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Curriculum Electrician Level II IV

This document provides an overview of training programs for electricians in Pakistan. It outlines 9 modules that make up the curriculum, which are designed to improve the quality of electrician training and set national standards. The modules cover skills like electrical calculations, wiring, equipment installation, repair work, and programmable logic control systems. Successfully completing the training programs leads to National Vocational Certificates and qualifies graduates for jobs as domestic, industrial, or automation electricians.

Uploaded by

Sheela Ali
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
603 views38 pages

Curriculum Electrician Level II IV

This document provides an overview of training programs for electricians in Pakistan. It outlines 9 modules that make up the curriculum, which are designed to improve the quality of electrician training and set national standards. The modules cover skills like electrical calculations, wiring, equipment installation, repair work, and programmable logic control systems. Successfully completing the training programs leads to National Vocational Certificates and qualifies graduates for jobs as domestic, industrial, or automation electricians.

Uploaded by

Sheela Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Published by

National Vocational and Technical Training Commission


Government of Pakistan

Headquarter
Plot 38, Kirthar Road, Sector H-9/4, Islamabad, Pakistan
www.navttc.org

Responsible
Director General Skills Standard and Curricula, National Vocational and Technical Training Commission
National Deputy Head, TVET Sector Support Programme, Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH

Layout & design


SAP Communications

Photo Credits
TVET Sector Support Programme

URL links
Responsibility for the content of external websites linked in this publication always lies with their respective publishers. TVET Sector Support Programme
expressly dissociates itself from such content.

This document has been produced with the technical assistance of the TVET Sector Support Programme, which is funded by the European Union, the
Federal Republic of Germany and the Royal Norwegian Embassy and has been commissioned by the German Federal Ministry for Economic Cooperation
and Development (BMZ). The Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH in close collaboration with the National Vocational and
Technical Training Commission (NAVTTC) as well as provincial Technical Education and Vocational Training Authorities (TEVTAs), Punjab Vocational
Training Council (PVTC), Qualification Awarding Bodies (QABs)s and private sector organizations.

Document Version
August, 2019
Islamabad, Pakistan
TABLE OF CONTENTS

INTRODUCTION ....................................................................................................................................................................................................... 3
STRUCTURE OF THE TRAINING PROGRAMMES .......................................................................................................................................... 5
OVERVIEW OF THE CURRICULUM .................................................................................................................................................................... 6
TRAINING AND LEARNING GUIDE ..................................................................................................................................................................... 8
071300559 Module: 1 Demonstrate Communication Skill ................................................................................................................................ 8
061100560 Module: 2 Maintain Safe Work Environment ................................................................................................................................ 10
071300552 Module 3: Carryout Calculations & Prepare Estimates for Electrician Works .......................................................................... 12
071300553 Module 4: Install Electrical Wiring ................................................................................................................................................... 15
071300554 Module 5: Install Industrial Electrical Equipment and Fixtures ................................................................................................... 18
071300555 Module 6: Carry out Repair/ Maintenance of Electrical Installations ......................................................................................... 22
071300556 Module 7: Repair / Service Electric Motors and Generators ....................................................................................................... 26
071300557 Module 8: Install Security & Communication Systems................................................................................................................. 29
071300558 Module 9: Install and Repair Programmable Logic Control (PLC) Systems............................................................................. 32
LIST OF TOOLS AND EQUIPMENT ................................................................................................................................................................... 35

2
INTRODUCTION
An electrician is a tradesperson specializing in electrical wiring of buildings, stationary machines and related equipment. Electricians
may be employed in the installation of new electrical components or the maintenance and repair of existing electrical infrastructure.
Electricians may also specialize in wiring and cables. Electricians work in a variety of settings, including homes, industries, schools, hotels,
workshops and hospitals-any type of facility that needs electricity to function.

Working conditions for electricians vary by specialization. Generally an electrician's work is physically demanding such as climbing ladders and
lifting tools and supplies. Occasionally an electrician must work in a cramped space or on scaffolding, and may frequently be
bending, squatting or kneeling, to make connections in awkward locations. Construction electricians may spend much of their days in
outdoor or semi-outdoor noisy and dirty worksites. Industrial electricians may be exposed to the heat, dust, and noise of an industrial plant.
Power systems electricians may be called to work in all kinds of adverse weather to make emergency repairs.

Purpose of the training program


The primary objective of these qualifications is to set high professional standards for electricians. The development and implementation of
these national qualifications will subsequently improve the quality of professional training and assessment in Pakistan. The specific objectives
of developing these qualifications are as under:
 Improve the overall quality of training delivery and setting national benchmarks for training of electricians in the country
 Provide flexible pathways and progressions to learners enabling them to acquire relevant and current skills set
 Provide basis for competency based assessment which is recognized and accepted by employers
 Establish a standardized and sustainable system of training for electricians in the country

Overall objectives of training program


Enable the trainees to perform routine skilled and semi-skilled tasks to carry out a variety of electrical/electronic installations &
maintenance jobs and assist other team members in assigned preventive maintenance, installations, and repairs of electrical
equipment, facilities and systems.

Competencies to be gained after completion of course


 Demonstrate Communication Skills
 Carry out Calculations and Prepare Estimates for Electrical Work
 Maintain Safe Work Environment
 Install Electrical Wiring
 Install Industrial Electrical Equipment & Fixtures

3
 Carry out Repair/ Maintenance of Electrical Installations
 Repair / Service Electric Motors & Generators
 Install Security & Communication Systems
 Install and Repair Programmable Logic Control (PLC) Systems

Possible available Job opportunities available immediately and later in thefuture


After successfully acquiring these NVQs, a candidate can be eligible for the following jobs:

 Building Electrician; Domestic Electrician; Industrial Electrician; Security & Communication System Technician; Automation
Instrumentation Electrician/Technician etc.

Trainee entry level


Minimum requirements for entry National Vocational Certificate Level-2 in Electrical Technology (Domestic Electrician) is Middle or Matric.

Minimum qualification of trainer


The minimum qualification of the trainer/instructor should be DAE in Electrical Technology or Level-4 NVQ in Electrical Technology.

