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M2a1 TM

This technical manual provides instructions for operating and maintaining several variants of the M2 and M2A1 .50 caliber machine guns. It includes general safety warnings about proper headspace and timing, handling hot barrels, clearing the weapon, using authorized ammunition, and protective equipment for handling chemicals during cleaning. Failure to follow the warnings could result in injury or death to personnel from projectiles, explosions, burns, or accidental weapon discharge.

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© © All Rights Reserved
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100% found this document useful (1 vote)
2K views

M2a1 TM

This technical manual provides instructions for operating and maintaining several variants of the M2 and M2A1 .50 caliber machine guns. It includes general safety warnings about proper headspace and timing, handling hot barrels, clearing the weapon, using authorized ammunition, and protective equipment for handling chemicals during cleaning. Failure to follow the warnings could result in injury or death to personnel from projectiles, explosions, burns, or accidental weapon discharge.

Uploaded by

skylar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 348

ARMY TM 9-1005-213-10

AIR FORCE TO 11W2-6-3-161


MARINE CORPS TM 1005-10/1
NAVSEA SW360-AW-OPI-010

TECHNICAL MANUAL

FOR

MACHINE GUN, CALIBER .50: M2A1 WITH FIXED HEADSPACE


AND TIMING
(NSN 1005-01-511-1250) (EIC: 4AZ)

MACHINE GUN, CALIBER .50: M2, HEAVY BARREL, FLEXIBLE,


WITH EQUIPMENT
(NSN 1005-00-322-9715) (EIC: 4AG)

FIXED M48 TURRET TYPE


(NSN 1005-00-957-3893) (EIC: 4BB)

FLEXIBLE WITHOUT EQUIPMENT


(NSN 1005-00-726-5636) (NAVY/USMC)

UP GUNNED WEAPONS STATION (UGWS)


(NSN 1005-01-362-6237) (USMC)

NAVY VARIANT
(NSN 1005-01-343-0747) (NAVY)

MACHINE GUN, CALIBER .50: M2A1 WITH FIXED HEADSPACE


AND TIMING, FLEXIBLE
(NSN 1005-01-642-7437) (NAVY)

SUPERSEDURE NOTICE – This manual supersedes TM 9-1005-213-10, TO 11W2-6-3-161, TM 02498B-10/2,


and SW360-AW-OPI-010, dated 11 January 2016.

DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only due
to export control restrictions. This determination was made 01 September 2009. Other requests shall be referred to U.S.
Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCS-WIC, Mail Stop 730, 6501 E. 11 Mile Road, Warren,
MI 48397-5000. For Air Force only other requests for this document shall be referred to 406 SCMS/GUEE, Robins AFB, GA
31098.

WARNING - This document contains technical data whose export is restricted by the Army Export Control Act (Title 22,
U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et. seq.), as amended.
Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD
Directive 5230.25.

DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of this document.

HEADQUARTERS, DEPARTMENTS OF THE ARMY,


AIR FORCE, NAVY, AND HEADQUARTERS, MARINE CORPS

21 AUGUST 2017
PCN 182 010054 00
TM 9-1005-213-10

WARNING SUMMARY

This warning summary contains general safety warning and hazardous


materials warnings that must be understood and applied during
operation and maintenance of this equipment. Failure to comply with these
warnings may result in injury or death to personnel. Seek immediate medical
attention if injury occurs.

FIRST AID
(A) Army personnel, refer to TC 4-02.1
(MC) Marine Corps personnel, refer to MCRP 3-02G.
(N) Navy personnel, refer to TC 4-02.1
(F) Air Force personnel, refer to AFMAN 44-163(l).

EXPLANATION OF SAFETY WARNING ICONS

FLYING PROJECTILE – spring loaded parts could release


and hit body causing injury or death.

EAR PROTECTION – headphones over ears shows that level


noise will harm ears.

EXPLOSION – rapidly expanding symbol shows that the


material may explode if subjected to high temperatures,
sources of ignition, or high pressure.

EYE PROTECTION – person with goggles shows that the


material will injure eyes.

WEAPON FIRE – accidental discharge of a weapon could


penetrate the body causing serious injury or death.

a
0001-1
TM 9-1005-213-10

WARNING SUMMARY – continued

GENERAL SAFETY WARNINGS DESCRIPTION

WARNING

Hearing protection must be worn when firing this weapon.

WARNING

M2 and Fixed M48 headspace and timing should be checked and adjusted
before firing weapon, after assembling weapon, and after replacing barrel.

Improper headspace and timing can cause malfunctions, damage to the gun,
and injury to personnel.

To avoid a cook-off immediate action should be applied to a hot weapon within


10 seconds. If round is not removed within 10 seconds, wait 15 minutes. Keep
the weapon trained on the target.

Never open the cover on a hot weapon because an open cover cook-off
could occur.

DO NOT expose ammunition to the direct rays of the sun.

Depending on climate condition, DO NOT leave live rounds laying on top of hot
expended brass. Round may fall to hard surface and possibly explode.

0001-2
b
TM 9-1005-213-10

WARNING SUMMARY – continued

GENERAL SAFETY WARNINGS DESCRIPTION – continued

WARNING

When the machine gun has been in action, clear machine gun before
anyone moves in front of the muzzle. Clearing consists of unloading the
machine gun and visually inspecting weapon chamber to ensure all
rounds have been removed.

DO NOT release the bolt or press the trigger.

To avoid accidental firing, remove ammunition, clear weapon, and verify


the chamber is clear.

Keep fingers out of chamber to prevent injury.

Chamber may be hot. Use caution while inspecting the T-slot.

Use only ammunition authorized for use in the M2 and M2A1 machine guns.

DO NOT oil or grease ammunition. Chamber pressure is dependent on


propellant quality and bullet friction. Oiled cartridge may cause excessive bolt
face pressure. When ammo and chamber are clean and dry it permits the
cartridge to momentarily bind with the chamber walls to safely contain the
expanding propellant gases.

When the ammo or chamber is lubricated, the cartridge case cannot bind with
the chamber and the bolt and locking mechanism bears much more force of
trying to contain the pressure in the chamber. Oiled ammo also increases the
possibility of the petroleum leaching through waterproofing sealants to
contaminate the primer or propellant, creating squib or dud rounds.

Be sure to clear weapon before disassembling, cleaning, inspecting,


transporting, or storing.

Never remove backplate assembly from any weapon until the chamber has
been cleared.

0001-3
c
TM 9-1005-213-10

WARNING SUMMARY – continued

GENERAL SAFETY WARNINGS DESCRIPTION – continued

DO NOT remove backplate unless the bolt is in the forward position.

DO NOT attempt to charge machine gun without the backplate assembled to


machine gun.

Stand to one side when removing backplate.

Never attempt to lift machine gun by the backplate assembly when in the
upright position.

DO NOT attempt to release the firing pin with cocking lever forward. The
cocking lever can spring back forcibly and cause serious injury to the hand.

To prevent accidental firing immediately after a firing exercise, request field


maintenance remove the side plate trigger assembly from the receiver when
the M2 Flex Machine Gun has been used on the M63 anti-aircraft mount. The
side plate trigger is to be stored in the container attached to the M63
anti-aircraft mount.

The climatic temperature of various global regions will make a difference as to


what constitutes a hot gun. A cook-off can occur within 50 rounds when the
weapon and ammunition have been sitting in the sun.

Heat protective mitten should be used when removing hot barrel.

When bolt latch release and trigger are both held down, machine gun will fire
automatically (M2 and M2A1 only).

DO NOT close cover when bolt is held rearward because damage can occur
when bolt goes forward.

While removing barrel buffer assembly and barrel extension assembly,


maintain thumb pressure on buffer accelerator.

Firing the M2, M48, and M2A1 machine guns with improperly set headspace or
timing, or installing the barrel without retracting the charging handle to view the
square on the barrel locking spring through the 3/8 in. hole on the right side of
the receiver will result in an explosion.

0001-4
d
TM 9-1005-213-10

WARNING SUMMARY – continued

GENERAL SAFETY WARNINGS DESCRIPTION – continued

If the M2, M48, and M2A1 machine gun bolt is locked or jammed to the rear,
avoid placing body parts such as hands and fingers in the chamber area. If the
bolt releases and slams shut, serious injury could result. If it is necessary to
insert hand in the chamber area to clear a jam or malfunction, maintain positive
control of the bolt by holding the retracting handle rearward with other hand.

DO NOT mix M2 and M2A1 barrels. The barrels are not interchangeable.

WARNING

Appropriate eye protection is recommended when cleaning weapon or its


parts.

Chemical resistant gloves must be worn while using cleaning solvent.

EXPLANATION OF HAZARDOUS MATERIALS ICONS

CHEMICAL – drops of liquid on hand shows that the


material will cause burns or irritation to human skin or
tissue.

EYE PROTECTION – person with goggles shows that


material will injure eyes.

0001-5
e
TM 9-1005-213-10

WARNING SUMMARY – continued

EXPLANATION OF HAZARDOUS MATERIALS ICONS – continued

FIRE – flame shows that a material may ignite and cause


burns.

HAZARDOUS WASTE DISPOSAL

Hazardous materials used in the servicing of this weapon system such as:
cleaning fluids, cleaning compounds, sealants, and lubricants (or items, such
as cleaning rags, contaminated with these substances) must be disposed of
properly. See WP 0001 for additional information.

WARNING

Chemical resistant gloves must be worn while using cleaning solvent.

f
0001-6
TM 9-1005-213-10

LIST OF EFFECTIVE PAGES/WORK PACKAGES

NOTE: This manual supersedes TM 9-1005-213-10, TO 11W2-6-3-161,


TM 02498B-10/2, and SW360-AW-OPI-010, dated 11 January 2016.

Zero in the “Change No.” column indicates an original page or work package.

Date of issue for the revised manual is:

Original ............................ 21 AUGUST 2017

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 28 AND


TOTAL NUMBER OF WORK PACKAGES IS 45 CONSISTING OF THE
FOLLOWING:

Page/WP Change Page/WP Change


No. No. No. No.

Front Cover 0 Blank 0


Blank 0 WP 0013 (4 pages) 0
a–f 0 Blank 0
i – viii 0 WP 0014 (2 pages) 0
Chapter 1 title page 0 WP 0015 (2 pages) 0
Blank 0 WP 0016 (2 pages) 0
WP 0001 (10 pages) 0 WP 0017 (2 pages) 0
WP 0002 (8 pages) 0 WP 0018 (4 pages) 0
WP 0003 (20 pages) 0 Blank 0
Chapter 2 title page 0 WP 0019 (4 pages) 0
Blank 0 Chapter 3 title page 0
WP 0004 (6 pages) 0 Blank 0
Blank 0 WP 0020 (2 page) 0
WP 0005 (6 pages) 0 Blank 0
WP 0006 (10 pages) 0 WP 0021 (12 pages) 0
WP 0007 (14 pages) 0 Chapter 4 title page 0
WP 0008 (13 pages) 0 Blank 0
Blank 0 WP 0022 (2 page) 0
WP 0009 (6 pages) 0 Blank 0
WP 0010 (2 pages) 0 WP 0023 (22 pages) 0
WP 0011 (4 pages) 0 Blank 0
Blank 0 Chapter 5 title page 0
WP 0012 (4 pages) 0 Blank 0

A
TM 9-1005-213-10

LIST OF EFFECTIVE PAGES/WORK PACKAGES – continued

Page/WP Change Page/WP Change


No. No. No. No.
WP 0024 (16 pages) 0 WP 0037 (26 pages) 0
Blank 0 Blank 0
WP 0025 (6 pages) 0 Chapter 7 title page 0
Blank 0 Blank 0
WP 0026 (4 pages) 0 WP 0038 (2 pages) 0
Blank 0 WP 0039 (2 page) 0
WP 0027 (4 pages) 0 Blank 0
Blank 0 Chapter 8 title page 0
WP 0028 (4 pages) 0 Blank 0
Blank 0 WP 0040 (6 pages) 0
WP 0029 (6 pages) 0 Blank 0
WP 0030 (4 pages) 0 WP 0041 (4 pages) 0
Blank 0 WP 0042 (6 pages) 0
WP 0031 (4 pages) 0 WP 0043 (4 pages) 0
WP 0032 (2 pages) 0 Blank 0
WP 0033 (2 pages) 0 WP 0044 (2 page) 0
WP 0034 (2 pages) 0 Blank 0
WP 0035 (6 pages) 0 WP 0045 (12 pages) 0
Blank 0 Blank 0
WP 0036 (18 pages) 0 Inside back cover 0
Chapter 6 title page 0 Back cover 0
Blank 0

B
ARMY TM 9-1005-213-10
AIR FORCE TO 11W2-6-3-161
MARINE CORPS TM 1005-10/1
NAVSEA SW360-AW-OPI-010

HEADQUARTERS,
DEPARTMENTS OF THE ARMY,
AIR FORCE, NAVY, AND
HEADQUARTERS, MARINE CORPS

WASHINGTON, D.C., 21 AUGUST 2017

TECHNICAL MANUAL

FOR

MACHINE GUN, CALIBER .50: M2A1 WITH FIXED HEADSPACE


AND TIMING
(NSN 1005-01-511-1250) (EIC: 4AZ)

MACHINE GUN, CALIBER .50: M2, HEAVY BARREL, FLEXIBLE,


WITH EQUIPMENT
(NSN 1005-00-322-9715) (EIC: 4AG)

FIXED M48 TURRET TYPE


(NSN 1005-00-957-3893) (EIC: 4BB)

FLEXIBLE WITHOUT EQUIPMENT


(NSN 1005-00-726-5636) (NAVY/USMC)

UP GUNNED WEAPONS STATION (UGWS)


(NSN 1005-01-362-6237) (USMC)

NAVY VARIANT
(NSN 1005-01-343-0747) (NAVY)

MACHINE GUN, CALIBER .50: M2A1 WITH FIXED HEADSPACE


AND TIMING, FLEXIBLE
(NSN 1005-01-642-7437) (NAVY)

SUPERSEDURE NOTICE – This manual supersedes TM 9-1005-213-10, TO 11W2-6-3-161, TM 02498B-10/2,


SW360-AW-OPI-010, dated 11 January 2016.

DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and U.S. DoD contractors only due
to export control restrictions. This determination was made 01 September 2009. Other requests shall be referred to U.S.
Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCS-WIC, Mail Stop 730, 6501 E. 11 Mile Road, Warren,
MI 48397-5000. For Air Force only other requests for this document shall be referred to 406 SCMS/GUEE, Robins AFB, GA
31098.

WARNING - This document contains technical data whose export is restricted by the Army Export Control Act (Title 22,
U.S.C., Sec 2751, et. seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et. seq.), as amended.
Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD
Directive 5230.25.

DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of this document.

PCN 182 010054 00


i
TM 9-1005-213-10

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a
way to improve the procedures, please let us know. Reports, as applicable by
the requiring service, should be submitted as follows:

(a) (A) Army - Address your correspondence by submitting your DA Form


2028 (Recommended Changes to Publications and Blank Forms) through
the Internet on the TACOM Unique Logistics Support applications
(TULSA) Web Site. The Internet address is https://tulsa.tacom.army.mil.
Access to all applications requires Common Access Card (CAC) authentication,
and you must complete the Access Request form the first time you use it. The
DA Form 2028 is located under the TULSA applications on the left-hand
navigation bar. Fill out the form and click on SUBMIT. Using this form on the
TULSA Web Site will enable us to respond more quickly to your comments and
better manage the DA Form 2028 program. You may also mail, e-mail, or fax
your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle
Management Command. The postal mail address is U.S. Army TACOM Life
Cycle Management Command, ATTN: AMSTA-LCL-IMP/TECH PUBS,
MS 727, 6501 E. 11 Mile Road, Warren, MI 48397-5000. The e-mail address is
[email protected]. The fax number is
DSN 786-1856 or Commercial (586) 282-1856. A reply will be furnished to you.
(b) (MC) Marine Corps - Address your correspondence on a NAVMC 10772.
The NAVMC may be submitted using either of the following:
a. The preferred method of submittal is using
https://portal.logcom.usmc.mil/sites/pubs/default.aspx. Problems or questions
regarding the NAVMC 10772 program should be reported by calling
DSN 567-7628 or DSN 567-5017 (Commercial number is (229) 639-7628 or
(229) 639-5017).
b. The alternate method of submittal does not require a CAC to access the
form. Click on http://navalforms.daps.dla.mil/web/public/forms, select the
"Keyword Search" button, and enter "10772" in the Search Criteria Box. Under
"type" click on download page button. Click on PDF icon. Enter user data in
the appropriate fields. Must have users contact information block filled with Unit
address and telephone number. Click on the “Envelope” icon in the tool bar.
Select "Send Copy” then click on "OK". When the PDF document is created an
Outlook E-mail screen will open with the .PDF as an attachment. On the TO:
line type [email protected]. In the body of the email, type
any additional information you wish to provide. Click “SEND”.
(c) (N) Navy - Address your correspondence using NAVSEA Form 4160/1
(Rev. 9-2010), NAVSEA/SPAWAR Technical Manual Deficiency/Evaluation
Report (TMDER) at Website https://nsdsa.nmci.navy.mil or mail directly to:
Commander, Code 310, TMDERs, NAVSURFWARCENDIV NSDSA, 4363
Missile Way, BLDG 1389, Port Hueneme, CA 934043-4307.
(d) (F) Air Force - Address your correspondence by submitting on an AFTO
Form 22 through their MAJCOM in accordance with TO 00-5-1. The
MAJCOM will forward the completed AFTO Form 22 to the Technical
Order Management Agency (TOMA) at: [email protected].
(e) A reply will be furnished to you.

ii
TM 9-1005-213-10

TABLE OF CONTENTS

WP Sequence
No.

How to Use This Manual .............................................................. vi

CHAPTER 1 – GENERAL INFORMATION, EQUIPMENT DESCRIPTION,


AND THEORY OF OPERATION
General Information ...................................................................... 0001-1
Equipment Description and Data .................................................. 0002-1
Theory of Operation...................................................................... 0003-1

CHAPTER 2 – OPERATOR INSTRUCTIONS


Description and Use of Operator Controls and Indicators ............ 0004-1
Operation Under Usual Conditions – Unloading and Clearing
Procedures .............................................................................. 0005-1
Operation Under Usual Conditions – Adjust Headspace: Flex
and M48................................................................................... 0006-1
Operation Under Usual Conditions – Timing Adjustment for Flex
and M48 and Safety/Functions Check for Fixed M48 and
M2/M2A1 ................................................................................. 0007-1
Operation Under Usual Conditions – Preparation for Firing of the
M2, M48, and M2A1; Single Shot Mode; Automatic Fire;
Loading Procedures for the M2, M48, and M2A1; and USMC
Condition Codes ....................................................................... 0008-1
Operation Under Usual Conditions – General Information, Misfire,
Cook-Off, Hot Gun Prevention, Stoppage, and Ruptured
Cartridge Case Removal ......................................................... 0009-1
Operation Under Usual Conditions – Immediate Action
Procedures .............................................................................. 0010-1
Operation Under Usual Conditions – Remedial Action
Procedures .............................................................................. 0011-1
Operation Under Usual Conditions – Installation of M3 Tripod .... 0012-1
Operation Under Usual Conditions – Installation and Removal
of MK93 MOD 0 Machine Gun Mount ..................................... 0013-1
Operation Under Usual Conditions – Installation on MK93
MOD 1 Machine Gun Mount .................................................... 0014-1
Operation Under Usual Conditions – Installation on M205
Lightweight Tripod Mount ........................................................ 0015-1
Operation Under Unusual Conditions – Extreme Cold Climates;
Extreme Heat and Humidity; Hot Dry Climates; Hot, Humid,
and Salty Climates; and Exposure to Water ............................ 0016-1

I
ii
iii
TM 9-1005-213-10

TABLE OF CONTENTS – continued

Operation Under Unusual Conditions – Use of Auxiliary Bolt


Handle ...................................................................................... 0017-1
Operation Under Unusual Conditions – Lock Bolt to the Rear
Using Bolt Stop......................................................................... 0018-1
Operation Under Unusual Conditions – Clearing the Gun During
Night Operation ........................................................................ 0019-1

CHAPTER 3 – OPERATOR TROUBLESHOOTING


Troubleshooting Index ................................................................... 0020-1
Troubleshooting Procedures ......................................................... 0021-1

CHAPTER 4 – PREVENTATIVE MAINTENANCE CHECKS AND


SERVICES (PMCS)
Preventative Maintenance Checks and Services (PMCS)
Introduction............................................................................... 0022-1
Preventative Maintenance Checks and Services (PMCS)
Including General Cleaning and Lubrication Instructions ......... 0023-1

CHAPTER 5 – OPERATOR MAINTENANCE INSTRUCTIONS


Field Strip Removal ....................................................................... 0024-1
Barrel Assembly – Cleaning, Inspection, and Lubrication ............. 0025-1
Barrel Assembly – Flash Suppressor and Barrel Cap: M2A1 ....... 0026-1
Backplate Assembly – Cleaning, Inspection, and Lubrication ....... 0027-1
Backplate Safety and Trigger Block – Operation, Inspection,
and Repair ................................................................................ 0028-1
Bolt Assembly and Drive Spring Rod Assembly – Cleaning,
Inspection, and Repair ............................................................. 0029-1
Barrel Buffer Assembly – Cleaning, Inspection, and Lubrication .. 0030-1
Barrel Extension Assembly – Cleaning, Inspection, and
Lubrication ................................................................................ 0031-1
Retracting Slide Handle: M2 and M2A1 – Cleaning, Inspection,
and Lubrication ......................................................................... 0032-1
M10 Manual Charger – Cleaning, Inspection, and Lubrication ..... 0033-1
Carrying Handle Assembly: M2A1 – Removal, Inspection/Repair,
and Installation ......................................................................... 0034-1
Receiver Assembly – Cleaning, Inspection, and Lubrication ........ 0035-1
M2/M2A1 Machine Gun – Assembly and Installation .................... 0036-1

I
ivii
TM 9-1005-213-10

TABLE OF CONTENTS – continued

CHAPTER 6 – AMMUNITION MAINTENANCE INSTRUCTIONS


Ammunition................................................................................... 0037-1

CHAPTER 7 – DESTRUCTION OF EQUIPMENT TO PREVENT


ENEMY USE
Destruction of Equipment to Prevent Enemy Use Introduction .... 0038-1
Destruction of Equipment to Prevent Enemy Use Procedures ..... 0039-1

CHAPTER 8 – SUPPORTING INFORMATION


References ................................................................................... 0040-1
Components of End Items (COEI) and Basic Issue Items (BII) .... 0041-1
Additional Authorization List (AAL) ............................................... 0042-1
Expendable and Durable Items List.............................................. 0043-1
Mandatory Replacement Parts List .............................................. 0044-1
Zeroing Procedures for the M2/M2A1 .......................................... 0045-1

I
iiv
TM 9-1005-213-10

HOW TO USE THIS MANUAL

USAGE

The safest, easiest, and best way to operate and maintain the M2, M48, and
M2A1 Machine Gun is to use this manual. Learning to use this TM is as easy
as reading through this section. Knowing what is in this manual and how to use
it will save you time, work, and will help you avoid exposing yourself to
unnecessary hazards while performing your job.

