Transmittal No. Date contrat Name: Project ie contrat No. Location: ‘Saudi Aramco Approval Status Code Approved ‘correct & Resubmit *For Information “Other as Noted *Roproved with Comments *Not Approved * No Comments For Action PSAL Reference No. Document No | Rev Subject status | aty | Remarks | "03 | NOT CONTROL PROCEDURE REVO ‘Approved | 1 "Reviwed & Accepted” “Transmitted by Received By Received Date:[NDT Control Procedure ‘TABLE OF CONTENTS - SCOPE 2. PURPOSE 3. REFERENCE 4, DEFINITIONS 5. RESPONSIBILITIES . PROCEDURE / NOT SELECTION IN SHOP & FIELD 3. EXECUTION OF NDE INSPECTION IN SHOP(NIGHT) ‘9. EXECUTION OF NDE INSPECTION IN SHOP(OAY) 10. EXECUTION OF NOE INSPECTION IN FIELD 114, WORK PERMIT SYSTEM AND TEMPORARY ISOTOPE STORAGE PIT FACILITY £2, MEASURES OF CONTROLLING RESHOOT 133, RADIOGRAPHIC EXAMINATION 114, MAGNETIC PARTICLE AND LIQUID PENETRANT EXAMINATION. 15, ULTRASONIC TESTING 16. Capps 417, Documentation Paget of 20[NDT Control Procedure 1. Score ‘This procedure outines the method of Controing NDT activites in Shop & Fld for piping ‘works a5 per Saul Aramco Engineering Standards for Fadil Sulfur Recovery Unt. NSH shal be fully responsible to conduct the NDT activites In line with Saudh Aramco specication and Purchase order fortis projec, which includes ut nt limited to this NOT Control Procedure. “he purpose ofthis procedure isto expla the NOT in process veretion, Control of Welé Joint Selection, Repairs, ané Reporting of NOT acts for Fadil Sultur Recovery Unt ASME Section V+ Non Destructive Examination SAES-W-031 Wilding Requirement for On-lt png ‘saeP-1360 Tracking and Reporting of Welding, NOT and Pressure Testing for Capita Project sAEP-1161 Radiation Protection for Indust Radiography saep-1342 ‘Quaiiestion of Non-Saudl Aramco NOT Personnel saer-1143 Radiography Exaninston sAeP-1144 Magnetic Particle Examination sAeP-1145 Liquit Penetrant Cxaminaion 4. DEFINITIONS ‘ower / COMPANY (CONTRACTOR cops Rr Page? 0f 20[NDT Control Procedure nor ‘Non Destretive Testing ur Manual Ultrasone Thickness Testing, Pune Post Weld Hest Treatment. a Hardness Test oF “Time of Fight Oiracton aur Phased Aray Ulvaseni Testing THIRD PARTY Saud Aramco approved NOE service provider. 5, RESPONSIBILITIES OF NSH PERSONNEL ‘Qc Manager is responsible for implementing this procedure. He is also responsible for investigating the cause of non-conforming product, qualty contro activites such 36 Tee and Inepection of partula jb Lead NDE Coordinators responsible for ensuring that all NOT activites are cared fox In accordance with this procedure; ensuring that all evant actives are document on the appropriate report ensuring tat the third party procedures and personnel quaifeations approved for performing NOT actvties & Monitor the renewal ensuring that all relevent equipment used in NOT actives have ® valid calibration and a valid work perm; also response forall Weelly NOT quaty reports to PSAL/ARAMCO, [NOT Coordinator on ste & fed shall work under the supervision of Lead NDE Coordinator: ensuring that all he work activites are carried az per tis Approved (QC Welding Inspectors are responsible for ensuring that the NOT actives are cared out in accordance wth this procedure; ensuring that al relevant actives are documented on appropriate reports; ensuring corect jon ae requested, and time of execution of Requested jot to avoid backlogs. Sefety Officer is responsible fr all he NDE Work s cased out an Valid Permit & ‘Approved ISA (ob Hazard Safety Analysis) ‘Third Party RSO/RPO (Radiation Safety/Protection Officer is responsible to carryout RT Inspection at right & day with proper supervision as per SAEP-1141 Ho shall ensure tht the RT tochrians who are performing the Job are carted radiographers & have Calrated Equipment’ for Jonizing Racation; ensuring that al radiation sources have vai callratoncarticate& KASCT (King Abdulakate cy for Soence & Technology) teense Page3 of 20[NDT Control Procedure 53.07. Third Party Technician Is responsible for performing Radagraphy Inspection with proper technique & flows all the project safety rules to execute the Job i sate way. They shall be corti Radiogaphers, nave vali RPP (Radition protection Permit), should have completed in house traning & min 3 years’ experience in Ralosraphy Inspection. 53.08, Third Party RTFT is responsible to review RT fms az per Aramco Codes & Standards: ensuring that al rechots & repr fms are matched with fresh shooted Joints; ensuring RIFI assessments are prepared as per PSAL/ARAMCO formats. RTFL personnel shal approved by Saud Aramco for carrying out RT Fl interpretation 6.1.01 NOT actvties Documentation shall be controls in accordance with SAEP-1160 8 as er purchase order for the project. 