PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

AEROCON PANEL PARTITION WALL

INSTALLATION MANUAL

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

INDEX

S.No Description Page No

1 Technical Data 03

2 Types of Panels 04

3 Product Usage 04

4 Tools & Accessories 05

5 Installation – Full Height Partition 07

6 Installation – Half Height Partition 18

7 Installation – Jumbo Height Partition 20

Installation – Jumbo Height Partition above 4.50 Mtrs

8 21
Height

9 Fire Separation wall 23

10 Connection Details 23

11 Painting 31

12 Handling & Storage 32

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

AEROCON PANEL WALL

Size (mm) Weight Unit Weight

(Thickness x Width x Length) (kg) – Each Panel (kg/m2)

50 x 600 x 2400 56.16 39.00

50 x 600 x 2700 63.18 39.00

50 x 600 x 3000 70.20 39.00
75 x 600 x 2400 77.76 54.00
75 x 600 x 2700 87.48 54.00
75 x 600 x 3000 97.20 54.00

AEROCON PANEL INSTALLATION

1. TECHNICAL DATA

Thickness
Properties Remarks
50 mm 75 mm

Weight (nom) per Sq.m. (Kgs) 39 54 Nominal weight

Factor of safety - 2.5

Axial load / meter width (KN/m) 53 83
(sample size: 1500 x 300 mm)

Bending test ( 4 point UDL ) Uniform distributed

load (Kg/m2 )
Factor of Safety - 2.5
2.9 m Span 66 95

1.5 m Span 198 265

Flexural Strength / Modulus of Rupture ( Kg/cm2 ) 67 58 Typical Test results

Thermal Conductivity ( W/m deg. K) 0.22 0.21 BS 4370 - Part 2

Sound Transmission Coefficient (db) 33 36 IS: 9901 (Part III) - 1981

(Typical Test Results of Prasar Bharati and NPL) IS: 11050 (Part I) - 1981

60 120 BS 476 Part 20 - 22

Fire rating ( minutes)* [As per test results of CBRI]

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

CLASS I BS 476 Part 7 - 1971

Surface spread of flame *

3.7 BS 476 Part 6 - 1981

Fire Propagation Index ( I ) *
CLASS ‘P’ BS 476 Part 5 - 1968
Ignitability * (not easy ignitable)
Standard Sizes :
Length 2400, 2700, 3000mm
Width 600mm

Remark : The above specifications are based on typial test results of Aerocon Panels with Flex-o-Board, and subkect to revision.
* As per test results of CBRI – ROORKEE , @ Could Vary due to change in moisture content.

2. TYPES OF PANELS : EDGE FINISH

Square Edge Panel Recess Edge Panel

3. PRODUCT USAGE

Application

1 hr. 2 hr.
S.No Description Thickness Type Fins /
Compound Fire Fire
Partition Prefab Mezzanine Cladding Vertical
Wall Rated Rated
Lovers
wall wall
Aerocon
1 50mm SE √ √ √ √ √ √ √ -
Panel
Aerocon
2 50mm RE √ √ - - - - √ -
Panel
Aerocon
3 75mm SE √ √ √ √ √ √ √ √
Panel
Aerocon
4 75mm RE √ √ - - - - √ √
Panel

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

4. TOOLS & ACCESSORIES

4.1 Measuring & Levelling Tools

Measuring Tape Levelling Plumb & Chord

4.2 Installation Accessories

Hitachi or Equivalent- Hitachi or Equivalent – Hitachi or Equivalent - Hitachi or Equivalent -

Rotary Drills Impact Drill Cutting Machine (C8) Grinder, Size 100mm.
2800 rpm,420 Watts 2900rpm, 450 Watts 5000 rpm,1400 Watts 11000rpm, 580 Watts

Wooden Plugs PVC Sleeves Wooden Screw Size 45 mm CSK Self-Drilling Screw
Size 45 mm.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

4.3 Structural Frame

G.I Floor Channel G.I Ceiling Channel

4.4 Finishing & Painting Tools

( Panel Jointing System)

Aerocon Smart Plexus Aerocon Smart Putty / Aerocon SmartBond Panel Trowel 4”
Tape Acrylic Putty Jointing Compound

Sanding Machine / Sand

Finishing Trowel 8” Finishing Trowel Size 11”
Paper

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

5. INSTALLATION – FULL HEIGHT PARTITION

5.1 Aerocon Panel wall

Tools & Accessories

Aerocon Panel wall 50 / 75mm thk, G.I Floor Channel : 14 x (50/75) x 25 x 0.8/1mm thk

G.I Ceiling Channel : 38 x (50/75) x 38 x 0.8/1mm thk, Screw : Self-Drilling / Wooden screw Size 45mm.

