Plant Name: **** Equipment: QC3 BM
Coordinator: **** Analyst : ****
Date: 12/02/2022 19:31:42
File name: C:\AT DATA\DPWORLD\BERBERA\ONLINE\ANALYSIS\QC3\QC3 BM\QC3BM UP 20221130_000(HI)
ALL TEST 6.5 Analysis Results
PERFORMANCE SUMMARY
Bottom Line
This vfd motor is operating normally, no action is required.
This vfd motor exhibits suspicious operation, trending of the vfd motor is warranted.
X This vfd motor exhibits abnormal indications, action is warranted, NOW.
Power Factor Commentary
X Power factor exceeds 0.85.
Power factor is below 0.85, see detailed report.
Current Commentary
X Current variation is within normal limits.
Current variation is beyond normal limits, see detailed report.
Voltage Commentary
X Voltage variation is within normal limits.
Voltage variation is beyond normal limits, see detailed report.
RMS voltage differs from nameplate by more than 5%.
Load Commentary
Load on the vfd motor is consistent with nameplate values.
X Load on the vfd motor exceeds nameplate values, see detailed report.
Load on the vfd motor is less than 25%.
Phase Connection Commentary
X Connections are normal.
Voltage ground reference is NOT neutral.
Loose connection.
Rotor Commentary
X Rotor bar health is normal.
Rotor bar health is questionable, see detailed report.
Load is insufficient to determine rotor bar health, at this time.
Stator Commentary
X Stator health is normal.
Stator mechanical health is questionable. .
Turn to turn short.
Rotor/Stator Air-gap Characteristics
X Dynamic or static eccentricity indications do not exist.
Indications of static eccentricity exist .
Indications of dynamic eccentricity exist.
Misalignment and / or unbalance Indications
X There are no indications of mechanical problems like misalignment or unbalance.
There are indications of mechanical problems like misalignment / unbalance. Perform vibr. survey to identify and correct the cause.
Bearing Commentary
X There is no evidence of bearing problem.
Indications of potential bearing problems, perform vibration survey to verify.
Page 1 of 6
Plant Name: **** Equipment: QC3 BM
Coordinator: **** Analyst : ****
Date: 12/02/2022 19:31:42
File name: C:\AT DATA\DPWORLD\BERBERA\ONLINE\ANALYSIS\QC3\QC3 BM\QC3BM UP 20221130_000(HI)
INPUT SUMMARY
NAMEPLATE INFORMATION
Units
Manufacturer ****
Serial Number ****
Model Number ****
Tested Equipment VFD
Power 345.0 KW
RPM 1483.0 Rpm
Poles 4
Phases: 3
Voltage 410.0 Volt
Full Load Current 595.00 Amp
No Load Current 200.00 Amp
Number of rotor bars -1
Number of stator slots -1
Torque 2220 N.m
CT Ratio 1.000
PT Ratio 1.000
Duty Cycle ****
Service Factor 115
Frame Size ****
Insulation Type ****
Motor efficiency -1.000
Power factor -1.000
Wound motor NO
Slip-ring motor NO
Reciprocating equipment NO
Analysis:
There is a substantial overload condition on the motor.
The service factor is 115 so the motor can be overloade for 115% during a short time.
Here however this is 130% which is too high.
The motor itself does not show any defects up to now.
In the long run the insulation will be overheated an can cause a premature faillure.
Advice:
Check with ZPMC.
