M2a1 TM
M2a1 TM
TECHNICAL MANUAL
FOR
NAVY VARIANT
(NSN 1005-01-343-0747) (NAVY)
DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only due
to export control restrictions. This determination was made 01 September 2009. Other requests shall be referred to U.S.
Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCS-WIC, Mail Stop 730, 6501 E. 11 Mile Road, Warren,
MI 48397-5000. For Air Force only other requests for this document shall be referred to 406 SCMS/GUEE, Robins AFB, GA
31098.
WARNING - This document contains technical data whose export is restricted by the Army Export Control Act (Title 22,
U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et. seq.), as amended.
Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD
Directive 5230.25.
DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of this document.
21 AUGUST 2017
PCN 182 010054 00
TM 9-1005-213-10
WARNING SUMMARY
FIRST AID
(A) Army personnel, refer to TC 4-02.1
(MC) Marine Corps personnel, refer to MCRP 3-02G.
(N) Navy personnel, refer to TC 4-02.1
(F) Air Force personnel, refer to AFMAN 44-163(l).
a
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WARNING
WARNING
M2 and Fixed M48 headspace and timing should be checked and adjusted
before firing weapon, after assembling weapon, and after replacing barrel.
Improper headspace and timing can cause malfunctions, damage to the gun,
and injury to personnel.
Never open the cover on a hot weapon because an open cover cook-off
could occur.
Depending on climate condition, DO NOT leave live rounds laying on top of hot
expended brass. Round may fall to hard surface and possibly explode.
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WARNING
When the machine gun has been in action, clear machine gun before
anyone moves in front of the muzzle. Clearing consists of unloading the
machine gun and visually inspecting weapon chamber to ensure all
rounds have been removed.
Use only ammunition authorized for use in the M2 and M2A1 machine guns.
When the ammo or chamber is lubricated, the cartridge case cannot bind with
the chamber and the bolt and locking mechanism bears much more force of
trying to contain the pressure in the chamber. Oiled ammo also increases the
possibility of the petroleum leaching through waterproofing sealants to
contaminate the primer or propellant, creating squib or dud rounds.
Never remove backplate assembly from any weapon until the chamber has
been cleared.
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Never attempt to lift machine gun by the backplate assembly when in the
upright position.
DO NOT attempt to release the firing pin with cocking lever forward. The
cocking lever can spring back forcibly and cause serious injury to the hand.
When bolt latch release and trigger are both held down, machine gun will fire
automatically (M2 and M2A1 only).
DO NOT close cover when bolt is held rearward because damage can occur
when bolt goes forward.
Firing the M2, M48, and M2A1 machine guns with improperly set headspace or
timing, or installing the barrel without retracting the charging handle to view the
square on the barrel locking spring through the 3/8 in. hole on the right side of
the receiver will result in an explosion.
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TM 9-1005-213-10
If the M2, M48, and M2A1 machine gun bolt is locked or jammed to the rear,
avoid placing body parts such as hands and fingers in the chamber area. If the
bolt releases and slams shut, serious injury could result. If it is necessary to
insert hand in the chamber area to clear a jam or malfunction, maintain positive
control of the bolt by holding the retracting handle rearward with other hand.
DO NOT mix M2 and M2A1 barrels. The barrels are not interchangeable.
WARNING
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Hazardous materials used in the servicing of this weapon system such as:
cleaning fluids, cleaning compounds, sealants, and lubricants (or items, such
as cleaning rags, contaminated with these substances) must be disposed of
properly. See WP 0001 for additional information.
WARNING
f
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Zero in the “Change No.” column indicates an original page or work package.
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TM 9-1005-213-10
B
ARMY TM 9-1005-213-10
AIR FORCE TO 11W2-6-3-161
MARINE CORPS TM 1005-10/1
NAVSEA SW360-AW-OPI-010
HEADQUARTERS,
DEPARTMENTS OF THE ARMY,
AIR FORCE, NAVY, AND
HEADQUARTERS, MARINE CORPS
TECHNICAL MANUAL
FOR
NAVY VARIANT
(NSN 1005-01-343-0747) (NAVY)
DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only due
to export control restrictions. This determination was made 01 September 2009. Other requests shall be referred to U.S.
Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCS-WIC, Mail Stop 730, 6501 E. 11 Mile Road, Warren,
MI 48397-5000. For Air Force only other requests for this document shall be referred to 406 SCMS/GUEE, Robins AFB, GA
31098.
WARNING - This document contains technical data whose export is restricted by the Army Export Control Act (Title 22,
U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et. seq.), as amended.
Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD
Directive 5230.25.
DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of this document.
You can help improve this manual. If you find any mistakes or if you know of a
way to improve the procedures, please let us know. Reports, as applicable by
the requiring service, should be submitted as follows:
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TM 9-1005-213-10
TABLE OF CONTENTS
WP Sequence
No.
I
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USAGE
The safest, easiest, and best way to operate and maintain the M2, M48, and
M2A1 Machine Gun is to use this manual. Learning to use this TM is as easy
as reading through this section. Knowing what is in this manual and how to use
it will save you time, work, and will help you avoid exposing yourself to
unnecessary hazards while performing your job.
ORGANIZATION
This manual covers the operator maintenance instructions of the M2, M48, and
M2A1 Machine Gun. The manual itself is divided into eight chapters. The eight
chapters and what they contain are found in the Table of Contents in the front
of this manual. For example, to learn about maintaining the M2, M48, and
M2A1 Machine Gun at the operator level, look in the table of contents and
discover that Chapter 5 provides all pertinent information about maintaining the
weapon system. Due to Chapter 5 covering a great deal of information, you will
have to scan the chapter to find the specific information needed.
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SUPPORTING ILLUSTRATIONS
All supporting illustrations are located on the same or facing page as the text
they support. Illustrations are labeled with callouts referenced in the text for
clarity. When an item is called out in a task then a number in parentheses will
correspond to a figure number and callout number in the illustration (e.g.,
Figure 1, Item 4).
INITIAL SETUP
Before starting a task, you must obtain all the tools, supplies, and personnel
listed in the Initial Setup. Also, be sure to read the task before beginning the
maintenance. If any other task is referenced, you must go to the Initial Setup
for that task to find what additional tools and special tools, materials/parts, and
personnel (if any) will be needed.
SUPPORTING INFORMATION
In Chapter 8 of this manual, you will find supporting information. Each work
package provides specific information that will assist you in performing the
various tasks. The work packages provide such information as additional
references as in WP 0040, Components of End Items (COEI) and Basic Issue
Items (BII) as in WP 0041, Additional Authorization List as in WP 0042,
Expendable and Durable Items as in WP 0043, and Mandatory Replacement
Parts as in WP 0044. Become familiar with all supporting information work
packages before beginning any maintenance task.
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Within this technical manual the word shall is used to indicate a mandatory
requirement. The word should is used to indicate a non-mandatory but
preferred method of accomplishment. The word may is used to indicate an
acceptable method of accomplishment.
READINESS TO USE THIS TM
If you've taken the time necessary to read this section and are sure of the
location and arrangement of the different sections of this TM, you are ready to
begin. Remember, this TM has been arranged with you, the user, in mind.
Your safety and ability to perform the maintenance tasks in the most efficient
manner possible hinge on your ability to perform and understand the
information contained in this manual. If you fully understand the arrangement
and purpose of this TM and have taken the time to read through this section,
you will have no trouble maintaining the M2, M48, and M2A1 Machine Gun.
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CHAPTER 1
GENERAL INFORMATION
SCOPE
Equipment Name and Model Number: Machine Gun, Caliber .50: M2A1,
With Fixed Headspace and Timing; Machine Gun, Caliber .50: M2, Heavy
Barrel Flexible, With Equipment; Fixed M48 Turret Type; Flexible, Without
Equipment; Up Gunned Weapons Station (UGWS); Navy Variant; and Machine
Gun, Caliber .50: M2A1 With Fixed Headspace and Timing, Flexible.
(A) Department of the Army forms and procedures used for equipment
maintenance will be those prescribed by DA PAM 750-8, The Army
Maintenance Management System (TAMMS) User’s Manual; DA PAM
738-751, Functional User’s Manual for The Army Maintenance Management
Systems – Aviation (TAMMS-A); or AR 700-138, Army Logistics Readiness
and Sustainability.
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(MC) Maintenance forms and records used by Marine Corps personnel are
prescribed by TM 4700-15/1.
(F) Maintenance forms and records used by Air Force personnel are
prescribed in Air Force Instruction (AFI) 21-101 and the applicable
TO 00-20 Series Technical Orders (TO). Air Force users shall refer to
TO 11W-1-10, Historical Data Recording of Inspection, Maintenance, and
Firing Data for Ground Weapons and AFI 36-2654 Combat Arms Program
for applicable forms and records.
If your M2, M48, or M2A1 needs improvement, let us know. Send us an EIR.
You, the user, are the only one who can tell us what you do not like about your
equipment. Let us know why you do not like the design or performance.
(A) All non-Aviation/Missile EIRs and PQDRs must be submitted through the
Product Data Reporting and Evaluation Program (PDREP) website. The
PDREP site is: https://www.pdrep.csd.disa.mil/.
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If you do not have Internet access, you may submit your information using a
SF 368 (Product Quality Deficiency Report). You can send your SF 368 using
email, regular mail, or fax using the addresses/fax numbers specified in DA
PAM 750-8, The Army Maintenance Management System (TAMMS) User’s
Manual OR DA PAM 738-751, Functional User’s Manual for The Army
Maintenance Management Systems – Aviation (TAMMS-A) for aviation
systems. We will send you a reply.
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UNIFORM (or general attack): Affects a large area of exposed metal surface
like rust on steel or tarnish on silver. It gradually reduces the thickness of the
metal until it fails.
CREVICE: Occurs in crevices created by rubber seals, gaskets, bolt heads,
lap joints, dirt, or other surface deposits. It will develop anywhere moisture or
other corrosive agents are trapped and unable to drain or evaporate.
SELECTIVE LEACHING: One element, usually the anodic element of an
alloy, corrodes away, leaving the cathodic element. This can create holes in
metal.
INTERGRANULAR: Metal deterioration caused by corrosion on the bonds
between or across the grain boundaries of the metal. The metal will appear
to be peeling off in sheets, flaking, or being pushed apart by layers. A
particular type of intergranular corrosion is exfoliation.
PITTING: This can result from conditions similar to those for crevice
corrosion. Pits can develop on various materials due to their composition.
Machine gun barrel bores are big victims of pitting.
EROSION: Results when a moving fluid (liquid or gas) flows across a metal
surface, particularly when solid particles are present in the fluid. Corrosion
actually occurs on the surface of the metal, but the moving fluid washes
away the corrosion and exposes a new metal surface, which also corrodes.
FRETTING: Occurs as a result of small repetitive movements (e.g.,
vibration) between two surfaces in contact with each other. It is usually
identified by a black powder corrosion product or pits on the surface.
GALVANIC: Occurs when two different types of metal come in contact with
each other, like steel bolts on aluminum, for example. This is a common
problem on aircraft because of their mix of metals.
STRESS: Term used to describe corrosion cracking and corrosion fatigue.
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(N) EIRs shall be submitted via Product Quality Deficiency Report (PQDR)
or Conventional Ordnance Deficiency Reports (CODR) at
https://awis.navair.navy.mil/AWIS/index.asp using the Deficiency Report
System (DRWEB) application. Users may also send EIRs via letter
directly to: Commanding Officer, Code JXN, Bldg 3422,
NAVSURFWARCENDIV, 300 Hwy 361, Crane, IN 47522-5001, or submit
via e-mail: [email protected].
(F) Air Force users shall submit any Material Deficiency Report (MDR) or
PQDR through the JDRS at www.jdrs.mil/jdrs.html in accordance with
TO 00-35D-54, USAF Deficiency Reporting Investigation and Resolution, and
DLMS, Vol 2, Chapter 17, Supply Discrepancy Reporting.
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LIST OF ABBREVIATIONS/ACRONYMS
Abbreviations/
Acronyms Name
(A) Army
AAH Armored Attack Helicopter
AAL Additional Authorization List
AAV Amphibious Assault Vehicle
AEL Allowance Equipment List
AFI Air Force Instruction
AFMAN Air Force Manual
AFMC Air Force Materiel Command
AFTO Air Force Technical Order
Ammo Ammunition
AP Armor Piercing
API Armor Piercing Incendiary
API-DT Armor Piercing Incendiary – Dim Tracer
APIT Armor Piercing Incendiary Tracer
approx. Approximately
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Abbreviations/
Acronyms Name
AR Army Regulations
ASIOE Associated Support Items of Equipment
ASP Ammunition Supply Point
ASSY Assembly
ATTN Attention
BE Bale
BFA Blank Firing Attachment
BII Basic Issue Items
BT Bottle
BX Box
C Celsius
C Crew/Operator
CAC Common Access Card
CAGEC Commercial and Government Entity Code
CAL Caliber
CARC Chemical Agent Resistant Coating
CLP Cleaner, Lubricant, and Preservative
cm Centimeter
CN Can
CODR Conventional Ordnance Deficiency Report
COEI Components of End Items
Con’t continued
CPC Corrosion Prevention and Control
CRC Carbon Removing Compound
CROWS Common Remotely Operated Weapon System
CTA Common Table of Allowance
DA Department of the Army
DA PAM Department of the Army Pamphlet
° Degree
DDI Dummy Drilled Inert
DLA Defense Logistics Agency
DLMS Defense Logistics Management System
DOD Department of Defense
DODIC Department of Defense Identification Code
DRWEB Deficiency Report System
E East
EA Each
e.g. Exempli Gratia (for example)
EIC End Item Code
EIR Equipment Improvement Recommendations
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Abbreviations/
Acronyms Name
(F) Air Force
F Fahrenheit
F Field
F Fire
fps Feet Per Second
GL Gallon
HB Heavy Barrel
HMMWV High Mobility Multi-purpose Wheeled Vehicle
Hwy Highway
IAW in accordance with
lb pound
IDN Initial Distribution Number
in. Inch
JDRS Joint Discrepancy Reporting System
JTA Joint Table of Allowance
kg Kilogram
lbs Pounds
LAR Logistics Assistant Representative
LAW Lubricating Oil, Weapons
LH Left Hand
LSA Lubricant, Small Arms
m Meter
MAJCOM Major Command
(MC) Marine Corps
MCO Marine Corps Order
MDR Material Deficiency Report
MG Machine Gun
MOD Model
MPS Meter Per Second
mm Millimeter
MTOE Modified Table of Organization and Equipment
(N) Navy
N/A Non-applicable
NAVMC Navy Marine Corps
NAVSEA Naval Sea Systems Command
NAVSURFWARCENDIV Naval Surface Warfare Center Division
No. Number
NSDSA Naval Systems Data Support Activity
NSN National Stock Number
NSWC Naval Support Weapon Center
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Abbreviations/
Acronyms Name
OCONUS Outside Continental United States
oz ounce
PCN Publication Control Number
PDREP Product Data Reporting and Evaluation Program
PG Page
PIN Publication Identification Number
pkg Package
PMCS Preventive Maintenance Checks and Services
PN Part Number
PQDR Product Quality Deficiency Report
PR Pair
PUBS Publications
QASAS Quality Assurance Specialist Ammunition
Qt Quart
Qty Quantity
RBC Rifle Bore Cleaning
Recm Recommended
RH Right Hand
Rqr Required
RWS Remote Weapon System
S Safe
SET Set
SF Standard Form
SLAP Saboted Light Armor Penetrator
SLAP-T Saboted Light Armor Penetrator -- Tracer
SPI Special Packaging Instruction
SRTA Short Range Training Ammunition
T&E Traverse and Elevation
TACOM Tank-automotive Command
TAMMS The Army Maintenance Management System
TAMMS-A The Army Maintenance Management System –
Aviation
TP Target Practice
TP-T Target Practice – Tracer
TDA Table of Distribution and Allowance
TECH Technical
TM Technical Manual
TMDE Test, Maintenance, and Diagnostic Equipment
TMDER Technical Manual Deficiency/Evaluation Report
TO Technical Order
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Abbreviations/
Acronyms Name
TOE Table of Organization and Equipment
TOMA Technical Order Management Agency
TULSA TACOM Unique Logistics Support Applications
UGWS Up Gunned Weapons Station
U/I Unit of Issue
UOC Usable On Code
UPA Universal Pintle Adapter
U.S. United States
USAF United States Air Force
U.S.C. United States Code
USMC United States Marine Corps
VC Volt
VDC Volts Direct Current
Vol Volume
w with
WP Work Package
yds Yards
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1. The Caliber .50 Machine Gun, M2A1, Fixed Headspace and Timing is:
WARNING
WARNING
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2. The Caliber .50 Machine Gun, M2, Heavy Barrel, Flexible is:
3. The Caliber .50 Machine Gun, M2, Heavy Barrel, Fixed M48 Turret type is:
4. The Caliber .50 Machine Gun, M2, Up Gunned Weapons Station (UGWS)
type is:
5. The Caliber .50 Machine Gun, M2, Heavy Barrel, Navy Variant type is:
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7. The MK93 MOD 0 is an advanced soft recoil (for M2) dual purpose cradle
mount to be used on the M3 and M205 tripod or as part of the High Mobility
Multi-Wheeled Vehicle (HMMWV) vehicle mount.