ORGANIZATION

This manual covers the operator maintenance instructions of the M2, M48, and
M2A1 Machine Gun. The manual itself is divided into eight chapters. The eight
chapters and what they contain are found in the Table of Contents in the front
of this manual. For example, to learn about maintaining the M2, M48, and
M2A1 Machine Gun at the operator level, look in the table of contents and
discover that Chapter 5 provides all pertinent information about maintaining the
weapon system. Due to Chapter 5 covering a great deal of information, you will
have to scan the chapter to find the specific information needed.

The manual itself is divided into eight chapters:

Chapter 1: General Information, Equipment Description, and Theory


of Operation
Chapter 2: Operator Instructions
Chapter 3: Operator Troubleshooting
Chapter 4: Preventative Maintenance Checks and Services (PMCS)
Chapter 5: Operator Maintenance Instructions
Chapter 6. Ammunition Maintenance Instructions
Chapter 7: Destruction of Equipment to Prevent Enemy Use
Chapter 8: Supporting Information

WARNINGS, CAUTIONS, AND NOTES

Throughout the manual you will encounter the headings WARNING,


CAUTION, and NOTE. A warning identifies a clear danger to the person doing
that procedure. A caution identifies risk of damage to the equipment. A note is
used to provide essential information to the user performing the task.

vivii
TM 9-1005-213-10

SUPPORTING ILLUSTRATIONS

All supporting illustrations are located on the same or facing page as the text
they support. Illustrations are labeled with callouts referenced in the text for
clarity. When an item is called out in a task then a number in parentheses will
correspond to a figure number and callout number in the illustration (e.g.,
Figure 1, Item 4).

INITIAL SETUP

Before starting a task, you must obtain all the tools, supplies, and personnel
listed in the Initial Setup. Also, be sure to read the task before beginning the
maintenance. If any other task is referenced, you must go to the Initial Setup
for that task to find what additional tools and special tools, materials/parts, and
personnel (if any) will be needed.

Tools and Special Tools - Lists tools needed to perform maintenance.

Materials/Parts - Lists expendable/durable materials and 100-percent


replaceable parts. Each material or part is followed by a part number or a work
package (WP) reference. If more than one part is needed, the quantity
precedes the reference.

Personnel Required - Lists the number of personnel needed to perform the


task.

References - Lists other publications and WPs containing necessary


information.

Equipment Conditions - Lists conditions to be met before starting the


procedure. The reference to the right of the condition is a WP reference to
instructions for setting up the condition.

SUPPORTING INFORMATION
In Chapter 8 of this manual, you will find supporting information. Each work
package provides specific information that will assist you in performing the
various tasks. The work packages provide such information as additional
references as in WP 0040, Components of End Items (COEI) and Basic Issue
Items (BII) as in WP 0041, Additional Authorization List as in WP 0042,
Expendable and Durable Items as in WP 0043, and Mandatory Replacement
Parts as in WP 0044. Become familiar with all supporting information work
packages before beginning any maintenance task.

viivii
TM 9-1005-213-10

USE OF SHALL, SHOULD, AND MAY

Within this technical manual the word shall is used to indicate a mandatory
requirement. The word should is used to indicate a non-mandatory but
preferred method of accomplishment. The word may is used to indicate an
acceptable method of accomplishment.
READINESS TO USE THIS TM

If you've taken the time necessary to read this section and are sure of the
location and arrangement of the different sections of this TM, you are ready to
begin. Remember, this TM has been arranged with you, the user, in mind.
Your safety and ability to perform the maintenance tasks in the most efficient
manner possible hinge on your ability to perform and understand the
information contained in this manual. If you fully understand the arrangement
and purpose of this TM and have taken the time to read through this section,
you will have no trouble maintaining the M2, M48, and M2A1 Machine Gun.

viiviii
TM 9-1005-213-10

CHAPTER 1

GENERAL INFORMATION, EQUIPMENT DESCRIPTION,


AND THEORY OF OPERATION
TM 9-1005-213-10 0001

GENERAL INFORMATION

SCOPE

Type of Manual: Operators Manual, which includes operator maintenance


instructions to be used by the Army, Marine Corps, Navy, and Air Force.

Equipment Name and Model Number: Machine Gun, Caliber .50: M2A1,
With Fixed Headspace and Timing; Machine Gun, Caliber .50: M2, Heavy
Barrel Flexible, With Equipment; Fixed M48 Turret Type; Flexible, Without
Equipment; Up Gunned Weapons Station (UGWS); Navy Variant; and Machine
Gun, Caliber .50: M2A1 With Fixed Headspace and Timing, Flexible.

Purpose of Equipment: To provide automatic weapon suppressive fire for


offensive and defensive purposes. This weapon can be used effectively
against personnel, light armored vehicles, and low/slow flying aircraft. The M2
flexible version is used as a ground gun on either the M205 Lightweight Tripod;
MK93, MOD 1 or MOD 2 Mount on the M205 Lightweight Tripod; or MK93,
MOD 1 or MOD 2 Mount on the M3 Tripod. Fixed M48 turret type, fixed type,
and Navy Variant are installed on mounts of several different types of combat
vehicles and ships.

Special inclusions: For maintenance of the M3 Tripod Mount, MK93 MOD 0,


MOD 1, and MOD 2 mounts, refer to Army TM 9-1005-245-13&P. Air Force
users refer to Air Force Technical Order 11W2-8-1-322 for maintenance of
the M3 Tripod Mount and Air Force Technical Order 11W2-8-32-4 for MK64
Mount maintenance procedures. Navy users of the MK93, MOD 2 and MOD
4, and Small Arms Machine Gun Mount shall refer to NAVSEA TM SW361-
AK-MMM-010 for operation and maintenance procedures.

MAINTENANCE FORMS, RECORDS, AND REPORTS

(A) Department of the Army forms and procedures used for equipment
maintenance will be those prescribed by DA PAM 750-8, The Army
Maintenance Management System (TAMMS) User’s Manual; DA PAM
738-751, Functional User’s Manual for The Army Maintenance Management
Systems – Aviation (TAMMS-A); or AR 700-138, Army Logistics Readiness
and Sustainability.

0001-1
TM 9-1005-213-10 0001

MAINTENANCE FORMS, RECORDS, AND REPORTS – continued

(MC) Maintenance forms and records used by Marine Corps personnel are
prescribed by TM 4700-15/1.

(N) Department of Navy organizations and commands will follow


OPNAVINST 4790.16 Condition-Based Maintenance and Condition-Based
Maintenance Plus Policy regarding the implementation of local maintenance
policy.

(F) Maintenance forms and records used by Air Force personnel are
prescribed in Air Force Instruction (AFI) 21-101 and the applicable
TO 00-20 Series Technical Orders (TO). Air Force users shall refer to
TO 11W-1-10, Historical Data Recording of Inspection, Maintenance, and
Firing Data for Ground Weapons and AFI 36-2654 Combat Arms Program
for applicable forms and records.

Army Ammunition: Accidents involving injury to personnel or damage to


materiel will be reported on DA Form 285, U.S. Army Accident Report in
accordance with AR 385-40. Explosives and ammunition malfunctions will be
reported in accordance with AR 75-1.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS

If your M2, M48, or M2A1 needs improvement, let us know. Send us an EIR.
You, the user, are the only one who can tell us what you do not like about your
equipment. Let us know why you do not like the design or performance.

(A) All non-Aviation/Missile EIRs and PQDRs must be submitted through the
Product Data Reporting and Evaluation Program (PDREP) website. The
PDREP site is: https://www.pdrep.csd.disa.mil/.

(MC) SF Form 368, Product Quality Deficiency Report can be found at


http://www.logcom.marines.mil/centers/Generalstaff/Lsmc/pqdr.aspx and
should be submitted as an email attachment to
[email protected], (GAL display name SMB LOGCOM
PQDRs Tracking).

0001-2
TM 9-1005-213-10 0001

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS –


continued

(N) EIRs shall be submitted via PQDR or Conventional Ordnance


Deficiency Reports (CODR) at https://awis.navair.navy.mil./AWIS/
index.asp using the Deficiency Report System (DRWEB) application.
Users may also send EIRs via letter directly to: Commanding Officer,
CODE JXN, Bldg 3422, NAVSURFWARCENDIV, 300 Hwy 361, Crane, IN
47522-5001 or submit via email: [email protected].

(F) Submit a PQDR through the Joint Discrepancy Reporting System


(JDRS) at www.jdrs.mil/jdrs.html in accordance with TO 00-35D-54, USAF
Deficiency Reporting Investigation and Resolution, and DLMS, Vol 2,
Chapter 17, Supply Discrepancy Reporting.

If you do not have Internet access, you may submit your information using a
SF 368 (Product Quality Deficiency Report). You can send your SF 368 using
email, regular mail, or fax using the addresses/fax numbers specified in DA
PAM 750-8, The Army Maintenance Management System (TAMMS) User’s
Manual OR DA PAM 738-751, Functional User’s Manual for The Army
Maintenance Management Systems – Aviation (TAMMS-A) for aviation
systems. We will send you a reply.

CORROSION PREVENTION AND CONTROL (CPC)

Corrosion prevention and control of Army materiel is a continuing concern. It


is important that any corrosion problems with this item be reported so that the
problem can be corrected and improvements can be made to prevent the
problem in future items. The term “corrosion” means the deterioration of a
material or its properties due to a reaction of that material with its chemical
environment. An example is the rusting of iron. Corrosion damage in metals
can be seen, depending on the metal, as tarnishing, pitting, fogging, surface
residue, and/or cracking. Plastics, composites, and rubbers can also degrade
(also considered to be corrosion based on the above definition of corrosion).
Degradation is caused by thermal (heat), oxidation (oxygen), solvation
(solvents), or photolytic (light, typically ultraviolet) processes. The most
common exposures are excessive heat or light. Damage from these
processes will appear as cracking, softening, swelling, and/or breaking. The
U.S. Army has defined the following nine (9) forms of corrosion used to
evaluate the deterioration of metals. These shall be used when evaluating
and documenting corrosion.

0001-3
TM 9-1005-213-10 0001

CORROSION PREVENTION AND CONTROL (CPC) – continued

UNIFORM (or general attack): Affects a large area of exposed metal surface
like rust on steel or tarnish on silver. It gradually reduces the thickness of the
metal until it fails.
CREVICE: Occurs in crevices created by rubber seals, gaskets, bolt heads,
lap joints, dirt, or other surface deposits. It will develop anywhere moisture or
other corrosive agents are trapped and unable to drain or evaporate.
SELECTIVE LEACHING: One element, usually the anodic element of an
alloy, corrodes away, leaving the cathodic element. This can create holes in
metal.
INTERGRANULAR: Metal deterioration caused by corrosion on the bonds
between or across the grain boundaries of the metal. The metal will appear
to be peeling off in sheets, flaking, or being pushed apart by layers. A
particular type of intergranular corrosion is exfoliation.
PITTING: This can result from conditions similar to those for crevice
corrosion. Pits can develop on various materials due to their composition.
Machine gun barrel bores are big victims of pitting.
EROSION: Results when a moving fluid (liquid or gas) flows across a metal
surface, particularly when solid particles are present in the fluid. Corrosion
actually occurs on the surface of the metal, but the moving fluid washes
away the corrosion and exposes a new metal surface, which also corrodes.
FRETTING: Occurs as a result of small repetitive movements (e.g.,
vibration) between two surfaces in contact with each other. It is usually
identified by a black powder corrosion product or pits on the surface.
GALVANIC: Occurs when two different types of metal come in contact with
each other, like steel bolts on aluminum, for example. This is a common
problem on aircraft because of their mix of metals.
STRESS: Term used to describe corrosion cracking and corrosion fatigue.

Where an item is not ready/available due to one of these forms of corrosion, it


shall be recorded as a corrosion failure in the inspection record and the
appropriate code (170) for corrosion shall be used when requesting/performing
maintenance.

(A) If a corrosion problem is identified, it can be reported as an EIR or PQDR.


Use of key words such as "corrosion," "rust," "deterioration," or "cracking" will
ensure that the information is identified as a CPC problem. SF Form 368,
Product Quality Deficiency Report should be submitted to the address
specified in DA PAM 750-8, The Army Maintenance Management System
(TAMMS) User’s Manual.

0001-4
TM 9-1005-213-10 0001

CORROSION PREVENTION AND CONTROL (CPC) – continued

(MC) Carry out corrosion prevention in accordance with TM 4795-12/1,


Organizational Corrosion Prevention and Control Procedures. For USMC
Equipment Report a recurring corrosion problem on SF 368 in accordance with
MCO 4855.10. Use key words such as "corrosion", "rust", "deterioration", or
"cracking" to ensure that the information is identified as a CPC problem.

(N) EIRs shall be submitted via Product Quality Deficiency Report (PQDR)
or Conventional Ordnance Deficiency Reports (CODR) at
https://awis.navair.navy.mil/AWIS/index.asp using the Deficiency Report
System (DRWEB) application. Users may also send EIRs via letter
directly to: Commanding Officer, Code JXN, Bldg 3422,
NAVSURFWARCENDIV, 300 Hwy 361, Crane, IN 47522-5001, or submit
via e-mail: [email protected].

(F) Air Force users shall submit any Material Deficiency Report (MDR) or
PQDR through the JDRS at www.jdrs.mil/jdrs.html in accordance with
TO 00-35D-54, USAF Deficiency Reporting Investigation and Resolution, and
DLMS, Vol 2, Chapter 17, Supply Discrepancy Reporting.

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE

Procedures for Destruction of Equipment in Federal Supply Classifications


1000, 1005, 1010, 1015, 1020, 1025, 1030, 1055, 1090, and 1095 to Prevent
Enemy Use can be found in Technical Manual (TM) 750-244-7.

DEMILITARIZATION OF SMALL ARMS RESIDUE

To prevent the unauthorized use of replaced (used) components/sub-


assemblies of weapons and associated small arms equipment following repair,
demilitarization is normally performed by the Defense Logistics Agency (DLA)
in accordance with DoD M4160.28-M-V1, DoD M4160.28-M-V2, and DoD
M4160.28-M-V3.

PREPARATION FOR STORAGE AND SHIPMENT

(A) Refer to TM 9-1005-213-23&P.

(MC) Prepare materiel for storage or shipment in accordance with current


regulation.

(N) Prepare materiel for storage or shipment in accordance with current


regulation.

0001-5
TM 9-1005-213-10 0001

PREPARATION FOR STORAGE AND SHIPMENT – continued

(F) Prepare materiel for storage or shipment in accordance with


TB 9-1000-247-34. Package machine guns for long-term storage and shipping
IAW Special Packaging Instruction (SPI) 00-322-9715.

NOMENCLATURE CROSS-REFERENCE LIST

Common Name Official Name


Barrel Assembly Machine Gun Barrel
Barrel Buffer Assembly Recoil Mechanism Buffer
Barrel Carrier Assembly Barrel Manual Control Handle
Barrel Locking Spring Flat Spring
Bolt Stud Headless Shoulder Pin
Bolt Switch Alternate Feed Knob
Buffer Tube Metallic Tube
Cable Wire Rope Assembly
Frame Upper Manual Control Handle
M10 Lock Selector Slide Lock Catch
M10 Manual Charger M10 Caliber .50 Gun Charger
Manual Charger Cover Access Cover
Trigger Block Small Arms Safety
Trigger Lever Lock-Release Lever
Headspace Gage GO/NO GO Gage

LIST OF ABBREVIATIONS/ACRONYMS

Abbreviations/
Acronyms Name
(A) Army
AAH Armored Attack Helicopter
AAL Additional Authorization List
AAV Amphibious Assault Vehicle
AEL Allowance Equipment List
AFI Air Force Instruction
AFMAN Air Force Manual
AFMC Air Force Materiel Command
AFTO Air Force Technical Order
Ammo Ammunition
AP Armor Piercing
API Armor Piercing Incendiary
API-DT Armor Piercing Incendiary – Dim Tracer
APIT Armor Piercing Incendiary Tracer
approx. Approximately

0001-6
TM 9-1005-213-10 0001

LIST OF ABBREVIATIONS/ACRONYMS – continued

Abbreviations/
Acronyms Name
AR Army Regulations
ASIOE Associated Support Items of Equipment
ASP Ammunition Supply Point
ASSY Assembly
ATTN Attention
BE Bale
BFA Blank Firing Attachment
BII Basic Issue Items
BT Bottle
BX Box
C Celsius
C Crew/Operator
CAC Common Access Card
CAGEC Commercial and Government Entity Code
CAL Caliber
CARC Chemical Agent Resistant Coating
CLP Cleaner, Lubricant, and Preservative
cm Centimeter
CN Can
CODR Conventional Ordnance Deficiency Report
COEI Components of End Items
Con’t continued
CPC Corrosion Prevention and Control
CRC Carbon Removing Compound
CROWS Common Remotely Operated Weapon System
CTA Common Table of Allowance
DA Department of the Army
DA PAM Department of the Army Pamphlet
° Degree
DDI Dummy Drilled Inert
DLA Defense Logistics Agency
DLMS Defense Logistics Management System
DOD Department of Defense
DODIC Department of Defense Identification Code
DRWEB Deficiency Report System
E East
EA Each
e.g. Exempli Gratia (for example)
EIC End Item Code
EIR Equipment Improvement Recommendations

0001-7
TM 9-1005-213-10 0001

LIST OF ABBREVIATIONS/ACRONYMS – continued

Abbreviations/
Acronyms Name
(F) Air Force
F Fahrenheit
F Field
F Fire
fps Feet Per Second
GL Gallon
HB Heavy Barrel
HMMWV High Mobility Multi-purpose Wheeled Vehicle
Hwy Highway
IAW in accordance with
lb pound
IDN Initial Distribution Number
in. Inch
JDRS Joint Discrepancy Reporting System
JTA Joint Table of Allowance
kg Kilogram
lbs Pounds
LAR Logistics Assistant Representative
LAW Lubricating Oil, Weapons
LH Left Hand
LSA Lubricant, Small Arms
m Meter
MAJCOM Major Command
(MC) Marine Corps
MCO Marine Corps Order
MDR Material Deficiency Report
MG Machine Gun
MOD Model
MPS Meter Per Second
mm Millimeter
MTOE Modified Table of Organization and Equipment
(N) Navy
N/A Non-applicable
NAVMC Navy Marine Corps
NAVSEA Naval Sea Systems Command
NAVSURFWARCENDIV Naval Surface Warfare Center Division
No. Number
NSDSA Naval Systems Data Support Activity
NSN National Stock Number
NSWC Naval Support Weapon Center

0001-8
TM 9-1005-213-10 0001

LIST OF ABBREVIATIONS/ACRONYMS – continued

Abbreviations/
Acronyms Name
OCONUS Outside Continental United States
oz ounce
PCN Publication Control Number
PDREP Product Data Reporting and Evaluation Program
PG Page
PIN Publication Identification Number
pkg Package
PMCS Preventive Maintenance Checks and Services
PN Part Number
PQDR Product Quality Deficiency Report
PR Pair
PUBS Publications
QASAS Quality Assurance Specialist Ammunition
Qt Quart
Qty Quantity
RBC Rifle Bore Cleaning
Recm Recommended
RH Right Hand
Rqr Required
RWS Remote Weapon System
S Safe
SET Set
SF Standard Form
SLAP Saboted Light Armor Penetrator
SLAP-T Saboted Light Armor Penetrator -- Tracer
SPI Special Packaging Instruction
SRTA Short Range Training Ammunition
T&E Traverse and Elevation
TACOM Tank-automotive Command
TAMMS The Army Maintenance Management System
TAMMS-A The Army Maintenance Management System –
Aviation
TP Target Practice
TP-T Target Practice – Tracer
TDA Table of Distribution and Allowance
TECH Technical
TM Technical Manual
TMDE Test, Maintenance, and Diagnostic Equipment
TMDER Technical Manual Deficiency/Evaluation Report
TO Technical Order

0001-9
TM 9-1005-213-10 0001

LIST OF ABBREVIATIONS/ACRONYMS – continued

Abbreviations/
Acronyms Name
TOE Table of Organization and Equipment
TOMA Technical Order Management Agency
TULSA TACOM Unique Logistics Support Applications
UGWS Up Gunned Weapons Station
U/I Unit of Issue
UOC Usable On Code
UPA Universal Pintle Adapter
U.S. United States
USAF United States Air Force
U.S.C. United States Code
USMC United States Marine Corps
VC Volt
VDC Volts Direct Current
Vol Volume
w with
WP Work Package
yds Yards

HAZARDOUS WASTE DISPOSAL INFORMATION

When servicing this weapon, performing maintenance, or disposing of


materials such as cleaning fluids, dry cleaning solvents, lubricants, waste
thread locking compounds, and waste CARC mixtures (or items, such as
cleaning rags, contaminated with these substances), consult your unit/local
hazardous waste disposal center or safety office for local regulatory
guidance. If further information is needed, please contact The Army
Environmental Command at 1-855-846-3940/OCONUS: 210-466-1590 or
online at http://aec.army.mil/ContactUs.aspx. Accidental or intentional
introduction of contaminants into the environment violates military, state, and
federal regulations. Failure to comply may adversely affect the public or
environment.

