DELHI

AHMEDABAD BHOPAL
(HEADOFFICE)

MUMBAI

HYDRABAD

CHENNAI
BANGLORE

CONTACT
MUMBAI OFFICE HEAD OFFICE BHOPAL DELHI OFFICE
Hind Saurastra Industrial Co-op. 13-A & 12-D - Sector-D B-7, 2nd Floor, South Extension - II,
Society Ltd, Industrial Area, Govindpura, New Delhi – 110 049
Unit No.B-17, Marol Naka Bhopal – 462 023, India. Tel : 011- 46026903
Andheri Kurla Road, Tel : 0755-4233535(30 Lines) [email protected]
Andheri (E),Mumbai-400059 26062661/662
Tel : 022-28500275/276 Fax : 0755-4270730,
[email protected] [email protected]

AHMEDABAD CHENNAI HYDERABAD BANGALORE

[email protected] [email protected] [email protected] [email protected]

+918980314418 +919840165062 +919977271110 +9180500 10502

www.sanfieldindia.in
SANFIELD (INDIA) LIMITED, a company serving the requirements of the Construction & Infrastructure SIL ECOBOX & COUPLER BOX
sector since 1994 is now a Group Company of MAURER SE Germany, an ENGINEERING Group of
Companies in existence since 1876. San ield Ecobox System is a smart and easy to
install method of maintaining continuity of
SANFIELD (INDIA) LIMITED is the exclusive designers, manufacturers and installers of a wide range of reinforcement at construction joints in concrete.
HIGH PERFORMANCE, SPECIALIZED CONSTRUCTION RELATED PRODUCTS, manufactured in it consists of a galvanised steel casing and pre-bent
Technical collaboration with various world renowned Companies. bars that are housed within the casing and are
enclosed by a protective cover.
SANFIELD (INDIA) LIMITED with the assistance of its parent Company and backed by the vast
experience and expertise of various leading Companies of the world provides a single source ADVANTAGES OF ECOBOX
responsibility from DESIGN, MANUFACTURING, TESTING, MATERIAL SUPPLY, INSTALLATION AND
AFTER SALES SERVICES for all its product range. Unique shape guarantees a tongue and groove
connection between the two concreting phase.
SANFIELD (INDIA) LIMITED is approved by MORT & H (Ministry of Road transport and high ways)
for all types of Expantion joints and Structural bearings without any restrictions on their movement The edges on the side prevent displacement of the
capabilities . We also have RDSO ( Research Design and Standards Organization) Ministry of Railways
casting when the lid is removed, improving the
(GOI) Approval for BRIDGE BEARINGS , EXPANSION JOINTS , STEEL GIRDER FABRICATION.
quality of the anchoring .
WE OFFER BELOW PRODUCTS AND SERVICES : SIL LIFTING ANCHORS
Cardboard insert, perfectly adapts to the shape of
Movement Joints and Bearings for application in Bridges and Buildings. the casing, preventing the penetration of cement ®
Sanfield Lifting Anchors are engineered and
slurry along the sides of the casing. rigorously tested under the strictest quality
MSM Spherical Bearings (with Modified Low Friction Sliding Element), Fatigue Resistant Anti
assurance policy, providing the safest, yet cost
Uplift Spherical Bearings, Sliding Isolation Pendulum (SIP) Bearings. More safe installation supported by the competitive solution to the building industry.
cardboard lid( no more hand cutting).
Structural Protection Systems (STU/LUD, Dampers, Snubbers, Anti-seismic Devices) for use in Our extensive range of Lifting Anchors
No unfriendly waste of material.
includes:
Bridges & Buildings.
Ecobox saves coast, time and eventually money.
Architectural Expansion Joint System for use in Buildings and other Applications. • Face Lifting Anchors
• Eye Anchors
POT/POT-cum-PTFE Bearings, Elastomeric and Side Stopper Bearings. ADVANTAGES OF COUPLER BOX
• Edge Lift & Hairpin Anchors
Unique Solution for future Coupler Reinforcement. • Lifting Clutches our wide range of Lifting Anchors
Repair and Rehabilitation of Structures, Replacement of failed Joints and Bearings.
are able to cater for the most demanding
Pre-Stressing Systems for Bridges and Buildings. (Bonded & Un-bonded Post-Tensioned Slabs) Smart work suitable for Slip & Jump Form works. technical,design and application requirement.