8. The MK93 MOD 1 Machine Gun Mount and the MK93 MOD 2 Machine Gun
Mount is a component assembly designed as a defensive mount for the MK19
MOD 3 and M2HB machine guns onto the M3 tripod and various vehicle rings
and pedestals. The MK93 MOD 1 Machine Gun Mount and the MK93 MOD 2
Machine Gun Mount are composed of the carriage and cradle assembly,
universal pintle adapter (UPA), traverse and elevating mechanism (T&E), catch
bag assembly, mounting bracket, and .50 caliber ammo holder assembly. The
MK93 MOD 2 has an integrated pintle for sturdier mounting.
9. The M205 Lightweight Tripod Mount for the M2 Heavy Barrel Machine
Gun M2A1 and MK19 Grenade Machine Gun is composed of a traverse and
elevation assembly, pintle, right rear leg, left rear leg, front leg, and
tri-head assemblies. The tripod can be carried, deployed, emplaced, and
stowed in its carrying configuration by a sole operator without the use of tools.
0002-3
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Rear sight (Figure 1, Item 1), front site (Figure 1, Item 2), barrel (Figure 1,
Item 3), receiver (Figure 1, Item 4), retracting slide handle (Figure 1, Item 5),
trigger block (Figure 1, Item 6), and trigger (Figure 1, Item 7).
3
7 4
5
The Fixed M48 Turret Type is composed of the following: receiver (Figure 2,
Item 1), trigger (Figure 2, Item 2), charging handle (Figure 2, Item 3), and
M10 manual charger (Figure 2, Item 4).
1
2
4
3
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3
1
2
4
8
5
7
Item
Figure No. Nomenclature Part Number (PN)
3 1 Knurled Plain Nut 13027979
3 2 Timing Lock Screw 13027977
3 3 Barrel Support 13027972
Barrel Carrying Handle
3 4 Assembly 13027981
3 5 Barrel Assembly 13027965
3 6 Barrel Extension Assembly 13027974
3 7 Breech Lock
3 8 Backplate Assembly 13016070
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EQUIPMENT DATA
Rates of Fire
Single Shot - Place gun in single shot mode and engage target with
well-aimed shots. The caliber .50 machine gun is extremely accurate and can
effectively engage targets out to 2,000 yds (1,829 m)
Slow Fire - Slow fire is less than 40 rounds per minute, fired in burst of 6
to 9 rounds at 10 to 15 second intervals.
Rapid Fire - Rapid fire is greater than 40 rounds per minute, fired in burst
of 6 to 9 rounds at 5 to 10 second intervals.
Cyclic Rate - This rate represents the maximum amount of ammunition that
can be expended by a gun without a break in firing. The cyclic rate of this
caliber .50 Machine Gun is 450 to 600 rounds per minute.
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THEORY OF OPERATION
CYCLE OF FUNCTION
During operation, the weapon follows a mechanical cycle of function. The cycle
begins when the gunner manually operates the recoiling groups, which places
the first round into the chamber. From this state, the cycle executes the
sequential phases of the cycle of function to fire a round and prepare the
weapon for the next round. The cycle of function is (some of these steps may
occur at the same time):
• Feeding
• Chambering
• Locking
• Firing
• Unlocking
• Extracting
• Ejecting
• Cocking
FEEDING
Feeding is the act of placing a cartridge in the receiver and onto the face of the
bolt ready for chambering. Feeding occurs in two steps. Step one is the
movement of the belt of ammunition. Step two is the stripping and positioning of
the round for chambering.
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FEEDING – continued
Step 1
The first step of feeding is defined as the movement of a new belt of ammunition
into the feedway until the round is positioned where the extractor can grip is
(Figure 1).
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FEEDING – continued
As the bolt moves to the rear, its cam grooves guide the belt feed lever lug,
pivoting the lever and moving the slide out the side of the cover. The belt is
held stationary by the belt-holding pawl while the belt feed pawl pivots,
compressing its spring, and rides up over the link holding the first round. When
the bolt is all the way to the rear, the belt feed slide moves out far enough to
allow the belt feed pawl spring to force the pawl down behind the first round
(Figure 2).
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FEEDING – continued
As the bolt moves forward, the belt feed lever moves the slide back into the
receiver. The belt is pushed in by the belt feed pawl. The next round rides over
the belt holding pawl, compressing its spring and forcing the pawl down until
the round passes (Figure 3). When the bolt is fully forward, the slide is back in
the cover, and the extractor engages the first round.
Figure 3. Belt Feed Slide Moving Back Into the Cover with
Belt Feed Pawl Behind First Round.
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FEEDING – continued
Step 2
The second step is defined as the extractor stripping a round from the belt of
ammunition and placing the round into the T-slot in preparation for
chambering. The second step begins as the recoiling groups are again moved
to the rear. The extractor grips the first round in the feedway and as the
recoiling parts move to the rear, withdraws it from the ammunition belt. Initially,
the grip of the extractor is held secure by the downward pressure of the cover
extractor spring (Figure 4).
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FEEDING – continued
As the bolt continues its movement to the rear, the cover extractor cam forces
the extractor down causing the cartridge to enter the T-slot in the bolt
(Figure 5).
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FEEDING – continued
As the bolt moves to the rear and the extractor is forced down, the extractor
lug, riding along the top of the extractor switch, forces the rear end of the
extractor switch downward. Near the end of the rearward movement, the
extractor lug overrides the end of the switch and the switch snaps back into
position (Figure 6).
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CHAMBERING
As the bolt moves forward, the new round is held by the T-slot and the
extractor assembly. The extractor stop pin (on the left side of the bolt) only lets
the extractor assembly go down far enough to align the new round with the
chamber. As the bolt continues forward, the new round chambers. As this
action takes place, the extractor lug rides up the extractor cam, compresses
the cover extractor spring, and through pressure of the spring, snaps in the
next cartridge (Figure 7).
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LOCKING
Initially, the bolt is forced forward in counter-recoil by the energy stored in the
driving spring group and the compressed buffer disks. At the start of counter-
recoil, the buffer body tube lock keeps the accelerator tips from bouncing up
too soon and catching in the breech lock recess in the bolt. However, after the
bolt travels forward about five inches, the lower rear projection of the bolt
strikes the tips of the accelerator, turning the accelerator forward. This unlocks
the barrel extension from the buffer body group and releases the buffer spring.
The buffer spring expands, forcing the piston rod forward (Figure 8).
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LOCKING – continued
Since the cross groove in the piston rod engages the notch on the barrel
extension shank, the barrel extension and barrel are also forced forward by the
action of the buffer spring. Some of the forward motion of the bolt is transmitted
to the barrel extension through the accelerator. As the accelerator rotates
forward, the front of the accelerator speeds up the barrel extension; at the
same time, the accelerator tips slow down the bolt (Figure 9).
Locking begins 1-1/8 inches before the recoiling groups (bolt, barrel extension,
and barrel) are fully forward. The breech lock in the barrel extension rides up
the breech lock cam in the bottom of the receiver into the breech lock recess in
the bottom of the bolt, locking the recoiling groups together three-fourths of an
inch before the groups are fully forward (Figure 9).
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FIRING
As the Operator presses down on the trigger, the trigger pivots on the trigger
pin. The trigger cam on the inside of the backplate engages and raises the rear
end of the trigger bar, in turn, pivots on the trigger bar pin causing the front end
of the trigger bar to press down on the top of the sear stud. The sear is forced
down until the hooked notch of the firing pin extension disengages from the
sear notch. The firing pin and firing pin extension are driven forward by the
firing pin spring; the striker of the firing pin hits the primer of the cartridge,
firing the round (Figure 10).
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FIRING – continued
For automatic firing, the bolt-latch release must be locked or held depressed so
that the bolt latch will not engage the notches in top of the bolt, holding the bolt
to the rear as in single-shot firing. The trigger is pressed and held down. Each
time the bolt travels forward in counter-recoil, the trigger lever depresses the
sear, releasing the firing pin extension assembly and the firing pin. This
automatically fires the next round when the forward movement of the recoiling
groups is nearly completed. The gun should fire between 0.020” and 0.116”
before the recoiling groups are fully forward. Only the first round should fire
with the parts fully forward. The gun fires automatically as long as the Operator
holds down the trigger and bolt latch and feeds ammunition into the gun.
0003-12
TM 9-1005-213-10 0003
UNLOCKING
At the instant of firing, the bolt is locked to the barrel extension and against the
rear end of the barrel by the breech lock, which is on top of the breech lock
cam and in the breech lock recess in the bottom of the bolt. When the cartridge
explodes, the bullet travels out of the barrel; the force of recoil drives the
recoiling groups rearward. During the first three-fourths of an inch, the recoiling
groups are locked together. As this movement takes place, the breech lock
moves off the breech lock cam stop, allowing the breech lock depressors
(acting on the breech lock pin) to force the breech lock down, out of its recess
from the bottom of the bolt . At the end of the first three-fourths of an inch of
recoil, the bolt is unlocked, free to move to the rear independent of the barrel
and barrel extension (Figure 11).
Figure 11. Breech Lock Being Forced Out of its Recess in the Bolt.
0003-13
TM 9-1005-213-10 0003
UNLOCKING – continued
0003-14
TM 9-1005-213-10 0003
UNLOCKING – continued
As the recoiling group move to the rear, the barrel extension causes the tips of
the accelerator to rotate rearward. The accelerator tips strike the lower rear
projection of the bolt, accelerating the movement of the bolt to the rear. The
barrel and barrel extension continue to travel to the rear an additional 3/8 of an
inch or an approximate total distance of 1-1/8 inches until the barrel buffer
assembly stops them. During the recoil of 1-1/8 inches, the barrel extension
shank compresses the barrel buffer spring since the cross groove in the piston
rod head engages the notch on the shank. The claws of the accelerator lock
the spring in the compressed position. The claws engage the shoulders of the
barrel extension shank. After its initial travel of 3/4 inch, the bolt travels an
additional 6-3/8 inches to the rear after it is unlocked from the barrel and barrel
extension for a total of 7-1/8 inches. During this movement, the driving springs
are compressed. The rearward movement of the bolt is stopped as the bolt
strikes the buffer plate. The driving spring rod assembly stores part of the recoil
energy of the bolt and the buffer disks in the backplate absorb part of it as well
(Figure 12).
0003-15
TM 9-1005-213-10 0003
EXTRACTING
The empty cartridge case is pulled from the chamber. The empty case, held by
the T-slot, has been expanded by the force of the explosion; therefore, it fits
snugly in the chamber. If the case is withdrawn from the chamber too rapidly, it
may be torn. To prevent this and to ensure slow initial extraction of the case,
the top forward edge of the breech lock and the forward edge of the lock
recess in the bolt are beveled. As the breech lock is unlocked, the initial
movement of the bolt away from the barrel and barrel extension is gradual. The
slope of the locking faces facilitates locking and unlocking and prevents
sticking. The leverage of the accelerator tips on the bolt speed’s extraction
after it is started by kicking the bolt to the rear to extract the empty case from
the chamber (Figure 13).
0003-16
TM 9-1005-213-10 0003
EJECTING
The empty cartridge case is expelled from the receiver. As the bolt starts its
forward movement (counter-recoil), the extractor lug rides below the extractor
switch. This forces the extractor assembly farther down until the round is in the
center of the T-slot of the bolt. The round, still gripped by the extractor, ejects
the empty case from the T-slot. The last empty case of an ammunition belt is
pushed out by the ejector (Figure 14).
0003-17
TM 9-1005-213-10 0003
COCKING
The firing pin is withdrawn into the cocked position. When the recoiling groups
are fully forward the top of the cocking lever rests on the rear half of the V-slot
in the top plate bracket (Figure 15).
0003-18
TM 9-1005-213-10 0003
COCKING – continued
As the bolt moves to the rear, the top of the cocking lever is forced forward.
The lower end pivots to the rear on the cocking lever pin. The rounded nose of
the cocking lever, which fits through the slot in the firing pin extension, forces
the extension to the rear, compressing the firing pin spring against the sear
stop pin. As the firing pin extension is pressed to the rear, the hooked notch of
the extension rides over the sear notch, forcing the sear down. The sear spring
forces the sear back up after the hooked notch of the firing pin extension has
entered the sear notch. The pressure of the sear and firing pin springs holds
the two notches locked together. There is a slight overtravel of the firing pin
extension in its movement to the rear to ensure proper engagement with the
sear (Figure 16).
0003-19
TM 9-1005-213-10 0003
COCKING – continued
As the bolt starts forward, the overtravel is taken up and completed when the
cocking lever enters the V-slot of the top plate bracket and is cammed toward
the rear. Pressure on the cocking lever is relieved as the bolt starts forward
(Figure 17).
0003-20
TM 9-1005-213-10
CHAPTER 2
OPERATOR INSTRUCTIONS
TM 9-1005-213-10 0004
OPERATOR INSTRUCTIONS
GENERAL
Familiarize yourself with the following parts before operating the machine gun
and various mounts. The M2A1 Machine Gun operates in the same manner as
the standard .50 Caliber Machine Gun. However, the M2A1 Machine Gun
offers added features, which include fixed headspace and timing and barrel
carrier assembly.
Backplate Assembly
The backplate assembly (Figure 1, Item 1) houses the trigger and buffer tube
(Figure 1, Item 6) and contains a trigger block (Figure 1, Item 5) that slides to
select FIRE “F” or SAFE “S”. The trigger block (Figure 1, Item 5) and flat
spring (Figure 1, Item 4) are secured onto the backplate with two shoulder
screws (Figure 1, Item 2) and non-electrical wire (Figure 1, Item 3).
2 2
5
4 6
S F
2
3 3
2
0004-1
TM 9-1005-213-10 0004
GENERAL – continued
Rear Sight
The rear sight (Figure 2, Item 1) is used to zero and accurately sight the
machine gun (Flex type only).
Front Sight
The front sight (Figure 2, Item 2) is used to zero and accurately sight the
machine gun (Flex type only).
Barrel
The barrel (Figure 2, Item 3) has rifling to give bullet spin for accuracy and a
chamber for firing the cartridge.
Receiver
The receiver (Figure 2, Item 4) houses the internal components of the machine
gun and serves as support for the entire machine gun.
The retracting slide handle (Figure 2, Item 5) is used for cocking the machine
gun (flexible type and Navy Variant type only).
The buffer tube sleeve (Figure 2, Item 6) locks the bolt latch release in the
open position to permit the machine gun to fire automatic or the unlocked
position for single shot (flexible type only).
Trigger
The trigger (Figure 2, Item 7) controls the firing of the machine gun.
0004-2
TM 9-1005-213-10 0004
GENERAL – continued
2 3
4
5
6
Figure 2. M2 Machine Gun.
Cover
The cover (Figure 3, Item 1) feeds the belt and positions and holds the
cartridges for chambering.
Figure 3. Cover.
0004-3
TM 9-1005-213-10 0004
GENERAL – continued
Trigger Block
The trigger block (Figure 4, Item 1) slides to select FIRE “F” or SAFE “S”.
S F
The M10 manual charger (Figure 5, Item 1) has a cable and charging handle
(Figure 5, Item 2) for cocking the machine gun.