Recommended trainer: trainee ratio


The recommended ratio is 1: 20

Medium of instruction i.e. language of instruction


English /Urdu/Local Language

4
STRUCTURE OF THE TRAINING PROGRAMMES
National Vocational Qualification (NVQ) Competency Standards or Learning Modules

071300559 Demonstrate Communication Skills

071300552 Carry out Calculations and Prepare Estimates for Electrical Work
0713E&E23 National Vocational Certificate Level-2 in
Electrical Technology (General Electrician)
061100560 Maintain Safe Work Environment

071300553 Install Electrical Wiring

071300554 Install Industrial Electrical Equipment & Fixtures


0713E&E22 National Vocational Certificate Level-3 in
071300555 Carry out Repair/ Maintenance of Electrical Installations
Electrical Technology (Industrial Electrician)
071300556 Repair / Service Electric Motors & Generators

071300557 Install Security & Communication Systems


0713E&E21 National Vocational Certificate Level-4 in
Electrical Technology (PLC Electrician) 071300558 Install and Repair Programmable Logic Control (PLC) Systems

5
OVERVIEW OF THE CURRICULUM

Theory Workplace Timeframe


Module Title and Aim Learning Units
Days/hours Days/hours of modules

071300559 Module 1 LU1: Working in Team


Demonstrate Communication Skills LU2:Dealing with Clients
LU3:Demonstrating Basic IT Skills 05Hrs. 25Hrs. 30Hrs.

061100560 Module 2 LU1: Identifying Hazards at Workplace


Maintain Safe Work Environment LU2: Observing Occupational Safety and Health 10 Hrs. 20 Hrs. 30 Hrs.
(OSH)
071300552 Module 3 LU1: Developing Basic Drawing
Carryout Calculations & Prepare LU2: Performing Estimation of Materials
Estimates For Electrician Works LU3: Calculating Labour Cost 10 Hrs. 30 Hrs. 40 Hrs.

071300553 Module 4 LU1: Preparing Materials for Wiring


Install Electrical Wiring LU2: Installing Conduit, Trunk and Wiring
LU3: Installing Electrical Fixtures and Appliances
20 Hrs. 80 Hrs. 100 Hrs.
LU4: Performing Earthing for Wiring

071300554 Module 5 LU1: Preparing Material for HT/LT Wiring


Install Industrial Electrical LU2: Installing Conduit, Trunk, Runways and Wiring
Equipment and Fixtures LU3: Installing Fixtures, Equipment and Machinery
LU4: Installing Wiring for Stand-by Power Supplies 40 Hrs. 110 Hrs. 150 Hrs.

6
071300555 Module 6 LU1: Identifying Fault in Electrical Installations
Carry out Repair/ Maintenance of LU2: Performing Troubleshooting
Electrical Installations LU3: Performing Preventive Maintenance 50 Hrs. 100 Hrs. 150 Hrs.

071300556 Module 7 LU1: Diagnosing Fault in Electric Motor


Repair / Service Electric Motors LU2: Carrying out Service/Repair Electric Motor
And Generators LU3: Carrying out Service/ Maintenance of 50 Hrs. 150 Hrs. 200 Hrs.
Generators

071300557 Module 8 LU1: Selecting the type of Safety / Security &


Install Security & Communication Communication System
Systems LU2: Installing Safety / Security & Communication
System 15 Hrs. 45 Hrs. 60 Hrs.
LU3: Testing the Installed Security, Safety and
Communications System
071300558 Module 9 LU1: Installing Programmable Logic Control System
Install and Repair Programmable LU2: Servicing and Repairing Programmable Logic
Logic Control (PLC) System control (PLC) system/machines
LU3: Servicing and Repairing Input/output devices 50 Hrs. 150 Hrs. 200 Hrs.

7
TRAINING AND LEARNING GUIDE

071300559 Module: 1 Demonstrate Communication Skill


Objective of the Module: After completing this module student will be able to use appropriate communication skills at workplace.
Duration: 30Hours Theory: 05 Hours Practical: 25Hours

Material Learning
LU Learning Outcomes Learning Elements Duration
Required Place

 Treat team members with respect  Definition of Team Labs , Job Task
and maintain positive  Importance and Benefits of working in (Theoretical or
relationships to achieve common Team Practical Activity),
organizational goals  Role of team members and functionality of Work Instructions,
06 Hrs. Equipment
the teams
 Listen to instructions carefully &
 Team dynamics and stages of team
comply with those instructions development
 Provide work related information  Negotiation techniques Workshop /
1. Working in Team to team members and identify  Conflict resolution strategies elec.lab
interrelated work activities to
avoid confusion Practical Activity:
 Adopt communication skills
1. Make a team of 5 students, check the wiring
appropriate to work activities and
of class room and lab. Discuss the
company procedures problems in team.Make a report for the in-
 Identify problems and resolve charge Maintenance.
them through discussion and
mutual agreement
 Client, Value of Client. 10 Hrs. Labs , (Group
 Collect and confirm work
 Principles of effective and interactive Discussion / class
requirements from clients using communication Practical Activity by room/works
2. Dealing with Clients appropriate communication  7 C’s of communication and their making some hop/elec
procedures importance students client and lab
 Cultural and organizational practices for others service
 Provide clear information to provider /
effective communication

8
clients about work requirements  Effective negotiation skills Electrician), Work
including costs and time needed  Conflict resolution strategies Instructions,
to accomplish the task  Negotiation techniques Equipment if
 Basic computer skills using MS Word, MS required
 Negotiate with clients regarding Excel, use of internet, sending and Multimedia for
wages, time, labour requirements receiving emails etc. display of relevant
etc.  Preparing relevant documents and reports videos

Practical Activity
1. Make a team of five members, two of them
are service provider and rest three are
client.Client requires some wiring in his
office. Service provider should discuss
about the types of cable, cost and
quality.Service provider and client should
negotiate on the cost.
3. Demonstrating  Create folders and files and learn  Basic architecture of computer system 14Hrs. Computers,
Basic IT Skills major commands of operating  Input / output devices of computer and their
system/windows functions Multimedia ,
 Type text and use major  Basic computer skills using MS Word, MS
commands such as printing, Excel, use of internet, sending and Internet
editing, creating tables, header receiving emails etc. Connection Computer
footer, footnotes, table of contents  Preparing relevant documents and reports
and page number etc. Lab
 Make the document as per work Practical Activities
specifications and client’s 1. Client has demanded some electrical work
requirement through email from you. Make a Detail
 Generate reports for clients using invoice for client and send it to him along
appropriate computer applications with your company profile made in Power
 Use internet for sending/receiving point, by email as per following instructions.
emails and connecting through 2. Invoice should be saved in separate folder
social or other media in your PC for further work.
3. Prepare invoice in excel and word both
formats.
4. Send a small presentation (Power Point) of
your company along with this invoice.

9
061100560 Module: 2 Maintain Safe Work Environment
Objective of the Module: After completing this module student will be able to diagnose hazards in electrical works & apply occupational health
& safety procedure according to their work plan
Duration: 30 Hours Theory: 10 Hours Practical: 20 Hours

Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place

1. Identifying Hazards  Read and interpret work PPE , other safety Class
at Workplace  Types of hazards that are most likely to equipment, firefighting room,
processes and procedures
correctly to identify risk of hazards cause harm to health and safety equipment, Safety Labs /
at workplace Charts Worksho
 Health and safety precautions
 Recognize engineering 15Hrs.
p
processes, tools, equipment and  Health and safety signs and symbols
consumable materials that have
the potential to cause harm  Techniques and methods to identify the
 Identify any potential hazards and risks of hazards at workplace
take appropriate action to
minimize the risk Practical Activity
1. Visit Power lab of your institute, identify
potential hazards. List PPE available and
required to work there.

