Curriculum Electrician Level II IV
Curriculum Electrician Level II IV
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Plot 38, Kirthar Road, Sector H-9/4, Islamabad, Pakistan
www.navttc.org
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Director General Skills Standard and Curricula, National Vocational and Technical Training Commission
National Deputy Head, TVET Sector Support Programme, Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH
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TVET Sector Support Programme
URL links
Responsibility for the content of external websites linked in this publication always lies with their respective publishers. TVET Sector Support Programme
expressly dissociates itself from such content.
This document has been produced with the technical assistance of the TVET Sector Support Programme, which is funded by the European Union, the
Federal Republic of Germany and the Royal Norwegian Embassy and has been commissioned by the German Federal Ministry for Economic Cooperation
and Development (BMZ). The Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH in close collaboration with the National Vocational and
Technical Training Commission (NAVTTC) as well as provincial Technical Education and Vocational Training Authorities (TEVTAs), Punjab Vocational
Training Council (PVTC), Qualification Awarding Bodies (QABs)s and private sector organizations.
Document Version
August, 2019
Islamabad, Pakistan
TABLE OF CONTENTS
INTRODUCTION ....................................................................................................................................................................................................... 3
STRUCTURE OF THE TRAINING PROGRAMMES .......................................................................................................................................... 5
OVERVIEW OF THE CURRICULUM .................................................................................................................................................................... 6
TRAINING AND LEARNING GUIDE ..................................................................................................................................................................... 8
071300559 Module: 1 Demonstrate Communication Skill ................................................................................................................................ 8
061100560 Module: 2 Maintain Safe Work Environment ................................................................................................................................ 10
071300552 Module 3: Carryout Calculations & Prepare Estimates for Electrician Works .......................................................................... 12
071300553 Module 4: Install Electrical Wiring ................................................................................................................................................... 15
071300554 Module 5: Install Industrial Electrical Equipment and Fixtures ................................................................................................... 18
071300555 Module 6: Carry out Repair/ Maintenance of Electrical Installations ......................................................................................... 22
071300556 Module 7: Repair / Service Electric Motors and Generators ....................................................................................................... 26
071300557 Module 8: Install Security & Communication Systems................................................................................................................. 29
071300558 Module 9: Install and Repair Programmable Logic Control (PLC) Systems............................................................................. 32
LIST OF TOOLS AND EQUIPMENT ................................................................................................................................................................... 35
2
INTRODUCTION
An electrician is a tradesperson specializing in electrical wiring of buildings, stationary machines and related equipment. Electricians
may be employed in the installation of new electrical components or the maintenance and repair of existing electrical infrastructure.
Electricians may also specialize in wiring and cables. Electricians work in a variety of settings, including homes, industries, schools, hotels,
workshops and hospitals-any type of facility that needs electricity to function.
Working conditions for electricians vary by specialization. Generally an electrician's work is physically demanding such as climbing ladders and
lifting tools and supplies. Occasionally an electrician must work in a cramped space or on scaffolding, and may frequently be
bending, squatting or kneeling, to make connections in awkward locations. Construction electricians may spend much of their days in
outdoor or semi-outdoor noisy and dirty worksites. Industrial electricians may be exposed to the heat, dust, and noise of an industrial plant.
Power systems electricians may be called to work in all kinds of adverse weather to make emergency repairs.
3
Carry out Repair/ Maintenance of Electrical Installations
Repair / Service Electric Motors & Generators
Install Security & Communication Systems
Install and Repair Programmable Logic Control (PLC) Systems
Building Electrician; Domestic Electrician; Industrial Electrician; Security & Communication System Technician; Automation
Instrumentation Electrician/Technician etc.
4
STRUCTURE OF THE TRAINING PROGRAMMES
National Vocational Qualification (NVQ) Competency Standards or Learning Modules
071300552 Carry out Calculations and Prepare Estimates for Electrical Work
0713E&E23 National Vocational Certificate Level-2 in
Electrical Technology (General Electrician)
061100560 Maintain Safe Work Environment
5
OVERVIEW OF THE CURRICULUM
6
071300555 Module 6 LU1: Identifying Fault in Electrical Installations
Carry out Repair/ Maintenance of LU2: Performing Troubleshooting
Electrical Installations LU3: Performing Preventive Maintenance 50 Hrs. 100 Hrs. 150 Hrs.
7
TRAINING AND LEARNING GUIDE
Material Learning
LU Learning Outcomes Learning Elements Duration
Required Place
Treat team members with respect Definition of Team Labs , Job Task
and maintain positive Importance and Benefits of working in (Theoretical or
relationships to achieve common Team Practical Activity),
organizational goals Role of team members and functionality of Work Instructions,
06 Hrs. Equipment
the teams
Listen to instructions carefully &
Team dynamics and stages of team
comply with those instructions development
Provide work related information Negotiation techniques Workshop /
1. Working in Team to team members and identify Conflict resolution strategies elec.lab
interrelated work activities to
avoid confusion Practical Activity:
Adopt communication skills
1. Make a team of 5 students, check the wiring
appropriate to work activities and
of class room and lab. Discuss the
company procedures problems in team.Make a report for the in-
Identify problems and resolve charge Maintenance.
them through discussion and
mutual agreement
Client, Value of Client. 10 Hrs. Labs , (Group
Collect and confirm work
Principles of effective and interactive Discussion / class
requirements from clients using communication Practical Activity by room/works
2. Dealing with Clients appropriate communication 7 C’s of communication and their making some hop/elec
procedures importance students client and lab
Cultural and organizational practices for others service
Provide clear information to provider /
effective communication
8
clients about work requirements Effective negotiation skills Electrician), Work
including costs and time needed Conflict resolution strategies Instructions,
to accomplish the task Negotiation techniques Equipment if
Basic computer skills using MS Word, MS required
Negotiate with clients regarding Excel, use of internet, sending and Multimedia for
wages, time, labour requirements receiving emails etc. display of relevant
etc. Preparing relevant documents and reports videos
Practical Activity
1. Make a team of five members, two of them
are service provider and rest three are
client.Client requires some wiring in his
office. Service provider should discuss
about the types of cable, cost and
quality.Service provider and client should
negotiate on the cost.