0004-4
TM 9-1005-213-10 0004
GENERAL – continued
Mounts
For description, use, and maintenance of the M3 Tripod and MK93 MOD 0,
MOD 1, and MOD 2 machine gun mounts refer to TM 9-1005-245-13&P. Refer
to TM 9-1005-437-13&P for the M205 Lightweight Tripod Mount.
0004-5
0004-5/blank
TM 9-1005-213-10 0005
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
WARNING
4. Look away from the cover in a safe direction and away from the weapon.
Figure 2. Cover.
6. Lift the cartridge extractor and remove the ammunition belt (Figure 3,
Item 1) from the feedway.
0005-2
TM 9-1005-213-10 0005
WARNING
• Hold the retracting slide handle to the rear to ensure the bolt
does not slam.
8. Pull and lock the bolt to the rear, leaving the retracting slide handle to the
rear.
NOTE
9. For M48 only: Move M10 charger lock selector (Figure 4) to the rear.
Forward Rearward
0005-3
TM 9-1005-213-10 0005
WARNING
Figure 5. Cover.
0005-4
TM 9-1005-213-10 0005
12. The gunner must ensure gun is clear by visually inspecting the chamber
and T-slot for rounds. In darkness, the gunner must feel inside the chamber
and T-slot to ensure they are clear.
13. Depress the bolt latch release (Figure 6, Item 1) then release and ease the
bolt forward with retracting slide handle.
0005-5
TM 9-1005-213-10 0005
NOTE
14. For M48 only: Move M10 charger lock selector (Figure 7) forward and pull
back on the retracting slide handle until a click is heard then ease the bolt
forward.
Rearward
Forward
END OF TASK
0005-6
TM 9-1005-213-10 0006
OPERATOR INSTRUCTIONS
INITIAL SETUP:
ADJUST HEADSPACE
WARNING
0006-1
TM 9-1005-213-10 0006
WARNING – continued
CAUTION
NOTE
Figure 1. Cover.
WARNING
2. Grasp retracting slide handle (Figure 2, Item 4) and retract bolt to align
barrel extension locking lug (Figure 2, Item 1) with the 3/8 inch hole on the
right side of receiver (Figure 2, Item 2) while inserting barrel (Figure 2, Item 3).
0006-3
TM 9-1005-213-10 0006
NOTE
3. Holding bolt with retracting slide handle (Figure 3, Item 3) in this position
screw the barrel (Figure 3, Item 2) fully into the barrel extension.
4. With bolt (Figure 3, Item 1) still retracted, unscrew barrel (Figure 3, Item 2)
two notches (clicks). Release retracting slide handle (Figure 3, Item 3).
7. Pull bolt (Figure 3, Item 1) to rear with retracting slide handle (Figure 3,
Item 3) and hold. This charges the weapon (retracts firing pin into bolt),
otherwise, headspace gage won’t fit.
0006-4
TM 9-1005-213-10 0006
8. Holding retracting slide handle (Figure 3, Item 3) to the rear, push the bolt
latch release (Figure 4, Item 1), and slowly return bolt forward (DO NOT slam).
DO NOT fire the weapon.
0006-5
TM 9-1005-213-10 0006
NOTE
12. Pull on the manual control handle (Figure 5, Item 1) until a click is heard
then ease bolt forward. DO NOT allow bolt to slam forward.
0006-6
TM 9-1005-213-10 0006
WARNING
13. Remove slack in the bolt (Figure 6, Item 1) and barrel extension (Figure 6,
Item 2) by retracting the retracting slide handle (Figure 6, Item 3) until the
barrel extension (Figure 6, Item 2) begins to separate (but not more than 1/16
inch) from the trunnion block.
0006-7
TM 9-1005-213-10 0006
NOTE
14. While maintaining 1/16 inch or less separation, raise cartridge extractor
(Figure 7, Item 2) and attempt to insert the GO end of the headspace gage
(Figure 7, Item 3) in the T-slot between the face of the bolt (Figure 7, Item 4)
and the rear of the barrel all the way to the ring (Figure 7, Item 5) then attempt
to insert the NO GO end of the headspace gage (Figure 7, Item 1).
15. If GO end of headspace gage (Figure 7, Item 3) enters freely all the way to
the ring (Figure 7, Item 5) and NO GO end does not enter, headspace is
correct; proceed to Adjust Timing (WP 0007). If GO end of headspace gage
(Figure 7, Item 3) does not enter T-slot freely, headspace is too tight; proceed
to Step 16. If NO GO end of headspace gage (Figure 7, Item 1) enters,
headspace is too loose; proceed to Step 17.
1 2
0006-8
TM 9-1005-213-10 0006
WARNING
CAUTION
0006-9
TM 9-1005-213-10 0006
WARNING
e. If the barrel is completely screwed into the barrel extension and the
NO-GO end of headspace gage (Figure 7, Item 1) enters T-slot, DO NOT
attempt to fire the weapon. Notify field maintenance. (FOR NAVY: Return
weapon to unit armorer.)
END OF TASK
0006-10
TM 9-1005-213-10 0007
OPERATOR INSTRUCTIONS
INITIAL SETUP:
ADJUST TIMING
WARNING
NOTE
0007-1
TM 9-1005-213-10 0007
1. Pull bolt to rear with retracting slide handle (Figure 1, Item 2) to cock
machine gun.
2. While holding retracting slide handle (Figure 1, Item 2), depress the bolt
latch release (Figure 1, Item 1) and slowly return bolt by allowing retracting
slide handle (Figure 1, Item 2) to move forward. DO NOT depress trigger.
0007-2
TM 9-1005-213-10 0007
NOTE
3. M48 only: Move M10 lock selector (Figure 2, Item 1) to rearward position.
Charge the weapon, locking bolt to rear.
4. M48 only: Move M10 lock selector (Figure 2, Item 1) to the forward position.
Pull on retracting slide handle (Figure 2, Item 3) until a click is heard then ease
the bolt forward. DO NOT allow bolt to slam forward.
0007-3
TM 9-1005-213-10 0007
WARNING
7. Screw timing adjustment nut (Figure 3, Item 1) all the way down to the left.
0007-4
TM 9-1005-213-10 0007
WARNING
NOTE
9. Grasp retracting slide handle (Figure 4, Item 5) and retract bolt (Figure 4,
Item 1) just enough to insert FIRE gage (Figure 4, Item 3) with beveled edge
against barrel notches (Figure 4, Item 2) between barrel extension and
trunnion block (Figure 4, Item 4).
11. Attempt to fire gun by depressing trigger (Figure 4, Item 6). Gun should
not fire.
12. Remove FIRE gage then backplate assembly (Figure 4, Item 7).
1
2
3
7 4
0007-5
TM 9-1005-213-10 0007
13. Screw timing adjustment nut (Figure 5, Item 1) up (to the right) one click.
14. Reinstall backplate assembly (Figure 6, Item 1) and reinsert FIRE gage
(Figure 6, Item 2). Attempt to fire by depressing trigger (Figure 6, Item 3).
Repeat steps 12 and 13 until gun fires.
15. Remove FIRE gage (Figure 6, Item 2) then backplate assembly (Figure 6,
Item 1) and turn timing adjustment nut (Figure 5, Item 1) two additional clicks to
the right. DO NOT turn the timing adjustment nut any more.
0007-6
TM 9-1005-213-10 0007
NOTE
17. Pull retracting slide handle (Figure 7, Item 2) to rear to charge machine
gun.
18. Depress bolt latch release (Figure 7, Item 1) and slowly ease bolt forward
with retracting slide handle (Figure 7, Item 2).
0007-7
TM 9-1005-213-10 0007
NOTE
22. Pull on charging handle (Figure 8, Item 2) until a click is heard then ease
the bolt forward.
1
23. Grasp retracting slide handle (Figure 9, Item 1) and retract bolt just enough
to insert NO FIRE gage (Figure 9, Item 3) with beveled edge against barrel
notches between barrel extension (Figure 9, Item 2) and trunnion block
(Figure 9, Item 4). Release retracting slide handle (Figure 9, Item 1) slowly.
2 4
0007-8
TM 9-1005-213-10 0007
24. Depress trigger (Figure 10, Item 1); gun should not fire.
NOTE
25. Retract bolt with retracting slide handle (Figure 11, Item 3) just enough to
remove NO FIRE gage (Figure 11, Item 1) and insert FIRE gage (Figure 11,
Item 2) with beveled edge against barrel notches between barrel extension and
trunnion block.
27. Depress trigger (Figure 11, Item 4); machine gun should fire. Timing is now
complete.
0007-9
TM 9-1005-213-10 0007
NOTE
If machine gun does not fire, weapon has late timing. Re-adjust
timing or notify field maintenance. (FOR NAVY: Return weapon
to unit armorer.)
28. Repeat steps 17 through 27 with FIRE gage (Figure 11, Item 2) and NO
FIRE gage (Figure 11, Item 1) two more times to ensure that adjustment is
correct.
3
4
0007-10
TM 9-1005-213-10 0007
SAFETY/FUNCTIONS CHECK
3. Charge weapon.
5. Pull charging handle (Figure 12, Item 3) until a click is heard then ease bolt
forward.
6. Depress trigger (Figure 12, Item 2). Weapon should not fire.
4
3
END OF TASK
0007-11
TM 9-1005-213-10 0007
M2/M2A1 Only
2. Move the bolt latch release lock to the unlocked position (single-shot mode).
3. Pull back on the retracting slide handle (Figure 13, Item 1) and lock the bolt
to the rear. The bolt should lock to the rear.
4. Hold the retracting slide handle (Figure 13, Item 1), press the bolt latch
release (Figure 13, Item 2), and ride the bolt forward.
5. Press down on the trigger (Figure 14, Item 1). Weapon should not fire.
0007-12
TM 9-1005-213-10 0007
7. Press down on the trigger (Figure 14, Item 1). Weapon should fire.
8. Move the bolt latch release lock to the locked position (automatic-fire mode).
9. Pull the retracting slide handle (Figure 15, Item 1) to the rear and hold the
retracting slide handle (Figure 15, Item 1) to the rear. The bolt should not lock
to the rear.
10. Release the pressure on the retracting slide handle (Figure 16, Item 1) and
ease the bolt forward.
0007-13
TM 9-1005-213-10 0007
11. Depress trigger (Figure 17, Item 1). Weapon should fire.
END OF TASK
0007-14
TM 9-1005-213-10 0008
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
WARNING
0008-1
TM 9-1005-213-10 0008
WARNING
NOTE
0008-2
TM 9-1005-213-10 0008
NOTE
0008-3
TM 9-1005-213-10 0008
2. Grasp retracting slide handle (Figure 2, Item 1) and retract bolt to align
barrel locking spring lug (Figure 2, Item 3) with the 3/8 in. hole (Figure 2,
Item 2) in the right side of receiver.
0008-4
TM 9-1005-213-10 0008
CAUTION
NOTE
3. M2A1 only: Grasp barrel carrying handle (Figure 3, Item 5) and insert barrel
(Figure 3, Item 4) into barrel support (Figure 3, Item 6) until barrel alignment
pin (Figure 3, Item 1) engages camming slot (Figure 3, Item 3).
4. M2A1 only: Rotate barrel (Figure 3, Item 4) clockwise and secure barrel
alignment pin (Figure 3, Item 1) in retention slot (Figure 3, Item 2).
1
2
3
5
1
6
0008-5
TM 9-1005-213-10 0008
6. Inspect the barrel and barrel extension (Figure 4) to ensure end of barrel
protrudes beyond the barrel extension threads.
8. Charge the weapon to ensure that the barrel moves back and forth freely.
Make sure bolt does not lock to the rear.
END OF TASK
Preparation for firing the M48 Fixed and Flex requires Operator to properly
adjust headspace (refer to WP 0006) and timing (refer to WP 0007) prior to
performing loading procedures.
END OF TASK
0008-6
TM 9-1005-213-10 0008
NOTE
1. Place trigger block to “S” (SAFE) position if machine gun is provided with
trigger block.
2. Ensure bolt latch release lock (Figure 5, Item 3) is in the unlocked position
(turn right). The bolt latch release (Figure 5, Item 1) must be in the up position
(not locked down).
3. Depress the bolt latch release (Figure 5, Item 1) then the trigger (Figure 5,
Item 2) for each round fired.
Figure 5. Bolt Latch Release, Release Lock, Trigger, and Trigger Block.
END OF TASK
0008-7
TM 9-1005-213-10 0008
AUTOMATIC FIRE
NOTE
1. Place trigger block to “S” (SAFE) position if machine gun is provided with
trigger block.
2. Depress bolt latch release (Figure 6, Item 1) down and lock by turning the
bolt latch release lock (Figure 6, Item 2) to the left.
3. Ensure bolt latch release (Figure 6, Item 1) is held completely down with no
movement.
Figure 6. Bolt Latch Release, Release Lock, Trigger, and Trigger Block.
END OF TASK
0008-8
TM 9-1005-213-10 0008
M2 AND M2A1
NOTE
3. Insert the double loop end of ammunition into the feedway (Figure 7,
Item 1) until first cartridge is held by belt holding pawls.
Figure 7. Feedway.
0008-9
TM 9-1005-213-10 0008
4. Automatic mode do the following: With the cover (Figure 8, Item 1) closed,
pull the retracting slide handle (Figure 8, Item 2) rearward while retracting the
bolt all the way to the rear. Release retracting slide handle (Figure 8, Item 2).
This half loads the machine gun.
0008-10
TM 9-1005-213-10 0008
NOTE
6. Single shot mode do the following: With the cover (Figure 8, Item 1)
closed, pull the retracting slide handle (Figure 8, Item 2) rearward while
retracting the bolt all the way to the rear. Place the retracting slide handle
(Figure 8, Item 2) to the fully forward position. Depress the bolt latch release.
This half loads the machine gun.
8. Lock down bolt latch release (Figure 9, Item 1) with bolt latch release lock
(Figure 9, Item 4) for automatic fire.
1
2
S F
0008-11
TM 9-1005-213-10 0008
M48
NOTE
2. Insert the double loop end of ammunition into the feedway until first cartridge
is held by belt holding pawls.
4. While cover is closed, pull M10 charging handle (Figure 10, Item 1)
rearward while retracting the bolt all the way to the rear.
0008-12
TM 9-1005-213-10 0008
M48 – continued
5. Move the M10 selector forward. Pull back on retracting slide handle until a
click is heard and allow bolt to move forward. This half loads the machine
gun.
END OF TASK
0008-13/blank
0008-13
TM 9-1005-213-10 0009
OPERATOR INSTRUCTIONS
INITIAL SETUP:
GENERAL INFORMATION
WARNING
0009-1
TM 9-1005-213-10 0009
MISFIRE
COOK-OFF
A cook-off is the igniting of a round caused by the heat of a very hot barrel but
not caused by actuating the firing mechanism. A cook-off may be avoided by
immediately firing cartridge loaded in a hot machine gun barrel or by unloading
the weapon in the time specified under Immediate Action (WP 0010).
In order to prevent the machine gun from becoming excessively hot, the barrel
should be rotated as follows:
a. Single Shot: Change the barrel at the end of the firing day or if the
barrel is damaged.
b. Slow Fire (less than 40 rounds per minute): Change the barrel at the
end of the firing day or if the barrel is damaged.
c. Rapid Fire (greater than 40 rounds per minute): Change the barrel at
one hour intervals or if the barrel is damaged.
d. Cyclic Fire: Change the barrel at 200 round intervals or if the barrel is
damaged.
0009-2
TM 9-1005-213-10 0009
STOPPAGE
NOTE
1. Open machine gun cover (Figure 1, Item 1) and remove ammunition belt
(Figure 1, Item 6).
3. With bolt in the forward position, place the ruptured cartridge case extractor
(Figure 1, Item 3) with slot facing up into the feedway (Figure 1, Item 2) against
the cartridge stop assembly pawl (Figure 1, Item 4) and hook the cartridge
extractor assembly (Figure 1, Item 5) of the bolt over the ruptured cartridge
case extractor (Figure 1, Item 3).
1
3
2
4
5
6
WARNING
4. Close machine gun cover (Figure 2, Item 1), retract the bolt pulling the
retracting slide handle (Figure 2, Item 3) rearward, and release to the forward
position.
5. Retract the bolt with retracting slide handle (Figure 2, Item 3) to extract the
ruptured cartridge case and extractor from the chamber (Figure 2, Item 2).