2. Observing  Work safely at all times,  Dealing with hazards to avoid any accident PPE , other safety
Occupational complying with health and safety or injury equipment, firefighting
Safety and Health precautions, regulations and other  Safety reporting procedures and equipment, Safety
(OSH) relevant guidelines documentation Charts
 Identify health and safety hazards  Use of Personal Protective Equipment Class
in the workplace, so that the  First aid treatment methods including room,
potential for personal injury, methods of resuscitation Labs /
damage to equipment or the  Fire-fighting methods Worksho
workplace is prevented, and  Safe methods of handling heavy loads p
corrective action is taken
 Deal with problems which are Practical Activities 15 Hrs
within your control, and report to 1. Demonstrate Fire fighting

10
the safety officer those problems 2. Demonstrate working on 400V live circuit
that cannot be resolved using appropriate PPE.
 Wear, adjust, and maintain 3. Demonstrate first aid procedure for any
personal protective equipment to victim of electric current
ensure correct fit and optimum
protection in compliance with
company procedures
 Keep work area clean and clear of
obstructions, and storing tools or
equipment, so that the risk for
accident or injury is prevented

11
071300552 Module 3: Carryout Calculations & Prepare Estimates for Electrician Works
Objective of the Module: After completing this module student will be able to develop estimation bill according to electrical
diagrams as per requirements of clients & local market.
Duration: 40 Hours Theory: 10 Hours Practical: 30 Hours

Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place

 Take accurate measurements and  Basic Electrical Engineering Drawing


collect information regarding work Concepts.
specifications  Basic Electrical terminologies
 Develop drawing according to job  Basic electric formulas & numeracy
requirement  technical sketches, graphic / Electrical
 Confirm the job specifications and symbols etc
drawing from client or supervisor  Interpretation of layout plans/wiring
and make necessary adjustments, diagrams, service manuals and
where required manufacturer’s specifications, 20 Hrs.
 Types of electrical control and protective
switchgear and accessories used in Compute
electrical circuits r Lab,
1. Developing Basic
Drawing  Types of electrical wires and cables and Class
their ratings room
 Types of electrical conduits, casing &
capping etc.; their applications and their
cutting/jointing/fixing methods
 Types of insulation material used in
electrical installations
 Types of earth electrodes and their
applications
 Local authority/enterprise policies related to
electrical installations
 Electrical legislation and regulations related

12
to electrical wiring

Practical Activities
1. Make a Complete Layout and circuit
diagrams of your Lab. showing electrical
wiring, all load points, MDB, switch boards
and circuit routes
2. Re-produce the drawings after Adding 2
more load points and one SDB.

2.Performing  Identify requirements of the  Norms in interacting & negotiating with 15 Hrs. Electrical Drawings, Compute
Estimation of material(s) to be utilized for the customers/clients Calculators, Map r Lab,
Materials work in accordance with the job  Interpretation of layout plans/wiring measuring Tools, Class
specifications and drawing diagrams, service manuals and Computers, Relevant room
 Check and confirm the manufacturer’s specifications, technical software’s
requirement of the materials from sketches, graphic symbols etc.
the client or supervisor for  Types of electrical control and protective
accurate estimation. Quantify the switchgear and accessories used in
material as per drawing electrical circuits
 Use appropriate methods to  Types of electrical wires and cables and
calculate the of cost of material their ratings
and accessories keeping in view  Types of electrical conduits, casing &
the current market prices capping etc.; their applications and their
 Check and present the cost cutting/jointing/fixing methods
estimate to the client or supervisor  Types of insulation material used in
for agreement electrical installations
 Make necessary adjustments in  Types of earth electrodes and their
estimates, where required applications
 Local authority/enterprise policies related to
electrical installations
 Electrical legislation and regulations related
to electrical wiring
 Norms and standard formats of preparing
estimates
 Record keeping and reporting

Practical Activity
1. Perform Estimation of material for the re-

13
produced drawing mentioned in follow
below instructions.

 List of Material required.


 Estimate Material Cost
 Calculate Transportation Cost.

3.Calculating Labour  Calculate hours required for the  What is Labour Cost?
Cost task in accordance with the job  Method of calculating labour cost / Calculators,
requirements overheads / profit margin etc. Computers
 Prepare labour cost for the task with suitable
 Local legislation about minimum wages software’s. Compute
using appropriate procedures
 Norms and standard formats of preparing r Lab /
estimates. Class
 Record keeping and reporting rooms
10 Hrs
Practical Activity
1. Perform Estimation of Labour cost for the
re-produced drawing mentioned in Practical
Activity following these instructions.

14
071300553 Module 4: Install Electrical Wiring
Objective of the Module: After Completing this module learner will be able to install electric wiring & electric appliances fixtures according to
electrical diagrams as per client’s requirements with electric standards rules & regulation.
Duration: 100 Hours Theory: 20 Hours Practical: 80 Hours

Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place

 Select cables and wires required  Layout plans/wiring diagrams and Cables ,wires,
for each circuit considering manufacturer’s specifications, and electrical circuits, PVC conduit,
symbols etc. Trunk and related
current ratings, and conforming
 Types of domestic wiring methods and electrical fittings,
with standards and regulations wiring accessories,
circuits and their applications 10 Hrs.
1. Preparing Materials  Select PVC conduit, trunk and  Types of electrical control and protective switchgear, UPS,
for Wiring related accessories according to switchgear and accessories used in solar system,
requirements domestic wiring generator and other
 Select electrical fittings, wiring  Types of electrical wires/ cables and their required materials as
ratings per layout plan/wiring
accessories, switchgear, UPS, diagram
 Types of electrical accessories used in Worksho
solar system, generator and other
domestic installations p/
required materials as specified in  Types of electrical conduits, casing & elec.lab
the layout plan/wiring diagram capping etc., and their applications and their
cutting/jointing / fixing methods
 Type and application of UPS, Solar system
and generators

Practical Activities:
 Prepare list of Martial for wiring.
 Testing of arranged material by Multi-meter.
 Perform installation of wiring according to
diagram