END OF WORK PACKAGE

0001-10
TM 9-1005-213-10 0002

EQUIPMENT DESCRIPTION AND DATA

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES

1. The Caliber .50 Machine Gun, M2A1, Fixed Headspace and Timing is:

a. A belt-fed, recoil operated, air-cooled, crew-served machine gun. The


machine gun is capable of firing single-shot and automatic. The machine
gun is capable of right and left-hand feed.

WARNING

Ensure during reassembly that bolt and barrel extension


assemblies serial number match last four digits of receiver
serial number to prevent losing headspace. Failure to
comply may result in gun malfunction and/or injury or death
to personnel. Seek immediate medical attention if injury
occurs.

b. The M2A1 unique parts should NEVER be installed on M2HB weapons


at the operator level. The bolt and barrel extension assemblies have been
serialized to remain together as an assembly with the last four digits of the
serial number on the receiver. If a new barrel extension or bolt is required,
resetting the headspace and timing will be necessary. Headspace and timing
adjustments are to be performed at field maintenance. (FOR NAVY: Return
weapon to unit armorer.)

WARNING

DO NOT attempt to remove the breech lock from the barrel


extension. It is not intended for the breech lock to be
removed during cleaning. Pinning the breech lock ensures
that the assigned breech lock/barrel extension combination
is maintained, thus insuring proper headspace. Failure to
comply may result in injury or death to personnel and/or
damage to equipment. Seek immediate medical attention if
injury occurs

c. Used as a ground gun mounted on the M3 Tripod, M205 Lightweight


Tripod, MK93 MOD 0, MOD 1, and MOD 2 mounts, and M7 Pedestal or is
installed on the M66 Machine Gun Ring Mount of several different types of
combat vehicles. (FOR NAVY: M2A1 Flex is used in MK93 MOD 2 or MOD 4
Machine Gun Mount installed on a MK16 MOD 8 Stand; MK16 MOD 9 Tripod
Assembly; and MK16 MOD 11, Post Stand Assembly.)

0002-1
TM 9-1005-213-10 0002

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES –


continued

2. The Caliber .50 Machine Gun, M2, Heavy Barrel, Flexible is:

a. A belt-fed, recoil operated, air-cooled, crew-served machine gun. The


machine gun is capable of firing single-shot and automatic and is capable of
right-hand and left-hand feed.

b. Used as a ground gun mounted on the M3 Tripod, M205 Lightweight


Tripod, MK93 MOD 0, MOD 1, and MOD 2 mounts, and M7 Pedestals or is
installed on the M66 Machine Gun Ring Mount of several different types of
combat vehicles. (FOR NAVY: M2HB Flex is used in MK93 MOD 2 or MOD 4
Machine Gun Mount installed on a MK16 MOD 8 Stand; MK16 MOD 9 Tripod
Assembly; and MK16 MOD 11, Post Stand Assembly.)

3. The Caliber .50 Machine Gun, M2, Heavy Barrel, Fixed M48 Turret type is:

a. An air-cooled, recoil operated, alternate-feed, automatic, crew-served


weapon.

b. Mounted on the M1 and M1A1 Abram’s main battle tank commander’s


station.

4. The Caliber .50 Machine Gun, M2, Up Gunned Weapons Station (UGWS)
type is:

a. An air-cooled, recoil operated, belt-fed, automatic, solenoid-fired


crew-served weapon.

b. Mounted on USMC Up-Gunned Weapon Station turret of the Amphibious


Assault Vehicle (AAV).

5. The Caliber .50 Machine Gun, M2, Heavy Barrel, Navy Variant type is:

a. M2HB Navy Variant is used in MK93 MOD 2 or MOD 4 Machine Gun


Mount installed on a MK16 MOD 8 Stand, MK16 MOD 9, Tripod Assembly, and
MK16 MOD 11, Post Stand Assembly.

b. A belt-fed, recoil operated, air-cooled, crew-served machine gun.

6. The M3 Tripod is a portable folding mount which permits a high degree of


accuracy and control of fire. Air Force users refer to TO 11W2-8-1-322.

0002-2
TM 9-1005-213-10 0002

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES


– continued

7. The MK93 MOD 0 is an advanced soft recoil (for M2) dual purpose cradle
mount to be used on the M3 and M205 tripod or as part of the High Mobility
Multi-Wheeled Vehicle (HMMWV) vehicle mount.

8. The MK93 MOD 1 Machine Gun Mount and the MK93 MOD 2 Machine Gun
Mount is a component assembly designed as a defensive mount for the MK19
MOD 3 and M2HB machine guns onto the M3 tripod and various vehicle rings
and pedestals. The MK93 MOD 1 Machine Gun Mount and the MK93 MOD 2
Machine Gun Mount are composed of the carriage and cradle assembly,
universal pintle adapter (UPA), traverse and elevating mechanism (T&E), catch
bag assembly, mounting bracket, and .50 caliber ammo holder assembly. The
MK93 MOD 2 has an integrated pintle for sturdier mounting.

9. The M205 Lightweight Tripod Mount for the M2 Heavy Barrel Machine
Gun M2A1 and MK19 Grenade Machine Gun is composed of a traverse and
elevation assembly, pintle, right rear leg, left rear leg, front leg, and
tri-head assemblies. The tripod can be carried, deployed, emplaced, and
stowed in its carrying configuration by a sole operator without the use of tools.

0002-3
TM 9-1005-213-10 0002

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

The M2 machine gun (flex type) is composed of the following:

Rear sight (Figure 1, Item 1), front site (Figure 1, Item 2), barrel (Figure 1,
Item 3), receiver (Figure 1, Item 4), retracting slide handle (Figure 1, Item 5),
trigger block (Figure 1, Item 6), and trigger (Figure 1, Item 7).

3
7 4
5

Figure 1. M2 Machine Gun.

The Fixed M48 Turret Type is composed of the following: receiver (Figure 2,
Item 1), trigger (Figure 2, Item 2), charging handle (Figure 2, Item 3), and
M10 manual charger (Figure 2, Item 4).

1
2

4
3

Figure 2. Fixed M48 Turret Type.

0002-4
TM 9-1005-213-10 0002

M2A1 UNIQUE PARTS

3
1

2
4
8

5
7

Figure 3. M2A1 Unique Parts.

Table 1. M2A1 Assemblies.

Item
Figure No. Nomenclature Part Number (PN)
3 1 Knurled Plain Nut 13027979
3 2 Timing Lock Screw 13027977
3 3 Barrel Support 13027972
Barrel Carrying Handle
3 4 Assembly 13027981
3 5 Barrel Assembly 13027965
3 6 Barrel Extension Assembly 13027974
3 7 Breech Lock
3 8 Backplate Assembly 13016070

0002-5
TM 9-1005-213-10 0002

DIFFERENCES BETWEEN MODELS

Table 2. Differences Between Models.


Part Navy Turret
Assembly Number M2 Variant Type M2A1 UGWS
Machine Gun Barrel 7266131 X X X X
Backplate Assembly 6535477 X X
Backplate Assembly 5564311 X
Backplate Assembly 5985102 X
Backplate Assembly 13016070 X
Barrel Assembly 13027965 X
Barrel Carrying
Assembly 5504080 X
Barrel Carrying
Assembly 13027981 X
Barrel Extension
Assembly 5504082 X X X X
Barrel Extension
Assembly 13027974 X
Retracting Slide
Assembly 11010439 X X X
M10 Manual
Charger 7267982 X X
Front Sight
Assembly 6085990 X X X
Rear Sight
Assembly 12003047 X X X
Top Cover Plate 6008939 X X X
Electrical Solenoid
Assembly 6289169 X

0002-6
TM 9-1005-213-10 0002

EQUIPMENT DATA

Machine Gun Data


Weight of gun (approx.)........................................ 84 lbs. (38.10 kg)
Weight of barrel .................................................... 26 lbs. (11.79 kg)
Length of gun (M2A1) .......................................... 67 in. (172.10 cm)
Length of gun ....................................................... 65 in. (165.43 cm)
Length of barrel with flash suppressor (M2A1) .... 47 in. (119.38 cm)
Length of barrel .................................................... 45 in. (114.30 cm)
Length of rifling (approx.) ..................................... 41.88 in. (106.38 cm)
Number of lands and grooves .............................. 8
Twist, right-hand................................................... one turn 1:15 in.
(38.10 cm)
Feed ..................................................................... link-belt
Operation ............................................................. short recoil
Cooling ................................................................. air
Muzzle velocity (approx.) ..................................... 3,050 fps
(929.64 mps)
Maximum range (approx.) .................................... 7,400 yds (6,767 m)
Maximum effective range (approx.) ...................... 2,000 yds (1,829 m)

Rates of Fire

Single Shot - Place gun in single shot mode and engage target with
well-aimed shots. The caliber .50 machine gun is extremely accurate and can
effectively engage targets out to 2,000 yds (1,829 m)

Slow Fire - Slow fire is less than 40 rounds per minute, fired in burst of 6
to 9 rounds at 10 to 15 second intervals.

Rapid Fire - Rapid fire is greater than 40 rounds per minute, fired in burst
of 6 to 9 rounds at 5 to 10 second intervals.

Cyclic Rate - This rate represents the maximum amount of ammunition that
can be expended by a gun without a break in firing. The cyclic rate of this
caliber .50 Machine Gun is 450 to 600 rounds per minute.

Cook-Off Rate - 100 rounds per minute.

M3 Tripod Mount: Refer to TM 9-1005-245-13&P. Air Force users refer to


TO 11W2-8-1-322.

0002-7
TM 9-1005-213-10 0002

EQUIPMENT DATA – continued

MK93 MOD 0, MK93 MOD 1, and MK93 MOD 2 Mounts: Refer to


TM 9-1005-245-13&P.

END OF WORK PACKAGE

0002-8
TM 9-1005-213-10 0003

THEORY OF OPERATION

CYCLE OF FUNCTION

During operation, the weapon follows a mechanical cycle of function. The cycle
begins when the gunner manually operates the recoiling groups, which places
the first round into the chamber. From this state, the cycle executes the
sequential phases of the cycle of function to fire a round and prepare the
weapon for the next round. The cycle of function is (some of these steps may
occur at the same time):

• Feeding
• Chambering
• Locking
• Firing
• Unlocking
• Extracting
• Ejecting
• Cocking

FEEDING

Feeding is the act of placing a cartridge in the receiver and onto the face of the
bolt ready for chambering. Feeding occurs in two steps. Step one is the
movement of the belt of ammunition. Step two is the stripping and positioning of
the round for chambering.

0003-1
TM 9-1005-213-10 0003

FEEDING – continued

Step 1

The first step of feeding is defined as the movement of a new belt of ammunition
into the feedway until the round is positioned where the extractor can grip is
(Figure 1).

Figure 1. Rear View of Ammunition Belt Held in the Feedway


by the Belt-Holding Pawl.

0003-2
TM 9-1005-213-10 0003

FEEDING – continued

As the bolt moves to the rear, its cam grooves guide the belt feed lever lug,
pivoting the lever and moving the slide out the side of the cover. The belt is
held stationary by the belt-holding pawl while the belt feed pawl pivots,
compressing its spring, and rides up over the link holding the first round. When
the bolt is all the way to the rear, the belt feed slide moves out far enough to
allow the belt feed pawl spring to force the pawl down behind the first round
(Figure 2).

Figure 2. Bolt to the Rear, Belt Feed Slide Extended Out


the Side of Cover.

0003-3
TM 9-1005-213-10 0003

FEEDING – continued

As the bolt moves forward, the belt feed lever moves the slide back into the
receiver. The belt is pushed in by the belt feed pawl. The next round rides over
the belt holding pawl, compressing its spring and forcing the pawl down until
the round passes (Figure 3). When the bolt is fully forward, the slide is back in
the cover, and the extractor engages the first round.

Figure 3. Belt Feed Slide Moving Back Into the Cover with
Belt Feed Pawl Behind First Round.

0003-4
TM 9-1005-213-10 0003

FEEDING – continued

Step 2
The second step is defined as the extractor stripping a round from the belt of
ammunition and placing the round into the T-slot in preparation for
chambering. The second step begins as the recoiling groups are again moved
to the rear. The extractor grips the first round in the feedway and as the
recoiling parts move to the rear, withdraws it from the ammunition belt. Initially,
the grip of the extractor is held secure by the downward pressure of the cover
extractor spring (Figure 4).

Figure 4. Extractor Withdrawing First Round from the Feedway.

0003-5
TM 9-1005-213-10 0003

FEEDING – continued
As the bolt continues its movement to the rear, the cover extractor cam forces
the extractor down causing the cartridge to enter the T-slot in the bolt
(Figure 5).

Figure 5. Cartridge Entering the T-slot in the Bolt.

0003-6
TM 9-1005-213-10 0003

FEEDING – continued

As the bolt moves to the rear and the extractor is forced down, the extractor
lug, riding along the top of the extractor switch, forces the rear end of the
extractor switch downward. Near the end of the rearward movement, the
extractor lug overrides the end of the switch and the switch snaps back into
position (Figure 6).

Figure 6. Cartridge Fully Inside T-slot.

0003-7
TM 9-1005-213-10 0003

CHAMBERING

As the bolt moves forward, the new round is held by the T-slot and the
extractor assembly. The extractor stop pin (on the left side of the bolt) only lets
the extractor assembly go down far enough to align the new round with the
chamber. As the bolt continues forward, the new round chambers. As this
action takes place, the extractor lug rides up the extractor cam, compresses
the cover extractor spring, and through pressure of the spring, snaps in the
next cartridge (Figure 7).

Figure 7. Chambering Procedure.

0003-8
TM 9-1005-213-10 0003

LOCKING
Initially, the bolt is forced forward in counter-recoil by the energy stored in the
driving spring group and the compressed buffer disks. At the start of counter-
recoil, the buffer body tube lock keeps the accelerator tips from bouncing up
too soon and catching in the breech lock recess in the bolt. However, after the
bolt travels forward about five inches, the lower rear projection of the bolt
strikes the tips of the accelerator, turning the accelerator forward. This unlocks
the barrel extension from the buffer body group and releases the buffer spring.
The buffer spring expands, forcing the piston rod forward (Figure 8).

Figure 8. Recoiling Groups Moving Forward Initiating the


Locking Process.

0003-9
TM 9-1005-213-10 0003

LOCKING – continued

Since the cross groove in the piston rod engages the notch on the barrel
extension shank, the barrel extension and barrel are also forced forward by the
action of the buffer spring. Some of the forward motion of the bolt is transmitted
to the barrel extension through the accelerator. As the accelerator rotates
forward, the front of the accelerator speeds up the barrel extension; at the
same time, the accelerator tips slow down the bolt (Figure 9).

Locking begins 1-1/8 inches before the recoiling groups (bolt, barrel extension,
and barrel) are fully forward. The breech lock in the barrel extension rides up
the breech lock cam in the bottom of the receiver into the breech lock recess in
the bottom of the bolt, locking the recoiling groups together three-fourths of an
inch before the groups are fully forward (Figure 9).

Figure 9. Recoiling Groups Locked Together.

0003-10
TM 9-1005-213-10 0003

FIRING

As the Operator presses down on the trigger, the trigger pivots on the trigger
pin. The trigger cam on the inside of the backplate engages and raises the rear
end of the trigger bar, in turn, pivots on the trigger bar pin causing the front end
of the trigger bar to press down on the top of the sear stud. The sear is forced
down until the hooked notch of the firing pin extension disengages from the
sear notch. The firing pin and firing pin extension are driven forward by the
firing pin spring; the striker of the firing pin hits the primer of the cartridge,
firing the round (Figure 10).

Figure 10. Firing.

0003-11
TM 9-1005-213-10 0003

FIRING – continued

For automatic firing, the bolt-latch release must be locked or held depressed so
that the bolt latch will not engage the notches in top of the bolt, holding the bolt
to the rear as in single-shot firing. The trigger is pressed and held down. Each
time the bolt travels forward in counter-recoil, the trigger lever depresses the
sear, releasing the firing pin extension assembly and the firing pin. This
automatically fires the next round when the forward movement of the recoiling
groups is nearly completed. The gun should fire between 0.020” and 0.116”
before the recoiling groups are fully forward. Only the first round should fire
with the parts fully forward. The gun fires automatically as long as the Operator
holds down the trigger and bolt latch and feeds ammunition into the gun.

0003-12
TM 9-1005-213-10 0003

UNLOCKING

At the instant of firing, the bolt is locked to the barrel extension and against the
rear end of the barrel by the breech lock, which is on top of the breech lock
cam and in the breech lock recess in the bottom of the bolt. When the cartridge
explodes, the bullet travels out of the barrel; the force of recoil drives the
recoiling groups rearward. During the first three-fourths of an inch, the recoiling
groups are locked together. As this movement takes place, the breech lock
moves off the breech lock cam stop, allowing the breech lock depressors
(acting on the breech lock pin) to force the breech lock down, out of its recess
from the bottom of the bolt . At the end of the first three-fourths of an inch of
recoil, the bolt is unlocked, free to move to the rear independent of the barrel
and barrel extension (Figure 11).

Figure 11. Breech Lock Being Forced Out of its Recess in the Bolt.

0003-13
TM 9-1005-213-10 0003

UNLOCKING – continued

Figure 12. Unlocking – Recoil Movement Completed.

0003-14
TM 9-1005-213-10 0003

UNLOCKING – continued

As the recoiling group move to the rear, the barrel extension causes the tips of
the accelerator to rotate rearward. The accelerator tips strike the lower rear
projection of the bolt, accelerating the movement of the bolt to the rear. The
barrel and barrel extension continue to travel to the rear an additional 3/8 of an
inch or an approximate total distance of 1-1/8 inches until the barrel buffer
assembly stops them. During the recoil of 1-1/8 inches, the barrel extension
shank compresses the barrel buffer spring since the cross groove in the piston
rod head engages the notch on the shank. The claws of the accelerator lock
the spring in the compressed position. The claws engage the shoulders of the
barrel extension shank. After its initial travel of 3/4 inch, the bolt travels an
additional 6-3/8 inches to the rear after it is unlocked from the barrel and barrel
extension for a total of 7-1/8 inches. During this movement, the driving springs
are compressed. The rearward movement of the bolt is stopped as the bolt
strikes the buffer plate. The driving spring rod assembly stores part of the recoil
energy of the bolt and the buffer disks in the backplate absorb part of it as well
(Figure 12).

0003-15
TM 9-1005-213-10 0003

EXTRACTING

The empty cartridge case is pulled from the chamber. The empty case, held by
the T-slot, has been expanded by the force of the explosion; therefore, it fits
snugly in the chamber. If the case is withdrawn from the chamber too rapidly, it
may be torn. To prevent this and to ensure slow initial extraction of the case,
the top forward edge of the breech lock and the forward edge of the lock
recess in the bolt are beveled. As the breech lock is unlocked, the initial
movement of the bolt away from the barrel and barrel extension is gradual. The
slope of the locking faces facilitates locking and unlocking and prevents
sticking. The leverage of the accelerator tips on the bolt speed’s extraction
after it is started by kicking the bolt to the rear to extract the empty case from
the chamber (Figure 13).

Figure 13. Extracting.

0003-16
TM 9-1005-213-10 0003

EJECTING

The empty cartridge case is expelled from the receiver. As the bolt starts its
forward movement (counter-recoil), the extractor lug rides below the extractor
switch. This forces the extractor assembly farther down until the round is in the
center of the T-slot of the bolt. The round, still gripped by the extractor, ejects
the empty case from the T-slot. The last empty case of an ammunition belt is
pushed out by the ejector (Figure 14).

