from the load memory also triggers the following:
• Any stored error information is reset.
• Edge memory bits in instructions or F-FBs with edge evaluations (e.g. TON instruction) are
reset, so that for a signal that already has the "TRUE" state in the 1st cycle of an F-runtime
group, a positive signal edge is detected immediately at a query for positive signal edge.

12.2 Notes on Safety Mode of the Safety Program

Introduction
Pay attention to the following important notes on safety mode of the safety program.

SIMATIC Safety - Configuring and Programming


350 Programming and Operating Manual, 11/2022, A5E02714440-AM
Operation and Maintenance
12.2 Notes on Safety Mode of the Safety Program

Use of simulation devices/simulation programs

WARNING
Use of simulation devices/simulation programs in plants
If you operate simulation devices or simulation programs that generate safety message
frames, for example, based on PROFIsafe, and make them available to the SIMATIC Safety F-
system via the bus system (such as PROFIBUS DP or PROFINET IO), you must ensure the
safety of the plant through organizational measures (Page 560).
Note, for example, that a protocol analyzer is not permitted to perform any function that
reproduces recorded message frame sequences with correct time behavior.
• S7-PLCSIM version < 15.1 or S7-PLCSIM Advanced version < 2.0 SP1 and Safety
System version < V2.2
If you use S7-PLCSIM (Page 308) to simulate safety programs, the measures mentioned
above are not necessary because S7-PLCSIM cannot establish an online connection to a
real component.
• S7-PLCSIM version ≥ 15.1 or S7-PLCSIM Advanced version ≥ 2.0 SP1 or Safety System
version ≥ V2.2
You must ensure the safety of the plant through organizational measures.
In addition, the loading of the safety-related project data with Safety System version V2.2
and higher onto an S7-PLCSIM is only permissible as of S7-PLCSIM V15.1 or S7-PLCSIM
Advanced V2.0 SP1 and higher.
(S030)

NOTE
For an S7-PLCSIM before V15.1 or S7-PLCSIM Advanced before V2.0 SP1 and a Safety system
version V2.2 and higher, the safety program changes to STOP. The cause of the diagnostics
event is entered in the diagnostics buffer of the F-CPU.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 351
Operation and Maintenance
12.2 Notes on Safety Mode of the Safety Program

Switching F‑CPU to STOP mode

WARNING
STOP, for example, via programming device/PC, mode switch, communication function
or "STP" instruction
Initiating STOP, for example, by means of programming device/PC operation, mode switch,
communication function or "STP" instruction, as well as maintaining the STOP state is not
safety-related. This STOP state can be easily (and unintentionally) revoked, for example, by
programming device/PC operation.
When an F‑CPU is switched from STOP to RUN mode, the standard user program starts up in
the usual way. When the safety program is started, all DB contents of the F-DBs are generally
reset to their start values from load memory. This means that saved error information is lost.
The F‑system automatically reintegrates the F‑I/O.
If your process does not allow such a startup, you must program a restart/startup protection
in the safety program: The output of process values must be blocked until a user
acknowledgment is made (see "Implementation of user acknowledgment"). This user
acknowledgment must not take place until it is possible to safely output process values and
errors have been eliminated (see Programming startup protection (Page 137)). (S031)

SIMATIC Safety - Configuring and Programming


352 Programming and Operating Manual, 11/2022, A5E02714440-AM
Operation and Maintenance
12.3 Replacing Software and Hardware Components

CRC error in F-I/O or safety-related communication

NOTE
CRC error in F-I/O or safety-related communication
If you observe that an F-CPU requests manual acknowledgement of a CRC error more than
once within the space of 100 hours, and this occurs repeatedly, check whether the network
technology installation guidelines have been followed.
CRC errors are present:
• For F-I/O access, the ACK_REQ tag of the F-I/O DB is set and the DIAG tag of the F-I/O DB
indicates CRC errors with bit 2 or bit 6.
• For safety-related communication with the SENDDP/RCVDP instructions, the ACK_REQ
output of the RCVDP instruction is set and the DIAG output of the SENDDP/RCVDP
instruction indicates CRC errors with bit 6.
• For safety-related communication with the SENDS7/RCVS7 instructions, the ACK_REQ
output of the RCVS7 instruction is set and the DIAG output of the SENDS7/RCVS7
instruction indicates CRC errors with bit 6.
• For communication with Flexible F-Link, the ACK_REQ tag of the F-communication DB is
set for receiving and the DIAG tag of the F-communication DB for sending/receiving
indicates CRC errors with bit 6.
or
• A CRC error is entered in the diagnostic buffer of the F-CPU.
In this case, the failure probability values
(https://support.industry.siemens.com/cs/ww/en/view/109481784) (PFDavg/PFH) for safety-
related communication no longer apply.
Information on installation guidelines for PROFINET and PROFIBUS can be found in:
• PROFIBUS Installation Guidelines (www.profibus.com/PBInstallationGuide)
• PROFIBUS Interconnection Technology
(http://www.profibus.com/nc/downloads/downloads/profibus-interconnection-
technology/display/)
• PROFINET Installation Guidelines (www.profibus.com/PNInstallationGuide)
• PROFINET Cabling and Interconnection Technology
(http://www.profibus.com/nc/downloads/downloads/profinet-cabling-and-
interconnection-technology/display/)
• PROFIsafe Environment Requirements (www.profibus.com/PROFIsafeRequirements)
When your review indicates that the configuration guidelines for PROFIBUS and PROFINET
have been met, contact Customer Support.

12.3 Replacing Software and Hardware Components

Introduction
Proceed as in the standard. Also note the following sections.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 353
Operation and Maintenance
12.3 Replacing Software and Hardware Components

Replacement of software components


When replacing software components on your programming device or PC, e.g. with a new
version of STEP 7, you must adhere to the information regarding upward and downward
compatibility in the documentation and readme files for these products (e.g. STEP 7 Safety).
When replacing STEP 7 Safety, check whether the version of STEP 7 Safety is listed in Annex 1
of the Report for the TÜV certificate.

Replacement of hardware components


Hardware components for SIMATIC Safety (F-CPU, F-I/O, batteries, etc.) are replaced in the
same way as in standard automation systems.
If you replace an F-I/O with an F-I/O with a newer article number, which thus occupies more
I/O addresses, the now larger I/O address range may already be occupied by another F-I/O.
For example, if you replace an F module F-DI 8x24VDC HF with part number
6ES7136-6BA00-0CA0 by an F module with 6ES7136-6BA01-0CA0. The end address of the
input and output addresses is increased by 1 byte each by the exchange. In this case, STEP 7
assigns a new free I/O address range to the F module. The corresponding tag in the tag table
must then be manually adapted to the new I/O addresses.

Replacement of an HF-CPU in the redundant S7-1500 HF system


Note the following warning when replacing an HF-CPU of a redundant S7-1500HF system:

WARNING

If you replace an F-CPU of a redundant S7-1500HF system (e.g. due to CPU failure, defect,
etc.), you must put into operation the replacement F-CPU with the SIMATIC Memory Card of
the previous F-CPU or with an empty SIMATIC Memory Card. This ensures that after
successful SYNCUP of the replacement F-CPU, only the previous safety program is executed.
(S094)

Replacement of S7-1500 F Software Controllers

WARNING

After replacing a CPU module (e.g. new PC with data storage medium of old PC),
replacement of the data storage medium (e.g. data storage medium with safety program 1 is
replaced with data storage medium with safety program 2) or an UEFI update, you must use
the Display to check if the correct Collective F-Signature is displayed or carry out a program
identification. (S066)

SIMATIC Safety - Configuring and Programming


354 Programming and Operating Manual, 11/2022, A5E02714440-AM
Operation and Maintenance
12.3 Replacing Software and Hardware Components

Removing and inserting F-I/O during operation


If removing and inserting is possible for standard I/O during operation, it is also possible for
the respective F‑I/O. However, be aware that replacing an F-I/O module during operation can
cause a communication error in the F-CPU.
You must acknowledge the communication error in your safety program in the ACK_REI tag
of the F-I/O DB (Page 145) or, alternatively, by using the "ACK_GL (Page 443)" instruction.
Without an acknowledgment, the F-I/O will remain passivated.

CPU firmware update


Check of the CPU operating system for F-approval: When using a new CPU operating system
(firmware update), you must check to see if the CPU operating system you are using is
approved for use in an F-system.
The minimum CPU operating system versions with guaranteed F-capability are specified in
the appendix of the Certificate. This information and any notes on the new CPU operating
system must be taken into account.

Firmware update for interface module


When using a new operating system for an interface module, e.g. IM 151‑1 HIGH FEATURE
ET 200S (firmware update), you must observe the following:
If you have selected the "Activate firmware after update" option for the firmware update (see
Help on STEP 7, "Online & Diagnostics"), the IM will be automatically reset following a
successful download operation and will then run on the new operating system. Note that the
firmware update for interface modules during operation generates a communication error in
the F-CPU.
You must acknowledge the communication error in your safety program in the ACK_REI tag
of the F-I/O DB (Page 145) or, alternatively, by using the "ACK_GL (Page 443)" instruction.
Without an acknowledgment, the F-I/O will remain passivated.

Preventive maintenance (proof test)


Proof test for complex electronic components generally means replacement with new,
unused components.

PFDavg and PFH values for S7-300/400 F-CPUs and F-I/O


You will find a list of the failure probability values (PFDavg, PFH values) for components that
can be used in SIMATIC Safety on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109481784).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 355
Operation and Maintenance
12.4 Guide to diagnostics (S7-300, S7-400)

PFDavg and PFH values for S7-1200/1500 F-CPUs


Below are the probability of failure values (PFDavg, PFH values) for S7-1200/1500 F-CPUs with
a service life of 20 years and an mission time of 100 hours:
Low demand mode High demand or continuous mode
low demand mode high demand/continuous mode
According to IEC 61508:2010: According to IEC 61508:2010:
PFDavg = Average probability of dangerous failure on PFH = Average frequency of a dangerous failure [h-1]
demand
< 2E-05 < 1E-09 up to an operating altitude of 3 000 m or
< 2E-09 at an operating altitude greater than 3 000 m up to
5 000 m

You can find more information on the operating conditions of the F-CPUs in the PI F-CPUs
(https://support.industry.siemens.com/cs/ww/en/view/109478599), and in the PI of the
PFDavg, PFH values (https://support.industry.siemens.com/cs/ww/en/view/109481784).

PFDavg and PFH values for safety-related communication


Below you will find the failure probability values (PFDavg, PFH values) for safety-related
communication:
Low demand mode High demand or continuous mode
low demand mode high demand/continuous mode
According to IEC 61508:2010: According to IEC 61508:2010:
PFDavg = Average probability of dangerous failure on PFH = Average frequency of a dangerous failure [h-1]
demand
< 1E-05* < 1E-09*

* Note on S7-300/400 F-CPUs:


The PFH value is valid under the assumption that a maximum of 100 F-I/Os are involved in a
safety function. If you use more than 100 F-I/Os, you have to also add 4E-12 per F-I/O for the
safety function.
The PFDavg value is valid for a mission time of 20 years and under the assumption, that a
maximum of 25 F-I/Os are involved in a safety function. If more than 25 F-I/Os are used, you
need to add 3.5E-7 per F-I/O for this safety function.

12.4 Guide to diagnostics (S7-300, S7-400)

Introduction
Here you find a compilation of diagnostic capabilities that can be evaluated for your system
when an error occurs. Most of the diagnostic capabilities are the same as those in standard
automation systems. The sequence of steps represents a recommendation.

SIMATIC Safety - Configuring and Programming


356 Programming and Operating Manual, 11/2022, A5E02714440-AM
Operation and Maintenance
12.4 Guide to diagnostics (S7-300, S7-400)

Steps for evaluating diagnostic capabilities


The following table shows the steps you take to evaluate diagnostic capabilities.
Step Procedure Reference
1 Evaluate LEDs on the hardware (F‑CPU, F‑I/O): Manuals for F‑CPU and F‑I/O
• BUSF LED on the F-CPU: Flashes when a communication error occurs on
PROFIBUS DP/PROFINET IO;
On if a programming error occurs when OB 85 and OB 121 are pro­
grammed (e.g. instance DB is not loaded)
• STOP LED on the F-CPU: illuminates when the F-CPU is in STOP mode
• Fault LEDs on the F-I/O: e.g. SF‑LED (group error LED) on if any fault
occurs in the individual F‑I/O
2 Evaluate diagnostic buffer of the modules: Help on STEP 7 and manuals for
You read the diagnostic buffer of a module (F-CPU, F-I/O, CP) in its online and the F-CPU and F-I/O
diagnostic view in the "Diagnostic buffer" group under the "Online & Dia­
gnostics" folder.
3 Evaluate stacks of the F‑CPU: Help on STEP 7
when the F-CPU is in STOP mode, read the following successively:
• Block stack: Check whether STOP mode of the F‑CPU was triggered by an
F‑block of the safety program
• Interruption stack
• Local data stack
4 Evaluate diagnostic tag of the F‑I/O DB using testing and commissioning F-I/O access (Page 139)
functions, by means of an operator control and monitoring system, or in
the standard user program:
Evaluate the DIAG tag in the F‑I/O DB
5 Evaluate diagnostic outputs of the instance DBs of instructions using Instructions
testing and commissioning functions, using an operator control and
monitoring system, or in the standard user program:
• Evaluate the following for MUTING, EV1oo2DI, TWO_H_EN, MUT_P,
ESTOP1, FDBACK, SFDOOR in the assigned instance DB:
– Output DIAG
• Evaluate the following for SENDDP or RCVDP in the assigned instance DB:
– Output RET_DPRD/RET_DPWR
– Output DIAG
• Evaluate the following for SENDS7 or RCVS7 in the assigned instance DB:
– Output STAT_RCV
– Output STAT_SND
– Output DIAG

Tip on RET_DPRD/RET_DPWR
The diagnostic information of the RET_DPRD/RET_DPWR outputs of the SENDDP or RCVDP
instructions corresponds to the diagnostic information of the RETVAL return value of the
"DPRD_DAT" and "DPWR_DAT" instructions. You can find the description in the help on STEP 7
for the "DPRD_DAT" and "DPWR_DAT" instructions.

Tip: STAT_RCV and STAT_SND


The diagnostic information of the STAT_RCV output of the SENDS7 or RCVS7 instructions
corresponds to the diagnostic information of the STATUS output of the "URCV" instruction.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 357
Operation and Maintenance
12.6 Guide to diagnostics (S7-1200)

The diagnostic information of the STAT_SND output of the SENDS7 or RCVS7 instructions
corresponds to the diagnostic information of the STATUS output of the "USEND" instruction.
You can find the description in the help on STEP 7 for the instruction "UCRV" or "USEND" .

12.5 Guide to diagnostics (S7-1500)


Detailed information on diagnostics for an S7-1500 F-CPU can be found in the Diagnostics
(http://support.automation.siemens.com/WW/view/en/59192926) function manual.

12.6 Guide to diagnostics (S7-1200)


Detailed information on diagnostics for an S7-1200 F-CPU can be found in the S7-1200 Func­
tional Safety manual (http://support.automation.siemens.com/WW/view/en/104547552).

SIMATIC Safety - Configuring and Programming


358 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions 13
Overview of instructions for the safety program
When programming an F-block, you can find all instructions available for programming an F-
block in LAD or FBD with the configured F-CPU in the "Instructions" task card.
In addition to the instructions that are familiar to you from programming a standard block,
there are also special safety functions, e.g., for two-hand monitoring, discrepancy analysis,
muting, emergency STOP/emergency OFF, safety door monitoring, and feedback monitoring
and instructions for safety-related CPU-CPU communication.

Note the following

NOTE
Enable input EN and enable output ENO cannot be connected.
Exception:
(S7-1200, S7-1500) With the following instructions you can program overflow detection by
connecting the enable output ENO:
• ADD: Add (STEP 7 Safety V18) (Page 470)
• SUB: Subtract (STEP 7 Safety V18) (Page 472)
• MUL: Multiply (STEP 7 Safety V18) (Page 475)
• DIV: Divide (STEP 7 Safety V18) (Page 478)
• NEG: Create two's complement (STEP 7 Safety V18) (Page 481)
• ABS: Form absolute value (STEP 7 Safety V18) (S7-1200, S7-1500) (Page 484)
• CONVERT: Convert value (STEP 7 Safety V18) (Page 494)

13.1 General

13.1.1 LAD

13.1.1.1 New network (STEP 7 Safety V18)

Requirement
An F-block is open.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 359
STEP 7 Safety V18 instructions
13.1 General

Procedure
To insert a new network, follow these steps:
1. Select the network after which you want to insert a new network.
2. Select the "Insert network" command in the shortcut menu.

NOTE
If you insert an element into the last empty network of the F-block in an LAD program, a new
empty network is automatically inserted below it.

Result
A new empty network is inserted into the F-block.

13.1.1.2 Empty box (STEP 7 Safety V18)

Requirement
A network is available.

Procedure
To insert an LAD instruction into a network using an empty box, follow these steps:
1. Open the "Instructions" task card.
2. Navigate to "Basic instructions > General > Empty box".
3. Use a drag-and-drop operation to move the "Empty box" element to the desired place in
the network.
4. Hover the cursor over the yellow triangle in the top right corner of the empty box.
A drop-down list is displayed.
5. Select the required instruction from the drop-down list.
If the instruction acts as a function block (FB) within the system, the "Call options" dialog
opens. In this dialog, you can create an instance data block for the function block, either as a
single instance or, if necessary, multi-instance, in which data of the inserted instruction are
stored. Once it is created, the new instance data block can be found in the "Program
resources" folder in the project tree under "Program blocks > System blocks". If you have
selected "multi-instance", you can find it in the block interface in the "Static" section.

Result
The empty box is changed to the appropriate instruction. Placeholders are inserted for the
parameters.

SIMATIC Safety - Configuring and Programming


360 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.1 General

13.1.1.3 Open branching (STEP 7 Safety V18)

Description
Use branches to program parallel connections with the Ladder Logic (LAD) programming
language. Branches are inserted into the main current path. You can insert several contacts
into the branch, thereby creating a parallel connection from series connections. You can
program complex ladder diagrams in this way.

Requirement
• A network is available.
• The network contains elements.

Procedure
To insert a new branch in a network, follow these steps:
1. Open the "Instructions" task card.
2. Navigate to "Basic instructions > General > Open branch".
3. Use a drag-and-drop operation to move the element to the desired place in the network.
4. If you want to connect the new branch directly to the power rail, drag the element to the
power rail.

Example
The following figure provides an example of how to use branches:

13.1.1.4 Close branching (STEP 7 Safety V18)

Description
Branches must be closed again at suitable places. If necessary, branches will be arranged so
that they do not cross each other.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 361
STEP 7 Safety V18 instructions
13.1 General

Requirement
A branch is available.

Procedure
To close an open branch, follow these steps:
1. Select the open branch.
2. Press and hold down the left mouse button.
A dashed line will appear as soon as the cursor is moved.
3. Drag the dashed line to a suitable place on the network. Permissible connections are
indicated by green lines.
4. Release the left mouse button.

Example
The figure below provides an example of how to use branches:

13.1.2 FBD

13.1.2.1 New network (STEP 7 Safety V18)

Requirement
An F-block is open.

Procedure
To insert a new network, follow these steps:
1. Select the network after which you want to insert a new network.
2. Select the "Insert network" command in the shortcut menu.

NOTE
If you insert an element into the last empty network of the F-block in an FBD program, a new
empty network is automatically inserted below it.

SIMATIC Safety - Configuring and Programming


362 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.1 General

Result
A new empty network is inserted into the F-block.

13.1.2.2 Empty box (STEP 7 Safety V18)

Requirement
A network is available.

Procedure
To insert FBD elements into a network using an empty box, follow these steps:
1. Open the "Instructions" task card.
2. Navigate to "Basic instructions > General > Empty box".
3. Use a drag-and-drop operation to move the "Empty box" element to the desired place in
the network.
4. Hover the cursor over the yellow triangle in the top right corner of the empty box.
A drop-down list is displayed.
5. Select the desired FBD element from the drop-down list.
If the instruction acts as a function block (FB) within the system, the "Call options" dialog
opens. In this dialog, you can create an instance data block for the function block, either as a
single instance or, if necessary, multi-instance, in which data of the inserted instruction are
stored. Once it is created, the new instance data block can be found in the "Program
resources" folder in the project tree under "Program blocks > System blocks". If you have
selected "multi-instance", you can find it in the block interface in the "Static" section.

Result
The empty box is changed to the appropriate instruction. Placeholders are inserted for the
parameters.

13.1.2.3 Open branching (STEP 7 Safety V18)

Description
You use branches, which you insert between the boxes, to program parallel connections with
the Function Block Diagram (FBD) programming language You can insert additional boxes in
the branch, thereby programming complex function block diagrams.

Requirement
A network is available.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 363
STEP 7 Safety V18 instructions
13.1 General

Procedure
To insert a new branch in a network, follow these steps:
1. Open the "Instructions" task card.
2. Navigate in the pane to "Basic instructions > General > Branch".
3. Use a drag-and-drop operation to move the element to the desired place to a connecting
line between two boxes.

Example
The following figure provides an example of how to use branches:

13.1.2.4 Insert binary input (STEP 7 Safety V18)

Description
Use the "Insert binary input" instruction to expand the box of one of the following
instructions by a binary input:
• "AND logic operation"
• "OR logic operation"
• "EXCLUSIVE OR logic operation"
You can query the signal state of several operands by expanding the instruction box.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Input BOOL The operand indicates the bit whose signal state will be
queried.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


364 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

The box of instruction "AND logic operation" has been expanded by an additional binary input
at which the signal state of operand "TagIn_3" is queried. Output "TagOut" is set when the
signal state of operands "TagIn_1", "TagIn_2", and "TagIn_3" is "1".
See also
AND logic operation (STEP 7 Safety V18) (Page 379)
OR logic operation (STEP 7 Safety V18) (Page 379)
X: EXCLUSIVE OR logic operation (STEP 7 Safety V18) (Page 380)

13.1.2.5 Invert RLO (STEP 7 Safety V18)

Description
You can use the "Invert RLO" instruction to invert the result of logic operation (RLO).

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• The "TagIn_1" and/or "TagIn_2" input has the signal state "0".
• The "TagIn_3" or "TagIn_4" input has the signal state "0" or the "TagIn_5" input has the
signal state "1".

13.2 Bit logic operations

13.2.1 LAD

13.2.1.1 ---| |---: NO contact (STEP 7 Safety V18)

Description
The activation of the normally open contact depends on the signal state of the associated
operand. If the operand has signal state "1," the normally open contact is closed. Power flows

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 365
STEP 7 Safety V18 instructions
13.2 Bit logic operations

from the left power rail through the normally open contact into the right power rail and the
signal state at the output of the instruction is set to "1".
If the operand has signal state "0," the normally open contact is not activated. The power flow
to the right power rail is interrupted and the signal state at the output of the instruction is
reset to "0".
Two or more normally open contacts are linked bit-by-bit by AND when connected in series.
With a series connection, power flows when all contacts are closed.
The normally open contacts are linked by OR when connected in parallel. With a parallel
connection, power flows when one of the contacts is closed.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Input BOOL Operand whose signal state is queried.

Example
The following example shows how the instruction works:

Operand "TagOut" is set when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state at operand "TagIn_3" is "1".

13.2.1.2 ---| / |---: NC contact (STEP 7 Safety V18)

Description
The activation of the normally closed contact depends on the signal state of the associated
operand. If the operand has signal state "1", the normally closed contact is opened and the
signal state at the output of the instruction is reset to "0".
If the operand has signal state "0", the normally closed contact is not activated and the signal
state at the output of the instruction is set to "1".
Two or more normally closed contacts are linked bit-by-bit by AND when connected in series.
With a series connection, power flows when all contacts are closed.
The normally closed contacts are linked by OR when connected in parallel. With a parallel
connection, power flows when one of the contacts is closed.

SIMATIC Safety - Configuring and Programming


366 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Input BOOL Operand whose signal state is queried.

Example
The following example shows how the instruction works:

Operand "TagOut" is set when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state at operand "TagIn_3" is "0".

13.2.1.3 --|NOT|--: Invert RLO (STEP 7 Safety V18)

Description
You can use the "Invert RLO" instruction to invert the signal state of the result of logic
operation (RLO). When the signal state is "1" at the input of the instruction, the output of the
instruction has the signal state "0". When the signal state is "0" at the input of the instruction,
the output has the signal state "1".

Example
The following example shows how the instruction works:

Operand "TagOut" is reset when one of the following conditions is fulfilled:


• Operand "TagIn_1" has signal state "1".
• Operands "TagIn_2" and "TagIn_3" have signal state "1".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 367
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.1.4 ---( )---: Assignment (STEP 7 Safety V18)

Description
You can use the "Assignment" instruction to set the bit of a specified operand. When the
result of logic operation (RLO) at the input of the coil is "1," the specified operand is set to
signal state "1". When the signal state is "0" at the input of the coil, the bit of the specified
operand is reset to "0".
The instruction does not influence the RLO. The RLO at the input of the coil is sent
immediately to the output.
The "Assignment" instruction can be placed at any position in the network.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Output BOOL Operand to which the RLO is assigned.

Example
The following example shows how the instruction works:

Operand "TagOut" is set when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state at operand "TagIn_3" is "0".

13.2.1.5 ---( R )---: Reset output (STEP 7 Safety V18)

Description
You can use the "Reset output" instruction to reset the signal state of a specified operand to
"0".
If power flows to the coil (RLO is "1"), the specified operand is set to "0". If the result of logic
operation at the input of the coil is "0" (no signal flow to the coil), the signal state of the
specified operand remains unchanged.

SIMATIC Safety - Configuring and Programming


368 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

The instruction does not influence the RLO. The RLO at the input of the coil is sent directly to
the output of the coil.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
If the operand area "local data (temp)" is used for the operands of the instruction, the local
data bit used must be initialized beforehand.

NOTE
You cannot use the "process image of the inputs", "process image of the outputs" from
standard I/O and "standard DB" and "bit memory" operand areas for the operands of the
instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Output BOOL Operand that is reset when RLO = "1".

Example
The following example shows how the instruction works:

Operand "TagOut" is reset when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state of operand "TagIn_3" is "0".

13.2.1.6 ---( S )---: Set output (STEP 7 Safety V18)

Description
You can use the "Set output" instruction to set the signal state of a specified operand to "1".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 369
STEP 7 Safety V18 instructions
13.2 Bit logic operations

If power flows to the coil (RLO is "1"), the specified operand is set to "1". If the result of logic
operation at the input of the coil is "0" (no signal flow to the coil), the signal state of the
specified operand remains unchanged.
The instruction does not influence the RLO. The RLO at the input of the coil is sent directly to
the output of the coil.

NOTE
The instruction is not executed if it is applied to an output of an F‑I/O that is passivated (e.g.,
during startup of the F‑system). Therefore, it is preferable to access outputs of the F-I/O using
only the "Assignment" instruction.
An F-I/O output is passivated if QBAD or QBAD_O_xx = 1 or value status = 0 is set in the
corresponding F-I/O DB.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
If the operand area "local data (temp)" is used for the operands of the instruction, the local
data bit used must be initialized beforehand.

NOTE
You cannot use the "process image of the inputs", "process image of the outputs" from
standard I/O and "standard DB" and "bit memory" operand areas for the operands of the
instruction.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Output BOOL Operand that is set when RLO = "1".

SIMATIC Safety - Configuring and Programming


370 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Example
The following example shows how the instruction works:

Operand "TagOut" is set when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state of operand "TagIn_3" is "0".

13.2.1.7 SR: Set/reset flip-flop (STEP 7 Safety V18)

Description
You can use the "Set/reset flip-flop" instruction to set or reset the bit of the specified operand
based on the signal state of inputs S and R1. If the signal state at input S is "1" and the signal
state at input R1 is "0", the specified operand is set to "1". If the signal state at input S is "0"
and the signal state at input R1 is "1", the specified operand is reset to "0".
Input R1 takes priority over input S. If the signal state is "1" at the two inputs S and R1, the
signal state of the specified operand is reset to "0".
The instruction is not executed if the signal state at the two inputs S and R1 is "0". The signal
state of the operand then remains unchanged.
The current signal state of the operand is transferred to output Q and can be queried there.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
operands of the instruction.
If the operand area "local data (temp)" is used for the operands of the instruction, the local
data bit used must be initialized beforehand.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 371
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
S Input BOOL Enable set
R1 Input BOOL Enable reset
<Operand> Output BOOL Operand that is set or reset.
Q Output BOOL Signal state of the operand

Example
The following example shows how the instruction works:

Operands ""F_DB_1".TagSR" and "TagOut" are set when the following conditions are fulfilled:
• Operand "TagIn_1" has signal state "1".
• Operand "TagIn_2" has signal state "0".
Operands ""F_DB_1".TagSR" and "TagOut" are reset when the following conditions are
fulfilled:
• Operand "TagIn_1" has signal state "0" and operand "TagIn_2" has signal state "1".
• Both operands "TagIn_1" and "TagIn_2" have signal state "1".

13.2.1.8 RS: Reset/set flip-flop (STEP 7 Safety V18)

Description
You can use the "Reset/set flip-flop" instruction to reset or set the bit of the specified operand
based on the signal state of inputs R and S1. When the signal state is "1" at input R and "0" at
input S1, the specified operand is reset to "0". When the signal state is "0" at input R and "1" at
input S1, the specified operand is set to "1".
Input S1 takes priority over input R. If the signal state is "1" at the two inputs R and S1, the
signal state of the specified operand is set to "1".
The instruction is not executed if the signal state at the two inputs R and S1 is "0". The signal
state of the operand then remains unchanged.

SIMATIC Safety - Configuring and Programming


372 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

The current signal state of the operand is transferred to output Q and can be queried there.

NOTE
If you want to use a formal parameter of an F-FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
operands of the instruction.
If the operand area "local data (temp)" is used for the operands of the instruction, the local
data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
R Input BOOL Enable reset
S1 Input BOOL Enable set
<Operand> Output BOOL Operand that is reset or set.
Q Output BOOL Signal state of the operand

Example
The following example shows how the instruction works:

Operands ""F_DB_1".TagRS" and "TagOut" are reset when the following conditions are
fulfilled:
• Operand "TagIn_1" has signal state "1".
• Operand "TagIn_2" has signal state "0".
Operands ""F_DB_1".TagRS" and "TagOut" are set when the following conditions are fulfilled:
• Operand "TagIn_1" has signal state "0" and operand "TagIn_2" has signal state "1".
• Operands "TagIn_1" and "TagIn_2" have signal state "1".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 373
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.1.9 --|P|--: Scan operand for positive signal edge (STEP 7 Safety V18)

Description
You can use the "Scan operand for positive signal edge" instruction to determine if there is a
change from "0" to "1" in the signal state of a specified operand (<Operand1>). The
instruction compares the current signal state of <Operand1> with the signal state of the
previous query saved in <Operand2>. If the instruction detects a change in the result of logic
operation from "0" to "1", there is a positive, rising edge.
If a rising edge is detected, the output of the instruction has signal state "1". In all other cases,
the signal state at the output of the instruction is "0".
Enter the operand to be queried (<Operand1>) in the operand placeholder above the
instruction. Enter the edge memory bit (<Operand2>) in the operand placeholder below the
instruction.

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand2> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand2> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand2> of the
instruction, the local data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand1> Input BOOL Signal to be queried
<Operand2> InOut BOOL Edge memory bit in which the signal state of the previ­
ous query is saved.

SIMATIC Safety - Configuring and Programming


374 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Example
The following example shows how the instruction works:

Operand "TagOut" is set when the following conditions are fulfilled:


• There is a rising edge at input "TagIn_1". The signal state of the previous query is saved at
edge memory bit ""F_DB_1".Tag_M".
• The signal state of operand "TagIn_2" is "1".

13.2.1.10 --|N|--: Scan operand for negative signal edge (STEP 7 Safety V18)

Description
You can use the "Scan operand for negative signal edge" instruction to determine if there is a
change form "1" to "0" in the signal state of a specified operand. The instruction compares the
current signal state of <Operand1> with the signal state of the previous query saved in
<Operand2>. If the instruction detects a change in the result of logic operation from "1" to
"0", there is a negative, falling edge.
If a falling edge is detected, the output of the instruction has signal state "1". In all other
cases, the signal state at the output of the instruction is "0".
Enter the operand to be queried (<Operand1>) in the operand placeholder above the
instruction. Enter the edge memory bit (<Operand2>) in the operand placeholder below the
instruction.

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand2> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand2> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand2> of the
instruction, the local data bit used must be initialized beforehand.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 375
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand1> Input BOOL Signal to be queried
<Operand2> InOut BOOL Edge memory bit in which the signal state of the previ­
ous query is saved.

Example
The following example shows how the instruction works:

Operand "TagOut" is set when the following conditions are fulfilled:


• There is a falling edge at operand "TagIn_1". The signal state of the previous query is saved
at edge memory bit ""F_DB_1".Tag_M".
• The signal state of operand "TagIn_2" is "1".

13.2.1.11 P_TRIG: Scan RLO for positive signal edge (STEP 7 Safety V18)

Description
You can use the "Scan RLO for positive signal edge" instruction to query a change in the signal
state of the result of logic operation from "0" to "1". The instruction compares the current
signal state of the result of logic operation (RLO) with the signal state of the previous query,
which is saved in the edge bit memory (<Operand>). If the instruction detects a change in the
RLO from "0" to "1", there is a positive, rising edge.
If a rising edge is detected, the output of the instruction has signal state "1". In all other cases,
the signal state at the output of the instruction is "0".

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand> of the
instruction, it must be declared as an input/output parameter.

SIMATIC Safety - Configuring and Programming


376 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand> of the
instruction, the local data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CLK Input BOOL Current RLO
<Operand> InOut BOOL Edge memory bit in which the RLO of the previous query
is saved.
Q Output BOOL Result of edge evaluation

Example
The following example shows how the instruction works:

The RLO from the previous bit logic operation is saved in edge memory bit ""F_DB_1".Tag_M".
If a change in the RLO signal state from "0" to "1" is detected, the program jumps to jump
label CAS1.

13.2.1.12 N_TRIG: Scan RLO for negative signal edge (STEP 7 Safety V18)

Description
You can use the "Scan RLO for negative signal edge" instruction to query a change in the
signal state of the result of logic operation from "1" to "0". The instruction compares the
current signal state of the result of logic operation with the signal state from the previous
query, which is saved in the edge memory bit (<Operand>). If the instruction detects a
change in the RLO from "1" to "0", there is a negative, falling edge.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 377
STEP 7 Safety V18 instructions
13.2 Bit logic operations

If a falling edge is detected, the output of the instruction has signal state "1". In all other
cases, the signal state at the output of the instruction is "0".

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand> of the
instruction, the local data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CLK Input BOOL Current RLO
<Operand> InOut BOOL Edge memory bit in which the RLO of the previous query
is saved.
Q Output BOOL Result of edge evaluation

Example
The following example shows how the instruction works:

The RLO of the previous bit logic operation is saved in edge bit memory ""F_DB_1".Tag_M". If
a change in the RLO signal state from "1" to "0" is detected, the program jumps to jump label
CAS1.

SIMATIC Safety - Configuring and Programming


378 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.2 FBD

13.2.2.1 AND logic operation (STEP 7 Safety V18)

Description
You can use the "AND logic operation" instruction to query the signal states of two or more
specified operands and evaluate them according to the AND truth table.
If the signal state of all the operands is "1", then the conditions are fulfilled and the
instruction returns the result "1". If the signal state of one of the operands is "0", then the
conditions are not fulfilled and the instruction generates the result "0".
If the "AND logic operation" instruction is the first instruction in a logic string, it saves the
result of its signal state query in the RLO bit.
Each "AND logic operation" instruction that is not the first instruction in the logic string
logically combines the result of its signal state query with the value saved in the RLO bit. This
logical combination is performed according to the AND truth table.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Input BOOL The operand indicates the bit whose signal state will be queried.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the signal state of operands "TagIn_1" and "TagIn_2" is "1".