3. Demonstrating Create folders and files and learn Basic architecture of computer system 14Hrs. Computers,
Basic IT Skills major commands of operating Input / output devices of computer and their
system/windows functions Multimedia ,
Type text and use major Basic computer skills using MS Word, MS
commands such as printing, Excel, use of internet, sending and Internet
editing, creating tables, header receiving emails etc. Connection Computer
footer, footnotes, table of contents Preparing relevant documents and reports
and page number etc. Lab
Make the document as per work Practical Activities
specifications and client’s 1. Client has demanded some electrical work
requirement through email from you. Make a Detail
Generate reports for clients using invoice for client and send it to him along
appropriate computer applications with your company profile made in Power
Use internet for sending/receiving point, by email as per following instructions.
emails and connecting through 2. Invoice should be saved in separate folder
social or other media in your PC for further work.
3. Prepare invoice in excel and word both
formats.
4. Send a small presentation (Power Point) of
your company along with this invoice.
9
061100560 Module: 2 Maintain Safe Work Environment
Objective of the Module: After completing this module student will be able to diagnose hazards in electrical works & apply occupational health
& safety procedure according to their work plan
Duration: 30 Hours Theory: 10 Hours Practical: 20 Hours
Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place
1. Identifying Hazards Read and interpret work PPE , other safety Class
at Workplace Types of hazards that are most likely to equipment, firefighting room,
processes and procedures
correctly to identify risk of hazards cause harm to health and safety equipment, Safety Labs /
at workplace Charts Worksho
Health and safety precautions
Recognize engineering 15Hrs.
p
processes, tools, equipment and Health and safety signs and symbols
consumable materials that have
the potential to cause harm Techniques and methods to identify the
Identify any potential hazards and risks of hazards at workplace
take appropriate action to
minimize the risk Practical Activity
1. Visit Power lab of your institute, identify
potential hazards. List PPE available and
required to work there.
2. Observing Work safely at all times, Dealing with hazards to avoid any accident PPE , other safety
Occupational complying with health and safety or injury equipment, firefighting
Safety and Health precautions, regulations and other Safety reporting procedures and equipment, Safety
(OSH) relevant guidelines documentation Charts
Identify health and safety hazards Use of Personal Protective Equipment Class
in the workplace, so that the First aid treatment methods including room,
potential for personal injury, methods of resuscitation Labs /
damage to equipment or the Fire-fighting methods Worksho
workplace is prevented, and Safe methods of handling heavy loads p
corrective action is taken
Deal with problems which are Practical Activities 15 Hrs
within your control, and report to 1. Demonstrate Fire fighting
10
the safety officer those problems 2. Demonstrate working on 400V live circuit
that cannot be resolved using appropriate PPE.
Wear, adjust, and maintain 3. Demonstrate first aid procedure for any
personal protective equipment to victim of electric current
ensure correct fit and optimum
protection in compliance with
company procedures
Keep work area clean and clear of
obstructions, and storing tools or
equipment, so that the risk for
accident or injury is prevented
11
071300552 Module 3: Carryout Calculations & Prepare Estimates for Electrician Works
Objective of the Module: After completing this module student will be able to develop estimation bill according to electrical
diagrams as per requirements of clients & local market.
Duration: 40 Hours Theory: 10 Hours Practical: 30 Hours
Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place
12
to electrical wiring
Practical Activities
1. Make a Complete Layout and circuit
diagrams of your Lab. showing electrical
wiring, all load points, MDB, switch boards
and circuit routes
2. Re-produce the drawings after Adding 2
more load points and one SDB.
2.Performing Identify requirements of the Norms in interacting & negotiating with 15 Hrs. Electrical Drawings, Compute
Estimation of material(s) to be utilized for the customers/clients Calculators, Map r Lab,
Materials work in accordance with the job Interpretation of layout plans/wiring measuring Tools, Class
specifications and drawing diagrams, service manuals and Computers, Relevant room
Check and confirm the manufacturer’s specifications, technical software’s
requirement of the materials from sketches, graphic symbols etc.
the client or supervisor for Types of electrical control and protective
accurate estimation. Quantify the switchgear and accessories used in
material as per drawing electrical circuits
Use appropriate methods to Types of electrical wires and cables and
calculate the of cost of material their ratings
and accessories keeping in view Types of electrical conduits, casing &
the current market prices capping etc.; their applications and their
Check and present the cost cutting/jointing/fixing methods
estimate to the client or supervisor Types of insulation material used in
for agreement electrical installations
Make necessary adjustments in Types of earth electrodes and their
estimates, where required applications
Local authority/enterprise policies related to
electrical installations
Electrical legislation and regulations related
to electrical wiring
Norms and standard formats of preparing
estimates
Record keeping and reporting
Practical Activity
1. Perform Estimation of material for the re-
13
produced drawing mentioned in follow
below instructions.
3.Calculating Labour Calculate hours required for the What is Labour Cost?