Figure 14. Ejecting.

0003-17
TM 9-1005-213-10 0003

COCKING

The firing pin is withdrawn into the cocked position. When the recoiling groups
are fully forward the top of the cocking lever rests on the rear half of the V-slot
in the top plate bracket (Figure 15).

Figure 15. Cocking.

0003-18
TM 9-1005-213-10 0003

COCKING – continued

As the bolt moves to the rear, the top of the cocking lever is forced forward.
The lower end pivots to the rear on the cocking lever pin. The rounded nose of
the cocking lever, which fits through the slot in the firing pin extension, forces
the extension to the rear, compressing the firing pin spring against the sear
stop pin. As the firing pin extension is pressed to the rear, the hooked notch of
the extension rides over the sear notch, forcing the sear down. The sear spring
forces the sear back up after the hooked notch of the firing pin extension has
entered the sear notch. The pressure of the sear and firing pin springs holds
the two notches locked together. There is a slight overtravel of the firing pin
extension in its movement to the rear to ensure proper engagement with the
sear (Figure 16).

Figure 16. Hooked Notch of the Firing Pin Extension Engaged


by the Sear Notch.

0003-19
TM 9-1005-213-10 0003

COCKING – continued

As the bolt starts forward, the overtravel is taken up and completed when the
cocking lever enters the V-slot of the top plate bracket and is cammed toward
the rear. Pressure on the cocking lever is relieved as the bolt starts forward
(Figure 17).

Figure 17. Recoiling Groups Forward, Gun Cocked.

END OF WORK PACKAGE

0003-20
TM 9-1005-213-10

CHAPTER 2

OPERATOR INSTRUCTIONS
TM 9-1005-213-10 0004

OPERATOR INSTRUCTIONS

DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS

GENERAL

Familiarize yourself with the following parts before operating the machine gun
and various mounts. The M2A1 Machine Gun operates in the same manner as
the standard .50 Caliber Machine Gun. However, the M2A1 Machine Gun
offers added features, which include fixed headspace and timing and barrel
carrier assembly.

Backplate Assembly

The backplate assembly (Figure 1, Item 1) houses the trigger and buffer tube
(Figure 1, Item 6) and contains a trigger block (Figure 1, Item 5) that slides to
select FIRE “F” or SAFE “S”. The trigger block (Figure 1, Item 5) and flat
spring (Figure 1, Item 4) are secured onto the backplate with two shoulder
screws (Figure 1, Item 2) and non-electrical wire (Figure 1, Item 3).

2 2
5
4 6

S F
2

3 3
2

Figure 1. Trigger Block Assembly.

0004-1
TM 9-1005-213-10 0004

GENERAL – continued

Rear Sight
The rear sight (Figure 2, Item 1) is used to zero and accurately sight the
machine gun (Flex type only).

Front Sight
The front sight (Figure 2, Item 2) is used to zero and accurately sight the
machine gun (Flex type only).

Barrel
The barrel (Figure 2, Item 3) has rifling to give bullet spin for accuracy and a
chamber for firing the cartridge.

Receiver

The receiver (Figure 2, Item 4) houses the internal components of the machine
gun and serves as support for the entire machine gun.

Retracting Slide Handle

The retracting slide handle (Figure 2, Item 5) is used for cocking the machine
gun (flexible type and Navy Variant type only).

Buffer Tube Sleeve

The buffer tube sleeve (Figure 2, Item 6) locks the bolt latch release in the
open position to permit the machine gun to fire automatic or the unlocked
position for single shot (flexible type only).

Trigger

The trigger (Figure 2, Item 7) controls the firing of the machine gun.

0004-2
TM 9-1005-213-10 0004

GENERAL – continued

2 3

4
5

6
Figure 2. M2 Machine Gun.

Cover
The cover (Figure 3, Item 1) feeds the belt and positions and holds the
cartridges for chambering.

Figure 3. Cover.

0004-3
TM 9-1005-213-10 0004

GENERAL – continued

Trigger Block

The trigger block (Figure 4, Item 1) slides to select FIRE “F” or SAFE “S”.

S F

Figure 4. Trigger Block.

M10 Manual Charger and Charging Handle

The M10 manual charger (Figure 5, Item 1) has a cable and charging handle
(Figure 5, Item 2) for cocking the machine gun.

Figure 5. M48 Fixed.

0004-4
TM 9-1005-213-10 0004

GENERAL – continued

Mounts

For description, use, and maintenance of the M3 Tripod and MK93 MOD 0,
MOD 1, and MOD 2 machine gun mounts refer to TM 9-1005-245-13&P. Refer
to TM 9-1005-437-13&P for the M205 Lightweight Tripod Mount.

END OF WORK PACKAGE

0004-5
0004-5/blank
TM 9-1005-213-10 0005

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


UNLOADING AND CLEARING PROCEDURES

INITIAL SETUP:

Tools and Special Tools Reference


Rod, Cleaning, Small Arms Not Applicable
(WP 0042, Table 2)
Equipment Condition
Materials/Parts Not Applicable
Not Applicable

Personnel Required
Operator (Two)

UNLOADING AND CLEARING PROCEDURES

WARNING

DO NOT install or remove a loaded weapon from a mounting


bracket. Failure to comply may result in injury or death to
personnel. Seek immediate medical attention if injury occurs.

1. Point weapon in a safe direction.

2. Place safety or trigger block on “S” (SAFE).

3. Place the weapon in the single-shot mode (Figure 1, Item 1).

Figure 1. Single Shot Mode.


0005-1
TM 9-1005-213-10 0005

UNLOADING AND CLEARING PROCEDURES – continued

4. Look away from the cover in a safe direction and away from the weapon.

5. Raise cover (Figure 2, Item 1).

Figure 2. Cover.

6. Lift the cartridge extractor and remove the ammunition belt (Figure 3,
Item 1) from the feedway.

7. Lower cartridge extractor and close cover.

Figure 3. Ammunition Belt.

0005-2
TM 9-1005-213-10 0005

UNLOADING AND CLEARING PROCEDURES – continued

WARNING

• Round may fall to hard surface and possibly explode.

• Hold the retracting slide handle to the rear to ensure the bolt
does not slam.

• Failure to comply with above warnings may result in injury


or death to personnel. Seek immediate attention if injury
occurs.

8. Pull and lock the bolt to the rear, leaving the retracting slide handle to the
rear.

NOTE

Steps 9 and 10 are for the Fixed M48 turret type.

9. For M48 only: Move M10 charger lock selector (Figure 4) to the rear.

Forward Rearward

Figure 4. M10 Charger Lock Selector.

0005-3
TM 9-1005-213-10 0005

UNLOADING AND CLEARING PROCEDURES – continued

10. For M48 only: Charge the weapon.

WARNING

Chamber may be hot. Use caution while inspecting T-slot.


Failure to comply may result in injury or death to personnel.
Seek immediate medical attention if injury occurs.

11. Raise cover (Figure 5, Item 1).

Figure 5. Cover.

0005-4
TM 9-1005-213-10 0005

UNLOADING AND CLEARING PROCEDURES – continued

12. The gunner must ensure gun is clear by visually inspecting the chamber
and T-slot for rounds. In darkness, the gunner must feel inside the chamber
and T-slot to ensure they are clear.

13. Depress the bolt latch release (Figure 6, Item 1) then release and ease the
bolt forward with retracting slide handle.

Figure 6. Bolt Latch Release.

0005-5
TM 9-1005-213-10 0005

UNLOADING AND CLEARING PROCEDURES – continued

NOTE

Step 14 is for the Fixed M48 turret type.

14. For M48 only: Move M10 charger lock selector (Figure 7) forward and pull
back on the retracting slide handle until a click is heard then ease the bolt
forward.

Rearward
Forward

Figure 7. M10 Charger Lock Selector.

15. Close the cover.

16. If weapon is to be stored, depress the trigger to release spring


compression.

END OF TASK

END OF WORK PACKAGE

0005-6
TM 9-1005-213-10 0006

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


ADJUST HEADSPACE: FLEX AND M48

INITIAL SETUP:

Tools and Special Tools Personnel Required


Headspace and Timing Operator (Two)
Gage
(WP 0041, Table 1, Item 3) References
TB 750-25
Materials/Parts WP 0007
M2 Headspace and Timing
Smart Card Equipment Condition
(WP 0041, Table 1, Item 5) Not Applicable
Wiping Rag
(WP 0043, Table 1, Item 12)

ADJUST HEADSPACE
WARNING

• Ensure gun is clear of ammunition before starting


maintenance procedures.

• Headspace and timing must be adjusted before firing


weapon, after assembling weapon, and after
replacing barrel.

• Use proper headspace and timing.

• If headspace cannot be obtained, turn weapon into


field maintenance. (FOR NAVY: Return weapon to
unit armorer.)

• DO NOT install the barrel without retracting the


charging handle to view square on the barrel extension
through the 3/8 inch hole on right side of receiver.

• Safety glasses, hearing protection, and protective


clothing shall be worn when repairing, firing, or
cleaning weapon.

0006-1
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

WARNING – continued

• Failure to comply with above warnings may result in injury


or death to personnel. Seek immediate medical attention
if injury occurs.

CAUTION

• Use proper headspace and timing.

• DO NOT install the barrel without retracting the charging


handle to view the square on the barrel extension locking
lug through the 3/8 inch hole on right side of receiver.

• Failure to comply with above cautions may result in


damage or malfunction to equipment.

NOTE

• Timing is the adjustment of the gun so that firing takes


place when the recoiling parts are in the correct position
for firing.

• Headspace with the machine gun is measured as the


distance between the rear of the barrel and the face of
the bolt.

• Proper headspace measurement occurs when the recoiling


parts are forward and there is a positive contact between
the breech lock recess in the bolt and the lock in the barrel
extensions.

• Headspace and timing gages must be calibrated at a


minimum of every 360 days IAW TB 750-25. Contact
TMDE coordinator for gaging requirements.

• Timing nut must be completely loosened before timing


adjustment is started. Ensure proper headspace before
adjusting timing. Headspace and timing procedures are
included on a pullout page at the end of this TM. The
pullout page may be removed from the TM and retained
by the operator as a reference.
0006-2
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

1. Raise cover (Figure 1, Item 1) all the way up.

Figure 1. Cover.

WARNING

Ensure retracting slide handle is retracted while


inserting barrel. Failure to comply may result in injury
or death to personnel. Seek immediate medical
attention if injury occurs.

2. Grasp retracting slide handle (Figure 2, Item 4) and retract bolt to align
barrel extension locking lug (Figure 2, Item 1) with the 3/8 inch hole on the
right side of receiver (Figure 2, Item 2) while inserting barrel (Figure 2, Item 3).

Figure 2. Retracting Barrel Extension.

0006-3
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

NOTE

Ensure no obstructions are located in the barrel assembly


before installing.

3. Holding bolt with retracting slide handle (Figure 3, Item 3) in this position
screw the barrel (Figure 3, Item 2) fully into the barrel extension.

4. With bolt (Figure 3, Item 1) still retracted, unscrew barrel (Figure 3, Item 2)
two notches (clicks). Release retracting slide handle (Figure 3, Item 3).

5. Check barrel (Figure 3, Item 2) to ensure it is locked with the barrel


extension (Figure 3, Item 1) in the forward position. Attempt to turn barrel
(Figure 3, Item 2) in either direction; barrel (Figure 3, Item 2) should not turn. If
barrel (Figure 3, Item 2) turns, stop here and DO NOT attempt to fire the gun.
Notify field maintenance. (FOR NAVY: Return weapon to unit armorer.)

6. Place weapon in single shot mode.

7. Pull bolt (Figure 3, Item 1) to rear with retracting slide handle (Figure 3,
Item 3) and hold. This charges the weapon (retracts firing pin into bolt),
otherwise, headspace gage won’t fit.

Figure 3. Barrel Installation.

0006-4
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

8. Holding retracting slide handle (Figure 3, Item 3) to the rear, push the bolt
latch release (Figure 4, Item 1), and slowly return bolt forward (DO NOT slam).
DO NOT fire the weapon.

Figure 4. Bolt Latch Release.

0006-5
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

NOTE

Steps 9 through 12 are for Fixed M48 turret type.

9. Move M10 lock selector (Figure 5, Item 2) to rearward position.

10. Charge weapon locking bolt to the rear.

11. Move M10 lock selector (Figure 5, Item 2) to forward position.

12. Pull on the manual control handle (Figure 5, Item 1) until a click is heard
then ease bolt forward. DO NOT allow bolt to slam forward.

Figure 5. M10 Charger.

0006-6
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

WARNING

DO NOT insert any objects such as coins and feeler


gages between the barrel extension and trunnion block
while retracting the bolt to verify or adjust headspace.
Placing an object between the barrel extension and
trunnion can cause excessive headspace adjustment.
Failure to comply may result in injury or death to
personnel and/or damage to equipment. Seek
immediate medical attention if injury occurs.

13. Remove slack in the bolt (Figure 6, Item 1) and barrel extension (Figure 6,
Item 2) by retracting the retracting slide handle (Figure 6, Item 3) until the
barrel extension (Figure 6, Item 2) begins to separate (but not more than 1/16
inch) from the trunnion block.

Figure 6. Operating Group.

0006-7
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

NOTE

Ensure GO/NO GO gage does not have broken, bent,


rusted, or pitted areas or other forms of mutilation that
could affect dimensional tolerances. When the charging
handle is retracted, a rearward pressure is placed on
the bolt, breech lock, and barrel extension. This action
removes slack or clearance between these parts so all
three parts and the end of the barrel move as one. It is
at this point that the distance between the bolt face and
the end of the barrel reflects a correct headspace.

14. While maintaining 1/16 inch or less separation, raise cartridge extractor
(Figure 7, Item 2) and attempt to insert the GO end of the headspace gage
(Figure 7, Item 3) in the T-slot between the face of the bolt (Figure 7, Item 4)
and the rear of the barrel all the way to the ring (Figure 7, Item 5) then attempt
to insert the NO GO end of the headspace gage (Figure 7, Item 1).

15. If GO end of headspace gage (Figure 7, Item 3) enters freely all the way to
the ring (Figure 7, Item 5) and NO GO end does not enter, headspace is
correct; proceed to Adjust Timing (WP 0007). If GO end of headspace gage
(Figure 7, Item 3) does not enter T-slot freely, headspace is too tight; proceed
to Step 16. If NO GO end of headspace gage (Figure 7, Item 1) enters,
headspace is too loose; proceed to Step 17.

1 2

Figure 7. Headspace Gaging.

0006-8
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

16. Headspace too tight.

a. If GO end of headspace gage (Figure 7, Item 1) will not enter T-slot,


retract bolt so barrel extension locking lug (Figure 8, Item 1) in center of 3/8
inch hole (Figure 8, Item 2) on right side of receiver can be seen.

b. Unscrew barrel one notch (click).

WARNING

Check barrel to ensure it is locked with the bolt in the


forward position. Attempt to turn barrel in either
direction; barrel should not turn. If barrel does turn, stop
here; DO NOT attempt to fire the gun. Notify field
maintenance. (FOR NAVY: Return weapon to unit
armorer.) Failure to comply may result in injury or death
to personnel and/or damage or malfunction to equipment.
Seek immediate medical attention if injury

c. Repeat steps 13 and 14.

CAUTION

DO NOT unscrew barrel more than a total of five notches


(clicks) beyond the first setting of two clicks for a total of
seven clicks. If this condition occurs, notify field
maintenance. Failure to comply may result in damage or
malfunction to equipment.

d. If necessary, repeat steps a. through c. above until GO end of


headspace gage (Figure 7, Item 3) enters T-slot and NO GO end of
headspace gage (Figure 7, Item 1) does not enter.

17. Headspace too loose.

a. If NO GO end of headspace gage (Figure 7, Item 1) enters T-slot,


retract bolt so barrel extension locking lug (Figure 8, Item 1) in center of 3/8
inch hole (Figure 8, Item 2) on right side of receiver can be seen.

b. Screw barrel in one notch (click).

0006-9
TM 9-1005-213-10 0006

ADJUST HEADSPACE – continued

WARNING

Check barrel to ensure it is locked with the bolt in the


forward position. Attempt to turn barrel in either
direction; barrel should not turn. If barrel does turn,
stop here; DO NOT attempt to fire the gun. Notify field
maintenance. (FOR NAVY: Return weapon to unit
armorer.) Failure to comply may result in injury or
death to personnel and/or damage or malfunction to
equipment. Seek immediate medical attention if injury
occurs.

c. Repeat steps 13 and 14.

d. If necessary, repeat steps a. through c. above until NO GO end of


headspace gage (Figure 7, Item 1) does not enter and GO end of headspace
gage (Figure 7, Item 3) enters.

e. If the barrel is completely screwed into the barrel extension and the
NO-GO end of headspace gage (Figure 7, Item 1) enters T-slot, DO NOT
attempt to fire the weapon. Notify field maintenance. (FOR NAVY: Return
weapon to unit armorer.)

Figure 8. Barrel Extension Alignment.

END OF TASK

END OF WORK PACKAGE

0006-10
TM 9-1005-213-10 0007

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


TIMING ADJUSTMENT FOR FLEX AND M48 AND
SAFETY/FUNCTIONS CHECK FOR FIXED M48 AND M2/M2A1

INITIAL SETUP:

Tools and Special Tools Personnel Required


Headspace and Timing Gage Operator (One)
(WP 0041, Table 1, Item 3)
Reference
Materials/Parts WP 0024
M2 Headspace and Timing
SMART Card Equipment Condition
(WP 0041, Table 1, Item 5) Not Applicable

ADJUST TIMING

WARNING

• Ensure gun is clear of ammunition before disassembling,


cleaning, inspecting, transporting, or storing. Clearing
consists of unloading the machine gun and visually
inspecting the weapon and chamber to ensure all rounds
have been removed. DO NOT release the bolt or press the
trigger.

• Improper headspace and timing may result in damage to weapon.

• Failure to comply with above warnings may result in


Injury or death to personnel and/or malfunction or
damage to equipment. Seek immediate medical
attention if injury occurs.

NOTE

Timing nut must be completely loosened before timing


adjustment is started. Ensure proper headspace before
adjusting timing. Headspace and timing procedures are
included on a pullout page at the end of this TM. The
pullout page may be removed from the TM and retained
by the operator as a reference.

0007-1
TM 9-1005-213-10 0007

ADJUST TIMING – continued

1. Pull bolt to rear with retracting slide handle (Figure 1, Item 2) to cock
machine gun.

2. While holding retracting slide handle (Figure 1, Item 2), depress the bolt
latch release (Figure 1, Item 1) and slowly return bolt by allowing retracting
slide handle (Figure 1, Item 2) to move forward. DO NOT depress trigger.

Figure 1. Charging Machine Gun.

0007-2
TM 9-1005-213-10 0007

ADJUST TIMING – continued

NOTE

Steps 3 and 4 are for the Fixed M48 turret type.

3. M48 only: Move M10 lock selector (Figure 2, Item 1) to rearward position.
Charge the weapon, locking bolt to rear.

4. M48 only: Move M10 lock selector (Figure 2, Item 1) to the forward position.
Pull on retracting slide handle (Figure 2, Item 3) until a click is heard then ease
the bolt forward. DO NOT allow bolt to slam forward.

5. Place safety (Figure 2, Item 2) on fire position.

Figure 2. M10 Charger.

0007-3
TM 9-1005-213-10 0007

ADJUST TIMING – continued

WARNING

Never charge gun when backplate is off and DO NOT stand


directly behind gun while removing backplate because spring
may be under high compression. Failure to comply may result in
injury or death to personnel. Seek immediate medical attention
if injury occurs.

6. Remove backplate assembly (WP 0024).

7. Screw timing adjustment nut (Figure 3, Item 1) all the way down to the left.

Figure 3. Adjust Timing Nut Downward.

0007-4
TM 9-1005-213-10 0007

ADJUST TIMING – continued

WARNING

Failure to reinstall the backplate may lead to inconsistent


timing adjustment and weapon stoppage or explosion.
Seek immediate medical attention if injury occurs.

NOTE

Attempting to fire the gun by pushing up on the trigger bar with


the backplate assembly removed is not authorized.

8. Reinstall backplate assembly (Figure 4, Item 7).

9. Grasp retracting slide handle (Figure 4, Item 5) and retract bolt (Figure 4,
Item 1) just enough to insert FIRE gage (Figure 4, Item 3) with beveled edge
against barrel notches (Figure 4, Item 2) between barrel extension and
trunnion block (Figure 4, Item 4).

10. Release retracting slide handle (Figure 4, Item 5) slowly.

11. Attempt to fire gun by depressing trigger (Figure 4, Item 6). Gun should
not fire.

12. Remove FIRE gage then backplate assembly (Figure 4, Item 7).

1
2
3
7 4

Figure 4. Insert FIRE Gage.

0007-5
TM 9-1005-213-10 0007

ADJUST TIMING – continued

13. Screw timing adjustment nut (Figure 5, Item 1) up (to the right) one click.

Figure 5. Adjust Timing Nut Upward.

14. Reinstall backplate assembly (Figure 6, Item 1) and reinsert FIRE gage
(Figure 6, Item 2). Attempt to fire by depressing trigger (Figure 6, Item 3).
Repeat steps 12 and 13 until gun fires.