Page 2 of 6
Plant Name: **** Equipment: QC3 BM
Coordinator: **** Analyst : ****
Date: 12/02/2022 19:31:42
File name: C:\AT DATA\DPWORLD\BERBERA\ONLINE\ANALYSIS\QC3\QC3 BM\QC3BM UP 20221130_000(HI)
Detailed Calculations
Running Speed = 29.175 Hz [1750 RPM]
Pole pass frequency = 1.221 Hz [73 RPM]
Load = 130.3 %
Time
RMS Peak CF
Current 1 743.800 1185.900 1.594
Current 2 747.400 1248.800 1.671
Current 3 752.200 1212.300 1.612
Average 747.800 1215.700 1.626
% dev 0.6 2.7 2.8
THDF = 87.0
Time
RMS Peak CF
Voltage 1 480.600 876.820 1.824
Voltage 2 480.300 700.190 1.458
Voltage 3 480.500 700.620 1.458
Average 480.470 759.210 1.580
% dev 0.0 15.5 15.5
VDF = 100.0
App. Power Real Power Reac. Power
Power factor Impedance kVA kW kVARS
Phase 1 0.722 0.646 216.820 156.520 150.040
Phase 2 0.732 0.643 215.030 157.460 146.430
Phase 3 0.734 0.639 218.060 159.960 148.200
Avg/Total 0.729 0.643 649.910 473.940 444.680
% dev 1.0 0.6
Demand Pwr = 473.9 KW
Load:130.3 %
Motor Eff.:94.9 %
Output Pow.:442.50 KW
Output Trq.:2412.0 N.m
Volt/Freq:1.297 [Volt.Sec]
Summary of Rotor Bar Health Power line dB diff.
RB Hlt Index
Se, fund Se, harm Level % Upper SB Lower SB
Measured 1.221 0 0.1 -55.928 -54.056 0.082
Severity level Rotor Condition Assessment Recommended Corrective Action
1 Excellent None
Bearing condition
Location Bearing No. IR OR T/C BS
Drive end SKF NU322 OK OK OK OK
Opposite end SKF 6322 OK OK OK OK
Page 3 of 6
Plant Name: **** Equipment: QC3 BM
Coordinator: **** Analyst : ****
Date: 12/02/2022 19:31:42
File name: C:\AT DATA\DPWORLD\BERBERA\ONLINE\ANALYSIS\QC3\QC3 BM\QC3BM UP 20221130_000(HI)
Harmonic Distortion Results:
Voltage input, from 58.960 Hz harmonics
THD Odd % THD Even % +ve% -ve % Zero % THD All %
Current 1 0.586 1.074 0.414 0.958 0.637 1.223
Current 2 *** *** *** *** *** 0.000
Current 3 *** *** *** *** *** 0.000
Voltage 1 6.663 5.161 3.929 5.655 4.860 8.428
Voltage 2 *** *** *** *** *** 0.000
Voltage 3 *** *** *** *** *** 0.000
Harmonic distortion table – Peak values, voltage is phase to ground
Hz Cur1 Vlt1 Cur2 Vlt2 Cur3 Vlt3
3538 1048.2 556 ***
7075 8.8 45 ***
10613 2.3 6 ***
14150 3.3 11 ***
17688 4.9 2 ***
21226 1.7 9 ***
24763 2.7 9 ***
28301 3.2 28 ***
31838 1.0 5 ***
35376 1.2 17 ***
38914 0.8 7 ***
42451 1.1 3 ***
45989 0.2 5 ***
49526 0.2 2 ***
Figure 1: Voltage harmonic distortion plot
Figure 2: Motor output
Page 4 of 6
Plant Name: **** Equipment: QC3 BM
Coordinator: **** Analyst : ****
Date: 12/02/2022 19:31:42
File name: C:\AT DATA\DPWORLD\BERBERA\ONLINE\ANALYSIS\QC3\QC3 BM\QC3BM UP 20221130_000(HI)
Figure 3: Motor output spectrum (DC offset removed)
Figure 4: Raw Current
Figure 5: Raw Current Frequency spectrum
Figure 6: Raw Voltage
Page 5 of 6
Plant Name: **** Equipment: QC3 BM
Coordinator: **** Analyst : ****
Date: 12/02/2022 19:31:42
File name: C:\AT DATA\DPWORLD\BERBERA\ONLINE\ANALYSIS\QC3\QC3 BM\QC3BM UP 20221130_000(HI)
Figure 7: Raw Voltage Frequency spectrum
Figure 8: RMS current trace
Figure 9: Raw current spectrum
Figure 10: Demodulated current spectrum
Page 6 of 6