Cost task in accordance with the job Method of calculating labour cost / Calculators,
requirements overheads / profit margin etc. Computers
Prepare labour cost for the task with suitable
Local legislation about minimum wages software’s. Compute
using appropriate procedures
Norms and standard formats of preparing r Lab /
estimates. Class
Record keeping and reporting rooms
10 Hrs
Practical Activity
1. Perform Estimation of Labour cost for the
re-produced drawing mentioned in Practical
Activity following these instructions.
14
071300553 Module 4: Install Electrical Wiring
Objective of the Module: After Completing this module learner will be able to install electric wiring & electric appliances fixtures according to
electrical diagrams as per client’s requirements with electric standards rules & regulation.
Duration: 100 Hours Theory: 20 Hours Practical: 80 Hours
Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place
Select cables and wires required Layout plans/wiring diagrams and Cables ,wires,
for each circuit considering manufacturer’s specifications, and electrical circuits, PVC conduit,
symbols etc. Trunk and related
current ratings, and conforming
Types of domestic wiring methods and electrical fittings,
with standards and regulations wiring accessories,
circuits and their applications 10 Hrs.
1. Preparing Materials Select PVC conduit, trunk and Types of electrical control and protective switchgear, UPS,
for Wiring related accessories according to switchgear and accessories used in solar system,
requirements domestic wiring generator and other
Select electrical fittings, wiring Types of electrical wires/ cables and their required materials as
ratings per layout plan/wiring
accessories, switchgear, UPS, diagram
Types of electrical accessories used in Worksho
solar system, generator and other
domestic installations p/
required materials as specified in Types of electrical conduits, casing & elec.lab
the layout plan/wiring diagram capping etc., and their applications and their
cutting/jointing / fixing methods
Type and application of UPS, Solar system
and generators
Practical Activities:
Prepare list of Martial for wiring.
Testing of arranged material by Multi-meter.
Perform installation of wiring according to
diagram
15
Mark locations of the electrical Electrical tools & measuring instruments 50 Hrs. Hacksaw, cold chisel,
points, PVC conduit / trunk used in domestic electrical installation work drill machine, screw
according to the wiring diagram Methods of joining terminating electric wires drivers flat and star,
2.Installing Conduit, Chisel walls as required for / cables and types of insulation material electrician plier and
Trunk and Wiring burying of conduit according to its used in domestic wiring knife, Measuring tape,
size and number Regulations of Institute of Electrical and Bubble Level, Rawal
Select conduits and cut/bend/join Electronics Engineers (IEEE) Standards Plugs.
them as necessary;fix in the walls; Associations Cables ,wires, circuits,
clamp firmly; ensure correct Testing procedures in electrical circuits PVC conduit, Trunk
clearance from the wall surface Record keeping and reporting and related electrical
according to sizes and number of fittings, wiring
wires to be accommodated Practical Activities: accessories,
Select PVC trunk and cut as Arrange PVC pipe for conduits switchgear, UPS, solar
necessary, fix firmly and neatly on Install PVC pipe as per given diagram system, generator and
the wall surfaces according to the other required
wiring diagram and number of materials as per layout
wires to be accommodated plan/wiring diagram
Select wires and cables according Worksho
to the wiring diagram in p / Site
accordance with current ratings, area
voltage drop and switch gear
Lay wires / cables according to
the circuit requirements ensuring
safety of the wires / cables
Install wiring for fixture and
distribution boards according to
wiring diagram
Fix electrical appliances and Types of electrical accessories used in Hacksaw, cold chisel,
fixtures at standard height and domestic installations drill machine, screw
3.Installing Electrical stipulated location etc. Type and application of UPS, Solar system 20 Hrs. drivers flat and star,
Fixtures and Install UPS/solar panel/generator and generators electrician plier and
Appliances for backup power as per standard Electrical tools & measuring instruments knife, Measuring tape, Worksho
practices used in domestic electrical installation work Bubble Level, Rawal p/site
Terminate cables and flexible Methods of joining terminating electric wires Plugs, Meggar area
cords to appliancesin accordance / cables and types of insulation material insulation tester.
with the standard practice used in domestic wiring Cables, wires, circuits,
Carry out testing of electrical Regulations for domestic electrical wiring PVC conduit, Trunk
16
fixtures and appliances to ensure under Electricity Act, 1937 and related electrical
proper functioning Regulations of Institute of Electrical and fittings, wiring
Electronics Engineers (IEEE) Standards accessories,
Associations switchgear, UPS, solar
Testing procedures in electrical circuits system, generator and
Record keeping and reporting other required
materials as per layout
Practical Activities: plan/wiring diagram
Arrange all material for fixture
Make list of home appliances with power
rating.
Install fixture e.g. tube light, bulb and fan
etc.
Install power plug according to their power
rating.
Select earth electrode to suit the Techniques for installation of Earthing Digging equipment,
soil conditions and according to electrodes Earth tester,screw and
standard practices Regulations for domestic electrical wiring pipe wrench, screw
Prepare Earth electrode andburyit under Electricity Act, 1937 drivers flat and star,
4.Performing Earthing into the ground at the identified Regulations of Institute of Electrical and electrician plier and
for Wiring location as per wiring diagram Electronics Engineers (IEEE) Standards knife, Measuring tape,
Terminate Earth continuity Associations Cables,wires, circuits,
wire/cable at the earth electrode Testing procedures in electrical circuits GI conduit, electrical worksho
by using specified Record keeping and reporting 20 hrs fittings, wiring p/ site
connecting/fixing accessories accessories. area
Test the Earth resistance in Practical Activities:
accordance with the standard Perform soil testing procedure.
practices Arrange Material for earthing.