15
 Mark locations of the electrical  Electrical tools & measuring instruments 50 Hrs. Hacksaw, cold chisel,
points, PVC conduit / trunk used in domestic electrical installation work drill machine, screw
according to the wiring diagram  Methods of joining terminating electric wires drivers flat and star,
2.Installing Conduit,  Chisel walls as required for / cables and types of insulation material electrician plier and
Trunk and Wiring burying of conduit according to its used in domestic wiring knife, Measuring tape,
size and number  Regulations of Institute of Electrical and Bubble Level, Rawal
 Select conduits and cut/bend/join Electronics Engineers (IEEE) Standards Plugs.
them as necessary;fix in the walls; Associations Cables ,wires, circuits,
clamp firmly; ensure correct  Testing procedures in electrical circuits PVC conduit, Trunk
clearance from the wall surface  Record keeping and reporting and related electrical
according to sizes and number of fittings, wiring
wires to be accommodated Practical Activities: accessories,
 Select PVC trunk and cut as  Arrange PVC pipe for conduits switchgear, UPS, solar
necessary, fix firmly and neatly on  Install PVC pipe as per given diagram system, generator and
the wall surfaces according to the other required
wiring diagram and number of materials as per layout
wires to be accommodated plan/wiring diagram
 Select wires and cables according Worksho
to the wiring diagram in p / Site
accordance with current ratings, area
voltage drop and switch gear
 Lay wires / cables according to
the circuit requirements ensuring
safety of the wires / cables
 Install wiring for fixture and
distribution boards according to
wiring diagram

 Fix electrical appliances and  Types of electrical accessories used in Hacksaw, cold chisel,
fixtures at standard height and domestic installations drill machine, screw
3.Installing Electrical stipulated location etc.  Type and application of UPS, Solar system 20 Hrs. drivers flat and star,
Fixtures and  Install UPS/solar panel/generator and generators electrician plier and
Appliances for backup power as per standard  Electrical tools & measuring instruments knife, Measuring tape, Worksho
practices used in domestic electrical installation work Bubble Level, Rawal p/site
 Terminate cables and flexible  Methods of joining terminating electric wires Plugs, Meggar area
cords to appliancesin accordance / cables and types of insulation material insulation tester.
with the standard practice used in domestic wiring Cables, wires, circuits,
 Carry out testing of electrical  Regulations for domestic electrical wiring PVC conduit, Trunk

16
fixtures and appliances to ensure under Electricity Act, 1937 and related electrical
proper functioning  Regulations of Institute of Electrical and fittings, wiring
Electronics Engineers (IEEE) Standards accessories,
Associations switchgear, UPS, solar
 Testing procedures in electrical circuits system, generator and
 Record keeping and reporting other required
materials as per layout
Practical Activities: plan/wiring diagram
 Arrange all material for fixture
 Make list of home appliances with power
rating.
 Install fixture e.g. tube light, bulb and fan
etc.
 Install power plug according to their power
rating.

 Select earth electrode to suit the  Techniques for installation of Earthing Digging equipment,
soil conditions and according to electrodes Earth tester,screw and
standard practices  Regulations for domestic electrical wiring pipe wrench, screw
 Prepare Earth electrode andburyit under Electricity Act, 1937 drivers flat and star,
4.Performing Earthing into the ground at the identified  Regulations of Institute of Electrical and electrician plier and
for Wiring location as per wiring diagram Electronics Engineers (IEEE) Standards knife, Measuring tape,
 Terminate Earth continuity Associations Cables,wires, circuits,
wire/cable at the earth electrode  Testing procedures in electrical circuits GI conduit, electrical worksho
by using specified  Record keeping and reporting 20 hrs fittings, wiring p/ site
connecting/fixing accessories accessories. area
 Test the Earth resistance in Practical Activities:
accordance with the standard  Perform soil testing procedure.
practices  Arrange Material for earthing.
 Construct and mark suitable earth  Install earth system and perform test by
electrode cover pit for Megger meter.
identification

17
071300554 Module 5: Install Industrial Electrical Equipment and Fixtures
Objective of the Module: After completing this module learner will be able to prepare & install Industrial electrical equipment & fixtures
according to electric diagrams as per client’s requirements under electric standard rules & regulation.
Duration: 150 Hours Theory: Hours Practical: Hours

Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place

 Interpret electrical drawing/layout  Electrical layout plans/wiring diagrams Computer , Calculator, Compute
plan for installation of HT/LT  Regulations for industrial electrical wiring writing pen and Paper r Lab/
wiring under Electricity Act, 1937 Lab/
1. Preparing Material  Select PVC/steel conduit, trunk,  Regulations of Institute of Electrical and Class
for HT/LT Wiring. runways and related accessories Electronics Engineers (IEEE) Standards 32 Hrs. room
according to requirements Associations
 Select cables and wires required  Types of electrical control and protective
for each circuit considering switchgear and accessories used in
current ratings, and conforming industrial electrical circuits
with standards and regulations  Types of electrical wires and cables,
 Select electrical fittings, wiring including underground cables, their ratings
accessories, switchgear and other and its applications
required materials as specified in  Types of electrical accessories used for
the layout plan/wiring diagram industrial electrical installations and their
 Select and use the appropriate applications
personal protective equipment
(PPE) to avoid injury or accident Practical Activity
at work place 1. Prepare list of Materials required to install a
three phase Motor. List all other required
accessories.

2. Installing Conduit,  Mark locations of the electrical  Electrical layout plans/wiring diagrams 58 Hrs. Cables ,wires, GI
Trunk, Runways points, PVC/steel conduit / trunk  Regulations for industrial electrical wiring conduits, Trunks,
Worksho
and Wiring according to the wiring diagram under Electricity Act, 1937 Runways and related
p / Site
 Check and clean the conduit  Regulations of Institute of Electrical and fittings, wiring
area
before wiring Electronics Engineers (IEEE) Standards accessories,
 Chisel walls as required for Associations switchgear and other
required materials as

18
burying of conduit according to its  Use of personal protective equipment for per layout plan / wiring
size and numbers High Transmission/Low Transmission diagram
 Select conduits and cut/bend/join systems
them as necessary; fix in the  Types of electrical control and protective
walls; clamp firmly; ensure correct switchgear and accessories used in
clearance from the wall surface industrial electrical circuits
according to sizes and number of  Types of electrical wires and cables,
wires to be accommodated including underground cables, their ratings
 Select PVC trunk and cut as and its applications
necessary, fix firmly and neatly on  Types of electrical accessories used for
the wall surfaces according to the industrial electrical installations and their
wiring diagram and as per number applications
of wires to be accommodated  Types of electrical conduits/ducts, casing &
 Select wires and cables according capping etc., and their cutting/joining /fixing
to the wiring diagram in methods
accordance with current ratings,  Methods of cutting, drilling, filing and
voltage drop and switch gear grinding etc.
 Lay wires / cables according to  Types of electrical tools & measuring
the circuit requirements ensuring instruments used in industrial electrical
safety of the wires / cables. installation work
 Install wiring for fixture and
distribution boards according to Practical Activity
wiring diagram 1. Install Conduit, trunk / Runways and Wiring
 Erect electrical accessories and for Motor
fittings at standard heights and
stipulated locations etc.