Post Tensioned Inclined and Vertical Anchors. Ideal for precast connecting structures.

Mechanical Rebar Splicing Systems (Bar Couplers) for use in Building and other infra projects. TECHNICAL PROPERTIES

Fabrication of Steel Girders (approved from Indian Railways / RDSO).

Advanced Waterproofing Systems.

Facelift Anchors Clutches
Gas Pressure Welding in association with DAIA Corporation, Japan.

Ecobox , FRP Bar, PT Bar.

Lifting Anchor , Single wire loop box.

Sonic Tubes For Metro construction.

Recess Formers
 SIL SONIC TUBES SIL SINGLE WIRE LOOP BOX MOVEMENT JOINTS Features:
Multi web Preformed Elastomeric Seal
The Crosshole sonic logging (CSL) was originally SIL-S-80/100/120 Product Advantages Sanfield (India) Limited is engaged in the design Armoured Block-out nosing
developed by the French National Construction and production of Movement Joints since 1992 and Water tightness
Industry Research Centre (CEBTP) during the late has a vast experience of over 25 years in the field.
1960's. The CSL method is a method to verify the Our parent Company Maurer Sohne is in the field
structural integrity of drilled shafts and other for over a century. Our joints are used in Bridges,
concrete piles. CSL tubes are usually attached to the Flyovers, Expressways, pavements , Buildings,
reinforcement cage along the full length of the shafts. Dams, Jetty's and variety of other Structures.
After concrete has been poured, the tubes are filled We have already produced and supplied more than
with water. In CSL, a transmitter emits an ultrasonic 2,50,000 RM of Bridge Movement Joints to various
signal in one tube. Poor concrete between the tubes projects in India and Abroad.
will delay or disrupt the signal.
STRIP (SINGLE) SEAL JOINTS
MODULAR EXPANSION JOINTS
MAURER Strip Seal system is a unique concept for
effectively sealing expansion joints in bridges and Modular Joint is capable of simultaneously allowing
High Strength Galvanized Wire Loop structures with movements up to 70 mm. movement in the longitudinal, transverse and
vertical directions while accommodating the
Pre-punched nail holes for easy ixing to structures service and seismic movements. It is
formwork designed to be functional after seismic excitation as
Galvanized steel casing ensuring stability during well. The design of the modular consists of
SIL sonic tubes are Push-fit type CSL tubes are made ixing and concreting supporting edge and center beams along with
support bars, which span the open joint. Sealing
by thin steel tube, with an enlarge end in a bell For construction junction between precast
elements are utilized to ensure the integrity of a
mouth shape. Specially designed rubber gasket for segments watertight system.
the bell mouth ensures quick installation and The loops pop-up automatically ensuring time
perfect sealing to keep the tube integrity and avoid Features:
saving; no rebending is required
the entry of other materials. Mechanically Locked Seals
1870 Mpa wire rope, zinc plated Seismic 3-dimensional Movement Ability
ADVANTAGES Color coded plastic clips Single-Seal Expansion Joints are available in Counter Force Control Mechanism/ Unique
Ideal for butt junction between wall to wall and different versions for constructive systems exposed Swiveling arrangment for equal opening and
to traffic. In all types of constructive systems there is closing of Gaps
wall to column
clear distinction between the two main functions Resilient Support Structure
Product dimension ideal for logistics and storage Each and every component replaceable without
"inflexible anchoring" and "watertight
c connection" This allows for best possible breaking concrete and removing the entire Joint
od adjustment of the two components sealing profile thus minimizing the replacement cost and most
b

and edge construction to the conditions of the traffic. importantly the down time
L
L

1.Fast and easy installation by

labours. c COMPRESSION SEAL JOINTS
a
2.Push-fit assembly.
XL

Compression Seal Bridge Series seals are

XL

3.No welding required at job B elastomeric compression seals which allow you to
site. effectively seal expansion joints The elastomeric
4.No equipment required. Product Dimensions (mm) Color element is highly resistant to deterioration from
A B C D L XL B Code
SIL- S - 80 20 50 160 3 212 80 60 Black
exposure to weather, sunlight, oils and impact.
Compression Seal Bridge Series seals are available in
5.Easy fixing to rebar cage. SIL- S -100 20 50 160 3 212 100 65 White
a variety of cross sections and sizes for heavy duty
6.Push-fit mark to ensure full engagement. SIL- S -120 20 50 160 3 212 120 70 Blue traffic.
 FINGER JOINTS DB MAT JOINTS REBAR SPLICING SYSTEM SIL GROUT-IT