Construct and mark suitable earth Install earth system and perform test by
electrode cover pit for Megger meter.
identification
17
071300554 Module 5: Install Industrial Electrical Equipment and Fixtures
Objective of the Module: After completing this module learner will be able to prepare & install Industrial electrical equipment & fixtures
according to electric diagrams as per client’s requirements under electric standard rules & regulation.
Duration: 150 Hours Theory: Hours Practical: Hours
Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place
Interpret electrical drawing/layout Electrical layout plans/wiring diagrams Computer , Calculator, Compute
plan for installation of HT/LT Regulations for industrial electrical wiring writing pen and Paper r Lab/
wiring under Electricity Act, 1937 Lab/
1. Preparing Material Select PVC/steel conduit, trunk, Regulations of Institute of Electrical and Class
for HT/LT Wiring. runways and related accessories Electronics Engineers (IEEE) Standards 32 Hrs. room
according to requirements Associations
Select cables and wires required Types of electrical control and protective
for each circuit considering switchgear and accessories used in
current ratings, and conforming industrial electrical circuits
with standards and regulations Types of electrical wires and cables,
Select electrical fittings, wiring including underground cables, their ratings
accessories, switchgear and other and its applications
required materials as specified in Types of electrical accessories used for
the layout plan/wiring diagram industrial electrical installations and their
Select and use the appropriate applications
personal protective equipment
(PPE) to avoid injury or accident Practical Activity
at work place 1. Prepare list of Materials required to install a
three phase Motor. List all other required
accessories.
2. Installing Conduit, Mark locations of the electrical Electrical layout plans/wiring diagrams 58 Hrs. Cables ,wires, GI
Trunk, Runways points, PVC/steel conduit / trunk Regulations for industrial electrical wiring conduits, Trunks,
Worksho
and Wiring according to the wiring diagram under Electricity Act, 1937 Runways and related
p / Site
Check and clean the conduit Regulations of Institute of Electrical and fittings, wiring
area
before wiring Electronics Engineers (IEEE) Standards accessories,
Chisel walls as required for Associations switchgear and other
required materials as
18
burying of conduit according to its Use of personal protective equipment for per layout plan / wiring
size and numbers High Transmission/Low Transmission diagram
Select conduits and cut/bend/join systems
them as necessary; fix in the Types of electrical control and protective
walls; clamp firmly; ensure correct switchgear and accessories used in
clearance from the wall surface industrial electrical circuits
according to sizes and number of Types of electrical wires and cables,
wires to be accommodated including underground cables, their ratings
Select PVC trunk and cut as and its applications
necessary, fix firmly and neatly on Types of electrical accessories used for
the wall surfaces according to the industrial electrical installations and their
wiring diagram and as per number applications
of wires to be accommodated Types of electrical conduits/ducts, casing &
Select wires and cables according capping etc., and their cutting/joining /fixing
to the wiring diagram in methods
accordance with current ratings, Methods of cutting, drilling, filing and
voltage drop and switch gear grinding etc.
Lay wires / cables according to Types of electrical tools & measuring
the circuit requirements ensuring instruments used in industrial electrical
safety of the wires / cables. installation work
Install wiring for fixture and
distribution boards according to Practical Activity
wiring diagram 1. Install Conduit, trunk / Runways and Wiring
Erect electrical accessories and for Motor
fittings at standard heights and
stipulated locations etc.
Fix the electrical fixtures, Regulations for industrial electrical wiring Cables, wires, GI
3. Installing Fixtures, equipment and machinery as per under Electricity Act, 1937 conduits, Motor,
Equipment and manufacturer’s instructions Regulations of Institute of Electrical and 30 hrs Trunks, and Runways
Worksho
Machinery Connect the fixtures, equipment Electronics Engineers (IEEE) Standards and related fittings,
wiring accessories, p / Site
and machinery with Earth point as Associations
area
per standard practice(s) Use of personal protective equipment for Switchgear and other
/Elec,
Carry out Earth testing according High Transmission/Low Transmission required materials as
per layout plan. Lab
to the power rating of the systems
electrical fixtures, equipment and Types of electrical control and protective
machinery switchgear and accessories used in
Terminate the electrical fixtures, industrial electrical circuits
19
equipment and machinery with Types of electrical accessories used for
main power supply as per industrial electrical installations and their
manufacturer’s instructions applications
Perform testing and Methods of cutting, drilling, filing and
commissioning of the electrical grinding etc.
fixtures, equipment and Types of electrical tools & measuring
machinery to ensure proper instruments used in industrial electrical
functioning installation work
Types of insulation material used in
electrical installations
Types of earth electrodes and their
applications in electrical installations
Testing procedures in electrical circuits with
proper instruments
Record keeping and reporting
Practical Activity
1. Install Motor, starter and Circuit Breaker for
Motor mentioned in Practical Activity 1.