15. Remove FIRE gage (Figure 6, Item 2) then backplate assembly (Figure 6,
Item 1) and turn timing adjustment nut (Figure 5, Item 1) two additional clicks to
the right. DO NOT turn the timing adjustment nut any more.

16. Install backplate assembly (Figure 6, Item 1).

Figure 6. Timing Gage.

0007-6
TM 9-1005-213-10 0007

ADJUST TIMING – continued

NOTE

After setting headspace and timing, complete


timing check for Flex, M48, and Navy Variant
machine guns.

17. Pull retracting slide handle (Figure 7, Item 2) to rear to charge machine
gun.

18. Depress bolt latch release (Figure 7, Item 1) and slowly ease bolt forward
with retracting slide handle (Figure 7, Item 2).

Figure 7. Backplate Assembly and Bolt Latch Release.

0007-7
TM 9-1005-213-10 0007

ADJUST TIMING – continued

NOTE

Steps 19 through 22 are for Fixed M48 turret type only.

19. Move M10 lock selector (Figure 8, Item 1) to rearward position.

20. Charge weapon to lock bolt to the rear.

21. Move M10 lock selector (Figure 8, Item 1) to forward position.

22. Pull on charging handle (Figure 8, Item 2) until a click is heard then ease
the bolt forward.
1

Figure 8. M10 Lock Selector.

23. Grasp retracting slide handle (Figure 9, Item 1) and retract bolt just enough
to insert NO FIRE gage (Figure 9, Item 3) with beveled edge against barrel
notches between barrel extension (Figure 9, Item 2) and trunnion block
(Figure 9, Item 4). Release retracting slide handle (Figure 9, Item 1) slowly.

2 4

Figure 9. Insert NO FIRE Gage.

0007-8
TM 9-1005-213-10 0007

ADJUST TIMING – continued

24. Depress trigger (Figure 10, Item 1); gun should not fire.

Figure 10. Trigger Fire.

NOTE

If machine gun does fire, it has early timing. Readjust timing


or notify field maintenance. (FOR NAVY: Return weapon to
unit armorer.)

25. Retract bolt with retracting slide handle (Figure 11, Item 3) just enough to
remove NO FIRE gage (Figure 11, Item 1) and insert FIRE gage (Figure 11,
Item 2) with beveled edge against barrel notches between barrel extension and
trunnion block.

26. Release retracting slide handle (Figure 11, Item 3) slowly.

27. Depress trigger (Figure 11, Item 4); machine gun should fire. Timing is now
complete.

0007-9
TM 9-1005-213-10 0007

ADJUST TIMING – continued

NOTE

If machine gun does not fire, weapon has late timing. Re-adjust
timing or notify field maintenance. (FOR NAVY: Return weapon
to unit armorer.)

28. Repeat steps 17 through 27 with FIRE gage (Figure 11, Item 2) and NO
FIRE gage (Figure 11, Item 1) two more times to ensure that adjustment is
correct.

29. Remove FIRE gage (Figure 11, Item 2).

3
4

Figure 11. Insert FIRE/NO FIRE Gage.

0007-10
TM 9-1005-213-10 0007

SAFETY/FUNCTIONS CHECK

Fixed M48 Only

1. Place safety to “S” (SAFE) (Figure 12, Item 4) position.

2. Move M10 lock selector (Figure 12, Item 1) to the rear.

3. Charge weapon.

4. Move M10 lock selector (Figure 12, Item 1) forward.

5. Pull charging handle (Figure 12, Item 3) until a click is heard then ease bolt
forward.

6. Depress trigger (Figure 12, Item 2). Weapon should not fire.

7. Slide safety to “F” (FIRE) (Figure 12, Item 4) position.

8. Depress trigger (Figure 12, Item 2). Weapon should fire.


2
1

4
3

Figure 12. Fixed M48 Safety/Functions Check.

END OF TASK

0007-11
TM 9-1005-213-10 0007

SAFETY/FUNCTIONS CHECK – continued

M2/M2A1 Only

1. Move the trigger block to the S (SAFE) position.

2. Move the bolt latch release lock to the unlocked position (single-shot mode).

3. Pull back on the retracting slide handle (Figure 13, Item 1) and lock the bolt
to the rear. The bolt should lock to the rear.

4. Hold the retracting slide handle (Figure 13, Item 1), press the bolt latch
release (Figure 13, Item 2), and ride the bolt forward.

Figure 13. Retracting Slide Handle and Bolt Latch Release.

5. Press down on the trigger (Figure 14, Item 1). Weapon should not fire.

Figure 14. Trigger.

0007-12
TM 9-1005-213-10 0007

SAFETY/FUNCTIONS CHECK – continued

M2/M2A1 Only – continued

6. Move the trigger block to F (FIRE) position.

7. Press down on the trigger (Figure 14, Item 1). Weapon should fire.

8. Move the bolt latch release lock to the locked position (automatic-fire mode).

9. Pull the retracting slide handle (Figure 15, Item 1) to the rear and hold the
retracting slide handle (Figure 15, Item 1) to the rear. The bolt should not lock
to the rear.

Figure 15. Retracting Slide Handle.

10. Release the pressure on the retracting slide handle (Figure 16, Item 1) and
ease the bolt forward.

Figure 16. Retracting Slide Handle.

0007-13
TM 9-1005-213-10 0007

SAFETY/FUNCTIONS CHECK – continued

M2/M2A1 Only – continued

11. Depress trigger (Figure 17, Item 1). Weapon should fire.

Figure 17. Trigger.

END OF TASK

END OF WORK PACKAGE

0007-14
TM 9-1005-213-10 0008

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


PREPARATION FOR FIRING OF THE M2, M48, AND M2A1;
SINGLE SHOT MODE; AUTOMATIC FIRE;
LOADING PROCEDURES FOR THE M2, M48, AND M2A1;
AND USMC CONDITION CODES

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable WP 0006
WP 0007
Materials/Parts WP 0010
Barrel Assembly
(WP 0041, Table 1, Item 1) Equipment Condition
Barrel, Machine Gun Not Applicable
(WP 0041, Table 2, Item 1)

Personnel Required
Operator (Two)

WARNING

• Never open the cover on a hot weapon because an open


cover cook-off could occur.

• Automatic fire can cause death or injury to personnel.

• Accidental discharge of a weapon could penetrate the body.

• Hearing protection must be worn when firing this weapon.

• Failure to comply with above warnings may result in injury or


death to personnel. Seek immediate medical attention if injury
occurs.

0008-1
TM 9-1005-213-10 0008

PREPARATION FOR FIRING

WARNING

• Ensure gun is clear of ammunition before disassembling,


cleaning, inspecting, transporting, or storing. Clearing
consists of unloading the machine gun and visually
inspecting the weapon and chamber to ensure all rounds
have been removed. DO NOT release the bolt or press the
trigger.

• M2A1 only: Headspace and timing must be verified by unit


armorer prior to issuing. Periodic unit armorer checks are
required to ensure that the specific wear limit of 0.212 is
not exceeded.

• M2A1 only: Headspace and timing adjustment shall be


performed at Field Maintenance.

• Improper headspace and timing can cause malfunctions,


damage to gun, and injury to personnel.

• During barrel installation, the charging handle must be


pulled back to view the square on the barrel locking lug
through the 3/8 in. hole in the right side of the receiver.

• Ensure during barrel installation the square on the barrel


locking lug is NOT pulled back past the 3/8 in. hole on the
right side of the receiver or the barrel will not be attached
to the barrel extension.

• When repairing, firing or cleaning weapons, wear safety


glasses, hearing protection, and protective clothing.

• Failure to comply with above warnings may result in


malfunction or damage to equipment and/or injury or death
to personnel. Seek immediate medical attention if injury
occurs.

NOTE

All M2A1 barrels are interchangeable without affecting


the headspace or timing of the weapon.

0008-2
TM 9-1005-213-10 0008

PREPARATION FOR FIRING – continued

NOTE

M2A1 only: As long as the Wear-Limit Gage indicates the


weapon to be acceptable, the barrel(s) can be changed and
fired as required. Once the weapon accepts the Wear-Limit
Gage (0.212 in.), notify Field Maintenance for headspace
servicing. Headspace is set by Field Maintenance.
Headspace increases gradually with firing due to normal
component wear. Headspace and timing must be verified
by unit armorer prior to issuing. Ensure that the specific wear
limit of 0.212 is not exceeded.

1. Raise cover assembly (Figure 1, Item 1) all the way up.

Figure 1. Cover Assembly.

0008-3
TM 9-1005-213-10 0008

PREPARATION FOR FIRING – continued

2. Grasp retracting slide handle (Figure 2, Item 1) and retract bolt to align
barrel locking spring lug (Figure 2, Item 3) with the 3/8 in. hole (Figure 2,
Item 2) in the right side of receiver.

Figure 2. Retract Barrel Extension.

0008-4
TM 9-1005-213-10 0008

PREPARATION FOR FIRING – continued

CAUTION

Care must be taken to prevent the bolt from slamming


forward with the barrel removed.

NOTE

Ensure no obstructions are located in the barrel


assembly before installing.

3. M2A1 only: Grasp barrel carrying handle (Figure 3, Item 5) and insert barrel
(Figure 3, Item 4) into barrel support (Figure 3, Item 6) until barrel alignment
pin (Figure 3, Item 1) engages camming slot (Figure 3, Item 3).

4. M2A1 only: Rotate barrel (Figure 3, Item 4) clockwise and secure barrel
alignment pin (Figure 3, Item 1) in retention slot (Figure 3, Item 2).
1

2
3

5
1
6

Figure 3. M2A1 Barrel Installation.

0008-5
TM 9-1005-213-10 0008

PREPARATION FOR FIRING – continued

5. Release retracting slide handle and allow bolt to go forward.

6. Inspect the barrel and barrel extension (Figure 4) to ensure end of barrel
protrudes beyond the barrel extension threads.

Figure 4. Barrel and Barrel Extension (M2A1).

7. Place weapon on automatic fire.

8. Charge the weapon to ensure that the barrel moves back and forth freely.
Make sure bolt does not lock to the rear.

9. Disengage automatic fire.

END OF TASK

M48 FIXED AND FLEX

Preparation for firing the M48 Fixed and Flex requires Operator to properly
adjust headspace (refer to WP 0006) and timing (refer to WP 0007) prior to
performing loading procedures.

END OF TASK

0008-6
TM 9-1005-213-10 0008

SINGLE SHOT MODE

NOTE

If machine gun is set for single shot fire, the bolt


assembly will remain in the rearward position. In this
event, move the retracting slide handle forward before
releasing the bolt with the bolt latch release.

1. Place trigger block to “S” (SAFE) position if machine gun is provided with
trigger block.

2. Ensure bolt latch release lock (Figure 5, Item 3) is in the unlocked position
(turn right). The bolt latch release (Figure 5, Item 1) must be in the up position
(not locked down).

3. Depress the bolt latch release (Figure 5, Item 1) then the trigger (Figure 5,
Item 2) for each round fired.

Figure 5. Bolt Latch Release, Release Lock, Trigger, and Trigger Block.

END OF TASK

0008-7
TM 9-1005-213-10 0008

AUTOMATIC FIRE
NOTE

If the machine gun is set for automatic fire, the retracting


slide handle will go forward with the bolt when released.

1. Place trigger block to “S” (SAFE) position if machine gun is provided with
trigger block.

2. Depress bolt latch release (Figure 6, Item 1) down and lock by turning the
bolt latch release lock (Figure 6, Item 2) to the left.

3. Ensure bolt latch release (Figure 6, Item 1) is held completely down with no
movement.

Figure 6. Bolt Latch Release, Release Lock, Trigger, and Trigger Block.

END OF TASK

0008-8
TM 9-1005-213-10 0008

LOADING PROCEDURES FOR THE M2, M48, AND M2A1

M2 AND M2A1

NOTE

• Ensure the correct front and rear cartridge stops are


installed. If using blank ammunition, the cartridge
guide for the M19 blank firing attachment replaces the
front cartridge stop.

• Ensure bolt is forward.

1. Ensure weapon is on “S” (SAFE) with cover closed.

2. Ensure single shot mode OR automatic fire is selected.

3. Insert the double loop end of ammunition into the feedway (Figure 7,
Item 1) until first cartridge is held by belt holding pawls.

Figure 7. Feedway.

0008-9
TM 9-1005-213-10 0008

LOADING PROCEDURES FOR THE M2, M48, AND M2A1 – continued

M2 AND M2A1 – continued

4. Automatic mode do the following: With the cover (Figure 8, Item 1) closed,
pull the retracting slide handle (Figure 8, Item 2) rearward while retracting the
bolt all the way to the rear. Release retracting slide handle (Figure 8, Item 2).
This half loads the machine gun.

5. Repeat step 4. This competes loading in the automatic setting.

Figure 8. Charge and Release Handle.

0008-10
TM 9-1005-213-10 0008

LOADING PROCEDURES FOR THE M2, M48, AND M2A1 – continued

M2 AND M2A1 – continued

NOTE

If machine gun is set for single shot fire, the bolt


will remain in the rearward position. In this event,
move the retracting slide handle forward before
releasing the bolt with the trigger latch release. If
the machine gun is set for automatic fire, the
retracting slide handle will go forward with the bolt
when released. In case of failure to fire, refer to
Immediate Action in WP 0010.

6. Single shot mode do the following: With the cover (Figure 8, Item 1)
closed, pull the retracting slide handle (Figure 8, Item 2) rearward while
retracting the bolt all the way to the rear. Place the retracting slide handle
(Figure 8, Item 2) to the fully forward position. Depress the bolt latch release.
This half loads the machine gun.

7. Repeat step 6. This competes loading in the single shot setting.

8. Lock down bolt latch release (Figure 9, Item 1) with bolt latch release lock
(Figure 9, Item 4) for automatic fire.

9. Place weapon on “F” (Fire) (Figure 9, Item 3).

10. Depress trigger (Figure 9, Item 2) to fire the machine gun.

1
2

S F

Figure 9. Fire Machine Gun.


END OF TASK

0008-11
TM 9-1005-213-10 0008

LOADING PROCEDURES FOR THE M2, M48, AND M2A1 – continued

M48
NOTE

• Ensure the correct front and rear cartridge stops are


installed. If using blank ammunition, the cartridge
guide for the M19 blank firing attachment replaces the
front cartridge stop.

• Ensure bolt is forward.

1. Ensure weapon is on “S” (SAFE) with cover closed.

2. Insert the double loop end of ammunition into the feedway until first cartridge
is held by belt holding pawls.

3. Move M10 lock selector (Figure 10, Item 2) rearward.

4. While cover is closed, pull M10 charging handle (Figure 10, Item 1)
rearward while retracting the bolt all the way to the rear.

Figure 10. M10 Charger.

0008-12
TM 9-1005-213-10 0008

LOADING PROCEDURES FOR THE M2, M48, AND M2A1 – continued

M48 – continued

5. Move the M10 selector forward. Pull back on retracting slide handle until a
click is heard and allow bolt to move forward. This half loads the machine
gun.

6. Repeat steps 3 through 5 to fully load weapon.

7. Place weapon on “F” (Fire).

8. Depress trigger to fire the machine gun.

END OF TASK

CONDITION CODES (FOR MARINE CORPS USE ONLY)

CONDITION 4: Bolt forward, chamber empty, feedway clear of ammunition,


cover closed, weapon on safe.

CONDITION 3: Bolt forward, chamber empty, ammunition inserted into the


feedway, first round held in place by the belt feed pawl, cover closed,
weapon on safe.

CONDITION 2: Bolt forward, chamber empty, ammunition fully inserted into


the feedway, ammunition is positioned against the cartridge stop, cover
closed, weapon on safe.

CONDITION 1: Bolt forward, round in chamber, ammunition fully inserted


into the feedway, ammunition is positioned against the cartridge stop,
cover closed, weapon on safe.

END OF WORK PACKAGE

0008-13/blank
0008-13
TM 9-1005-213-10 0009

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


GENERAL INFORMATION, MISFIRE, COOK-OFF, HOT GUN PREVENTION,
STOPPAGE, AND RUPTURED CARTRIDGE CASE REMOVAL

INITIAL SETUP:

Tools and Special Tools Personnel Required


Ruptured Cartridge Extractor Operator (One)
(WP 0041, Table 1, Item 2)
References
Materials/Parts WP 0006
Heat Protective Mitten WP 0010
(WP 0041, Table 1, Item 4) WP 0024
(WP 0041, Table 2, Item 4)
Equipment Condition
Not Applicable

GENERAL INFORMATION

WARNING

• Never open the cover on a hot weapon because an


open cover cook-off could occur.

• The climatic temperature of various global regions will


make a difference as to what constitutes a hot gun. A
cook-off can occur within 50 rounds when the weapon
and ammunition have been sitting in the sun.

• Failure to comply with above warnings may result in


injury or death to personnel. Seek immediate medical
attention if injury occurs.

0009-1
TM 9-1005-213-10 0009

GENERAL INFORMATION – continued

The malfunctions classified as misfires, hangfires, cook-offs, and stoppages


are normally the result of improper weapon or ammunition maintenance and/or
the use of unauthorized ammunition. The precautions described below are
applicable to each specific type of malfunction rather than the occurrence of
the malfunction in a specific weapon. All personnel concerned will know the
nature of each malfunction described below as well as the proper preventive
and corrective procedures in order to avoid injury to personnel or damage to
equipment.

MISFIRE

A misfire is the failure of a chambered round to ignite when the firing


mechanism is activated. Such failure can be due to an ammunition defect or
faulty firing mechanism in the weapon. A misfire in itself is not dangerous, but
because it cannot be immediately distinguished from a hangfire, a misfire
should be handled with Immediate Action (WP 0010).

COOK-OFF

A cook-off is the igniting of a round caused by the heat of a very hot barrel but
not caused by actuating the firing mechanism. A cook-off may be avoided by
immediately firing cartridge loaded in a hot machine gun barrel or by unloading
the weapon in the time specified under Immediate Action (WP 0010).

HOT GUN PREVENTION

In order to prevent the machine gun from becoming excessively hot, the barrel
should be rotated as follows:

a. Single Shot: Change the barrel at the end of the firing day or if the
barrel is damaged.

b. Slow Fire (less than 40 rounds per minute): Change the barrel at the
end of the firing day or if the barrel is damaged.

c. Rapid Fire (greater than 40 rounds per minute): Change the barrel at
one hour intervals or if the barrel is damaged.

d. Cyclic Fire: Change the barrel at 200 round intervals or if the barrel is
damaged.

0009-2
TM 9-1005-213-10 0009

STOPPAGE

Stoppage is any interruption in the cycle of operation caused by faulty action of


the machine gun or ammunition. Any stoppage must be handled as a misfire.

RUPTURED CARTRIDGE CASE REMOVAL FOR M2/M2A1

NOTE

• Machine gun should be in automatic mode.

• If the ruptured cartridge case cannot be removed,


notify field maintenance. (FOR NAVY: Return
weapon to unit armorer.) After removing ruptured
cartridge case, check headspace (WP 0006).

1. Open machine gun cover (Figure 1, Item 1) and remove ammunition belt
(Figure 1, Item 6).

2. Clear the machine gun of all ammunition (WP 0005).

3. With bolt in the forward position, place the ruptured cartridge case extractor
(Figure 1, Item 3) with slot facing up into the feedway (Figure 1, Item 2) against
the cartridge stop assembly pawl (Figure 1, Item 4) and hook the cartridge
extractor assembly (Figure 1, Item 5) of the bolt over the ruptured cartridge
case extractor (Figure 1, Item 3).
1
3
2

4
5
6

Figure 1. Ruptured Cartridge Case Removal.


0009-3
TM 9-1005-213-10 0009

RUPTURED CARTRIDGE CASE REMOVAL FOR M2/M2A1 – continued

WARNING

DO NOT close cover when bolt is held rearward.


Failure to comply may result in malfunction and/or
damage to equipment.

4. Close machine gun cover (Figure 2, Item 1), retract the bolt pulling the
retracting slide handle (Figure 2, Item 3) rearward, and release to the forward
position.

5. Retract the bolt with retracting slide handle (Figure 2, Item 3) to extract the
ruptured cartridge case and extractor from the chamber (Figure 2, Item 2).

Figure 2. Retract Bolt.


6. If steps 3 through 5 do not remove the ruptured cartridge case, remove the
barrel (WP 0024) and install the spare barrel (WP 0024).

END OF TASK

0009-4
TM 9-1005-213-10 0009

RUPTURED CARTRIDGE CASE REMOVAL FOR FIXED M48

NOTE

If the ruptured cartridge case cannot be removed,


notify field maintenance. (FOR NAVY: Return
weapon to unit armorer.) After removing ruptured
cartridge case, check headspace (WP 0006).

1. Open machine gun cover (Figure 3, Item 1) and remove ammunition belt
(Figure 3, Item 6).

2. Clear the machine gun of all ammunition (WP 0005).

3. With bolt in the forward position, place the ruptured cartridge case extractor
(Figure 3, Item 3) with slot facing up into the feedway (Figure 3, Item 2) against
the cartridge stop assembly pawl (Figure 3, Item 4) and hook the cartridge
extractor assembly (Figure 3, Item 5) of the bolt over the ruptured cartridge
case extractor (Figure 3, Item 3).