END OF TASK
0009-4
TM 9-1005-213-10 0009
NOTE
1. Open machine gun cover (Figure 3, Item 1) and remove ammunition belt
(Figure 3, Item 6).
3. With bolt in the forward position, place the ruptured cartridge case extractor
(Figure 3, Item 3) with slot facing up into the feedway (Figure 3, Item 2) against
the cartridge stop assembly pawl (Figure 3, Item 4) and hook the cartridge
extractor assembly (Figure 3, Item 5) of the bolt over the ruptured cartridge
case extractor (Figure 3, Item 3).
1 2 3
6 5
0009-5
TM 9-1005-213-10 0009
4. Close machine gun cover (Figure 4, Item 1) and move M10 lock selector
lever (Figure 4, Item 3) to the rear position.
7. Pull charging handle (Figure 4, Item 2) rearward and allow the bolt to go
forward.
9. Charge the weapon with charging handle (Figure 4, Item 2) to the rear to
lock the bolt to the rear.
10. Open the machine gun cover (Figure 4, Item 1) and ensure the ruptured
cartridge extractor has extracted the ruptured cartridge. Recheck headspace
(WP 0006).
12. If ruptured cartridge case was not extracted on the first attempt, change
barrel.
13. Load and continue firing until time permits to extract the ruptured cartridge
case from the original barrel.
2
3
0009-6
TM 9-1005-213-10 0010
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (One)
IMMEDIATE ACTION
WARNING
0010-1
TM 9-1005-213-10 0010
NOTE
WARNING
1
Figure 1. Retract Bolt.
END OF TASK
0010-2
TM 9-1005-213-10 0011
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (One)
REMEDIAL ACTION
WARNING
0011-1
TM 9-1005-213-10 0011
2. Close cover.
4. If round is not ejected, lock bolt (Figure 2, Item 3) to the rear and maintain
positive control by holding the retracting slide handle (Figure 2, Item 1) until the
weapon is cleared.
3
2
0011-2
TM 9-1005-213-10 0011
6. If round is present in the chamber, standing to the side of the weapon, insert
a cleaning rod (Figure 3, Item 1) into the muzzle end (Figure 3, Item 2) of the
machine gun and gently tap the round/case from the chamber. The weapon is
now clear.
END OF TASK
0011-3
0011-3/blank
TM 9-1005-213-10 0012
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
INSTALLATION
WARNING
NOTE
2. Lower M3 mount pintle (Figure 1, Item 1) into the M3 tripod bearing sleeve
(Figure 1, Item 2) assuring the pintle latch locks the pintle in place.
1
2
Figure 1. M3 Tripod
END OF TASK
0012-1
TM 9-1005-213-10 0012
7
2 3
1 4
5 6
11
10 8
0012-2
TM 9-1005-213-10 0012
4. Lower weapon onto the pintle (Figure 2, Item 4) aligning the front mounting
holes (Figure 2, Item 5) of the weapon with holes in pintle (Figure 2, Item 6).
5. Insert bolt (Figure 2, Item 9) through both pintle (Figure 2, Item 4) and
weapon front mounting holes (Figure 2, Item 5).
6. Attach nut (Figure 2, Item 8) aligning front locking holes in nut (Figure 2,
Item 8) with front locking holes in bolt (Figure 2, Item 9).
7. Insert cotter pin (Figure 2, Item 7) and bend cotter pin legs around nut
(Figure 2, Item 8).
8. Remove rear quick release pin (Figure 2, Item 3) from traverse and
elevation (T&E) (Figure 2, Item 11).
9. Lower weapon into the T&E (Figure 2, Item 11) aligning the rear mounting
holes (Figure 2, Item 1) of the weapon in the T&E holes (Figure 2, Item 2).
10. Insert quick release pin (Figure 2, Item 3) into the rear of the weapon and
T&E (Figure 2, Item 11) holes.
END OF TASK
0012-3/blank
0012-3
TM 9-1005-213-10 0013
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
INSTALLATION
NOTE
2. Remove quick release pin assembly (Figure 1, Item 5). (Pin is used for
mounting the MK19.)
4. Remove quick release pin assembly (Figure 1, Item 6) from the rear slider
assembly (Figure 1, Item 7).
5. Remove quick release pin assembly (Figure 1, Item 4) from slider assembly.
0013-1
TM 9-1005-213-10 0013
INSTALLATION – continued
WARNING
6. Place the M2/M2A1 in the mount and insert quick release pin assembly
(Figure 1, Item 6) through rear slider assembly (Figure 1, Item 7) and weapon.
7. Install quick release pin assembly (Figure 1, Item 4) into slider assembly.
8. Mount the .50 caliber ammunition can bracket (Figure 1, Item 2) on the
mount’s side plate (Figure 1, Item 3).
2
1
7 3
END OF TASK
0013-2
TM 9-1005-213-10 0013
REMOVAL
1. Remove the .50 caliber ammunition can bracket (Figure 2, Item 2) from the
mount’s side plate (Figure 2, Item 3).
2. Remove quick release pin assembly (Figure 2, Item 6) from the rear slider
assembly (Figure 2, Item 7).
3. Remove quick release pin assembly (Figure 2, Item 4) from slider assembly.
END OF TASK
0013-3
0013-3/blank
TM 9-1005-213-10 0014
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
INSTALLATION
2. Place the universal pintle adapter (Figure 1, Item 2) into the HMMWV ring
socket (Figure 1, Item 4).
3. Insert the quick release pin (Figure 1, Item 5) into the HMMWV ring socket
(Figure 1, Item 4).
4. Insert the MK93 mount pintle (Figure 1, Item 1) into the universal pintle
adapter (Figure 1, Item 2) and insert quick release pin (Figure 1, Item 3).
5. Lock the lower body at 0 degrees azimuth with the stow lock and adjustable
arm assemblies (Figure 1, Item 6) locked at 0 degrees elevation.
6. Install the catch bag to the bottom of the cradle under the machine gun’s
receiver by left and right rear loops and release quick release pin.
0014-1
TM 9-1005-213-10 0014
INSTALLATION – continued
8. Install M2/M2A1 weapon onto the MK93 MOD 1 Machine Gun Mount.
6
4
5
END OF TASK
0014-2
TM 9-1005-213-10 0015
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
WARNING
0015-1
TM 9-1005-213-10 0015
1. Insert pintle (Figure 1, Item 7) into tripod tri-head (Figure 1, Item 5).
3. Lower weapon onto the pintle (Figure 1, Item 7) aligning the front mounting
holes (Figure 1, Item 1) of the weapon with pintle holes (Figure 1, Item 8).
4. Insert pintle quick release pin through the pintle (Figure 1, Item 7) and
weapon front mounting holes (Figure 1, Item 1).
5. Align weapon rear mount holes (Figure 1, Item 2) with the elevation bracket
(Figure 1, Item 3) on T&E unit (Figure 1, Item 4).
6. Insert quick release pin into the weapon rear mount holes (Figure 1, Item 2)
and the elevation bracket (Figure 1, Item 3) on T&E unit (Figure 1, Item 4).
1
8
7
6 2
3
4
END OF TASK
0015-2
TM 9-1005-213-10 0016
OPERATOR INSTRUCTIONS
INITIAL SETUP:
All moving parts of the machine gun and mounts must be kept free of moisture.
Before firing in temperatures below 0° F (-18° C), completely disassemble and
clean all parts of the machine gun and oil with weapons lubricating oil (LAW).
Remove excess oil from moving parts.
When the machine gun and mounts are moved indoors, they must first be
brought to room temperature then cleaned and lightly oiled with weapons
lubricating oil (LAW).
If the machine gun has been fired, the bore must be immediately swabbed out
with several patches saturated with RBC compound. Use dry patches to
remove all solvent film.
0016-1
TM 9-1005-213-10 0016
In climates where temperature and humidity are high, the weapons and
mounts should be thoroughly inspected on a daily basis and disassembled to
lubricate.
In climates where sand and dust enter the working parts and bore of the
weapon, the machine gun should be disassembled and wiped clean with a
wiping rag at least once daily. Remove excess oil from moving parts.
Immediately upon leaving sandy terrain, clean and lubricate with general
purpose lubricating oil.
During sand or dust storms, the machine guns and mounts should be kept
covered, if possible.
EXPOSURE TO WATER
0016-2
TM 9-1005-213-10 0017
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (One)
NOTE
• The bolt stud for the M48 is located on the left side of the
receiver.
1. Install auxiliary bolt handle (Figure 1, Item 2) on opposite side of bolt stud
(Figure 1, Item 3) when primary method of charging weapon fails.
3. Rotate auxiliary bolt handle (Figure 1, Item 2) 90 degrees and charge the
machine gun.
0017-1
TM 9-1005-213-10 0017
1
2
END OF TASK
0017-2
TM 9-1005-213-10 0018
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (Two)
BOLT ASSEMBLY
NOTE
Figure 1. Cover.
0018-1
TM 9-1005-213-10 0018
3. Pull retractable slide handle (Figure 2, Item 1) to the rear and hold bolt to
the rear.
4. While holding bolt assembly to the rear, lift extractor (Figure 3, Item 1) and
ease bolt forward while fitting front edge of the extractor (Figure 3, Item 2) into
the notch of the bolt stop (Figure 4, Item 1).
1 2 1
0018-2
TM 9-1005-213-10 0018
END OF TASK
0018-3/blank
0018-3
TM 9-1005-213-10 0019
OPERATOR INSTRUCTIONS
INITIAL SETUP:
Personnel Required
Operator (One)
WARNING
0019-1
TM 9-1005-213-10 0019
4. Look away from the cover in a safe direction and away from the weapon.
Figure 2. Cover.
0019-2
TM 9-1005-213-10 0019
6. Lift the cartridge extractor and remove the ammunition belt (Figure 3,
Item 1) from the feedway.
7. Close cover.
9. The gunner must ensure weapon (Figure 4, Item 2) is clear by using fingers
to feel the chamber and T-slot (Figure 4, Item 1) for rounds.
10. Depress bolt latch release while maintaining pressure on the charging
handle and ease bolt forward.
2
0019-3
TM 9-1005-213-10 0019
15. The gunner must ensure weapon (Figure 5, Item 2) is clear by using
fingers to feel the chamber and T-slot (Figure 5, Item 1) for rounds.
16. M48 only: Move M10 lock selector (Figure 6, Item 1) to forward position.
17. M48 only: Pull on charging handle (Figure 6, Item 2) until a click is heard
then ease bolt forward.
1
2
END OF TASK
CHAPTER 3
OPERATOR TROUBLESHOOTING
TM 9-1005-213-10 0020
OPERATOR TROUBLESHOOTING
TROUBLESHOOTING INDEX
GENERAL
This manual cannot list all malfunctions that may occur nor all tests or
inspections and corrective actions. If a malfunction is not listed or is not
corrected by listed corrective actions, notify your supervisor. (FOR NAVY:
Return weapon to unit armorer.)
SYMPTOM INDEX
0020-1/blank
0021-1
TM 9-1005-213-10 0021
OPERATOR TROUBLESHOOTING
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Operator (Two)
TROUBLESHOOTING PROCEDURES
SYMPTOM
Weapon will not feed.
MALFUNCTION
Cover not latched.
NOTE
0021-1
TM 9-1005-213-10 0021
CORRECTIVE ACTION
1. Ensure cover (Figure 1, Item 1) is completely closed and latched.
2. Latch cover (Figure 1, Item 1) (WP 0008).
CORRECTIVE ACTION
1. Check ammunition belt for short round or misfed link.
2. Open cover (Figure 1, Item 1), remove short round, or align link
(WP 0008).
Figure 1. Cover.
MALFUNCTION
Weapon fires two rounds and fails to feed.
CORRECTIVE ACTION
1. Check for early timing.
2. M2 and M48: Adjust timing (WP 0007).
3. M2A1: Turn weapon into field maintenance to adjust timing.
(FOR NAVY: Return weapon to unit armorer.)
MALFUNCTION
Weak or broken belt holding and/or feeding pawls or springs.
0021-2
TM 9-1005-213-10 0021
CORRECTIVE ACTION
1. Check for weak or broken belt holding pawl assembly (Figure 2,
Item 1) or belt holding pawl spring(s) (Figure 2, Item 2).
2. Notify field maintenance if belt holding pawl spring(s) (Figure 2,
Item 2) feel weak or belt holding pawl spring(s) (Figure 2, Item 2)
is missing.
1
2
1
2
CORRECTIVE ACTION
1. Check for weak or broken belt feeding pawl assembly (Figure 3,
Item 1) or belt feeding pawl spring.
2. Notify field maintenance if belt feeding pawl spring feels weak or
belt feeding pawl spring is missing.
0021-3
TM 9-1005-213-10 0021
MALFUNCTION
Incorrect cartridge stop.
CORRECTIVE ACTION
1. Check for correct cartridge stop.
2. Notify field maintenance. (FOR NAVY: Return weapon to unit
armorer.)
MALFUNCTION
Insufficient lubrication.
CORRECTIVE ACTION
Lubricate as necessary (WP 0023).
SYMPTOM
Round will not chamber.
MALFUNCTION
Defective ammunition.
CORRECTIVE ACTION
1. Check for corroded or damaged ammunition.
2. Remove defective ammunition.
MALFUNCTION
Obstructed chamber and/or T-slot.
CORRECTIVE ACTION
1. Check chamber and T-slot for obstruction.
2. Clear and clean chamber.
3. If obstruction was a ruptured cartridge, check headspace
(WP 0006).
MALFUNCTION
Insufficient headspace.
CORRECTIVE ACTION
1. Check for tight headspace.
2. M48 Fixed and Flex: Adjust headspace (WP 0006).
3. M2A1 only: Turn weapon into field maintenance for headspace.
(FOR NAVY: Return weapon to unit armorer.)
0021-4
TM 9-1005-213-10 0021
MALFUNCTION
Weak or broken drive spring rod assembly.
CORRECTIVE ACTION
1. Check drive spring rod assembly (Figure 4, Item 1) for cracks,
weak or broken spring, or cracked/bent rod.
2. Notify field maintenance if spring is weak or broken. Rod is
cracked/bent (FOR NAVY: Return weapon to unit armorer.)
1
SYMPTOM
Weapon will not fire.
MALFUNCTION
Incorrect timing.
CORRECTIVE ACTION
1. M48 Fixed and Flex: Adjust timing (WP 0007).
2. M2A1 only: Turn weapon into field maintenance for headspace.
(FOR NAVY: Return weapon to unit armorer.)
MALFUNCTION
Safety or trigger block is in “S” (SAFE) (Figure 5, Item 1) position.
CORRECTIVE ACTION
Place safety or trigger block in “F” (FIRE) (Figure 5, Item 2) position.
2
1 1
S F F S
0021-5
TM 9-1005-213-10 0021
MALFUNCTION
Defective ammunition.
CORRECTIVE ACTION
Remove defective ammunition (WP 0011).
MALFUNCTION
Sear slide installed incorrectly (Figure 6, Item 1).
CORRECTIVE ACTION
Install sear slide (Figure 6, Item 1) from left side of bolt (WP 0036).
MALFUNCTION
Broken or damaged firing pin (Figure 6, Item 2).
CORRECTIVE ACTION
Notify field maintenance if firing pin (Figure 6, Item 2) is broken or
damaged. (FOR NAVY: Return weapon to unit armorer.)
0021-6
TM 9-1005-213-10 0021
MALFUNCTION
Firing pin well inside bolt (Figure 7, Item 1) has obstruction
CORRECTIVE ACTION
Clean the interior of the bolt (Figure 7, Item 1) with a swab saturated
with RBC compound then lubricate by applying a light coat of
lubricating oil to interior of bolt (WP 0023).
MALFUNCTION
Firing pin (Figure 8, Item 2) and firing pin extension (Figure 8, Item 3)
have burrs or burrs/broken firing pin spring (Figure 8, Item 1).
CORRECTIVE ACTION
Notify field maintenance if firing pin extension (Figure 8, Item 3) is
cracked or damaged or if firing pin spring (Figure 8, Item 1) is
broken.
0021-7
TM 9-1005-213-10 0021
MALFUNCTION
Bent/cracked drive spring rod (Figure 9, Item 1) or weak/broken rod spring
(Figure 9, Item 2).