Make electrical Connections and Earth it
properly
4. Install Wiring for Install trunk /conduit/ducts etc. for Electrical layout plans/wiring diagrams Cables ,wires, GI
Stand-by Power laying of power cables according Regulations for industrial electrical wiring conduits, Trunks,
Supplies to wiring diagrams under Electricity Act, 1937 30 hrs Runways and related
Install and connect Earth Regulations of Institute of Electrical and fittings, wiring
electrodes for the stand by power Electronics Engineers (IEEE) Standards accessories,
supply, as per manufacturer’s Associations switchgear and other
instructions Use of personal protective equipment for required materials as
Install power changeover High Transmission/Low Transmission per layout plan / wiring
switchgear/ control and protective systems diagram
switchgear required for stand by Types of electrical control and protective
power supply, and lay cables and switchgear and accessories used in Worksho
terminate as per manufacturer’s industrial electrical circuits p / Site
instructions Types of electrical wires and cables, area
Check power changing over including underground cables, their ratings /Elec,
system for correct phase and its applications
20
sequence and performance Types of electrical accessories used for Lab
industrial electrical installations and their
applications
Types of electrical conduits/ducts, casing &
capping etc., and their cutting/joining /fixing
methods
Methods of cutting, drilling, filing and
grinding etc.
Types of electrical tools & measuring
instruments used in industrial electrical
installation work
Types of insulation material used in
electrical installations
Types of earth electrodes and their
applications in electrical installations
Testing procedures in electrical circuits with
proper instruments
Record keeping and reporting
Practical Activity
1. Install Conduit, trunk / Runways,
changeover switch and Wiring for Motor
from standby power supply to changeover
switch. Also make Electrical connections
wherever they are necessary.
21
071300555 Module 6: Carry out Repair/ Maintenance of Electrical Installations
Objective of the Module: After completing this module student will be able to perform Repair, Maintenance & troubleshoot of electrical
installation.
Duration: 150 Hours Theory: 50 Hours Practical: 100 Hours
Material Learning
Learning Unit Learning Outcomes Learning Elements Duration
Required Place
Inspect visually the electrical Interpretation of layout diagrams, technical 20 Hrs. AC & DC Motors,
wiring, fixtures, equipment, sketches, graphic symbols and wiring transformer s
appliances and machinery for diagrams, and manufacturer’s specifications Cable / Wire Gauge
discovering the faults and defects etc. Cable Cutter
Check the installation for Demonstrate Types of electrical wiring Cable Knife
consistency with the electrical systems for domestic & industrial purposes Earth resistance
drawing Illustrate Types of electrical wires and Tester
Check the fault indication at relay cables and their ratings Meggar (Insulation
for HT installation Types and principles of operation of circuit resistance Tester)
Test electrical equipment as breakers used in electrical installations and Multimeter
specified in the manufacturer’s their applications Set of Screw Drivers
manual and record the results Demonstrate perform Methods of tracing Safety Goggles Worksho
1. Identifying Fault in the fault in electrical installation & Safety Helmet p/
machinery.
Electrical Safety Shoes elec.lab/
Illustrate Importance of testing electrical
Installations Set of Nose Pliers site area
installations
Set of Screw Drivers
Develop & demonstrate the faulty indicators
check report. Series test board
illustrate checking Fault of electrical power Combination Plier
& control circuit diagrams (Relay function) Set
illustrate service manuals & manufacturers Magnetic Contactor
specification of electrical equipment , Philips
machinery And appliances Screwdrivers Set
Demonstrate Types of electrical measuring Ring Spanner Set
instruments used in testing electrical Circuit braekers
installations Over Load
Relay(electronic
thermal)
22
Practical Activities:
1. Check the faulty short circuit, open circuit
electrical installation of Kitchen installation
& bed room installation complete check
report with fault indication. 50 hrs
2. Check the faulty short circuit, open circuit of
three phase electrical installation main
distribution board & make check report
with fault indication.
3. Check the continuity test & polarity test of
electrical installation, cables & accessories
with megger & multi meter with faulty
indication test report.
4. Check the Earth leakage test of electrical
installation & Motors (machinery) with faulty
indicators test report.
5. Check the earth Resistance test of electrical
installation with earth resistance tester with
faulty indicators test report.
6. Perform a patrolling a HT/LT cable &
complete check report of damage/burnt
status of cable.
Prepare a list of items/material(s) Illustrate Types of electrical tools used for 10 Hrs. AC & DC Motors,
required for repair /replacement troubleshooting and preventive transformer
as per specifications maintenance purposes Cable / Wire Gauge
Make necessary adjustments in illustrate service manuals & manufacturers Cable Cutter
the control and protective specification of electrical equipment , Cable Knife
switchgear machinery And appliances Earth resistance
2. Performing Replace defective control & illustrate the Importance of corrective & Tester
Troubleshooting protective switch gear, cables and preventive maintenance Meggar (Insulation
accessories with standard items perform Troubleshoot the earthing systems resistance Tester)
Replace defective earth electrode in domestic & industrial electrical Multimeter
& faulty/damaged earthing installations Set of Screw Drivers Worksho
conductors Demonstrate the troubleshoot & adjustment Safety Goggles p/
Test installed electrical equipment of Switch Gears according to standards Safety Helmet elec.lab/
for safe and optimum Demonstrate the troubleshooting of cables Safety Shoes site area
performance according to & electrical equipment’s
Set of Nose Pliers
23
standards & regulations Demonstrate the troubleshoot report of test Set of Screw Drivers
Record the results of the test performed Series test board
performed on a standard format Combination Plier
Practical Activities: Set
Magnetic Contactor
1. Develop the material list of testing devices Philips
for troubleshooting electrical installation ScrewdriversSet
2. Troubleshoot the faulty short circuit, open Ring SpannerSet
circuit electrical installation of single phase 50 Hrs Circuit braekers
domestic Kitchen installation & bed room
Over Load
installation & complete check maintenance Relay(electronic
standard report. thermal)
3. Troubleshoot the faulty short circuit, open
circuit electrical installation of three phase
circuit main distribution board & complete
maintenance standard report.