Simple yet robust Joint System offering quick Various products cater for various needs, from the Sanfield GROUT-IT provides an economic, effective
solution to structures with varying structural gaps low cost elastoblock expansion joint to our flagship, solution for design of precast elements in
and for applications in Structures having larger the DB mat series. Whereas the former Two varieties Construction. Precast concrete construction
Structural gaps but nominal movements. are designed for ballasted tracks, MAURER also is gaining popularity worldwide, The same is
offers a conventional type of expansion joint for because of faster turnaround time and precise
ballast less tracks. executions. GROUT-IT compliments this need.
Sanfield is a Leading construction solution provider,
All types ensure absolute water tightness. Sanfield (India) Limited is active in the field of
We have developed GROUT-IT system to create rebar
Slicing Systems and has in its portfolio not only
continuity between precast concrete elements.
threaded (parallel & taper both) but metal and grout
filled splicing system solutions to fulfill any
GROUT-IT Bene its
construction site requirement.
In a short span of time, Sanfield (India) Limited has 1 . Structural Integrity between the precast
sections.
been able to bag and execute projects from all facets
of Civil Engineering starting from Bridges, Flyovers, 2 . Load Path Continuity, Reinforcement acts as a
JOINTS WITH LOW NOISE EMMISSION continuous bar.
High Rise Buildings, Residential & Commercial
GUIDED TIE BEAM RAIL MOVEMENT Complexes to Airports and even Dam Structures as 3 . Helps overcoming misalignment issues.
Everyone knows the "click-clack" sound when you
drive across a roadway transition on a bridge. This JOINTS well. 4 . Eliminates field wielding damage to concrete.
pulsating sound is increased by unevenness of the 5 . Faster Execution
This particular joint is uniquely capable of handling Technically Superior : SANFIELD reber Coupler
surface diagonal to the driving direction. Successful performs like continuos reinforcement , develops 6 . Freedom of using mortar best suited to
noise reduction for our Modular Expansion Joints is both the structural movement to the tune of 1500-
2000 mm yet offering freedom of the movement in strength mechanically, independent of condition of application.
achieved by welded rhombic elements, concrete. Proven cyclic performance of reber offer
rails supported on it. Thus provides a single solution
Downward noise radiation can be absorbed by strength during man-made , seismic or other natural GROUT-IT Applications
closing the gap in the construction by means of a for both structural and rail movement requirements
saving significantly on cost. event.
folding construction. Since both of these systems are GROUT-IT coupler is designed to connect wall or
suited for retrofitting, they can be installed at any BENEFITS column precast elements either horizontally and
time. vertically.
Practical and economical alternative to laps.
Fast cycle time : 30 second per thread . GROUT-IT Specs
One standard coupler for all splicing requirements
(Standard | Position).
Easy installation , no torque required .
Shortens construction cycle times.
Manufactured under strict quality assurance
plan ISO 9001 .
COUPLER DIMENSION (in mm)
RDSO DESIGNED JOINTS SANFIELD RE-BAR couplers are pre-approved for
use in Metro Rail, Thermal and Nuclear Power Max rebar
Sanfield india Ltd is an RDSO approved Expansion Min rebar
Projects etc. Bar size A B C D E Engagement Engagement
Joint Manufacturer , we have complete knowledge of length length
RAILWAY JOINTS RDSO testing procedures , drawings and Design. We
TAPER COUPLERS END ANCHORS
Railway bridges are different, because the trains that have a vast experience in supply of RDSO Designed 12 61 44 150 110 125

pass bridges bring about different requirements as Expansion Joints. . We are always ready to innovate 16 61 44 182 140 155

compared to road bridges. When trains pass, the and develop new Joints for the Railways . 20 65 48 260 20 25 200 225