AND truth table


The following table shows the results when linking two operands by an AND logic operation:

Signal state of the first operand Signal state of the second operand Result of logic operation
1 1 1
0 1 0
1 0 0
0 0 0

See also
Insert binary input (STEP 7 Safety V18) (Page 364)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 379
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.2.2 OR logic operation (STEP 7 Safety V18)

Description
You can use the "OR logic operation" instruction to get the signal states of two or more
specified operands and evaluate them according to the OR truth table.
If the signal state of at least one of the operands is "1", then the conditions are fulfilled and
the instruction returns the result "1". If the signal state of all of the operands is "0", then the
conditions are not fulfilled and the instruction generates the result "0".
If the "OR logic operation" instruction is the first instruction in a logic string, it saves the result
of its signal state query in the RLO bit.
Each "OR logic operation" instruction that is not the first instruction in the logic string,
logically combines the result of its signal state query with the value saved in the RLO bit. This
logical combination is performed according to the OR truth table.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Input BOOL The operand indicates the bit whose signal state will be
queried.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the signal state of operand "TagIn_1" or "TagIn_2" is "1".

OR truth table
The following table shows the results when linking two operands by an OR logic operation:

Signal state of the first operand Signal state of the second operand Result of logic operation
1 0 1
0 1 1
1 1 1
0 0 0

See also
Insert binary input (STEP 7 Safety V18) (Page 364)

SIMATIC Safety - Configuring and Programming


380 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.2.3 X: EXCLUSIVE OR logic operation (STEP 7 Safety V18)

Description
You can use the "EXCLUSIVE OR logic operation" instruction to get the result of a signal state
query according to the the EXCLUSIVE OR truth table.
With an "EXCLUSIVE OR logic operation" instruction, the signal state is "1" when the signal
state of one of the two specified operands is "1". When more than two operands are queried,
the overall result of logic operation is "1" if an odd-numbered quantity of queried operands
returns the result "1".

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Input BOOL The operand indicates the bit whose signal state will be
queried.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the signal state of one of the two operands "TagIn_1" and
"TagIn_2" is "1". When both operands have signal state "1" or "0" then output "TagOut" is
reset.

EXCLUSIVE OR truth table


The following table shows the results when two operands are linked by an EXCLUSIVE OR:

Signal state of the first operand Signal state of the second operand Result of logic operation
1 0 1
0 1 1
1 1 0
0 0 0
The following table shows the results when three operands are linked by an EXCLUSIVE OR:

Signal state of the first Signal state of the Signal state of the Result of logic operation
operand second operand third operand
1 0 0 1
0 1 1 0

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 381
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Signal state of the first Signal state of the Signal state of the Result of logic operation
operand second operand third operand
0 1 0 1
1 0 1 0
0 0 1 1
1 1 0 0
1 1 1 1
0 0 0 0

See also
Insert binary input (STEP 7 Safety V18) (Page 364)

13.2.2.4 =: Assignment (STEP 7 Safety V18)

Description
You can use the "Assignment" instruction to set the bit of a specified operand. If the result of
logic operation (RLO) at the box input has signal state "1" or the box input for S7-1200/1500
F-CPUs is not connected, the specified operand is set to signal state "1". If the signal state at
the box input is "0", the bit of the specified operand is reset to "0".
The instruction does not influence the RLO. The RLO at the box input is assigned directly to
the operand located above the Assign box.
The "Assignment" instruction can be placed at any position in the logic operation sequence.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Output BOOL Operand to which the RLO is assigned.

Example
The following example shows how the instruction works:

Operand "TagOut" at the output of the "Assignment" instruction is set when one of the
following conditions is fulfilled:
• Inputs "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state at input "TagIn_3" is "0".

SIMATIC Safety - Configuring and Programming


382 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.2.5 R: Reset output (STEP 7 Safety V18)

Description
You can use the "Reset output" instruction to reset the signal state of a specified operand to
"0".
If the box input has signal state "1" or the box input for S7-1200/1500 F-CPUs is not
connected, the specified operand is reset to "0". If there is a result of logic operation of "0" at
the box input, the signal state of the specified operand remains unchanged.
The instruction does not influence the RLO. The RLO at the box input is transferred directly to
the box output.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
If the operand area "local data (temp)" is used for the operands of the instruction, the local
data bit used must be initialized beforehand.

NOTE
You cannot use the "process image of the inputs", "process image of the outputs" from
standard I/O and "standard DB" and "bit memory" operand areas for the operands of the
instruction.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Output BOOL Operand that is reset with RLO = "1".

Example
The following example shows how the instruction works:

Operand "TagOut" is reset when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state of operand "TagIn_3" is "0".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 383
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.2.6 S: Set output (STEP 7 Safety V18)

Description
You can use the "Set output" instruction to set the signal state of a specified operand to "1".
If the box input has signal state "1" or the box input for S7-1200/1500 F-CPUs is not
connected, the specified operand is set to "1". If there is a result of logic operation of "0" at
the box input, the signal state of the specified operand remains unchanged.
The instruction does not influence the RLO. The RLO at the box input is transferred directly to
the box output.

NOTE
The instruction is not executed if it is applied to an output of an F‑I/O that is passivated (e.g.,
during startup of the F‑system). Therefore, it is preferable to access outputs of the F-I/O using
only the "Assignment" instruction.
An F-I/O output is passivated if QBAD or QBAD_O_xx = 1 or value status = 0 is set in the
corresponding F-I/O DB.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
If the operand area "local data (temp)" is used for the operands of the instruction, the local
data bit used must be initialized beforehand.

NOTE
You cannot use the "process image of the inputs", "process image of the outputs" from
standard I/O and "standard DB" and "bit memory" operand areas for the operands of the
instruction.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand> Output BOOL Operand that is set when RLO = "1".

SIMATIC Safety - Configuring and Programming


384 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Example
The following example shows how the instruction works:

Operand "TagOut" is set when one of the following conditions is fulfilled:


• Operands "TagIn_1" and "TagIn_2" have signal state "1".
• The signal state of operand "TagIn_3" is "0".

13.2.2.7 SR: Set/reset flip-flop (STEP 7 Safety V18)

Description
You can use the "Set/reset flip-flop" instruction to set or reset the bit of the specified operand
based on the signal state of inputs S and R1. If the signal state at input S is "1" and the signal
state at input R1 is "0", the specified operand is set to "1". If the signal state at input S is "0"
and the signal state at input R1 is "1", the specified operand is reset to "0".
Input R1 takes priority over input S. If the signal state is "1" at the two inputs S and R1, the
signal state of the specified operand is reset to "0".
The instruction is not executed if the signal state at the two inputs S and R1 is "0". The signal
state of the operand then remains unchanged.
The current signal state of the operand is transferred to output Q and can be queried there.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
operands of the instruction.
If the operand area "local data (temp)" is used for the edge bit memory of the instruction, the
local data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
S Input BOOL Enable set
R1 Input BOOL Enable reset
<Operand> Output BOOL Operand that is set or reset.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 385
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Parameter Declaration Data type Description


Q Output BOOL Signal state of the operand

Example
The following example shows how the instruction works:

Operands ""F_DB_1".TagSR" and "TagOut" are set when the following conditions are fulfilled:
• Operand "TagIn_1" has signal state "1".
• Operand "TagIn_2" has signal state "0".
Operands ""F_DB_1".TagSR" and "TagOut" are reset when the following conditions are
fulfilled:
• Operand "TagIn_1" has signal state "0" and operand "TagIn_2" has signal state "1".
• Both operands "TagIn_1" and "TagIn_2" have signal state "1".

13.2.2.8 RS: Reset/set flip-flop (STEP 7 Safety V18)

Description
You can use the "Reset/set flip-flop" instruction to reset or set the bit of the specified operand
based on the signal state of inputs R and S1. When the signal state is "1" at input R and "0" at
input S1, the specified operand is reset to "0". When the signal state is "0" at input R and "1" at
input S1, the specified operand is set to "1".
Input S1 takes priority over input R. If the signal state is "1" at the two inputs R and S1, the
signal state of the specified operand is set to "1".
The instruction is not executed if the signal state at the two inputs R and S1 is "0". The signal
state of the operand then remains unchanged.
The current signal state of the operand is transferred to output Q and can be queried there.

NOTE
If you want to use a formal parameter of an F‑FC for the operand of the instruction, it must
be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
operands of the instruction.
If the operand area "local data (temp)" is used for the edge bit memory of the instruction, the
local data bit used must be initialized beforehand.

SIMATIC Safety - Configuring and Programming


386 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
R Input BOOL Enable reset
S1 Input BOOL Enable set
<Operand> Output BOOL Operand that is reset or set.
Q Output BOOL Signal state of the operand

Example
The following example shows how the instruction works:

Operands ""F_DB_1".TagRS" and "TagOut" are reset when the following conditions are
fulfilled:
• Operand "TagIn_1" has signal state "1".
• Operand "TagIn_2" has signal state "0".
Operands ""F_DB_1".TagRS" and "TagOut" are set when the following conditions are fulfilled:
• Operand "TagIn_1" has signal state "0" and operand "TagIn_2" has signal state "1".
• Operands "TagIn_1" and "TagIn_2" have signal state "1".

13.2.2.9 P: Scan operand for positive signal edge (STEP 7 Safety V18)

Description
You can use the "Scan operand for positive signal edge" instruction to determine if there is a
change from "0" to "1" in the signal state of a specified operand (<Operand1>). The
instruction compares the current signal state of <Operand1> with the signal state of the
previous query saved in <Operand2>. If the instruction detects a change in the result of logic
operation from "0" to "1", there is a positive, rising edge.
If a rising edge is detected, the output of the instruction has signal state "1". In all other cases,
the signal state at the output of the instruction is "0".
Enter the operand to be queried (<Operand1>) in the operand placeholder above the
instruction. Enter the edge memory bit (<Operand2>) in the operand placeholder below the
instruction.

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 387
STEP 7 Safety V18 instructions
13.2 Bit logic operations

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand2> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand2> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand2> of the
instruction, the local data bit used must be initialized beforehand.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand1> Input BOOL Signal to be queried
<Operand2> InOut BOOL Edge memory bit in which the signal state of the previous
query is saved.

Example
The following example shows how the instruction works:

"TagOut" is set when the following conditions are fulfilled:


• There is a rising edge at input "TagIn_1".
• The signal state of operand "TagIn_2" is "1".

13.2.2.10 N: Scan operand for negative signal edge (STEP 7 Safety V18)

Description
You can use the "Scan operand for negative signal edge" instruction to determine if there is a
change form "1" to "0" in the signal state of a specified operand. The instruction compares the
current signal state of <Operand1> with the signal state of the previous query saved in
<Operand2>. If the instruction detects a change in the result of logic operation from "1" to
"0", there is a negative, falling edge.
If a falling edge is detected, the output of the instruction has signal state "1". In all other
cases, the signal state at the output of the instruction is "0".

SIMATIC Safety - Configuring and Programming


388 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Enter the operand to be queried (<Operand1>) in the operand placeholder above the
instruction. Enter the edge memory bit (<Operand2>) in the operand placeholder below the
instruction.

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand2> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand2> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand2> of the
instruction, the local data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Operand1> Input BOOL Signal to be queried
<Operand2> InOut BOOL Edge memory bit in which the signal state of the previous
query is saved.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• There is a falling edge at input "TagIn_1".
• The signal state of operand "TagIn_2" is "1".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 389
STEP 7 Safety V18 instructions
13.2 Bit logic operations

13.2.2.11 P_TRIG: Scan RLO for positive signal edge (STEP 7 Safety V18)

Description
You can use the "Scan RLO for positive signal edge" instruction to query a change in the signal
state of the result of logic operation from "0" to "1". The instruction compares the current
signal state of the result of logic operation with the signal state from the previous query,
which is saved in the edge memory bit (<Operand>). If the instruction detects a change in the
RLO from "0" to "1", there is a positive, rising edge.
If a rising edge is detected, the output of the instruction has signal state "1". In all other cases,
the signal state at the output of the instruction is "0".

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand> of the
instruction, the local data bit used must be initialized beforehand.

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CLK Input BOOL Current RLO
<Operand> InOut BOOL Edge memory bit in which the RLO of the previous query is
saved.
Q Output BOOL Result of edge evaluation

SIMATIC Safety - Configuring and Programming


390 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.2 Bit logic operations

Example
The following example shows how the instruction works:

The RLO from the previous bit logic operation is saved in edge memory bit ""F_DB_1".Tag_M".
If a change in the RLO signal state from "0" to "1" is detected, the program jumps to jump
label CAS1.

13.2.2.12 N_TRIG: Scan RLO for negative signal edge (STEP 7 Safety V18)

Description
You can use the "Scan RLO for negative signal edge" instruction to query a change in the
signal state of the result of logic operation from "1" to "0". The instruction compares the
current signal state of the result of logic operation with the signal state from the previous
query, which is saved in the edge memory bit (<Operand>). If the instruction detects a
change in the RLO from "1" to "0", there is a negative, falling edge.
If a falling edge is detected, the output of the instruction has signal state "1". In all other
cases, the signal state at the output of the instruction is "0".

NOTE
The address of the edge memory bit must not be used more than once in the program,
otherwise the edge memory bit would be overwritten. This would influence edge evaluation
and the result would no longer be unequivocal.

NOTE
If you want to use a formal parameter of an F‑FC for the edge memory bit <Operand> of the
instruction, it must be declared as an input/output parameter.

NOTE
You cannot use the "process image", "standard DB" and "bit memory" operand areas for the
edge memory bit <Operand> of the instruction.
If operand area "local data (temp)" is used for the edge memory bit <Operand> of the
instruction, the local data bit used must be initialized beforehand.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 391
STEP 7 Safety V18 instructions
13.3 Safety functions

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CLK Input BOOL Current RLO
<Operand> InOut BOOL Edge memory bit in which the RLO of the previous query is
saved.
Q Output BOOL Result of edge evaluation

Example
The following example shows how the instruction works:

The RLO of the previous bit logic operation is saved in edge bit memory ""F_DB_1".Tag_M". If
a change in the RLO signal state from "1" to "0" is detected, the program jumps to jump label
CAS1.

13.3 Safety functions

13.3.1 ESTOP1: Emergency STOP/OFF up to stop category 1 (STEP 7 Safety V18)

Description
This instruction supports the implementation of an EMERGENCY STOP/EMERGENCY OFF
shutdown with acknowledgment for STOP categories 0 and 1 for the purpose of complying
with requirements of IEC 60204 or IEC 61800-5-2. However, additional measures described in
the respective standard may have to be taken in order to fully comply with the requirements
of the respective standard.
Enable signal Q is reset to 0, as soon as input E_STOP takes a signal state of 0 (Stop category
0). Enable signal Q_DELAY is reset to 0 after the time delay set at input TIME_DEL (Stop
Category 1).
Enable signal Q is reset to 1 not before input E_STOP takes a signal state of 1 and an
acknowledgment occurs. The acknowledgment for the enable takes place according to the
parameter assignment at input ACK_NEC:
• If ACK_NEC = 0, the acknowledgment is automatic.
• If ACK_NEC = 1, you must use a rising edge at input ACK for acknowledging the enable.
Output ACK_REQ is used to signal that a user acknowledgment is required at input ACK for
the acknowledgment. The instruction sets output ACK_REQ to 1, as soon as input E_STOP = 1.
Following an acknowledgment, the instruction resets ACK_REQ to 0.

SIMATIC Safety - Configuring and Programming


392 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Every call of the "Emergency STOP/Emergency OFF up to Stop Category 1" instruction must be
assigned a data area in which the instruction data are stored. The "Call options" dialog is
automatically opened when the instruction is inserted in the program for this reason. There
you can create a data block (single instance) (e.g., ESTOP1_DB_1) or a multi-instance (e.g.,
ESTOP1_Instance_1) for the "Emergency STOP/Emergency OFF up to Stop Category 1"
instruction. Once it is created, you can find the new data block in the project tree in the "STEP
7 Safety" folder under "Program blocks > System blocks" or the multi-instance as a local tag in
the "Static" section of the block interface. For more information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

The ACK_NEC tag must not be assigned a value of 0 unless an automatic restart of the
affected process is otherwise excluded. (S033)

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Note: In case of two channels according to category 3,4 of ISO 13849-1:2015 or EN ISO
13849-1:2015, the discrepancy monitoring of the two NC contacts of the EMERGENCY
STOP/EMERGENCY OFF must already take place in the F-I/O. The F-I/O has to be configured
accordingly (sensor evaluation: two-channel, equivalent), and the result of the evaluation
interconnected with the E_STOP input. In order to keep the discrepancy time from influencing
the response time, you must assign "Supply value 0" for the behavior of discrepancy during
configuration.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 393
STEP 7 Safety V18 instructions
13.3 Safety functions

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
E_STOP Input BOOL EMERGENCY STOP/EMERGENCY OFF
ACK_NEC Input BOOL 1=Acknowledgment necessary
ACK Input BOOL 1=Acknowledgment
TIME_DEL Input TIME Time delay
Q Output BOOL 1=Enable
Q_DELAY Output BOOL Enable is OFF delayed
ACK_REQ Output BOOL 1=Acknowledgment necessary
DIAG Output BYTE Non-fail safe service information

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — Version 1.0 requires that the F_TOF block with the number FB 186 is avail­
able in the project tree in the "Program blocks/System blocks/STEP 7
Safety" folder.
When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically. If you want
to compile a migrated safety program with STEP 7 Safety Advanced for
the first time, we recommend that you first update to the latest available
version of the instruction. You will then avoid number conflicts.
1.1 x — -— These versions have identical functions to version 1.0, but do not require
the F_TOF block to have a particular number.
1.2 x — o
1.3 x o o
1.4 x o o
1.5 x x x
1.6 x x x The reaction of the delay time TIME_DEL for F-CPUs S7-1200/1500 was
adapted to the reaction of F-CPUs S7-300/400: If the input ESTOP (0 -> 1
(including acknowledgment) -> 0) is changed while the delay time is run­
ning, the delay time is restarted.
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Startup behavior
After an F-system startup, when ACK_NEC = 1, you must acknowledge the instruction using a
rising edge at input ACK.

SIMATIC Safety - Configuring and Programming


394 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits 4 and 5 are saved
until you acknowledge at the ACK input.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Incorrect TIM_DEL setting Time delay setting < 0 Set time delay > 0
Bit 1 Reserved — —
Bit 2 Reserved — —
Bit 3 Reserved — —
Bit 4 Acknowledgment not possible Emergency STOP/Emergency Release Emergency
because emergency STOP/emer­ OFF pushbutton is locked STOP/Emergency OFF push­
gency OFF is still active button
F‑I/O fault, channel fault, or For a solution, see the section
communication error, or pas­ "Structure of DIAG", bits 0 to 6
sivation by means of PASS_ON in DIAG (Page 152)
of F‑I/O of emergency
STOP/emergency OFF push­
button
Emergency STOP/Emergency Check emergency STOP/emer­
OFF pushbutton is defective gency OFF pushbutton
Wiring fault Check wiring of the emer­
gency STOP/emergency OFF
pushbutton
Bit 5 If enable is missing: input ACK Acknowledgment button Check acknowledgment but­
has a permanent signal state of defective ton
1
Wiring fault Check wiring of acknowledg­
ment button
Bit 6 Acknowledgment required — —
(= state of ACK_REQ)
Bit 7 State of output Q — —

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 395
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


396 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

13.3.2 TWO_HAND: Two-hand monitoring (STEP 7 Safety Advanced V18) (S7-300,


S7-400)

Description
This instruction supports the implementation of two-hand monitoring for the purpose of
complying with requirements of ISO 13851. However, additional measures described in the
standard may have to be taken in order to fully comply with the requirements of the
standard.

NOTE
This instruction is only available for S7-300 and S7-400 F-CPUs. For S7-1200/1500 F-CPUs,
you use the instruction "Two-hand monitoring with enable". The application "Two-hand
monitoring with enable" replaces the instruction "Two-hand monitoring" with compatible
functions.

If pushbuttons IN1 and IN2 are activated within the permitted discrepancy time DISCTIME ≤
500 ms (IN1/IN2 = 1) (synchronous activation), output signal Q is set to 1. If the time
difference between activation of pushbutton IN1 and pushbutton IN2 is greater than
DISCTIME, then the pushbuttons must be released and reactivated.
Q is reset to 0 as soon as one of the pushbuttons is released (IN1/IN2 = 0). Enable signal Q
can be reset to 1 only if the other pushbutton has been released, and if both pushbuttons are
then reactivated within the discrepancy time. Enable signal Q can never be set to 1 if the
discrepancy time is set to values less than 0 or greater than 500 ms.
Every call of the "Two-hand monitoring" instruction must be assigned a data area in which the
instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., TWO_HAND_DB_1) or a multi-instance (e.g., TWO_HAND_Instance_1)
for the "Two-hand monitoring" instruction. Once it is created, you can find the new data block
in the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the
multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").
Note: Only one signal per pushbutton can be evaluated in the instruction. Discrepancy
monitoring of the NC and NO contacts of pushbuttons IN1 and IN2 is performed directly
during suitable configuration (sensor evaluation: 1oo2 evaluation, non-equivalent) directly
through the F‑I/O with inputs. The normally open contact must be wired in such a way that it
supplies the useful signal (see manual for the F-I/O you are using). In order to keep the
discrepancy time from influencing the response time, you must assign "Supply value 0" for

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 397
STEP 7 Safety V18 instructions
13.3 Safety functions

the behavior of discrepancy during configuration. If a discrepancy is detected, a fail-safe


value of 0 is entered in the process image of the inputs (PII) for the pushbutton and QBAD or
QBAD_I_xx = 1 is set in the relevant F-I/O DB. (See also F-I/O access (Page 139))

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F-CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input BOOL Pushbutton 1
IN2 Input BOOL Pushbutton 2
DISCTIME Input TIME Discrepancy time (0 to 500 ms)
Q Output BOOL 1=Enable

SIMATIC Safety - Configuring and Programming


398 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 399
STEP 7 Safety V18 instructions
13.3 Safety functions

13.3.3 TWO_H_EN: Two-hand monitoring with enable (STEP 7 Safety V18)

Description
This instruction supports the implementation of two-hand monitoring with enable for the
purpose of complying with requirements of ISO 13851. However, additional measures
described in the standard may have to be taken in order to fully comply with the
requirements of the standard.
If pushbuttons IN1 and IN2 are activated within the permitted discrepancy time DISCTIME ≤
500 ms (IN1/IN2 = 1) (synchronous activation), output signal Q is set to 1 when existing
ENABLE = 1. If the time difference between activation of pushbutton IN1 and pushbutton IN2
is greater than DISCTIME, then the pushbuttons must be released and reactivated.
Q is reset to 0 as soon as one of the pushbuttons is released (IN1/IN 2 = 0) or ENABLE = 0.
Enable signal Q can be reset to 1 only if the other pushbutton has been released, and if both
pushbuttons are then reactivated within the discrepancy time when existing ENABLE = 1.
Every call of the "Two-hand monitoring with enable" instruction must be assigned a data area
in which the instruction data are stored. The "Call options" dialog is automatically opened
when the instruction is inserted in the program for this reason. There you can create a data
block (single instance) (e.g., TWO_H_EN_DB_1) or a multi-instance (e.g.,
TWO_H_EN_Instance_1) for the "Two-hand monitoring with enable" instruction. Once it is
created, you can find the new data block in the project tree in the "STEP 7 Safety" folder
under "Program blocks > System blocks" or the multi-instance as a local tag in the "Static"
section of the block interface. For more information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").
Note: Only one signal per pushbutton can be evaluated in the instruction. Discrepancy
monitoring of the NC and NO contacts of pushbuttons IN1 and IN2 is performed directly
during suitable configuration (sensor evaluation: 1oo2 evaluation, non-equivalent) directly
through the F‑I/O with inputs. The normally open contact must be wired in such a way that it
supplies the useful signal (see manual for the F-I/O you are using). In order to keep the
discrepancy time from influencing the response time, during the configuration of discrepancy
behavior, you must configure "Supply value 0".

SIMATIC Safety - Configuring and Programming


400 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

If a discrepancy is detected, a fail-safe value of 0 is entered in the process image of the inputs
(PII) for the pushbutton and QBAD or QBAD_I_xx = 1 or respectively value status = 0 is set in
the relevant F-I/O DB.

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input BOOL Pushbutton 1
IN2 Input BOOL Pushbutton 2
ENABLE Input BOOL Enable input
DISCTIME Input TIME Discrepancy time (0 to 500 ms)
For productive use, select a discrepancy time > 0 ms.
Q Output BOOL 1=Enable
DIAG Output BYTE Non-fail safe service information

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 401
STEP 7 Safety V18 instructions
13.3 Safety functions

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits 0 to 5 are saved until
the cause of the error has been eliminated.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Incorrect discrepancy time DISCTIME Discrepancy time setting is <0 or > Set discrepancy time in range of 0 to
setting 500 ms 500 ms
Bit 1 Discrepancy time elapsed Discrepancy time setting is too low If necessary, set a higher discrepancy
time
Pushbuttons were not activated Release pushbuttons and activate
within the discrepancy time them within the discrepancy time
Wiring fault Check wiring of pushbuttons
Pushbuttons defective Check pushbuttons
Pushbuttons are wired to different F- For a solution, see the section "Struc­
I/O, and F-I/O fault, channel fault, or ture of DIAG", bits 0 to 6 in DIAG
communication error, or passivation (Page 152)
by means of PASS_ON on an F-I/O
Bit 2 Reserved — —
Bit 3 Reserved — —

SIMATIC Safety - Configuring and Programming


402 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Bit no. Assignment Possible error causes Remedies


Bit 4 Incorrect activation sequence One pushbutton was not released Release pushbuttons and activate
them within the discrepancy time
Pushbuttons defective Check pushbuttons
Bit 5 ENABLE does not exist ENABLE = 0 Set ENABLE = 1, release pushbutton
and activate it within the discrepancy
time
Bit 6 Reserved — —
Bit 7 State of output Q — —

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 403
STEP 7 Safety V18 instructions
13.3 Safety functions

Example
The following example shows how the instruction works:

13.3.4 MUTING: Muting (STEP 7 Safety Advanced V18) (S7-300, S7-400)

Description
This instruction performs parallel muting with two or four muting sensors.

NOTE
This instruction is only available for S7-300 and S7-400 F-CPUs. For S7-1200/1500 F-CPUs,
you use the instruction "Parallel muting (Page 413)". The instruction "Parallel muting"
replaces the instruction "Muting" with compatible functions.

Muting is a defined suppression of the protective function of light curtains. Light curtain
muting can be used to introduce goods or objects into the danger area monitored by the light
curtain without causing the machine to stop.
To utilize the muting function, at least two independently wired muting sensors must be
present. The use of two or four muting sensors and correct integration into the production
sequence must ensure that no persons enter the danger area while the light curtain is muted.
Every call of the "Muting" instruction must be assigned a data area in which the instruction
data are stored. The "Call options" dialog is automatically opened when the instruction is
inserted in the program for this reason. There you can create a data block (single instance)
(e.g., MUTING_DB_1) or a multi-instance (e.g., MUTING_Instance_1) for the "Muting"
instruction. Once it is created, you can find the new data block in the project tree in the "STEP
7 Safety" folder under "Program blocks > System blocks" or the multi-instance as a local tag in
the "Static" section of the block interface. For more information, refer to the help on STEP 7.

SIMATIC Safety - Configuring and Programming


404 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F-CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
MS_11 Input BOOL Muting sensor 1 of sensor pair 1
MS_12 Input BOOL Muting sensor 2 of sensor pair 1
MS_21 Input BOOL Muting sensor 1 of sensor pair 2
MS_22 Input BOOL Muting sensor 2 of sensor pair 2
STOP Input BOOL 1=Conveyor system stopped
FREE Input BOOL 1=Light curtain uninterrupted
QBAD_MUT Input BOOL QBAD signal of the F-I/O or QBAD_O_xx signal of the
muting lamp channel
DISCTIM1 Input TIME Discrepancy time of sensor pair 1 (0 to 3 s)
DISCTIM2 Input TIME Discrepancy time of sensor pair 2 (0 to 3 s)
TIME_MAX Input TIME Maximum muting time (0 to 10 min)
ACK Input BOOL Acknowledgment of restart inhibit
Q Output BOOL 1= Enable, not off

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 405
STEP 7 Safety V18 instructions
13.3 Safety functions

Parameter Declaration Data type Description


MUTING Output BOOL Display of muting is active
ACK_REQ Output BOOL Acknowledgment necessary
FAULT Output BOOL Group error
DIAG Output BYTE Non-fail safe service information

Schematic sequence of error-free muting procedure with 4 muting sensors (MS_11, MS_12,
MS_21, MS_22)

1
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

• If both muting sensors MS_11 and MS_12 are activated by the product within DISCTIM1
(apply signal state = 1), the instruction starts the MUTING function. Enable signal Q
remains 1, even when input FREE = 0 (light curtain interrupted by product). The MUTING
output for setting the muting lamp switches to 1.

NOTE
The muting lamp can be monitored using the QBAD_MUT input. To do this, you must wire
the muting lamp to an output with wire break monitoring of an F-I/O and supply the
QBAD_MUT input with the QBAD signal of the associated F-I/O or the QBAD_O_xx signal of
the associated channel. If QBAD_MUT = 1, muting is terminated by the instruction. If
monitoring of the muting lamp is not necessary, you do not have to supply input
QBAD_MUT.
F‑I/O that can promptly detect a wire break after activation of the muting operation must
be used (see manual for specific F‑I/O).

2
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

SIMATIC Safety - Configuring and Programming


406 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

• As long as both muting sensors MS_11 and MS_12 continue to be activated, the MUTING
function of the instruction causes Q to remain 1 and MUTING to remain 1 (so that the
product can pass through the light curtain without causing the machine to stop).

3
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

• The two muting sensors MS_21 and MS_22 must be activated (within DISCTIM2) before
muting sensors MS_11 and MS_12 are switched to inactive (apply signal state 0). In this
way, the instruction retains the MUTING function. (Q = 1, MUTING = 1).

4
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

• Only if one of the two muting sensors MS_21 and MS_22 is switched to inactive (product
enables sensors) is the MUTING function terminated (Q = 1, MUTING = 0). The maximum
activation time for the MUTING function is the time set at input TIME_MAX.

NOTE
The MUTING function is also started if the product passes the light curtain in the reverse
direction and the muting sensors are thus activated by the product in reverse order.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 407
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing diagrams for error-free muting procedure with 4 muting sensors


)5((

06B

06B W',6&7,0

06B

06B
W',6&7,0
W',6&7,0
W7,0(B0$;

$&.

087,1*

)$8/7

$&.B5(4

Schematic sequence of muting procedure with reflection light barriers


If reflection light barriers are used as muting sensors, they are generally arranged diagonally.
In general, this arrangement of reflection light barriers as muting sensors requires only two
light barriers, and only MS_11 and MS_12 are interconnected.
The sequence is similar to that of the muting procedure with 4 muting sensors. Step 3 is
omitted. In step 4, replace MS_21 and MS_22 with MS_11 and MS_12, respectively.

06B 6HQGHU 'DQJHU


DUHD

06B 5HFHLYHU

SIMATIC Safety - Configuring and Programming


408 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Restart inhibit upon interruption of light curtain (if MUTING is not active), when errors occur,
and during F-system startup
Enable signal Q cannot be set to 1 or becomes 0, if:
• Light curtain is interrupted (e.g., by a person or material transport) while the MUTING
function is not active
• The muting lamp monitoring function responds at input QBAD_MUT
• Sensor pair 1 (MS_11 and MS_12) or sensor pair 2 (MS_21 and MS_22) is not activated or
deactivated during discrepancy time DISCTIM1 or DISCTIM2, respectively
• The MUTING function is active longer than the maximum muting time TIME_MAX
• Discrepancy times DISCTIM1 and DISCTIM2 have been set to values < 0 or > 3 s
• Maximum muting time TIME_MAX has been set to a value< 0 or > 10 min
In the identified cases, output FAULT (group error) is set to 1 (restart inhibit). If the MUTING
function is started, it will be terminated and the Muting output becomes 0.

WARNING

When a valid combination of muting sensors is immediately detected at startup of the


F‑system (for example, because the muting sensors are interconnected to inputs of a
standard I/O that immediately provide process values during the F‑system startup), the
MUTING function is immediately started and the MUTING output and enable signal Q are set
to 1. The FAULT output (group error) is not set to 1 (no restart inhibit!). (S035)

Acknowledgment of restart inhibit


Enable signal Q becomes 1 again, when:
• The light curtain is no longer interrupted
• If present, errors are eliminated (see output DIAG)
and
• A user acknowledgment with positive edge occurs at input ACK (see also Implementation
of user acknowledgment (Page 165)).
The FAULT output is set to 0. Output ACK_REQ = 1 signals that user acknowledgment at input
ACK is required to eliminate the restart inhibit. The instruction sets ACK-REQ = 1 as soon as
the light curtain is no longer interrupted or errors have been eliminated. Once
acknowledgment has occurred, the instruction resets ACK_REQ to 0.

NOTE
Following discrepancy errors and once the maximum muting time has been exceeded,
ACK_REQ is immediately set to 1. As soon as a user acknowledgment has taken place at
input ACK, discrepancy times DISCTIM1 and DISCTIM2 and maximum muting time TIME_MAX
are reset.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 409
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing diagrams for discrepancy errors at sensor pair 1 or interruption of the light curtain (if
MUTING is not active)

1 2

)5((

06B W 

06B

06B

06B

W ',6&7,0 W',6&7,0 3
Wุ',6&7,0 3 W7,0(B0$;

$&.

087,1*
4

)$8/7

$&.B5(4

① Sensor pair 1 (MS_11 and MS_12) is not activated within discrepancy time
DISCTIM1.
② The light curtain is interrupted even though the MUTING function is not active.
③ Acknowledgment

Behavior with stopped conveyor equipment


If, while the conveyor equipment has stopped, the monitoring for one of the following
reasons is to be deactivated:
• To comply with discrepancy time DISCTIM1 or DISCTIM2
• To comply with maximum muting time TIME_MAX

SIMATIC Safety - Configuring and Programming


410 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

You must supply input STOP with a "1" signal for as long as the conveyor equipment is
stopped. As soon as the conveyor equipment is running again (STOP = 0), discrepancy times
DISCTIM1 and DISCTIM2 and maximum muting time TIME_MAX are reset.

WARNING

When STOP = 1, the discrepancy monitoring is shut down. During this time, if inputs
MSx1/MSx2 of a sensor pair both take a signal state of 1 due to an undetected error, e.g.,
because both muting sensors fail to 1, the error is not detected and the MUTING function
can be started unintentionally. (S036)

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits are saved until
acknowledgment at input ACK.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Discrepancy error or incorrect dis­ Malfunction in production sequence Malfunction in production sequence
crepancy time DISCTIM 1 setting for eliminated
sensor pair 1
Sensor defective Check sensors
Wiring fault Check wiring of sensors
Sensors are wired to different F-I/O, For a solution, see the section "Structure
and F-I/O fault, channel fault, or of DIAG", bits 0 to 6 in DIAG (Page 152)
communication error, or passivation
by means of PASS_ON on an F-I/O
Discrepancy time setting is too low If necessary, set a higher discrepancy
time
Discrepancy time setting is < 0 s or > Set discrepancy time in range between
3s 0 s and 3 s
Bit 1 Discrepancy error or incorrect dis­ Same as Bit 0 Same as Bit 0
crepancy time DISCTIM 2 setting for
sensor pair 2
Bit 2 Maximum muting time exceeded or Malfunction in production sequence Malfunction in production sequence
incorrect muting time TIME_MAX eliminated
setting
Maximum muting time setting is too If necessary, set a higher maximum
low muting time
Muting time setting is < 0 s or > Set muting time in range from 0 s to
10 min 10 min

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 411
STEP 7 Safety V18 instructions
13.3 Safety functions

Bit no. Assignment Possible error causes Remedies


Bit 3 Light curtain interrupted and muting Light curtain is defective Check light curtain
not active
Wiring fault Check wiring of light curtain (FREE
input)
F‑I/O fault, channel fault, or commu­ For a solution, see the section "Structure
nication error, or passivation by of DIAG", bits 0 to 6 in DIAG (Page 152)
means of PASS_ON of F‑I/O of light
curtain
(FREE input)
See other DIAG bits
Bit 4 Muting lamp is defective or cannot Muting lamp is defective Replace muting lamp
be set
Wiring fault Check wiring of muting lamp
F‑I/O fault, channel fault, or commu­ For a solution, see the section "Structure
nication error, or passivation by of DIAG", bits 0 to 6 in DIAG (Page 152)
means of PASS_ON of F‑I/O of mut­
ing lamp
Bit 5 Reserved — —
Bit 6 Reserved — —
Bit 7 Reserved — —

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).