CORRECTIVE ACTION
Notify field maintenance if spring is weak or broken or drive spring
rod (Figure 9, Item 1) is cracked or bent.
1
SYMPTOM
Weapon will not unlock.
MALFUNCTION
Incorrect timing.
CORRECTIVE ACTION
1. Check for incorrect timing (WP 0007).
2. M48 and Flex: Adjust timing (WP 0007).
3. M2A1 only: Turn weapon into field maintenance for headspace.
(FOR NAVY: Return weapon to unit armorer.)
0021-8
TM 9-1005-213-10 0021
SYMPTOM
Weapon will not extract.
MALFUNCTION
Corroded/ruptured cartridge.
CORRECTIVE ACTION
1. Check for ruptured cartridge.
2. Remove ruptured cartridge (WP 0009).
3. M48 and Flex: Check headspace (WP 0006).
4. M2A1 only: Turn into Field Maintenance to adjust headspace.
(FOR NAVY: Return weapon to unit armorer.)
MALFUNCTION
Excessive pitting.
CORRECTIVE ACTION
1. Check chamber for pitting (Figure 10, Item1).
2. If pitting evident, replace barrel (Figure 10, Item 2).
2 2
1
1
M2A1 M2
0021-9
TM 9-1005-213-10 0021
SYMPTOM
Weapon will not eject.
MALFUNCTION
Firing pin hole enlarged.
CORRECTIVE ACTION
1. Check bolt face for enlarged firing pin hole (Figure 11, Item 2)
and deformed firing pin (Figure 11, Item 1). These can cause the
spent brass to bind in the T-slot, preventing ejection.
2. Notify field maintenance if firing pin hole (Figure 11, Item 2) is
enlarged or deformed. (FOR NAVY: Return weapon to unit
armorer.)
MALFUNCTION
Damaged ammunition.
CORRECTIVE ACTION
1. Check ammunition for damage to cartridge rim that prevents
smooth movement down T- slot.
2. Remove/replace damaged ammunition.
3. Notify Field Maintenance.
SYMPTOM
Weapon will not cock.
MALFUNCTION
Bolt will not fully charge to the rear.
0021-10
TM 9-1005-213-10 0021
CORRECTIVE ACTION
1. Check notch on sear (Figure 12, Item 1), sear slide (Figure 12,
Item 5), and firing pin extension (Figure 12, Item 4) for wear and
improper installation.
2. Check lever (Figure 12, Item 2) for wear and improper
installation.
3. Check sear spring (Figure 12, Item 6) and bolt switch (Figure 12,
Item 3) for proper installation (WP 0036).
4. Notify field maintenance if sear (Figure 12, Item 1), sear slide
(Figure 12, Item 5), firing pin extension (Figure 12, Item 4), or
lever (Figure 12, Item 2) is cracked, deformed, or chipped. (FOR
NAVY: Return weapon to unit armorer.)
2
1
3
4
0021-11
TM 9-1005-213-10 0021
SYMPTOM
Sluggish operation.
MALFUNCTION
Dirty weapon.
CORRECTIVE ACTION
1. Check for dirt, carbon, burrs, and lack of lubrication.
2. Clean and lubricate weapon (WP 0023).
MALFUNCTION
Incorrect timing.
CORRECTIVE ACTION
1. M2 and M48: Adjust timing (WP 0007).
2. M2A1: Turn weapon into field maintenance to adjust timing.
(FOR NAVY: Return weapon to unit armorer.)
0021-12
TM 9-1005-213-10
CHAPTER 4
SCOPE
RECORDS
Column (1) – ITEM NO. This column is the order in which checks and services
shall be performed. This No. is used on the DA Form 2404, Equipment
Inspection and Maintenance Worksheet, check/service fault.
Column (2) – INTERVAL. This column informs the time in which the procedure
shall be accomplished.
BEFORE – just before using the M2, M48, and M2A1 Machine Gun for
mission.
DURING – while the equipment is being used.
AFTER – right after the equipment is taken out of mission mode/returned
to containment area.
Column (3) – ITEM TO BE INSPECTED. This column shall call out the official
nomenclature of the check/service.
Always observe the warnings and cautions appearing in the PMCS table.
Warnings and cautions appear before applicable procedures. These warnings
and cautions must be observed to prevent injury to personnel and damage to
equipment.
INITIAL SETUP:
PMCS PROCEDURES
WARNING
Be sure to clear weapon before disassembling,
cleaning, inspecting, transporting, or storing. Failure
to comply may result in injury or death to personnel.
Seek immediate medical attention if injury occurs.
CAUTION
If SLAP ammunition is being used, barrel life will be
reduced significantly. Failure to comply may result in
malfunction or damage to equipment.
0023-1
TM 9-1005-213-10 0023
NOTE
• If any procedure does not meet “not fully mission
capable if:” criteria, notify field maintenance. (FOR
NAVY: Return weapon to unit armorer.)
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
1 Before Receiver and a. Check working Receiver cracked.
Cover surfaces for cracks, Operating parts missing or
Assemblies burrs, and gouges. damaged.
0023-2
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
1 Before Receiver and g. Check belt feed Belt feed lever and belt
(con’t) (con’t) Cover lever and belt feed feed slide group is
Assemblies slide group for binding, binding, cracked, or has
(con’t) cracks, and broken broken parts.
parts.
0023-3
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
4 Before Flash Check flash Flash suppressor is
Suppressor suppressor for cracks cracked or has other
or other deformities. deformities.
7 Before Machine Gun a. Hand operate the Weapon will not function.
(All types) machine gun with
cover in the closed
position.
0023-4
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
7 Before Machine Gun e. After headspace Barrel locking spring does
(con’t) (con’t) (All types) and timing has been not lock barrel in place.
(con’t) set with the bolt
closed/forward,
attempt to unscrew the
barrel.
0023-5
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
8 Before Backplate b. Check trigger and Cracks in backplate
(con’t) (con’t) Assembly bolt latch release assembly. Loose grips,
(con’t) (Figure 2, Item 2) for missing bolts in the grips,
function. Check for trigger bottoms out,
cracks and looseness or bolt latch release
in grips (Figure 2, function is impaired.
Item 3). Check that
trigger bar is not
bottoming out.
4
5
Figure 2. Backplate
Assembly.
Figure 3. Trigger
Block.
0023-6
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
10 Before Timing Spring Check timing spring Spring broken.
(M2/M48 only).
0023-7
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
11 Before M10 Manual h. Inspect bolt stud Bolt stud assembly is
(con’t) (con’t) Charger assembly for deformed, has burrs, or is
(Fixed M48 deformation, burrs, worn at retaining collar.
Turret Type) and worn retaining
(con’t) collar.
7 1
3 2
4
5
0023-8
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
12 Before Buffer Body NOTE
(con’t) (con’t) Assembly
(con’t) Lock depressors may
have movement (side
to side or up/down) as
long as the movement
does not cause the
weapon to malfunction.
Figure 5. Bolt
Assembly.
0023-9
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
13 Before Bolt c. Check drive spring Drive springs are broken,
(con’t) (con’t) Assembly (Figure 6, Item 1) for cracked coils have flat
(con’t) broken or cracked spots, or coils are
springs, collapsed collapsed.
coils, and flat spots on
coils.
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
13 Before Bolt i. Check sear slide Sear slide binds.
(con’t) (con’t) Assembly (Figure 7, Item 6) for
(con’t) free movement in
guide grooves.
Figure 7. Bolt
0023-11
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
13 Before Bolt o. Check extractor Extractor stop pin is
(con’t) (con’t) Assembly stop pin for cracks or cracked or deformed.
(con’t) deformities.
1 2
Figure 8. Cartridge
Extractor.
Figure 9. Bolt
Inspection.
WARNING
0023-12
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
14 Before Cartridge b. Check if front Front cartridge stop is
(con’t) (con’t) Stops cartridge stop (RH broken or tight fitting.
(con’t) feed) or front cartridge
stop (LH feed) is
broken or tight fitting.
0023-13
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
15 Before Barrel b. Check barrel Barrel locking spring is not
(con’t) (con’t) Extension locking spring for staked.
(M2A1 only) proper staking in its
(con’t) groove.
0023-14
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
17 After Machine Field strip, clean, One or more BII items are
Guns (all inspect, and lubricate missing or unserviceable.
types) entire weapon
immediately after
firing. Ensure BII is
present and
serviceable (WP 0041
and WP 0041).
4
3
0023-15
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
19 After Barrel b. Check barrel Barrel locking spring is not
(con’t) (con’t) Extension locking spring (Figure staked.
(con’t) 12, Item 4) for proper
staking in its groove.
1 2
5 4 3
0023-16
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
20 After Receiver and e. Check trigger lever Trigger and/or stop
(con’t) (con’t) Cover and stop assembly for assembly is cracked or
Assemblies cracks and binding. binding.
(con’t)
f. Check retracting Retracting slide assembly
slide assembly for lever is broken, loose, or
broken, missing, or missing.
loose lever.
0023-17
TM 9-1005-213-10 0023
ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
21 After Receiver a. Inspect receiver Rivets are missing.
Rivets rivets (Figure 13, Item
1). Receiver rivets
(Figure 13, Item 1) may
turn. No missing
receiver rivets are
allowed.
END OF TASK
0023-18
TM 9-1005-213-10 0023
CLEANING
CAUTION
2. Field strip machine gun into major groups and assemblies (WP 0024).
4. Wipe dry and oil with lubricating oil (LSA) at temperatures above +10° F
(-12° C) or lubricating oil (LAW) at temperatures below -10° F (-23° C).
5. Clean and oil as above every 90 days unless inspection reveals more
frequent servicing is required.
END OF TASK
0023-19
TM 9-1005-213-10 0023
LUBRICATION INSTRUCTIONS
NOTE
1. Under all but the coldest arctic conditions, LSA or CLP are the lubricants to
use on your weapon. Either may be used at -10° F (-23°C) or above. However,
DO NOT use both on the same weapon at the same time.
2. LAW is the lubricant to use during cold arctic conditions, +10° F (-12° C) or
below.
5. The weapon must be thoroughly cleaned during change from one lubricant
to another.
6. Dry cleaning solvent is recommended for cleaning during change from one
lubricant to another.
7. Only lubricants and cleaners specified in this manual are authorized for use
on this weapon.
0023-20
TM 9-1005-213-10 0023
NOTE
END OF TASK
0023-21
0023-21/blank
TM 9-1005-213-10
CHAPTER 5
INITIAL SETUP:
Materials/Parts Reference
Rod, Cleaning, Small Arms WP 0005
(WP 0042, Table 2)
Swab Holder Section Equipment Condition
(WP 0042, Table 2) Not Applicable
Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
REMOVAL
WARNING
1. M2/M2A1 Machine Gun and Fixed M48 - Retract bolt approximately 3/8 in.
for barrel locking lug (Figure 1, Item 3) to center in barrel locking spring hole
(Figure 1, Item 2) on right hand side of the receiver (Figure 1, Item 1).
2. M2 and M48: Unscrew and remove barrel assembly (Figure 1, Item 4).
2
1
0024-1
TM 9-1005-213-10 0024
REMOVAL – continued
3. M2A1 Only: Rotate the barrel (Figure 2, Item 2) using barrel carrying handle
(Figure 2, Item 3) until the barrel alignment pin engages alignment slot
(Figure 2, Item 1). The barrel (Figure 2, Item 2) is now unlocked from barrel
extension.
4. Pull barrel (Figure 2, Item 2) forward and remove from receiver (Figure 2,
Item 4).
1
2
3
0024-2
TM 9-1005-213-10 0024
REMOVAL – continued
WARNING
0024-3
TM 9-1005-213-10 0024
REMOVAL – continued
5. Ensure the bolt latch release (Figure 3, Item 1) is in unlocked (single shot)
position (flexible type and Navy Variant type only).
WARNING
NOTE
6. Pull backplate latch lock (Figure 3, Item 5) straight back while lifting up on
backplate latch (Figure 3, Item 4).
5
4
0024-4
TM 9-1005-213-10 0024
REMOVAL – continued
8. Push rear of drive spring rod assembly (Figure 4, Item 2) forward and to the
left until free from the side of receiver (Figure 4, Item 1).
10. Remove M10 charger cover (Figure 5, Item 1) (Fixed M48 turret type only).
Figure 5. Remove M10 Charger Cover (Fixed M48 turret type only).
0024-5
TM 9-1005-213-10 0024
REMOVAL – continued
11. Retract bolt assembly (Figure 6, Item 2) far enough to align bolt stud
(Figure 6, Item 4) with (enlarged) bolt stud hole (Figure 6, Item 1) in receiver
(Figure 6, Item 3).
NOTE
4
2
3
Figure 6. Remove Bolt Stud.
0024-6
TM 9-1005-213-10 0024
REMOVAL – continued
NOTE
13. Remove bolt assembly (Figure 7, Item 1) from receiver (Figure 7, Item 2).
1 2
14. Rotate cartridge extractor (Figure 8, Item 1) upward and remove from left
side of bolt (Figure 8, Item 2).
15. Remove bolt switch (Figure 8, Item 3) by lifting straight up from bolt
(Figure 8, Item 2).
3
1
2
0024-7
TM 9-1005-213-10 0024
REMOVAL – continued
WARNING
17. Release firing pin spring by pressing down on sear with swab holder
section (Figure 9, Item 2).
1
18. Using swab holder section (Figure 10, Item 1), remove cocking lever pin
(Figure 10, Item 3) and cocking lever (Figure 10, Item 2).
1 2
0024-8
TM 9-1005-213-10 0024
REMOVAL – continued
19. M2A1 only: Using thin edge of cocking lever (Figure 11, Item 1), rotate sear
stop and pin (Figure 11, Item 2) to center of recess and bolt.
20. M2A1 only: Turn bolt (Figure 11, Item 3) over and use thin edge of cocking
lever (Figure 11, Item 1) to press sear stop and pin (Figure 11, Item 2) from
bottom of bolt (Figure 11, Item 3).
21. M2A1 only: With top of bolt (Figure 11, Item 3) up, use thin edge of cocking
lever (Figure 11, Item 1) to pry up and remove sear stop and pin (Figure 11,
Item 2).
22. Using thin edge of cocking lever (Figure 12, Item 3), rotate accelerator stop
lock (Figure 12, Item 2) to center of recess in bolt (Figure 12, Item 1).
23. Pry up accelerator stop lock (Figure 12, Item 2) and remove accelerator
stop lock (Figure 12, Item 2).
0024-9
TM 9-1005-213-10 0024
REMOVAL – continued
24. M2 Flex and M48 only: Using thin edge of cocking lever (Figure 13, Item 1),
press accelerator stop (Figure 13, Item 3) from bolt (Figure 13, Item 2).
25. Turn bolt (Figure 13, Item 2) over and use thin end of cocking lever
(Figure 13, Item 1) to pry accelerator stop (Figure 13, Item 3) from bottom of
bolt (Figure 13, Item 2).
3
1 2
3
26. Depress sear (Figure 14, Item 2) and remove sear slide (Figure 14, Item 1).
27. Remove sear (Figure 14, Item 2) and sear spring (Figure 14, Item 3).
0024-10
TM 9-1005-213-10 0024
REMOVAL – continued
28. Tip the front end of the bolt (Figure 15, Item 2) upward and remove firing
pin extension assembly and firing pin (Figure 15, Item 1).
1 2
29. Remove firing pin (Figure 16, Item 1) from firing pin extension assembly
(Figure 16, Item 2).
0024-11
TM 9-1005-213-10 0024
REMOVAL – continued
30. Insert pointed end of cleaning rod (Figure 17, Item 3) into hole (Figure 17,
Item 2) in receiver (Figure 17, Item 1).
31. Depress buffer body lock with cleaning rod (Figure 17, Item 3) while
applying rearward pressure on barrel extension assembly.
1
3 2
32. Remove barrel buffer assembly (Figure 18, Item 3) and barrel extension
assembly (Figure 18, Item 1) together.
33. Separate the barrel buffer assembly (Figure 18, Item 3) and barrel
extension assembly (Figure 18, Item 1) by pushing forward on tips of buffer
accelerator (Figure 18, Item 2).