 Fix the electrical fixtures,  Regulations for industrial electrical wiring Cables, wires, GI
3. Installing Fixtures, equipment and machinery as per under Electricity Act, 1937 conduits, Motor,
Equipment and manufacturer’s instructions  Regulations of Institute of Electrical and 30 hrs Trunks, and Runways
Worksho
Machinery  Connect the fixtures, equipment Electronics Engineers (IEEE) Standards and related fittings,
wiring accessories, p / Site
and machinery with Earth point as Associations
area
per standard practice(s)  Use of personal protective equipment for Switchgear and other
/Elec,
 Carry out Earth testing according High Transmission/Low Transmission required materials as
per layout plan. Lab
to the power rating of the systems
electrical fixtures, equipment and  Types of electrical control and protective
machinery switchgear and accessories used in
 Terminate the electrical fixtures, industrial electrical circuits

19
equipment and machinery with  Types of electrical accessories used for
main power supply as per industrial electrical installations and their
manufacturer’s instructions applications
 Perform testing and  Methods of cutting, drilling, filing and
commissioning of the electrical grinding etc.
fixtures, equipment and  Types of electrical tools & measuring
machinery to ensure proper instruments used in industrial electrical
functioning installation work
 Types of insulation material used in
electrical installations
 Types of earth electrodes and their
applications in electrical installations
 Testing procedures in electrical circuits with
proper instruments
 Record keeping and reporting

Practical Activity
1. Install Motor, starter and Circuit Breaker for
Motor mentioned in Practical Activity 1.
Make electrical Connections and Earth it
properly

4. Install Wiring for  Install trunk /conduit/ducts etc. for  Electrical layout plans/wiring diagrams Cables ,wires, GI
Stand-by Power laying of power cables according  Regulations for industrial electrical wiring conduits, Trunks,
Supplies to wiring diagrams under Electricity Act, 1937 30 hrs Runways and related
 Install and connect Earth  Regulations of Institute of Electrical and fittings, wiring
electrodes for the stand by power Electronics Engineers (IEEE) Standards accessories,
supply, as per manufacturer’s Associations switchgear and other
instructions  Use of personal protective equipment for required materials as
 Install power changeover High Transmission/Low Transmission per layout plan / wiring
switchgear/ control and protective systems diagram
switchgear required for stand by  Types of electrical control and protective
power supply, and lay cables and switchgear and accessories used in Worksho
terminate as per manufacturer’s industrial electrical circuits p / Site
instructions  Types of electrical wires and cables, area
 Check power changing over including underground cables, their ratings /Elec,
system for correct phase and its applications

20
sequence and performance  Types of electrical accessories used for Lab
industrial electrical installations and their
applications
 Types of electrical conduits/ducts, casing &
capping etc., and their cutting/joining /fixing
methods
 Methods of cutting, drilling, filing and
grinding etc.
 Types of electrical tools & measuring
instruments used in industrial electrical
installation work
 Types of insulation material used in
electrical installations
 Types of earth electrodes and their
applications in electrical installations
 Testing procedures in electrical circuits with
proper instruments
 Record keeping and reporting

Practical Activity
1. Install Conduit, trunk / Runways,
changeover switch and Wiring for Motor
from standby power supply to changeover
switch. Also make Electrical connections
wherever they are necessary.

21
071300555 Module 6: Carry out Repair/ Maintenance of Electrical Installations
Objective of the Module: After completing this module student will be able to perform Repair, Maintenance & troubleshoot of electrical
installation.
Duration: 150 Hours Theory: 50 Hours Practical: 100 Hours

Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place

 Inspect visually the electrical  Interpretation of layout diagrams, technical 20 Hrs.  AC & DC Motors,
wiring, fixtures, equipment, sketches, graphic symbols and wiring transformer s
appliances and machinery for diagrams, and manufacturer’s specifications  Cable / Wire Gauge
discovering the faults and defects etc.  Cable Cutter
 Check the installation for  Demonstrate Types of electrical wiring  Cable Knife
consistency with the electrical systems for domestic & industrial purposes  Earth resistance
drawing  Illustrate Types of electrical wires and Tester
 Check the fault indication at relay cables and their ratings  Meggar (Insulation
for HT installation  Types and principles of operation of circuit resistance Tester)
 Test electrical equipment as breakers used in electrical installations and  Multimeter
specified in the manufacturer’s their applications  Set of Screw Drivers
manual and record the results  Demonstrate perform Methods of tracing  Safety Goggles Worksho
1. Identifying Fault in the fault in electrical installation &  Safety Helmet p/
machinery.
Electrical  Safety Shoes elec.lab/
 Illustrate Importance of testing electrical
Installations  Set of Nose Pliers site area
installations
 Set of Screw Drivers
 Develop & demonstrate the faulty indicators
check report.  Series test board
 illustrate checking Fault of electrical power  Combination Plier
& control circuit diagrams (Relay function) Set
 illustrate service manuals & manufacturers  Magnetic Contactor
specification of electrical equipment ,  Philips
machinery And appliances Screwdrivers Set
 Demonstrate Types of electrical measuring  Ring Spanner Set
instruments used in testing electrical  Circuit braekers
installations  Over Load
Relay(electronic
thermal)

22
Practical Activities:
1. Check the faulty short circuit, open circuit
electrical installation of Kitchen installation
& bed room installation complete check
report with fault indication. 50 hrs
2. Check the faulty short circuit, open circuit of
three phase electrical installation main
distribution board & make check report
with fault indication.
3. Check the continuity test & polarity test of
electrical installation, cables & accessories
with megger & multi meter with faulty
indication test report.
4. Check the Earth leakage test of electrical
installation & Motors (machinery) with faulty
indicators test report.
5. Check the earth Resistance test of electrical
installation with earth resistance tester with
faulty indicators test report.
6. Perform a patrolling a HT/LT cable &
complete check report of damage/burnt
status of cable.