traffic loads are higher, and in case of High Speed 25 68 50 285 225 235
Railways the passing traffic is considerably faster
32 81 62 290 230 245
than conventional road traffic.
40 95 72 340 270 290
 PRE STRESSING SYSTEMS Sanfield Bonded Strand System STRUCTURAL BEARINGS MAURER MSM® is a patented, high-performance
sliding material for structural bearings. In
BUILDING POST TENSIONED SLAB Sanfield (India) Limited initially started Pot comparison to usual PTFE, MAURER MSM® is
Bearings with technology transfer from Granor characterized by substantially higher durability,
BASIC CONCEPTS OF PRE-STRESSING Rubber and Engineering Pty. Limited Australia, the absorption of twice as high pressure and therefore
state-of-the-art Spherical Bearings with the Maurer compact dimensions as well as lower friction
developed Special Sliding Material (MSM) resistances.
UHMWPE.
POT AND PIN BEARINGS
We are supplying Bearings not only to Projects in
Sanfield Un-Bonded Strand System India but also successfully exporting to various A shallow steel cylinder, called as POT is inserted
prestigious projects worldwide. with a thinner, neat fitting, disc of Elastomer which
Sanfield India Ltd is providing following products has a recess to accept the Sealing Rings. A steel
in this category: Piston is then inserted into the POT and bears
against the Elastomeric disc. The resulting assembly
MSM SPHERICAL BEARINGS is frequently perceived as being similar to that of an
hydraulic fluid sealed within the POT and the
“Prestressed concrete is basically concrete in which
PISTON arrangement but is free to rotate about any
internal stresses of a suitable magnitude and
horizontal axis with minimum resistance which is a
distribution are introduced so that the stresses
highly desirable feature of bridge bearing. By
resulting from external loads are counteracted to a
keeping rotational resistance to a minimum, a
desired degree. In reinforced concrete members, the
uniform distribution of load into the structure is
pre-stress is commonly introduced by tensioning
ensured.
the steel reinforcement."
Sanfield Post-Tensioned Anchor System
Sanfield offers following range of products and
services under this Vertical

PT FLOOR SLAB SYSTEM

The latest invention and developments in the field
of Bridge support and protection system "MSM
Spherical Bearing" have been certified to have ELASTOMERIC BEARINGS
longer durability, enhanced service and
performance life when compared with conventional Consists of a number of Elastomer Layers
Steel, Elastomeric or even Pot Bearings as they have sandwiched between steel laminates.
Flat Slab Without Drop Panel Flat Slab With Drop Panel limitation in satisfying higher & repetitive rotation Reinforcement of Steel laminate in between
and translation requirements especially required in elastomer layers provides Load bearing ability while
case of Highways , Rail Bridges, long Span, Translational and Rotational requirements
Continuous, Cable Stay and Suspension Bridges. are fulfilled by internal Elastomer layers deflection.
Post-Tensioned Anchor : Sanfield's state of the art production facility at
rd
Ground Anchors are basically devices used to Bhopal (India) exercise strict quality control, 3
transmit the forces to the soil by means of Pre- party supervision, Factory Production Control
Flat Slab With Band Flat Slab Beam Stressed tendon to anchor the Structure to the (FPC) certification EN1090, different Welding
ground or to retain the slopes from collapsing. qualifications as per EN & AWS and above all CE
certification for MSM Spherical Bearings and Pot
Landmark Projects executed by Sanfield
Bearings.
DLF Commanders Court , Chennai
Hotel Horizon site Mumbai
Marathon Mafatlal, Lower Parel, Mumbai
Beam and Slab Waffle Slab Parinee Developers BKC Bandra.
I -Gate Airoli
 STEEL BEARINGS HEAVY STEEL FABRICATION ARCHITECTURAL JOINTS SLPF - SYSTEM SNPG - SYSTEM