Jointing Compound: Aerocon Smart Bond (Recommended)

 Recess or square edge panels are

recommended for full height partitions.

 Mark the floor plan as per approved drawing

 Cut the floor channels as per required

lengths. Mark the ceiling with plumb to F.C.
and fix ceiling channels with self-expansion
screws.

 Place & fasten the F.C. with self-expansion

screws at every 600mm centers on 50mm
face of channel.


 The height needs to be checked for each
individual panel before inserting, follow the
same method for all panels.

 Clean the floor channels, tongue and groove

portion of panels for firm fixing.

 Lift & keep the 600mm side of panel parallel to

floor. Keep the groove side of panel towards wall
or column end.

 Insert the panel by tilting it into ceiling channel

first and then position the same from 14mm side
of the Floor channel

 Slowly push the panel into the Floor channel

with two heavy duty screw drivers without
damaging the corners as shown in picture.

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 Position the panel & push towards wall. And

Check the right angle of panel.

 If required insert plugs/packings in Floor

Channel to ensure right angle.

 Position the second panel 550mm away from the

first panel and slowly drop slide towards first
panel. This technique enables fast & proper
joining of panels.

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 Complete the partition by joining panel by panel

as per above procedure

 Apply the Jointing material entire length of

tongue and groove as per below procedure and
insert the next panel, Push the panel to secure a
rattle free joint.

5.2 Aerocon Panel Jointing Procedure for RE (Reccess Edge Panels)

TOOLS:
For SmartGlu & Smartflex application : Use only Flexible Steel Knife
For leveling with wall-putty : Use Ordinary Putty knife

STEP-1: Applying Jointing compound on T&G

Product Used: SmartGlu (Water-miscible Powder)
PREPARATION OF SMARTGLU: Mix SmartGlu in 70%
water (or as required for desired workability) Make a
slurry.
METHOD: Application by Brush on Both Tongue &
Groove side & Immediately fix the Panels.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

STEP-2: INFILL Step

Product Used: SmartGlu (Water-miscible Powder)
PREPARATION OF SMARTGLU: Mix SmartGlu in 35-40%
water (or as required for desired workability) to
prepare a non-flowing paste.
METHOD: Fill the paste tightly into the grooves, as well
as the recessed area, duly flashed with panel surfaces.
Infill Setting Interval before Next Step: 60 minutes.

NOTE:
Local TOUCH-UP - if any required: After setting, inspect
and wherever required fill up shrunk area if any, to
uniformly flash with panel surface.
Touch-up Setting Interval before Next Step: 30 minutes

STEP-3: RECESS TAPING (60mm)

Product Used: SmartFlex White Paste AND

SmartPoly 60-mm Tape

METHOD: Paste SmartPoly 60mm tape (over dried-up

SmartGlu) by using ready to use SmartFlex as an
adhesive paste.
Immediately carry on to overcoat tightly - just in order
to uniformly wetting the SmartPoly 60mm tape.
Consume no extra material.

Setting Interval before Next Step: 30 minutes, or till

touch dry.
NOTE: If the material feels tight, OR in very dry/hot
situations, may add 5-10 (five to ten)% external water -
if required.

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STEP-4: 2nd Layer Taping (16mm)

Product Used: SmartFlex White Paste AND

SmartPoly 16-mm Tape

METHOD: Paste & tightly wet SmartPoly 16mm tape

with SmartFlex as an adhesive paste (In very dry/hot
situations can add 5(five)% water if required).
Immediately carry on to overcoat tightly - just in order
to wet the SmartPoly 60mm tape uniformly. Remove
any extra deposition or spills.

Setting Interval before Next Step: Allow dry & shrink

for minimum 3 (three) hours – no upper limit of
interval.

STEP-5: Shrink Compensation Coat

Product Used: SmartFlex White Paste

Method: Apply a Tight coat of SmartFlex – Just enough

to re-wet the shrinkage, and no more - all along the
SmartPoly 16mm tape already fixed. Remove any extra
deposition or spills.