 Prepare a list of items/material(s)  Illustrate Types of electrical tools used for 10 Hrs.  AC & DC Motors,
required for repair /replacement troubleshooting and preventive transformer
as per specifications maintenance purposes  Cable / Wire Gauge
 Make necessary adjustments in  illustrate service manuals & manufacturers  Cable Cutter
the control and protective specification of electrical equipment ,  Cable Knife
switchgear machinery And appliances  Earth resistance
2. Performing  Replace defective control &  illustrate the Importance of corrective & Tester
Troubleshooting protective switch gear, cables and preventive maintenance  Meggar (Insulation
accessories with standard items  perform Troubleshoot the earthing systems resistance Tester)
 Replace defective earth electrode in domestic & industrial electrical  Multimeter
& faulty/damaged earthing installations  Set of Screw Drivers Worksho
conductors  Demonstrate the troubleshoot & adjustment  Safety Goggles p/
 Test installed electrical equipment of Switch Gears according to standards  Safety Helmet elec.lab/
for safe and optimum  Demonstrate the troubleshooting of cables  Safety Shoes site area
performance according to & electrical equipment’s
 Set of Nose Pliers

23
standards & regulations  Demonstrate the troubleshoot report of test  Set of Screw Drivers
 Record the results of the test performed  Series test board
performed on a standard format  Combination Plier
Practical Activities: Set
 Magnetic Contactor
1. Develop the material list of testing devices  Philips
for troubleshooting electrical installation ScrewdriversSet
2. Troubleshoot the faulty short circuit, open  Ring SpannerSet
circuit electrical installation of single phase 50 Hrs  Circuit braekers
domestic Kitchen installation & bed room
 Over Load
installation & complete check maintenance Relay(electronic
standard report. thermal)
3. Troubleshoot the faulty short circuit, open
circuit electrical installation of three phase
circuit main distribution board & complete
maintenance standard report.
4. Troubleshoot continuity test & polarity test
result of electrical installation domestic &
industrial, cables & accessories with
megger & multi meter & complete standard
maintenance test report.
5. Troubleshoot the Earth leakage test of
electrical installation, trunking system &
Motors (machinery) with maintenance test
standard report.
6. Troubleshoot fault of earth Resistance of
electrical installation e.g. earth electrode
replace with repair/maintenance test report.

24
3. Performing  Carry out Preventive maintenance  Illustrate Importance of corrective &  AC & DC Motors,
Preventive as specified by the manufacturers preventive maintenance transformer
Maintenance  Update Maintenance/service  Illustrate the monthly maintenance schedule 05 Hrs.  Cable / Wire Gauge
records as per requirement of electrical installation in domestic  Cable Cutter
o Earth resistance test  Cable Knife Worksho
 Earth resistance p/
 Demonstrate the daily/weekly/ Tester elec.lab/
monthly/annual maintenance Report of  Meggar (Insulation site area
electrical installation & machinery. resistance Tester)
o Earth resistance test  Multi meter
o Measuring data sheet of  Set of Screw Drivers
machineries  Safety Goggles
o Switch gear pre-maintenance test
 Safety Helmet
as per manufacturer specification
 Safety Shoes
Practical Activities:  Set of Nose Pliers
 Set of Screw Drivers
1. Develop the daily pre-maintenance check  Series test board
list of electrical installation. & perform it.  Combination Plier
e.g. main supply system measuring reading, Set
machineries measuring data sheet of 15 Hrs  Magnetic Contactor
power, voltage, electric load current.  Philips Screwdrivers
2. Develop the different periodic pre- Set
maintenance check list of electrical  Ring Spanner Set
installation. & perform it. e.g. earth  Circuit breakers
leakage test, earth resistance test, switch  Over Load
gear test, cable insulation resistance test & Relay(electronic
earth resistance test. thermal)
 computer
 printer

25
071300556 Module 7: Repair / Service Electric Motors and Generators
Objective of the Module: After completing this module student will be able to repair & service of electric motors &generators.
Duration: 200 Hours Theory: 50 Hours Practical: 150 Hours

Duratio Material Learning


Learning Unit Learning Outcomes Learning Elements Place
n Required
 Identify the type of electric motor  Demonstrate Type and Construction of Motors 30 Hrs.  AC & DC Motors
from data / name plate or manual (Induction, Servo, Synchronous, DC motors  Electric Generators
 Inspect visual mechanical defect etc.)  Cable / Wire Gauge
such as, tight bearings, bent shaft,  Demonstrate Types of electrical measuring  Cable Cutter
noisy running, temperature etc. instruments used in testing electric motors &  Cable Knife
 Check the motor by using generators  Earth resistance
specified test instruments to  Illustrate the Fundamentals of electrical Tester
detect electrical defects such as rotating machines  Insulation resistance
loose/or burnt electrical  Illustrate Working principles of electric motors Tester
connections, defective capacitors, & generators  Multi meter
burnt windings, low insulation  Demonstrate Types of electrical control and  Set of Screw Drivers
resistance etc. protective devices use in Motor & Generator  Safety Goggles
 Check the tripping of protective  Electrical legislation and regulations related to  Safety Helmet Workshop
1. Diagnosing Fault device using specified test electric motors and allied motor control
in Electric Motor instruments, while the motor is  Safety Shoes / elec.lab
switchgear
running with power supply  Set of Nose Pliers
connected with suitable control Practical Activity:  Set of Screw Drivers
and protective device, the 1. Develop a data sheet of Electric machines with  Series test board
difficulty in starting/ low RPM/ Reading name plate & manufacturer manuals  Combination Plier Set
unusual noises/ excessive heat/ 2. Check the following physical test of  Magnetic Contactor
grounded winding etc. Motor/Generator without Electric power supply  Philips Screwdrivers
3. Check bearing status, shaft status, winding Set
status, Capacitors status, armature status,  Ring Spanner Set
commutator status. 80 hrs  Circuit breakers
4. Install the ATS/AMF Module with generators.  Over Load
5. Automatic engine starting & stopping, Relay(electronic
automatic shutdown on fault condition, thermal)
start/stop delay timer.  ATS/AMF Module kit

26
6. Check the fault circuit in DOL control motor
circuit
7. Protective circuit breaker, Overload Relay
Status, Low RPM & Motor Heated with noisy
sound.

 Dismantle the electric motor for  Demonstrate the dis-assemble & re- 20 Hrs.  AC & DC Motors
internal tests/ servicing/repairs assembling procedure of Motors  Cable / Wire Gauge
according to manufacturer’s  Demonstrate Common faults found in electric  Cable Cutter
instructions motors/generators and troubleshooting  Cable Knife
 Clean the parts of the motor with methods  Earth resistance
specified cleaning agents/tools &  Demonstrate the service/repair of Electric Tester
material Motors.  Meggar (Insulation
 Check the windings insulation  Demonstrate the Megger & Earth Resistance resistance Tester)
resistance with insulation tester Test with electric Motors.  Multi meter
 Repair the motor as per  Set of Screw Drivers
diagnosed fault Practical Activities:  Safety Goggles
1. Dismantle & re-assembled techniques of
2. Carrying out  Check the insulation resistance of  Safety Helmet
Electric Motors.
Service/Repair repaired motor as per standard  Safety Shoes
2. Service / repair of Electric motor cleaning,
Electric Motor  Carry out the No load and load greasing, lubricating, tightness bearings,  Set of Nose Pliers
tests as per standard practices Replacing bearing, clutch plate, carbon  Set of Screw Drivers
Brushes & burnt winding. 50 Hrs.  Series test board
Workshop
 Combination Plier Set
3. Check the Insulation resistance &Earthing / Site area
 Magnetic Contactor
continuity test of motor with Megger & earth  Philips Screwdrivers
resistance Tester Set
 Ring Spanner Set
4. Check the Load test & no load test of Electric
motor with calculated line current &  Circuit breakers
temperature Riser test.  Over Load
Relay(electronic
thermal)