A typical Roller Bearing consists of a base plate, two Sanfield India Ltd. having full fledged Heavy
or more rollers and a top plate. While the Rocker & Fabrication facilities is approved by RDSO for
Roller Bearing is made by providing a saddle and fabrication of Steel Bridge & Composite Bridge Steel
knuckle plate on top of the rollers. For the Rocker Girders. The Workshop is fully equipped having all
Bearings, the same arrangement except the rollers is the latest equipment and facilities for Girder
provided. While the Rocker & Roller Bearing permits Fabrication and has completed and supplied steel SA-90 : RIGHT JOINT AIRSEAL - SYSTEM
translation as well as rotation, whereas the Rocker composite Girders for number of our valued
Bearing permits only rotation. Similarly the Roller Clients/organizations and many more are under
Bearing provides only the translation but no fabrication.
rotation.
The SIL Architectural Expansion Joints are
economical & attractive floor, wall & Ceiling joints
system. The multi - cellular seals in these system
snaps and locks into aluminium edge retainers PARKING / LANDSCAPE AREA EXPANSION
JOINT SYSTEMS
Advantages
AIRSEAL SYSTEM
Multi - Cellular design support pedestrian traffic & COMPRESSION SEAL SYSTEM - WA SERIES
accommodates multidirectional movement. COMPRESSION SEAL SYSTEM - WG SERIES
Economical snap & lock seal system for years of
Anti Uplift Bearings proven performance. WALL/COLUMN EXPANSION JOINT SYSTEMS
The facilities available with us include the Seals available in custom colors to match or SLPP SYSTEM
Requirement for design and manufacturing of Anti- following: compliment surrounding area. SNPK SYSTEM
uplift Bearings is influenced greatly by the fact Workshop measuring more than 12000 sq. meters. SNPG SYSTEM
whether Uplift is in Service or Seismic only. Up-Lift SAW welding Machine Applications SCTR SYSTEM
Load Bearings enable the transfer and support of E. O. T. Cranes of capacity 5 MT to 20 MT - 6 nos.
Radial Drilling Machines ROOF EXPANSION JOINT SYSTEMS
vertical compressive and tractive forces in every Walls ceiling & floors in :-
Nelson Stud Welding facilities. SRFL SYSTEM
state of twist and shift. Due to the use of high- Parking Decks, Commercial & Institutional
performance sliding materials – even on contact Metalizing facilities. Buildings.
Portable Magnetic Drilling Machines Besides this, full range of Architectural Expansion
surfaces of uplifting forces – structural deformations Educational Facilities.
Team of qualified & experienced person to monitor Joint Systems are also available for corner locations
can be absorbed repeatedly and without constraints. Hotels.
the fabrication activities & to check the QA / QC with flexibility to adopt directional changes where
Up-Lift Load Bearings are particularly suitable for Health care and Pharmaceutical Industries.
transition occurs. Also, the above categories and
complex roof and bridge constructions with high SAPX - SYSTEM SDPS - SYSTEM classifications are in general and can be modified
changing loads and deformations, e.g. railroad and combined with other Joint models for Specific
bridges. Requirements.