Setting Interval before Next Step: At least 2 hours, no

upper limit.

NOTE: At this stage Joints will look like about 0.5-1 (half
to one) mm thick lines - raised above the original panel
surface.

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STEP-6: FINAL FINISHING STEP = Seamless LEVELING:

(IT IS MOST IMPORTANT TO FOLLOW EXACTLY AS
EXPLAINED BELOW. DO NOT APPLY THICK WALL PUTTY
OVERCOAT LAYER AS PER CONVENTIONAL PRACTICE.
BECAUSE ANY THICKER THAN REQUIRED WALLPUTTY
WILL EVENTUALLY CRACK OVER THE RESILIENT JOINT).
Product Used: Ordinary White Cement based Wall-
putty typically 800gms/Sq
METHOD: Level out seamlessly using ordinary powder
wall-putty – carefully to the thickness of raised-up
Jointing line. Do not overbuild.
Putty Coats:
A) Ordinary leveling: 1 or 2 passes are fine.
B) Best Level-5 type finish: For such finest finish,
local touch-up coats are usually applied (usually
after 24 hours shrinkage time) on various parts
of Panel surface by skilled workmen. This is a
standard method for fine finishing like applied
for any construction - and not specific to Panels
or Joints.

Final Sanding with #300 grade fine sandpaper.

INSPECT & ENSURE: After final sanding Joints MUST be
seamlessly smooth & perfectly plain leveled. At the
same time a dark impression line MUST remain visible.
This impression after final sanding signifies correct
jointing & leveling.

NOTES:
- inadequate level filling over the panel surfaces out of
putty-shrinkage. This is normally supposed to be
inspected and taken care next day, before painting.
- conventionally, for fine finish (level-5 type), a 2nd &
sometimes even 3rd coat local finish with thin putty
coats are customary at the descretion of painter.
Similarly like paint makers, it is neither
possible, nor expected, from smartbond end to define
final finishing. It falls purely under the skillset of
concerned painter.

All skilled painters know above standard practices.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

JOINT PRIMING: When dry, directly apply 2 coats of

raw (i.e. undiluted) water-based primer - only along the
visible lines - at 1 hour interval to visually cover joint
mark. Use a soft hair 2” brush.

When fully dry, smoothen the brush/roller marks (if

any) with #320 sandpaper.

NB: Strictly no more putty application after this and

before painting.
Recommended Painting Procedure
Apply primer and paint on whole surface as per normal
good practices.
NOTES FOR PAINTER: The surface is already leveled; do
not apply any more Wall-Putty layer.
A GLOSSY PAINT IN ANY INSTALLATION - WHETHER
PANEL OR NOT - NEEDS FINER LEVELING AND SANDING
WITH #300 GRADE SANDPAPER FOR BEST FINISH.
(NOTE: Gloss brings out very minor undulations visible
even on block walls.)

Avoid any cement based thick rendering or texturing

because these are crack-prone non-resilient materials –
unfit for Panel/Board joints.

PANEL TO PANEL/WALL PARTITION CORNER JOINTS:

If joint gap is less than 2mm, fill with SMARTPOLY + SMARTFLEX. Use a corner knife or finger. If gap is 2-3mm, use
standard jointing method. In both cases lay tape in L shape with joint in the center. Level as described.

MANAGING TERMINAL GAP JOINT WITH CONCRETE, WOOD AND CONSTRUCTION STEEL MATERIALS:
 Fill and finish terminal gaps up to 3mm wide with SMARTPOLY + SMARTFLEX. Use a corner knife or finger
 If Terminal gap is between 4mm to 11mm wide, add equal qty of ordinary sand to SMARTGLU and fill. Finish
with 30-40mm wide SMARTPOLY tape (available on request) and SMARTFLEX compound
 If Terminal gap is between 12mm to 25mm wide, further add 6mm downgraded stone chips and fill. Finish on
both side edges with 16mm wide SMARTPOLY tape and SMARTFLEX compound.
If the gap is more than 25mm wide, prepare 1:3:6 cement-sand-chip mortar duly adding 12% (by wt. of cement in mix)
SBR mortar and fill using masonry method. Hydration cure. After 3-4 days, apply SMARTPOLY + SMARTFLEX skin on both
side edges of the concrete fill. Finally finish with 0.5mm thick flashing wall-putty similarly like standard Joint Leveling