SIMATIC Safety - Configuring and Programming


412 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 413
STEP 7 Safety V18 instructions
13.3 Safety functions

13.3.5 MUT_P: Parallel muting (STEP 7 Safety V18)

Description
This instruction performs parallel muting with two or four muting sensors.
Muting is a defined suppression of the protective function of light curtains. Light curtain
muting can be used to introduce goods or objects into the danger area monitored by the light
curtain without causing the machine to stop.
To utilize the muting function, at least two independently wired muting sensors must be
present. The use of two or four muting sensors and correct integration into the production
sequence must ensure that no persons enter the danger area while the light curtain is muted.
Every call of the "Parallel muting" instruction must be assigned a data area in which the
instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., MUT_P_DB_1) or a multi-instance (e.g., MUT_P_Instance_1) for the
"Parallel muting" instruction. Once it is created, you can find the new data block in the project
tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the multi-
instance as a local tag in the "Static" section of the block interface. For more information,
refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

SIMATIC Safety - Configuring and Programming


414 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
MS_11 Input BOOL Muting sensor 11
MS_12 Input BOOL Muting sensor 12
MS_21 Input BOOL Muting sensor 21
MS_22 Input BOOL Muting sensor 22
STOP Input BOOL 1=Conveyor system stopped
FREE Input BOOL 1=Light curtain uninterrupted
ENABLE Input BOOL 1=Enable MUTING
QBAD_MUT Input BOOL QBAD signal of the F-I/O or QBAD_O_xx signal / inver­
ted value status of the muting lamp channel
ACK Input BOOL Acknowledgment of restart inhibit
DISCTIM1 Input TIME Discrepancy time of sensor pair 1 (0 to 3 s)
DISCTIM2 Input TIME Discrepancy time of sensor pair 2 (0 to 3 s)
TIME_MAX Input TIME Maximum muting time (0 to 10 min)
Q Output BOOL 1= Enable, not off
MUTING Output BOOL Display of muting is active
ACK_REQ Output BOOL Acknowledgment necessary
FAULT Output BOOL Group error
DIAG Output WORD Non-fail safe service information

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x* — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x* — — These versions have identical functions to version 1.0.
The output DIAG can now be correctly interconnected with the operand of
1.2 x* — o
data type WORD.
1.3 x* o o
1.4 x x x
o This version is no longer supported.
* S7-300/400: When a restart inhibit (output FAULT = 1) and ENABLE = 1 is present, output ACK_REQ is set to 1 even if not at
least one muting sensor is activated. Use the DIAG bits 5 and 6 for additional information.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 415
STEP 7 Safety V18 instructions
13.3 Safety functions

For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Schematic sequence of error-free muting procedure with 4 muting sensors (MS_11, MS_12,
MS_21, MS_22)

1
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

• If muting sensors MS_11 and MS_12 are both activated by the product within DISCTIM1
(apply signal state = 1) and MUTING is enabled by setting the ENABLE input to 1, the
instruction starts the MUTING function. Enable signal Q remains 1, even when input FREE
= 0 (light curtain interrupted by product). The MUTING output for setting the muting lamp
switches to 1.

NOTE
The muting lamp can be monitored using the QBAD_MUT input. To do this, you must wire
the muting lamp to an output with wire break monitoring of an F-I/O and supply the
QBAD_MUT input with the QBAD signal of the associated F-I/O or the QBAD_O_xx signal /
with inverted value statues of the associated channel. If QBAD_MUT = 1, muting is
terminated by the instruction. If monitoring of the muting lamp is not necessary, you do
not have to supply input QBAD_MUT.
F‑I/O that can promptly detect a wire break after activation of the muting operation must
be used (see manual for specific F‑I/O).

2
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

SIMATIC Safety - Configuring and Programming


416 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

• As long as both muting sensors MS_11 and MS_12 continue to be activated, the MUTING
function of the instruction causes Q to remain 1 and MUTING to remain 1 (so that the
product can pass through the light curtain without causing the machine to stop). Each of
the two muting sensors MS_11 and MS_12 may be switched to inactive (t < DISCTIM1) for
a short time (apply signal state 0).

3
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

• Muting sensors MS_21 and MS_22 must both be activated (within DISCTIM2) before
muting sensors MS_11 and MS_12 are switched to inactive (apply signal state 0). In this
way, the instruction retains the MUTING function. (Q = 1, MUTING = 1).

4
06B 6HQGHU 06B 'DQJHU
DUHD

06B 5HFHLYHU 06B

Only if muting sensors MS_21 and MS_22 are both switched to inactive (product enables
sensors) is the MUTING function terminated (Q = 1, MUTING = 0). The maximum activation
time for the MUTING function is the time set at input TIME_MAX.

NOTE
The MUTING function is also started if the product passes the light curtain in the reverse
direction and the muting sensors are thus activated by the product in reverse order.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 417
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing diagrams for error-free muting procedure with 4 muting sensors


)5((

06B
W',6&7,0

06B
W',6&7,0 W',6&7,0

06B
W',6&7,0

06B
W',6&7,0
W',6&7,0
W',6&7,0 W',6&7,0

W7,0(B0$;

$&.

087,1*

)$8/7

$&.B5(4

Schematic sequence of muting procedure with reflection light barriers


If reflection light barriers are used as muting sensors, they are generally arranged diagonally.
In general, this arrangement of reflection light barriers as muting sensors requires only two
light barriers, and only MS_11 and MS_12 are interconnected.
The sequence is similar to that of the muting procedure with 4 muting sensors. Step 3 is
omitted. In step 4, replace MS_21 and MS_22 with MS_11 and MS_12, respectively.

06B 6HQGHU 'DQJHU


DUHD

06B 5HFHLYHU

SIMATIC Safety - Configuring and Programming


418 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Restart inhibit upon interruption of light curtain (MUTING is not active), as well as when errors
occur and during F-system startup
Enable signal Q cannot be set to 1 or becomes 0, if:
• Light curtain is interrupted (e.g., by a person or material transport) while the MUTING
function is not active
• Light curtain is (being) interrupted and the muting lamp monitoring at input QBAD_MUT is
set to 1
• Light curtain is (being) interrupted and the MUTING function is not enabled by setting
input ENABLE to 1
• Sensor pair 1 (MS_11 and MS_12) or sensor pair 2 (MS_21 and MS_22) is not activated or
deactivated during discrepancy time DISCTIM1 or DISCTIM2, respectively
• The MUTING function is active longer than the maximum muting time TIME_MAX
• Discrepancy times DISCTIM1 and DISCTIM2 have been set to values < 0 or > 3 s
• Maximum muting time TIME_MAX has been set to a value< 0 or > 10 min
• The F-system starts up (regardless of whether or not the light curtain is interrupted,
because the F-I/O is passivated after F-system startup and, thus, the FREE input is initially
supplied with 0)
In the identified cases, output FAULT (group error) is set to 1 (restart inhibit). If the MUTING
function is started, it will be terminated and the Muting output becomes 0.

User acknowledgment of restart inhibit (no muting sensor is activated or ENABLE = 0)


Enable signal Q becomes 1 again, when:
• The light curtain is no longer interrupted
• If present, errors are eliminated (see output DIAG)
and
• A user acknowledgment with positive edge occurs at input ACK (see also Implementation
of user acknowledgment (Page 165)).
The FAULT output is set to 0. Output ACK_REQ = 1 (and DIAG bit 6) signals that user
acknowledgment at input ACK is required to eliminate the restart inhibit. The instruction sets
ACK_REQ = 1 as soon as the light curtain is no longer interrupted or the errors have been
eliminated. Once acknowledgment has occurred, the instruction resets ACK_REQ to 0.

User Acknowledgment of restart inhibit (at least one muting sensor is activated and ENABLE = 1)
Enable signal Q becomes 1 again, when:
• If present, errors are eliminated (see output DIAG)
• FREE function occurs until a valid combination of muting sensors is detected

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 419
STEP 7 Safety V18 instructions
13.3 Safety functions

The FAULT output is set to 0. The MUTING function is restarted, if necessary, and the MUTING
output becomes 1 if a valid combination of muting sensors is detected. When ENABLE = 1,
output ACK_REQ = 1 (and DIAG-Bit 5) signals that FREE function is necessary for error
elimination and for removal of the restart inhibit. Once FREE function has occurred
successfully, the instruction resets ACK_REQ to 0.

NOTE
Once the maximum muting time is exceeded, TIME_MAX is reset as soon as the MUTING
function is restarted.

FREE function
If an error cannot be corrected immediately, the FREE function can be used to free the muting
range. Enable signal Q and output MUTING =1 temporarily. The FREE function can be used if:
• ENABLE = 1
• At least one muting sensor is activated
• A user acknowledgment with rising edge at input ACK occurs twice within 4 s, and the
second user acknowledgment at input ACK remains at a signal state of 1
(acknowledgment button remains activated)

WARNING

When using the FREE function, the action must be observed. A dangerous situation must be
able to be interrupted at any time by releasing the acknowledgment button. The
acknowledgment button must be mounted in such a way the entire danger area can be
observed. (S037)

SIMATIC Safety - Configuring and Programming


420 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing diagrams for discrepancy errors at sensor pair 1 or interruption of the light curtain
(MUTING is not active)

1 2

)5((

06B

06B

06B

06B
4
W ',6&7,0 3
WV

$&.

087,1*
4

)$8/7

$&.B5(4
(1$%/(

① Sensor pair 1 (MS_11 and MS_22) is not activated within discrepancy time
DISCTIM1.
② The light curtain is interrupted even though there is no enable (ENABLE=0)
③ FREE function
④ Acknowledgment

Behavior with stopped conveyor equipment


If, while the conveyor equipment has stopped, the monitoring for one of the following
reasons is to be deactivated:
• To comply with discrepancy time DISCTIM1 or DISCTIM2
• To comply with maximum muting time TIME_MAX
You must supply input STOP with a "1" signal for as long as the conveyor equipment is
stopped. As soon as the conveyor equipment is running again (STOP = 0), discrepancy times
DISCTIM1 and DISCTIM2 and maximum muting time TIME_MAX are reset.

WARNING

When STOP = 1 or ENABLE = 0, discrepancy monitoring is shut down. During this time, if
inputs MSx1/MSx2 of a sensor pair both take a signal state of 1 due to an undetected error,
e.g., because both muting sensors fail to 1, the fault is not detected and the MUTING
function can be started unintentionally (when ENABLE =1). (S038)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 421
STEP 7 Safety V18 instructions
13.3 Safety functions

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits 0 to 6 are saved until
acknowledgment at input ACK.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Discrepancy error or incorrect discrep­ Malfunction in production sequence Malfunction in production sequence
ancy time DISCTIM 1 setting for eliminated
sensor pair 1
Sensor defective Check sensors
Wiring fault Check wiring of sensors
Sensors are wired to different F-I/O, For a solution, see the section "Struc­
and F-I/O fault, channel fault, or com­ ture of DIAG", bits 0 to 6 in DIAG
munication error, or passivation by (Page 152)
means of PASS_ON on an F-I/O
Discrepancy time setting is too low If necessary, set a higher discrepancy
time
Discrepancy time setting is < 0 s or > Set discrepancy time in range
3s between 0 s and 3 s
Bit 1 Discrepancy error or incorrect discrep­ Same as Bit 0 Same as Bit 0
ancy time DISCTIM 2 setting for
sensor pair 2
Bit 2 Maximum muting time exceeded or Malfunction in production sequence Malfunction in production sequence
incorrect muting time TIME_MAX set­ eliminated
ting
Maximum muting time setting is too If necessary, set a higher maximum
low muting time
Muting time setting is < 0 s or > Set muting time in range from 0 s to
10 min 10 min
Bit 3 Light curtain interrupted and muting ENABLE = 0 Set ENABLE = 1
not active
Light curtain is defective Check light curtain
Wiring fault Check wiring of light curtain (FREE
input)
F-I/O fault, channel fault, or commu­ For a solution, see the section "Struc­
nication error, or passivation by ture of DIAG", bits 0 to 6 in DIAG
means of PASS_ON of F-I/O of light (Page 152)
curtain
(FREE input)
Startup of F-system For FREE function, see DIAG Bit 5
See other DIAG bits

SIMATIC Safety - Configuring and Programming


422 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Bit no. Assignment Possible error causes Remedies


Bit 4 Muting lamp is defective or cannot be Muting lamp is defective Replace muting lamp
set
Wiring fault Check wiring of muting lamp
F‑I/O fault, channel fault, or commu­ For a solution, see the section "Struc­
nication error, or passivation by ture of DIAG", bits 0 to 6 in DIAG
means of PASS_ON of F‑I/O of muting (Page 152)
lamp
Bit 5 FREE function is necessary See other DIAG bits Two rising edges at ACK within 4 s,
and activate acknowledgment but­
ton until ACK_REQ = 0
Bit 6 Acknowledgment necessary — —
Bit 7 State of output Q — —
Bit 8 State of output MUTING — —
Bit 9 FREE function active — —
Bit 10 Reserved — —
...
Bit 15 Reserved — —

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 423
STEP 7 Safety V18 instructions
13.3 Safety functions

③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


424 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

13.3.6 EV1oo2DI: 1oo2 evaluation with discrepancy analysis (STEP 7 Safety V18)

Description
This instruction implements a 1oo2 evaluation of two single‑channel sensors combined with
a discrepancy analysis.
Output Q is set to 1, if the signal states of inputs IN1 and IN2 both equal 1 and no discrepancy
error DISC_FLT is stored. if the signal state of one or both inputs is 0, output Q is set to 0.
As soon as the signal states of inputs IN1 and IN2 are different, the discrepancy time
DISCTIME is started. If the signal states of the two inputs are still different once the
discrepancy time expires, a discrepancy error is detected and DISC_FLT is set to 1 (restart
inhibit).
If the discrepancy between inputs IN1 and IN2 is no longer detected, the discrepancy error is
acknowledged according to the parameter assignment of ACK_NEC:
• If ACK_NEC = 0, the acknowledgment is automatic.
• If ACK_NEC = 1, you must use a rising edge at input ACK to acknowledge the discrepancy
error.
The output ACK_REQ = 1 signals that a user acknowledgment at input ACK is necessary to
acknowledge the discrepancy error (cancel the restart inhibit). The instruction sets ACK_REQ
= 1 as soon as discrepancy is no longer detected. After acknowledgment or if, prior to
acknowledgment, there is once again a discrepancy between inputs IN1 and IN2, the
instruction resets ACK_REQ to 0.
Output Q can never be set to 1 if the discrepancy time setting is < 0 or > 60 s. In this case,
output DISC_FLT is also set to 1 (restart inhibit). The call interval of the safety program (e.g.,
OB 35) must be less than the discrepancy time setting.
Every call of the "1oo2 evaluation with discrepancy analysis" instruction must be assigned a
data area in which the instruction data is stored. The "Call options" dialog is automatically
opened when the instruction is inserted in the program for this reason. There you can create
a data block (single instance) (e.g., EV1oo2DI_DB_1) or a multi-instance (e.g.,
EV1oo2DI_Instance_1) for the "1oo2 evaluation with discrepancy analysis" instruction. Once
it is created, you can find the new data block in the project tree in the "STEP 7 Safety" folder
under "Program blocks > System blocks" or the multi-instance as a local tag in the "Static"
section of the block interface. For more information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

The ACK_NEC tag must not be assigned a value of 0 unless an automatic restart of the
affected process is otherwise excluded. (S033)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 425
STEP 7 Safety V18 instructions
13.3 Safety functions

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input BOOL Sensor 1
IN2 Input BOOL Sensor 2
DISCTIME Input TIME Discrepancy time (0 to 60 s)
ACK_NEC Input BOOL 1 = acknowledgment necessary for discrepancy error
ACK Input BOOL Acknowledgment of discrepancy error
Q Output BOOL Output
ACK_REQ Output BOOL 1 = acknowledgment required
DISC_FLT Output BOOL 1 = discrepancy error
DIAG Output BYTE Non-fail safe service information

SIMATIC Safety - Configuring and Programming


426 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Activating inputs IN1 and IN2


Inputs IN1 and IN2 must both be activated in such a way that their safe state is 0.

Example with QBAD or QBAD_I_xx signal


For non-equivalent signals you need to OR the input (IN1 and IN2) with which you assign the
encoder signal to the safe state 1, with the QBAD signal of the associated F‑I/O or the
QBAD_I_xx signal of the associated channel (with S7-300/400 F-CPUs) and negate the result.
Signal state 0 is then at input IN1 or IN2 when fail-safe values are output.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 427
STEP 7 Safety V18 instructions
13.3 Safety functions

Example with value status


For nonequivalent signals, you have to negate the input (IN1 or IN2) with which you have
assigned the encoder signal to a safe state of 1 and AND it with the value status of the
associated channel. Signal state 0 is then at input IN1 or IN2 when fail-safe values are output.

SIMATIC Safety - Configuring and Programming


428 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Timing diagrams EV1oo2DI


If ACK_NEC = 1:

,1

,1

',6&B)/7

$&.B5(4

$&.

',$* %LW

',$* %LW
',6&7,0( ',6&7,0( ',6&7,0( ',6&7,0(

Startup behavior

NOTE
If the sensors at inputs IN1 and IN2 are assigned to different F‑I/O, it is possible that the
fail‑safe values are output for different lengths of time following startup of the F-system due
to different startup characteristics of the F‑I/O. If the signal states of inputs IN1 and IN2
remain different after the discrepancy time DISCTIME has expired, a discrepancy error is
detected after the F‑system starts up.
If ACK_NEC = 1 you must acknowledge the discrepancy error with a rising edge at input ACK.

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits are saved until
acknowledgment at input ACK.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 429
STEP 7 Safety V18 instructions
13.3 Safety functions

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Discrepancy error or incorrect discrep­ Sensor defective Check sensors
ancy time setting
Wiring fault Check wiring of sensors
(= status of DISC_FLT)
Sensors are wired to different F‑I/O, For a solution, see the section
and F‑I/O fault, channel fault, or com­ "Structure of DIAG", bits 0 to 6 in
munication error, or passivation by DIAG (Page 152)
means of PASS_ON on an F‑I/O
Discrepancy time setting is too low If necessary, set a higher discrep­
ancy time
Discrepancy time setting is < 0 s or > Set discrepancy time in range
60 s between 0 s and 60 s
Bit 1 For discrepancy errors: last signal state — —
change was at input IN1
Bit 2 For discrepancy errors: last signal state — —
change was at input IN2
Bit 3 Reserved — —
Bit 4 Reserved — —
Bit 5 For discrepancy errors: input ACK has a Acknowledgment button defective Replace acknowledgment button
permanent signal state of 1
Wiring fault Check wiring of acknowledgment
button
Bit 6 Acknowledgment necessary — —
Bit 7 State of output Q — —

Timing imprecision resulting from the update time of the time base used in the instruction:

SIMATIC Safety - Configuring and Programming


430 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

$ZDMFOPG $ZDMFO PG $ZDMFO PG


0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 431
STEP 7 Safety V18 instructions
13.3 Safety functions

13.3.7 FDBACK: Feedback monitoring (STEP 7 Safety V18)

Description
This instruction implements feedback monitoring.
The signal state of output Q is checked to see whether it corresponds to the inverse signal
state of the feedback input FEEDBACK.
Output Q is set to 1 as soon as input ON = 1. Requirement for this is that the feedback input
FEEDBACK = 1 and no feedback error is saved.
Output Q is reset to 0, as soon as input ON = 0 or if a feedback error is detected.
A feedback error ERROR = 1 is detected if the inverse signal state of the feedback input
FEEDBACK (to input Q) does not follow the signal state of output Q within the maximum
tolerable feedback time. The feedback error is saved.
If a discrepancy is detected between the feedback input FEEDBACK and the output Q after a
feedback error, the feedback error is acknowledged in accordance with the parameter
assignment of ACK_NEC:
• If ACK_NEC = 0, the acknowledgment is automatic.
• If ACK_NEC = 1, you must acknowledge the feedback error with a rising edge at input ACK.
The ACK_REQ = 1 output then signals that a user acknowledgment is necessary at input ACK
to acknowledge the feedback error. Following an acknowledgment, the instruction resets
ACK_REQ to 0.
To avoid a feedback errors from being detected and acknowledgment from being required
when the F-I/O controlled by the Q output are passivated, you need to supply input QBAD_FIO
with the QBAD signal of the associated F-I/O or the QBAD_O_xx signal / inverted value status
of the associated channel.
Every call of the "Feedback monitoring" instruction must be assigned a data area in which the
instruction data is stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., FDBACK_DB_1) or a multi-instance (e.g., FDBACK_Instance_1) for the
"Feedback monitoring" instruction. Once it is created, you can find the new data block in the
project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the multi-
instance as a local tag in the "Static" section of the block interface. For more information,
refer to the help on STEP 7.

SIMATIC Safety - Configuring and Programming


432 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

The ACK_NEC tag must not be assigned a value of 0 unless an automatic restart of the
affected process is otherwise excluded. (S033)

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ON Input BOOL 1= Enable output
FEEDBACK Input BOOL Feedback input
QBAD_FIO Input BOOL QBAD signal of the F-I/O or QBAD_O_xx signal / inver­
ted value status of the Q output
ACK_NEC Input BOOL 1=Acknowledgment necessary
ACK Input BOOL Acknowledgment
FDB_TIME Input TIME Feedback time
Q Output BOOL Output

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 433
STEP 7 Safety V18 instructions
13.3 Safety functions

Parameter Declaration Data type Description


ERROR Output BOOL Feedback error
ACK_REQ Output BOOL Acknowledgment request
DIAG Output BYTE Non-fail safe service information

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — Version 1.0 requires that the F_TOF block with the number FB 186 is avail­
able in the project tree in the "Program blocks/System blocks/STEP 7
Safety" folder.
When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically. If you want
to compile a migrated safety program with STEP 7 Safety Advanced for
the first time, we recommend that you first update to the latest available
version of the instruction. You will then avoid number conflicts.
1.1 x — — These versions have identical functions to version 1.0, but do not require
the F_TOF block to have a particular number.
1.2 x — o
1.3 x o o
1.4 x o o
1.5 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


434 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Interconnection example

)'4 )',

3 '&9
 
0 . )',

.

① Sent to the FEEDBACK input of the instruction


② from output Q of the instruction

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits 0, 2, and 5 are saved
until acknowledgment at input ACK.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Feedback error or incorrect feedback Feedback time setting < 0 Set feedback time > 0
time setting
Feedback time setting is too low If necessary, set a higher feedback
(= state of ERROR)
time
Wiring fault Check wiring of actuator and feed­
back contact
Actuator or feedback contact is Check actuator and feedback contact
defective
I/O fault or channel fault of feedback Check I/O
input
Bit 1 Passivation of F-I/O/channel controlled F-I/O fault, channel fault, or commu­ For a solution, see the section "Struc­
by output Q (= state of QBAD_FIO) nication error, or passivation by ture of DIAG", bits 0 to 6 in DIAG
means of PASS_ON of F-I/O (Page 152)
Bit 2 After feedback error: feedback input F-I/O fault or channel fault of feed­ Check I/O
has permanent signal state of 0 back input
Feedback contact is defective Check feedback contact
F-I/O fault, channel fault, or commu­ For a solution, see the section "Struc­
nication error, or passivation by ture of DIAG", bits 0 to 6 in DIAG
means of PASS_ON of F-I/O of feed­ (Page 152)
back input

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 435
STEP 7 Safety V18 instructions
13.3 Safety functions

Bit no. Assignment Possible error causes Remedies


Bit 3 Reserved — —
Bit 4 Reserved — —
Bit 5 For feedback error: input ACK has a Acknowledgment button defective Check acknowledgment button
permanent signal state of 1
Wiring fault Check wiring of acknowledgment
button
Bit 6 Acknowledgment required — —
(= state of ACK_REQ)
Bit 7 State of output Q — —

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

SIMATIC Safety - Configuring and Programming


436 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Example
The following example shows how the instruction for S7-300/400 F-CPUs works:

The following example shows how the instruction for S7-1200/1500 F-CPUs works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 437
STEP 7 Safety V18 instructions
13.3 Safety functions

13.3.8 SFDOOR: Protective door monitoring (STEP 7 Safety V18)

Description
This instruction implements safety door monitoring.
Enable signal Q is reset to 0 as soon as one of the inputs IN1 or IN2 take a signal state of 0
(safety door is opened). The enable signal can be reset to 1, only if:
• Inputs IN1 and IN2 both take a signal state of 0 prior to opening the door (safety door has
been completely opened)
• Inputs IN1 and IN2 then both take a signal state of 1 (safety door is closed)
• An acknowledgment occurs
The acknowledgment for the enable takes place according to the parameter assignment at
input ACK_NEC:
• If ACK_NEC = 0, the acknowledgment is automatic.
• If ACK_NEC = 1, you must use a rising edge at input ACK for acknowledging the enable.
Output ACK_REQ = 1 is used to signal that a user acknowledgment is required at input ACK
for the acknowledgment. The instruction sets ACK_REQ = 1 as soon as the door is closed.
Following an acknowledgment, the instruction resets ACK_REQ to 0.
In order for the instruction to recognize whether inputs IN1 and IN2 are 0 merely due to
passivation of the associated F-I/O, you need to supply inputs QBAD_IN1 or QBAD_IN2 with
the QBAD signal of the associated F-I/O or QBAD_I_xx signal / inverted value status of the
associated channel. Among other things, this will prevent you from having to open the safety
door completely prior to an acknowledgment in the event the F-I/O are passivated.
Every call of the "Safety door monitoring" instruction must be assigned a data area in which
the instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., SFDOOR_DB_1) or a multi-instance (e.g., SFDOOR_Instance_1) for the
"Safety door monitoring" instruction. Once it is created, you can find the new data block in
the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the
multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

The ACK_NEC tag must not be assigned a value of 0 unless an automatic restart of the
affected process is otherwise excluded. (S033)

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input BOOL Input 1
IN2 Input BOOL Input 2

SIMATIC Safety - Configuring and Programming


438 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Parameter Declaration Data type Description


QBAD_IN1 Input BOOL QBAD signal of the F-I/O or QBAD_O_xx signal / inverted
value status of the channel of input IN1
QBAD_IN2 Input BOOL QBAD signal of the F-I/O or QBAD_O_xx signal / inverted
value status of the channel of input IN2
OPEN_NEC Input BOOL 1= Open necessary at startup
ACK_NEC Input BOOL 1=Acknowledgment necessary
ACK Input BOOL Acknowledgment
Q Output BOOL 1= Enable, safety door closed
ACK_REQ Output BOOL Acknowledgment request
DIAG Output BYTE Non-fail safe service information

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 439
STEP 7 Safety V18 instructions
13.3 Safety functions

Interconnection example
You must interconnect the NC contact of position switch 1 of the safety door at input IN1 and
the NO contact of position switch 2 at input IN2. Position switch 1 must be mounted in such a
way that it is positively operated when the safety door is open. Position switch 2 must be
mounted in such a way that it is operated when the safety door is closed.
6DIHW\GRRURSHQ
23(1
)',
96
6DIHW\GRRU
,1 &/26('
',
3RVLWLRQ
VZLWFK
DFWXDWHG

96

,1
',
3RVLWLRQ
VZLWFK
QRW
DFWXDWHG

6DIHW\GRRUFORVHG
23(1
)',
96
&/26('
,1
',
3RVLWLRQ 6DIHW\GRRU
VZLWFK
QRW
DFWXDWHG

96

,1
',
3RVLWLRQ
VZLWFK
DFWXDWHG

SIMATIC Safety - Configuring and Programming


440 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

Startup characteristics
After an F-system startup, enable signal Q is reset to 0. The acknowledgment for the enable
takes place according to the parameter assignment at inputs OPEN_NEC and ACK_NEC:
• When OPEN_NEC = 0, an automatic acknowledgment occurs independently of ACK_NEC,
as soon as the two inputs IN1 and IN2 take signal state 1 for the first time following
reintegration of the associated F-I/O (safety door is closed).
• When OPEN_NEC = 1 or if at least one of the IN1 and IN2 inputs still has a signal state of 0
after reintegration of the associated F-I/O, an automatic acknowledgment occurs
according to ACK_NEC or you have to use a rising edge at input ACK for the enable. Prior
to acknowledgment, inputs IN1 and IN2 both have to take a signal state of 0 (safety door
has been completely opened) followed by a signal state of 1 (safety door is closed).

WARNING

The OPEN_NEC tag must not be assigned a value of 0 unless an automatic restart of the
affected process is otherwise excluded. (S039)

Output DIAG
The DIAG output provides non-fail-safe information on errors for service purposes. You can
read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program.

Structure of DIAG

Bit no. Assignment Possible error causes Remedies


Bit 0 Reserved — —
Bit 1 Signal state 0 is missing at both IN1 Safety door was not completely Open safety door completely
and IN2 inputs opened when OPEN_NEC = 1 after F-
system startup
Open safety door was not com­ Open safety door completely
pletely opened
Wiring fault Check wiring of position switch
Position switch is defective Check position switch
Position switch is incorrectly adjus­ Adjust position switch properly
ted
Bit 2 Signal state 1 is missing at both IN1 Safety door was not closed Close safety door
and IN2 inputs
Wiring fault Check wiring of position switch
Position switch is defective Check position switch
Position switch is incorrectly adjus­ Adjust position switch properly
ted

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 441
STEP 7 Safety V18 instructions
13.3 Safety functions

Bit no. Assignment Possible error causes Remedies


Bit 3 QBAD_IN1 and/or QBAD_IN2 = 1 F-I/O fault, channel fault, or commu­ For a solution, see the section "Struc­
nication error, or passivation by ture of DIAG", bits 0 to 6 in DIAG
means of PASS_ON of F-I/O or chan­ (Page 152)
nel of IN1 and/or IN2
Bit 4 Reserved — —
Bit 5 If enable is missing: input ACK has a Acknowledgment button defective Check acknowledgment button
permanent signal state of 1
Wiring fault Check wiring of acknowledgment
button
Bit 6 Acknowledgment required — —
(= state of ACK_REQ)
Bit 7 State of output Q — —

Example
The following example shows how the instruction for S7-300/400 F-CPUs works:

SIMATIC Safety - Configuring and Programming


442 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.3 Safety functions

The following example shows how the instruction for S7-1200/1500 F-CPUs works:

13.3.9 ACK_GL: Global acknowledgment of all F-I/O in an F-runtime group (STEP 7


Safety V18)

Description
This instruction creates an acknowledgment for the simultaneous reintegration of all F-I/O or
channels of the F-I/O of an F-runtime group after communication errors, F-I/O errors, or
channel faults.
A user acknowledgment (Page 165) with a positive edge at input ACK_GLOB is required for
reintegration. The acknowledgment occurs analogously to the user acknowledgment via the
ACK_REI tag of the F-I/O DB (Page 148), but it acts simultaneously on all F-I/O of the F‑runtime
group in which the instruction is called.
If you use the instruction ACK_GL, you do not have to provide a user acknowledgment for
each F‑I/O of the F-runtime group via the ACK_REI tag of the F‑I/O DB.
Every call of the "Global acknowledgment of all F-I/O of a runtime group" instruction must be
assigned a data area in which the instruction data are stored. The "Call options" dialog is
automatically opened when the instruction is inserted in the program for this reason. There
you can create a data block (single instance) (e.g., ACK_GL_DB_1) or a multi-instance (e.g.,
ACK_GL_Instance_1) for the "Global acknowledgment of all F-I/O of a runtime group"
instruction. Once it is created, you can find the new data block in the project tree in the "STEP
7 Safety" folder under "Program blocks > System blocks" or the multi-instance as a local tag in
the "Static" section of the block interface. For more information, refer to the help on STEP 7.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 443
STEP 7 Safety V18 instructions
13.3 Safety functions

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

NOTE

An acknowledgment via the ACK_GL instruction is only possible if the tag ACK_REI of the F-I/O
DB = 0. Accordingly, an acknowledgment via the tag ACK_REI of the F-I/O DB is only possible
if the input ACK_GLOB of the instruction = 0.
The instruction is only allowed to be called once per F-runtime group.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ACK_GLOB Input BOOL 1=acknowledgment for reintegration

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


444 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.4 Timer operations

13.4 Timer operations

13.4.1 TP: Generate pulse (STEP 7 Safety V18)

Description
You can use the "Generate pulse" instruction to set output Q for a programmed period. The
instruction is started if the result of logic operation (RLO) changes from "0" to "1" (positive
edge) at input IN. The programmed period PT starts running when the instruction starts.
Output Q is set for period PT, regardless of the subsequent sequence of the input signal. Also
the detection of a new positive signal edge does not influence the signal state at output Q as
long as period PT runs.
You can query the current time value at the output ET. The time value begins at T#0s and
ends when the value of period PT is reached. If period PT is reached and the signal state at
input IN is "0", output ET is reset.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 445
STEP 7 Safety V18 instructions
13.4 Timer operations

Every call of the "Generate pulse" instruction must be assigned a data area in which the
instruction data is stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., F_IEC_Timer_DB_1) or a multi-instance (e.g., F_IEC_Timer_Instance_1)
for the "Generate pulse" instruction. Once it is created, you can find the new data block in the
project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the multi-
instance as a local tag in the "Static" section of the block interface. For more information,
refer to the help on STEP 7.

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

The operating system resets the instances of the "Generate pulse" instruction on a startup of
the F-system.

NOTE
The functionality of this instruction differs from the corresponding standard TP instruction in
the following points:
• If the instruction is called while the time is running with PT = 0 ms, the outputs Q and ET
are reset.
• If the instruction is called with PT < 0 ms, the outputs Q and ET are reset.
To restart the pulse, a new rising signal edge at input IN is required once PT is greater than 0
again.

SIMATIC Safety - Configuring and Programming


446 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.4 Timer operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input BOOL Start input
PT Input TIME Duration of pulse; must be positive.
Q Output BOOL Pulse output
ET Output TIME Current time value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x o o
1.4 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 447
STEP 7 Safety V18 instructions
13.4 Timer operations

Pulse diagram
The following figure shows the pulse diagram of the instruction "Generate pulse":

,1

4
37 37 37

(7
37

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).

SIMATIC Safety - Configuring and Programming


448 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.4 Timer operations

③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

If the signal state of operand "TagIn_1" changes from "0" to "1", the "Generate pulse"
instruction is started and the period assigned at input PT (100 ms) runs, regardless of the
further course of operand "TagIn_1".
Operand "TagOut" at output Q has signal state "1" as long as the period is running. Operand
""F_DB_1".Tag_ET" contains the current time value.

13.4.2 TON: Generate ON delay (STEP 7 Safety V18)

Description
You use the "Generate on-delay" instruction to delay the setting of output Q by the assigned
period PT. The instruction is started if the result of logic operation (RLO) changes from "0" to
"1" (positive edge) at input IN. The programmed period PT starts running when the
instruction starts. When period PT has expired, output Q is set to signal state "1". Output Q
remains set as long as the start input is set to "1". When the signal state at the start input
changes from "1" to "0", output Q is reset. The time function is restarted when a new positive
signal edge is detected at the start input.
You can query the current time value at the output ET. The time value begins at T#0s and
ends when the value of period PT is reached. Output ET is reset, as soon as the signal state at
input IN changes to "0".
Every call of the "Generate on-delay" instruction must be assigned a data area in which the
instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., F_IEC_Timer_DB_1) or a multi-instance (e.g., F_IEC_Timer_Instance_1)
for the "Generate on-delay" instruction. Once it is created, you can find the new data block in
the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 449
STEP 7 Safety V18 instructions
13.4 Timer operations

multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

The operating system resets the instances of the "Generate on-delay" instruction on a startup
of the F-system.

NOTE
The functionality of this instruction differs from the corresponding standard TON instruction
in the following points:
• If the instruction is called while the time is running with PT = 0 ms, the output ET is reset.
• If the instruction is called with PT < 0 ms, the outputs Q and ET are reset.
To restart the on-delay, a new rising signal edge at input IN is required once PT is greater
than 0 again.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input BOOL Start input
PT Input TIME Duration of on-delay; must be positive.
Q Output BOOL Output that is set after expiration of time PT.