SFJX - SYSTEM SDPK - SYSTEM

Sanfield (India) Limited is capable of designing

and producing fatigue resistant Uplift Bearings
Sanfield (India) Limited has to its credit the first Olympic park , and so almost at the windy coast of REPAIRS & REHABILITATION STRUCTURAL PROTECTION SYSTEMS
ever application of shock transmission units in any the Black Sea. In order that the tower - like torch
Indian bridge structure which dates back to the year structure will not vibrate too much , three dampers SANFIELD (INDIA) LIMITED with an integrated Seismic Control Devices
1999. Being the pioneer in the technology of were installed. Their special characteristic ; they Design and Project Divisions also undertake Repair About 20 years ago, we started protecting
structural protection devices and specially for could be calibrated on site to the occurring and Rehabilitation of Bridges, Buildings and other constructions from risk of seismic damage and has
seismic protection, we are constantly updating frequencies of vibration. structures of any complex nature such as: advanced development ever since. The business is
ourselves with the state of art technology and getting more important every day: settlement in
products to service our customers better. Lifting of Bridge Superstructures, Realignment and seismic-prone metropolitan areas is getting denser
Replacement of Bearings, Replacement of Failed and buildings are rising higher and higher. Seismic
HYDRAULIC DAMPERS (MHD) Expansion Joints, Spray Waterproofing System, control devices efficiently help to avoid damages on
CFRP Applications, Epoxy Injection, Gunniting, bridges, superstructures and, especially, sensitive
Hydraulic Dampers dissipate energy by using Repairs of Leaching, Honeycombing, Spalling, installations such as tanks for liquefied gas storage,
varying fluid viscosities. These safety devices are Concrete Protection etc. nuclear plant waste fuel etc. At the same time our
therefore different from usual linear-viscous devices minimize the negative effects of normal
dampers. MAURER Hydraulic Dampers enable a everyday strain. MAURER Seismic Control Devices –
reaction force when fast motions occur which is that means numerous technological and structural
almost entirely independent of velocity. Optimal engineering in-house developments that effectively
damping can thus be achieved and limit exceeds be protect structural systems by means of isolation
avoided. and/or dissipation in the interplay of forces and
motions.
ELASTOMERIC DAMPERS
REPLACEMENT OF BEARINGS SHOCK TRANSMISSION UNITS
Elastomeric Dampers work with specially
developed elastomeric mixtures of different
(STU) / LOCK UP DEVICES (LUD)
BEFORE AFTER
damping properties and are used in building
construction and to damp component assemblies. Shock Transmission Units are hydraulic safety
The effect of these safety devices relies on SLIDING ISOLATION PENDULUM devices that lock at strong impulses, such as
deformation and is characterized by good BEARINGS earthquake shocks or sudden braking on bridge
recentring properties an reduction in constraints. constructions, and therefore clamp the
MAURER Sliding Isolation Pendulum Bearings construction. However, they are designed to allow
Other than the standard STU and Dampers, Sanfield combine the outstanding features of spherical shifting without much resistance if slow movements
range of Structural Protection Systems includes bearings with the recentring effect according to the occur as in everyday usage. MAURER Load Limiters
pendulum principle. This effect is achieved by using are hydraulic-safety devices that limit the reaction
RIGID CONNECTION DEVICES a curved main sliding surface. When friction occurs REPLACEMENT OF EXPANSION JOINTS force upward by velocity-based control of oil flow. By
PREDETERMINED BREAK-AWAY FORCE on the sliding surface, energy is directly dissipated in using such elements, construction damage caused
RESTRAINTS the sliding isolation pendulum bearing. Using the BEFORE AFTER by extreme shifting velocities can be efficiently
DISSIPATORS sliding material MSM® – lubricated and avoided.
RECENTRING STEEL-HYSTERESIS-DAMPERS unlubricated – customers can choose from a wide
(MRSD) range of friction coefficients. MAURER Sliding
SEMI-ACTIVE DAMPERS Isolation Pendulum Bearings meet all requirements
ISOLATORS on sliding bearings during usage according to the
LEAD RUBBER BEARINGS standards.

DAMPERS APPLICATION
OLYMPIC TORCH IN SOCHI
Minich . Until February 23rd, the world is looking Sanfield has to its credit the first ever application of STU in
Sochi .While to sportsmen where in their final Indian Bridges i.e. Bassein Creek Bridge. In Mumbai in the
training, the know how of some engineers from year 1999-2000.
Munich was concentrated onto the Olypic fire : it
burns by way of a 45 m high torch in the Sochi -
 GAS PRESSURE WELDING GFRP BAR
SANFIELD (INDIA) LIMITED in association with DAIA CORPORATION JAPAN provides Gas Pressure Reinforced concrete is a common building material for construction of facilities and structures. While concrete
Welding Services in the Subcontinent, Gas Pressure Welding is used to join rebar at construction. has high compressive strength, it has limited tensile strength. To overcome these tensile limitations,
reinforcing bars (rebar) are used in the tension side of concrete structures.
WHAT IS GAS PRESSURE WELDING
Thread ultimate
Cross Blending
Bolt Ultimate
Weight Modulus Ultimate
Product
Part No.
Diameter
(mm) Ultimate
load(kN)
section tensile
Torsion
(Nm) (g/m)
of elasticity shear strength strength
Elongation
at break
Antistatic
value SIL60-ER GFRP
Heat each reinforce bar at cross section by acetylene load(KN) Steel FRP (mm2) strength (GPa) (MPa) (Mpa)
(%)

and oxygen Mixture gas at about 1,200 - 1,300

SIL60-16-ER 16 165 / 45 165 1000 50 350 Anchor Bolt Series
degree and put pressure then Join each bar firmly.
SIL60-18-ER

SIL60-20-ER
18

20
214

269
/

80
50

60
214

269
1000

1000
60

80
460

560
(Epoxy Resin)
Reinforce bar is steel which is mixed by atom of iron SIL60-22-ER 22 330 100 60 330 1000 100 690