4. Troubleshoot continuity test & polarity test
result of electrical installation domestic &
industrial, cables & accessories with
megger & multi meter & complete standard
maintenance test report.
5. Troubleshoot the Earth leakage test of
electrical installation, trunking system &
Motors (machinery) with maintenance test
standard report.
6. Troubleshoot fault of earth Resistance of
electrical installation e.g. earth electrode
replace with repair/maintenance test report.
24
3. Performing Carry out Preventive maintenance Illustrate Importance of corrective & AC & DC Motors,
Preventive as specified by the manufacturers preventive maintenance transformer
Maintenance Update Maintenance/service Illustrate the monthly maintenance schedule 05 Hrs. Cable / Wire Gauge
records as per requirement of electrical installation in domestic Cable Cutter
o Earth resistance test Cable Knife Worksho
Earth resistance p/
Demonstrate the daily/weekly/ Tester elec.lab/
monthly/annual maintenance Report of Meggar (Insulation site area
electrical installation & machinery. resistance Tester)
o Earth resistance test Multi meter
o Measuring data sheet of Set of Screw Drivers
machineries Safety Goggles
o Switch gear pre-maintenance test
Safety Helmet
as per manufacturer specification
Safety Shoes
Practical Activities: Set of Nose Pliers
Set of Screw Drivers
1. Develop the daily pre-maintenance check Series test board
list of electrical installation. & perform it. Combination Plier
e.g. main supply system measuring reading, Set
machineries measuring data sheet of 15 Hrs Magnetic Contactor
power, voltage, electric load current. Philips Screwdrivers
2. Develop the different periodic pre- Set
maintenance check list of electrical Ring Spanner Set
installation. & perform it. e.g. earth Circuit breakers
leakage test, earth resistance test, switch Over Load
gear test, cable insulation resistance test & Relay(electronic
earth resistance test. thermal)
computer
printer
25
071300556 Module 7: Repair / Service Electric Motors and Generators
Objective of the Module: After completing this module student will be able to repair & service of electric motors &generators.
Duration: 200 Hours Theory: 50 Hours Practical: 150 Hours
26
6. Check the fault circuit in DOL control motor
circuit
7. Protective circuit breaker, Overload Relay
Status, Low RPM & Motor Heated with noisy
sound.
Dismantle the electric motor for Demonstrate the dis-assemble & re- 20 Hrs. AC & DC Motors
internal tests/ servicing/repairs assembling procedure of Motors Cable / Wire Gauge
according to manufacturer’s Demonstrate Common faults found in electric Cable Cutter
instructions motors/generators and troubleshooting Cable Knife
Clean the parts of the motor with methods Earth resistance
specified cleaning agents/tools & Demonstrate the service/repair of Electric Tester
material Motors. Meggar (Insulation
Check the windings insulation Demonstrate the Megger & Earth Resistance resistance Tester)
resistance with insulation tester Test with electric Motors. Multi meter
Repair the motor as per Set of Screw Drivers
diagnosed fault Practical Activities: Safety Goggles
1. Dismantle & re-assembled techniques of
2. Carrying out Check the insulation resistance of Safety Helmet
Electric Motors.
Service/Repair repaired motor as per standard Safety Shoes
2. Service / repair of Electric motor cleaning,
Electric Motor Carry out the No load and load greasing, lubricating, tightness bearings, Set of Nose Pliers
tests as per standard practices Replacing bearing, clutch plate, carbon Set of Screw Drivers
Brushes & burnt winding. 50 Hrs. Series test board
Workshop
Combination Plier Set
3. Check the Insulation resistance &Earthing / Site area
Magnetic Contactor
continuity test of motor with Megger & earth Philips Screwdrivers
resistance Tester Set
Ring Spanner Set
4. Check the Load test & no load test of Electric
motor with calculated line current & Circuit breakers
temperature Riser test. Over Load
Relay(electronic
thermal)
27
Carry out routine maintenance of Demonstrate the Maintenance procedures 05 Hrs. Safety Helmet
3. Carrying out the generator as specified in the on standby generators Safety Shoes
Service/ manufacturer’s manual Demonstrate Record keeping and reporting Set of Nose Pliers
Maintenance of Update the maintenance/service Maintenance procedures on standby Set of Screw Drivers
Generators records generators Electric generators Worksho
Philips Screwdrivers p/site
Practical Activities: Set area
Ring Spanner Set
1. Check the following Preventive Check list periodic
maintenance of standby generator e.g. daily wall chart.
check report
o General inspection
o lubrication service
o cooling system service
o Fuel system service
o servicing & testing starting batteries
o regular engine exercise
15 Hrs
2. complete the standardised periodic
schedule pre-maintenance, servicing &
repairing check report
3. Complete the daily operationally
standardised check report.
28
071300557 Module 8: Install Security & Communication Systems
Objective of the Module: After completing this module student will be able to Install & Test the safety/security communication
system
Duration: 60 Hours Theory: 15 Hours Practical: 45 Hours
Material Learnin
Learning Unit Learning Outcomes Learning Elements Duration
Required g Place
Inspect the premises for Illustrate Circuit diagrams, service manuals, 05 Hrs. Dome CCTV
installation of safety / security and technical sketches, graphic symbols and Camera. ...
communication system as per wiring diagrams and manufacturer’s Day/Night CCTV
requirement specifications Camera
Select the most appropriate Demonstrate Types of electrical tools and
its applications Network/IP CCTV
safety / security/ communication Camera. ...
system considering the practicality Demonstrate Types of electronic test
of the system, cost and client instruments used for testing safety/security High-Definition HD
requirements and communication systems CCTV Camera.
