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Welding Calculation

The document provides calculations for estimating welding times and parameters for single V, double V, and compound V seam welds of different thicknesses. It includes formulas for calculating cross sectional area, outside welding, chip back welding, total welding weight, and run times based on welding process, position, and whether preheating is required. Dimensions, materials, densities, and other parameters are provided as inputs to the calculations. Run times and totals are given for examples of each weld type.

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BWQ
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118 views

Welding Calculation

The document provides calculations for estimating welding times and parameters for single V, double V, and compound V seam welds of different thicknesses. It includes formulas for calculating cross sectional area, outside welding, chip back welding, total welding weight, and run times based on welding process, position, and whether preheating is required. Dimensions, materials, densities, and other parameters are provided as inputs to the calculations. Run times and totals are given for examples of each weld type.

Uploaded by

BWQ
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DOUBLE 'V' LONG SEAM/ CIRC

RUN TIME TIMESEAM WELD


REQUIRED FOR KG & RUN TIME ESTIMATION
PARAMETERS SETTING
L/SEAM OR C/SEAM (LS/CS)= cs PROCESS HRS/KG
q= 40 1). SMAW 2.67
2). SAW (C/S) 0.44
(L/S) 0.53
42.0
3). FCAW 2
THK= 63 4). GTAW 10
R.F.= 2 I/D OF SHELL 1234
MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
19 WELDING FACTOR
Æ= 70 DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
R.G.= 3 3). 3G 1.6
ALL DIMENSIONS ARE IN MM
PREHEATING MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG REQUIRED? (Y/N) FACTOR
YES 1.5
O/S WELDING= 874.8 28.0 NO 1
C/B WELDING= 567.8 18.2
TOTAL WELDING= 1442.6 46.1 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 20% 1 2.67 3 1.6 Y 1.5 2151.6
OUT SIDE BALANCE 80% 2 0.44 1 1.0 Y 1.5 886.4
CHIP BACK WELDING 100% 1 2.67 3 1.6 Y 1.5 6982.7

635083965.xls 12/25/2022
SINGLE 'V' LONG SEAM/CIRC SEAM WELD
RUN TIME TIME REQUIRED FOR KG & RUN TIME ESTIMATION
PARAMETERS SETTING
L/SEAM OR C/SEAM (LS/CS)= CS PROCESS HRS/KG
1). SMAW 2.67
2). SAW (C/S) 0.44
q= 45 (L/S) 0.53
20 3). FCAW 2
THK= 22
4). GTAW 10
R.F.= 2 I/D OF SHELL 9727
MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
R.G.= 3 WELDING FACTOR
DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
3). 3G 1.6
ALL DIMENSIONS ARE IN MM PREHEATING
REQUIRED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 290.4 69.8 NO 1
C/B WELDING= 92.5 22.3
TOTAL WELDING= 382.9 92.1 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min) (Hrs)
OUTSIDE ROOT RUN 20% 1 2.67 1 1.0 Y 1.5 3355.4 55.9
OUT SIDE BALANCE 80% 1 2.67 1 1.0 Y 1.5 13421.7 223.7
CHIP BACK WELDING 100% 1 2.67 1 1.0 Y 1.5 5346.9 89.1
TOTAL WELDING= 368.7

635083965.xls 12/25/2022
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
COMPOUND 'V' RUN TIME TIME REQUIRED FOR PARAMETERS SETTING
L/SEAM OR C/SEAM (LS/CS)= CS PROCESS HRS/KG
Æ= 10 1). SMAW 2.67
2). SAW (C/S) 0.44
56 (L/S) 0.53
3). FCAW 2
q= 45 THK= 70 4). GTAW 10
I/D OF SHELL 2600
12 MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
WELDING FACTOR
R.F.= 2 DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
R.G.= 3 3). 3G 1.6
ALL DIMENSIONS ARE IN MM PREHEATING
REQUIRED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 1168.9 77.0 NO 1
C/B WELDING= 185.1 12.2
TOTAL WELDING= 1354.0 89.2 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 20% 1 2.67 1 1.0 Y 1.5 3699.2
OUT SIDE BALANCE 80% 2 0.44 1 1.0 Y 1.5 2438.4
CHIP BACK WELDING 100% 2 0.44 1 1.0 Y 1.5 482.6

635083965.xls 12/25/2022
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
BACKING STRIP RUN TIME TIME REQUIRED FOR PARAMETERS SETTING
L/SEAM OR C/SEAM (LS/CS)= ls PROCESS HRS/KG
q= 2 1). SMAW 2.67
2). SAW (C/S) 0.44
(L/S) 0.53
THK= 70 3). FCAW 2

LG OF LONG SEAM= 2600


R.G.= MATERIAL (SS/STEEL)= STEEL POSITION OF MULTIPLICATION
18 WELDING FACTOR
DENSITY= 0.00000785 1). 1G 1
2). 2G 1.1
3). 3G 1.6
ALL DIMENSIONS ARE IN MM PREHEATING
REQUIRED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 1406.9 28.7 NO 1
C/B WELDING= 1593.7 32.5
TOTAL WELDING= 1406.9 28.7 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
LONG SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 0% 1 2.67 1 1.0 Y 1.5 0.0
OUT SIDE BALANCE 100% 2 0.53 1 1.0 Y 1.5 1369.7
CHIP BACK WELDING 100% 2 0.53 1 1.0 Y 1.5 1551.6

635083965.xls 12/25/2022
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
J GROOVE RUN TIME TIME REQUIRED FOR PARAMETERS SETTING
L/SEAM OR C/SEAM (LS/CS)= CS PROCESS HRS/KG
Æ= 1 1). SMAW 2.67
2). SAW (C/S) 0.44
(L/S) 0.53
78.1
3). FCAW 2
THK= 90 4). GTAW
POSITI 10
I/D OF SHELL 2600 ON OF
R= 12 MATERIAL (SS/STEEL)= STEEL WELDI MULTIPLICATION
11.9
NG FACTOR
R.F.= 0 DENSITY= 0.00000785 1). 1G 1
PREH
2). 2G 1.1
EATIN
R.G.= 2 3). G3G 1.6
ALL DIMENSIONS ARE IN MM REQUI
RED? MULTIPLICATION
CROSS SEC. AREA TOTAL WELD KG (Y/N) FACTOR
YES 1.5
O/S WELDING= 2413.4 160.1 NO 1
C/B WELDING= 298.2 19.8
TOTAL WELDING= 2711.6 179.9 CHIP BACK DEPTH(MM)
THK <= 30 6
THK > 30 12
PROCESS POSITION HEATING RUN TIME
CIRC SEAM CODE CODE (Y/N) (min)
OUTSIDE ROOT RUN 20% 1 2.67 1 1.0 Y 1.5 7694.7
OUT SIDE BALANCE 80% 2 0.44 1 1.0 Y 1.5 5072.2
CHIP BACK WELDING 100% 2 0.44 1 1.0 Y 1.5 783.4

635083965.xls 12/25/2022

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