27
 Carry out routine maintenance of  Demonstrate the Maintenance procedures 05 Hrs.  Safety Helmet
3. Carrying out the generator as specified in the on standby generators  Safety Shoes
Service/ manufacturer’s manual  Demonstrate Record keeping and reporting  Set of Nose Pliers
Maintenance of  Update the maintenance/service  Maintenance procedures on standby  Set of Screw Drivers
Generators records generators  Electric generators Worksho
 Philips Screwdrivers p/site
Practical Activities: Set area
 Ring Spanner Set
1. Check the following Preventive  Check list periodic
maintenance of standby generator e.g. daily wall chart.
check report

o General inspection
o lubrication service
o cooling system service
o Fuel system service
o servicing & testing starting batteries
o regular engine exercise
15 Hrs
2. complete the standardised periodic
schedule pre-maintenance, servicing &
repairing check report
3. Complete the daily operationally
standardised check report.

28
071300557 Module 8: Install Security & Communication Systems
Objective of the Module: After completing this module student will be able to Install & Test the safety/security communication
system
Duration: 60 Hours Theory: 15 Hours Practical: 45 Hours

Material Learnin
Learning Unit Learning Outcomes Learning Elements Duration
Required g Place

 Inspect the premises for  Illustrate Circuit diagrams, service manuals, 05 Hrs.  Dome CCTV
installation of safety / security and technical sketches, graphic symbols and Camera. ...
communication system as per wiring diagrams and manufacturer’s  Day/Night CCTV
requirement specifications Camera
 Select the most appropriate  Demonstrate Types of electrical tools and
its applications  Network/IP CCTV
safety / security/ communication Camera. ...
system considering the practicality  Demonstrate Types of electronic test
of the system, cost and client instruments used for testing safety/security  High-Definition HD
requirements and communication systems CCTV Camera.
 Demonstrate Types of communication and  DVR Audio/videos
power wires and cables used for safety ports
1. Selecting the type /security and communication systems and  500Gb hard disk Worksho
of Safety / Security their ratings
& Communication  Demonstrate Types of security video  32 Gb Micro sdc p / site
area
System cameras and sensing devices etc., used in  Detector auto door
safety/security and communication switch
systems/devices  DC Power supply 24
v
Practical Activity:
1. Perform the inspection criteria of clients  Cable / Wire Gauge
requirements security/safety  Cable Cutter
communication system with layout diagrams  Cable Knife
2. select security/safety communication  Multimeter
accessories as per clients requirement 05 hrs  Set of Screw Drivers
3. prepare the material list with labour cost,  Safety Goggles
accessories cost  Safety Helmet
 Safety Shoes

29
 Set of Nose Pliers
 Combination Plier
Set
 Circuit breaker
 Ups 1000VA/12v
 Select Tools, test instruments &  Demonstrate importance industrial 05 Hrs.  Dome CCTV
material as needed for the work safety/security system installation Camera
 Select Conduits/ trunk, cables,  Demonstrate the  Day/Night CCTV
wire & switch gear and  Illustrate the installation of CCTV layout Camera
accessories according to the diagram fittings
 Network/IP CCTV
requirements  Demonstrate the wiring diagram of CCTV
Camera
 Mark the Location for safety / security system
security and communication  Illustrate the detector auto door security  High-Definition HD
fixtures for installation, Conduits / system CCTV Camera.
casing and capping laid / fixed  Illustrate the Radio frequency interface  DVR Audio/videos
according to the wiring diagram (RFI) e.g. electrical wires interrupt ports
avoiding possible electrical Audio/video signals  500Gb hard disk
interferences on other systems
 32 Gb Micro sdc
 Lay the Wires / cables according
to wiring diagram Practical Activities:  Detector auto door
2. Installing Safety / 1. Install the dome CCTV security system with switch
Security &  Mount the safety / security and 25 Hrs.
communication fixtures at the layout diagram & wiring diagrams  DC Power supply 24v
Communication 2. Install the day-night CCTV security system
System specified locations as per
with layout diagram & wiring diagrams  Cable Cutter
manufacturer’s specifications and  Cable Knife
considering client’s requirements 3. Install the Network IP CCTV security with
 Multimeter Worksho
layout diagram
 Install the stand by power back up
4. Install the high definition HD CCTV security  Set of Screw Drivers p / Site
system as per requirement  Safety Goggles area
with layout diagram
5. Install the backup ups system of CCTV  Safety Helmet
security system  Safety Shoes
 Set of Nose Pliers
 Set of Screw Drivers
 Combination Plier
Set
 Philips Screwdrivers
Set
 Circuit breakers
 Ups 1000VA/12v

30
 Connect the system to the power  Demonstrate Importance of testing 05 Hrs.  Dome CCTV
3. Testing the source as recommended by the industrial safety/security and Camera. ...
Installed Security, manufacturer communication systems/devices after  Day/Night CCTV
Safety and  Adjust Settings, directions where completion, and regular periodical Camera
Communications necessary for correct functioning inspections thereafter.
System  Demonstrate the adjustment safety/security  Network/IP CCTV
of the system Camera. ...
 Check the standby power backup communication system
for its proper functioning  High-Definition HD
Practical Activities: CCTV Camera.
 Perform testing and
commissioning of the system  Detector auto door
 Inform the client on the operating switch
 Survey of building where security and safety
procedure and periodic testing of  DC Power supply 24
system is to be installed.
the system v
 According to survey arrange security
devices and safety system for building.  Cable Cutter
 Install security and safety devices as per  Cable Knife
requirement e.g fire sensor, smoke detector  Multi meter
etc.  Set of Screw Drivers
15 Hrs  Safety Goggles
 Safety Helmet
 Safety Shoes
 Set of Nose Pliers
 Set of Screw Drivers
 Combination Plier
Set
 Philips Screwdrivers
Set
 Circuit breakers
 Ups 1000VA/12v

31
071300558 Module 9: Install and Repair Programmable Logic Control (PLC) Systems
Objective of the Module: After completing this module student will be able to install and Repair Programmable Logic Control
(PLC) System
Duration: 200 Hours Theory: 50 Hours Practical: 150 Hours