1 2 3

6 5

Figure 3. Ruptured Cartridge Cage Removal.

0009-5
TM 9-1005-213-10 0009

RUPTURED CARTRIDGE CASE REMOVAL FOR FIXED M48 – continued

4. Close machine gun cover (Figure 4, Item 1) and move M10 lock selector
lever (Figure 4, Item 3) to the rear position.

5. Charge M48 bolt to the rear.

6. Move M10 lock selector lever (Figure 4, Item 3) forward.

7. Pull charging handle (Figure 4, Item 2) rearward and allow the bolt to go
forward.

8. Move M10 selector to the rear.

9. Charge the weapon with charging handle (Figure 4, Item 2) to the rear to
lock the bolt to the rear.

10. Open the machine gun cover (Figure 4, Item 1) and ensure the ruptured
cartridge extractor has extracted the ruptured cartridge. Recheck headspace
(WP 0006).

11. Repeat steps 3 – 10.

12. If ruptured cartridge case was not extracted on the first attempt, change
barrel.

13. Load and continue firing until time permits to extract the ruptured cartridge
case from the original barrel.

2
3

Figure 4. Retracting Bolt M10 Selector.


END OF TASK

END OF WORK PACKAGE

0009-6
TM 9-1005-213-10 0010

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


IMMEDIATE ACTION PROCEDURES

INITIAL SETUP:

Tools and Special Tools References


Rod, Cleaning, Small WP 0011
Arms
(WP 0042, Table 2) Equipment Condition
Not Applicable
Materials/Parts
Not Applicable

Personnel Required
Operator (One)

IMMEDIATE ACTION

WARNING

• DO NOT open cover while performing immediate


action.

• Keep the weapon pointed downrange while performing


immediate action.

• Never remove the backplate assembly from any


weapon until the chamber has been cleared.

• Never leave live rounds lying on top of hot expended


brass.

• Failure to comply with above warnings may result in


injury or death to personnel. Seek immediate medical
attention if injury occurs.

0010-1
TM 9-1005-213-10 0010

IMMEDIATE ACTION – continued

NOTE

If your machine gun stops firing, take the following


actions within 10 seconds.

1. Pull retracting slide handle (Figure 1, Item 1) rearward.

2. Observe if round or fired case is ejected, release retracting slide handle


(Figure 1, Item 1), and attempt to fire again.

3. If weapon fails to fire, place weapon on SAFE.

WARNING

Never open the cover on a hot weapon because an open


cover cook-off could occur. Failure to comply may result
in injury or death to personnel. Seek immediate medical
attention if injury occurs.

4. If unable to clear stoppage within 10 seconds and the barrel is hot


enough to cause a cook-off (100 rounds per minute), place the bolt in the
forward position and place the weapon in single shot mode.

5. Evacuate immediate area for 15 minutes.

6. If immediate action fails to correct stoppage, apply remedial action


(WP 0011) after the weapon has cooled sufficiently.

1
Figure 1. Retract Bolt.

END OF TASK

END OF WORK PACKAGE

0010-2
TM 9-1005-213-10 0011

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


REMEDIAL ACTION PROCEDURES

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable WP 0021

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (One)

REMEDIAL ACTION

WARNING

• DO NOT open the cover on a hot weapon. An open cover


cook-off could occur.

• Keep the weapon pointed downrange while performing


the following procedures.

• Failure to comply with above warnings may result in injury or


death to personnel. Seek immediate medical attention if
injury occurs.

0011-1
TM 9-1005-213-10 0011

REMEDIAL ACTION – continued

1. Open cover (Figure 1, Item 1) and remove ammunition belt (Figure 1,


Item 3).

2. Close cover.

3. Pull retracting slide handle (Figure 1, Item 2) to the rear.

Figure 1. Remove Ammunition.

4. If round is not ejected, lock bolt (Figure 2, Item 3) to the rear and maintain
positive control by holding the retracting slide handle (Figure 2, Item 1) until the
weapon is cleared.

5. Visually inspect for cartridge in chamber (Figure 2, Item 2).


1

3
2

Figure 2. Inspect Chamber.

0011-2
TM 9-1005-213-10 0011

REMEDIAL ACTION – continued

6. If round is present in the chamber, standing to the side of the weapon, insert
a cleaning rod (Figure 3, Item 1) into the muzzle end (Figure 3, Item 2) of the
machine gun and gently tap the round/case from the chamber. The weapon is
now clear.

7. Return bolt to forward position.

8. Check the weapon to determine the cause of the stoppage using


troubleshooting procedures (WP 0021) or turn in to field maintenance for
repair. (FOR NAVY: Return weapon to unit armorer.)

Figure 3. Remove Stuck Case With Cleaning Rod.

END OF TASK

END OF WORK PACKAGE

0011-3
0011-3/blank
TM 9-1005-213-10 0012

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


INSTALLATION OF M3 TRIPOD

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable TM 9-1005-245-13&P

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (Two)

INSTALLATION

WARNING

It is essential that the weapon be inspected and rendered


safe prior to mounting, dismounting, or repair. Failure to
comply may result in injury or death to personnel. Seek
immediate medical attention if injury occurs.

NOTE

See TM 9-1005-245-13&P regarding additional instructions for


the M3 machine gun tripod.

1. Firmly plant M3 tripod (Figure 1, Item 3) into the ground.

2. Lower M3 mount pintle (Figure 1, Item 1) into the M3 tripod bearing sleeve
(Figure 1, Item 2) assuring the pintle latch locks the pintle in place.

1
2

Figure 1. M3 Tripod
END OF TASK
0012-1
TM 9-1005-213-10 0012

MOUNTING M2/M2A1 MACHINE GUN

7
2 3
1 4
5 6

11

10 8

Figure 2. M2/M2A1 Tripod Mount.

0012-2
TM 9-1005-213-10 0012

MOUNTING M2/M2A1 MACHINE GUN – continued

1. Insert pintle (Figure 2, Item 4) into tripod bushing.

2. Lock pintle latch (Figure 2, Item 10).

3. Pull up on pintle (Figure 2, Item 4) to ensure pintle (Figure 2, Item 4) is


locked in place.

4. Lower weapon onto the pintle (Figure 2, Item 4) aligning the front mounting
holes (Figure 2, Item 5) of the weapon with holes in pintle (Figure 2, Item 6).

5. Insert bolt (Figure 2, Item 9) through both pintle (Figure 2, Item 4) and
weapon front mounting holes (Figure 2, Item 5).

6. Attach nut (Figure 2, Item 8) aligning front locking holes in nut (Figure 2,
Item 8) with front locking holes in bolt (Figure 2, Item 9).

7. Insert cotter pin (Figure 2, Item 7) and bend cotter pin legs around nut
(Figure 2, Item 8).

8. Remove rear quick release pin (Figure 2, Item 3) from traverse and
elevation (T&E) (Figure 2, Item 11).

9. Lower weapon into the T&E (Figure 2, Item 11) aligning the rear mounting
holes (Figure 2, Item 1) of the weapon in the T&E holes (Figure 2, Item 2).

10. Insert quick release pin (Figure 2, Item 3) into the rear of the weapon and
T&E (Figure 2, Item 11) holes.

END OF TASK

END OF WORK PACKAGE

0012-3/blank
0012-3
TM 9-1005-213-10 0013

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


INSTALLATION AND REMOVAL OF MK93 MOD 0 MACHINE GUN MOUNT

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable TM 9-1005-245-13&P

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (Two)

INSTALLATION

NOTE

• The M2/M2A1 should be mounted without the barrel.


If required, remove the .50 caliber pin assembly.

• See TM 9-1005-245-13&P regarding additional


instructions for the MK93 MOD 0 Machine Gun Mount.

1. Rotate shock absorber assemblies (Figure 1, Item 1) to the ‘UP’ position.

2. Remove quick release pin assembly (Figure 1, Item 5). (Pin is used for
mounting the MK19.)

3. Rotate rear slider assembly (Figure 1, Item 7) to the ‘UP’ position.

4. Remove quick release pin assembly (Figure 1, Item 6) from the rear slider
assembly (Figure 1, Item 7).

5. Remove quick release pin assembly (Figure 1, Item 4) from slider assembly.

0013-1
TM 9-1005-213-10 0013

INSTALLATION – continued

WARNING

Never use ammunition to pound on pins during installation or


disassembly. Failure to comply may result in injury or death to
personnel. Seek immediate medical attention if injury occurs.

6. Place the M2/M2A1 in the mount and insert quick release pin assembly
(Figure 1, Item 6) through rear slider assembly (Figure 1, Item 7) and weapon.

7. Install quick release pin assembly (Figure 1, Item 4) into slider assembly.

8. Mount the .50 caliber ammunition can bracket (Figure 1, Item 2) on the
mount’s side plate (Figure 1, Item 3).

2
1

7 3

Figure 1. MK93 MOD 0 Machine Gun Mount.

END OF TASK

0013-2
TM 9-1005-213-10 0013

REMOVAL

1. Remove the .50 caliber ammunition can bracket (Figure 2, Item 2) from the
mount’s side plate (Figure 2, Item 3).

2. Remove quick release pin assembly (Figure 2, Item 6) from the rear slider
assembly (Figure 2, Item 7).

3. Remove quick release pin assembly (Figure 2, Item 4) from slider assembly.

4. Rotate rear slide assembly (Figure 2, Item 7) to the ‘DOWN’ position.

5. Install quick release pin (Figure 2, Item 5).

6. Rotate shock absorber assemblies (Figure 2, Item 1) to the ‘DOWN’


position.
2
1
7
3

Figure 2. MK93 MOD 0 Machine Gun Mount.

END OF TASK

END OF WORK PACKAGE

0013-3
0013-3/blank
TM 9-1005-213-10 0014

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


INSTALLATION ON MK93 MOD 1 MACHINE GUN MOUNT

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable TM 9-1005-245-13&P

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (Two)

INSTALLATION

• The M2/M2A1 should be mounted without the barrel.


If required, remove the .50 caliber pin assembly.

• See TM 9-1005-245-13&P regarding additional


instructions for the MK93 MOD 1 Machine Gun Mount.

1. If present, remove original HMMWV pedestal.

2. Place the universal pintle adapter (Figure 1, Item 2) into the HMMWV ring
socket (Figure 1, Item 4).

3. Insert the quick release pin (Figure 1, Item 5) into the HMMWV ring socket
(Figure 1, Item 4).

4. Insert the MK93 mount pintle (Figure 1, Item 1) into the universal pintle
adapter (Figure 1, Item 2) and insert quick release pin (Figure 1, Item 3).

5. Lock the lower body at 0 degrees azimuth with the stow lock and adjustable
arm assemblies (Figure 1, Item 6) locked at 0 degrees elevation.

6. Install the catch bag to the bottom of the cradle under the machine gun’s
receiver by left and right rear loops and release quick release pin.

7. Attach the traversing and elevating mechanism between the universal


pintle adapter (Figure 1, Item 2) and the MK93 MOD 1 Machine Gun Mount.

0014-1
TM 9-1005-213-10 0014

INSTALLATION – continued

8. Install M2/M2A1 weapon onto the MK93 MOD 1 Machine Gun Mount.

9. Install the appropriate M2/M2A1 ammunition can.

10. To remove MK93 MOD 1 machine gun mount, reverse installation


procedures.

6
4
5

Figure 1. MK93 MOD 1 Machine Gun Mount.

END OF TASK

END OF WORK PACKAGE

0014-2
TM 9-1005-213-10 0015

OPERATOR INSTRUCTIONS

OPERATION UNDER USUAL CONDITIONS


INSTALLATION ON M205 LIGHTWEIGHT TRIPOD MOUNT

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable TM 9-1005-437-13&P

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (Two)

M205 LIGHTWEIGHT TRIPOD MOUNT

WARNING

It is essential that the weapon be inspected and rendered


safe prior to mounting, dismounting, or repair. Failure to
comply may result in injury or death to personnel. Seek
immediate medical attention if injury occurs.

0015-1
TM 9-1005-213-10 0015

M205 LIGHTWEIGHT TRIPOD MOUNT – continued

1. Insert pintle (Figure 1, Item 7) into tripod tri-head (Figure 1, Item 5).

2. Depress release lever (Figure 1, Item 6) to ensure pintle (Figure 1, Item 7) is


fully seated.

3. Lower weapon onto the pintle (Figure 1, Item 7) aligning the front mounting
holes (Figure 1, Item 1) of the weapon with pintle holes (Figure 1, Item 8).

4. Insert pintle quick release pin through the pintle (Figure 1, Item 7) and
weapon front mounting holes (Figure 1, Item 1).

5. Align weapon rear mount holes (Figure 1, Item 2) with the elevation bracket
(Figure 1, Item 3) on T&E unit (Figure 1, Item 4).

6. Insert quick release pin into the weapon rear mount holes (Figure 1, Item 2)
and the elevation bracket (Figure 1, Item 3) on T&E unit (Figure 1, Item 4).

1
8

7
6 2
3
4

Figure 1. M2/M2A1 M205 Mount.

END OF TASK

END OF WORK PACKAGE

0015-2
TM 9-1005-213-10 0016

OPERATOR INSTRUCTIONS

OPERATION UNDER UNUSUAL CONDITIONS


EXTREME COLD CLIMATES; EXTREME HEAT AND
HUMIDITY; HOT DRY CLIMATES; HOT, HUMID, AND
SALTY CLIMATES; AND EXPOSURE TO WATER

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Swab, Small Arms
Cleaning: Cotton
Materials/Parts (WP 0043, Table 1, Item 11)
Cover, Machine Gun Wiping Rag: Cotton
(WP 0042, Table 3) (WP 0043, Table 1, Item 12)
Rod, Cleaning, Small Arms
(WP 0042, Table 2) Reference
Swab Holder Section Not Applicable
(WP 0042, Table 2)
Lubricating Oil, General Personnel Required
Purpose, Medium (PL-M) Operator (One)
(WP 0043, Table 1, Item 8)
Lubricating Oil, Weapons (LAW) Equipment Condition
(WP 0043, Table 1, Item 9) Not Applicable
Rifle Bore Cleaner (RBC)
Compound
(WP 0043, Table 1, Item 5)

EXTREME COLD CLIMATES

All moving parts of the machine gun and mounts must be kept free of moisture.
Before firing in temperatures below 0° F (-18° C), completely disassemble and
clean all parts of the machine gun and oil with weapons lubricating oil (LAW).
Remove excess oil from moving parts.

When the machine gun and mounts are moved indoors, they must first be
brought to room temperature then cleaned and lightly oiled with weapons
lubricating oil (LAW).

If the machine gun has been fired, the bore must be immediately swabbed out
with several patches saturated with RBC compound. Use dry patches to
remove all solvent film.

0016-1
TM 9-1005-213-10 0016

EXTREME HEAT AND HUMIDITY

In climates where temperature and humidity are high, the weapons and
mounts should be thoroughly inspected on a daily basis and disassembled to
lubricate.

HOT DRY CLIMATES

In climates where sand and dust enter the working parts and bore of the
weapon, the machine gun should be disassembled and wiped clean with a
wiping rag at least once daily. Remove excess oil from moving parts.

The lubricants on exposed and non-critical operating surfaces of the mounts


should be wiped off. This will prevent windblown sand from sticking to the
lubricating oil and forming an abrasive. Remove excess oil from moving parts.

Immediately upon leaving sandy terrain, clean and lubricate with general
purpose lubricating oil.

After handling weapon, wipe with a wiping rag to remove perspiration.


Perspiration will cause rust.

During sand or dust storms, the machine guns and mounts should be kept
covered, if possible.

HOT, HUMID, AND SALTY CLIMATES

Hot, humid, and salty atmospheric conditions necessitate more frequent


cleaning and lubricating of bore and exposed metal surfaces. When weapon
and mounts are not in use, cover surfaces with a film of general purpose
lubricating oil. Machine guns and mounts should be kept covered if possible.

EXPOSURE TO WATER

After exposure to water, especially salt water (accidentally splashed or


submerged), drain, wipe dry, clean, and lubricate the weapons and mounts as
soon as practical. DO NOT use high pressure hose.

END OF WORK PACKAGE

0016-2
TM 9-1005-213-10 0017

OPERATOR INSTRUCTIONS

OPERATION UNDER UNUSUAL CONDITIONS


USE OF AUXILIARY BOLT HANDLE

INITIAL SETUP:

Tools and Special Tools Reference


Handle, Auxiliary Bolt Not Applicable
(WP 0042, Table 2)
Equipment Condition
Materials/Parts Not Applicable
Not Applicable

Personnel Required
Operator (One)

AUXILIARY BOLT HANDLE

NOTE

• The bolt stud for the M48 is located on the left side of the
receiver.

• The auxiliary bolt handle for the M48 will be installed on


the right side of the receiver.

1. Install auxiliary bolt handle (Figure 1, Item 2) on opposite side of bolt stud
(Figure 1, Item 3) when primary method of charging weapon fails.

2. Ensure notch (Figure 1, Item 1) is installed toward barrel end.

3. Rotate auxiliary bolt handle (Figure 1, Item 2) 90 degrees and charge the
machine gun.

0017-1
TM 9-1005-213-10 0017

AUXILIARY BOLT HANDLE – continued

1
2

Figure 1. Auxiliary Bolt Handle.

END OF TASK

END OF WORK PACKAGE

0017-2
TM 9-1005-213-10 0018

OPERATOR INSTRUCTIONS

OPERATION UNDER UNUSUAL CONDITIONS


LOCK BOLT TO THE REAR USING BOLT STOP

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable Not Applicable

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (Two)

BOLT ASSEMBLY
NOTE

An assistant is recommended for this procedure.


This procedure can be performed either using
primary or auxiliary bolt handle method to charge
the weapon.

1. Ensure weapon is not in automatic fire mode.

2. Open cover (Figure 1, Item 1).


1

Figure 1. Cover.

0018-1
TM 9-1005-213-10 0018

BOLT ASSEMBLY – continued

3. Pull retractable slide handle (Figure 2, Item 1) to the rear and hold bolt to
the rear.

Figure 2. Retractable Slide Handle.

4. While holding bolt assembly to the rear, lift extractor (Figure 3, Item 1) and
ease bolt forward while fitting front edge of the extractor (Figure 3, Item 2) into
the notch of the bolt stop (Figure 4, Item 1).

1 2 1

Figure 3. Extractor Arm. Figure 4. Bolt Stop

0018-2
TM 9-1005-213-10 0018

BOLT ASSEMBLY – continued

5. To release bolt assembly, pull retractor slide handle rearward to allow


extractor (Figure 5, Item 1) to drop and ease bolt assembly forward.

Figure 5. Extractor Arm.


6. At the end of the mission notify field maintenance. (FOR NAVY: Return
weapon to unit armorer.)

END OF TASK

END OF WORK PACKAGE

0018-3/blank
0018-3
TM 9-1005-213-10 0019

OPERATOR INSTRUCTIONS

OPERATION UNDER UNUSUAL CONDITIONS


CLEARING THE GUN DURING NIGHT OPERATION

INITIAL SETUP:

Tools and Special Tools Reference


Not Applicable Not Applicable

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (One)

UNLOADING AND CLEARING PROCEDURES

WARNING

• DO NOT install or remove a loaded weapon from a


mounting bracket.

• Chamber may be hot. Use caution while inspecting


T-slot and chamber. Round may fall to hard surface
and possibly explode.

• Failure to comply with above warnings may result


in injury or death to personnel. Seek immediate
medical attention if injury occurs.

1. Point weapon in a safe direction.

2. Place safety or trigger block on “S” (SAFE).

0019-1
TM 9-1005-213-10 0019

UNLOADING AND CLEARING PROCEDURES – continued

3. Place the weapon in the single-shot mode (Figure 1, Item 1).


1

Figure 1. Single Shot Mode.

4. Look away from the cover in a safe direction and away from the weapon.

5. Raise cover (Figure 2, Item 1).

Figure 2. Cover.

0019-2
TM 9-1005-213-10 0019

UNLOADING AND CLEARING PROCEDURES – continued

6. Lift the cartridge extractor and remove the ammunition belt (Figure 3,
Item 1) from the feedway.

Figure 3. Ammunition Belt.

7. Close cover.

8. Charge the weapon to the rear.

9. The gunner must ensure weapon (Figure 4, Item 2) is clear by using fingers
to feel the chamber and T-slot (Figure 4, Item 1) for rounds.

10. Depress bolt latch release while maintaining pressure on the charging
handle and ease bolt forward.
2

Figure 4. Inspect Chamber.

0019-3
TM 9-1005-213-10 0019

UNLOADING AND CLEARING PROCEDURES – continued

11. Close cover.

12. M48 only: Move M10 lock selector to the rear.

13. M48 only: Charge bolt to the rear.

14. Open cover.

15. The gunner must ensure weapon (Figure 5, Item 2) is clear by using
fingers to feel the chamber and T-slot (Figure 5, Item 1) for rounds.

Figure 5. Inspect Chamber.

16. M48 only: Move M10 lock selector (Figure 6, Item 1) to forward position.

17. M48 only: Pull on charging handle (Figure 6, Item 2) until a click is heard
then ease bolt forward.

1
2

Figure 6. M10 Charger.