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

DO’s

 Prefer a Skilled Painter as Jointing & Finishing DON’Ts

applicator.
 Do not apply any excess material.
 Prefer/Recommend waterbase primer & emulsion
 Do not overcoat wall-putty before painting
paint.
once finished.
 While working in hot/dry conditions, if compounds
 Do not use/recommend cementbased
become sticky for high evaporation, may periodically
render/texturing.
add minimum water to maintain desired workability.
 Do not use oil/thinner to dilute compounds.
 Keep periodically cleaning knife of dried comkpound
lumps.  Do not use oil-based primer below water-based
paint, OR vice-versa.
 If glossy paint is specified, leveling must be done with
best skills.

5.3 Aerocon Panel Jointing Procedure for SE (Square Edge Panels)

TOOLS:

For SmartGlu & Smartflex application: Use only Flexible Steel Knife

For leveling with wall-putty : Use Ordinary Putty knife

STEP-1: Applying Jointing compound on T&G

Product Used: SmartGlu (Water-miscible Powder)
PREPARATION OF SMARTGLU: Mix SmartGlu in 70%
water (or as required for desired workability) Make a
slurry.
METHOD: Application by Brush on Both Tongue &
Groove side & Immediately fix the Panels.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

STEP-2: INFILL Step

Product Used: SmartGlu (Water-miscible Powder)
PREPARATION OF SMARTGLU: Mix SmartGlu in 35-40%
water (or as required for desired workability) to
prepare a non-flowing paste.
METHOD: Fill the paste tightly into the groove, duly
flashed with panel surfaces.
Infill Setting Interval before Next Step: 60 minutes.

NOTE:
Local TOUCH-UP - if any required: After setting, inspect
and wherever required fill up shrunk area if any, to
uniformly flash with panel surface.
Touch-up Setting Interval before Next Step: 30
minutes

STEP-3: TAPING (16mm)

Product Used: SmartFlex White Paste AND

SmartPoly 16-mm Tape

METHOD: Paste SmartPoly 16mm tape (over dried-up

SmartGlu) by using ready to use SmartFlex as an
adhesive paste.
Immediately carry on to overcoat tightly - just in order
to uniformly wetting the SmartPoly 16 tape. Consume
no extra material.

Setting Interval before Next Step: 30 minutes, or till

touch dry.
NOTE: If the material feels tight, OR in very dry/hot
situations, may add 5-10 (five to ten)% external water -
if required.
STEP-4: Shrink Compensation Coat
Product Used: SmartFlex White Paste

Method: Apply a Tight coat of SmartFlex – Just enough

to re-wet the shrinkage, and no more - all along the
SmartPoly 16mm tape already fixed. Remove any extra
deposition or spills.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

Setting Interval before Next Step: At least 2 hours, no

upper limit.
NOTE: At this stage Joints will look like about 0.5-1 (half
to one) mm thick lines - raised above the original panel
surface.
STEP-5: FINAL FINISHING STEP = Seamless
LEVELING:
(IT IS MOST IMPORTANT TO FOLLOW EXACTLY AS EXPLAINED
BELOW. DO NOT APPLY THICK WALL PUTTY OVERCOAT LAYER
AS PER CONVENTIONAL PRACTICE. BECAUSE ANY THICKER
THAN REQUIRED WALLPUTTY WILL EVENTUALLY CRACK OVER
THE RESILIENT JOINT).

Product Used: Ordinary White Cement based Wall-

putty typically 800gms/Sq

METHOD: Level out seamlessly using ordinary powder

wall-putty – carefully to the thickness of raised-up
Jointing line. Do not overbuild.

Putty Coats:
A) Ordinary leveling: 1 or 2 passes are fine.
B) Best Level-5 type finish: For such finest finish,
local touch-up coats are usually applied (usually
after 24 hours shrinkage time) on various parts
of Panel surface by skilled workmen. This is a
standard method for fine finishing like applied
for any construction - and not specific to Panels
or Joints.

Final Sanding with #300 grade fine sandpaper.

INSPECT & ENSURE: After final sanding Joints MUST be
seamlessly smooth & perfectly plain leveled, but a dark
color line MUST remain visible.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

INSPECT & ENSURE: After final sanding Joints MUST be

seamlessly smooth & perfectly plain leveled, but a dark
color line MUST remain visible.