Demonstrate Types of communication and DVR Audio/videos
power wires and cables used for safety ports
1. Selecting the type /security and communication systems and 500Gb hard disk Worksho
of Safety / Security their ratings
& Communication Demonstrate Types of security video 32 Gb Micro sdc p / site
area
System cameras and sensing devices etc., used in Detector auto door
safety/security and communication switch
systems/devices DC Power supply 24
v
Practical Activity:
1. Perform the inspection criteria of clients Cable / Wire Gauge
requirements security/safety Cable Cutter
communication system with layout diagrams Cable Knife
2. select security/safety communication Multimeter
accessories as per clients requirement 05 hrs Set of Screw Drivers
3. prepare the material list with labour cost, Safety Goggles
accessories cost Safety Helmet
Safety Shoes
29
Set of Nose Pliers
Combination Plier
Set
Circuit breaker
Ups 1000VA/12v
Select Tools, test instruments & Demonstrate importance industrial 05 Hrs. Dome CCTV
material as needed for the work safety/security system installation Camera
Select Conduits/ trunk, cables, Demonstrate the Day/Night CCTV
wire & switch gear and Illustrate the installation of CCTV layout Camera
accessories according to the diagram fittings
Network/IP CCTV
requirements Demonstrate the wiring diagram of CCTV
Camera
Mark the Location for safety / security system
security and communication Illustrate the detector auto door security High-Definition HD
fixtures for installation, Conduits / system CCTV Camera.
casing and capping laid / fixed Illustrate the Radio frequency interface DVR Audio/videos
according to the wiring diagram (RFI) e.g. electrical wires interrupt ports
avoiding possible electrical Audio/video signals 500Gb hard disk
interferences on other systems
32 Gb Micro sdc
Lay the Wires / cables according
to wiring diagram Practical Activities: Detector auto door
2. Installing Safety / 1. Install the dome CCTV security system with switch
Security & Mount the safety / security and 25 Hrs.
communication fixtures at the layout diagram & wiring diagrams DC Power supply 24v
Communication 2. Install the day-night CCTV security system
System specified locations as per
with layout diagram & wiring diagrams Cable Cutter
manufacturer’s specifications and Cable Knife
considering client’s requirements 3. Install the Network IP CCTV security with
Multimeter Worksho
layout diagram
Install the stand by power back up
4. Install the high definition HD CCTV security Set of Screw Drivers p / Site
system as per requirement Safety Goggles area
with layout diagram
5. Install the backup ups system of CCTV Safety Helmet
security system Safety Shoes
Set of Nose Pliers
Set of Screw Drivers
Combination Plier
Set
Philips Screwdrivers
Set
Circuit breakers
Ups 1000VA/12v
30
Connect the system to the power Demonstrate Importance of testing 05 Hrs. Dome CCTV
3. Testing the source as recommended by the industrial safety/security and Camera. ...
Installed Security, manufacturer communication systems/devices after Day/Night CCTV
Safety and Adjust Settings, directions where completion, and regular periodical Camera
Communications necessary for correct functioning inspections thereafter.
System Demonstrate the adjustment safety/security Network/IP CCTV
of the system Camera. ...
Check the standby power backup communication system
for its proper functioning High-Definition HD
Practical Activities: CCTV Camera.
Perform testing and
commissioning of the system Detector auto door
Inform the client on the operating switch
Survey of building where security and safety
procedure and periodic testing of DC Power supply 24
system is to be installed.
the system v
According to survey arrange security
devices and safety system for building. Cable Cutter
Install security and safety devices as per Cable Knife
requirement e.g fire sensor, smoke detector Multi meter
etc. Set of Screw Drivers
15 Hrs Safety Goggles
Safety Helmet
Safety Shoes
Set of Nose Pliers
Set of Screw Drivers
Combination Plier
Set
Philips Screwdrivers
Set
Circuit breakers
Ups 1000VA/12v
31
071300558 Module 9: Install and Repair Programmable Logic Control (PLC) Systems
Objective of the Module: After completing this module student will be able to install and Repair Programmable Logic Control
(PLC) System
Duration: 200 Hours Theory: 50 Hours Practical: 150 Hours
Material Learnin
Learning Unit Learning Outcomes Learning Elements Duration
Required g Place
Interpret manufacturer’s Define the Programmable logic control 25 Hrs. Laptop core i5
instructional/service manual and (PLC)system Multi-media
machine functional diagram. illustrate Graphics symbols & electrical projector
Install and connect the PLC power & control circuit diagrams (function) PLC software
system according to the functional illustrate service manuals & manufacturers (e.g.WINPRO
diagram. specification ladder v3.25)
Check the machine performance Illustrate the types of plc according to Switchgear,
as per requirement. application. proximity switches
o digital input to digital output ,indicators lamps ,
Illustrate the Input & output devices in plc sensors , Relays
system Magnetic contactor
1. Installing illustrate demonstration of motor control , Plc cpu (e.gfatek Worksho
Programmable switchgear & its application with plc Fbs14MC & Ac p / PLC
Logic Control define fundamentals of digital electronics Motors. lab
System gates in PLC system Empty tool kit
o And Gate PPE as per job
o Or Gate Measuring tools
o Not Gate (Mechanical &
Illustrate the fundamentals of Ladder logic Electrical)
Function Diagrams in plc software. screw driver set
Illustrate the safety measures with plc pliers set
system Multi Meter
Volt Meter
Practical Activity: Am Meter
Prepare Traffic Signal control 4-way. communication
Perform Automatic Door Control. cable
32
Automatic Transfer Switch (ATS). 50 hrs Dc Power supply
Automatic Liquid Mixing Control System. 24v
Automatic Coffee Maker.