18. Close cover.

END OF TASK

END OF WORK PACKAGE


0019-4
TM 9-1005-213-10

CHAPTER 3

OPERATOR TROUBLESHOOTING
TM 9-1005-213-10 0020

OPERATOR TROUBLESHOOTING

TROUBLESHOOTING INDEX

GENERAL

Troubleshooting procedures are limited to those listed in the troubleshooting


symptom index. Possible malfunctions are listed in cycle of function order with a
page number reference to the symptom table where a test or inspection and
corrective action are provided.

This manual cannot list all malfunctions that may occur nor all tests or
inspections and corrective actions. If a malfunction is not listed or is not
corrected by listed corrective actions, notify your supervisor. (FOR NAVY:
Return weapon to unit armorer.)

SYMPTOM INDEX

Symptom Work Package/Page

Weapon will not feed ............................................................. WP 0021-01


Round will not chamber ......................................................... WP 0021-04
Weapon will not fire ............................................................... WP 0021-05
Weapon will not unlock .......................................................... WP 0021-08
Weapon will not extract ......................................................... WP 0021-09
Weapon will not eject............................................................. WP 0021-10
Weapon will not cock ............................................................. WP 0021-10
Sluggish operation ................................................................. WP 0021-12

END OF WORK PACKAGE

0020-1/blank
0021-1
TM 9-1005-213-10 0021

OPERATOR TROUBLESHOOTING

TROUBLESHOOTING PROCEDURES

INITIAL SETUP:

Tools and Special Tools References


Not Applicable WP 0006
WP 0007
Materials/Parts WP 0008
Gage, Headspace and Timing WP 0009
(WP 0041, Table 1, Item 3) WP 0011
Extractor, Ruptured Cartridge WP 0023
(WP 0041, Table 1, Item 2) WP 0036
Extractor, Ruptured Cartridge
(WP 0041, Table 2, Item 3) Equipment Condition
Lubricating Oil, (PL-M) Not Applicable
(WP 0043, Table 1, Item 8)
Rifle Bore Cleaner (RBC)
Compound
(WP 0043, Table 1, Item 5)

Personnel Required
Operator (Two)

TROUBLESHOOTING PROCEDURES

SYMPTOM
Weapon will not feed.

MALFUNCTION
Cover not latched.

NOTE

• Ensure bolt is forward.

• Cartridge stop for blank ammunition is not


the same as for live ammunition.

0021-1
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

CORRECTIVE ACTION
1. Ensure cover (Figure 1, Item 1) is completely closed and latched.
2. Latch cover (Figure 1, Item 1) (WP 0008).

CORRECTIVE ACTION
1. Check ammunition belt for short round or misfed link.
2. Open cover (Figure 1, Item 1), remove short round, or align link
(WP 0008).

Figure 1. Cover.

MALFUNCTION
Weapon fires two rounds and fails to feed.

CORRECTIVE ACTION
1. Check for early timing.
2. M2 and M48: Adjust timing (WP 0007).
3. M2A1: Turn weapon into field maintenance to adjust timing.
(FOR NAVY: Return weapon to unit armorer.)

MALFUNCTION
Weak or broken belt holding and/or feeding pawls or springs.

0021-2
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

CORRECTIVE ACTION
1. Check for weak or broken belt holding pawl assembly (Figure 2,
Item 1) or belt holding pawl spring(s) (Figure 2, Item 2).
2. Notify field maintenance if belt holding pawl spring(s) (Figure 2,
Item 2) feel weak or belt holding pawl spring(s) (Figure 2, Item 2)
is missing.

1
2
1
2

Figure 2. Belt Holding Pawls.

CORRECTIVE ACTION
1. Check for weak or broken belt feeding pawl assembly (Figure 3,
Item 1) or belt feeding pawl spring.
2. Notify field maintenance if belt feeding pawl spring feels weak or
belt feeding pawl spring is missing.

Figure 3. Belt Feeding Pawl.

0021-3
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

MALFUNCTION
Incorrect cartridge stop.

CORRECTIVE ACTION
1. Check for correct cartridge stop.
2. Notify field maintenance. (FOR NAVY: Return weapon to unit
armorer.)

MALFUNCTION
Insufficient lubrication.

CORRECTIVE ACTION
Lubricate as necessary (WP 0023).

SYMPTOM
Round will not chamber.

MALFUNCTION
Defective ammunition.

CORRECTIVE ACTION
1. Check for corroded or damaged ammunition.
2. Remove defective ammunition.

MALFUNCTION
Obstructed chamber and/or T-slot.

CORRECTIVE ACTION
1. Check chamber and T-slot for obstruction.
2. Clear and clean chamber.
3. If obstruction was a ruptured cartridge, check headspace
(WP 0006).

MALFUNCTION
Insufficient headspace.

CORRECTIVE ACTION
1. Check for tight headspace.
2. M48 Fixed and Flex: Adjust headspace (WP 0006).
3. M2A1 only: Turn weapon into field maintenance for headspace.
(FOR NAVY: Return weapon to unit armorer.)

0021-4
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

MALFUNCTION
Weak or broken drive spring rod assembly.

CORRECTIVE ACTION
1. Check drive spring rod assembly (Figure 4, Item 1) for cracks,
weak or broken spring, or cracked/bent rod.
2. Notify field maintenance if spring is weak or broken. Rod is
cracked/bent (FOR NAVY: Return weapon to unit armorer.)
1

Figure 4. Drive Spring Rod Assembly.

SYMPTOM
Weapon will not fire.

MALFUNCTION
Incorrect timing.

CORRECTIVE ACTION
1. M48 Fixed and Flex: Adjust timing (WP 0007).
2. M2A1 only: Turn weapon into field maintenance for headspace.
(FOR NAVY: Return weapon to unit armorer.)

MALFUNCTION
Safety or trigger block is in “S” (SAFE) (Figure 5, Item 1) position.

CORRECTIVE ACTION
Place safety or trigger block in “F” (FIRE) (Figure 5, Item 2) position.

2
1 1
S F F S

M2/M2A1 Fixed M48


Figure 5. Safety Block.

0021-5
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

MALFUNCTION
Defective ammunition.

CORRECTIVE ACTION
Remove defective ammunition (WP 0011).

MALFUNCTION
Sear slide installed incorrectly (Figure 6, Item 1).

CORRECTIVE ACTION
Install sear slide (Figure 6, Item 1) from left side of bolt (WP 0036).

MALFUNCTION
Broken or damaged firing pin (Figure 6, Item 2).

CORRECTIVE ACTION
Notify field maintenance if firing pin (Figure 6, Item 2) is broken or
damaged. (FOR NAVY: Return weapon to unit armorer.)

Figure 6. Firing Pin and Sear Slide.

0021-6
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES -- continued

MALFUNCTION
Firing pin well inside bolt (Figure 7, Item 1) has obstruction

CORRECTIVE ACTION
Clean the interior of the bolt (Figure 7, Item 1) with a swab saturated
with RBC compound then lubricate by applying a light coat of
lubricating oil to interior of bolt (WP 0023).

Figure 7. Firing Pin Well.

MALFUNCTION
Firing pin (Figure 8, Item 2) and firing pin extension (Figure 8, Item 3)
have burrs or burrs/broken firing pin spring (Figure 8, Item 1).

CORRECTIVE ACTION
Notify field maintenance if firing pin extension (Figure 8, Item 3) is
cracked or damaged or if firing pin spring (Figure 8, Item 1) is
broken.

Figure 8. Firing Pin, Extension, and Spring.

0021-7
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

MALFUNCTION
Bent/cracked drive spring rod (Figure 9, Item 1) or weak/broken rod spring
(Figure 9, Item 2).

CORRECTIVE ACTION
Notify field maintenance if spring is weak or broken or drive spring
rod (Figure 9, Item 1) is cracked or bent.
1

Figure 9. Drive Spring Rod.

SYMPTOM
Weapon will not unlock.

MALFUNCTION
Incorrect timing.

CORRECTIVE ACTION
1. Check for incorrect timing (WP 0007).
2. M48 and Flex: Adjust timing (WP 0007).
3. M2A1 only: Turn weapon into field maintenance for headspace.
(FOR NAVY: Return weapon to unit armorer.)

0021-8
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

SYMPTOM
Weapon will not extract.

MALFUNCTION
Corroded/ruptured cartridge.

CORRECTIVE ACTION
1. Check for ruptured cartridge.
2. Remove ruptured cartridge (WP 0009).
3. M48 and Flex: Check headspace (WP 0006).
4. M2A1 only: Turn into Field Maintenance to adjust headspace.
(FOR NAVY: Return weapon to unit armorer.)

MALFUNCTION
Excessive pitting.

CORRECTIVE ACTION
1. Check chamber for pitting (Figure 10, Item1).
2. If pitting evident, replace barrel (Figure 10, Item 2).

2 2
1
1

M2A1 M2

Figure 10. Chamber.

0021-9
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

SYMPTOM
Weapon will not eject.

MALFUNCTION
Firing pin hole enlarged.

CORRECTIVE ACTION
1. Check bolt face for enlarged firing pin hole (Figure 11, Item 2)
and deformed firing pin (Figure 11, Item 1). These can cause the
spent brass to bind in the T-slot, preventing ejection.
2. Notify field maintenance if firing pin hole (Figure 11, Item 2) is
enlarged or deformed. (FOR NAVY: Return weapon to unit
armorer.)

Figure 11. Firing Pin and Firing Pin Hole.

MALFUNCTION
Damaged ammunition.

CORRECTIVE ACTION
1. Check ammunition for damage to cartridge rim that prevents
smooth movement down T- slot.
2. Remove/replace damaged ammunition.
3. Notify Field Maintenance.

SYMPTOM
Weapon will not cock.

MALFUNCTION
Bolt will not fully charge to the rear.

0021-10
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

CORRECTIVE ACTION
1. Check notch on sear (Figure 12, Item 1), sear slide (Figure 12,
Item 5), and firing pin extension (Figure 12, Item 4) for wear and
improper installation.
2. Check lever (Figure 12, Item 2) for wear and improper
installation.
3. Check sear spring (Figure 12, Item 6) and bolt switch (Figure 12,
Item 3) for proper installation (WP 0036).
4. Notify field maintenance if sear (Figure 12, Item 1), sear slide
(Figure 12, Item 5), firing pin extension (Figure 12, Item 4), or
lever (Figure 12, Item 2) is cracked, deformed, or chipped. (FOR
NAVY: Return weapon to unit armorer.)

2
1

3
4

Figure 12. Bolt Assembly.

0021-11
TM 9-1005-213-10 0021

TROUBLESHOOTING PROCEDURES – continued

SYMPTOM
Sluggish operation.

MALFUNCTION
Dirty weapon.

CORRECTIVE ACTION
1. Check for dirt, carbon, burrs, and lack of lubrication.
2. Clean and lubricate weapon (WP 0023).

MALFUNCTION
Incorrect timing.

CORRECTIVE ACTION
1. M2 and M48: Adjust timing (WP 0007).
2. M2A1: Turn weapon into field maintenance to adjust timing.
(FOR NAVY: Return weapon to unit armorer.)

END OF WORK PACKAGE

0021-12
TM 9-1005-213-10

CHAPTER 4

PREVENTATIVE MAINTENANCE CHECKS


AND SERVICES (PMCS)
TM 9-1005-213-10 0022

PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

PREVENTATIVE MAINTENANCE CHECKS


AND SERVICES INTRODUCTION

SCOPE

Preventative Maintenance Checks and Services (PMCS) must be performed


by the operator to ensure the equipment is in good operating condition and is
ready for its primary mission.

RECORDS

Prepare PMCS entries and results on DA Form 5988-E or DA Form 2404,


Equipment Inspection and Maintenance Worksheet.

EXPLANATION OF COLUMNS IN THE PMCS LIST

Column (1) – ITEM NO. This column is the order in which checks and services
shall be performed. This No. is used on the DA Form 2404, Equipment
Inspection and Maintenance Worksheet, check/service fault.

Column (2) – INTERVAL. This column informs the time in which the procedure
shall be accomplished.

BEFORE – just before using the M2, M48, and M2A1 Machine Gun for
mission.
DURING – while the equipment is being used.
AFTER – right after the equipment is taken out of mission mode/returned
to containment area.

Column (3) – ITEM TO BE INSPECTED. This column shall call out the official
nomenclature of the check/service.

Column (4) – PROCEDURE. This column identifies checks/services to be


completed.

Column (5) – EQUIPMENT NOT READY/AVAILABLE IF. This column shall


state the reason the end item is not mission capable.

Always observe the warnings and cautions appearing in the PMCS table.
Warnings and cautions appear before applicable procedures. These warnings
and cautions must be observed to prevent injury to personnel and damage to
equipment.

END OF WORK PACKAGE


0022-1/blank
TM 9-1005-213-10 0023

PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

PREVENTATIVE MAINTENANCE CHECKS AND SERVICES (PMCS)


INCLUDING GENERAL CLEANING AND LUBRICATION INSTRUCTIONS

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Cleaning Compound Solvent
(WP 0043, Table 1, Item 6)
Materials/Parts Gloves, Chemical, Resistant
Cleaner, Lubricant and Type 3
Preservative (CLP) (WP 0043, Table 1, Item 7)
(WP 0043, Table 1, Item 4)
Lubricating Oil (LSA) Personnel Required
(WP 0043, Table 1, Item 10) Operator (One)
Lubricating Oil, Weapons (LAW)
(WP 0043, Table 1, Item 9) References
Lubricating Oil, (PL-M) WP 0006
(WP 0043, Table 1, Item 8) WP 0007
Rifle Bore Cleaner (RBC) WP 0024
Compound WP 0036
(WP 0043, Table 1, Item 5) WP 0040
Wiping Rag
(WP 0043, Table 1, Item 12) Equipment Condition
Not Applicable

PMCS PROCEDURES
WARNING
Be sure to clear weapon before disassembling,
cleaning, inspecting, transporting, or storing. Failure
to comply may result in injury or death to personnel.
Seek immediate medical attention if injury occurs.

CAUTION
If SLAP ammunition is being used, barrel life will be
reduced significantly. Failure to comply may result in
malfunction or damage to equipment.

0023-1
TM 9-1005-213-10 0023

PMCS PROCEDURES – continued

NOTE
• If any procedure does not meet “not fully mission
capable if:” criteria, notify field maintenance. (FOR
NAVY: Return weapon to unit armorer.)

• Lubrication instructions are mandatory. Wherever the


term CLP or the words lube or lubricant are cited in this
TM, it is to be interpreted to mean CLP, LSA, or LAW
can be utilized as applicable.

Table 1. Preventative Maintenance Checks and Services.

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
1 Before Receiver and a. Check working Receiver cracked.
Cover surfaces for cracks, Operating parts missing or
Assemblies burrs, and gouges. damaged.

b. Check belt holding Belt holding pawl is


pawl for binding and binding, broken, or
broken or missing. missing.

c. Check cartridge Cartridge stop(s) is


stop(s) for cracks or cracked or missing.
missing cartridge
stop(s).

d. Check belt holding Belt holding pawl or spring


pawl compression is missing.
spring for correct
installation.

e. Check trigger lever Trigger and/or stop


and stop assembly for assembly is cracked or
cracks and binding. binding.

f. Check retracting Retracting slide assembly


slide assembly for lever is broken, loose, or
broken, missing, or missing.
loose lever.

0023-2
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
1 Before Receiver and g. Check belt feed Belt feed lever and belt
(con’t) (con’t) Cover lever and belt feed feed slide group is
Assemblies slide group for binding, binding, cracked, or has
(con’t) cracks, and broken broken parts.
parts.

h. Check function of Cover latch does not lock


cover latch. cover in closed position.

i. Check cover Cover assembly springs


assembly for are missing or broken.
missing or broken
springs.

j. Check receiver Safety wire(s) are broken


retracting slide or missing.
assembly attaching
screws for broken or
missing safety wire(s).

k. Check breech lock Safety wire(s) broken or


cam slotted nut and missing.
screw on the bottom of
the receiver for broken
or missing safety wire.

2 Before Receiver a. Inspect receiver Rivets are missing.


Rivets rivets. Rivets may turn.
No missing rivets are
allowed.

b. Attempt to move There is obvious


riveted receiver movement of riveted
components forward components.
and to the rear and up
or down. Riveted
components must not
have obvious
movement.

3 Before Barrel Check barrel for Obstruction in barrel


Assembly obstruction, cannot be removed or
abnormalities, or barrel is damaged.
damage.

0023-3
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
4 Before Flash Check flash Flash suppressor is
Suppressor suppressor for cracks cracked or has other
or other deformities. deformities.

5 Before Complete Check for proper Weapon not properly


Weapon lubrication. lubricated

6 Before M48 Fixed NOTE


and Flex:
Headspace Headspace and timing
and Timing gages must be
Gage calibrated annually by
the TMDE.

Check that gages are Headspace and timing


present. gages are not present.

7 Before Machine Gun a. Hand operate the Weapon will not function.
(All types) machine gun with
cover in the closed
position.

b. Check to ensure Weapon will not function.


that all moving parts
are clean, lightly oiled,
and function freely.

c. Visually inspect bolt Weapon will not cock or


switch (Figure 1, Item charging handle cannot be
1) to ensure it is set for easily pulled to the rear
the correct feed with wrong setup (right/left
(left/right hand feed). hand) feed.
1

Figure 1. Bolt Switch.

d. Adjust head Weapon will not function.


spacing (WP 0006)
and timing (WP 0007).

0023-4
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
7 Before Machine Gun e. After headspace Barrel locking spring does
(con’t) (con’t) (All types) and timing has been not lock barrel in place.
(con’t) set with the bolt
closed/forward,
attempt to unscrew the
barrel.

f. M2A1: Notify unit Proper headspace OR


armorer to verify timing cannot be obtained.
headspace and timing. Headspace and timing
After headspace and gages are not calibrated.
timing is verified, notify
field maintenance if Headspace OR timing has
either headspace OR not been verified by
timing fails. (FOR armorer or field
NAVY: Notify unit maintenance.
armorer to verify
headspace and timing.
If headspace or timing
fail return weapon to
NSWC Crane.)

g. Check to ensure all One or more BII items,


BII are present and Including SMART card,
serviceable (WP 0041 are missing or
for M2A1 and WP unserviceable.
0041 for M2 fixed and
flex).

8 Before Backplate a. Check latch and Backplate will not lock in


Assembly latch lock (Figure 2, receiver.
Item 6) for function and
retention of backplate
assembly (Figure 2,
Item 5) in receiver
group (Figure 2,
Item 4) ensuring lock
completely holds the
latch down.

0023-5
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
8 Before Backplate b. Check trigger and Cracks in backplate
(con’t) (con’t) Assembly bolt latch release assembly. Loose grips,
(con’t) (Figure 2, Item 2) for missing bolts in the grips,
function. Check for trigger bottoms out,
cracks and looseness or bolt latch release
in grips (Figure 2, function is impaired.
Item 3). Check that
trigger bar is not
bottoming out.

c. Inspect backplate Fluids coming from inside


buffer tube (Figure 2, of the buffer.
Item 1) for any fluids
(oil, solvent, or water)
coming from the inside
of the buffer tube.
2
1

4
5

Figure 2. Backplate
Assembly.

d. Check trigger block Safety wire or shoulder


(Figure 3, Item 1) for screws are worn,
worn, damaged, or damaged, or missing.
missing safety wire or
shoulder screws.
1

Figure 3. Trigger
Block.

9 Before Breech Check breech lock and Breech lock or pin is


Lock/Pin pin for cracks and cracked or loose.
looseness

0023-6
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
10 Before Timing Spring Check timing spring Spring broken.
(M2/M48 only).

11 Before M10 Manual a. Inspect safety wire Safety wire missing.


Charger to ensure presence.
(Fixed M48
Turret Type) b. Inspect charger bolt Charger bolt cover is
cover (Figure 4, deformed, cracked, or
Item 1) and channel damaged. Cover not
housing (Figure 4, present.
Item 3) for
deformation, cracks,
and damage. Ensure
cover is present.

c. Inspect charger Charger cable assembly


cable assembly has broken strands or
(Figure 4, Item 6) for loose or missing ball ends.
kinks, broken strands,
and loose or missing
ball ends.

d. Inspect pulleys Pulley has burrs or


(Figure 4, Item 5) for elongated holes or is
burrs, elongated holes, distorted.
and distortion.

e. Inspect for broken Latches are broken or


or worn latches worn.
(Figure 4, Item 4).

f. Inspect ball Ball bearings are


bearings (Figure 4, damaged.
Item 2) for damage on
swivel.

g. Inspect charger Charger catch and pulley


catch and pulley retainer slide are
retainer slide (Figure 4, deformed or have burrs or
Item 7) for deformation, elongated holes.
burrs, and elongated
holes.

0023-7
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
11 Before M10 Manual h. Inspect bolt stud Bolt stud assembly is
(con’t) (con’t) Charger assembly for deformed, has burrs, or is
(Fixed M48 deformation, burrs, worn at retaining collar.
Turret Type) and worn retaining
(con’t) collar.

7 1

3 2
4
5

Figure 4. M10 Manual


Charger.

12 Before Buffer Body NOTE


Assembly
Breech lock
depressors may
have movement
as long as the
movement does
not cause the
weapon to
malfunction, or
the depressors
are damaged or
missing.

a. Check barrel buffer Barrel buffer body


body assembly for assembly is missing,
missing, damaged, or damaged, or has worn
worn parts. parts.