6.1.02 NOT Control Procedure ospectons shall be carid aut in acordance with ASME ‘Section V8 as per purchase order fortis project. 1.1.03 Selection of weld joits to cover NOT requirements shall perform by NSH/Petrofac land Sauel Aramco 8 as por purchase erer fortis projec. 6.1.04 All els shall te visualy Inspected and accepted prior to performing before NDT. 6.1.05 NSH shall witness, review, ané approve all inspedion and test performed by NOT service providers. 6.1.05 NDT shal be witness by approved Welding Inspector & NDT Caordinator of NSH. 6.1.07 NOT performed subsequent to repair of rejected weld Joints shall be conducted by Same NOT service provider who inily identifies the rection unless such NOT service provider sn longa associated with Project. 6.1.08 Reports of PT and MT shall be prepared on ste at the same tests are conducted and prior to any repairs. 6.1.09 Saudi Aramco NOT azeecement recut shal be considered fin 6.1.10 NOT assessment dsagroement rates upto 5% reasonable, Rates greater than S% are an ndeation of necessary corrective action by NSH. 6.1.11 Al personnel of NSH conducting NOT shall meet the requirements as descibed in ‘Schedule @& shal be approved by PSAL/ARAMCO, Pages of20[NDT Control Procedure 1 Saudi Aramco specification and Purchase ‘Order but not limited to below: 7.4.03 71.08 An 7.4.08 24.07 Ly eo 7.4.10 [NDT selection shall be through ally Welding Reports with PSAL/ARAMCO particpation Dally welding reports and NDT selected joints shall be encoded to Capps (NSH Database) by authorized data entry personne, LEAD NDE Coorinator shall prepare NOT Request/Offer through Capps and ost _appeoval from PSAL/ARANCO, A jin which ae oer for NDE shall be fst verte by NOT Coordinators & ensure thatthe joint are visually accopted by welding Inspector before offering to NOT technicians. IT Joints shall be checked property withthe request Isometric Orawinge and needs Yellow/black strip coor tapes. Ropar its shall be used wit re coor strip tapes. NSH to avoid the contaiets with other system and this procedure. NOT Coordinator at Wight shit shal ensure al RT jolts offered ta Technicians are ross verified wth RT Request & Isometric Drawings. Selection of Harness test fr any PWHT quest Jints shall be performed ont after te Joints acoptance of PIT, PUT & HT Joints shall be identified with request & Isometric Drawings and needs Due color stip tapes. PL its shall be dentiied with request & Isometric drawings and needs eed/white coor strip tapes. Fuorescent penetrant testing shal be performed on Day & Night with necessary ‘arrangement to perform the NOT to avoid any delay under PSAL/ARAMCO ‘Manual UTT shall be performed as per requrement from PSAL/ARANCO. Thickrest ‘measurement shall be documented & recorded in Capp. {8. execution of NDE Inspection in SHOP (Night) ‘execution in Shop shall be as per Saudi Aramco specification and the Purchase order but not limited to below and NSH shal ensure the zero backlog to ‘execute the NOT work (irrespective the number of erew)- Page 5 of 20e101. e102 e108 2.2.05 2.1.08 8.109 a0 aaa eat4 esas e136 ena? [NDT Control Procedure ‘SAEP-1143 Raclographic examination procedure shall be governed for pecforming & evaluating ofthis Procedure [Al safety procedure shall be comple for Sfe Barricaing & escape rovtes igh intensity Gamma Camaras (Ir192) shall be used in Bunker for High thickness obs, loose spools of 5° above [NOT Coordinator (RT) stall dstrbute Request property to each Crew according to {hair capability of work 1 crows shall be arranged a6 per the joints Requested, schedule & size of Weld soins. [NOT Coordinator shall ensure rot more than 1 Crew is working in same lation to avoid any discrepancies or Fim Artacts Occurred during inspection, ‘Awareness of Fim aeisets eccured during Inspection shall be given by NOT Coordinator to RT Technicians prior to Daly tutes in 25 joins of small bore from 2° to 6" of 105, 205, and 40S shal be offered to 2 ‘to mavimize the productvty & quality. in 20 joints of 8” to 18” of 40S thiknass shall be given to crew for maximum productivity & quay. Mn 15 ots of 18° to 24” of 40 thickness shal be given tot crew in 0 joints of 24°to 32° of 40 thickness shal be offre to 1 cre. Mn 6 Joints of Big Bore fram 36 o 42" shale offered to 1 Crew. in 15 joins 0.5" to 16° of €05 & above shall be provided to 4 crew for better quality & max produtivty Bi bore Joints shall be paroramically perform to maximize the productivity as per the SAEP-1143 as applicable, High ntensty Gamma Cameras as per low of land shal be sed fr High tcknese {obs for max productivity; ensuring that al safety pracices ere governed as per ‘SAEP-1141 a8 appleabe 8 bores shal be placed on stand, meter above ground for fim placing om weld soit 6 (Type 1) fim shal be used upto 6 for beter quality resus of approved Brand 2s Page 6 20