1
2
3
0024-12
TM 9-1005-213-10 0024
REMOVAL – continued
34. Remove buffer assembly (Figure 19, Item 4) by pushing it out toward the
rear of barrel buffer body (Figure 19, Item 1).
35. Drive accelerator pin assembly (Figure 19, Item 3) from barrel buffer body
(Figure 19, Item 1) with swab holder.
3
2
4
37. M2 and M48 only: Use pointed end of cleaning rod to remove breech lock
pin assembly (Figure 20, Item 3) and breech lock (Figure 20, Item 1) from
extension assembly (Figure 20, Item 2).
1
2
0024-13
TM 9-1005-213-10 0024
REMOVAL – continued
NOTE
38. Remove safety wire or retaining clip from belt holding pawl pin (Figure 21,
Item 3).
39. Remove belt holding pawl pin (Figure 21, Item 3).
40. Remove front cartridge stop (Figure 21, Item 1) and rear cartridge stop
assembly (Figure 21, Item 2).
0024-14
TM 9-1005-213-10 0024
REMOVAL – continued
CAUTION
41. Remove belt holding pawl pin (Figure 22, Item 3), belt holding pawl
assembly (Figure 22, Item 1), and two springs (Figure 22, Item 2).
1
2
3
2
END OF TASK
0024-15
0024-15/blank
TM 9-1005-213-10 0025
BARREL ASSEMBLY
CLEANING, INSPECTION, AND LUBRICATION
INITIAL SETUP:
CLEANING
NOTE
Chamber and bore must be clean, dry, and free of oil before
firing and/or inspection.
CAUTION
0025-1
TM 9-1005-213-10 0025
CLEANING – continued
1. Using cleaning rods, bore brush, and RBC compound, dip bore brush in
RBC compound, and run through chamber (Figure 1, Item 3) of barrel
(Figure 1, Item 1).
2. At the end of the muzzle, remove brush from cleaning rod and retract
cleaning rod from bore of barrel (Figure 1, Item 1).
3. Reattach bore brush to cleaning rod. Using cleaning rods and chamber
brush, dip chamber brush in RBC compound.
7. Run clean swab through bore (Figure 1, Item 2) from chamber end and
back. Repeat until clean swab is observed.
END OF TASK
0025-2
TM 9-1005-213-10 0025
INSPECTION
3. Inspect bore (Figure 2, Item 3) for bulges, missing lands, or large rust pits. A
bulge will appear as a shadowy depression or ring.
NOTE
2
1
4
Figure 2. Barrel.
0025-3
TM 9-1005-213-10 0025
INSPECTION – continued
5. M2A1 only: Check barrel alignment pin (Figure 3, Item 2) and interrupted
threads (Figure 3, Item 3) for wear and damage. If worn or damaged, notify
field maintenance. (FOR NAVY: Return weapon to unit armorer.)
6. M2A1 only: Check flash suppressor (Figure 3, Item 1) for burrs, looseness,
damaged or bent prongs, and broken parts. If damaged, notify field
maintenance. (FOR NAVY: Return weapon to unit armorer.)
END OF TASK
0025-4
TM 9-1005-213-10 0025
LUBRICATION
NOTE
2. Dip swab in lubricating oil (LSA) and run through chamber (Figure 4, Item 3)
and bore (Figure 4, Item 2) of barrel (Figure 4, Item 1).
END OF TASK
0025-5
0025-5/blank
TM 9-1005-213-10 0026
BARREL ASSEMBLY
FLASH SUPPRESSOR AND BARREL CAP: M2A1
INITIAL SETUP:
DISASSEMBLY
WARNING
NOTE
0026-1
TM 9-1005-213-10 0026
DISASSEMBLY – continued
Using 1-3/8 in. open end wrench, unscrew left-hand thread of either the flash
suppressor (Figure 1, Item 2) or barrel cap (Figure 1, Item 3) from muzzle end
of barrel assembly (Figure 1, Item 1) by turning clockwise.
END OF TASK
END OF TASK
0026-2
TM 9-1005-213-10 0026
INSTALLATION
END OF TASK
0026-3/blank
0026-3
TM 9-1005-213-10 0027
BACKPLATE ASSEMBLY
CLEANING, INSPECTION, AND LUBRICATION
INITIAL SETUP:
Materials/Parts Reference
Lubricating Oil, (LSA) WP 0023
(WP 0043, Table 1, Item 10)
Lubricating Oil, Weapons (LAW) Equipment Condition
(WP 0043, Table 1, Item 9) Backplate removed
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8)
Wiping Rag
(WP 0043, Table 1, Item 12)
CLEANING
NOTE
Use clean wiping rags to remove foreign matter from backplate assembly
(Figure 1).
END OF TASK
0027-1
TM 9-1005-213-10 0027
INSPECTION
5. M2A1 and Flex only: Check bolt latch release (Figure 2, Item 8) for proper
functioning.
6. M2A1 and Flex only: Handle grips (Figure 2, Item 4) should not move freely
and should not be cracked.
7. Check for bent or damaged flat spring on trigger block (Figure 2, Item 7) and
that safety wire is present. Verify the safety (Figure 2, Item 9) is functional.
1 2 1
2 1
2
8
7
9
4 8
3 3
4 3
5 5
5
6 1 6 6
1 1
Figure 2. Backplate Assemblies.
END OF TASK
0027-2
TM 9-1005-213-10 0027
LUBRICATION
Lubricate exterior of backplate assembly very slightly using a clean wiping rag
with lubricating oil (WP 0023).
END OF TASK
0027-3/blank
0027-3
TM 9-1005-213-10 0028
INITIAL SETUP:
Tools and Special Tools Reference
Not Applicable Not Applicable
Personnel Required
Operator (One)
OPERATION
NOTE
0028-1
TM 9-1005-213-10 0028
OPERATION – continued
1. Push trigger block (Figure 1, Item 1) to the right for the M2/M2A1 (left for the
Fixed M48 turret type safety (Figure 1, Item 4)), which enables the trigger to be
fully depressed.
2. Push trigger block (Figure 1, Item 1) to the left for the M2/M2A1 (right for the
Fixed M48 turret type safety (Figure 1, Item 4)), which prevents the trigger from
being fully depressed.
3. A red indicator or letter FIRE “F” (Figure 1, Item 2) is visible when the
weapon is in fire mode. A white indicator or letter SAFE “S” (Figure 1, Item 3)
is visible when the weapon is in safe mode.
4
1
S F F S
3 2 3 2
0028-2
TM 9-1005-213-10 0028
OPERATION – continued
INSPECT
1. Check M2/M2A1 for bent or damaged flat spring or trigger block (Figure 2,
Item 1).
2. Check Fixed M48 for cracked or broken safety (Figure 2, Item 2).
1 2
S F F S
END OF TASK
REPAIR
END OF TASK
0028-3
0028-3/blank
TM 9-1005-213-10 0029
INITIAL SETUP:
CLEANING
1. Clean all parts of bolt and drive spring rod assemblies (Figure 1) with a
cleaning swab saturated with carbon removing compound (CRC).
0029-1
TM 9-1005-213-10 0029
CLEANING – continued
NOTE
2. Clean bolt face (Figure 2, Item 1) with a cleaning swab saturated with rifle
bore cleaning compound (RBC).
END OF TASK
0029-2
TM 9-1005-213-10 0029
INSPECTION
1. Inspect drive spring rod assembly for flat spots and cracks on spring
(Figure 3, Item 4).
2. Ensure spring (Figure 3, Item 4) operates freely and rod (Figure 3, Item 6)
and pin (Figure 3, Item 5) are not cracked, bent, or broken.
1 2
0029-3
TM 9-1005-213-10 0029
INSPECTION – continued
6. Inspect bolt switch (Figure 4, Item 2), cocking lever pin (Figure 4, Item 6),
cocking lever (Figure 4, Item 1), and bolt (Figure 4, Item 3)
7. Inspect accelerator stop lock (Figure 4, Item 9), accelerator stop (Figure 4,
Item 4), and sear slide (Figure 4, Item 5) for cracks, bends, and burrs.
8. M2A1 only: Inspect sear stop and pin (Figure 4, Item 10) (left side graphic
only).
9. Inspect sear and sear notch (Figure 4, Item 8) for wear, chips, cracks, or
burrs.
10. Inspect sear spring (Figure 4, Item 7) for breaks or lack of compression.
1 1
10 9 2
2
8 8
3
7 7
6 6
5 5
3
4
M2A1 M2
Figure 4. Bolt.
0029-4
TM 9-1005-213-10 0029
INSPECTION – continued
11. Inspect firing pin (Figure 5, Item 5) for cracks, chips, and sharp tip.
12. Check firing pin extension (Figure 5, Item 4) for cracks, burrs, and free
movement in bolt (Figure 5, Item 3).
13. Ensure shoulder (Figure 5, Item 2) that engages sear (Figure 5, Item 1) has
a sharp angle and is free of chips and burrs.
14. Ensure bolt (Figure 5, Item 3) is free of burrs and cracks. Firing pin hole
must not be visibly out of round.
15. Check hole where cartridge extractor is installed for cracks or burrs.
3
1 2
END OF TASK
LUBRICATION
Apply light coat of lubricating oil (WP 0023) to all parts of the bolt assembly
and drive spring rod assembly.
END OF TASK
0029-5
TM 9-1005-213-10 0029
REPAIR
END OF TASK
0029-6
TM 9-1005-213-10 0030
INITIAL SETUP:
CLEANING
1. Clean all parts of barrel buffer assembly (Figure 1) with a cleaning swab
saturated with carbon removing compound.
END OF TASK
0030-1
TM 9-1005-213-10 0030
INSPECTION
1. Inspect buffer body lock (Figure 2, Item 1) for compression, staking, and
retention in barrel buffer body (Figure 2, Item 2).
4. Inspect buffer spring (Figure 2, Item 5) for cracks, breaks, and spring
compression.
END OF TASK
0030-2
TM 9-1005-213-10 0030
LUBRICATION
Apply a light coat of lubrication oil (WP 0023) to all parts of barrel buffer
assembly.
END OF TASK
0030-3
0030-3/blank
TM 9-1005-213-10 0031
INITIAL SETUP:
CLEANING
WARNING
0031-1
TM 9-1005-213-10 0031
CLEANING – continued
1. Clean all parts of barrel extension assembly (Figure 1) with a cleaning swab
saturated with carbon removing compound.
INSPECTION
3. Ensure barrel locking spring is staked and fully seated in its groove
(Figure 2, Item 7).
4. Ensure the locking end of the spring (Figure 2, Item 6) has good
compression and the lug is not damaged.
WARNING
5. M2 and Fixed M48: Inspect breech lock pin assembly (Figure 2, Item 8) for
broken or missing spring.
0031-2
TM 9-1005-213-10 0031
INSPECTION – continued
NOTE
7 5
8 6
8. M2A1: If breech lock (Figure 3, Item 1) exhibits excessive wear (bolt locking
surface and/or mating surfaces appear rounded and/or metal displacement
appears cupped), turn in weapon to field maintenance. (FOR NAVY: Return
weapon to unit armorer.). Ensure the breech lock is pinned to barrel extension.
END OF TASK
0031-3
TM 9-1005-213-10 0031
LUBRICATION
Apply a light coat of lubrication oil (WP 0023) to all parts of barrel extension
assembly.
END OF TASK
0031-4
TM 9-1005-213-10 0032
INITIAL SETUP:
CLEANING
1. Clean all surfaces of retracting slide handle (Figure 1) with a cleaning swab
saturated with carbon removing compound (CRC).
INSPECTION
1. Inspect retracting slide handle (Figure 2, Item 2) for cracks or other visible
damage.
3. Ensure cotter pins (Figure 2, Item 1) are present and in good condition.
1 2
END OF TASK
LUBRICATION
Apply a light coat of lubrication oil (WP 0023) to all parts of retracting slide
handle
END OF TASK
0032-2
TM 9-1005-213-10 0033
INITIAL SETUP:
CLEANING
1. Clean outside surface of M10 manual charger (Figure 1, Item 1) with a small
arms cleaning swab saturated with carbon removing compound (CRC).
END OF TASK
0033-1
TM 9-1005-213-10 0033
INSPECTION
2. Inspect all surfaces (inside and out) for any other visible damage.
END OF TASK
LUBRICATION
Apply a light coat of lubrication oil (WP 0023) to all parts of M10 manual
charger
END OF TASK
0033-2
TM 9-1005-213-10 0034
INITIAL SETUP:
Materials/Parts Reference
Barrel Carrying Handle Not Applicable
Assembly
(WP 0041, Table 2, Item 2) Equipment Condition
Not Applicable
REMOVAL
Pull up release knob (Figure 1, Item 3) upward and remove barrel carrying
handle (Figure 1, Item 2) from barrel assembly (Figure 1, Item 1).
2
1
INSPECTION/REPAIR
Check for missing, damaged, or worn parts. If repair is needed, notify field
maintenance. (FOR NAVY: Return weapon to unit armorer.)
END OF TASK
0034-1
TM 9-1005-213-10 0034
INSTALLATION
2. Align barrel carrying handle (Figure 2, Item 3) with barrel alignment pin
(Figure 2, Item 2).
1 2 3
END OF TASK
0034-2
TM 9-1005-213-10 0035
RECEIVER ASSEMBLY
CLEANING, INSPECTION, AND LUBRICATION
INITIAL SETUP:
CLEANING
1. Clean all surfaces of receiver assembly with a small arms cleaning swab
saturated with carbon removing compound (CRC).
END OF TASK
0035-1
TM 9-1005-213-10 0035
INSPECTION
2. Inspect belt holding pawl brackets (Figure 1, Item 1) for looseness, bends, or
cracks.
1
2
0035-2
TM 9-1005-213-10 0035
INSPECTION – continued
3. Inspect side plates (Figure 2, Item 6) for bends that would affect the
movement of any internal components.
4. Inspect for cracks and burrs on backplate grooves (Figure 2, Item 5).
5. M2 and M2A1: Check operation of rear sight assembly (Figure 2, Item 3),
windage screw (Figure 2, Item 1), and elevation screw (Figure 2, Item 2) so
they function without binding.
2
1
6
5
0035-3
TM 9-1005-213-10 0035
INSPECTION – continued
2
1
0035-4
TM 9-1005-213-10 0035
INSPECTION – continued
10. Inspect extractor switch (Figure 5, Item 1) for proper spring action.
LUBRICATION
Apply a light coat of lubrication oil (WP 0023) to all parts of receiver assembly.
END OF TASK
0035-5
0035-5/blank
TM 9-1005-213-10 0036
INITIAL SETUP:
WARNING
M2A1 only: The bolt and barrel extension serial numbers must
match the last four digits of the receiver serial number to maintain
headspace and prevent death or serious injury to personnel and
damage to weapon. Seek immediate medical attention if injury
occurs.
0036-1
TM 9-1005-213-10 0036
NOTE
1. Place right-hand rear cartridge stop assembly (Figure 1, Item 3) and front
cartridge stop (Figure 1, Item 1) on belt holding pawl bracket (Figure 1, Item 2).
2. Install belt holding pawl pin (Figure 1, Item 4) with hooked end to rear.
3. Install safety wire or retaining clip after belt holding pawl pin (Figure 1,
Item 4) is installed.
1
2
0036-2
TM 9-1005-213-10 0036
4. Seat belt holding pawl springs (Figure 2, Item 2) in place on belt holding
pawl bracket (Figure 2, Item 4).
5. Place belt holding pawls (Figure 2, Item 1) on belt holding pawl springs
(Figure 2, Item 2).
6. Compress belt holding pawl springs (Figure 2, Item 2) and insert belt
holding pawl pin (Figure 2, Item 3).
7. Install lock pin on belt holding pawl pin (Figure 2, Item 3).
1
2
2 3
END OF TASK
0036-3
TM 9-1005-213-10 0036
NOTE
3. Ensure both ends of breech lock pin assembly (Figure 4, Item 3) are flush
with sides of barrel extension assembly (Figure 4, Item 2).
3 2
END OF TASK
0036-4
TM 9-1005-213-10 0036
1. Place buffer accelerator (Figure 5, Item 2) (tips up) into barrel buffer
body (Figure 5, Item 1), aligning mounting holes.
3. Ensure both ends of the barrel buffer pin assembly (Figure 5, Item 3) are
flush with the sides of the barrel buffer body (Figure 5, Item 1).
