Lesson 1
Belts Module 1
Learning outcomes
- To familiarized the formulas and
principles of belts.
Explain
Belt is a loop of flexible material used to link two or more
rotating shafts mechanically, most often parallel. Belts may be used as a
source of motion, to transmit power efficiently or to track relative
movement. Belts are looped over pulleys and may have a twist between
the pulleys, and the shafts need not be parallel.
The amount of power transmitted depends on the following factors:
The velocity of the belt.
The tension under which the belt is applied to the pulleys.
Arc of contact between the belt and small pulley.
Conditions under which belts are used.
Types of Transmission Belts
Flat Belt
V – Belt
Toothed Belt
Usual Flat Belts Materials
Leather
Rubber
Stitched canvass
Balata
Advantages of Flat Belt
- It can be used with high speed drives.
- It can be used in dusty and abrasive environments.
- It allows long distances between shafts
- It offers long life high efficiency, low cost and low maintenance
Disadvantages of Flat Belt
- The tension must be kept high so as to keep the slow two percent.
This tension results in high bearing loads and belt stress.
- Noise
Belt Design
In belt design, the following parameters are to be considered:
1. The strength of the belt materials
2. The arc of contact
3. The center distance
4. The effect of centrifugal force
5. The coefficient of friction
6. The belt thickness
7. The belt width
8. The working stress
Type of Belt Connections
1. Open Belt Drive
The open belt drive is used with shafts arranged parallel and
rotating in the same direction. In that case, the driver pulls the belt from
one side and delivers it to the other side.
Thus, the tension in the lower side belt will be higher than the
upper side belt. The lower side belt is known as the tight side belt while
the upper side belt is known as the slack side belt.
When the shafts are too far apart, the bottom of the belt should be
the tight side and the upper side should be the slack side. This is so,
when the upper side becomes the dull side, it will relax due to its own
weight and thus increase the arc of contact.
π ( D2−D1 )2
L = 2C + 2 ( D 2 + D 1) + 4C
R−r D −D1
θ = π ±2 sin−1
C
=π ± 2
C
rad
- sign for smaller pulley + sign for larger pulley
Where:
L = length of belt R = radius of larger pulley
D 1 = diameter of smaller pulley r = radius of smaller pulley
D 2 = diameter of smaller pulley θ = arc of contact, radians
C = center distance