Material Learnin
Learning Unit Learning Outcomes Learning Elements Duration
Required g Place
 Interpret manufacturer’s  Define the Programmable logic control 25 Hrs.  Laptop core i5
instructional/service manual and (PLC)system  Multi-media
machine functional diagram.  illustrate Graphics symbols & electrical projector
 Install and connect the PLC power & control circuit diagrams (function)  PLC software
system according to the functional  illustrate service manuals & manufacturers (e.g.WINPRO
diagram. specification ladder v3.25)
 Check the machine performance  Illustrate the types of plc according to  Switchgear,
as per requirement. application. proximity switches
o digital input to digital output ,indicators lamps ,
 Illustrate the Input & output devices in plc sensors , Relays
system Magnetic contactor
1. Installing  illustrate demonstration of motor control , Plc cpu (e.gfatek Worksho
Programmable switchgear & its application with plc Fbs14MC & Ac p / PLC
Logic Control  define fundamentals of digital electronics Motors. lab
System gates in PLC system  Empty tool kit
o And Gate  PPE as per job
o Or Gate  Measuring tools
o Not Gate (Mechanical &
 Illustrate the fundamentals of Ladder logic Electrical)
Function Diagrams in plc software.  screw driver set
 Illustrate the safety measures with plc  pliers set
system  Multi Meter
 Volt Meter
Practical Activity:  Am Meter
 Prepare Traffic Signal control 4-way.  communication
 Perform Automatic Door Control. cable

32
 Automatic Transfer Switch (ATS). 50 hrs  Dc Power supply
 Automatic Liquid Mixing Control System. 24v
 Automatic Coffee Maker.
 PLC based star-delta control system.
 Automatic reverse-forward motor control
system.

 Interpret manufacturer’s service  Illustrate the Input & output devices in plc 25 Hrs.  Laptop core i5
manuals/software and machine / system  Multi-media
system tested  Demonstrate Trouble shooting techniques projector
 Locate the fault in the PLC system in PLC based machines  PLC software
as per manufacturers manual  demonstrate Cyber control system with (e.g.WINPRO
 Repair/replace the faulty online testing the plc based machines ladder v3.25)
components of PLC system as  Illustrate Common faults in industrial PLC  switchgear,
per requirement based machines proximity switches ,
 Documentation related to inspection and  Indicators
testing of PLC based control systems and lamps,sensors,
machines Relays Magnetic
 Demonstrate Safety procedures with PLC & contactor, PLC
2. Servicing and I/O’s CPU (e.g. fatek
Repairing Fbs14MC & Ac
Programmable Practical Activities: Motors.
Logic Control (PLC)  Empty tool kit
Systems/ Machines 1. Check the faulty circuit & the ladder logic of 40 Hrs.
 PPE as per job
DOL motor & Repair/Replace the Faulty  Measuring tools Worksho
components with Faulty Report & Rectify (Mechanical & p / Site
its. Electrical) area/plc
2. Check the faulty circuit & ladder logic of  screw driver set lab
Star-Delta Auto control motor &
 pliers set
Repair/Replace The Faulty components
 Multi Meter
with faulty report Rectify its.
3. Check the faulty circuit & ladder logic of  Volt Meter
Auto door control motor & Repair/Replace  Am Meter
The Faulty components with faulty report  communication
Rectify its. cable
4. Check the faulty circuit & ladder logic of  Dc Power supply
Traffic Light & Repair/Replace the Faulty 24v

33
components with faulty report & Rectify its.

 Interpret manufacturer’s service  Demonstrate Motor control switchgear and 20 Hrs.  Laptop core i5
manuals/software and machine / its Testing application with PLC  Multi-media
3. Servicing and system tested, and the locations  Demonstrate Common faults Sensors and projector
Repairing Input/ of faults identified proximity switches with PLC  PLC software (e.g.
Output Devices  Locate the faults in the  Demonstrate I/O’s Trouble shooting WINPRO ladder
input/output device according to techniques in PLC based machines v3.25)
manufacturer’s manual  Demonstrate Safety procedures with PLC &  switchgear,
 Repair/replace the faulty I/O’s proximity switches
components, as per requirements  Documentation related to inspection and  Indicators lamps,
 Carry out the functional tests on testing of PLC based control systems and sensors, Relays
the control devices and final machines Magnetic contactor,
working as per manual PLC CPU (e.g.
Practical Activities: fatek Fbs14MC &
Ac Motors.
1. Check the faulty circuit (I/O’s) of Lamps  Empty tool kit
control By Two way & intermediate switches  PPE as per job
with Plc system. & Repair/Replace the  Measuring tools
Faulty components with faulty report & (Mechanical &
Rectify its. 40 Hrs Electrical)
2. Check the faulty circuit (I/O’s) of Automatic  Screw driver set
door control circuit with Plc system. &  pliers set
Repair/Replace the Faulty components with  Multi Meter
faulty report & Rectify its.
 Volt Meter
3. check the faulty circuit (I/O’s)of Star-Delta
 Am Meter
Auto control motor with PLC
&Repair/Replace The Faulty components  communication
with faulty report & Rectify its. cable
4. check the faulty circuit (I/O’s) & ladder logic  DC Power supply
Star-Delta Auto control motor circuit with 24v
PLC & Repair/Replace The Faulty
components with faulty report & rectify its.

34
LIST OF TOOLS AND EQUIPMENT
27. Hole saw 56. Thimble Press Plier
28. Hydrometer 57. Torque Wrench
S.No. Items 29. IR Temperature Gun 58. Transformer
1. AC & DC Motors 30. L Scale 59. Voltmeter
2. Am-meter 31. Lugs Punching Machine (Hydraulic and 60. Wire Striper
3. Battery Charger 32. Manual)
Lux Meter 61. PLC system with all peripheral
4. Battery Cleaning Kit 33. Magnetic Conductor pecripheral
62. Software for PLC programming
5. Bearing Puller 34. Insulation Resistance Tester 63. Desktop Computers for PLC systems
6. Bench Vice 35. Micron Meter 64. Training Gadgets(e.g. conveyer belt, lift
7. Cable / Wire Gauge 36. Multi-meter Elevator, traffic signal etc)
8. Cable Cutter 37. OTDR Meter
9. Cable Knife e
38. Overall Combination
10. Cell tester 39. Phase Sequence Meter
11. Chisel 40. Philips Screw drivers Set
12. Circuit Boards 41. Ring Spanner Set
13. Clamp Meter 42. Safety Belt
14. Combination Plier Set 43. Safety Goggles
15. Disk Grinder 44. Safety Helmet
16. Duct Rod 45. Safety Shoes
17. Earth Tester 46. Set of Nose Pliers
18. Files (set) 47. Set of Screw Drivers
19. Filler gauge 48. Soldering Iron
20. Flux 49. Soldering Lead
21. Generator 50. Specific Gravity Chart
22. Gloves 51. Splicing Machine
23. Hand electric Grinder 52. Spring tension checking meter
24. Hacksaw 53. Tachometer
25. Hammer 54. Test lamp
26. Handsaw 55. Thermometer

35

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