1
4. Align key (Figure 6, Item 3) on barrel buffer assembly (Figure 6, Item 4) with
key slot (Figure 6, Item 5) in barrel buffer body (Figure 6, Item 1).
3 2
END OF TASK
0036-5
TM 9-1005-213-10 0036
1. Attach firing pin (Figure 7, Item 1) to firing pin extension assembly (Figure 7,
Item 4)
2. Place firing pin (Figure 7, Item 1) and firing pin extension assembly
(Figure 7, Item 2) into bolt (Figure 7, Item 3) with notch of firing pin extension
assembly (Figure 7, Item 5) down.
3. Slide firing pin (Figure 7, Item 1) and firing pin extension assembly
(Figure 7, Item 2) forward so that tip of firing pin (Figure 7, Item 1) protrudes
from face of bolt (Figure 7, Item 3).
4
5
0036-6
TM 9-1005-213-10 0036
NOTE
4. Place sear spring (Figure 8, Item 5) in recess on bolt (Figure 8, Item 1).
5. Slide sear (Figure 8, Item 2) down into vertical grooves at rear of bolt
(Figure 8, Item 4) with wedge shaped lug (Figure 8, Item 3) pointed outward
and upward.
NOTE
7. Install sear slide (Figure 8, Item 7) from left side of bolt in grooves of bolt
with “V” notch (Figure 8, Item 6) down.
7
6
5
0036-7
TM 9-1005-213-10 0036
8. M2A1: Insert sear stop and pin (Figure 9, Item 1) through top of bolt
(Figure 9, Item 2).
9. M2A1: Using wedge shaped end of the cocking lever (Figure 9, Item 4) as
a tool, press down on the flat end of the sear stop and pin (Figure 9, Item 1).
10. M2A1: Swing the sear stop (Figure 9, Item 3) into groove on left side of the
bolt (Figure 9, Item 2).
1
2
3
4
Figure 9. Insert Sear Stop and Pin (M2A1).
NOTE
11. Insert pin end of accelerator stop (Figure 10, Item 1) through bottom of bolt
(Figure 10, Item 2).
13. Place forked end of accelerator stop lock (Figure 11, Item 5) on notched
end of accelerator stop (Figure 11, Item 4).
14. Using wedge shaped end of the cocking lever (Figure 11, Item 3) as a tool,
press down on the flat end of the accelerator stop lock (Figure 11, Item 5).
15. Swing accelerator stop lock (Figure 11, Item 5) into groove on left side of
the bolt (Figure 11, Item 2).
1
1
2
5 3
0036-9
TM 9-1005-213-10 0036
16. Align hole in cocking lever (Figure 12, Item 1) with holes in the bolt
(Figure 12, Item 2).
17. Insert cocking lever pin (Figure 12, Item 3) from left side.
18. Push cocking lever (Figure 12, Item 1) forward to charge firing pin.
19. Return cocking lever (Figure 12, Item 1) to fully rearward position.
2
3
0036-10
TM 9-1005-213-10 0036
WARNING
20. Release the firing pin by depressing top of sear (Figure 13, Item 2) with a
swab holder section (Figure 13, Item 3).
CAUTION
NOTE
3
2
0036-11
TM 9-1005-213-10 0036
NOTE
22. Place bolt switch (Figure 14, Item 1) in position so that the feed groove
(Figure 14, Item 2) is continuous for feed direction selected.
1 2
0036-12
TM 9-1005-213-10 0036
23. Hold cartridge extractor assembly (Figure 15, Item 1) in vertical position.
24. Insert shank end of cartridge extractor assembly (Figure 15, Item 1) into left
side of bolt (Figure 15, Item 4).
NOTE
25. Rotate cartridge extractor assembly (Figure 15, Item 1) downward to full
horizontal position.
26. Check that cartridge extractor assembly (Figure 15, Item 3) has engaged
shoulder (Figure 15, Item 2) on bolt (Figure 15, Item 4).
3
2
4
0036-13
TM 9-1005-213-10 0036
WARNING
CAUTION
NOTE
27. Hold barrel buffer assembly (Figure 16, Item 3) with buffer accelerator
(Figure 16, Item 2) up slightly above breech lock depressors (Figure 16,
Item 4).
28. Engage notch on shank of barrel extension assembly (Figure 16, Item 1)
with engaging notch in piston rod of barrel buffer assembly (Figure 16, Item 3).
29. Align breech lock depressors (Figure 16, Item 4) in grooves of barrel
extension assembly (Figure 16, Item 1).
0036-14
TM 9-1005-213-10 0036
31. Ensuring cocking lever (Figure 17, Item 1) is in forward position, install bolt
assembly (Figure 17, Item 6) into barrel extension group assembly (Figure 17,
Item 4).
32. Install bolt assembly (Figure 17, Item 6) and barrel extension group
assembly (Figure 17, Item 4) into receiver (Figure 17, Item 3).
34. Push bolt assembly (Figure 17, Item 6), barrel buffer assembly (Figure 17,
Item 5), and barrel extension group assembly (Figure 17, Item 4) into receiver
(Figure 17, Item 3).
3
2
1
0036-15
TM 9-1005-213-10 0036
35. Align hole in bolt assembly (Figure 18, Item 3) with stud assembly hole
(Figure 18, Item 1) in receiver.
36. Install bolt stud (Figure 18, Item 2) into stud assembly hole (Figure 18,
Item 1) in receiver.
NOTE
The bolt stud is installed in the RIGHT side of the receiver for the Flex
and the M2A1. The bolt stud is installed in the LEFT side of the receiver
for the Fixed M48 turret type.
37. Using bolt stud (Figure 18, Item 2), place bolt in forward position.
2
3
Figure 18. Reassemble Bolt and Barrel Extension Group into Receiver.
END OF TASK
0036-16
TM 9-1005-213-10 0036
1. Install drive spring rod assembly (Figure 19, Item 1) in upper right-hand
corner of bolt.
2. Push drive spring rod assembly (Figure 19, Item 1) forward and to the right
until drive spring rod pin (Figure 19, Item 2) engages in hole in side plate of the
receiver.
END OF TASK
0036-17
TM 9-1005-213-10 0036
NOTE
2. Pull backplate latch lock (Figure 20, Item 3) while lifting up on backplate
latch (Figure 20, Item 4).
2
1
4
3
END OF TASK
0036-18
TM 9-1005-213-10
CHAPTER 6
INITIAL SETUP:
AUTHORIZED AMMUNITION
Scope
This work package lists the only ammunition authorized for use in the M2,
M48, and M2A1 Machine Gun. Ammunition not shown is not authorized for
use.
0037-1
TM 9-1005-213-10 0037
Ammunition Information
WARNING
0037-2
TM 9-1005-213-10 0037
CAUTION
NOTE
NOTE
0037-4
TM 9-1005-213-10 0037
Ammunition Cartridges
M1A1 Blank Cartridge: Used with M19 Blank Firing Attachment (BFA). The
BFA simulates full auto weapon firing in training exercises.
0037-5
TM 9-1005-213-10 0037
0037-6
TM 9-1005-213-10 0037
WARNING
0037-7
TM 9-1005-213-10 0037
CAUTION
NOTE
1. Prior to reuse all links will be inspected for serviceability to include all
individual links clips and the link main body. All parts of the link shall be
straight, smooth, and free from nicks, stretches, or cracks. Any link that has
bends, nicks, stretches, or cracks or is not smooth shall be discarded. See
Figure 3.
0037-8
TM 9-1005-213-10 0037
CAUTION
0037-9
TM 9-1005-213-10 0037
CAUTION
3. Inspect cartridge extractor rim (Figure 5) for nicks, burrs, chips, or cracks.
Discard cartridge if extractor rim is damaged.
0037-10
TM 9-1005-213-10 0037
WARNING
CAUTION
NOTE
4. Discard cartridges if they retain less than 50% coverage nickel plate coating
or when the nickel plate coating is flaking off. Minor dents or scratches are
acceptable.
END OF TASK
0037-11
TM 9-1005-213-10 0037
2. Insert single loop (Figure 6, Item 3) of next link between the small loop
(Figure 6, Item 1) and the large loop (Figure 6, Item 4).
3. Insert a .50 CAL Dummy Round through the three loops (Figure 6, Item 2).
1
2
0037-12
TM 9-1005-213-10 0037
4. Place one hand over the links and push the round with the other hand
inward while twisting (Figure 7) to seat the neck of the round into the top loop.
0037-13
TM 9-1005-213-10 0037
Figure 8. Belt.
0037-14
TM 9-1005-213-10 0037
CAUTION
0037-15
TM 9-1005-213-10 0037
CAUTION
10. Conduct a twist test (Figure 10) by grasping both ends of the belt and
twisting back and forth to ensure the belt can twist freely and does not come
loose. If belt fails twisting test, replace failed links.
0037-16
TM 9-1005-213-10 0037
NOTE
0037-17
TM 9-1005-213-10 0037
WARNING
Grasp the round at desired delinking point, twist and pull away (Figure 11). If
round fails to come lose you may attempt the alternate delinking method.
0037-18
TM 9-1005-213-10 0037
Alternate Delinking
1. Find or create a flat surface.
2. Identify the delinking point and place one hand on left side of desired delink
round and the other hand on the right side of the delinking point round.
3. Place the tip of the desired delinking round on the flat surface, keeping
hands away from the edge of the flat surface.
4. Apply downward force so that the desired round pushes itself out of the links
(Figure 12).
END OF TASK
0037-19
TM 9-1005-213-10 0037
CAUTION
END OF TASK
0037-20
TM 9-1005-213-10 0037
Inspect for serviceability prior to reuse of all links (Figure 13). All parts of the
link shall be smooth and free from nicks, stretches, or cracks. Any link that has
bends, nicks, stretches, or cracks shall be discarded.
END OF TASK
0037-21
TM 9-1005-213-10 0037
1. Place belts (Figure 14, Item 1 and Item 3) to be joined on a flat surface
where the link extractor tabs are facing you and the projectile is facing away
from you.
2. Insert single loop between the double loops (Figure 14, Item 2).
3. Insert a round (Figure 14, Item 4) through the three loops (Figure 14,
Item 2).
NOTE
This method will require some manual force to seat cartridge
in the link.
4. With one hand over the links push the round (Figure 14, Item 4) with the
other hand inward and twisting to seat the round (Figure 14, Item 4).
5. The bottom of the lower link loop should be approximately halfway between
the tip of the projectile and the extractor rim.
2
3
1
0037-22
TM 9-1005-213-10 0037
CAUTION
Misaligned links or cartridges will cause a weapon jam
during cycling.
0037-23
TM 9-1005-213-10 0037
AMMUNITION – continued
3. Conduct a free-hinging test (Figure 16) by laying belt on a flat surface with
projectile pointing forward and ensure the belt can fold back and forth on itself
and does not come loose. If belt comes loose, do not join.
0037-24
TM 9-1005-213-10 0037
AMMUNITION – continued
CAUTION
4. Conduct a twist test (Figure 17) by grasping both ends of the belt and
twisting back and forth to ensure the belt can twist freely and does not come
loose. If belt fails twisting test, replace failed links.
END OF TASK
0037-25/blank
0037-25
TM 9-1005-213-10
CHAPTER 7
REPORTING DESTRUCTION
Destruction shall be reported through the Army, Marine Corps, Navy, and Air
Force.
Refer to WP 0039.
DEGREE OF DESTRUCTION
Methods of Destruction
Choose methods of destruction that will cause such damage that it will be
impossible to restore the equipment to reusable condition within the combat
zone.
Classified Equipment
0038-1
TM 9-1005-213-10 0038
Ensure the essential components and spare parts are rendered non-operable.
END OF WORK PACKAGE
0038-2
TM 9-1005-213-10 0039
INITIAL SETUP:
Equipment Condition
Materials/Parts
Not Applicable
Not Applicable
Personnel Required
Operator (One)
DESTRUCTION INFORMATION
(A) Refer to TM 750-244-7 for procedure and materials used for destruction of
equipment. Destroy by any method that will prevent disclosure of contents
of this technical manual or reconstruction of the M2, M48, and M2A1
Machine Gun.
(MC) Destroy by any method that will prevent disclosure of contents of this
technical manual or reconstruction of the M2 and M2A1 Machine Gun.
(N) Destroy by any method that will prevent disclosure of contents of this SW
or reconstruction of the M2 and M2A1 Machine Gun.
(F) Destroy by any method that will prevent disclosure of contents of this
technical order or reconstruction of the M2 and M2A1 Machine Gun.
0039-1
0039-1/blank
TM 9-1005-213-10
CHAPTER 8
SUPPORTING INFORMATION
TM 9-1005-213-10 0040
SUPPORTING INFORMATION
REFERENCES
SCOPE
This work package lists all Army regulations, field manuals, forms, pamphlets,
technical bulletins, technical manuals, and miscellaneous publications
referenced in this manual.
ARMY REGULATIONS
AR 385-40 Safety Army Accident Investigations
and Reporting
AR 700-138 Army Logistics Readiness and
Sustainability
FIELD MANUALS
AFMAN 44-163(I) Air Force First Aid Manual
FM 31-70 Basic Cold Weather Survival Manual
MCRP 3-02G Marine Corps First Aid Manual
TC 4-02.1 Army First Aid Manual
FORMS
AFTO Form 22 Technical Manual (TM) Change
Recommendation and Reply Form
DA Form 285 U.S. Army Accident Report
DA Form 2028 Recommended Changes to
Publications and Blank Forms
DA Form 2404 Equipment Inspection and
Maintenance Worksheet
DA Form 4379 Ammunition Malfunction Report
DA Form 5988-E Equipment Inspection and
Maintenance Worksheet (EGA)
(Supersedes Form 2404 if
SAMS-S1E is operational)
MCO 4855.10 Marine Corps Product Quality
Deficiency Report (PDQR)
NAVSEA Form 4160/1 NAVSEA/SPAWAR Technical Manual
(Rev. 9-2010) Deficiency/Evaluation Report
(TMDER)
SF 368 Product Quality Deficiency Report
(PQDR)
0040-1
TM 9-1005-213-10 0040
REFERENCES – continued
MILITARY SPECIFICATIONS
MIL-M-11199F Heat Protective Mitten
MIL-PRF-372 Cleaning Compound Solvent (for Bore
of Small Arms and Automatic
Aircraft Weapons)
MIL-PRF-63460 Lubricant, Cleaner, and Preservative
for Weapons and Weapons
Systems
MISCELLANEOUS PUBLICATIONS
AFI 21-101 Air Force Instructions
AFI 36-2654 Combat Arms Program
CTA 8-100 Army Medical Department
Expendable/Durable Items
CTA 50-909 Field and Garrison Furnishings and
Equipment
CTA 50-970 Expendable/Durable Items (Except
Medical, Class V, Repair Parts, and
Heraldic Items)
DLMS, Vol 2, Chapter 17 Supply Discrepancy Reporting
DoD Directive 5230.25 Withholding of Unclassified Technical
Data From Public Disclosure
DoD M4160.28-M-V1 Defense Demilitarization: Program
Administration
DoD M4160.28-M-V2 Defense Demilitarization:
Demilitarization Coding
DoD M4160.28-M-V3 Defense Demilitarization: Procedural
Guidance
MCO 4855.10 United States Marine Corps Product
Quality Deficiency Report
OPNAVINST 4790.16 Condition-Based Maintenance and
Condition-Based Maintenance Plus
Policy
SPI 00-322-9715 Air Force Special Packaging
Instructions
SW361-AK-MMM-010, Rev 1 Mount, Machine Gun, For Small
Arms; MK93 MOD 2 and 4;
Description, Operation,
Maintenance and Illustrated Parts
Breakdown; Operation and
Maintenance Manual.