SIMATIC Safety - Configuring and Programming


450 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.4 Timer operations

Parameter Declaration Data type Description


ET Output TIME Current time value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x o o
1.4 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Pulse diagram
The following figure shows the pulse diagram of the instruction "Generate on-delay":

,1

4 37 37

(7
37

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 451
STEP 7 Safety V18 instructions
13.4 Timer operations

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


452 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.4 Timer operations

When the signal state of operand "TagIn_1" changes from "0" to "1", the "Generate on-delay"
instruction is started and the period assigned at input PT (1 s) runs.
Operand "TagOut" at output Q feeds signal state "1" when the period has elapsed and remains
set as long as operand "TagIn_1" still feeds signal state "1". Operand ""F_DB_1".Tag_ET"
contains the current time value.

13.4.3 TOF: Generate OFF delay (STEP 7 Safety V18)

Description
You use the "Generate off-delay" instruction to delay the resetting of output Q by the
assigned period PT. Output Q is set if the result of logic operation (RLO) changes from "0" to
"1" (positive edge) at input IN. When the signal state at input IN changes back to "0", the
programmed period PT starts. Output Q remains set as long as period PT runs. After period PT
expires, output Q is reset. If the signal state at input IN changes to "1" before period PT has
expired, then the time is reset. The signal state at output Q remains at "1".
You can query the current time value at the output ET. The time value begins at T#0s and
ends when the value of period PT is reached. After time PT has elapsed, output ET remains at
its current value until input IN changes back to "1". If input IN changes to "1" before time PT
has expired, the output ET is reset to value T#0.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 453
STEP 7 Safety V18 instructions
13.4 Timer operations

Every call of the "Generate off-delay" instruction must be assigned a data area in which the
instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is in inserted in the program for this reason. There you can create a data block
(single instance) (e.g., F_IEC_Timer_DB_1) or a multi-instance (e.g., F_IEC_Timer_Instance_1)
for the "Generate off-delay" instruction. Once it is created, you can find the new data block in
the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the
multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

The operating system resets the instances of the "Generate off-delay" instruction on a startup
of the F-system.

NOTE
The functionality of this instruction differs from the corresponding standard TOF instruction
in the following points:
• If the instruction is called while the time is running with PT = 0 ms, the outputs Q and ET
are reset.
• If the instruction is called with PT < 0 ms, the outputs Q and ET are reset.
To restart the off-delay, another falling signal edge at input IN is required once PT is greater
than 0 again.

SIMATIC Safety - Configuring and Programming


454 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.4 Timer operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input BOOL Start input
PT Input TIME Duration of off delay; must be positive.
Q Output BOOL Output that is reset after expiration of time PT.
ET Output TIME Current time value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x o o
1.4 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 455
STEP 7 Safety V18 instructions
13.4 Timer operations

Pulse diagram
The following figure shows the pulse diagram of the instruction "Generate off-delay":

,1

4
37 37

(7
37

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).

SIMATIC Safety - Configuring and Programming


456 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.5 Counter operations

③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
The following example shows how the instruction works:

If the signal state of operand "TagIn_1" changes from "0" to "1", the signal state of
operand"TagOut" at output Q is set to "1".
If the signal state of operand "TagIn_1" changes back to "0", the period assigned at input PT
(200 ms) runs.
The "TagOut" operand at output Q is set back to "0" when the period expires. Operand
""F_DB_1".Tag_ET" contains the current time value.

13.5 Counter operations

13.5.1 CTU: Count up (STEP 7 Safety V18)

Description
You can use the "Count up" instruction to increment the value at output CV. When the signal
state at the CU input changes from "0" to "1" (positive signal edge), the instruction is
executed and the current count at the CV output increases by one. The count value is
increased on each detection of a positive signal edge until it reaches the high limit of the data
type specified at the CV output. When the high limit is reached, the signal state at the CU
input no longer affects the instruction.
The counter status can be queried at output Q. The signal state at output Q is determined by
parameter PV. When the current count value is greater than or equal to the value of
parameter PV, output Q is set to signal state "1". In all other cases, the signal state at output Q
is "0".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 457
STEP 7 Safety V18 instructions
13.5 Counter operations

The value at output CV is reset to zero when the signal state at input R changes to "1". As long
as signal state "1" exists at input R, the signal state at input CU has no effect on the
instruction.
Every call of the "Count up" instruction must be assigned a data area in which the instruction
data are stored. The "Call options" dialog is automatically opened when the instruction is
inserted in the program for this reason. There you can create a data block (single instance)
(e.g., F_IEC_Counter_DB_1) or a multi-instance (e.g., F_IEC_Counter_Instance_1) for the
"Count up" instruction. Once it is created, you can find the new data block in the project tree
in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the multi-instance as
a local tag in the "Static" section of the block interface. For more information, refer to the
help on STEP 7.
The operating system resets the instances of the "Count up" instruction on a startup of the F-
system.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CU Input BOOL Counter input
R Input BOOL Reset input
PV Input INT Value for which output Q is set
Q Output BOOL Counter status
CV Output INT Current count value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


458 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.5 Counter operations

Example
The following example shows how the instruction works:

When the signal state of the "CU" input changes from "0" to "1", the "Count up" instruction is
executed and the current count of the "CV" output increases by one. The count value is
increased on every additional positive signal edge until the high limit of the specified data
type (32767) is reached.
The value at the PV parameter is applied as the limit for determining the "TagOut" operands at
the Q output. Output "Q" returns the signal state "1" as long as the current count is greater
than or equal to the value of operand "PV". In all other cases, the "Q" output has the signal
state "0".

13.5.2 CTD: Count down (STEP 7 Safety V18)

Description
You can use the "Count down" instruction to decrement the value at output CV. When the
signal state at input CD changes from "0" to "1" (positive signal edge), the instruction is
executed and the current count value at output CV is decreased by one. The count value is
decreased on each detection of a positive signal edge until it reaches the low limit of the
specified data type. When the low limit is reached, the signal state at input CD no longer
affects the instruction.
The counter status can be queried at output Q. When the current count value is less than or
equal to zero, output Q is set to signal state "1". In all other cases, the signal state at output Q
is "0".
The value at output CV is set to the value of parameter "PV" when the signal state at input LD
changes to "1". As long as signal state "1" exists at input LD, the signal state at input CD has
no effect on the instruction.
Every call of the "Count down" instruction must be assigned a data area in which the
instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., F_IEC_Counter_DB_1) or a multi-instance (e.g.,
F_IEC_Counter_Instance_1) for the "Count down" instruction. Once it is created, you can find
the new data block in the project tree in the "STEP 7 Safety" folder under "Program blocks >

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 459
STEP 7 Safety V18 instructions
13.5 Counter operations

System blocks" or the multi-instance as a local tag in the "Static" section of the block
interface. For more information, refer to the help on STEP 7.
The operating system resets the instances of the "Count down" instruction on a startup of the
F-system.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CD Input BOOL Counter input
LD Input BOOL Load input
PV Input INT Value at the output CV when LD = 1 is set
Q Output BOOL Counter status
CV Output INT Current count value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


460 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.5 Counter operations

When the signal state of the "CD" input changes from "0" to "1", the "Count down" instruction
is executed and the current count at "CV" output decreases by one. The count value is
decreased on each additional positive signal edge until the low limit of the specified data type
(-32768) is reached.
Output "Q" returns the signal state "1" as long as the current count is less than or equal to
zero. In all other cases, output "Q" has signal state "0".

13.5.3 CTUD: Count up and down (STEP 7 Safety V18)

Description
You can use the "Count up and down" instruction to increment and decrement the count
value at output CV. If the signal state at the CU input changes from "0" to "1" (positive signal
edge), the current count at the CV output increases by one. If the signal state at input CD
changes from "0" to "1" (positive signal edge), the count value at output CV is decreased by
one. If a positive signal edge is present at inputs CU and CD in one program cycle, the current
count value at output CV remains unchanged.
The count value can be increased until it reaches the high limit of the data type specified at
output CV. When the high limit is reached, the count value is no longer incremented on a
positive signal edge. When the low limit of the specified data type is reached, the count value
is no longer decreased.
When the signal state at input LD changes to "1", the count value at output CV is set to the
value of parameter PV. As long as signal state "1" exists at input LD, the signal state at inputs
CU and CD has no effect on the instruction.
The count value is set to zero, when the signal state at input R changes to "1". As long as
signal state "1" exists at input R, the signal state at inputs CU, CD, and LD has no effect on the
"Count up and down" instruction.
The status of the up counter can be queried at output QU. When the current count value is
greater than or equal to the value of parameter PV, output QU delivers signal state "1". In all
other cases, the signal state at output QU is "0".
The status of the down counter can be queried at output QD. When the current count value is
lesser than or equal to zero, output QD delivers signal state "1". In all other cases, the signal
state at output QD is "0".
Every call of the "Count up and down" instruction must be assigned a data area in which the
instruction data are stored. The "Call options" dialog is automatically opened when the
instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., F_IEC_Counter_DB_1) or a multi-instance (e.g.,
F_IEC_Counter_Instance_1) for the "Count up and down" instruction. Once it is created, you
can find the new data block in the project tree in the "STEP 7 Safety" folder under "Program
blocks > System blocks" or the multi-instance as a local tag in the "Static" section of the block
interface. For more information, refer to the help on STEP 7.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 461
STEP 7 Safety V18 instructions
13.5 Counter operations

The operating system resets the instances of the "Count up and down" instruction when the
F-system is started up.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
CU Input BOOL Count up input
CD Input BOOL Count down input
R Input BOOL Reset input
LD Input BOOL Load input
PV Input INT Value set at the output QU/ at which the output CV is set
at LD = 1.
QU Output BOOL Status of up counter
QD Output BOOL Status of down counter
CV Output INT Current count value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x o o
1.3 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


462 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.6 Comparator operations

Example
The following example shows how the instruction works:

When the signal state at the "CU" input or at the "CD" input changes from "0" to "1" (positive
signal edge), the "Count up and down" instruction is executed. When a positive signal edge is
present at the "CU" input, the current count of the "CV" output increases by one. When a
positive signal edge is present at the "CD" input, the current count at the "CV" output
decreases by one. The count value is increased on each positive signal edge at the CU input
until it reaches the high limit of 32767. The count value is decreased on each positive signal
edge at the CD input until it reaches the low limit of -32768.
Output "QU" returns the signal state "1" as long as the current count is greater than or equal
to the value at the "PV" input. In all other cases, output "QU" has signal state "0".
Output "QD" returns the signal state "1" as long as the current count is less than or equal to
zero. In all other cases, output "QD" has signal state "0".

13.6 Comparator operations

13.6.1 CMP ==: Equal (STEP 7 Safety V18)

Description
You can use the "Equal" instruction to determine if the first comparison value (IN1 or
<Operand1>) is equal to the second comparison value (IN2 or <Operand2>).
If the condition of the comparison is satisfied, the instruction returns result of logic operation
(RLO) "1". If the condition of the comparison is not satisfied, the instruction returns RLO "0".
For LAD:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 463
STEP 7 Safety V18 instructions
13.6 Comparator operations

The RLO of the instruction is linked to the RLO of the entire current path as follows:
• By AND, when the comparison instruction is connected in series.
• By OR, when the comparison instruction is connected in parallel.
Enter the first comparison value (<Operand1>) in the operand placeholder above the
instruction. Enter the second comparison value (<Operand2>) in the operand placeholder
below the instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
FBD: IN1 Input INT, DINT, TIME, First value to compare
LAD: <Operand1> WORD, (S7-300/400)
DWORD
FBD: IN2 Input INT, DINT, TIME, Second value to compare
LAD: <Operand2> WORD, (S7-300/400)
DWORD

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• "Tag_In1" has signal state "1".
• The condition of the comparison instruction is fulfilled ("Tag_Value1" = "Tag_Value2").

13.6.2 CMP <>: Not equal (STEP 7 Safety V18)

Description
You can use the "Not equal" instruction to determine if the first comparison value (IN1 or
<Operand1>) is not equal to the second comparison value (IN2 or <Operand2>).

SIMATIC Safety - Configuring and Programming


464 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.6 Comparator operations

If the condition of the comparison is satisfied, the instruction returns result of logic operation
(RLO) "1". If the condition of the comparison is not satisfied, the instruction returns RLO "0".
For LAD:
The RLO of the instruction is linked to the RLO of the entire current path as follows:
• By AND, when the comparison instruction is connected in series.
• By OR, when the comparison instruction is connected in parallel.
Enter the first comparison value (<Operand1>) in the operand placeholder above the
instruction. Enter the second comparison value (<Operand2>) in the operand placeholder
below the instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
FBD: IN1 Input INT, DINT, TIME, First value to compare
LAD: <Operand1> WORD, (S7-300/400)
DWORD
FBD: IN2 Input INT, DINT, TIME, Second value to compare
LAD: <Operand2> WORD, (S7-300/400)
DWORD

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• "Tag_In1" has signal state "1".
• The condition of the comparison instruction is fulfilled ("Tag_Value1" <> "Tag_Value2").

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 465
STEP 7 Safety V18 instructions
13.6 Comparator operations

13.6.3 CMP >=: Greater or equal (STEP 7 Safety V18)

Description
You can use the "Greater or equal" instruction to determine if the first comparison value (IN1
or <Operand1>) is greater than or equal to the second comparison value (IN2 or
<Operand2>). Both comparison values must be of the same data type.
If the condition of the comparison is satisfied, the instruction returns result of logic operation
(RLO) "1". If the condition of the comparison is not satisfied, the instruction returns RLO "0".
For LAD:
The RLO of the instruction is linked to the RLO of the entire current path as follows:
• By AND, when the comparison instruction is connected in series.
• By OR, when the comparison instruction is connected in parallel.
Enter the first comparison value (<Operand1>) in the operand placeholder above the
instruction. Enter the second comparison value (<Operand2>) in the operand placeholder
below the instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
FBD: IN1 Input INT, DINT, TIME First value to compare
LAD: <Operand1>
FBD: IN2 Input INT, DINT, TIME Second value to compare
LAD: <Operand2>

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• "Tag_In1" has signal state "1".
• The condition of the comparison instruction is fulfilled ("Tag_Value1" >= "Tag_Value2").

SIMATIC Safety - Configuring and Programming


466 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.6 Comparator operations

13.6.4 CMP <=: Less or equal (STEP 7 Safety V18)

Description
You can use the "Less or equal" instruction to determine if the first comparison value (IN1 or
<Operand1>) is less than or equal to the second comparison value (IN2 or <Operand2>). Both
comparison values must be of the same data type.
If the condition of the comparison is satisfied, the instruction returns result of logic operation
(RLO) "1". If the condition of the comparison is not satisfied, the instruction returns RLO "0".
For LAD:
The RLO of the instruction is linked to the RLO of the entire current path as follows:
• By AND, when the comparison instruction is connected in series.
• By OR, when the comparison instruction is connected in parallel.
Enter the first comparison value (<Operand1>) in the operand placeholder above the
instruction. Enter the second comparison value (<Operand2>) in the operand placeholder
below the instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
FBD: IN1 Input INT, DINT, TIME First value to compare
LAD: <Operand1>
FBD: IN2 Input INT, DINT, TIME Second value to compare
LAD: <Operand2>

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• "Tag_In1" has signal state "1".
• The condition of the comparison instruction is fulfilled ("Tag_Value1" <= "Tag_Value2").

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 467
STEP 7 Safety V18 instructions
13.6 Comparator operations

13.6.5 CMP >: Greater than (STEP 7 Safety V18)

Description
You can use the "Greater than" instruction to determine if the first comparison value (IN1 or
<Operand1>) is greater than the second comparison value (IN2 or <Operand2>). Both
comparison values must be of the same data type.
If the condition of the comparison is satisfied, the instruction returns result of logic operation
(RLO) "1". If the condition of the comparison is not satisfied, the instruction returns RLO "0".
For LAD:
The RLO of the instruction is linked to the RLO of the entire current path as follows:
• By AND, when the comparison instruction is connected in series.
• By OR, when the comparison instruction is connected in parallel.
Enter the first comparison value (<Operand1>) in the operand placeholder above the
instruction. Enter the second comparison value (<Operand2>) in the operand placeholder
below the instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
FBD: IN1 Input INT, DINT, TIME First value to compare
LAD: <Operand1>
FBD: IN2 Input INT, DINT, TIME Second value to compare
LAD: <Operand2>

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• "Tag_In1" has signal state "1".
• The condition of the comparison instruction is fulfilled ("Tag_Value1" > "Tag_Value2").

SIMATIC Safety - Configuring and Programming


468 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.6 Comparator operations

13.6.6 CMP <: Less than (STEP 7 Safety V18)

Description
You can use the "Less than" instruction to determine if the first comparison value (IN1 or
<Operand1>) is less than the second comparison value (IN2 or <Operand2>). Both
comparison values must be of the same data type.
If the condition of the comparison is satisfied, the instruction returns result of logic operation
(RLO) "1". If the condition of the comparison is not satisfied, the instruction returns RLO "0".
For LAD:
The RLO of the instruction is linked to the RLO of the entire current path as follows:
• By AND, when the comparison instruction is connected in series.
• By OR, when the comparison instruction is connected in parallel.
Enter the first comparison value (<Operand1>) in the operand placeholder above the
instruction. Enter the second comparison value (<Operand2>) in the operand placeholder
below the instruction.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
FBD: IN1 Input INT, DINT, TIME First value to compare
LAD: <Operand1>
FBD: IN2 Input INT, DINT, TIME Second value to compare
LAD: <Operand2>

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Example
The following example shows how the instruction works:

Output "TagOut" is set when the following conditions are fulfilled:


• "Tag_In1" has signal state "1".
• The condition of the comparison instruction is fulfilled ("Tag_Value1" < "Tag_Value2").

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 469
STEP 7 Safety V18 instructions
13.7 Math functions

13.7 Math functions

13.7.1 ADD: Add (STEP 7 Safety V18)

Description
You can use the "Add" instruction to add the value at input IN1 and the value at input IN2 and
query the sum at the OUT output (OUT = IN1 + IN2).
Enable input "EN" or (S7-300, S7-400) enable output "ENO" cannot be connected. The
instruction is therefore always executed regardless of the signal state at enable input "EN".

NOTE
When the result of the instruction is located outside the permitted range for this data type,
the F-CPU may switch to STOP. The cause of the diagnostics event is entered in the
diagnostics buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program!
(S7-1200, S7-1500) You can avoid a STOP of the F-CPU by connecting the ENO enable
output, thereby programming overflow detection.
Note the following:
• If the result of the instruction is located outside the permitted range for this data type, the
enable output ENO returns the signal state "0".
• The result of the instruction reacts like the analogous instruction in a standard block.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• Work memory requirement of safety program is increased.
(S7-300, S7-400) You can avoid a STOP of the F-CPU by inserting a "Get status bit OV"
instruction in the next network, thereby programming overflow detection.
Note the following:
• The result of the instruction reacts like the analogous instruction in a standard block.
• The network with the "Get status bit OV" instruction must not contain any jump labels.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• A warning is issued if you do not insert a "Get status bit OV" instruction.
• Work memory requirement of safety program is increased.

SIMATIC Safety - Configuring and Programming


470 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL (S7-1200, S7-1500)
Enable output
IN1 Input INT, DINT First addend
IN2 Input INT, DINT Second addend
OUT Output INT, DINT Total

You select the data type of the instruction in the "<???>" drop-down list in the instruction box.

Example for S7-300/400 F-CPUs


The following example shows how the instruction works:

The "Add" instruction is always executed regardless of the signal state at enable input EN.
The value of the "Tag_Value1" operand is added to value of the "Tag_Value2" operand. The
result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
If needed, you can also store the signal status of the ENO enable output in an (F-)DB, and
centrally evaluate whether overflows have occurred for all or one group of instructions with
overflow detection. 

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 471
STEP 7 Safety V18 instructions
13.7 Math functions

When an overflow occurs during execution of the "Add" instruction, the status bit OV is set to
"1". In network 2, following the query of the status bit OV, the "Set output" (S) instruction is
executed and the "TagOut" operand is set.

Example for S7-1200/1500 F-CPUs


The following example shows how the instruction works:

The "Add" instruction is always executed regardless of the signal state at enable input EN.
The value of the "#Tag_Value1" operand is added to value of the "#Tag_Value2" operand. The
result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
When no overflow occurs during execution of the "Add" instruction, the ENO enable output
has the signal state "1" and the "#TagOut" operand is set.
If needed, you can also store the signal status of the ENO enable output in an (F-)DB, and
centrally evaluate whether overflows have occurred for all or one group of instructions with
overflow detection. 
See also
---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page 526-527)
---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page
527)

13.7.2 SUB: Subtract (STEP 7 Safety V18)

Description
You can use the "Subtract" instruction to subtract the value at input IN2 from the value at
input IN1 and query the difference at the OUT output (OUT = IN1 – IN2).

SIMATIC Safety - Configuring and Programming


472 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

Enable input "EN" or (S7-300, S7-400) enable output "ENO" cannot be connected. The
instruction is therefore always executed regardless of the signal state at enable input "EN".

NOTE
When the result of the instruction is located outside the permitted range for this data type,
the F-CPU may switch to STOP. The cause of the diagnostics event is entered in the
diagnostics buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program!
(S7-1200, S7-1500) You can avoid a STOP of the F-CPU by connecting the ENO enable
output, thereby programming overflow detection.
Note the following:
• If the result of the instruction is located outside the permitted range for this data type, the
enable output ENO returns the signal state "0".
• The result of the instruction reacts like the analogous instruction in a standard block.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• Work memory requirement of safety program is increased.
(S7-300, S7-400) You can avoid a STOP of the F-CPU by inserting a "Get status bit OV"
instruction in the next network, thereby programming overflow detection.
Note the following:
• The result of the instruction reacts like the analogous instruction in a standard block.
• The network with the "Get status bit OV" instruction must not contain any jump labels.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• A warning is issued if you do not insert a "Get status bit OV" instruction.
• Work memory requirement of safety program is increased.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL (S7-1200, S7-1500)
Enable output
IN1 Input INT, DINT Minuend
IN2 Input INT, DINT Subtrahend
OUT Output INT, DINT Difference

You select the data type of the instruction in the "<???>" drop-down list in the instruction box.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 473
STEP 7 Safety V18 instructions
13.7 Math functions

Example for S7-300/400 F-CPUs


The following example shows how the instruction works:

The "Subtract" instruction is always executed regardless of the signal state at enable input EN.
The value of the "Tag_Value2" operand is subtracted from the value of the "Tag_Value1"
operand. The result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
When an overflow occurs during execution of the "Subtract" instruction, the status bit OV is
set to "1". In network 2, following the query of the status bit OV, the "Set output" (S)
instruction is executed and the "TagOut" operand is set.

Example for S7-1200/1500 F-CPUs


The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


474 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

The "Subtract" instruction is always executed regardless of the signal state at enable input EN.
The value of the "#Tag_Value2" operand is subtracted from the value of the "#Tag_Value1"
operand. The result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
When no overflow occurs during execution of the "Subtract" instruction, the ENO enable
output has the signal state "1" and the "#TagOut" operand is set.
See also
---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page 526-527)
---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page
527)

13.7.3 MUL: Multiply (STEP 7 Safety V18)

Description
You can use the "Multiply" instruction to multiply the value at input IN1 by the value at input
IN2 and query the product at output OUT (OUT = IN1 × IN2).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 475
STEP 7 Safety V18 instructions
13.7 Math functions

Enable input "EN" or (S7-300, S7-400) enable output "ENO" cannot be connected. The
instruction is therefore always executed regardless of the signal state at enable input "EN".

NOTE
When the result of the instruction is located outside the permitted range for this data type,
the F-CPU may switch to STOP. The cause of the diagnostics event is entered in the
diagnostics buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program!
(S7-1200, S7-1500) You can avoid a STOP of the F-CPU by connecting the ENO enable
output, thereby programming overflow detection.
Note the following:
• If the result of the instruction is located outside the permitted range for this data type, the
enable output ENO returns the signal state "0".
• The result of the instruction reacts like the analogous instruction in a standard block.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• Work memory requirement of safety program is increased.
(S7-300, S7-400) You can avoid a STOP of the F-CPU by inserting a "Get status bit OV"
instruction in the next network, thereby programming overflow detection.
Note the following:
• The result of the instruction reacts like the analogous instruction in a standard block.
• The network with the "Get status bit OV" instruction must not contain any jump labels.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• A warning is issued if you do not insert a "Get status bit OV" instruction.
• Work memory requirement of safety program is increased.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL (S7-1200, S7-1500)
Enable output
IN1 Input INT, DINT Multiplier
IN2 Input INT, DINT Multiplicand
OUT Output INT, DINT Product

You select the data type of the instruction in the "<???>" drop-down list in the instruction box.

SIMATIC Safety - Configuring and Programming


476 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

Example for S7-300/400 F-CPUs


The following example shows how the instruction works:

The "Multiply" instruction is always executed regardless of the signal state at enable input EN.
The value of the "Tag_Value1" operand is multiplied by the value of the "Tag_Value2"
operand. The result of the multiplication is stored in the ""F_DB_1".Tag_Result" operand.
When an overflow occurs during execution of the "Multiply" instruction, the status bit OV is
set to "1". In network 2, following the query of the status bit OV, the "Set output" (S)
instruction is executed and the "TagOut" operand is set.

Example for S7-1200/1500 F-CPUs


The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 477
STEP 7 Safety V18 instructions
13.7 Math functions

The "Multiply" instruction is always executed regardless of the signal state at enable input EN.
The value of the "#Tag_Value1" operand is multiplied by the value of the "#Tag_Value2"
operand. The result of the multiplication is stored in the ""F_DB_1".Tag_Result" operand.
When no overflow occurs during execution of the "Multiply" instruction, the ENO enable
output has the signal state "1" and the "#TagOut" operand is set.
See also
---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page 526-527)
---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page
527)

13.7.4 DIV: Divide (STEP 7 Safety V18)

Description
You can use the "Divide" instruction to divide the value at input IN1 by the value at input IN2
and query the quotient at the OUT output (OUT = IN1 / IN2).

SIMATIC Safety - Configuring and Programming


478 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

Enable input "EN" or (S7-300, S7-400) enable output "ENO" cannot be connected. The
instruction is therefore always executed regardless of the signal state at enable input "EN".

NOTE
When the result of the instruction is located outside the permitted range for this data type,
the F-CPU may switch to STOP. The cause of the diagnostics event is entered in the
diagnostics buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program!
(S7-1200, S7-1500) You can avoid a STOP of the F-CPU by connecting the ENO enable
output, thereby programming overflow detection.
Note the following:
• If the result of the instruction is located outside the permitted range for this data type, the
enable output ENO returns the signal state "0".
• The result of the instruction reacts like the analogous instruction in a standard block.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• Work memory requirement of safety program is increased.
(S7-300, S7-400) You can avoid a STOP of the F-CPU by inserting a "Get status bit OV"
instruction in the next network, thereby programming overflow detection.
Note the following:
• The result of the instruction reacts like the analogous instruction in a standard block.
• The network with the "Get status bit OV" instruction must not contain any jump labels.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• A warning is issued if you do not insert a "Get status bit OV" instruction.
• Work memory requirement of safety program is increased.

NOTE
S7-300/400, S7-1200/1500 (enable output ENO connected):
If the divisor (input IN2) of a DIV instruction = 0, the quotient of the division (result of
division at output OUT) = 0. The result reacts like the corresponding instruction in a standard
block. The F-CPU does not go to STOP mode.
S7-1200/1500 (enable output ENO not connected):
If the divisor (input IN2) of a DIV instruction = 0, the F-CPU goes to STOP. The cause of the
diagnostics event is entered in the diagnostics buffer of the F-CPU. We recommend that you
rule out a divisor (input IN2) = 0 when creating the program.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 479
STEP 7 Safety V18 instructions
13.7 Math functions

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL (S7-1200, S7-1500)
Enable output
IN1 Input INT, DINT Dividend
IN2 Input INT, DINT Divisor
OUT Output INT, DINT Quotient

You select the data type of the instruction in the "<???>" drop-down list in the instruction box.

Example for S7-300/400 F-CPUs


The following example shows how the instruction works:

The "Divide" instruction is always execute regardless of the signal state at enable input EN.
The value of the "Tag_Value1" operand is divided by the value of the "Tag_Value2" operand.
The result of the division is stored in the ""F_DB_1".Tag_Result" operand.
When an overflow occurs during execution of the "Divide" instruction, the status bit OV is set
to "1". In network 2, following the query of the status bit OV, the "Set output" (S) instruction
is executed and the "TagOut" operand is set.

SIMATIC Safety - Configuring and Programming


480 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

Example for S7-1200/1500 F-CPUs


The following example shows how the instruction works:

The "Divide" instruction is always execute regardless of the signal state at enable input EN.
The value of the "#Tag_Value1" operand is divided by the value of the "#Tag_Value2"
operand. The result of the division is stored in the ""F_DB_1".Tag_Result" operand.
When no overflow occurs during execution of the "Divide" instruction, the ENO enable output
has the signal state "1" and the "#TagOut" operand is set.
See also
---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page 526-527)
---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page
527)

13.7.5 NEG: Create two's complement (STEP 7 Safety V18)

Description
You can use the "Create twos complement" instruction to change the sign of the value at
input IN input and query the result at output OUT. If there is a positive value at input IN, for
example, the negative equivalent of this value is sent to output OUT.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 481
STEP 7 Safety V18 instructions
13.7 Math functions

Enable input "EN" or (S7-300, S7-400) enable output "ENO" cannot be connected. The
instruction is therefore always executed regardless of the signal state at enable input "EN".

NOTE
When the result of the instruction is located outside the permitted range for this data type,
the F-CPU may switch to STOP. The cause of the diagnostics event is entered in the
diagnostics buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program!
(S7-1200, S7-1500) You can avoid a STOP of the F-CPU by connecting the ENO enable
output, thereby programming overflow detection.
Note the following:
• If the result of the instruction is located outside the permitted range for this data type, the
enable output ENO returns the signal state "0".
• The result of the instruction reacts like the analogous instruction in a standard block.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• Work memory requirement of safety program is increased.
(S7-300, S7-400) You can avoid a STOP of the F-CPU by inserting a "Get status bit OV"
instruction in the next network, thereby programming overflow detection.
Note the following:
• The result of the instruction reacts like the analogous instruction in a standard block.
• The network with the "Get status bit OV" instruction must not contain any jump labels.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• A warning is issued if you do not insert a "Get status bit OV" instruction.
• Work memory requirement of safety program is increased.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL (S7-1200, S7-1500)
Enable output
IN Input INT, DINT Input value
OUT Output INT, DINT Twos complement of the input value

You select the data type of the instruction in the "<???>" drop-down list in the instruction box.

SIMATIC Safety - Configuring and Programming


482 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.7 Math functions

Example for S7-300/400 F-CPUs


The following example shows how the instruction works:

The "Create two's complement" instruction is always executed regardless of the signal state at
enable input EN.
The sign of the "TagIn_Value" operand is changed and the result is stored in the
""F_DB_1".TagOut_Value" operand.
When an overflow occurs during execution of the "Create two's complement" instruction, the
status bit OV is set to "1". In network 2, following the query of the status bit OV, the "Set
output" (S) instruction is executed and the "TagOut" operand is set.

Example for S7-1200/1500 F-CPUs


The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 483
STEP 7 Safety V18 instructions
13.7 Math functions

The "Create two's complement" instruction is always executed regardless of the signal state at
enable input EN.
The sign of the "#TagIn_Value" operand is changed and the result is stored in the
""F_DB_1".TagOut_Value" operand.
When no overflow occurs during execution of the "Create two's complement" instruction, the
ENO enable output has the signal state "1" and the "TagOut" operand is set.
See also
---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page 526-527)
---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400) (Page
527)

13.7.6 ABS: Form absolute value (STEP 7 Safety V18) (S7-1200, S7-1500)

Description
You use the "Form absolute value" instruction to calculate the absolute amount of the value
which is specified at the input "IN". The result of the instruction is output at the OUT output
and can be queried there.
Enable input "EN" or (S7-300, S7-400) enable output "ENO" cannot be connected. The
instruction is therefore always executed regardless of the signal state at enable input "EN".

NOTE
When the result of the instruction is located outside the permitted range for this data type,
the F-CPU may switch to STOP. The cause of the diagnostics event is entered in the
diagnostics buffer of the F-CPU.
You must therefore ensure that the permitted range for the data type is observed when
creating the program!
You can avoid a STOP of the F-CPU by connecting the ENO enable output, thereby
programming overflow detection.
Note the following:
• If the result of the instruction is located outside the permitted range for this data type, the
enable output ENO returns the signal state "0".
• The result of the instruction reacts like the analogous instruction in a standard block.
• The execution time of the instruction is extended (see also Excel file for response time
calculation (https://support.industry.siemens.com/cs/ww/en/view/109783831)).
• Work memory requirement of safety program is increased.

SIMATIC Safety - Configuring and Programming


484 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.8 Move operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL (S7-1200, S7-1500)
Enable output
IN Input INT, DINT Input value
OUT Output INT, DINT Absolute value of the input value

You select the data type of the instruction in the "<???>" drop-down list in the instruction box.

Example
The following example shows how the instruction works:

The instruction "Form absolute value"is always executed regardless of the signal state at
enable input "EN".
The absolute amount of the value at the "TagIn_Value" operand is calculated and the result is
stored in the ""F_DB_1".TagOut_Value" operand.
When no overflow occurs during execution of the "Form absolute value" instruction, the
enable output ENO has the signal state "1" and the "#TagOut" operand is set.

13.8 Move operations

13.8.1 MOVE: Move value (STEP 7 Safety V18)

Description
You can use the "Move value" instruction to transfer the content of the operand at input IN to
the operand at output OUT1.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 485
STEP 7 Safety V18 instructions
13.8 Move operations

Only operands with identical operand width and identical data structure can be specified for
input IN and output OUT1.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").
(S7-1200, S7-1500) In the basic state, the instruction box contains an output (OUT1). The
number of outputs can be expanded. The inserted outputs are numbered in ascending order
on the box. During execution, the content of the operand at the IN input is transferred to all
available outputs. The instruction box cannot be expanded if operands with F-compliant PLC
data types (UDT) are transferred.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input INT, DINT, WORD, (S7-300/400) DWORD, Source value
TIME, F-compliant PLC data type (UDT)
OUT1 Output INT, DINT, WORD, (S7-300/400) DWORD, Destination address
TIME, F-compliant PLC data type (UDT)

Example
The following example shows how the instruction works:

The instruction is always executed regardless of the signal state at enable input "EN". The
instruction copies the content of operand "TagIn_Value" to operand ""F_DB_1".TagOut_Value".

13.8.2 RD_ARRAY_I: Read value from INT F-array (STEP 7 Safety V18) (S7-1500)

Description
You use the "Read value from INT F-array" instruction to read an element from the array at the
ARRAY input, which refers to the index at the INDEX input, and write its value at the OUT
output. If an error occurs while accessing the array during runtime, this is displayed at the
output ERROR.

SIMATIC Safety - Configuring and Programming


486 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.8 Move operations

The array must be created in an F-global DB and can contain only one dimension. The
elements of the ARRAY must be data type INT. The following applies for the array limits in
contrast:
• The low limit must be 0.
• The high limit can be 10000 maximum.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at the "EN" enable input).

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ARRAY Input VARIANT Array from which is read
INDEX Input DINT Element in the array which is
read. The specification may be a
constant or a tag.
OUT Output INT Value which is read and output.
ERROR Output BOOL Error information
The parameter ERROR is set if an
error occurs during the pro­
cessing of the instruction.

ARRAY parameter
In addition to the direct connection with an array within a fail-safe global DB, this input can
also be interconnected with an INOUT of data type ARRAY[*] of INT. This enables the
decoupling of data and program logic in order, for example, to create a library function
without any connection existing to a dedicated data block.

ERROR parameter
The table below shows the meaning of the value of the ERROR parameter:

Value Description
FALSE No error
TRUE Value at the INDEX parameter is outside the limit value of the ARRAY.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 487
STEP 7 Safety V18 instructions
13.8 Move operations

Instruction versions
One version is available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 — — x1
1 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Reaction to errors
If the value at the INDEX input is outside the array limits, the output ERROR = 1 is set, and the
array value of the element with index = 0 is output at OUT output, regardless of the value
passed at the INDEX input.
Therefore, set the value of the element with index = 0 as a fail-safe substitute value.