NOTES: - inadequate level filling over the panel surfaces

out of putty-shrinkage. This is normally supposed to be
inspected and taken care next day, before painting.
- conventionally, for fine finish (level-5 type), a 2nd &
sometimes even 3rd coat local finish with thin putty
coats are customary at the descretion of painter.
Similarly like paint makers, it is neither
possible, nor expected, from smartbond end to define
final finishing. It falls purely under the skillset of
concerned painter.

All skilled painters know above standard practices

JOINT PRIMING: When dry, directly apply 2 coats of
raw (i.e. undiluted) water-based primer - only along the
visible lines - at 1 hour interval to visually cover joint
mark, When fully dry, smoothen brush/roller marks if
any with #320 sandpaper.

NB: Strictly no more putty application after this and

before painting.Recommended Painting Procedure

Apply primer and paint on whole surface as per normal

good practices.

NOTES FOR PAINTER:The surface is already leveled; do

not apply any more Wall-Putty layer.

A glossy paint in any installation - whether panel or not

- needs finer leveling and sanding with #300 grade
sandpaper for best finish. (note: gloss brings out very
minor undulations visible even on block walls.)

Avoid any cement based thick rendering or texturing

because these are crack-prone non-resilient materials –
unfit for Panel/Board joints.

PANEL TO PANEL/WALL PARTITION CORNER JOINTS:

If joint gap is less than 2mm, fill with SMARTPOLY + SMARTFLEX. Use a corner knife or finger. If gap is 2-3mm, use
standard jointing method. In both cases lay tape in L shape with joint in the center. Level as described.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

MANAGING TERMINAL GAP JOINT WITH CONCRETE, WOOD AND CONSTRUCTION STEEL MATERIALS:
 Fill and finish terminal gaps up to 3mm wide with SMARTPOLY + SMARTFLEX. Use a corner knife or finger
 If Terminal gap is between 4mm to 11mm wide, add equal qty of ordinary sand to SMARTGLU and fill. Finish
with 30-40mm wide SMARTPOLY tape (available on request) and SMARTFLEX compound
 If Terminal gap is between 12mm to 25mm wide, further add 6mm downgraded stone chips and fill. Finish on
both side edges with 16mm wide SMARTPOLY tape and SMARTFLEX compound.
If the gap is more than 25mm wide, prepare 1:3:6 cement-sand-chip mortar duly adding 12% (by wt. of cement in mix)
SBR mortar and fill using masonry method. Hydration cure. After 3-4 days, apply SMARTPOLY + SMARTFLEX skin on both
side edges of the concrete fill. Finally finish with 0.5mm thick flashing wall-putty similarly like standard Joint Leveling

DO’s
 Prefer a Skilled Painter as Jointing & Finishing DON’Ts
applicator.
 Do not apply any excess material.
 Prefer/Recommend waterbase primer & emulsion
paint.  Do not overcoat wall-putty before painting
once finished.
 While working in hot/dry conditions, if compounds
become sticky for high evaporation, may periodically  Do not use/recommend cementbased
add minimum water to maintain desired workability. render/texturing.

 Keep periodically cleaning knife of dried comkpound  Do not use oil/thinner to dilute compounds.
lumps.
 Do not use oil-based primer below water-based
 If glossy paint is specified, leveling must be done with paint, OR vice-versa.
best skills.

6 INSTALLATION – HALF HEIGHT PARTITION

Tools & Accessories

Aerocon Panel wall 50 / 75mm thk., G.I Floor Channel : 14 x (50/75) x 25 x 0.8/1mm thk, G.I Ceiling Channel : 38 x
(50/75) x 38 x 0.8/1mm thk, Screw : Self-Drilling / Wooden Screw Size 45mm. Jointing Compound: Aerocon Smart Bond
(Recommended)

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

Aerocon panels are ideal for half height partitions as these

are single monolithic in nature and therefore offer
sturdiness.

Always end the partitions in ’L’ or ‘T’ shape of 300 to

600mm Panel width as shown in Picture

Start with existing brick wall, make a two drill at brick wall
and Aerocon panel at the distance of 300mm from top and
bottom side of the panel. And insert the steel rod. The Rod
need to be dipped before erection.

Floor channel can covered with skirting.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

The top end & free end walls must be covered by using
different materials like timber, medium density fiberboards,
PVC, Aluminum beading.

Complete the joint finish and paint as per above procedure.