0040-2
TM 9-1005-213-10 0040
REFERENCES – continued
PAMPHLETS
DA PAM 385-64 Ammunition and Explosives Safety
Standards
DA PAM 738-751 Functional Users Manual for the Army
Maintenance Management Systems
– Aviation (TAMMS-A)
DA PAM 750-8 The Army Maintenance Management
System (TAMMS) User’s Manual
TECHNICAL BULLETINS
TB 9-1000-247-34 Standards for Overseas Shipment
or Domestic Issue of Small Arms,
Aircraft Armament, Towed
Howitzers, Mortars, Recoilless
Rifles, Rocket Launchers and
Associated Fire Control Equipment
TECHNICAL MANUALS
TM 750-244-7 Procedures for Destruction of
Equipment in Federal Supply
Classifications 1000, 1005, 1010,
1015, 1020, 1025, 1030, 1055,
1090, and 1095 to Prevent Enemy
Use
TM 4700-15/1 Equipment Forms and Records
Procedures
TM 4795-12/1 Organizational Corrosion Prevention
and Control Procedures
TM 9-1005-203-13&P Operator and Field Maintenance
Manual Including Repair Parts and
Special Tools List, Recoil, Amplifier,
M3, for Cal. .50 M2 Heavy Barrel
Machine Gun
0040-3
TM 9-1005-213-10 0040
REFERENCES – continued
0040-4
TM 9-1005-213-10 0040
REFERENCES – continued
TECHNICAL ORDERS
TO 00-5-1 Air Force Technical Order System
TO 00-20 Series Technical Orders
TO 00-35D-54 Air Force Materiel Deficiency Report
TO 11W-1-10 Historical Data Recording of
Inspection, Maintenance, and Firing
Data for Ground Weapons
TO 11W2-8-1-322 Air Force M3 Tripod Mount
Maintenance
TO 11W2-8-32-4 Air Force MK64 Mount Maintenance
WEBSITES
http://aec.army.mil/ContactUs.aspx U.S. Army Environmental Command
http://www.logcom.marines.mil/ SF Form 368, Product Quality
centers/Generalstaff/Lsmc/
pqdr.aspx
https://awis.navair.navy.mil./ Conventional Ordnance Deficiency
AWIS/index.asp Reports (CODR)
https://nsdsa.nmci.navy.mil Technical Manual Deficiency/
Evaluation Report (TMDER)
https://tulsa.tacom.army.mil TACOM Unique Logistics Support
Applications (TULSA) Website
www.jdrs.mil/jdrs.html Air Force Joint Discrepancy
Reporting System
0040-5
0040-5/blank
TM 9-1005-213-10 0041
SUPPORTING INFORMATION
SCOPE
This work package lists COEI and BII for the M2, M48, and M2A1 Machine Gun
to help you inventory items for safe and efficient operation of the equipment.
GENERAL
The COEI and BII information is divided into the following lists:
Components of End Items (COEI). This list is for information purposes only
and is not authority to requisition replacements. These items are part of the
M2, M48, and M2A1 Machine Gun. As part of the end item, these items
must be with the end item whenever it is issued or transferred between
property accounts. Items of COEI are removed and separately packaged
for transportation or shipment only when necessary. Illustrations are
furnished to help you find and identify the items.
Basic Issue Items (BII). These essential items are required to place the M2,
M48, and M2A1 Machine Gun in operation, operate it, and to do emergency
repairs. Although shipped separately packaged, BII must be with the M2, M48,
and M2A1 Machine Gun during operation and when it is transferred between
property accounts. Listing these items is your authority to request/requisition
them for replacement based on authorization of the end item by the Table of
Organization and Equipment/Modified Table of Organization and Equipment
(TOE/MTOE). Illustrations are furnished to help you identify the items.
Column (1) Item Number. Gives you the reference number of the item listed.
Column (2) National Stock Number (NSN). Identifies the stock number of the
item to be used for requisitioning purposes.
0041-1
TM 9-1005-213-10 0041
Column (4) – Usable On Code (UOC): When applicable, gives you a code if
the item you need is not the same for different models of the same
equipment.
Code Used On
W08 M2 Machine Gun
775 Fixed M48 Turret Type Machine Gun
BNO M2A1 Machine Gun
Column (5) – Unit of Issue (U/I): Indicates the physical measurement or count
of the item as issued per the NSN shown in Column (2).
There are no Components of End Items for the M2, M48, and M2A1 Machine
Gun.
0041-2
TM 9-1005-213-10 0041
0041-3
TM 9-1005-213-10 0041
NOTE
Item 1 and Item 2 in Table 2 are issued as a quantity of two (2) each and
must be turned in with weapon. One barrel and one carrying handle are
issued as part of the gun in addition to BII.
0041-4
TM 9-1005-213-10 0042
SUPPORTING INFORMATION
NOTE
SCOPE
This work package lists additional items you are authorized for the support of
the M2, M48, and M2A1.
GENERAL
This list identifies items that do not have to accompany the M2, M48, and
M2A1 and do not have to be turned in with the machine guns. These items are
all authorized to the operator by Common Table of Allowance (CTA), Modified
Table of Organization and Equipment (MTOE), Table of Distribution and
Allowances (TDA), or Joint Table of Allowance (JTA).
Column (1) – NSN. The National Stock Number (NSN) identifies the item to be
used for requisitioning purposes.
Column (3) – UOC. Useable On Code (UOC) is used when item needed is not
the same for a different model of equipment.
Code Used On
W08 M2 Machine Gun
775 Fixed M48
BNO M2A1 Machine Gun
0042-1
TM 9-1005-213-10 0042
Column (4) – U/I. Unit of Issue (U/I) indicates the physical measurement
or count of the item as issued per the National Stock Number shown in
column (1).
0042-2
TM 9-1005-213-10 0042
0042-3
TM 9-1005-213-10 0042
0042-4
TM 9-1005-213-10 0042
0042-5
TM 9-1005-213-10 0042
* Not used with the M2A1 Machine Gun. Used ONLY for headspacing and
timing of the M3 Amplifier, NSN 1005-01-323-5406, PN 12929082. Timing side
of gage can also be used for electronic timing of the solenoid when used on
Common Remotely Operated Weapon System (CROWS) and Remote
Weapon System (RWS). Headspace and timing procedures are located in
TM 9-1005-203-13&P for M3 Amplifier.
0042-6
TM 9-1005-213-10 0043
SUPPORTING INFORMATION
NOTE
SCOPE
This work package lists expendable and durable items that you will need to
operate and maintain the M2, M48, and M2A1 Machine Gun. This list is for
information only and is not authority to requisition the listed items. These
items are authorized to you by CTA 50-970, Expendable/Durable Items
(Except Medical, Class V Repair Parts and Heraldic Items), CTA 50-909,
Field and Garrison Furnishings and Equipment or CTA 8-100, Army Medical
Department Expendable/Durable Items.
Explanation of Columns
Column (1) Item No. This number is assigned to the entry in the list and is
referenced in the narrative instructions to identify the item, (e.g., “Use brake
fluid (WP 0098, item 5).
Column (2) Level. This column identifies the lowest level of maintenance
that requires the listed item, (C = Operator/Crew, F = Maintainer).
Column (3) National Stock Number (NSN). This is the NSN assigned
to the item which you can use to requisition it.
Column (5) Unit of Issue (U/I). U/I code shows the physical measurement
or count of an item such as gallon, dozen, gross, etc.
0043-1
TM 9-1005-213-10 0043
0043-2
TM 9-1005-213-10 0043
0043-3
0043-3/blank
TM 9-1005-213-10 0044
SUPPORTING INFORMATION
0023-1
0044-1/blank
TM 9-1005-213-10 0045
BATTLESIGHT ZERO
The term battlesight zero means the combination of sight settings and
trajectory that greatly reduces or eliminates the need for precise range
estimation further eliminating sight adjustment, hold-over, or hold-under for the
most likely engagements. The battlesight zero is the default sight setting for a
weapon, ammunition, and aiming device combination. The battlesight for the
M2/M2A1 Machine Gun is fixed at 750 yards.
ZEROING PROCESS
NOTE
0045-1
TM 9-1005-213-10 0045
The borelight is an eye-safe laser that is used to boresight optics and aiming
lasers. Currently there is no data for borelighting the iron sights. The borelight
assists the first shot group hitting the 500-meter zeroing target when field
zeroing the heavy weapon thermal sight, AN/TVS-5, AN/PEQ-2A, AN/PEQ-15,
or AN/PEQ-15A to the weapon. Using the borelight will save range time and
require less rounds for the zeroing process. Borelighting is done with a
borelight, which is centered in the bore of the weapon and with an offset target
placed 10 meters from the muzzle of the weapon. For more information on
borelighting refer to TM 9-5860-226-13&P.
Setting the zero for the 10-meter range allows the gunner to learn basic
traverse and search techniques with the M2/M2A1 Machine Gun while using
the standard machine gun target. Just like with other weapons, the gunner
must set the sight on the M2/M2A1 Machine Gun at an initial start point.
Rear Sight
Elevation
1. Raise the rear sight (Figure 1, Item 1) by lifting straight up until it snaps into
the upright position.
2. Adjust the range scale to 1,000 yards by rotating the elevation screw knob
(Figure 1, Item 2) in the necessary direction. Clockwise moves the scale up;
counterclockwise moves the scale down.
0045-2
TM 9-1005-213-10 0045
Windage
Rotate the windage knob (Figure 1, Item 5) until the zero index mark (Figure 1,
Item 3) on the base of the rear sight is aligned with the zero index mark
(Figure 1, Item 4) on the top of the receiver. Turning windage knob (Figure 1,
Item 5) clockwise moves the windage scale to the left; counterclockwise moves
windage scale to the right.
1
2
5 4
0045-3
TM 9-1005-213-10 0045
1. Obtain the proper sight picture by looking through the zero aperture
(Figure 2, Item 1) and centering the front sight blade (Figure 2, Item 2) in zero
aperture (Figure 2, Item 1).
2. Once the sight alignment is obtained, place this combination on the center
base of the selected target.
0045-4
TM 9-1005-213-10 0045
Three-Round Group
Fire three single rounds loaded individually at the center base of the aiming
points on the basic machine gun marksmanship target. Fire the three rounds
without adjusting the sights. The shot group must be in a 4 centimeter (or less)
circle to establish the center of the group in relation to the center base of the
aiming paster.
1. Move downrange and place the grid square overlay over pasters 1 and 2 for
a more accurate adjustment.
2. Align the overlay with the pasters and squares. The gunner counts the
number of squares it will take to move the shot group to the aiming paster.
0045-5
TM 9-1005-213-10 0045
3. Upon completion, return to the firing line to make corrections to the weapon.
Figure 3 shows a 10-meter zero group size on which adjustments can be made
and a group that is too loose for adjustments. If a group is too loose, check the
position and group.
0045-6
TM 9-1005-213-10 0045
FIELD ZERO
When preparing to field zero the Operator ensures that the M2/M2A1 Machine
Gun is mounted securely on the tripod, the T&E mechanism is working
properly, and the Operator knows the distance to the zero target. The only
difference in initial sight setting for field zero is range setting on the scale.
The gunner must also remember that the range scale on the M2/M2A1
Machine Gun is indicated in yards. Therefore, to get as close to the target as
possible, the gunner may have to convert the meters to the target into yards.
They can set the range on the rear sight. Conversion of meters to yards is
accomplished by multiplying the number of meters by 1.094. For example,
600 meters x 1.094 = 656.4 yards; the gunner would set their range scale at
650 yards.
All machine guns should be zeroed at actual range using a target between
100 and 700 meters. For the M2/M2A1 Machine Gun a range of 500 meters is
recommended. The field zero or combat zero obtains the gunners battlesight
zero and must be recorded.
0045-7
TM 9-1005-213-10 0045
ESTABLISH ZERO
1. Raise the rear sight (Figure 4, Item1) until it snaps into the upright position.
Rub chalk into the indentions.
2. Turn the elevation screw knob (Figure 4, Item 2) until the elevation line
aligns with the desired elevation mark.
1 2
0045-8
TM 9-1005-213-10 0045
3. Rotate the windage knob (Figure 5, Item 3) until the zero index mark
(Figure 5, Item 1) on the base of the rear sight is aligned with the zero index
mark (Figure 5, Item 2) on the top of the receiver. Turning windage knob
clockwise moves the windage scale to the left; counterclockwise moves windage
scale to the right.
6. Align the sight with the base of the target by manipulating the T&E mechanism
ensuring to take the slack out of the T&E.
0045-9
TM 9-1005-213-10 0045
All adjustments are made based upon the observed impact of the rounds in
relation to the target’s location. The width of the front sight post can be used to
help determine the amount of adjustments necessary. The width of the front
sight post is 2 mm. At 500 meters, it equals 1 meter or the width of two E-type
silhouettes (Figure 6). The assistant gunner helps the gunner locate the strike
of the round. If the gunner has binoculars etched with mils, the assistant
gunner can provide specific mil corrections.
7. With a good sight picture fire a single shot at the center base of the target
and observe the location of the strike of the round. If the round strikes the
target, fire two more rounds then proceed to confirm zero. If the round misses
the target, proceed to adjust the sight.
8. If the rounds strike short of the target, adjust the elevation knob on the rear
sight up the amount necessary to bring the strike of the round onto target.
If the round was observed as over, adjust, the elevation knob on the rear sight
down the necessary amount to bring the strike of the round onto target. When
satisfied with adjustments proceed to Step 9 for azimuth adjustments. If
azimuth adjustments are unnecessary, return to Step 1 establish the zero.
0045-10
TM 9-1005-213-10 0045
9. If the round strikes to the left or right of the target, turn the windage knob
on the rear sight the necessary amount to bring the impact of the rounds onto
target. Adjust the rear sight in the opposite direction of the rounds impact.
When satisfied with adjustments return to Step 1 establish the zero.
10. Ensure the M2/M2A1 Machine Gun is in automatic mode. Aim at the center
base of the target. Fire a five to seven round burst at the center base of the
target. Observe where the burst strikes. If the burst misses the target, return to
sight adjustment. If the burst hits the target, the M2/M2A1 Machine Gun is
zeroed.
END OF TASK
0045-11
0045-11/blank
Ref: NAVSEAINST 4160.3 NAVSEA S0005-AA-GYD-030/TMMP
8. ORIGINATOR’S NAME AND WORK CENTER 9. DATE 10. ORIGINATOR’S E-MAIL ADDRESS 11. TMMA of Manual
(NSDSA will complete)
12. SHIP OR ACTIVITY Name and Address (Include UIC/CAGE/HULL) 13. Phone Numbers:
Commercial ( ) -
DSN -
FAX ( ) -
COMMANDER
CODE 310 TMDERs
NAVSURFWARCENDIV NSDSA
4363 MISSILE WAY BLDG 1389
PORT HUENEME CA 93043-4307
U.S. Army TACOM Life Cycle Management Command Your mailing address
ATTN: AMSTA-LCL-IMP/TECH PUBS MS 727
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
Title of the TM
TM Number Date of the TM
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
GRAPH NO. (Exact wording of recommended change must be given)
0007-3 Figure 2, Item 9 should show a lockwasher. Currently shows a flat washer.
Cleaning and inspection, Step 6, reference to governor support pin (14) is wrong
0018-2
reference. Reference should be changed to (12).
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
U.S. Army TACOM Life Cycle Management Command Date you filled out
ATTN: AMSTA-LCL-IMP/TECH PUBS MS 727 Your Address this form
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II - REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
PART III - REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
Use Part II (reverse) for Repair Parts and DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND
Special Tool Lists (RPSTL) and Supply
BLANK FORMS
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is OAASA
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
Operator Manual for Caliber .50: M2A1 With Fixed Headspace and
Timing; Caliber .50: M2, Heavy Barrel, Flexible, With Equipment; Fixed M48
Turret Type; Flexible, Without Equipment; Up Gunned Weapons Station
TM 9-1005-213-10 21 AUGUST 2017 (UGWS); Navy Variant; M2A1 With Fixed Headspace and Timing, Flexible
(Navy)
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
GRAPH NO.
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED
PART III - REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TM 9-1005-213-10
1 August 2017
By Order of the Secretary of the Army:
MARK A. MILLEY
General, United States Army
Chief of Staff
Official:
GERALD B. O’KEEFE
Administrative Assistant to the
Secretary of the Army
DAVID L. GOLDFEIN
General United States Air Force
Chief of Staff
ELLEN M. PAWLIKOWSKI
General United States Air Force,
Commander, Air Force Materiel
Command (AFMC)
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PURJUDPManager
,QIDQWU\:HDSRQV300
DISTRIBUTION:
Initially published in electronic media only. When funds become available, this
publication will be distributed in accordance with the initial distribution number (IDN)
400091 requirements for TM 9-1005-213-10.