Example
The following example shows how the instruction works:

The following table shows how the instruction works using specific operand values:
Parameter Operand Value
ARRAY "Global_DB".Array The "Global_DB".Array operand is an ARRAY of data type Array[0..10] of
INT
INDEX #Tag_Index 2
OUT #TagOut_Value Value of the element at the location array[2]
ERROR #TagError_Value False

The instruction "Read value from INT F-array" is always executed regardless of the signal state
at enable input "EN".
The content of the 2nd element of the operand "Global_DB.Array" is output at the
"#TagOut_Value" output.

SIMATIC Safety - Configuring and Programming


488 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.8 Move operations

13.8.3 RD_ARRAY_DI: Read value from DINT F-array (STEP 7 Safety V18) (S7-1500)

Description
You use the "Read value from DINT F-array" instruction to read an element from the array at
the ARRAY input, which refers to the index at the INDEX input, and write its value at the OUT
output. If an error occurs while accessing the array during runtime, this is displayed at the
output ERROR.
The array must be created in an F-global DB and can contain only one dimension. The
elements of the array must be of the DINT data type. The following applies for the array limits
in contrast:
• The low limit must be 0.
• The high limit can be 10000 maximum.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at the "EN" enable input).

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ARRAY Input VARIANT Array from which is read
INDEX Input DINT Element in the array which is
read. The specification may be a
constant or a tag.
OUT Output DINT Value which is read and output.
ERROR Output BOOL Error information
The parameter ERROR is set if an
error occurs during the pro­
cessing of the instruction.

ARRAY parameter
In addition to the direct connection with an array within a fail-safe global DB, this input can
also be interconnected with an INOUT of data type ARRAY[*] of DINT. This enables the
decoupling of data and program logic in order, for example, to create a library function
without any connection existing to a dedicated data block.

ERROR parameter
The table below shows the meaning of the value of the ERROR parameter:

Value Description
FALSE No error
TRUE Value at the INDEX parameter is outside the limit value of the ARRAY.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 489
STEP 7 Safety V18 instructions
13.8 Move operations

Instruction versions
One version is available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 — — x1
1 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Reaction to errors
If the value at the INDEX input is outside the array limits, the output ERROR = 1 is set, and the
array value of the element with index = 0 is output at OUT output, regardless of the value
passed at the INDEX input.
Therefore, set the value of the element with index = 0 as a fail-safe substitute value.

Example
The following example shows how the instruction works:

The following table shows how the instruction works using specific operand values:
Parameter Operand Value
ARRAY "Global_DB".Array The operand "Global_DB".Array is an ARRAY of data type Array[0..10] of
DINT
INDEX #Tag_Index 2
OUT #TagOut_Value Value of the element at the location array[2]
ERROR #TagError_Value False

The instruction "Read value from DINT F-array" is always executed regardless of the signal
state at enable input "EN".

SIMATIC Safety - Configuring and Programming


490 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.8 Move operations

The content of the 2nd element of the operand "Global_DB.Array" is output at the
"#TagOut_Value" output.

13.8.4 WR_FDB: Write value indirectly to an F-DB (STEP 7 Safety V18) (S7-300,
S7-400)

Description
This instruction writes the value specified in input IN to the tag addressed by INI_ADDR and
OFFSET in an F‑DB.
The address of the tags addressed using INI_ADDR and OFFSET must be within the address
range defined by addresses INI_ADDR and END_ADDR.
If the F-CPU has gone to STOP mode with diagnostics event ID 75E2, check to determine if
this condition is satisfied.
The start address of the area in an F-DB to which the value at input IN is to be written is
transferred using input INI_ADDR. The associated offset in this area is transferred using input
OFFSET.
The addresses transferred in input INI_ADDR or END_ADDR must point to a tag of the selected
data type in an F-DB. Only tags of the selected data type are permitted between the INI_ADDR
and END_ADDR addresses. The INI_ADDR address must be smaller than the END_ADDR
address.
As shown in the following example, the INI_ADDR and END_ADDR addresses must be
transferred fully-qualified as "DBx".DBWy or in the corresponding symbolic representation.
Transfers in other forms are not permitted.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input INT, DINT Value to be written to the F-DB
INI_ADDR Input POINTER Start address of the area in an F-DB
END_ADDR Input POINTER End address of the area in an F-DB
OFFSET Input INT Offset

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

Examples of parameter assignment of INI_ADDR, END_ADDR, and OFFS

Name Data type Initial value Comment


Static
VAR_BOOL10 BOOL false
VAR_BOOL11 BOOL false

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 491
STEP 7 Safety V18 instructions
13.8 Move operations

Name Data type Initial value Comment


VAR_BOOL12 BOOL false
VAR_BOOL13 BOOL false
VAR_TIME10 TIME T#0MS
VAR_TIME11 TIME T#0MS
VAR_INT10 INT 0 <- INI_ADDR = "F-DB_1".VAR_INT10 Example 1
VAR_INT11 INT 0
VAR_INT12 INT 0
VAR_INT13 INT 0 <- OFFSET = 3
VAR_INT14 INT 0
VAR_INT15 INT 0 <- END_ADDR = "F-DB_1".VAR_INT15
VAR_BOOL20 BOOL false
VAR_BOOL21 BOOL false
VAR_BOOL22 BOOL false
VAR_BOOL23 BOOL false
VAR_INT20 INT 0 <- INI_ADDR = "F-DB_1".VAR_INT20 Example 2
VAR_INT21 INT 0
VAR_INT22 INT 0
VAR_INT23 INT 0 <- END_ADDR = "F-DB_1".VAR_INT23
VAR_INT30 INT 0 <- INI_ADDR = "F-DB_1".VAR_INT30 Example 3
VAR_INT31 INT 0 <- OFFSET = 1
VAR_INT32 INT 0
VAR_INT33 INT 0
VAR_INT34 INT 0 <- END_ADDR = "F-DB".VAR_INT34
VAR_TIME20 TIME T#0MS
VAR_DINT10 DINT 0 <- INI_ADDR = "F-DB_1".VAR_DINT10 Example 4
VAR_DINT11 DINT 0
VAR_DINT12 DINT 0 <- OFFSET = 2
VAR_DINT13 DINT 0 <- END_ADDR = "F-DB_1".VAR_DINT13

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


492 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.8 Move operations

13.8.5 RD_FDB: Read value indirectly from an F-DB (STEP 7 Safety Advanced V18)
(S7-300, S7-400)

Description
This instruction reads the tag addressed via INI_ADDR and OFFSET in an F-DB and provides it
at output OUT.
The address of the tags addressed using INI_ADDR and OFFSET must be within the address
range defined by addresses INI_ADDR and END_ADDR.
If the F-CPU has gone to STOP mode with diagnostics event ID 75E2, check to determine if
this condition is satisfied.
The start address of the area in an F-DB from which the tag is to be read is transferred using
input INI_ADDR. The associated offset in this area is transferred using input OFFSET.
The addresses transferred in input INI_ADDR or END_ADDR must point to a tag of the selected
data type in an F-DB. Only tags of the selected data type are permitted between the INI_ADDR
and END_ADDR addresses. The INI_ADDR address must be smaller than the END_ADDR
address.
The INI_ADDR and END_ADDR addresses must be transferred fully-qualified as "DBx".DBWy or
in the corresponding symbolic representation. Transfers in other forms are not permitted.
Examples of parameter assignment of INI_ADDR, END_ADDR, and OFFSET are contained in
WR_FDB: Write value indirectly to an F-DB (STEP 7 Safety V18) (S7-300, S7-400) (Page 491).
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
INI_ADDR Input POINTER Start address of the area in an F-DB
END_ADDR Input POINTER End address of the area in an F-DB
OFFSET Input INT Offset
OUT Output INT, DINT Value to be read from the F-DB

You can select the data type of the instruction in the "<???>" drop-down list in the instruction
box.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 493
STEP 7 Safety V18 instructions
13.9 Conversion operations

Example
The following example shows how the instruction works:

13.9 Conversion operations

13.9.1 CONVERT: Convert value (STEP 7 Safety V18)

Description
The "Convert value" instruction reads the content of parameter IN and converts it according to
the data types selected in the instruction box. The converted value is output at the OUT
output .
Enable input "EN" cannot be connected. The instruction is therefore always executed
(regardless of the signal state at the "EN" enable input). The connection of the "ENO" enable
output is only possible and required when converting from the "DINT" to the "INT" data type.

NOTE
When converting from "DINT" to the "INT" data type, you need to connect the ENO enable
output and thereby programming overflow detection.
Note the following:
• If the value at the input is outside the INT range, ENO returns 0.
• The result of the instruction reacts like the analogous instruction in a standard block.

SIMATIC Safety - Configuring and Programming


494 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.9 Conversion operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ENO Output BOOL Enable output
IN Input INT, DINT Value to be converted.
OUT Output INT, DINT Result of the conversion

You can select the data types of the instruction in the "<???>" drop-down lists of the
instruction box. The supported conversions are from "INT to DINT" and "DINT to INT".

Example
The following example shows how the "Convert value "DINT to INT"" instruction for
S7-1200/1500 F-CPUs works:

The instruction is always executed regardless of the signal state at enable input EN.
The value of the "TagIn_Value" operand is converted to an integer (16-bit) and the result is
stored in the ""F_DB_1".TagOut_Value" operand.
When no overflow occurs during execution of the "Convert value "DINT to INT"" instruction,
the ENO enable output has the signal state "1" and the "TagOut" operand is set.
You can also store the signal status of the ENO enable output in an (F-)DB, and centrally
evaluate whether overflows have occurred for all or one group of instructions with overflow
detection.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 495
STEP 7 Safety V18 instructions
13.9 Conversion operations

13.9.2 BO_W: Convert 16 data elements of data type BOOL to a data element of
data type WORD (STEP 7 Safety V18)

Description
This instruction converts the 16 values of data type BOOL at inputs IN0 to IN15 to a value of
data type WORD, which is made available at output OUT. The conversion takes place as
follows: The i-th bit of the WORD value is set to 0 (or 1), if the value at input INi = 0 (or 1).
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN0 Input BOOL Bit 0 of WORD value
IN1 Input BOOL Bit 1 of WORD value
... ...
IN15 Input BOOL Bit 15 of WORD value
OUT Output WORD WORD value consisting of IN0 to IN15

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 o — o These versions have identical functions to version 1.0.
1.2 x — o
1.3 x o o
1.4 x x x
2.0 x x1 x2
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


496 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.9 Conversion operations

Example
The following example shows how the instruction works:

The following table shows how the instruction works using specific operand values:

Parameter Operand Value


IN0 TagValue_0 FALSE
IN1 TagValue_1 FALSE
... ...
IN13 TagValue_13 FALSE

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 497
STEP 7 Safety V18 instructions
13.9 Conversion operations

Parameter Operand Value


IN14 TagValue_14 TRUE
IN15 TagValue_15 TRUE
OUT "F_DB_1".Result W#16#C000
The values of operands "TagValue_0" to "TagValue_15" are combined into a value of the data
type WORD and assigned to operand ""F_DB_1".TagResult".

13.9.3 W_BO: Convert a data element of data type WORD to 16 data elements of
data type BOOL (STEP 7 Safety V18)

Description
This instruction converts the value of data type WORD at input IN to 16 values of data type
BOOL, which are provided at outputs OUT0 to OUT15. The conversion takes place as follows:
Output OUTi is set to 0 (or 1), if the i-th bit of the WORD value is 0 (or 1).
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input WORD WORD value
OUT0 Output BOOL Bit 0 of WORD value
OUT1 Output BOOL Bit 1 of WORD value
... ...
OUT15 Output BOOL Bit 15 of WORD value

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

SIMATIC Safety - Configuring and Programming


498 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.9 Conversion operations

Ver­ S7-300/400 S7-1200 S7-1500 Function


sion
1.1 o — o These versions have identical functions to version 1.0.
1.2 x — o
1.3 x o o
1.4 x x x
2.0 x x1 x2
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 499
STEP 7 Safety V18 instructions
13.9 Conversion operations

The following table shows how the instruction works using specific operand values:

Parameter Operand Value


IN "F_DB_1".TagValue W#16#C000
OUT0 TagOUT_0 FALSE
OUT1 TagOUT_1 FALSE
... ...
OUT13 TagOUT_13 FALSE
OUT14 TagOUT_14 TRUE
OUT15 TagOUT_15 TRUE
The value of operand ""F_DB_1".TagValue" of data type WORD is converted to the 16 values
"TagOUT_0" to "TagOUT_15" of data type BOOL.

13.9.4 SCALE: Scale value (STEP 7 Safety V18)

Description
This instruction scales the value at input IN in physical units between the low limit value at
input LO_LIM and the high limit value at input HI_LIM. It is assumed that the value at input IN
is between 0 and 27648. The scaling result is provided at output OUT.
The instruction uses the following equation:
OUT = [ IN × (HI_LIM – LO_LIM) ] / 27648 + LO_LIM
As long as the value at input IN is greater than 27648, output OUT is linked to HI_LIM and
OUT_HI is set to 1.
As long as the value at input IN is less than 0, output OUT is linked to LO_LIM and OUT_LO is
set to 1.

SIMATIC Safety - Configuring and Programming


500 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.9 Conversion operations

For inverse scaling, you must assign LO_LIM > HI_LIM. With inverse scaling, the output value
at output OUT decreases while the input value at input IN increases.
Every call of the "Scale value" instruction must be assigned a data area in which the
instruction data is stored. In addition, when the instruction is inserted in the program, the
"Call options" dialog is automatically opened, where you can create a data block (single
instance) (e.g., SCALE_DB_1) or a multi-instance (e.g., SCALE_Instance_1) for the "Scale
value" instruction. Once it is created, you can find the new data block in the project tree in
the "STEP 7 Safety" folder under "Program blocks > System blocks" or the multi-instance as a
local tag in the "Static" section of the block interface. For more information, refer to the help
on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input INT Input value to be scaled in physical units
HI_LIM Input INT High limit value of value range of OUT
LO_LIM Input INT Low limit value of value range of OUT
OUT Output INT Result of scaling
OUT_HI Output BOOL 1 = Input value > 27648: OUT = HI_LIM
OUT_LO Output BOOL 1 = Input value < 0: OUT = LO_LIM

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0.
1.2 x x x
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 501
STEP 7 Safety V18 instructions
13.9 Conversion operations

Behavior in the event of overflow or underflow of analog values and fail‑safe value output

NOTE
If inputs from the PII of an SM 336; AI 6 x 13Bit or SM 336; F-AI 6 x 0/4 ... 20 mA HART are
used as input values, note that the F‑system detects an overflow or underflow of a channel of
this F‑SM as an F‑I/O fault or channel fault. The fail-safe value 0 is provided in place of 7FFFH
(for overflow) or 8000H (for underflow) in the PII for the safety program.
If other fail-safe values should be output in this case, you need to evaluate the QBAD signal of
the associated F-I/O or QBAD_I_xx signal / value status of the corresponding channel.
If the value in the PII of the F‑SM is within the overrange or underrange, but is > 27648 or <
0, you can likewise branch to the output of an individual fail‑safe value by evaluating outputs
OUT_HI and OUT_LO, respectively.

Example
The following example shows how the instruction works:

When operand "TagIn_Value" = 20000, the result for ""F_DB_1".TagOut_Value" is 361.

13.9.5 SCALE_D: Scale value to data type DINT (STEP 7 Safety V18) (S7-1200,
S7-1500)

Description
This instruction scales the value at input IN in physical units between the low limit value at
input LO_LIM and the high limit value at input HI_LIM. It is assumed that the value at input IN
is between 0 and 27648. The scaling result is provided at output OUT.
The instruction uses the following equation:
OUT = [ IN × (HI_LIM – LO_LIM) ] / 27648 + LO_LIM

SIMATIC Safety - Configuring and Programming


502 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.9 Conversion operations

As long as the value at input IN is greater than 27648, output OUT is linked to HI_LIM and
OUT_HI is set to 1.
As long as the value at input IN is less than 0, output OUT is linked to LO_LIM and OUT_LO is
set to 1.
For inverse scaling, you must assign LO_LIM > HI_LIM. With inverse scaling, the output value
at output OUT decreases while the input value at input IN increases.
Every call of the "Scale value to data type DINT" instruction must be assigned a data area in
which the instruction data is stored. In addition, when the instruction is inserted in the
program, the "Call options" dialog is automatically opened, where you can create a data block
(single instance) (e.g., SCALE_D_DB_1) or a multi-instance (e.g., SCALE_D_Instance_1) for the
"Scale value to data type DINT" instruction. Once it is created, you can find the new data block
in the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the
multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

Parameter
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input INT Input value to be scaled in physical units
HI_LIM Input DINT High limit value of value range of OUT
LO_LIM Input DINT Low limit value of value range of OUT
OUT Output DINT Result of scaling
OUT_HI Output BOOL 1 = Input value > 27648: OUT = HI_LIM
OUT_LO Output BOOL 1 = Input value < 0: OUT = LO_LIM

Instruction versions
One version is available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
2.0 — x1 x2
1 supported as of firmware V4.2
2 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 503
STEP 7 Safety V18 instructions
13.10 Program control operations

Behavior in the event of overflow or underflow of analog values and fail‑safe value output

NOTE
If inputs from the PII of an SM 336; AI 6 x 13Bit or SM 336; F-AI 6 x 0/4 ... 20 mA HART are
used as input values, note that the F‑system detects an overflow or underflow of a channel of
this F‑SM as an F‑I/O fault or channel fault. The fail-safe value 0 is provided in place of 7FFFH
(for overflow) or 8000H (for underflow) in the PII for the safety program.
If other fail-safe values should be output in this case, you need to evaluate the QBAD signal of
the associated F-I/O or QBAD_I_xx signal / value status of the corresponding channel.
If the value in the PII of the F‑SM is within the overrange or underrange, but is > 27648 or <
0, you can likewise branch to the output of an individual fail‑safe value by evaluating outputs
OUT_HI and OUT_LO, respectively.

Example
The following example shows how the instruction works:

When the operand "TagIn_Value" = 20000, the result for ""F_DB_1".TagOut_Value" is 72337.

13.10 Program control operations

13.10.1 JMP: Jump if RLO = 1 (STEP 7 Safety V18)

Description
You can use the "Jump if RLO = 1" instruction to interrupt the linear execution of the program
and resume it in another network. The destination network must be identified by a jump label
(Page 508) (LABEL). The description of the jump label is specified in the placeholder above
the instruction.

SIMATIC Safety - Configuring and Programming


504 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.10 Program control operations

The specified jump label must be in the same block in which the instruction is executed. The
name you specify can only occur once in the block.
If the result of logic operation (RLO) at the input of the instruction is "1" or the input is not
connected, the jump to the network identified by the jump label is executed. The jump
direction can be towards higher or lower network numbers.
If the result of logic operation (RLO) at the input of the instruction is "0", the program
continues executing in the next network.

NOTE
(S7-1200, S7-1500)
If the jump destination (jump label) for an instruction "JMP" or "JMPN" is above the associated
instruction "JMP" or "JMPN" (backwards jump), you cannot insert any other instructions for
program control (JMP, JMPN, RET, jump label) between them.
Exception: You can insert an instruction "JMP" or "JMPN" between them if you also insert the
associated jump destination in between as well as below the associated instruction "JMP" or
"JMPN" (forward jump).
Non-compliance can lead to compilation errors or to the F-CPU going to STOP.

NOTE
You are not permitted to insert any SENDDP or SENDS7 instructions between an instruction
JMP or JMPN and the associated jump destination (jump label).

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 505
STEP 7 Safety V18 instructions
13.10 Program control operations

When operand "TagIn_1" has signal state "1", the "Jump if RLO = 1" instruction is executed.
The linear execution of the program is interrupted and continues in Network 3, which is
identified by the jump label CAS1. When input "TagIn_3" has signal state "1", output
"TagOut_3" is reset.

13.10.2 JMPN: Jump if RLO = 0 (STEP 7 Safety V18)

Description
You can use the "Jump if RLO = 0" instruction to interrupt the linear execution of the program
and resume it in another network, when the result of logic operation at the input of the
instruction is "0". The destination network must be identified by a jump label (Page 508)
(LABEL). The description of the jump label is specified in the placeholder above the
instruction.
The specified jump label must be in the same block in which the instruction is executed. The
name you specify can only occur once in the block.
If the result of logic operation (RLO) at the input of the instruction is "0", the jump to the
network identified by the jump label is executed. The jump direction can be towards higher or
lower network numbers.

SIMATIC Safety - Configuring and Programming


506 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.10 Program control operations

If the result of logic operation (RLO) at the input of the instruction is "1", the program
continues executing in the next network.

NOTE
(S7-1200, S7-1500)
If the jump destination (jump label) for an instruction "JMP" or "JMPN" is above the associated
instruction "JMP" or "JMPN" (backwards jump), you cannot insert any other instructions for
program control (JMP, JMPN, RET, jump label) between them.
Exception: You can insert an instruction "JMP" or "JMPN" between them if you also insert the
associated jump destination in between as well as below the associated instruction "JMP" or
"JMPN" (forward jump).
Non-compliance can lead to compilation errors or to the F-CPU going to STOP.

NOTE
You are not permitted to insert any SENDDP or SENDS7 instructions between an instruction
JMP or JMPN and the associated jump destination (jump label).

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 507
STEP 7 Safety V18 instructions
13.10 Program control operations

When operand "TagIn_1" has signal state "0", the "Jump if RLO = 0" instruction is executed.
The linear execution of the program is interrupted and continues in Network 3, which is
identified by the jump label CAS1. When input "TagIn_3" has signal state "1", output
"TagOut_3" is reset.

13.10.3 LABEL: Jump label (STEP 7 Safety V18)

Description
You can use a jump label to specify a destination network, in which the program execution
should resume after a jump.
The jump label and the instruction in which the jump label is specified must be located in the
same block. The name of a jump label can only be assigned once in a block.
Only one jump label can be placed in a network. To each jump label can be jumped from
several locations.

SIMATIC Safety - Configuring and Programming


508 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.10 Program control operations

Example
The following example shows how the instruction works:

When operand "TagIn_1" has signal state "1", the "Jump if RLO = 1" instruction is executed.
The linear execution of the program is interrupted and continues in Network 3, which is
identified by the jump label CAS1. When input "TagIn_3" has signal state "1", output
"TagOut_3" is reset.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 509
STEP 7 Safety V18 instructions
13.10 Program control operations

See also
JMP: Jump if RLO = 1 (STEP 7 Safety V18) (Page 504)
JMPN: Jump if RLO = 0 (STEP 7 Safety V18) (Page 506)
RET: Return (STEP 7 Safety V18) (Page 510)

13.10.4 RET: Return (STEP 7 Safety V18)

Description
You can use the "Return" instruction to stop the processing of a block.
If the result of logic operation (RLO) at the input of the "Return" instruction is "1" or the box
input of the S7-1200/1500 F-CPUs is not connected in FBD, program execution is terminated
in the currently called block and continued in the calling block (for example, in the main
safety block) after the call function. If the RLO at the input of the "Return" instruction is "0",
the instruction is not executed. Program execution continues in the next network of the
called block.
Influencing the status of the call function (ENO) is irrelevant, because the enable output
"ENO" cannot be connected.

NOTE
(S7-300, S7-400) You may not program a RET instruction in the main safety block.

Example
The following example shows how the instruction works:

When the "TagIn" operand delivers signal state "1", the "Return" instruction is executed.
Program execution is terminated in the called block and continues in the calling block.
See also
JMP: Jump if RLO = 1 (STEP 7 Safety V18) (Page 504)
JMPN: Jump if RLO = 0 (STEP 7 Safety V18) (Page 506)
LABEL: Jump label (STEP 7 Safety V18) (Page 508)

SIMATIC Safety - Configuring and Programming


510 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.10 Program control operations

13.10.5 OPN: Open global data block (STEP 7 Safety Advanced V18) (S7-300, S7-400)

Description
You can use the "Open global data block" instruction to open a data block. The number of the
data block is transferred to the DB register. Subsequent DB commands access the relevant
blocks depending on the register contents.

NOTE

Note when using the "Open global data block" instruction that the content of the DB register
can be changed after calls of F‑FB/F‑FC and "fully qualified DB accesses", such that there is no
guarantee that the last data block you opened with "Open global data block" is still open.
You should therefore use the following method for addressing data to avoid errors when
accessing data of the DB register:
• Use symbolic addressing.
• Use only fully qualified DB accesses.
If you still want to use the "Open global data block" operation, you must ensure that the DB
register is restored by repeating the "Open global data block" instruction following calls of F-
FB/F-FC and "fully qualified DB accesses." Otherwise, a malfunction could result.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
<Data block> Input BLOCK_DB Data block that is opened

"Fully qualified DB access"


The initial access to data of a data block in an F-FB/F-FC must always be a "fully qualified DB
access," or it must be preceded by the "Open global data block" instruction. This also applies
to the initial access to data of a data block after a jump label.
An example of "fully qualified DB access" and "non-fully qualified DB access" is provided in
Restrictions in the programming languages FBD/LAD (Page 103).

Access to instance DBs


You can also access instance DBs of F‑FBs with fully qualified access, e.g., for transfer of block
parameters. It is not possible to access static local data in single/multi-instances of other F-
FBs.
Note that accessing instance DBs of F‑FBs that are not called in the safety program can cause
the F-CPU to go to STOP mode.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 511
STEP 7 Safety V18 instructions
13.11 Word logic operations

Example
The following example shows how the instruction works:

The "Motor_DB" data block is called in network 1. The number of the data block is transferred
to the DB register. The "DBX0.0" operand is queried in network 2. The signal state of the
"DBX0.0" operand is assigned to the "Tag_Output" operand.

13.11 Word logic operations

13.11.1 AND: AND logic operation (STEP 7 Safety V18)

Description
You can use the "AND logic operation" instruction to combine the value at input IN1 to the
value at input IN2 bit-by-bit by AND logic and query the result at output OUT.
When the instruction is executed, bit 0 of the value at input IN1 and bit 0 of the value at input
IN2 are ANDed. The result is stored in bit 0 of output OUT. The same logic operation is
executed for all other bits of the specified values.
The result bit has signal state "1" only when both of the bits in the logic operation also have
signal state "1". If one of the two bits of the logic operation has signal state "0", the
corresponding result bit is reset.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

SIMATIC Safety - Configuring and Programming


512 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.11 Word logic operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input WORD First value of logic operation
IN2 Input WORD Second value of logic operation
OUT Output WORD Result of the instruction

Example
The following example shows how the instruction works:

IN1 "Tag_Value1" = 01010101 01010101


IN2 "Tag_Value2" = 00000000 00001111
OUT "F_DB_1"."Tag_Result" = 00000000 00000101

The instruction is always executed regardless of the signal state at enable input "EN". The
value of the "Tag_Value1" operand and the value of the "Tag_Value2" operand are ANDed.
The result is mapped bit-by-bit and output in the ""F_DB_1".Tag_Result" operand.

13.11.2 OR: OR logic operation (STEP 7 Safety V18)

Description
You can use the "OR logic operation" instruction to connect the value at input IN1 input to the
value at input IN2 bit-by-bit by OR logic and query the result at output OR.
When the instruction is executed, bit 0 of the value at input IN1 and bit 0 of the value at input
IN2 are ORed. The result is stored in bit 0 of output OUT. The same logic operation is
executed for all bits of the specified tags.
The result bit has signal state "1" when at least one of the two bits in the logic operation has
signal state "1". If both of the bits of the logic operation have signal state "0", the
corresponding result bit is reset.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 513
STEP 7 Safety V18 instructions
13.11 Word logic operations

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input WORD First value of logic operation
IN2 Input WORD Second value of logic operation
OUT Output WORD Result of the instruction

Example
The following example shows how the instruction works:

IN1 "Tag_Value1" = 01010101 01010101


IN2 "Tag_Value2" = 00000000 00001111
OUT "F_DB_1"."Tag_Result" = 01010101 01011111

The instruction is always executed regardless of the signal state at enable input "EN". The
value of the "Tag_Value1" operand and the value of the "Tag_Value2" operand are ORed. The
result is mapped bit-by-bit and output in the ""F_DB_1".Tag_Result" operand.

13.11.3 XOR: EXCLUSIVE OR logic operation (STEP 7 Safety V18)

Description
You can use the "EXCLUSIVE OR logic operation" instruction to combine the value at input IN1
and the value at input IN2 bit-by-bit by EXCLUSIVE OR logic and query the result at output
OUT.
When the instruction is executed, bit 0 of the value at input IN1 input and bit 0 of the value at
input IN2 are logically combined by EXCLUSIVE OR. The result is stored in bit 0 of output OUT.
The same logic operation is executed for all other bits of the specified value.
The result bit has signal state "1" when one of the two bits in the logic operation has signal
state "1". If both of the bits of the logic operation have signal state "1" or "0", the
corresponding result bit is reset.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

SIMATIC Safety - Configuring and Programming


514 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.12 Shift and rotate

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN1 Input WORD First value of logic operation
IN2 Input WORD Second value of logic operation
OUT Output WORD Result of the instruction

Example
The following example shows how the instruction works:

IN1 "Tag_Value1" = 01010101 01010101


IN2 "Tag_Value2" = 00000000 00001111
OUT "F_DB_1"."Tag_Result" = 01010101 01011010

The instruction is always executed regardless of the signal state at enable input "EN". The
value of the "Tag_Value1" operand and the value of the "Tag_Value2" operand are logically
combined by EXCLUSIVE OR. The result is mapped bit-by-bit and output in the
""F_DB_1".Tag_Result" operand.

13.12 Shift and rotate

13.12.1 SHR: Shift right (STEP 7 Safety V18)

Description
Use the "Shift right" instruction to shift the content of the operand at input IN bit-by-bit to the
right and query the result at output OUT. Use input N to specify the number of bit positions
by which the specified value is to be moved.
If the value at input N is "0", the value at input IN is copied to the operand at output OUT.
If the value at input N is greater than the number of available bit positions, the operand value
at input IN is shifted to the right by the available number of bit positions.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 515
STEP 7 Safety V18 instructions
13.12 Shift and rotate

The bit locations that are freed up in the left area of the operand during the shift operation
are filled with zeros.
The following figure shows how the content of an operand of data type WORD is moved by 6
bit positions to the right:
  
,1                

1 SRVLWLRQV

287                      

7KHELWORFDWLRQVWKDW 7KHVHVL[ELWVZLOO
DUHIUHHGXSDUHILOOHG EHORVW
ZLWK]HURV

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

NOTE
S7-300/400:
Only the low-byte is evaluated from input N.
S7-1200/1500:
If the value at input N < 0, the output OUT is set to 0.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input WORD Value that is shifted
N Input INT Number of bit positions by which the value is shifted
OUT Output WORD Result of the instruction

SIMATIC Safety - Configuring and Programming


516 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.12 Shift and rotate

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 o — o These versions have identical functions to version 1.0.
1.2 x — o
1.3 x o o
1.4 x x x
2.0 x x1 x2
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Example
The following example shows how the instruction works:

The following table shows how the instruction works using specific operand values:

Parameter Operand Value


IN "F_DB_1".TagIn_Value 0011 1111 1010 1111
N Tag_Number 3
OUT "F_DB_1".TagOut_Value 0000 0111 1111 0101

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 517
STEP 7 Safety V18 instructions
13.12 Shift and rotate

The instruction is always executed regardless of the signal state at enable input "EN". The
content of the operand ""F_DB_1".TagIn_Value" is moved three bit positions to the right. The
result is output at output ""F_DB_1".TagOut_Value".

13.12.2 SHL: Shift left (STEP 7 Safety V18)

Description
Use the "Shift left" instruction to shift the content of the operand at input IN bit-by-bit to the
left and query the result at output OUT. Use input N to specify the number of bit positions by
which the specified value is to be moved.
If the value at input N is "0", the value at input IN is copied to the operand at output OUT.
If the value at input N is greater than the number of available bit positions, the operand value
at input IN is shifted to the left by the available number of bit positions.
The bit positions that are freed up in the right area of the operand during the shift operation
are filled with zeros.
The following figure shows how the content of an operand of data type WORD is moved by 6
bit positions to the left:
  
,1                

1 SRVLWLRQV

287                      

7KHVHVL[ELWVZLOO 7KHELWORFDWLRQVWKDW
EHORVW DUHIUHHGXSDUHILOOHG
ZLWK]HURV

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

NOTE
S7-300/400:
Only the low-byte is evaluated from input N.
S7-1200/1500:
If the value at input N < 0, the output OUT is set to 0.

Parameters
The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN Input WORD Value that is shifted
N Input INT Number of bit positions by which the value is shifted

SIMATIC Safety - Configuring and Programming


518 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.12 Shift and rotate

Parameter Declaration Data type Description


OUT Output WORD Result of the instruction

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 o — o These versions have identical functions to version 1.0.
1.2 x — o
1.3 x o o
1.4 x x x
2.0 x x1 x2
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Example
The following example shows how the instruction works:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 519
STEP 7 Safety V18 instructions
13.13 Operating

The following table shows how the instruction works using specific operand values:

Parameter Operand Value


IN "F_DB_1".TagIn_Value 0011 1111 1010 1111
N Tag_Number 4
OUT "F_DB_1".TagOut_Value 1111 1010 1111 0000

The instruction is always executed regardless of the signal state at enable input "EN". The
content of the operand ""F_DB_1".TagIn_Value" is moved four bit positions to the left. The
result is output at output ""F_DB_1".TagOut_Value".

13.13 Operating

13.13.1 ACK_OP: Fail-safe acknowledgment (STEP 7 Safety V18)

Description (S7-300, S7-400)


This instruction enables fail‑safe acknowledgment from an HMI system. It allows, for
example, reintegration of F‑I/O to be controlled from the HMI system. Acknowledgment takes
place in two steps:
• Input/output parameter IN changes to a value of 6 for exactly one cycle.
• Input/output parameter IN changes to a value of 9 within a minute for exactly one cycle
Once the in/out parameter IN has changed to a value of 6, the instruction evaluates whether
this parameter has changed to a value of 9 after 1 second, at the earliest, or one minute, at
the latest. Output OUT (output for acknowledgment) is then set to 1 for one cycle.
If an invalid value is input or if in/out parameter IN has not changed to the value 9 within one
minute or the change occurred before one second has elapsed, then in/out parameter IN is
reset to 0, and both steps listed above must be repeated.
During the time in which in/out parameter IN must change from 6 to the value 9, output Q is
set to 1. Otherwise, Q has a value of 0.
Every call of the "Fail-safe acknowledgment" instruction must be assigned a data area in
which the instruction data is stored. The "Call options" dialog is automatically opened when
the instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., ACK_OP_DB_1) or a multi-instance (e.g., ACK_OP_Instance_1) for the
"Fail-safe acknowledgment" instruction. Once it is created, you can find the new data block in
the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the
multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.

NOTE
A separate data area must be used for each call of ACK_OP. Each call can be processed only
once in an F-runtime group cycle.
If this is not observed, the behavior described under "Description" is no longer ensured.

SIMATIC Safety - Configuring and Programming


520 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.13 Operating

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

The two acknowledgment steps must not be triggered by one single operation, for example
by automatically storing them along with the time conditions in a program and using a
single key to trigger them.
Having two separate acknowledgment steps also prevents erroneous triggering of an
acknowledgment by your non-fail-safe HMI system. (S013)

WARNING

If you have HMI systems and F‑CPUs that are interconnected and use the ACK_OP instruction
for fail-safe acknowledgment, you need to ensure that the intended F‑CPU will be addressed
before you perform the two acknowledgment steps.
• To do this, store a network-wide* unique name for the F-CPU in a DB of your standard
user program in each F-CPU.
• In your HMI system, set up a field from which you can read out the F-CPU name from the
DB online before executing the two acknowledgment steps.
• Optional:
in your HMI system, set up a field to permanently store the F‑CPU name. Then, you can
determine whether the intended F‑CPU is being addressed by simply comparing the
F‑CPU name read out online with the permanently stored designation. (S014)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet.

NOTE
You can read out output Q by means of operator control and monitoring systems or, if
applicable, evaluate it in your standard user program.
You can provide the in/out parameter IN with a separate memory word or DBW of a DB of the
standard user program supply for each call of the ACK_OP instruction.