SIL60-24-ER 24 360 150 70 398 900 120 860

and carbon. Atom of them in steel are stable
Clean up at cross section. Rust, cement, paint, sand, SIL60-25-ER 25 390 180 70 434 900 140 930
at normal temperature and they are Making regular 50 150 650 2.5 3x10^8
etc. Like foreign article on surface are strictly SIL60-27-ER 27 435 200 80 511 850 150 1050

arrangement. Gas pressure welding stick each SIL60-28-ER 28 470 200 80 552 850 160 1200
prohibited.
reinforce bar by their join of Crystal. Then we use SIL60-30-ER 30 540 220 80 638 850 200 1350

SIL60-32-ER 32 620 250 90 731 850 250 1550

heat to make re-arrangement of each atom easily Joining by habayaki (heat right and left side About SIL60-38-ER 38 890 420 100 1046 850 / 2250
at each Reinforce bar joining. Both atom start to 1d distance ) by Chuusei-en ( medium flame ) SIL60-40-ER 40 930 420 100 1164 800 / 2480

move actively by heating at once and also change SIL60-51-ER 51 1540 / / 1924 800 / 4100

Structure of crystal as before then diffuse.

It means they start to be mixed of each atom.
Thread ultimate
MECHANISM OF GAS PRESSURE WELDING SIL60 Standard GFRP
Product
Part No.
Diameter
Bolt
Ultimate
load(kN) Cross
section
Ultimate
tensile
Torsion Weight
(Nm) (g/m)
Modulus Ultimate Blending Elongation
of elasticity shear strength strength at break
Antistatic
value
(mm) Steel FRP (mm2) strength (GPa) (MPa) (Mpa) (%)
load(KN)

Polyester Anchor SIL60-16 16 132 / 45 165 800 35 350

SIL60-18 18 171 / 50 214 800 45 460

Bolt Series. SIL60-20 20 215 80 60 269 800 60 560

SIL60-22 22 264 100 60 330 800 60 690

SIL60-24 24 318 150 70 398 800 100 860

SIL60-25 25 347 180 70 434 800 120 930

SIL60-27 27 409 200 80 511 800 130 1050 45 150 400 25 3x10^8

SIL60-28 28 442 200 80 552 800 130 1200

SIL60-30 30 510 220 80 638 800 180 1350

SIL60-32 32 585 250 90 731 800 230 1550

SIL60-38 38 837 420 100 1046 800 / 2250

Completed join Swell size is about 1.4d to Outer SIL60-40 40 873 420 100 1164 750 / 2480

diameter and 1.2d to length SIL60-51 51 1443 / / 1924 750 / 4100

GAS PRESSURE WELDING EQUIPMENT

SIL61-SP High Performance GRP Polyester Reber SP Series.

Product Diameter Bolt Ultimate load Cross section Ultimate tensile Weight Modulus of Ultimate shear Elongation
Part No. (mm) (KN) (mm 2) strength (g/m) elasticity strength at break
(MPa) (GPa) (MPa) (%)
SIL61-16-SP 16 186 177 1050 390 High Performance
SIL61-18-SP 18 238 227 1050 500

SIL61-20-SP 20 298 234 1050 610 GFRP Polyester

PROCESS OF GAS PRESSURE WELDING SIL61-22-SP 22 363 346 1050 740
Reber SP Series.
SIL61-24-SP 24 463 415 1050 890
At first heating, use kangen-en ( strong flame ) and SIL61-25-SP 25 475 452 1050 970

avoid oxidation on each join surface SIL61-28-SP 28 544 573 950 1230

SIL61-30-SP 30 627 660 950 1420

55 170 2.5
SIL61-32-SP 32 717 755 950 1620

SIL61-34-SP 35 770 855 900 1840

SIL61-36-SP 36 866 962 900 2070

SIL61-38-SP 38 968 1075 900 2320

SIL61-40-SP 40 1016 1195 850 2570

SIL61-45-SP 45 1292 1520 850 3270

SIL61-50-SP 50 1603 1886 850 4055

Cut reinforce bar By Heat / pressure SIL61-54-SP 54 1765 2206 800 4750

daia saw Surface Start .

should be Right angle.