PLC based star-delta control system.
Automatic reverse-forward motor control
system.
Interpret manufacturer’s service Illustrate the Input & output devices in plc 25 Hrs. Laptop core i5
manuals/software and machine / system Multi-media
system tested Demonstrate Trouble shooting techniques projector
Locate the fault in the PLC system in PLC based machines PLC software
as per manufacturers manual demonstrate Cyber control system with (e.g.WINPRO
Repair/replace the faulty online testing the plc based machines ladder v3.25)
components of PLC system as Illustrate Common faults in industrial PLC switchgear,
per requirement based machines proximity switches ,
Documentation related to inspection and Indicators
testing of PLC based control systems and lamps,sensors,
machines Relays Magnetic
Demonstrate Safety procedures with PLC & contactor, PLC
2. Servicing and I/O’s CPU (e.g. fatek
Repairing Fbs14MC & Ac
Programmable Practical Activities: Motors.
Logic Control (PLC) Empty tool kit
Systems/ Machines 1. Check the faulty circuit & the ladder logic of 40 Hrs.
PPE as per job
DOL motor & Repair/Replace the Faulty Measuring tools Worksho
components with Faulty Report & Rectify (Mechanical & p / Site
its. Electrical) area/plc
2. Check the faulty circuit & ladder logic of screw driver set lab
Star-Delta Auto control motor &
pliers set
Repair/Replace The Faulty components
Multi Meter
with faulty report Rectify its.
3. Check the faulty circuit & ladder logic of Volt Meter
Auto door control motor & Repair/Replace Am Meter
The Faulty components with faulty report communication
Rectify its. cable
4. Check the faulty circuit & ladder logic of Dc Power supply
Traffic Light & Repair/Replace the Faulty 24v
33
components with faulty report & Rectify its.
Interpret manufacturer’s service Demonstrate Motor control switchgear and 20 Hrs. Laptop core i5
manuals/software and machine / its Testing application with PLC Multi-media
3. Servicing and system tested, and the locations Demonstrate Common faults Sensors and projector
Repairing Input/ of faults identified proximity switches with PLC PLC software (e.g.
Output Devices Locate the faults in the Demonstrate I/O’s Trouble shooting WINPRO ladder
input/output device according to techniques in PLC based machines v3.25)
manufacturer’s manual Demonstrate Safety procedures with PLC & switchgear,
Repair/replace the faulty I/O’s proximity switches
components, as per requirements Documentation related to inspection and Indicators lamps,
Carry out the functional tests on testing of PLC based control systems and sensors, Relays
the control devices and final machines Magnetic contactor,
working as per manual PLC CPU (e.g.
Practical Activities: fatek Fbs14MC &
Ac Motors.
1. Check the faulty circuit (I/O’s) of Lamps Empty tool kit
control By Two way & intermediate switches PPE as per job
with Plc system. & Repair/Replace the Measuring tools
Faulty components with faulty report & (Mechanical &
Rectify its. 40 Hrs Electrical)
2. Check the faulty circuit (I/O’s) of Automatic Screw driver set
door control circuit with Plc system. & pliers set
Repair/Replace the Faulty components with Multi Meter
faulty report & Rectify its.
Volt Meter
3. check the faulty circuit (I/O’s)of Star-Delta
Am Meter
Auto control motor with PLC
&Repair/Replace The Faulty components communication
with faulty report & Rectify its. cable
4. check the faulty circuit (I/O’s) & ladder logic DC Power supply
Star-Delta Auto control motor circuit with 24v
PLC & Repair/Replace The Faulty
components with faulty report & rectify its.
34
LIST OF TOOLS AND EQUIPMENT
27. Hole saw 56. Thimble Press Plier
28. Hydrometer 57. Torque Wrench
S.No. Items 29. IR Temperature Gun 58. Transformer
1. AC & DC Motors 30. L Scale 59. Voltmeter
2. Am-meter 31. Lugs Punching Machine (Hydraulic and 60. Wire Striper
3. Battery Charger 32. Manual)
Lux Meter 61. PLC system with all peripheral
4. Battery Cleaning Kit 33. Magnetic Conductor pecripheral
62. Software for PLC programming
5. Bearing Puller 34. Insulation Resistance Tester 63. Desktop Computers for PLC systems
6. Bench Vice 35. Micron Meter 64. Training Gadgets(e.g. conveyer belt, lift
7. Cable / Wire Gauge 36. Multi-meter Elevator, traffic signal etc)
8. Cable Cutter 37. OTDR Meter
9. Cable Knife e
38. Overall Combination
10. Cell tester 39. Phase Sequence Meter
11. Chisel 40. Philips Screw drivers Set
12. Circuit Boards 41. Ring Spanner Set
13. Clamp Meter 42. Safety Belt
14. Combination Plier Set 43. Safety Goggles
15. Disk Grinder 44. Safety Helmet
16. Duct Rod 45. Safety Shoes
17. Earth Tester 46. Set of Nose Pliers
18. Files (set) 47. Set of Screw Drivers
19. Filler gauge 48. Soldering Iron
20. Flux 49. Soldering Lead
21. Generator 50. Specific Gravity Chart
22. Gloves 51. Splicing Machine
23. Hand electric Grinder 52. Spring tension checking meter
24. Hacksaw 53. Tachometer
25. Hammer 54. Test lamp
26. Handsaw 55. Thermometer
35