NOTE
The configuration of your operator control and monitoring system does not have any effect
on the Collective F-Signature.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 521
STEP 7 Safety V18 instructions
13.13 Operating

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

Description (S7-1200, S7-1500)


This instruction enables fail‑safe acknowledgment from an HMI system. It allows, for
example, reintegration of F‑I/O to be controlled from the HMI system. Acknowledgment takes
place in two steps:
• Input/output parameter IN changes to a value of 6 for exactly one cycle.
• Input/output parameter IN changes to the value at the ACK_ID input within a minute for
exactly one cycle
Once the in/out parameter IN has changed to a value of 6, the instruction evaluates whether
this parameter has changed to a value at the ACK_ID input after 1 second, at the earliest, or
one minute, at the latest. Output OUT (output for acknowledgment) is then set to 1 for one
cycle.
If an invalid value is input or if in/out parameter IN has not changed to the value at the
ACK_ID input within one minute or the change occurred before one second has elapsed, then
in/out parameter IN is reset to 0, and both steps listed above must be repeated.
During the time in which in/out parameter IN must change from 6 to the value at the ACK_ID
input, output Q is set to 1. Otherwise, Q has a value of 0.
Every call of the "Fail-safe acknowledgment" instruction must be assigned a data area in
which the instruction data is stored. The "Call options" dialog is automatically opened when
the instruction is inserted in the program for this reason. There you can create a data block
(single instance) (e.g., ACK_OP_DB_1) or a multi-instance (e.g., ACK_OP_Instance_1) for the
"Fail-safe acknowledgment" instruction. Once it is created, you can find the new data block in
the project tree in the "STEP 7 Safety" folder under "Program blocks > System blocks" or the

SIMATIC Safety - Configuring and Programming


522 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.13 Operating

multi-instance as a local tag in the "Static" section of the block interface. For more
information, refer to the help on STEP 7.

NOTE
A separate data area must be used for each call of ACK_OP. Each call can be processed only
once in an F-runtime group cycle.
If this is not observed, the behavior described under "Description" is no longer ensured.

Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").

WARNING

The two acknowledgment steps must not be triggered by one single operation, for example
by automatically storing them along with the time conditions in a program and using a
single key to trigger them.
Having two separate acknowledgment steps also prevents erroneous triggering of an
acknowledgment by your non-fail-safe HMI system. (S013)

WARNING

If you have HMI systems and F‑CPUs that are interconnected and use the ACK_OP instruction
for fail-safe acknowledgment, you need to ensure that the intended F‑CPU will be addressed
before you perform the two acknowledgment steps.
Alternative 1:
• The value for each identifier of the acknowledgment (ACK_ID input; data type: INT) can
be freely selected in the range from 9 to 30000, but must be unique network-wide* for
all instances of the ACK_OP instruction.
You must supply the ACK_ID input with constant values when calling the instruction.
Direct read or write access in the associated instance DB is not permitted in the safety
program!
Alternative 2:
• Store a network-wide* unique name for the F-CPU in a DB of your standard user program
in each F-CPU.
• In your HMI system, set up a field from which you can read out the F-CPU name from the
DB online before executing the two acknowledgment steps.
• Optional:
in your HMI system, set up a field to permanently store the F‑CPU name. Then, you can
determine whether the intended F‑CPU is being addressed by simply comparing the
F‑CPU name read out online with the permanently stored designation. (S047)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 523
STEP 7 Safety V18 instructions
13.13 Operating

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet.

NOTE
You can read out output Q by means of operator control and monitoring systems or, if
applicable, evaluate it in your standard user program.
You need to provide the in/out parameter IN with a separate memory word or DBW of a DB of
the standard user program for each call of the ACK_OP instruction.

NOTE
The supply of the IN input/output of the ACK_OP instruction as well as the configuration of
your operator control and monitoring system do not have any effect on the Collective F-
Signature, the Collective F-SW-Signature or the signature of the block that calls the ACK_OP
instruction.
Changes to the supply of the IN input/output or to the configuration of your operator control
and monitoring system therefore do not result in a changed Collective F-Signature/Collective
F-SW-Signature/signature of the calling block.

WARNING

When using an instruction with time processing, take the following timing imprecision
sources into account when determining your response times:
• The temporal blurring known from the standard user program, which is caused by the
cyclic processing
• Timing imprecision resulting from the update time of the time base used in the
instruction (see figure in section "Timing imprecision resulting from the update time of
the time base used in the instruction")
• Tolerance of internal time monitoring in the F‑CPU
– For time values up to 200 ms, a maximum of 4 ms
– For time values greater than or equal to 200 ms, a maximum of 2% of the (assigned)
time value
• Tolerance of internal time monitoring in the S7-1500 HF‑CPU
– For time values up to 500 ms, a maximum of 10 ms
– For time values greater than or equal to 500 ms, a maximum of 2% of the (assigned)
time value
You must choose the interval between two call times of an instruction with time processing
in such a way that the required response times are achieved, taking into account the
possible timing imprecision. (S034)

SIMATIC Safety - Configuring and Programming


524 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.13 Operating

Parameters (S7-300, S7-400)


The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
IN InOut INT Input variable from HMI system
OUT Output BOOL Output for acknowledgment
Q Output BOOL Time status

Parameters (S7-1200, S7-1500)


The following table shows the parameters of the instruction:
Parameter Declaration Data type Description
ACK_ID Input INT Identifier of the acknowledgment (9 to 30000)
IN InOut INT Input variable from HMI system
OUT Output BOOL Output for acknowledgment
Q Output BOOL Time status

Instruction versions
A number of versions are available for this instruction:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
1.1 x — o These versions have identical functions to version 1.0 for S7-300/400 F-
CPUs.
1.2 x o o
The input ACK_ID must also be taken into consideration for S7-1200/1500
1.3 x x x F-CPUs.
o This version is no longer supported.

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 525
STEP 7 Safety V18 instructions
13.13 Operating

Timing imprecision resulting from the update time of the time base used in the instruction:
$ZDMFOPG $ZDMFO PG $ZDMFO PG
0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ 0#'SVOUJNFHSPVQ

5#BTF@ 5#BTF@ 5#BTF@

'SVOUJNF 'SVOUJNF 'SVOUJNF


HSPVQ HSPVQ HSPVQ
5 ǡ ǡ ǡ

5  
5#BTF@ 5#BTF@


6QEBUFPGUIFUJNFCBTF5#BTF@O
$BMMUJNFTPGBOJOTUSVDUJPOXJUIUJNFQSPDFTTJOH

① For the first call in cycle n+1, the call time of the instruction relative to the start of the
F‑runtime group is earlier than that in cycle n by the amount of Δ1, e.g. because parts of the
safety program of the F‑runtime group before the call time of the instruction in cycle n+1 are
skipped. For the time update, the instruction takes account of time TBase_1 instead of the time
T1 that has actually elapsed in cycle n since the call.
② The instruction is called a second time in cycle n+1. This does not involve another time update
(by Δ2).
③ For the call in cycle n+2, the call time of the instruction relative to the start of the F‑runtime
group is later than that in cycle n by the amount of Δ3, e.g. because the F‑runtime group was
interrupted by a higher priority interrupt before the call time of the instruction in cycle n+2.
The instruction took into account time TBase_1 + TBase_2 instead of the time T3 that has actually
elapsed in cycle n since the call. This would also be the case if no call occurred in cycle n+1.

Example
An example how the instruction is used is available under Implementing User
Acknowledgment in the Safety Program of the F-CPU of a DP Master or IO controller (Page
165).
See also
Implementing user acknowledgment in the safety program of the F-CPU of a I-slave or I-
device (Page 169)

SIMATIC Safety - Configuring and Programming


526 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.14 Additional instructions

13.14 Additional instructions

13.14.1 LAD

13.14.1.1 ---| |--- OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400)

Description
You can use the "Get status bit OV" instruction to detect whether a number range overflow
occurred in the last arithmetic instruction processed.
The "Get status bit OV" instruction functions like a normally open contact. If the query is
fulfilled, the instruction has signal state "1". If the query is not fulfilled, the instruction has
signal state "0".
The "Get status bit OV" evaluation must be inserted in the network that follows the
instruction that influences the OV. This network must not contain any jump labels.

NOTE
The execution time of the OV-affecting instruction is extended when the "Get status bit OV "
instruction is used (see also Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831)).

Example
The following example shows how the instruction works:

The "Add" instruction is always executed (regardless of the signal state at enable input EN).
The value of the "Tag_Value1" operand is added to value of the Tag_Value2 operand. The
result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
If an overflow occurs during execution of the "Add" instruction, the status bit OV is set to "1".
In network 2, following the query of the status bit OV, the "Set output" (S) instruction is
executed and the "TagOut" operand is set.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 527
STEP 7 Safety V18 instructions
13.14 Additional instructions

13.14.1.2 ---| / |--- OV: Get negated status bit OV (STEP 7 Safety Advanced V18) (S7-300,
S7-400)

Description
You can use the "Get negated status bit OV" instruction to detect whether a number range
overflow occurred in the last arithmetic instruction processed. This instruction is only
available in LAD.
The "Get negated status bit OV" instruction functions like a normally closed contact. If the
query is satisfied, the instruction has signal state "0". If the query is not satisfied, the
instruction has signal state "1".
The "Get negated status bit OV" evaluation must be inserted in the network following the
instruction that influences the OV. This network must not contain any jump labels.

NOTE
The execution time of the OV-affecting instruction is extended when the "Get negated status
bit OV " instruction is used (see also Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831)).

Example
The following example shows how the instruction works:

The "Add" instruction is always executed (regardless of the signal state at enable input EN).
The value of the "Tag_Value1" operand is added to value of the Tag_Value2 operand. The
result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
If an overflow does not occur during execution of the "Add" instruction, the status bit OV is
reset to "0". In network 2, following the query of the status bit OV, the "Set output" (S)
instruction is executed and the "TagOut" operand is set.

SIMATIC Safety - Configuring and Programming


528 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.14 Additional instructions

13.14.2 FBD

13.14.2.1 OV: Get status bit OV (STEP 7 Safety Advanced V18) (S7-300, S7-400)

Description
You can use the "Get status bit OV" instruction to detect whether a number range overflow
occurred in the last arithmetic instruction processed.
The "Get status bit OV" evaluation must be inserted in the network that follows the
instruction that influences the OV. This network must not contain any jump labels.
If the query is fulfilled, the instruction has signal state "1". If the query is not fulfilled, the
instruction has signal state "0".
You can program a query of status bit OV for "0" with the "Invert RLO" instruction.

NOTE
The execution time of the OV-affecting instruction is extended when the "Get status bit OV "
instruction is used (see also Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831)).

Example
The following example shows how the instruction works:

The value of the "Tag_Value1" operand is added to value of the Tag_Value2 operand. The
result of the addition is stored in the ""F_DB_1".Tag_Result" operand.
If an overflow occurs during execution of the "Add" instruction, the status bit OV is set to "1".
In network 2, following the query of the status bit OV, the "Set output" (S) instruction is
executed and the "TagOut" operand is set.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 529
STEP 7 Safety V18 instructions
13.15 Communication

13.15 Communication

13.15.1 PROFIBUS/PROFINET

13.15.1.1 SENDDP and RCVDP: Send and receive data via PROFIBUS DP/PROFINET IO (STEP 7
Safety V18)

Introduction
You use the SENDDP and RCVDP instructions for fail-safe sending and receiving of data using:
• Safety-related master-master communication
• Safety-related master-master communication for S7 Distributed Safety
• Safety-related master-I-slave communication
• Safety-related I-slave-I-slave communication
• Safety-related IO controller-IO controller communication
• Safety-related IO controller-IO controller communication for S7 Distributed Safety
• Safety-related IO controller-I-device communication
• Safety-related IO controller-I-slave communication

Description
The SENDDP instruction sends 16 data elements of data type BOOL and 2 data elements of
data type INT or one data element of the data type DINT (S7-1200, S7-1500) in a fail-safe
manner to another F‑CPU via PROFIBUS DP/PROFINET IO. The data can be received there by
the related RCVDP instruction.
Every call of this instruction must be assigned a data area in which the instruction data is
stored. The "Call options" dialog is automatically opened when the instruction is inserted in
the program for this reason. There you can create a data block (single instance) (e.g.
RCVDP_DB_1) for these instructions. Once it is created, the new data block can be found in
the "STEP 7 Safety" folder in the project tree under "Program blocks > System blocks". For
more information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").
With the SENDDP instruction, the data to be sent (for example, outputs of other F-
blocks/instructions) are available at input SD_BO_xx or SD_I_xx or SD_DI_00 as alternative.
With the RCVDP instruction, the data received are available at outputs RD_BO_xx and RD_I_xx
or RD_DI_00 as alternative for additional processing by other F‑blocks/instructions.
(S7-1200, S7-1500) At the DINTMODE input of the SENDDP instruction you specify if the data
at the inputs SD_I_00 and SD_I_01 or the data at the input SD_DI_00 is sent.
The operating mode of the F-CPU with the SENDDP instruction is provided at output
SENDMODE. If the F-CPU with the SENDDP instruction is in disabled safety mode, output
SENDMODE = 1.

SIMATIC Safety - Configuring and Programming


530 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Communication between F-CPUs takes place in the background by means of a special safety
protocol. You must define the communication relationship between a SENDDP instruction in
one F-CPU and a RCVDP instruction in the other F-CPU by specifying an F-communication ID at
the DP_DP_ID inputs of the SENDDP and RCVDP instructions. Associated SENDDP and RCVDP
instructions are assigned the same value for DP_DP_ID.

WARNING

The value of the respective F-communication ID (input DP_DP_ID; data type: INT) can be
freely selected**; however, it must be unique for all safety-related communication
connections network-wide* and CPU-wide**** at all times. The uniqueness must be
checked in the safety summary during acceptance of the safety program.
You must supply constant values*** to the inputs DP_DP_ID and LADDR when calling the
instruction. Direct write accesses in the associated instance DB to DP_DP_ID and LADDR are
not permitted in the safety program! (S016)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).
** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, no connection is
established at the DP_DP_ID input for a F-communication ID "0".
*** S7-1200/1500: As of version V3.0 of the SENDDP and RCVDP instructions, the DP_DP_ID
input can also be supplied with variable values from a global F-DB. In this case as well you
have to check during the acceptance of the safety program that the uniqueness is ensured at
every moment, by checking the algorithm for the creation of the variable value accordingly. If
you cannot ensure a unique F-communication ID during startup of the safety program,
because it is only specified after startup of the safety program, you must make sure that the
value at the DP_DP_ID input is "0" during this phase.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 531
STEP 7 Safety V18 instructions
13.15 Communication

**** With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system
are to be regarded as one F-CPU with regard to the DP_DP_ID.

NOTE
Within a safety program, you must assign a different start address (S7-300/400) or HW
identifier (S7-1200/1500) for every call of the SENDDP and RCVDP instructions at input
LADDR.
A separate instance DB must be used for each call of the SENDDP and RCVDP instructions. You
must not declare and call these instructions as multi-instances.
(S7-300/400) The inputs of the RCVDP and RCVS7 instructions may not have preceding logic
operations (for example "AND logic operation").
The inputs of the RCVDP instruction cannot be initialized using fully qualified DB accesses
with outputs of a RCVDP or RCVS7 instruction called in an upstream network.
(S7-1200/1500) The RD_D_00 output must not be evaluated for DINTMODE = 0; the RD_I_xx
outputs of the RCVDP instruction must not be evaluated for DINTMODE = 1.
(S7-1200/1500) The outputs of the SENDDP and RCVDP instructions must not be supplied
with tags from the standard user program. Exception: RET_DPRD, RET_DPWR and DIAG
outputs.
Fully qualified access to DP_DP_ID and LADDR is not possible in the safety program.
You cannot use an actual parameter for an output of an RCVDP instruction, if it is already
being used for an input of the same or another RCVDP or RCVS7 instruction.
The F-CPU can go to STOP if this is not observed. The cause of the diagnostics event is
entered in the diagnostics buffer of the F-CPU.

NOTE
You are not permitted to insert any SENDDP/RCVDP instructions between a JMP or JMPN
instruction and the associated jump destination (jump label).
You cannot insert a RET instruction prior to a SENDDP instruction.

SENDDP parameter
The following table shows the parameters of the SENDDP instruction:
Parameter Declaration Data type Description
SD_BO_00 Input BOOL Send data BOOL 00
... ...
SD_BO_15 Input BOOL Send data BOOL 15
SD_I_00 Input INT Send data INT 00
SD_I_01 Input INT Send data INT 01
SD_DI_00 Input DINT (S7-1200, S7-1500)
(hidden)
Send data DINT 00

SIMATIC Safety - Configuring and Programming


532 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Parameter Declaration Data type Description


DINTMODE Input DINT (S7-1200, S7-1500)
(hidden)
0=SD_I_00 u. SD_I_01 are sent
1=SD_DI_00 is sent
DP_DP_ID Input INT F-communication ID between SENDDP and RCVDP
TIMEOUT Input TIME Monitoring time in ms for safety-related communication (see also
Monitoring and response times (Page 546))
LADDR Input INT (S7-300, The start address (S7-300, S7-400) or HW identifier (S7-1200,
S7-400) S7-1500) of the address area/transfer area:
HW_SUBMODU­ • Of DP/DP coupler for safety-related master-master communica­
LE (S7-1200, tion
S7-1500) • For safety-related master-I-slave communication
• For safety-related I-slave-I-slave communication
• Of PN/PN coupler for safety-related IO controller-IO controller
communication
• For safety-related IO controller-I-device communication
• For safety-related IO controller-I-slave communication
ERROR Output BOOL 1=Communication error
SUBS_ON Output BOOL 1=RCVDP outputs fail-safe values
RET_DPRD Output WORD Non-fail-safe error code RET_VAL of the DPRD_DAT instruction (for
a description of error codes, refer to the help for the DPRD_DAT
instruction ("Extended instructions > Distributed I/O > Other")).
RET_DPWR Output WORD Non-fail-safe error code RET_VAL of the DPWR_DAT instruction (for
a description of error codes, refer to the help for the DPWR_DAT
instruction ("Extended instructions > Distributed I/O > Other")).
DIAG Output BYTE Non-fail safe service information

RCVDP parameter:
The following table shows the parameters of the RCVDP instruction:
Parameter Declaration Data type Description
ACK_REI Input BOOL 1=Acknowledgment for reintegration of send data following com­
munication error
SUBBO_00 Input BOOL Fail-safe value for receive data BOOL 00
... ...
SUBBO_15 Input BOOL Fail-safe value for receive data BOOL 15
SUBI_00 Input INT Fail-safe value for receive data INT 00
SUBI_01 Input INT Fail-safe value for receive data INT 01
SUBDI_00 Input DINT (S7-1200, S7-1500)
(hidden)
Fail-safe value for receive data DINT 00
DP_DP_ID Input INT F-communication ID between SENDDP and RCVDP
TIMEOUT Input TIME Monitoring time in ms for safety-related communication (see also
Monitoring and response times (Page 546))

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 533
STEP 7 Safety V18 instructions
13.15 Communication

Parameter Declaration Data type Description


LADDR Input INT (S7-300, The start address (S7-300, S7-400) or HW identifier (S7-1200,
S7-400) S7-1500) of the address area/transfer area:
HW_SUBMODU­ • Of DP/DP coupler for safety-related master-master communica­
LE (S7-1200, tion
S7-1500) • For safety-related master-I-slave communication
• For safety-related I-slave-I-slave communication
• Of PN/PN coupler for safety-related IO controller-IO controller
communication
• For safety-related IO controller-I-device communication
• For safety-related IO controller-I-slave communication
ERROR Output BOOL 1=Communication error
SUBS_ON Output BOOL 1=Fail-safe values are output
ACK_REQ Output BOOL 1=Acknowledgment for reintegration of send data required
SENDMODE Output BOOL 1=F-CPU with SENDDP instruction in disabled safety mode
RD_BO_00 Output BOOL Receive data BOOL 00
... ...
RD_BO_15 Output BOOL Receive data BOOL 15
RD_I_00 Output INT Receive data INT 00
RD_I_01 Output INT Receive data INT 01
RD_DI_00 Output DINT (S7-1200, S7-1500)
(hidden)
Receive data DINT 00
RET_DPRD Output WORD Non-fail-safe error code RET_VAL of the DPRD_DAT instruction (for
a description of error codes, refer to the help for the DPRD_DAT
instruction ("Extended instructions > Distributed I/O > Other")).
RET_DPWR Output WORD Non-fail-safe error code RET_VAL of the DPWR_DAT instruction (for
a description of error codes, refer to the help for the DPWR_DAT
instruction ("Extended instructions > Distributed I/O > Other")).
DIAG Output BYTE Non-fail safe service information

Instruction versions
A number of versions are available for these instructions:
Ver­ S7-300/400 S7-1200 S7-1500 Function
sion
1.0 x — — When projects that were created with S7 Distributed Safety V5.4 SP5 are
migrated, version 1.0 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety
Advanced for the first time, we recommend that you first update to the
latest available version of the instruction.
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

SIMATIC Safety - Configuring and Programming


534 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Ver­ S7-300/400 S7-1200 S7-1500 Function


sion
1.1 o — o These versions have identical functions to version 1.0.
1.2 x — o
1.4 x — x
1.3 x — o S7-300/400: These versions have identical functions to version 1.0.
S7-1200/1500: Instead of 2 data of data type INT, one data of data type
1.5 x x x
DINT can be sent/received as alternative. Otherwise functionally identical
2.0 x x1 x2 to version 1.0.
3.0 x x1 x2 S7-300/400: This version has identical functions to version 2.0.
S7-1200/1500:
• The DP_DP_ID input can also be supplied with tags of a global F-DB. In
case of DP_DP_ID = 0 no connection is established.
• Supports the data status byte of the PN/PN coupler as of firmware V4.0
• Supports the simulation of the communication in S7-PLCISM operation
Otherwise functionally identical to version 2.0
o This version is no longer supported.
1 supported as of firmware V4.2
2 supported as of firmware V2.0

When a new F-CPU is created with STEP 7 Safety, the latest available version for the F-CPU
created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Placement
You need to insert the RCVDP instruction either at the start of the main safety block or (with
S7-1200/1500 F-CPUs) in an F-FB/F-FC called directly at the start of the main safety block. No
other instructions can be located before in the main safety block and no other instructions
can be located before or afterwards in the F-FB/F-FC.
You need to insert the SENDDP instruction either at the end of the main safety block or (with
S7-1200/1500 F-CPUs) in an F-FB/F-FC called directly at the end of the main safety block. No
other instructions can be located afterwards in the main safety block and no other
instructions can be located before or afterwards in the F-FB/F-FC.

Startup behavior
After the sending and receiving F-systems are started up, communication must be established
between the connection partners for the fist time (SENDDP and RCVDP instructions). During
this time, the receiver (RCVDP instruction) outputs the fail-safe values present at its inputs
SUBBO_xx and SUBI_xx or alternatively SUBDI_00.
The SENDDP and RCVDP instructions signal this with 1 at output SUBS_ON. The SENDMODE
output has default setting "0" and is not updated as long as output SUBS_ON = 1.
As of version V3.0 of the SENDDP and RCVDP instructions, communication is only established
when DP_DP_ID <> 0.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 535
STEP 7 Safety V18 instructions
13.15 Communication

Behavior in the event of communication errors


If a communication error occurs, for example, due to a signature error (CRC) or when
monitoring time TIMEOUT expires or for F-CPUs S7-1200/1500 as of V3.0 due to a change of
the DP_DP_ID to 0 after establishment of communication, the outputs ERROR and SUBS_ON =
1 are set. The receiver (RCVDP instruction) then outputs the fail-safe values assigned at its
inputs SUBBO_xx and SUBI_xx or alternatively SUBDI_00 inputs. Output SENDMODE is not
updated while output SUBS_ON = 1.
The send data of the SENDDP instruction present at inputs SD_BO_xx and SD_I_xx, SD_DI_00
as alternative, are only output again when communication errors are no longer detected
(ACK_REQ = 1) and you acknowledge (Page 165) the RCVDP instruction with a positive edge
at input ACK_REI.
Communication errors also occur if the values of the DP_DP_IDs between associated SENDDP
and RCVDP are temporarily different on a change of the values of variable DP_DP_IDs after
communication establishment.

WARNING

For the user acknowledgment, you must interconnect input ACK_REI with a signal generated
by the operator input.
An interconnection with an automatically generated signal is not permitted.* (S040)

* If variable F-communication IDs are used, the communication partner of the SENDDP or
RCVDP instructions can be changed during running operation. The resultant communication
errors may only be acknowledged with an automatically generated signal at the ACK_REI
input under the following conditions:
• The safety program reliably forms a signal "Communication partner change is in progress"
with the RCVDP instruction on the basis of the process state.
• The signal "Communication partner change is in progress" is only formed if there is no
communication error.
• While the signal "Communication partner change is in progress" is active, no evaluation of
the received process values is carried out at the RCVDP instruction.
• The automatic acknowledgement is only carried out if the "Communication partner
change is in progress" signal is available.
• From a safety standpoint automatic reintegration is permitted for the relevant process.
Note that output ERROR (1=communication error) for a communication error will not be set
unless communication between the connection partners (SENDDP and RCVDP instructions)
has been previously established. If communication cannot be established after startup of the
sending and receiving F-Systems, check the configuration of the safety-related CPU-CPU
communication, the parameter assignment of the SENDDP and the RCVDP instructions, and
the bus connection. You also obtain information on possible error causes by evaluating
outputs DIAG, RET_DPRD and RETDP_WR.
In general, always evaluate RET_DPRD and RETDP_WR, since it is possible that only one of the
two outputs will contain error information.

SIMATIC Safety - Configuring and Programming


536 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Timing diagrams SENDDP/RCVDP

6(1'B'3

(5525

68%621

5&9'3

$&.B5(,

$&.B5(4

(5525

68%6B21

6WDWXVHV 6WDUWXSRI &RPPXQLFDWLRQ &RPPXQLFDWLRQ &RPPXQLFDWLRQHUURU


)V\VWHP HVWDEOLVKHG UHHVWDEOLVKHG GHWHFWHGE\6(1''3

&RPPXQLFDWLRQHUURU $FNQRZOHGJPHQWRQ
GHWHFWHGE\5&9'3 5&9'3

Output DIAG
In addition, non-fail-safe information about the type of communication errors that occurred is
provided at output DIAG of the SENDDP and RCVDP instructions for service purposes.
You can read out this information by means of operator control and monitoring systems or, if
applicable, you can evaluate it in your standard user program. DIAG bits are saved until you
acknowledge the errors at input ACK_REI of the RCVDP instruction.

Structure of DIAG of the SENDDP/RCVDP instruction

Bit no. Assignment Possible error causes Remedies


Bit 0 Reserved — —
Bit 1 Reserved — —
Bit 2 Reserved — —
Bit 3 Invalid DP_DP_ID The DP_DP_ID is 0. Check the DP_DP_ID of SENDDP or RCVDP.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 537
STEP 7 Safety V18 instructions
13.15 Communication

Bit no. Assignment Possible error causes Remedies


Bit 4 Timeout of SENDDP/RCVDP The standard user program overwrites Check the standard user program for write
detected transfer areas of SENDDP and RCVDP. access to the transfer areas of SENDDP and
RCVDP. Also take indirect accesses into
account.
DP_DP_ID of SENDDP and RCVDP dif­ Check the DP_DP_ID of SENDDP and RCVDP.
ferent.
For variable F-communication IDs the When the DP_DP_ID of SENDDP and RCVD is
values are changed at the DP_DP_ID consistent again, perform an acknowledgment
input. at the ACK_REI input.
Interference in bus connection to Check the bus connection and ensure that
partner F-CPU. there are no external sources of interference.
Monitoring time setting for F-CPU and Check the parameterized monitoring time
partner F-CPU is too low. TIMEOUT at SENDDP and RCVDP of both CPUs.
Set a higher value if necessary. Recompile the
safety program.
Configuration of the DP/DP coupler or Check the configuration of the DP/DP coupler
PN/PN coupler is invalid. or of the PN/PN coupler.
Data validity indicator "DIA" of the Set the data validity indicator "DIA" at the DIL
DP/DP coupler is "ON". switch of the DP/DP coupler to "OFF".
Parameter "Data validity indicator DIA" Deactivate the "Data validity display DIA" para­
of the PN/PN coupler is activated. meter in the properties for the PN/PN coupler.
Parameter "Activate data status" of Deactivate the "Activate data status" parameter
the PN/PN coupler (as of V4.0) is activ­ in the properties for the PN/PN coupler (as of
ated. V4.0)
or
S7-1200/1500: Use Version V3.0 of the SEND­
DP and RCVDP instructions.
Internal fault of DP/DP coupler or Replace the DP/DP coupler or PN/PN coupler
PN/PN coupler
CP in STOP mode, or internal fault in Switch the CP to RUN. Check the diagnostics
CP buffer of the CP.
If necessary, replace the CP.
F-CPU/partner F-CPU in STOP mode, or Switch the F-CPUs to RUN. Check the dia­
internal fault in F-CPU/partner F-CPU gnostics buffer of the F-CPUs.
If necessary, replace the F-CPUs.
Bit 5 Sequence number error of See description for bit 4 See description for bit 4
SENDDP/RCVDP detected
Bit 6 CRC-error of SENDDP/RCVDP See description for bit 4 See description for bit 4
detected
DP_DP_ID of SENDDP and RCVDP dif­ Check DP_DP_ID of SENDDP and RCVDP
ferent
Bit 7 Reserved — —

See also
Communication with S7 Distributed Safety via PN/PN coupler (IO controller-IO controller
communication) (Page 225)
Communication with S7 Distributed Safety via DP/DP coupler (master-master communication)
(Page 226)

SIMATIC Safety - Configuring and Programming


538 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Configuring and programming communication (S7-300, S7-400) (Page 176)


Safety-related IO controller-IO controller communication (Page 178)
Safety-related master-master communication (Page 187)
Safety-related IO controller-I-device communication (Page 196)
Safety-related master-I-slave communication (Page 201)
Safety-related IO controller-I-slave communication (Page 218)

13.15.2 S7 communication

13.15.2.1 SENDS7 and RCVS7: Communication via S7 connections (STEP 7 Safety Advanced
V18) (S7-300, S7-400)

Introduction
You use the SENDS7 and RCVS7 instructions for fail-safe sending and receiving of data using
S7 connections.

NOTE
In STEP 7 Safety Advanced, S7 connections are generally permitted over Industrial Ethernet
only.
Safety-related communication via S7 connections is possible from and to F-CPUs with
PROFINET interface or S7-400 F-CPUs with PROFINET-capable CPs. See also Safety-related
communication via S7 connections (Page 219).

Description
The SENDS7 instruction sends the send data contained in an F-communication DB to the F-
communication DB of the associated RCVS7 instruction of another F-CPU in a fail-safe manner
using an S7 connection.
Every call of this instruction must be assigned a data area in which the instruction data is
stored. The "Call options" dialog is automatically opened when the instruction is inserted in
the program for this reason. There you can create a data block (single instance) (e.g.,
SENDS7_DB_1) or a multi-instance (e.g., SENDS7_Instance_1) for this instruction. Once it is
created, you can find the new data block in the project tree in the "STEP 7 Safety" folder
under "Program blocks > System blocks" or the multi-instance as a local tag in the "Static"
section of the block interface. For more information, refer to the help on STEP 7.
Enable input "EN" and enable output "ENO" cannot be connected. The instruction is therefore
always executed (regardless of the signal state at enable input "EN").
Information on the F-communication DB is contained in "Programming safety-related
communication via S7 connections (Page 221)".
An F-communication DB is an F-DB for safety-related CPU-CPU communication with special
properties. You must specify the numbers of the F-communication DBs at inputs SEND_DB
and RCV_DB of instructions SENDS7 and RCVS7.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 539
STEP 7 Safety V18 instructions
13.15 Communication

The operating mode of the F-CPU with the SENDS7 instruction is provided at output
SENDMODE of the RCVS7 instruction. If the F-CPU with the SENDS7 instruction is in disabled
safety mode, then output SENDMODE = 1.
To reduce the bus load, you can temporarily shut down communication between the F-CPUs
at input EN_SEND of the SENDS7 instruction. To do so, supply input EN_SEND with "0"
(default = "1"). In this case, send data is no longer sent to the F-communication DB of the
associated RCVS7 instruction, and the receiver provides fail-safe values for this period of time
(initial values in its F-communication DB). If communication was already established between
the partners, a communication error is detected.
You must specify the local ID - from the perspective of the F-CPU - of the S7 connection (from
the connection table in the network view) at input ID of the SENDS7 instruction (see also
Configuring (Page 39)).
Communication between F-CPUs takes place in the background by means of a special safety
protocol. You must define a communication relationship between an SENDS7 instruction in
one F-CPU and a communication relationship between an RCVS7 instruction and the other F-
CPU by assigning an odd number at input R_ID (of the SENDS7 and RCVS7 instructions).
Associated SENDS7 and RCVS7 instructions receive the same value for R_ID.

WARNING

The value of the respective F-communication ID (input R_ID; data type: DWORD) can be
freely selected; however, it must be odd and unique for all safety-related communication
connections network-wide* and CPU-wide. The value R_ID + 1 is internally assigned and
must not be used.
You must supply inputs ID and R_ID with constant values when calling the instruction. Direct
read or write access to the associated instance DB is not permitted in the safety program.
(S020)

* A network consists of one or more subnets. "Network-wide" means beyond the boundaries
of the subnet. In PROFIBUS, a network includes all nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/3
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

NOTE
A separate instance DB must be used for each call of the SENDS7 and RCVS7 instructions
within a safety program. You must not declare and call these instructions as multi-instances.
The inputs of the RCVS7 instruction cannot be initialized with outputs (using fully qualified
DB accesses) of a RCVS7 or RCVDP instruction called in an upstream network.
You cannot use an actual parameter for an output of an RCVS7 instruction, if it is already
being used for an input of the same or another RCVS7 or RCVDP instruction.
The F-CPU can go to STOP if this is not observed. A diagnostics event is entered in the
diagnostics buffer of the F-CPU.

SIMATIC Safety - Configuring and Programming


540 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

NOTE

You must not program any SENDS7/RCVS7 instruction between a JMP or JMPN instruction
and the associated destination network of the JMP or JMPN instruction.
You cannot program a RET instruction prior to a SENDS7 instruction.

SENDS7 parameter
The following table shows the parameters of the SENDS7 instruction:
Parameter Declaration Data type Description
SEND_DB Input BLOCK_DB Number of F‑communication DB
TIMEOUT Input TIME Monitoring time in ms for safety-related communication (see also
Monitoring and response times (Page 546))
EN_SEND Input BOOL 1= Send enable
ID Input WORD Local ID of the S7 connection
R_ID Input DWORD Network-wide unique value for a F-communication ID between a
SENDS7 instruction and a RCVS7 instruction
ERROR Output BOOL 1=Communication error
SUBS_ON Output BOOL 1=Receiving block outputs fail-safe values
STAT_RCV Output WORD Non-fail-safe status parameter STATUS of the URCV instruction
(You can find a description of error codes in the help for the URCV
instruction ("Communication > S7 Communication"))
STAT_SND Output WORD Non-fail-safe status parameter STATUS of the USEND instruction
(You can find a description of error codes in the help for the
USEND instruction ("Communication > S7 Communication"))
DIAG Output BYTE Non-fail safe service information

RCVS7 parameter
The following table shows the parameters of the RCVS7 instruction.
Parameter Declaration Data type Description
ACK_REI Input BOOL Acknowledgment for reintegration of send data after commu­
nication error
RCV_DB Input BLOCK_DB Number of F‑communication DB
TIMEOUT Input TIME Monitoring time in ms for safety-related communication (see
also Monitoring and response times (Page 546))
ID Input WORD Local ID of the S7 connection
R_ID Input DWORD Network-wide unique value for a F-communication ID between
a SENDS7 instruction and a RCVS7 instruction
ERROR Output BOOL 1=Communication error
SUBS_ON Output BOOL 1=Fail-safe values are output
ACK_REQ Output BOOL 1=Acknowledgment for reintegration of send data required

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 541
STEP 7 Safety V18 instructions
13.15 Communication

Parameter Declaration Data type Description


SENDMODE Output BOOL 1=F-CPU with the SENDS7 instruction in disabled safety mode
STAT_RCV Output WORD Non-fail-safe status parameter STATUS of the URCV instruction
(You can find a description of error codes in the help for the
URCV instruction ("Communication > S7 Communication"))
STAT_SND Output WORD Non-fail-safe status parameter STATUS of the USEND instruction
(You can find a description of error codes in the help for the
USEND instruction ("Communication > S7 Communication"))
DIAG Output BYTE Non-fail safe service information

Instruction versions
A number of versions are available for these instructions:
Version S7-300/400 S7-1500 Function
1.0 x —

1.1 x — This version has identical functions to version 1.0.