7 INSTALLATION – JUMBO HEIGHT PARTITION UPTO 4.50 MTRS HEIGHT & 4.80 MTRS WIDTH

Tools & Accessories

Aerocon Panel wall 50 / 75mm thk.

G.I Floor Channel : 14 x (50/75) x 25 x 0.8/1mm thk , G.I Ceiling Channel : 38 x (50/75) x 38 x 0.8/1mm thk

Screw : Self-Drilling / Wooden Screw Size 45mm. Jointing Compound: Aerocon Smart Bond (Recommended)

Aerocon Panel partition work can be done without

Steel frame up to 4.50 mtr height & 4.80 mtr width.

 Frame work is not required for these type of

partitions up to 4.5 mtrs.

 Panels are staggered for strength & rigidity as

shown below.

 Height of the panels is to be decided accordingly.

 Top support, such as steel, concrete etc, is a must

for such type of partitions.

 Fix the floor & ceiling channel as per laid

procedure.

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 For horizontal joining first fix the full length panel

and apply Jointing material in the groove portion.

 Place hexagonal PVC / WOODEN beading on top

groove of the 3 Mtr panel before placing the 1.5
Mtr panel and push the same into the ceiling
channel as per below fig.

 Next, the 1.5 Mtr panel should come in lower side

and 3 Mtr panel in upper side & proceed in the
similar way. Complete the partition by fixing
panels one by one as per the above procedure.

 Complete the joint finish and paint as per above

procedure.

8 INSTALLATION – JUMBO HEIGHT PARTITION ABOVE 4.50 MTRS HEIGHT

 Frame work is required for above 4.50 Mtrs

height partitions such as MS Columns &
Beams as shown in picture

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 Horizontal MS Beam to be laid on 3mtr panel.

 For concealing the steel sections need to

provide cement boards.

 Complete the partition as per above

procedure.

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9 FIRE SEPARATION WALL

Due to its good fire-rating

properties, Aerocon panels are most
suitable for fire separation walls
where fire rating of two hours is
generally expected. Aerocon panels
come with a test backup from the
central building Research Institute,
Roorkee and has the following
unique properties

Recess or square edge panels are

recommended for Fire separation
partition walls

10 CONNECTION DETAILS AT AEROCON PANELS:

Section - BasePlate to Column Fixing Detail Plan - BasePlate Connection Detail

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Section - Ceiling Fixing Detail Section - Ceiling Fixing Detail

Section – Panel Connection Detail at Tongue & Grrove Plan – Panel Connection at ‘L’ Joint

Plan – Panel Connection at ‘T’ Joint Plan – Panel Connection at Glass wall

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Panel Connection at Gypsum wall Panel Connection with Tiles

Panel Connection at Brick wall Panel Connection at RCC wall

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Panel Connection at Steel Column

Panel Connection with A.C

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Panel Connection at Switch Board

Fins Application Detail

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Door frame Detail (M.S – Mild Steel)

Door frame Detail (Wooden)

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Door frame Detail (Alluminium)

Window frame Detail (M.S – Mild Steel)

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Window frame Detail (Wooden)

Window frame Detail (Alluminium)

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

11 PAINTING

Tools & Accessories

Primer Paint & Top Coat Paint,
Jointing Compound: Aerocon Smart Bond (Recommended), Brush, Roller, Etc.
 Use Cement based putty, Leave for 2 hours,
Apply Coat again and leave to dry setting, Use
Sandpaper for smooth surface to finish clear
smooth.

 Clear the dust from surface.

Use primer Paint to clear any scratches and

increase the life time of coating paint.

Leave to d

ry for one hour.

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Paint top coat in 1-2 round , Leave to dry for 1-2

hours in each round

12 HANDLING & STORAGE

Place the support frames 2000 mm away from

each other and put the husk bags on their bases.

Lift and carry the panels vertically.

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Align the panel, allowing it to rest against the back

support, with the tongue side facing upwards.

Place three metal spacers for each panel – one at

the center and the other two on the sides (900
mm away from the center).

They can be stacked one after the other, as long as

the spacers are used.

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PRODUCT MANUAL: AEROCON PANEL PARTITION WALL

They can be stacked one after the other, as long as

the spacers are used.

When left in the open, the stack must be covered

with plastic/tarpaulin sheets.

Updated: Aug 2017 P a g e I 34