It also supports later versions of internally called instructions.
When projects that were created with S7 Distributed Safety V5.4 SP5 are migrated, ver­
sion 1.1 of the instruction is used automatically.
If you want to compile a migrated safety program with STEP 7 Safety Advanced for the
first time, we recommend that you first update to the latest available version of the
instruction.
1.2 x — This version has identical functions to version 1.0/1.1.
It also supports later versions of internally called instructions.

When a new F-CPU is created with STEP 7 Safety Advanced, the latest available version for the
F-CPU created is automatically preset.
For more information on the use of instruction versions, refer to the help on STEP 7 under
"Using instruction versions".

Placement
You must insert the RCVS7 instruction at the start of the main safety block. No other
instructions may be located before it in the main safety block.
You must insert the SENDS7 instruction at the end of the main safety block. No other
instructions may be located after it in the main safety block.

Startup characteristics
After the sending and receiving F-systems are started up, communication must be established
between the connection partners for the fist time (SENDS7 and RCVS7 instructions). The
receiver (RCVS7 instruction) provides fail-safe values for this time period (initial values in its F-
communication DB).
The SENDS7 and RCVS7 instructions signal this with 1 at output SUBS_ON. The SENDMODE
output (RCVS7 instruction) has default setting "0" and is not updated as long as output
SUBS_ON = 1.

SIMATIC Safety - Configuring and Programming


542 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Behavior in the event of communication errors


If a communication error occurs, for example, due to a signature error (CRC) or when
monitoring time TIMEOUT expires, outputs ERROR and SUBS_ON = 1 are set. The receiver
(RCVS7 instruction) then provides fail-safe values (initial values in its F-communication DB).
Output SENDMODE is not updated while output SUBS_ON = 1.
The send data present in the F-communication DB (SENDS7 instruction) are not output before
the communication error is no longer detected (ACK_REQ = 1) and you acknowledge (Page
165) with a positive edge at input ACK_REI of the RCVS7 instruction.

WARNING

For the user acknowledgment, you must interconnect input ACK_REI with a signal generated
by the operator input.
An interconnection with an automatically generated signal is not permitted. (S040)

Note that output ERROR (1=communication error) will be set for the first time on a
communication error if communication has already been established between the connection
partners (SENDS7 and RCVS7 instructions). If communication cannot be established after
startup of the sending and receiving F-Systems, check the configuration of the safety-related
CPU-CPU communication, the parameter assignment of the SENDS7 and the RCVS7
instructions, and the bus connection. You can also receive information on possible error
causes by evaluating the STAT_RCV and STAT_SND outputs.
In general, always evaluate STAT_RCV and STAT_SND, since it is possible that only one of the
two outputs will contain error information.
If one of the DIAG bits is set at output DIAG, also check whether the length and structure of
the associated F-communication DB on both the sending and receiving ends match.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 543
STEP 7 Safety V18 instructions
13.15 Communication

Timing diagrams SENDS7 and RCVS7

6(1'6

(5525

68%621

5&96

$&.B5(,

$&.B5(4

(5525

68%6B21

6WDWXVHV 6WDUWXSRI &RPPXQLFDWLRQ &RPPXQLFDWLRQ &RPPXQLFDWLRQHUURU


)V\VWHP HVWDEOLVKHG UHHVWDEOLVKHG GHWHFWHGE\6(1'6

&RPPXQLFDWLRQHUURU $FNQRZOHGJPHQWRQ
GHWHFWHGE\5&96 5&96

Output DIAG
Non-fail-safe information on the type of communication errors that have occurred is made
available at output DIAG for service purposes. You can read out this information by means of
operator control and monitoring systems or, if applicable, you can evaluate it in your
standard user program. DIAG bits are saved until you acknowledge them at input ACK_REI of
the associated RCVS7 instruction.

Structure of DIAG

Bit no. Assignment of SENDS7 and Possible error causes Remedies


RCVS7
Bit 0 Reserved — —
Bit 1 Reserved — —
Bit 2 Reserved — —
Bit 3 Reserved — —

SIMATIC Safety - Configuring and Programming


544 Programming and Operating Manual, 11/2022, A5E02714440-AM
STEP 7 Safety V18 instructions
13.15 Communication

Bit no. Assignment of SENDS7 and Possible error causes Remedies


RCVS7
Bit 4 Timeout detected by SENDS7 and Fault in bus connection to partner F- Check bus connection and ensure that
RCVS7 CPU no external fault sources are present.
Monitoring time setting for F-CPU Check assigned monitoring time
and partner F-CPU is too low TIMEOUT for SENDS7 and RCVS7 of both
F‑CPUs. If possible, set a higher value.
Recompile safety program
CPs in STOP mode, or internal fault in • Switch CPs to RUN mode
CPs • Check diagnostic buffer of CPs
• Replace CPs, if necessary
F-CPU/partner F-CPU in STOP mode, • Switch F-CPUs to RUN mode
or internal fault in F-CPU/partner F- • Check diagnostic buffer of F-CPUs
CPU • Replace F-CPUs, if necessary
Communication was shut down with Enable communication again at the
EN_SEND = 0. associated SENDS7 with EN_SEND = 1
S7 connection has changed, the IP Recompile the safety programs and
address of the CP has changed, for download them to the F-CPUs
example
Bit 5 Sequence number error detected See description for bit 4 See description for bit 4
by SENDS7 and RCVS7
Bit 6 CRC-error detected by SENDS7 and See description for bit 4 See description for bit 4
RCVS7
Bit 7 RCVS7: Configuration of the safety-related Check configuration of the safety-
Communication cannot be estab­ CPU-CPU communication is incorrect, related CPU-CPU communication, the
lished parameter assignment of the SENDS7 parameter assignment of the SENDS7
and RCVS7 instructions is incorrect and the RCVS7 instructions is incorrect
See also description for Bit 4 See also description for Bit 4
SENDS7: — —
Reserved

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 545
Monitoring and response times A
Introduction
In the following, you will learn:
• Which F-specific monitoring times you must configure
• Which rules must be followed when specifying monitoring times
• Where you enter the F-specific monitoring times
• Which rules must be followed with regard to the maximum response time of a safety
function

Support for calculations


An Excel file is available on the Internet
(https://support.industry.siemens.com/cs/ww/en/view/109783831) to support you in the
approximative calculation of the runtimes of the F-runtime groups, the F-specific minimum
monitoring times and the maximum response times for your F-system.

Additional information
The monitoring and response times for the standard part are calculated in SIMATIC Safety in
exactly the same way as for standard S7‑300, S7‑400, S7-1200 and S7‑1500 automation
systems and are not addressed here. For a description of this calculation, refer to the
hardware manuals for the CPUs. For redundant S7-1500HF systems, also observe the system
manual "Redundant System S7-1500R/H
(https://support.industry.siemens.com/cs/ww/en/view/109754833)".

A.1 Configuring monitoring times

Monitoring times to be configured


You must configure the following monitoring times:
Monitoring... Setting... Parameters See
F-cycle time or cycle time warning in Safety Administration Editor: Maximum cycle time • Procedure for defining
limit of the F-runtime groups that • Dialog for definition of an F- of the F-runtime an F‑runtime group
contain the safety program runtime group group (S7-300, S7-400)
(Page 118)
• Procedure for defining
an F‑runtime group
(S7-1200, S7-1500)
(Page 122)

SIMATIC Safety - Configuring and Programming


546 Programming and Operating Manual, 11/2022, A5E02714440-AM
Monitoring and response times
A.1 Configuring monitoring times

Monitoring... Setting... Parameters See


of the safety-related communication In the hardware and network editor: F-monitoring time • Configuring an F-CPU
between F-CPU and F-I/O via • Centrally when configuring the F_WD_TIME (Page 43)
PROFIsafe (PROFIsafe monitoring F-CPU; properties of the F-CPU; • Configuring F-I/O
time) or (Page 47)
• when configuring the F-I/O; • Peculiarities when
properties of the F-I/O configuring fail-safe
GSD based DP slaves
and fail-safe GSD
based I/O devices
(Page 69)
of the safety-related CPU-CPU com­ At the TIMEOUT input of the instruc­ TIMEOUT • Communication (Page
munication tions: 529)
• SENDDP; RCVDP; SENDS7; RCVS7
(S7-1200, S7-1500) Communication in Safety Administration Editor: F-monitoring time of • "Flexible F-Link" area
with Flexible F-Link • "Flexible F-Link" area F-communication (S7-1200, S7-1500)
(Page 85)
• F-runtime group com­
munication (S7-1200,
S7-1500) (Page 128)
• Configuring and pro­
gramming communic­
ation with Flexible F-
Link (S7-1200,
S7-1500) (Page 263)

(S7-300, S7-400) You do not have to configure the monitoring time for safety-related
communication between F‑runtime groups.

Rules for configuring monitoring times


When configuring monitoring times, you must take into account the availability as well as the
safety of the F-system as follows:
• Availability: Sufficiently large monitoring times must be selected so that time monitoring
is not exceeded in an error-free scenario.
• Safety: Sufficiently small monitoring times must be selected so that the process safety
time of the process is not exceeded.

WARNING

It can only be ensured (from a fail-safe standpoint) that a signal state to be transferred will
be acquired and transferred to the receiver if the signal level is pending for at least as long as
the assigned monitoring time. (S018)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 547
Monitoring and response times
A.1 Configuring monitoring times

General procedure for configuring monitoring times


Use the following procedure for configuring monitoring times:
1. Configure the standard system.
Refer to the applicable hardware manuals and Help on STEP 7 for the necessary
information.
2. Configure the specific monitoring times of the F-System with respect to availability. You
use the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) to calculate the
approximate minimum monitoring time.

NOTE
To avoid a triggering of the time monitoring in the special operating and system states of
the redundant S7-1500HF system in case of error-free operation, higher minimum
monitoring times are required for a redundant S7-1500HF system with regard to
availability. This is taken into account accordingly in the Excel file for the response time
calculation.

3. Use the Excel file for response time calculation to calculate the maximum response time
and then verify that the process safety time of the process is not exceeded. If necessary,
you must reduce the specific monitoring times of the F-System.
See also
Redundant System S7-1500R/H
(https://support.industry.siemens.com/cs/ww/en/view/109754833)

A.1.1 Minimum monitoring time for the F-runtime group cycle time

Parameter "Maximum cycle time of the F-runtime group"


You configure the monitoring time for the F-runtime group cycle time in the Safety
Administration Editor in the work area for definition of the F-runtime group (Page 116).
To prevent F-runtime group cycle time monitoring from being triggered when there are no
pending faults and causing the F‑CPU to go to STOP, you must set the maximum cycle time of
the F‑runtime group high enough.
Use the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) to determine the
minimum monitoring time for the F-runtime group cycle time. Note also the comments in the
Excel file.
For S7-1200/1500 F-CPUs, you can also use the tags TCYC_CURR (Page 136) and TCYC_LONG
(Page 136) to determine the current and longest cycle time of the F-runtime group that
occurred since the last STOP-RUN transition for dimensioning.

SIMATIC Safety - Configuring and Programming


548 Programming and Operating Manual, 11/2022, A5E02714440-AM
Monitoring and response times
A.1 Configuring monitoring times

A.1.2 Minimum monitoring time for safety-related communication between F-


CPU and F-I/O

Parameter "F-monitoring time"


You have two options for configuring the monitoring time of safety-related communication
between the F-CPU and F-I/O:
• Centrally in the hardware and network editor during parameter assignment of the F-CPU
(Page 43); in the properties of the F-CPU, or
• During parameter assignment of the F-I/O (Page 47) in the hardware and network editor;
in the properties of the F-I/O

NOTE
Note that in a redundant S7-1500HF system and use of an IO device that does not support
system redundancy S2, there is an interruption of PROFINET communication with this device
when the primary CPU fails and thus a communication error in the F-I/Os of this IO device,
which requires reintegration of the F-I/Os (see section "After communication errors (Page
156)").
For IO devices with system redundancy S2, the redundant S7-1500HF system switches to the
backup CPU without interruption if the primary CPU fails. During the primary backup
switchover, the fail-safe outputs remain active.

"F-monitoring time" = PROFIsafe monitoring time TPSTO


The specified PROFIsafe monitoring time TPSTO must be high enough to prevent tripping the F-
cycle time monitoring when no faults are present.
Use the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) available for SIMATIC
Safety to calculate the minimum monitoring time for safety-related communication between
the F‑CPU and F‑I/O.
Note also the comments in the Excel file.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 549
Monitoring and response times
A.1 Configuring monitoring times

Check to determine whether configured PROFIsafe monitoring time is too short

NOTE
During commissioning of the F-system, you can perform a check while safety mode is active
to determine whether the configured PROFIsafe monitoring time is too short.
This check of the PROFIsafe monitoring time is useful if you want to ensure that the
configured monitoring time exceeds the minimum monitoring time by a sufficient amount. In
this way, you can avoid the possible occurrence of sporadic monitoring time errors.
Procedure:
1. Insert an F-I/O (one that will not be needed later for system operation).
2. Assign a shorter monitoring time for this F-I/O than for the F-I/O of the system.
3. If the additional F-I/O fails and the "Monitoring time for safety message frame exceeded"
diagnostic is signaled, you have fallen below the minimum possible PROFIsafe monitoring
time.
4. Increase the monitoring time for the added F‑I/O just to the point where it no longer fails.
This monitoring time corresponds approximately to the minimum possible monitoring
time.
Conditions:
The F-I/O to be inserted additionally and the F-I/O whose PROFIsafe monitoring time is to be
checked must have the following properties in common:
• They must be inserted in the same rack
• They must be nodes in the same subnet
Tip:
It may be useful to leave the additional F-I/O in place for systems that will be modified or
expanded during operation after commissioning. This F‑I/O will then provide an early warning
in the event of changes in the time behavior, enabling you to avoid a process shutdown
triggered by the F‑I/O in the process.
In a redundant S7-1500HF system, the check as to whether the configured PROFIsafe
monitoring time is too short should be carried out in all operating and system states, because
the response times there also depend on the respective operating and system state.

A.1.3 Minimum monitoring time of safety-related CPU-CPU communication

Input TIMEOUT at SENDDP and RCVDP or SENDS7 and RCVS7/F-monitoring time for
communication via Flexible F-Link
The time monitoring is performed in the SENDDP and RCVDP (Page 529-530) or SENDS7 and
RCVS7 (Page 539) instructions of the communication partner. You must assign the time
monitoring with identical monitoring time for both instructions at the TIMEOUT input.
You must specify a monitoring time TIMEOUT that is large enough so that monitoring is not
initiated when no faults are present.
For communication via Flexible F-Link, you specify the F-monitoring time for the safety-
related communication when creating safety-related communication (Page 85).

SIMATIC Safety - Configuring and Programming


550 Programming and Operating Manual, 11/2022, A5E02714440-AM
Monitoring and response times
A.2 Response Times of Safety Functions

Use the Excel file for response time calculation


(https://support.industry.siemens.com/cs/ww/en/view/109783831) that is available for
SIMATIC Safety to determine the minimum value for TIMEOUT or the F-monitoring time.
Note also the comments in the Excel file.

A.1.4 Monitoring Time for Safety-Related Communication between F-Runtime


Groups

Monitoring time for safety-related communication between F-runtime groups (S7-300, S7-400)
The monitoring time for safety-related communication between F-runtime groups with
Flexible F-Link is determined automatically from the values of the "Maximum cycle time of F-
runtime group" (work area for Definition of the F-runtime group (Page 116) in the Safety
Administration Editor).
Monitoring time = (maximum cycle time of the 1st F-runtime group) + (maximum cycle time
of the 2nd F-runtime group)

Monitoring time for safety-related communication between F-runtime groups (S7-1200, S7-1500)
You can calculate the monitoring time for safety-related communication between F-runtime
groups from the values for the "Maximum cycle time of the F-runtime group" (area for
Definition of the F-runtime group (Page 116) in the Safety Administration Editor), if you place
the default user program for the F-runtime group communication into pre-/postprocessing
(Page 77).
Monitoring time = (Maximum cycle time of the 1st F-runtime group) + (Maximum cycle time
of the 2nd F-runtime group).

A.2 Response Times of Safety Functions

Definition of response time


The response time is the time from detection of an input signal until the linked output signal
changes.

Fluctuation range
The actual response time lies between a minimum response time and maximum response
time. You must always take the maximum response time into account in your system
configuration.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 551
Monitoring and response times
A.2 Response Times of Safety Functions

Also note the comments in the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831).

NOTE
In a redundant S7-1500HF system, the current operating and system state influences the
actual response time.

Rules for maximum response time of a safety function


The maximum response time of a safety function must be shorter than the process safety
time of the process.

Definition for process safety time of a process


The process safety time of a process is the time interval between the occurrence of an error,
within which the process can be left on its own without causing injury to operating personnel
or damage to the environment, and the point in time the response is completed.
The controlling F-system can perform any control during the process safety time, this includes
incorrectly or not at all. The process safety time of a process depends on the process type and
must be determined on a case-by-case basis.

Procedure for response time calculation


The Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) is available for calculating
the maximum response time of a safety function.
Use the Excel file to calculate the approximate maximum response time of the safety function
and then check that the process safety time of the process is not exceeded.

SIMATIC Safety - Configuring and Programming


552 Programming and Operating Manual, 11/2022, A5E02714440-AM
Monitoring and response times
A.2 Response Times of Safety Functions

If necessary, you must reduce the specific monitoring times of the F-system (see Minimum
monitoring time for safety-related communication between F-CPU and F-I/O (Page 548)).

WARNING

You may only use the Excel file for response time calculation or for timeout calculation when
using Flexible F-Link communication, if you have observed the following instructions with
regard to the standard instructions for consistent transfer of data:
CPU-CPU communication (Page 263)
You must call the standard instruction for consistent sending of data and acknowledgment
in the post-processing of the F-runtime group (Page 77). With the standard instructions for
receiving data and acknowledgments consistently, you must differentiate whether or not the
standard communication connection is deterministic. For deterministic connections (such as
DPRD_DAT / DPWR_DAT), you need to call the standard instruction in the pre-processing of
the F-runtime group (Page 77). If the connection is non-deterministic (e.g. S7 connection,
TCP connections), you must call the standard instruction in a cyclic interrupt OB. This cyclic
interrupt OB must be called at shorter intervals than the F-runtime group. A ratio of 1:5 is
recommended for this.
F-runtime group communication (Page 128)
You have to call up the standard instruction UMOVE_BLK for transferring the data to be sent
in the postprocessing of the sending F-runtime group. You have to call the standard
instruction UMOVE_BLK for transferring the acknowledgment to be sent in the
postprocessing of the receiving F-runtime group. (S089)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 553
Monitoring and response times
A.2 Response Times of Safety Functions

WARNING

The response time of your safety function depends, among other things, on the cycle time of
the F-OB, the runtime of the F-runtime group and, when distributed F-I/O is used, the
parameter assignment of PROFINET/PROFIBUS.
Therefore, the configuration/parameter assignment of the standard system influences the
response time of your safety function.
Examples:
• Increasing the priority of a standard OB compared to an F-OB can extend the cycle time of
the F-OB or the runtime of the F-runtime group due to the higher-priority processing of
the standard OB. Note that during the creation of technology objects, OBs with very high
priority may be created automatically.
• The change of the send clock cycle of PROFINET changes the cycle time of an F-OB with
event class "Synchronous cycle".
Note that the configuration / parameter assignment of the standard system is not subject to
access protection for the safety program and does not lead to a modification of the
Collective F-Signature.
If you do not take organizational measures to prevent changes in the configuration /
parameter assignment of the standard system with influence on the response time, you
must always use the monitoring times for the calculation of the maximum response time of
a safety function (see Configuring monitoring times (Page 546)).
The monitoring times are protected against change with the access protection of the safety
program and are recorded by the Collective F-Signature as well as the Collective F-SW-
Signatures.
When calculating with the Excel file for response time calculation
(https://support.industry.siemens.com/cs/ww/en/view/109783831) you need to consider the
value that is specified for "Any standard system runtimes" as value for the maximum
response time. (S085)

SIMATIC Safety - Configuring and Programming


554 Programming and Operating Manual, 11/2022, A5E02714440-AM
Checklist B
Life cycle of fail-safe automation systems
The following table contains a checklist summarizing all activities in the life cycle of a fail-safe
SIMATIC Safety system, including requirements and rules that must be observed for each
activity.

Checklist
Legend:
• Stand-alone section references refer to this documentation.
• "F-SMs Manual" refers to the Automation System S7-300, ET 200M Distributed I/O System,
Fail-Safe Signal Modules (http://support.automation.siemens.com/WW/view/en/19026151)
manual.
• "F-Modules Manual" refers to the ET 200S Distributed I/O System, Fail-Safe Modules
(http://support.automation.siemens.com/WW/view/en/27235629) manual.
• "ET 200eco Manual" refers to the ET 200eco Distributed I/O Station, Fail-Safe I/O Module
(http://support.automation.siemens.com/WW/view/en/19033850) manual.
• "ET 200eco PN Manual" refers to the ET 200eco PN F-DI 8 x 24 VDC, 4xM12 / F-DQ 3 x 24
VDC/2.0A PM, 3xM12 (https://support.industry.siemens.com/cs/ww/en/view/109765611)
manual.
• "ET 200pro Manual" refers to the ET 200pro Distributed I/O System, Fail-Safe I/O Module
(http://support.automation.siemens.com/WW/view/en/22098524) manual.
• "ET 200iSP Manual" refers to the ET 200iSP Distributed I/O Device, Fail-Safe Modules
(http://support.automation.siemens.com/WW/view/en/47357221) manual.
• "ET 200SP Manual" refers to the ET 200SP System
(http://support.automation.siemens.com/WW/view/en/58649293) manual
• "ET 200AL Manual" refers to the ET 200AL System Manual
(https://support.industry.siemens.com/cs/ww/en/view/89254965)
• "ET 200MP Manual" refers to the S7-1500/ET 200MP Distributed I/O System
(http://support.automation.siemens.com/WW/view/en/59191792) manual
• "S7-1500R/H Manual" refers to the S7-1500R/H System Manual
(https://support.industry.siemens.com/cs/ww/en/view/109754833)
• "HB SIMATIC Drive Controller" refers to the SIMATIC Drive Controller System Manual
(https://support.industry.siemens.com/cs/ww/en/view/109766665) manual
• "ET 200SP Modules Manual" refers to the equipment manuals for F-Modules of the ET
200SP Distributed I/O System
(https://support.industry.siemens.com/cs/ww/en/ps/14059/man)
• "ET 200SP Modules Manual" refers to the equipment manuals for F-Modules of the
ET 200MP Distributed I/O System
(https://support.industry.siemens.com/cs/ww/en/ps/14141/man)
• "ET 200AL Module Manual" refers to the equipment manual F-Modules of the ET 200AL
Distributed I/O System (https://support.industry.siemens.com/cs/ww/en/view/109798489)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 555
Checklist

Phase Note the following Reference Check


Planning
Requirement: "Safety Process-dependent —
requirements specification"
available for the intended
application
Specification of system Process-dependent —
architecture
Assignment of functions Process-dependent under Product Overview (Page 22)
and subfunctions to system
components
Selection of sensors and Requirements for actuators F-SMs Manual, section 6.5;
actuators F-Modules Manual, section 4.5;
ET 200eco Manual, section 5.5
ET 200eco PN Manual, section 5.2;
ET 200pro Manual, section 4.4
ET 200iSP Manual, section 4.5
ET 200SP Manual, section 6.2.2
ET 200MP Manual, section 6.2.2
Specification of required IEC 61508:2010 —
safety properties for indi­
vidual components
Configuration
Installing license Requirement for installation under Installing/uninstalling the STEP 7
Safety Basic V18 license (Page 29)
orInstalling/uninstalling the STEP 7 Safety
Advanced V18 license (Page 29)
Selection of S7 compon­ Descriptions of configuration under Product Overview (Page 22);
ents F-SMs Manual, section 3;
F-Modules Manual, section 3;
ET 200eco Manual, section 3
ET 200eco PN Manual, section 4;
ET 200pro Manual, section 2
ET 200iSP Manual, section 3
ET 200SP Manual, section 4
ET 200AL Manual, section 3
ET 200MP Manual, section 4
S7-1500R/H Manual, section 4
HB SIMATIC Drive Controller, section 4
Configuration of hardware • Description of F-systems under Configuring (Page 39);
• Verification of utilized hardware com­ Annex 1 of Report on the Certificate
ponents based on Annex 1 of Report in
the Certificate
Configuration of F-CPU • Protection level, "Write protection for F- under Configuring an F-CPU (Page 43);
blocks" (S7-300, S7-400) Standard‑S7‑300 Manual;
• Protection level, at least "Full access" Standard‑S7‑400 Manual;
(S7-1200, S7-1500) Standard-S7-1200 Manual;
• Password Standard-S7-1500 Manual;
• F-capability enabled under Monitoring and response times
(Page 546)

SIMATIC Safety - Configuring and Programming


556 Programming and Operating Manual, 11/2022, A5E02714440-AM
Checklist

Phase Note the following Reference Check


• Definition/setting of F-specific paramet­
ers
• Cycle time for the F-runtime group in
which the safety program is to be
executed, defined in accordance with
the requirements and safety regulations
- same as with standard system
Configuration of F-I/O • Settings for safety mode under Configuring F-I/O (Page 47) orPeculi­
• Setting of passivation type arities when configuring fail-safe GSD
• Configuring monitoring times based DP slaves and fail-safe GSD based I/O
• Defining sensor evaluation devices (Page 69)
• Defining diagnostic behavior under Monitoring and response times
• Special F-parameters (Page 546);
• Assigning names F-SMs Manual, sections 3, 9, 10;
• Unique PROFIsafe address F-Modules Manual, sections 2.4, 7;
ET 200eco Manual, sections 3, 8;
ET 200eco PN Manual, section 6;
ET 200pro Manual, Sections 2.4, 8;
ET 200iSP Manual, Sections 2.4, 7, 8
ET 200SP Modules Manual, section 4
ET 200MP Modules Manual, section 4
ET 200AL Module Manual, section 4
Programming
Defining program design • Follow warnings and notes on program­ under Overview of Programming (Page
and structure ming 96), Program structure of the safety pro­
gram (S7-300, S7-400) (Page 96), Program
structure of the safety program (S7-1200,
S7-1500) (Page 98); Programming startup
protection (Page 137);
Creating the F-runtime • Assignment of F-FB or F-FC as main under Defining F-Runtime Groups (Page
groups safety block to the calling block 116)
(S7-300, S7-400) or F-OB (S7-1200, under Monitoring and response times
S7-1500) (Page 546)
• Setting maximum cycle time for the F-
runtime group in accordance with
requirements (dependent on process
and safety regulations)
• Creating DB for F-runtime group com­
munication
• (S7-300, S7-400) Call of main safety
blocks directly in OBs (e.g. OB 35), FBs,
or FCs
• (S7-1200, S7-1500) Call of the main
safety block from the F-OB
Creating/inserting the F- • Generating, editing, and saving F-FBs, under Creating F-blocks in FBD / LAD (Page
blocks F-FCs, and F-DBs in accordance with the 132)
requirements of the program structure under Addressing F-I/O (Page 139)
under Implementation of user acknowledg­
ment (Page 165)
under Reuse of F-blocks (Page 134)
under Configuring and programming com­
munication (S7-300, S7-400) (Page 176)
and Configuring and programming com­
munication (S7-1200, S7-1500) (Page 231)

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 557
Checklist

Phase Note the following Reference Check


• Description: under Data exchange between standard
– F-I/O access user program and safety program (Page
– Passivation and reintegration of F- 172)
I/O
– Inserting F-blocks from global librar­
ies
– Safety-related CPU-CPU communica­
tion
– Communication with the standard
user program
Compiling the safety pro­ — under Compiling the safety program (Page
gram 272)
Implementing safety pro­ Check whether the main safety block is under Defining F-Runtime Groups (Page
gram call (S7-300, S7-400) called directly in OBs (e.g., OB 35), FBs, or 116)
FCs.
Installation
Hardware configuration Description of under Overview of Configuration (Page
• Installation 39); Particularities for configuring the F-
• Wiring System (Page 42);
F-SMs Manual, sections 5, 6;
F-Modules Manual, sections 3, 4;
ET 200eco Manual, sections 3, 4;
ET 200eco PN Manual, sections 4, 5;
ET 200pro Manual, Sections 2, 3;
ET 200iSP Manual, sections 3 and 4;
ET 200SP Manual, sections 5 and 6
ET 200AL Manual, sections 4, 5
ET 200MP Manual, sections 5 and 6
S7-1500R/H Manual, sections 5, 6
HB SIMATIC Drive Controller, section 5, 6
Commissioning, Testing
Switching on Description of commissioning – same as in Standard‑S7‑300 Manual;
standard Standard‑S7‑400 Manual;
Standard-S7-1200 Manual;
Standard-S7-1500 Manual;
Standard-S7-1500 Software Controller
Manual;
WinAC RTX F Manual
S7-1500R/H Module Manual
HB SIMATIC Drive Controller Manual
Downloading safety pro­ Description under Downloading project data (Page
gram and standard user • Downloading 273)
program • Program identification under Comparing Safety Programs (Page
• Comparing safety programs 303)

Testing the safety program • Description of disabling of safety mode under Downloading project data (Page
• Procedures for changing safety program 273); Testing the safety program (Page
data 313); Disabling safety mode (Page 310)

SIMATIC Safety - Configuring and Programming


558 Programming and Operating Manual, 11/2022, A5E02714440-AM
Checklist

Phase Note the following Reference Check


Changing the safety pro­ Description under Changing the safety program in RUN
gram • Disabling safety mode mode (S7-300, S7-400) (Page 319), Safety
• Changing the safety program program in RUN mode (S7-1200, S7-1500)
(Page 321), Disabling safety mode (Page
310), Deleting the safety program (Page
115)
Testing the safety-related Description of configuration under Creating a safety summary (Page
parameters 306);
F-SMs Manual, sections 4, 9, 10;
F-Modules Manual, sections 2.4, 7;
ET 200eco Manual, sections 3, 8;
ET 200eco Manual, section 6;
ET 200pro Manual, Sections 2.4, 8;
ET 200iSP Manual, Sections 2.4, 7, 8
ET 200SP Modules Manual, section 4
ET 200MP Modules Manual, section 4
ET 200AL Module Manual, section 4
System acceptance
Acceptance • Description and notes on acceptance under System acceptance (Page 329)
• Printouts
Operation, maintenance
General operation Notes on operation under Notes on Safety Mode of the Safety
Program (Page 350)
Access protection — under Access protection (Page 88)
Diagnostics Responses to faults and events under Guide to diagnostics (S7-300,
S7-400) (Page 356); Guide to diagnostics
(S7-1200) (Page 358); Guide to diagnostics
(S7-1500) (Page 358);

Replacement of software Description under Replacing Software and Hardware


and hardware components • Module replacement Components (Page 353); Addressing F-I/O
• Update of operating systems of F-CPU – (Page 139);
same as in standard Help on STEP 7
• Update of SW components
Notes
• Operating system update of IMs
Uninstalling the license, • Notes for uninstalling the license under Installing/uninstalling the STEP 7
Disassembly • Notes for disassembling modules Safety Basic V18 license (Page 29);
Installing/uninstalling the STEP 7 Safety
Advanced V18 license (Page 29); Replacing
Software and Hardware Components (Page
353);

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 559
Glossary

Access protection
→ Fail-safe systems must be protected against dangerous, unauthorized access. Access
protection for F-systems is implemented by assigning a password for the → F-CPU and a
password or → project protection for the → safety program).

Automatically generated F-blocks


→ F-blocks that are automatically generated and, if necessary, called when the → safety
program is compiled, in order to generate an executable safety program from the safety
program programmed by the user.

Category
Category in accordance with ISO 13849-1:2015 or EN ISO 13849-1:2015
With SIMATIC Safety, use in → safety mode up to category 4 is possible.

Channel fault
Channel-specific fault, such as a wire break or short circuit.

Collective F-HW-Signature
The Collective F-HW-Signature uniquely identifies a particular state of safety-related hardware
configuration. The Collective F-HW-Signature is important to document the change/non-
change of the safety-related hardware configuration, for example in the context of an
acceptance of changes.

Collective F-Signature
The Collective F-Signature uniquely identifies a particular state of safety-related project data.
It is important for the program identification as well as the on-site acceptance of the safety
program, for example by → experts.

Collective F-SW-Signature
The Collective F-SW-Signature uniquely identifies a particular state of the safety program. The
Collective F-SW-Signature is important to document the change/non-change of the safety
program, for example in the context of an acceptance of changes.

CPU-wide
In the context of F-I/Os, "CPU-wide" means all F-I/Os assigned to an F-CPU: Central F-I/O of this
F-CPU as well as F-I/Os for which the F-CPU is DP master/IO controller and assigned F-I/O in a
shared device. An F-I/O that is addressed using I-slave-slave communication is assigned to the
F-CPU of the I-slave and not to the F-CPU of the DP master / IO controller.
In the context of safety-related CPU-CPU communication, "CPU-wide" encompasses all the
safety-related communication connections that are configured in an F-CPU.

SIMATIC Safety - Configuring and Programming


560 Programming and Operating Manual, 11/2022, A5E02714440-AM
Glossary

With a redundant S7-1500HF system, both F-CPUs of the redundant S7-1500HF system are to
be regarded as one F-CPU.

CRC
Cyclic Redundancy Check → CRC signature

CRC signature
The validity of the process data in the → safety message frame, the correctness of the
assigned address relationships, and the safety-related parameters are validated by means of a
CRC signature contained in the safety message frame.

DB for F-runtime group communication


-> F-DB for safety-related communication between F-runtime groups of a safety program.

Depassivation
→ Reintegration

Disabled safety mode


Temporary deactivation of → safety mode for test purposes, commissioning, etc.
A timer is started when safety mode is deactivated. After the timer has expired, the → F-CPU
goes to STOP. The time for the timer is parameterizable.
The following actions are possible only in deactivated safety mode:
• Downloading changes of the → safety program to the -> F-CPU during operation (in RUN
mode)
• Test functions such as "Modify" or other write access to data of the → safety program
(with limitations)
Whenever safety mode is deactivated, the safety of the system must be ensured by other
organizational measures, such as operation monitoring and manual safety shutdown.

Discrepancy analysis
Discrepancy analysis for equivalence or non-equivalence is used for fail-safe inputs to detect
errors caused by the time characteristic of two signals with the same functionality. The
discrepancy analysis is initiated when different levels are detected in two associated input
signals (when testing for non-equivalence: the same level). On expiration of an assignable
period (→ discrepancy time), a check is made to determine whether the difference in levels
(for non-equivalence testing, the same level) has disappeared after an assignable time period,
the so-called discrepancy time. If not, there is a discrepancy error. The discrepancy analysis is
performed between the two input signals of the 1oo2 evaluation of the sensors (→ sensor
evaluation) in the fail-safe input.

Discrepancy time
Assignable time for the → discrepancy analysis. If the discrepancy time is set too high, the
fault detection time and → fault reaction time are prolonged unnecessarily. If the discrepancy
time is set too low, availability is decreased unnecessarily because a discrepancy error is
detected when, in reality, no error exists.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 561
Glossary

DP/DP coupler
Device for coupling two PROFIBUS DP subnets required for master-master communication
between → safety programs in different → F-CPUs in SIMATIC Safety and S7 Distributed
Safety.

Expert
The acceptance of a system, i.e., the safety-related acceptance test of the system, is usually
carried out by an independent expert (for example, from TÜV).

Fail-safe GSD based DP slaves


Fail-safe GSD based DP slaves are standard slaves that are operated on PROFIBUS with the DP
protocol. They must operate in accordance with IEC 61784‑1:2010 (Fieldbus profiles) and the
PROFIsafe bus profile. A GSD file is used for their configuration.

Fail-safe GSD based I/O devices


Fail-safe GSD based I/O devices are standard devices that are operated on PROFINET with the
I/O protocol. They must operate in accordance with IEC 61784‑1:2010 (Fieldbus profiles) and
the PROFIsafe bus profile in V2‑MODE. A GSD file is used for their configuration.

Fail-safe I/O modules


ET 200AL modules, ET 200eco modules and ET 200eco PN modules that can be used for
safety-related operation (→ Safety mode). These modules are equipped with integrated →
safety functions. They operate in accordance with IEC 61784‑1:2010 (Fieldbus profiles) and
the PROFIsafe bus profile.

Fail-safe modules
Fail-safe modules ET 200SP, ET 200S, ET 200pro, ET 200iSP that can be used in the ET 200SP,
ET 200S, ET 200pro or ET 200iSP distributed I/O systems.
Fail-safe modules S7-1500/ET 200MP, which can be used centrally in an S7-1500 or in a
distributed I/O ET 200MP system.
Fail-safe module S7-1200 which can be used centrally in an S7-1200 system.
These modules are equipped with integrated safety functions (→ Safety mode) for fail-safe
operation (→ Fail-safe operation). They operate in accordance with the → PROFIsafe bus
profile.

Fail-safe systems
Fail‑safe systems (F‑systems) are systems that remain in a safe state or immediately switch to
another safe state as soon as particular failures occur.

Fault reaction function


→ User safety function

Fault reaction time


The maximum fault reaction time for an F‑system specifies the time between the occurrence
of any error and a safe reaction at all affected fail‑safe outputs.

SIMATIC Safety - Configuring and Programming


562 Programming and Operating Manual, 11/2022, A5E02714440-AM
Glossary

F-blocks
The following fail‑safe blocks are designated as F‑blocks:
• those created by the user in LAD or FBD
• those created by the user as → F-DBs
• those selected by the user from a global library
• those added automatically in the → safety program (→ F-SBs, → automatically generated
F-blocks, → F-shared DB, → F-I/O DBs; instance DBs of F-FBs)
All F-blocks are shown in yellow in the project tree.

F-CALL
"F-call blocks" for the → safety program in S7 Distributed Safety.

F-Communication Address Signature


The F-communication address signature is formed from the names and the F-communication
UUIDs of communication connections with Flexible F-Link that are used in the safety
program.

F-communication DBs
Fail-safe data blocks for the
• safety-related CPU‑CPU communication via S7 connections
• Communication with Flexible F-Link

F-compliant PLC data type (UDT)


An F-compliant PLC data type (UDT) is a PLC data type (UDT) in which you can use all data
types that can be used in safety programs.

F‑CPU
An F-CPU is a central processing unit with fail-safe capability that is approved for use in
SIMATIC Safety and in which a → safety program can run in addition to the → standard user
program.

F-cycle time
The F-cycle time is the time between two calls of an F-runtime group. It is monitored by the F-
CPU. As soon as it exceeds the maximum F-cycle time (property of the F-runtime group), the
F-CPU is set to the STOP operating state.
(S7-1200, S7-1500): The F-runtime group also has a warning limit. If the F-cycle time exceeds
this warning limit, an entry is written to the diagnostic buffer.

F-DBs
Optional fail-safe data blocks that can be read-/write-accessed from anywhere within the
safety program (exception: DBs for F-runtime group communication).

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 563
Glossary

F-destination address
→ PROFIsafe address

F-FBs
Fail-safe function blocks (with instance DBs), in which the user programs the → safety
program in FBD or LAD.

F-FCs
Fail-safe FCs, in which the user programs the → safety program in → FBD or → LAD.

F‑I/O
Collective name for fail-safe inputs and outputs available in SIMATIC S7 for integration in
SIMATIC Safety, among others. The following are available:
• → ET 200eco fail-safe I/O module
• → ET 200eco PN fail-safe I/O module
• → ET 200AL fail-safe I/O module
• → S7-300 fail-safe signal modules
• → Fail-safe modules for S7-1200
• → Fail-safe modules for ET 200MP
• → Fail-safe modules for ET 200SP
• → Fail-safe modules for ET 200S
• → Fail-safe modules for ET 200pro
• → Fail-safe modules for ET 200iSP
• → Fail-safe GSD based DP slaves
• → Fail-safe GSD based I/O devices

F-I/O DB
Fail-safe data block for F-CPUs to an → F-I/O in STEP 7 Safety. An F-I/O DB is automatically
created for each F-I/O when the F-I/O is configured in the hardware and network editor. The
F-I/O DB contains tags that the user can or must evaluate or write in the safety program as
follows:
• For reintegration of the F-I/O after communication errors
• For reintegration of F-I/O after F-I/O or channel faults
• If the F‑I/O must be passivated as a result of particular states of the safety program (for
example, group passivation)
• For reassignment of parameters for fail-safe GSD based DP slaves/GSD based I/O devices or
enabling HART communication for the F-I/O with the corresponding functionality
• In order to evaluate whether fail-safe values or process data are output

F‑I/O faults
Module-related F‑I/O fault, such as a communication error or parameter assignment error

SIMATIC Safety - Configuring and Programming


564 Programming and Operating Manual, 11/2022, A5E02714440-AM
Glossary

F-I/Os of PROFIsafe address type 1


F-I/Os which ensure the uniqueness of the PROFIsafe address solely with the F-destination
address, for example, ET 200S F-modules. The PROFIsafe address is usually assigned by DIP
switches.

F-I/Os of PROFIsafe address type 2


F-I/Os which can ensure the uniqueness of the PROFIsafe address with a combination of F-
source address and F-destination address, for example, S7-1500/ET 200MP F-modules. The
PROFIsafe address is usually assigned with STEP 7 Safety.

F‑modules
→ Fail-safe modules

F‑OB
The F‑OB calls the main safety block of an F-runtime group in S7‑1200/1500 F‑CPUs.

F-runtime group
The → safety program consists of one or two F-runtime groups. An F-runtime group is a
logical construct of several associated → F-blocks. It is generated internally by the F-system.
An F‑runtime group consists of the following F‑blocks:
→ Main safety block, F-OB (S7-1200, S7-1500), if applicable → F-FBs/ → F-FCs, if applicable →
F-DBs, → F-I/O DBs, F-blocks of global libraries, instance DBs, → F-SBs, and → automatically
generated F-blocks.

F-runtime group information DB


The F-runtime group information DB provides key information on the corresponding → F-
runtime group and on the → safety program as a whole.

F‑shared DB
(S7-300, S7-400) Fail-safe data block that contains all of the shared data of the → safety
program and additional information needed by the F-system. The F-shared DB is
automatically inserted and expanded when the hardware configuration is compiled. Using its
name F_GLOBDB, the user can evaluate certain data of the → safety program.

F‑SMs
→ S7-300 fail-safe signal modules

F-source address
→ PROFIsafe address

F‑system blocks
Fail-safe system blocks that are automatically inserted and called when the → safety program
is compiled in order to generate an executable safety program from the user's safety
program.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 565
Glossary

F‑systems
→ Fail-safe systems

Hardware configuration
The hardware configuration includes the configuration of standard CPUs and standard I/Os as
well as the configuration of F-CPUs and F-I/Os.

I-device
The functionality of the "I‑device" (intelligent I/O‑device) of a CPU allows data exchange with
an I/O‑controller and thus, its use as an intelligent preprocessor of sub-processes, for
example. In this case, the I-device is connected as an I/O-device to a "parent" I/O-controller.

IE/PB link
Device for coupling PROFINET IO and PROFIBUS DP‑systems required, among other things, for
IO‑controller-I‑slave communication between -> safety programs in different → F‑CPUs in
SIMATIC Safety.

i-parameter
Individual parameters of → fail-safe GSD based DP slaves and → fail-safe GSD based I/O
devices

I-slave
The functionality of the "I‑slave" (intelligent DP slave) of a CPU allows data exchange with a
DP master and, thus, its use as an intelligent preprocessor of sub-processes, for example. In
this case, the I-slave is connected as a DP slave to a "parent" DP master.

Main safety block


"Introductory F-block" for fail-safe programming of the → safety program in STEP 7 Safety.
The main safety block is an → F‑FB or → F‑FC that the user assigns to the calling F-OB
(S7-1200, S7-1500) or block (OB, FC, FB) (S7-300, S7-400) of an → F‑runtime group.
The main safety block contains the safety program and any calls of other → F-FBs/F-FCs for
program structuring.

Network-wide
A network consists of one or more subnets. "Network-wide" means beyond the boundaries of
the subnet. In PROFIBUS, a network includes all the nodes accessible via PROFIBUS DP. In
PROFINET IO, a network includes all nodes accessible via RT_Class_1/2/32
(Ethernet/WLAN/Bluetooth, Layer 2) and if applicable RT_Class_UDP (IP, Layer 3).

SIMATIC Safety - Configuring and Programming


566 Programming and Operating Manual, 11/2022, A5E02714440-AM
Glossary

Organizational measures
For the SIMATIC Safety F-system, these are suitable measures to be defined by the operator of
the plant:
• To ensure the safety of the plant in certain operating situations, for example:
– Monitored operation with manual safety shutdown
– Operating instructions  
– Regular instructions
• To protect the plant against unauthorized operation or access, for example:
– Access control to the plant or to the F-CPU or to the PG/PC
– Operating instructions  
– Regular instructions

Passivation
When passivation occurs in an → F-I/O with inputs, the → F-system provides the safety
program with fail-safe values (0) instead of the process data pending at the fail-safe inputs in
the PII.
When passivation occurs in an F-I/O with outputs, the F-system transfers fail-safe values (0) to
the fail-safe outputs instead of the output values in the PIQ provided by the safety program.

PL
Performance Level (PL) in accordance with ISO 13849‑1:2015 or EN ISO 13849‑1:2015
With SIMATIC Safety, use up to Performance Level (PL) e is possible in → safety mode.

PN/PN coupler
Device for coupling two PROFINET IO systems required for IO controller-IO controller
communication between → safety programs in different → F-CPUs in SIMATIC Safety and S7
Distributed Safety.

Productive operation
Operation of a plant in the specified runtime environment for which the safety requirements
have been specified and in which all safety requirements must be observed.
By contrast, safety requirements in a test or simulation environment must only be
implemented to a limited extent because the risk potential is not the same (for example,
there are no physical actuators that could pose a risk).

PROFIsafe
Safety-related bus profile of PROFIBUS DP and PROFINET IO for communication between the
→ safety program and the → F-I/O in an → F-system. See IEC 61784-3-3:2021 or PROFIsafe –
Profile for Safety Technology on PROFIBUS DP and PROFINET IO; Order No: 3.192 (V2.6.1).

PROFIsafe address
The PROFIsafe address (code name according to IEC 61784-3-3:2021) is used as a safety
measure for standard addressing mechanisms, such as IP addresses. The PROFIsafe address
consists of an F-source address and an F-destination address. Each → F‑I/O therefore has two
address parts, an F-source address and an F-destination address.

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 567
Glossary

The F-source address is automatically assigned and is displayed for fail-safe GDS based DP
slaves/fail-safe GSD-based I/O devices and ET 200SP F-modules, ET 200MP F-modules, ET
200AL F-modules, ET 200eco PN and S7-1200 F-modules. The F-source address for F-modules
ET 200S, ET 200eco, ET 200pro, ET 200iSP and F-SMs S7-300 is always 1. For ET 200SP F-
modules, ET 200MP F-modules, ET 200AL F-modules and ET 200eco PN, the F-source address
corresponds to the "Central F-source address" parameter of the assigned F-CPU.
You need to configure the F-destination address in the hardware and network editor. You
assign the F-destination address for the ET 200S, ET 200eco, ET 200pro, ET 200iSP and F-SMs
S7-300 F-modules with a switch. For ET 200SP F‑modules, ET 200MP F-modules, ET 200AL F-
modules and ET 200eco PN assign the PROFIsafe address in the hardware and network editor.
For S7-1200 F-modules, the F-destination address is automatically assigned by the F-system.

Program signature
→ Collective F-Signature

Project data
The project data includes the → hardware configuration and the → user program.

Project protection
A user administration (UMAC - User Management and Access Control) to create and manage
users and roles for projects. In addition, you can protect your project and determine which
users are allowed to carry out which functions. For safety-related project data, you have the
function right "Edit safety-related project data".

Redundant systems
Redundant systems are characterized by the fact they contain important automation
components present multiple times (redundantly). If a redundant component fails, control of
the process is maintained.

Reintegration
The switchover from fail-safe values (0) to process data (reintegration of an → F-I/O) takes
place automatically or following user acknowledgment in the F-I/O DB. The reintegration
method depends on the following:
• The reason for → passivation of the F-I/O/channels of the F-I/O
• The parameter assignment in the → F‑I/O DB or in the configuration itself (for example, ET
200MP fail-safe modules on an S7-1500 F-CPU and S7-1200 fail-safe modules on an
S7-1200 F-CPU)
Following reintegration for an → F-I/O module with inputs, the process data pending at the
inputs in the PII are provided again for the safety program. For an F-I/O with outputs, the F-
system again transfers the output values provided in the PIQ in the safety program to the
fail‑safe outputs.

RIOforFA Safety
Remote IO for Factory Automation with PROFIsafe; profile for F-I/O

SIMATIC Safety - Configuring and Programming


568 Programming and Operating Manual, 11/2022, A5E02714440-AM
Glossary

S7-300 fail-safe signal modules


Fail-safe signal modules of the S7-300 module series that can be used for safety-related
operation (→ Safety mode) as centralized modules in an S7-300 or as distributed modules in
the ET 200M distributed I/O system. The fail-safe signal modules are equipped with integrated
→ safety functions. They operate in accordance with the → PROFIsafe bus profile.

S7‑PLCSIM
The S7-PLCSIM application enables you to execute and test your program on a simulated
automation system on your programming device or PC. Because the simulation takes place
completely in your programming device or PC, you do not need any hardware (CPU, I/O).

Safe state
The basic principle of the safety concept in → fail-safe systems is the existence of a safe state
for all process variables. For digital → F‑I/O that conform to IEC 61508:2010, this is always
the value "0".

Safety Administration Editor


The Safety Administration Editor provides support for the main tasks of your safety program.

Safety function
Mechanism integrated in the → F-CPU and → F-I/O that allows them to be used in -> fail-safe
systems.
According to IEC 61508:2010, a function that is implemented by a safety device in order to
maintain the system in the safe state or bring the system to a safe state in the event of a
specific fault. (fault reaction function -> user safety function)

Safety message frame


In → safety mode, data are transferred in a safety message frame between the → F-CPU and
→ F-I/O, or between the F-CPUs in safety-related CPU-CPU communication.

Safety mode
1. Operating mode of → F-I/O in which → safety-related communication can take place using
→ safety message frames.
2. Operating mode of the safety program. In safety mode of the safety program, all safety
mechanisms for error detection and fault reaction are enabled. In safety mode, the safety
program cannot be modified during operation. Safety mode can be disabled by the user
(→ disabled safety mode).

Safety program
Safety-related user program

Safety protocol
→ Safety message frame

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 569
Glossary

Safety summary
The safety summary provides documentation of the safety-related project data which
supports you during acceptance of the system. For this purpose, the safety summary can also
be used in electronic form, for example as PDF file.

Safety Unit
A Software Unit that contains the entire safety program of an F-CPU.

Safety-related communication
Safety-related communication is used to exchange fail-safe data.

Safety-related hardware configuration


The safety-related hardware configuration includes the safety-related parameters of the F-
CPUs and F-I/Os.

Safety-related project data


The safety-related project data includes the safety-related hardware configuration as well as
the → safety program.

Sensor evaluation
There are two types of sensor evaluation:
• 1oo1 evaluation – sensor signal is read once
• 1oo2 evaluation - sensor signal is read twice by the same → F-I/O and compared internally

Shared device
The "Shared Device" functionality enables distribution of the submodules of an IO-device
between different IO-controllers.

Signature
→ Collective F-Signature

SIL
Safety integrity level SIL in accordance with IEC 61508:2010. The higher the Safety Integrity
Level, the more rigid the measures for prevention of systematic faults and for management
of systematic faults and random hardware failures.
With SIMATIC Safety, up to Safety Integrity Level SIL3 is possible in safety mode.

Standard communication
Communication used to exchange non-safety-related data

SIMATIC Safety - Configuring and Programming


570 Programming and Operating Manual, 11/2022, A5E02714440-AM
Glossary

Standard mode
Operating mode of → F-I/O in which → safety-related communication between the F-CPU and
the F-I/O by means of → safety message frames is not possible; only → standard
communication is possible in this operating mode.

Standard project data


The standard project data includes the standard hardware configuration and the → standard
user program.

Standard user program


Non-safety-related user program

Startup of F-system
See section "Notes on startup of the F-system".

User program
The user program comprises the → standard user program and the → safety program.

User safety function


The → safety function for the process can be provided through a user safety function or a
fault reaction function. The user only has to program the user safety function. In the event of
an error, if the → F-system can no longer execute its actual user safety function, it executes
the fault reaction function: for example, the associated outputs are disabled, and the → F-
CPU switches to STOP mode, if necessary.

Value status
The value status is additional binary information for a channel value. The value status is
entered in the process image input and provides information on the validity of the channel
value.
1: A valid process data is output for the channel value.
0: A fail-safe value is output for the channel value.

Versioned instruction
Instruction for which a version is displayed in the "Version" column of the "Instructions" task
card:

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 571
Index

= Approvals, 5
=, 382 Assignment, 368, 382

A B
ABS, 484 Behavior
After startup, 154
Acceptance, 69 After communication errors, 157
of system, 329 After F-I/O or channel faults, 159
of safety-related changes, 345
Bit logic operation
Acceptance of safety-related changes, 345 Insert binary input, 364
Access Invert RLO, 365
To tags of F‑I/O DB, 153 Normally open contact, 365
Access permission Normally closed contact, 366
Validity, 89 Invert RLO, 367
Setup for F-CPU, 93 Assignment, 368
Canceling, 94 Reset output, 368
Validity, 94 Set output, 369
Set/reset flip-flop, 371
Access protection, 88
Reset/set flip-flop, 372
safety-related project data, 89
Scan operand for positive signal edge, 374
Setting up for the safety program, 89
Scan operand for negative signal edge, 375
CPU-wide, 89
Scan RLO for positive signal edge, 376
UMAC, 91
Scan RLO for negative signal edge, 377
project-wide, 91
AND, 379
for the F-CPU, 91
OR, 380
through organizational measures, 94
EXCLUSIVE OR, 381
ACK_GL, 443 Assignment, 382
ACK_NEC, 148 Reset output, 383
Set output, 384
ACK_OP, 520
Set/reset flip-flop, 385
ACK_REI, 148 Reset/set flip-flop, 386
ACK_REQ, 151 Scan operand for positive signal edge, 387
Acknowledgment Scan operand for negative signal edge, 388
Channel fault, 49 Scan RLO for positive signal edge, 390
Fail-safe, 520 Scan RLO for negative signal edge, 391

Add, 470 Bit memory, 172

ADD, 470 Block size of automatically generated F-blocks, 273


Address assignment BO_W, 496
Rules, 62 Breakpoints, 315
Rules, 63
AND, 379, 512, 512

SIMATIC Safety - Configuring and Programming


572 Programming and Operating Manual, 11/2022, A5E02714440-AM
Index

C Configuration control, 51
Category, 22 Configuring
Overview, 39
Central F-source address, 45 of F-components, 42
Change Special features, 42
of the safety program in RUN mode, 320 F-CPU, 43
Detecting, 345 F-I/O, 47
Acceptance, 345 Shared device, 56
changes not supported , 322 Fail-safe GSD based I/O devices, 69
Changing Fail-safe GSD based DP slaves, 69
Data of the safety program, 313 constants
of the safety program in RUN mode, 322 Boolean, 107
TRUE, 107
Channel fault, 49
FALSE, 107
Acknowledgment, 49
Conversion operations
Checking the program version, 344 Convert value, 494
Checklist, 555 Convert BOOL to WORD, 496
Checks Convert WORD to BOOL, 498
through the F-system, 60 Scale values, 500
Scale values to data type DINT, 502
CMP <, 469
Convert
CMP <=, 467 Value, 494
CMP <>, 464 Data, 496
CMP ==, 463 Data, 498

CMP >, 468 CONVERT, 494

CMP >=, 466 Convert data, 496, 498

Code review of the safety program, 330 Conveyor equipment, stopped, 404
Correctness
Collective F-Signature, 311
Hardware configuration, 334
Communication Safety-related CPU-CPU communication, 340
Standard user program and safety program, 172
Count
Standard user program and safety program, 173
Up, 457
Monitoring time, 549
Down, 459
Monitoring time, 550
Up and down, 461
Communication error, 157
Count down, 459
SENDDP/RCVDP, 530
Comparator operations Count up, 457
Equal, 463 Count up and down, 461
Not equal, 464 CPU-CPU communication, 39
Greater or equal, 466 Options for safety-related, 39
Less or equal, 467 Overview of safety-related, 176
Greater than, 468 Overview of safety-related, 231
Less than, 469 Overview of safety-related, 269
Comparing
Create twos complement, 481
Safety programs, 304
Compiling errors CTD, 459
Alarms, 272 CTU, 457
Completeness
Checking the safety summary, 331

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 573
Index

CTUD, 461 Disabling


Cycle time F-capability, 43
F-runtime group, 119 Safety mode, 310
F-runtime group, 122 Safety mode, 310
Maximum, 546 Discrepancy error, 404
Monitoring time for, 548 DIV, 478
Divide, 478
D Downloading
Data block, 172 Standard user program, 273
Data exchange Hardware configuration, 273
between standard user program and safety pro­ Safety program, 273
gram, 172 Downloading Standard user program, 273
Data transfer DP/DP coupler, 187, 242
From safety program to standard user program,
172
From standard user program to safety program, E
173
Empty box
Data type conversion, 107 Inserting a LAD element, 360
Data types Inserting an FBD element, 363
For safety program, 104 EN, 104
DB access, fully qualified, 108, 153 Enabling
DB access, non-fully qualified, 109 F-capability, 43
Deleting Safety mode, 312
F-blocks, 115 Enabling/disabling F-capability, 43
DIAG ENO, 104
F‑I/O DB, 152
ESTOP1, 392
ESTOP1: Emergency STOP up to Stop Category 1,
392 EV1oo2DI, 425
TWO_H_EN: Two-hand monitoring with enable, EXCLUSIVE OR, 381, 514
400
MUTING: Muting, 404 Executing a system acceptance, 329
MUT_P: Parallel muting, 414
EV1oo2DI: 1oo2 evaluation with discrepancy
F
analysis, 425
FDBACK: Feedback monitoring, 432 F_CRC_Seed, 71
SFDOOR: Safety door monitoring, 438 F_IO_StructureDescCRC, 69, 71
SENDDP/RCVDP, 530
SENDS7, 539 F_Passivation, 71
RCVS7, 539 Fail‑safe acknowledgment, 520, 525
Diagnostic parameters, 356 Fail-safe GSD based DP slaves
Diagnostics Configuring, 69
Fail-safe system, 356 Fail-safe GSD based I/O devices
Guide, 358 Configuring, 69
Guide, 358 Fail-safe system, 22
Diagnostic tag, 356 Fail-safe value, 126, 143
DISABLE, 150 F-array
read, 486
read, 489

SIMATIC Safety - Configuring and Programming


574 Programming and Operating Manual, 11/2022, A5E02714440-AM
Index

Fast Commissioning mode, 322 F‑I/O DB, 50


Fault reaction function, 10, 22 Number, 50
Name, 50
FBD element
Access to, 145
Inserting, 363
Number, 153
F-block Name, 153
Deleting, 115
Copying, 133 F-I/O faults, fail-safe value output, 143

F-change history, 328 F-I/O or channel faults, 159

F-channel faults, fail-safe value output, 143 Firmware update, 354

F-Communication UUID, 85 First steps, 37

F-compliant PLC data type (UDT), 110 Flexible F-Link, 85


F-monitoring time, 550
F-components, 39
Flip-flop
F-CPU, 33 Set/reset, 371
migrating, 33 Reset/set, 372
Configuring, 43 Set/reset, 385
Setting up access permission, 93 Reset/set, 386
Going to STOP mode, 350
F-monitoring time, 45
F-cycle time, monitoring time, 548 F-communication, 85
F-DB, 102 F-OB, 49
for F-runtime group communication, 126 Copying, 133
Creating, 133
Form absolute value, 484
F-shared DB, 136
F-parameters, 42
FDBACK, 432
F-runtime group, 96
F-destination address, 61, 62
Rules, 117
F-destination address range, 44 Default setting, 119
F-FB, 102, 133 Defining, 119
Maximum cycle time, 119
F-FC, 102, 133
Default setting, 122
F-I/O, 39 Defining, 122
Configuring, 47 Maximum cycle time, 122
addressing, 139 Safety-related communication, 126
Reintegration, 144 Deleting, 131
Reintegration, 154 Changing, 132
Reintegration, 157 Changing, 132
Reintegration, 159 Maximum cycle time, 551
Removing and inserting during operation, 354
F-runtime group communication, 119
F-I/O access, 139 Restrictions in RUN mode, 320
Via the process image, 139 Monitoring time, 551
Via the process image, 217
F-runtime group information DB, 136
During operation, 320
Restrictions in RUN mode, 321 F-runtime groups signature, 136
F-I/O DB, 146 F-shared DB, 136, 172, 311
Structure of DIAG, 152 F-source address, 45, 62
Access to, 153

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 575
Index

F-system IPAR_OK, 152


Checks, 60
Monitoring time, 546
Response time, 546 J
Fully qualified DB access, 108, 153 JMP, 504
Function test of the safety program, 308, 330 JMPN, 506
Jump
If RLO = 1, 504
G
If RLO = 0, 506
Getting Started, 37 Jump label, 508
Global data block
Open, 511
L
Group diagnostics for fail-safe signal modules, 50
LABEL, 508
Group passivation, 163
LAD element
GSD files
Inserting, 360
Configuration, 69
Life cycle of fail-safe automation systems, 555
H Light curtain, 404
Local data, 108
Hardware components, 23
Hardware configuration, 42
Downloading, 273 M
Checking for correctness, 334 Main safety block, 102, 133
HW identifier, 530 Math functions
Add, 470
Subtract, 472
I
Multiply, 475
IE/PB link, 218, 261 Divide, 478
Image Create twos complement, 481
Creating, 294 Form absolute value, 484
running, 294 Maximum cycle time, 546, 551
Implementation of user acknowledgment, 169 Memory reset, 313
Importing of images, 294 Migrating projects
Insert binary input, 364 from S7 Distributed Safety, 30
Installation Migration
STEP 7 Safety, 29 from S7 Distributed Safety, 30
STEP 7 Safety, 29 F-CPU, 33
STEP 7 Safety, 30 from S7 Distributed Safety, 221
Printout, 308
Instance DB, 109, 133
Modifying, 309
Instructions
Safety program, 313
for the safety program, 102
Safety program, 314
Testing for acceptance, 332
Get status bit OV, 529
IPAR_EN, 149

SIMATIC Safety - Configuring and Programming


576 Programming and Operating Manual, 11/2022, A5E02714440-AM
Index

Monitoring, 308 O
Safety program, 313
Off delay, 453
Safety program, 314
Two‑hand monitoring, 397 Offline-online comparison of safety programs, 304
Two‑hand monitoring, 400 On delay, 449
Monitoring time, 546 Operand
F-cycle time, 548 Scan for positive signal edge, 374
Communication between I-salve and slave, 549 Scan for negative signal edge, 375
Communication between F-CPU and F-I/O, 549 Scan for positive signal edge, 387
Communication between F-CPUs, 550 Scan for negative signal edge, 388
Move Operand area
Move value, 485 For safety program, 105
Read F-array, 486 Operating principle
Read F-array, 489 RCVDP, 530
Write value indirectly to an F-DB, 491 SENDDP, 530
MOVE, 485 SENDS7, 539
Move operations RCVS7, 539
Read value indirectly from an F-DB, 493 Operating system update, 354
MUL, 475 Operational safety of the system, 10
Multiply, 475 OPN, 511
MUT_P, 414 Option handling, 51
MUTING, 404 OR, 380, 513, 513
Structure of DIAG, 404 Output
Muting operation Reset, 368
With reflection light barriers, 404 Set, 369
With 4 muting sensors, 404 Reset, 383
Set, 384
N OV, 527, 528, 529

N, 375, 388
P
N_TRIG, 377, 391
NEG, 481 P, 374, 387
Network P_TRIG, 376, 390
Inserting, 359 Parameters, 43
Inserting, 362 Safety-related, 43
Normally closed contact, 366 Parameter types, 104
Normally open contact, 365 PASS_ON, 147
NOT, 367 PASS_OUT, 151
Passivation
Channel-granular, 49
Output of fail-safe values, 143
F-I/O, 154

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 577
Index

Passivation of F-I/O, 154 Projects


After startup, 154 upgrading, 34
After communication errors, 157 upgrading, 35
After F-I/O or channel faults, 159 upgrading, 36
Group passivation, 163 Proof test, 354
Password, 89 Protection level of the F-CPU, 47
Safety program, 89 Pulse
F-CPU, 93 Generate, 445
Performance level, 22
Plausibility check, 173 Q
Data transfer from standard program to safety
program, 343 QBAD, 151, 153, 154
PLC data type QBAD_I_xx, 151
F-compliant, 110 QBAD_O_xx, 151
PLCSIM, 309, 313
PN/PN coupler, 179, 234 R
Process image, 49, 139, 172 R, 368, 383
Process safety time, 552 RCVDP, 183
Productive operation, 88 Receiving data, 530
PROFIBUS DP, 23 Timing diagrams, 530
Structure of DIAG, 530
PROFINET IO, 23 Behavior in the event of communication errors,
PROFIsafe address 530
Recommendations, 57-58 RCVS7, 220, 221, 311, 539
Assigning, 64
assign, 65 RD_ARRAY_DI, 486, 489
assign, 67 RD_FDB, 493
Changing, 69 Recommendations
Assigning, 70 PROFIsafe address, 57-58
PROFIsafe address type, 39 Reflection light barriers, 404
PROFIsafe address type 1, 44 Reintegration of F-I/O, 144
PROFIsafe address type 2, 45 After startup of F-system, 154
After communication errors, 157
PROFIsafe destination address, 44
After F-I/O or channel faults, 159
Program control operations with group passivation, 163
Jump if RLO = 1, 504 Programming a user acknowledgment, 165
Jump if RLO = 0, 506 Programming a user acknowledgment, 169
Jump label, 508
Replacing
Return, 510
Software components, 354
Open global data block, 511
Programming Response time of F-system, 546, 551
Overview, 96 Restart inhibit
Startup protection, 138 MUTING, 404
Group passivation, 163 On interruption of the light curtain, 404
Plausibility checks, 173 On interruption of the light curtain, 414
MUT_P, 414
Programming an F-communication DB, 221

SIMATIC Safety - Configuring and Programming


578 Programming and Operating Manual, 11/2022, A5E02714440-AM
Index

Restart protection, 138 Safety program, 23


RET, 510 Automatic generation, 46
Password, 89
Return, 510 Structuring, 96
RLO Structuring, 98
Invert, 365 Instructions, 102
Invert, 367 Data types, 104
Scan for positive signal edge, 376 Deleting, 131
Scan for negative signal edge, 377 Output of fail-safe values, 143
Scan for positive signal edge, 390 Work memory requirement, 272
Scan for negative signal edge, 391 Downloading, 273
RS, 372, 386 Comparing, 304
Rules Function test, 308
Address assignment, 62 Monitoring, 308
Address assignment, 63 Modifying, 309
for testing, 313 Testing, 313
Modifying, 313
RUN, 320 Monitoring, 313
RUN mode, 320 Modifying, 314
Monitoring, 314
Code review, 330
S
Online consistency, 342
S, 369, 384 Safety-related communication between F-runtime
S7 connection groups, 126
Safety-related communication, 219 Safety-related communication via S7 connections
S7-PLCSIM, 309 Configuring, 219
testing with, 316 Data transfer limits, 225
Safety Administration Editor, 72 Safety-related CPU-CPU communication, 39
Options, 39
Safety function, 22
F-communication DB, 221
Example, 23
Restrictions in RUN mode, 320
Calculation of response time, 551
Checking for correctness, 340
Safety functions SENDDP, 530
ESTOP1: Emergency STOP up to Stop Category 1, RCVDP, 530
392
TWO_HAND: Two‑hand monitoring, 397 Safety-related IO controller-I-device communication
TWO_H_EN: Two-hand monitoring with enable, Configuring, 196
400 Programming, 199
MUTING: Muting, 404 Data transfer limits, 201
MUT_P: Parallel muting, 414 Configuring, 249
EV1oo2DI: 1oo2 evaluation with discrepancy Programming, 252
analysis, 425 Data transfer limits, 254
FDBACK: Feedback monitoring, 432 Configuring, 270
SFDOOR: Safety door monitoring, 438
ACK_GL: Global acknowledgment of all F-I/O in
an F-runtime group, 443
Safety integrity level, 22
Safety mode
Disabling, 310
Disabling, 310
Enabling, 312

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 579
Index

Safety-related IO controller-IO controller commu­ Shared device


nication Configuring, 56
Configuring, 179 Shift and rotate
Programming, 183 Shift right, 515
Data transfer limits, 187 Shift left, 518
Configuring, 234
Programming, 238 Shift left, 518
Data transfer limits, 241 Shift right, 515
Safety-related IO controller-I-slave communication, SHL, 518
218, 261 SHR, 515
Safety-related I-slave-I-slave communication
Signature, 36
Programming, 204
Data transfer limits, 207 SIL, 22
Configuring, 208 SIMATIC Safety, 4
Safety-related I-slave-slave communication Product overview, 22
Configuring, 212 Principles of safety functions, 22
Data transfer limits, 218 Hardware and software components, 23
Safety-related master-I-slave communication Configuring and programming software, 23
Configuring, 202 Safety program, 23
Programming, 204 Simulation, 309
Data transfer limits, 207
Simulation devices in the F-system, 350
Configuring, 255
Programming, 257 Slice access, 107
Data transfer limits, 260 Software components, 23, 354
Safety-related master-master communication Software requirements, 29, 29, 30
Configuring, 187
Programming, 192 SR, 371, 385
Data transfer limits, 196 Startup, 138, 154
Configuring, 242 Startup behavior
Programming, 245 MUT_P, 414
Data transfer limits, 249 RCVDP, 530
Safety-related parameters, 43 SENDDP, 530
Safety requirements, 10, 22 Startup characteristics
SENDS7, 539
Safety summary, 69, 330 RCVS7, 539
Scale
Startup protection, 138
Values, 500
Values, 502 Status bit OV
Get, 527
SCALE, 500 Get negated, 528
SCALE_D, 502 Get, 529
SENDDP, 183 STEP 7 Safety, 4
Structure of DIAG, 530 Additional support, 4
Sending data, 530 Service & Support, 4
Timing diagrams, 530 Basic knowledge, required, 4
Behavior in the event of communication errors, Documentation, 5
530 Information landscape, 5
Sending and receiving data via S7 connections, 539 Writing conventions, 9
SENDS7, 220, 221, 311, 539
SFDOOR, 438

SIMATIC Safety - Configuring and Programming


580 Programming and Operating Manual, 11/2022, A5E02714440-AM
Index

STOP, 350 U
STP, 350 UMAC, 91
Structure of the safety program, 96, 98 Uninstalling
SUB, 472 STEP 7 Safety, 29
STEP 7 Safety, 30
Subtract, 472 STEP 7 Safety, 30
Supported configurations, 59 Upgrading
Projects, 34
T Projects, 35
Projects, 36
Tag
F‑I/O DB, 146 User acknowledgment, 165
Monitoring/modifying, 313 HMI system, 166
HMI system, 167
Testing of safety program, 313 Example, 169
TIMEOUT, 546, 550 User safety function, 4, 23
Timer operations
Generate pulse, 445
Generate on-delay, 449 V
Generate off-delay, 453 V2-MODE, 69
Timing diagrams, 404 Value
RCVDP, 530 Move, 485
SENDDP, 530 Write indirectly to an F-DB, 491
TOF, 453 Read indirectly from an F-DB, 493
Convert, 494
TON, 449 Scale, 500
TP, 445 Scale to data type DINT, 502
Training center, 4 Value status, 140, 151
Transfer area, 233
Truth table W
AND, 379
W_BO, 498
OR, 380
EXCLUSIVE OR, 381 Watch table, 315
TÜV certificate, 332 Wiring test, 313
TWO_H_EN, 400 Word logic operations
AND, 512
TWO_HAND, 397 OR, 513
EXCLUSIVE OR, 514
Work memory requirement of safety program, 272
WR_FDB, 491

SIMATIC Safety - Configuring and Programming


Programming and Operating Manual, 11/2022, A5E02714440-AM 581
Index

X
X, 381
XOR, 514

SIMATIC Safety - Configuring and Programming


582 Programming and Operating Manual, 11/2022, A5E02714440-AM

You might also like