0023-8
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
12 Before Buffer Body NOTE
(con’t) (con’t) Assembly
(con’t) Lock depressors may
have movement (side
to side or up/down) as
long as the movement
does not cause the
weapon to malfunction.

b. Check lock Lock depressors are


depressors for loose, cracked, or broken.
looseness, cracks, or
breaks.

c. Check accelerator Accelerator pin assembly


pin assembly for is broken or missing
broken or missing spring.
spring.

d. Check buffer spring Buffer spring is cracked,


for cracks, breaks, and broken, or spring has no
spring tension. tension.

13 Before Bolt a. Check for burred, Cam grooves are


Assembly scored, or deformed deformed or contains
cam grooves. burrs or scores.

b. Check bolt alternate Bolt alternate feed area,


feed area, cam groves cam grooves, or T-slot are
(Figure 5, Item 1), and burred, cracked, or
T-slot (Figure 5, chipped.
Item 2) for burrs or
cracks. Check for
chipped T-slot.
1
2

Figure 5. Bolt
Assembly.

0023-9
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
13 Before Bolt c. Check drive spring Drive springs are broken,
(con’t) (con’t) Assembly (Figure 6, Item 1) for cracked coils have flat
(con’t) broken or cracked spots, or coils are
springs, collapsed collapsed.
coils, and flat spots on
coils.

d. Check drive spring Drive spring rod is


rod assembly deformed, cracked, or
(Figure 6, Item 2) for broken.
deformed, cracked, or
broken rod.
1

Figure 6. Drive Spring


Rod.

e. Check sear spring Sear spring is deformed,


(Figure 7, Item 8) for weak, or incorrectly
deformity, collapsed installed.
coils, weakness,
elongation, crisp spring
action, and/or incorrect
installation (must be in
sear hole and recess
in bottom of the bolt).

f. Check bolt body for Bolt body has burrs or


burrs and failure to fails to slide freely.
slide freely.

g. Check cocking Cocking lever pin is


lever (Figure 7, Item 1) burred or broken.
and cocking lever pin
(Figure 7, Item 7) for
burrs or breaks.

h. Check sear Sear has burrs or sear


(Figure 7, Item 9) for notch is dull, chipped, or
burrs. Ensure sear broken.
notch (Figure 7, Item
3) has a sharp edge
and is not chipped or
broken.
0023-10
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
13 Before Bolt i. Check sear slide Sear slide binds.
(con’t) (con’t) Assembly (Figure 7, Item 6) for
(con’t) free movement in
guide grooves.

j. Check for distorted Notch is distorted or


notch (Figure 7, Item improperly installed.
6a) and proper
installation; enters from
left to right (for left-
hand feed).

k. Check accelerator Accelerator stop or


stop (Figure 7, Item 5) accelerator stop lock is
and accelerator stop twisted, broken, or bent.
lock (Figure 7, Item 2)
if twisted, broken, or
bent.

l. Check for burrs, Sear stop and pin have


cracks, or bends in burrs, cracks, or bends
sear stop and pin present.
(M2A1 only).

m. Check bolt switch Bolt switch is burred,


(Figure 7, Item 4) for loose, or damaged.
burrs, looseness, and
incorrect installation.
1
2
4
9 3
8
7
6
6a
5

Figure 7. Bolt

n. Check cartridge Cartridge extractor or


extractor (Figure 8, spring is burred or broken.
Item 1) and spring
(Figure 8, Item 2) for
burrs or breaks.

0023-11
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
13 Before Bolt o. Check extractor Extractor stop pin is
(con’t) (con’t) Assembly stop pin for cracks or cracked or deformed.
(con’t) deformities.

1 2

Figure 8. Cartridge
Extractor.

p. Check bolt shoulder Bolt shoulder is chipped or


for chips and burrs burred.
(Figure 9, Item 1).

Figure 9. Bolt
Inspection.

14 Before Cartridge a. Check for broken, Broken, tight fitting, or


Stops tight fitting, or incorrectly assembled
incorrectly assembled stops.
cartridge stops.

WARNING

Cartridge stop for


blank ammo is
different (longer) than
cartridge stop of live
ammo. Ensure
cartridge stop is
changed before firing
blank or live ammo.
Rear cartridge stop will
not replace front
cartridge stop.

0023-12
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
14 Before Cartridge b. Check if front Front cartridge stop is
(con’t) (con’t) Stops cartridge stop (RH broken or tight fitting.
(con’t) feed) or front cartridge
stop (LH feed) is
broken or tight fitting.

c. Check if link RH feed link stripper is


stripper (RH feed only) broken, tight fitting, or
is broken, tight fitting, incorrectly assembled.
or incorrectly
assembled.

d. Check if rear Rear cartridge stop is


cartridge stop (RH feed broken, tight fitting, or
only) is broken, tight incorrectly assembled.
fitting, or incorrectly
assembled. Rear
cartridge stop will not
replace front cartridge
stop.

e. Check for broken or Pin or lock pin is broken or


missing pin or lock pin. missing.

15 Before Barrel WARNING


Extension
(M2A1 only) Ensure during
reassembly for M2A1
the bolt and barrel
extension serial
numbers must match
the last four digits of
the receiver serial
number. Failure to
comply may result in
injury or death to
personnel. Seek
immediate medical
attention if injury
occurs.

a. Check barrel Barrel extension is


extension for cracks, cracked, gouged, burred,
gouges, burrs, binding, binding, or missing parts.
or missing parts.

0023-13
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
15 Before Barrel b. Check barrel Barrel locking spring is not
(con’t) (con’t) Extension locking spring for staked.
(M2A1 only) proper staking in its
(con’t) groove.

c. Check barrel Barrel extension threads


extension for burred or are damaged.
stripped threads.

d. Check breech Breech lock is cracked or


lock/pin for cracks and loose.
looseness.

e. Check that bolt and Serial numbers do not


barrel extension match.
assembly serial
numbers (Figure 10,
Item 1) match the last
four digits of the
receiver serial number
(M2A1 only).
1

Figure 10. Serial


Number Markings.

16 During Machine a. Erractic or sluggish Weapon ceases to


Guns (all firing may indicate operate.
types) carbon buildup or
change in headspace
and timing.

b. Change barrel and Headspace and timing


adjust headspace (WP cannot be obtained.
0006) and timing (WP
0007). M48 & Flex
only.

0023-14
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
17 After Machine Field strip, clean, One or more BII items are
Guns (all inspect, and lubricate missing or unserviceable.
types) entire weapon
immediately after
firing. Ensure BII is
present and
serviceable (WP 0041
and WP 0041).

18 After Bolt Group a. Check for sharp Bolt assembly, drive


and Drive edges on any surface spring rod cracked or
Spring Rod of bolt assembly. defective.
Check drive spring rod
assembly (Figure 11,
Item 2) for deformation,
cracks, bent or broken
pin or rod assembly.
Check sear for burrs
(Figure 11, Item 1).

b. Check sear spring Sear spring deformed or


(Figure 11, Item 5) for broken.
deformation or
breakage.

c. Check firing pin Firing pin or firing pin


(Figure 11, Item 4) and extension has bends or
firing pin extension cracks.
(Figure 11, Item 3) for
bends.
1

4
3

Figure 11. Bolt


Assembly.

19 After Barrel a. Check barrel Barrel extension is


Extension extension (Figure 12, cracked, gouged, burred,
Item 2) for gouges, binding, or missing parts.
burrs, and binding.

0023-15
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
19 After Barrel b. Check barrel Barrel locking spring is not
(con’t) (con’t) Extension locking spring (Figure staked.
(con’t) 12, Item 4) for proper
staking in its groove.

c. Check barrel Barrel extension is burred


extension for burred or or has stripped threads.
stripped threads
(Figure 12, Item 3).

d. Check breech lock Breech lock or pin is


(Figure 12, Item 1) and cracked or loose.
pin (Figure 12, Item 5)
for cracks and
looseness.

1 2

5 4 3

Figure 12. Barrel


Extension.

20 After Receiver and a. Check working Receiver cracked.


Cover surfaces for cracks, Operating parts missing or
Assemblies burrs, and gouges. damaged.

b. Check belt holding Belt holding pawl is


pawl for binding and binding, broken, or
broken or missing. missing.

c. Check cartridge Cartridge stop(s) is


stop(s) for cracks or cracked or missing.
missing cartridge
stop(s).

d. Check belt holding Belt holding pawl or spring


pawl compression is missing.
spring for correct
installation.

0023-16
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
20 After Receiver and e. Check trigger lever Trigger and/or stop
(con’t) (con’t) Cover and stop assembly for assembly is cracked or
Assemblies cracks and binding. binding.
(con’t)
f. Check retracting Retracting slide assembly
slide assembly for lever is broken, loose, or
broken, missing, or missing.
loose lever.

g. Check belt feed Belt feed lever and belt


lever and belt feed feed slide group is
slide group for binding, binding, cracked, or has
cracks, and broken broken parts.
parts.

h. Check function of Cover latch does not lock


cover latch. cover in closed position.

i. Check cover Cover assembly springs


assembly for are missing or broken.
missing or broken
springs.

j. Check receiver Safety wire(s) are broken


retracting slide or missing.
assembly attaching
screws for broken or
missing safety wire(s).

k. Check breech lock Safety wire(s) broken or


cam slotted nut and missing.
screw on the bottom of
the receiver for broken
or missing safety wire.

0023-17
TM 9-1005-213-10 0023

ITEM TO BE
CHECKED
ITEM OR NOT FULLY MISSION
NO. INTERVAL SERVICED PROCEDURE CAPABLE IF:
21 After Receiver a. Inspect receiver Rivets are missing.
Rivets rivets (Figure 13, Item
1). Receiver rivets
(Figure 13, Item 1) may
turn. No missing
receiver rivets are
allowed.

Figure 13. Receiver


Rivets.

b. Attempt to move There is obvious


riveted receiver movement of riveted
components forward components.
and to the rear and up
or down. Riveted
components must not
have obvious
movement.

22 After Trigger Block Check trigger block Safety wire is worn or


(Figure 14, Item 1) for shoulder screws are worn,
worn, damaged, or damaged, or missing.
missing safety wire or
shoulder screws.

Figure 14. Trigger


Block.

END OF TASK
0023-18
TM 9-1005-213-10 0023

GENERAL CLEANING AND LUBRICATION INSTRUCTIONS

CLEANING

CAUTION

• DO NOT use cleaning solvent to clean backplate assembly.

• Use clean wiping rag to remove foreign matter.

• Lubricate exterior very lightly with oil saturated cloth.

• Failure to comply with above cautions can result in damage


to weapon.

1. Immediately after firing, clean all powder-fouled surfaces with RBC


compound.

2. Field strip machine gun into major groups and assemblies (WP 0024).

3. Clean components with RBC compound.

4. Wipe dry and oil with lubricating oil (LSA) at temperatures above +10° F
(-12° C) or lubricating oil (LAW) at temperatures below -10° F (-23° C).

5. Clean and oil as above every 90 days unless inspection reveals more
frequent servicing is required.

6. Reassemble major groups and assemblies (WP 0036).

7. Remove oil from barrel bore before firing.

END OF TASK

0023-19
TM 9-1005-213-10 0023

LUBRICATION INSTRUCTIONS

NOTE

• Under all but the coldest arctic conditions, LSA or CLP


are the recommended lubricants to use on your machine
gun. Remember to remove excessive oil from the bore
before firing.

• Lubrication instructions are mandatory. Wherever the


term CLP or the words lube or lubricant are cited in this
TM, it is to be interpreted to mean CLP, LSA, or LAW
can be utilized as applicable.

The following constraints must be adhered to:

1. Under all but the coldest arctic conditions, LSA or CLP are the lubricants to
use on your weapon. Either may be used at -10° F (-23°C) or above. However,
DO NOT use both on the same weapon at the same time.

2. LAW is the lubricant to use during cold arctic conditions, +10° F (-12° C) or
below.

3. Any lubricant may be used from -10° F (-12° C) or above.

4. DO NOT mix lubricants on the same weapon.

5. The weapon must be thoroughly cleaned during change from one lubricant
to another.

6. Dry cleaning solvent is recommended for cleaning during change from one
lubricant to another.

7. Only lubricants and cleaners specified in this manual are authorized for use
on this weapon.

0023-20
TM 9-1005-213-10 0023

LUBRICATION INSTRUCTIONS – continued

NOTE

• Lightly lube means apply a film of oil barely visible to


the eye.

• Generously lube means apply oil heavy enough so


that it can be spread with finger.

CLP - Cleaner, lubricant, and


preservative.

LSA - Weapons lubricating oil, semifluid.

LAW - Below zero weapons lubricating


oil, arctic.

Between 10° F (-12° C) and –10° F


(-23° C) use CLP, LSA or LAW. Below
–10° F (-23° C) use only LAW.

PL-M - Lubricating oil, general purpose.

Figure 15. Thermostat.

END OF TASK

END OF WORK PACKAGE

0023-21
0023-21/blank
TM 9-1005-213-10

CHAPTER 5

OPERATOR MAINTENANCE INSTRUCTIONS


TM 9-1005-213-10 0024

OPERATOR MAINTENANCE INSTRUCTIONS

FIELD STRIP REMOVAL

INITIAL SETUP:

Tools and Special Tools Personnel Required


Not Applicable Operator (Two)

Materials/Parts Reference
Rod, Cleaning, Small Arms WP 0005
(WP 0042, Table 2)
Swab Holder Section Equipment Condition
(WP 0042, Table 2) Not Applicable
Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)

REMOVAL
WARNING

• To avoid accidental firing, remove ammunition, clear weapon


(WP 0005), and verify chamber is clear.

• Heat protective mitten should be used when barrel is hot.

• Failure to comply may result in injury or death to personnel.


Seek immediate medical attention if injury occurs.

1. M2/M2A1 Machine Gun and Fixed M48 - Retract bolt approximately 3/8 in.
for barrel locking lug (Figure 1, Item 3) to center in barrel locking spring hole
(Figure 1, Item 2) on right hand side of the receiver (Figure 1, Item 1).

2. M2 and M48: Unscrew and remove barrel assembly (Figure 1, Item 4).
2
1

Figure 1. Barrel Removal, M2 Machine Gun and Fixed M48.

0024-1
TM 9-1005-213-10 0024

REMOVAL – continued

3. M2A1 Only: Rotate the barrel (Figure 2, Item 2) using barrel carrying handle
(Figure 2, Item 3) until the barrel alignment pin engages alignment slot
(Figure 2, Item 1). The barrel (Figure 2, Item 2) is now unlocked from barrel
extension.

4. Pull barrel (Figure 2, Item 2) forward and remove from receiver (Figure 2,
Item 4).

1
2
3

Figure 2. M2A1 Barrel Removal.

0024-2
TM 9-1005-213-10 0024

REMOVAL – continued

WARNING

• Never remove the backplate assembly from any weapon


until the chamber has been cleared.

• DO NOT attempt to charge weapon without backplate


installed to the machine gun.

• DO NOT attempt to remove backplate unless the bolt is


in the forward position.

• Failure to comply with above warnings may result in


injury or death to personnel. Seek immediate medical
attention if injury occurs.

0024-3
TM 9-1005-213-10 0024

REMOVAL – continued

5. Ensure the bolt latch release (Figure 3, Item 1) is in unlocked (single shot)
position (flexible type and Navy Variant type only).

WARNING

DO NOT stand behind machine gun while removing


backplate. Failure to comply may result in injury or death
to personnel. Seek immediate medical attention if injury
occurs.

NOTE

The following procedure applies to both flexible and fixed


M48 turret type backplates.

6. Pull backplate latch lock (Figure 3, Item 5) straight back while lifting up on
backplate latch (Figure 3, Item 4).

7. Raise backplate assembly (Figure 3, Item 3) straight up and remove from


receiver (Figure 3, Item 2).
2

5
4

Figure 3. Backplate Assembly, Flexible Type.

0024-4
TM 9-1005-213-10 0024

REMOVAL – continued

8. Push rear of drive spring rod assembly (Figure 4, Item 2) forward and to the
left until free from the side of receiver (Figure 4, Item 1).

9. Remove drive spring rod assembly (Figure 4, Item 2).

Figure 4. Remove Drive Spring Rod Assembly.

10. Remove M10 charger cover (Figure 5, Item 1) (Fixed M48 turret type only).

Figure 5. Remove M10 Charger Cover (Fixed M48 turret type only).

0024-5
TM 9-1005-213-10 0024

REMOVAL – continued

11. Retract bolt assembly (Figure 6, Item 2) far enough to align bolt stud
(Figure 6, Item 4) with (enlarged) bolt stud hole (Figure 6, Item 1) in receiver
(Figure 6, Item 3).

NOTE

Bolt stud is located on left side of receiver for the M48.

12. Remove bolt stud (Figure 6, Item 4).

4
2

3
Figure 6. Remove Bolt Stud.

0024-6
TM 9-1005-213-10 0024

REMOVAL – continued

NOTE

For flex type, bolt latch must be pushed up to remove bolt.

13. Remove bolt assembly (Figure 7, Item 1) from receiver (Figure 7, Item 2).

1 2

Figure 7. Bolt Removal.

14. Rotate cartridge extractor (Figure 8, Item 1) upward and remove from left
side of bolt (Figure 8, Item 2).

15. Remove bolt switch (Figure 8, Item 3) by lifting straight up from bolt
(Figure 8, Item 2).
3
1
2

Figure 8. Cartridge Extractor.

0024-7
TM 9-1005-213-10 0024

REMOVAL – continued

16. Place cocking lever (Figure 9, Item 1) in its rearmost position.

WARNING

DO NOT place finger between cocking lever and sear or injury


could occur. Failure to comply may result in injury or death to
personnel. Seek immediate medical attention if injury occurs.

17. Release firing pin spring by pressing down on sear with swab holder
section (Figure 9, Item 2).
1

Figure 9. Release Firing Pin Spring.

18. Using swab holder section (Figure 10, Item 1), remove cocking lever pin
(Figure 10, Item 3) and cocking lever (Figure 10, Item 2).

1 2

Figure 10. Cocking Lever Removal.

0024-8
TM 9-1005-213-10 0024

REMOVAL – continued

19. M2A1 only: Using thin edge of cocking lever (Figure 11, Item 1), rotate sear
stop and pin (Figure 11, Item 2) to center of recess and bolt.

20. M2A1 only: Turn bolt (Figure 11, Item 3) over and use thin edge of cocking
lever (Figure 11, Item 1) to press sear stop and pin (Figure 11, Item 2) from
bottom of bolt (Figure 11, Item 3).

21. M2A1 only: With top of bolt (Figure 11, Item 3) up, use thin edge of cocking
lever (Figure 11, Item 1) to pry up and remove sear stop and pin (Figure 11,
Item 2).

Figure 11. Remove Sear Stop and Pin (M2A1 only).

22. Using thin edge of cocking lever (Figure 12, Item 3), rotate accelerator stop
lock (Figure 12, Item 2) to center of recess in bolt (Figure 12, Item 1).

23. Pry up accelerator stop lock (Figure 12, Item 2) and remove accelerator
stop lock (Figure 12, Item 2).

Figure 12. Accelerator Stop Lock Removal (M2 Flex only).

0024-9
TM 9-1005-213-10 0024

REMOVAL – continued

24. M2 Flex and M48 only: Using thin edge of cocking lever (Figure 13, Item 1),
press accelerator stop (Figure 13, Item 3) from bolt (Figure 13, Item 2).

25. Turn bolt (Figure 13, Item 2) over and use thin end of cocking lever
(Figure 13, Item 1) to pry accelerator stop (Figure 13, Item 3) from bottom of
bolt (Figure 13, Item 2).

3
1 2
3

Figure 13. Accelerator Stop Removal.

26. Depress sear (Figure 14, Item 2) and remove sear slide (Figure 14, Item 1).

27. Remove sear (Figure 14, Item 2) and sear spring (Figure 14, Item 3).

Figure 14. Sear Slide Removal.

0024-10
TM 9-1005-213-10 0024

REMOVAL – continued

28. Tip the front end of the bolt (Figure 15, Item 2) upward and remove firing
pin extension assembly and firing pin (Figure 15, Item 1).

1 2

Figure 15. Firing Pin Extension Assembly Removal.

29. Remove firing pin (Figure 16, Item 1) from firing pin extension assembly
(Figure 16, Item 2).

Figure 16. Firing Pin and Firing Pin Extension Removal.

0024-11
TM 9-1005-213-10 0024

REMOVAL – continued

30. Insert pointed end of cleaning rod (Figure 17, Item 3) into hole (Figure 17,
Item 2) in receiver (Figure 17, Item 1).

31. Depress buffer body lock with cleaning rod (Figure 17, Item 3) while
applying rearward pressure on barrel extension assembly.
1

3 2

Figure 17. Remove Barrel Buffer Body and Barrel Extension.

32. Remove barrel buffer assembly (Figure 18, Item 3) and barrel extension
assembly (Figure 18, Item 1) together.

33. Separate the barrel buffer assembly (Figure 18, Item 3) and barrel
extension assembly (Figure 18, Item 1) by pushing forward on tips of buffer
accelerator (Figure 18, Item 2).

1
2
3

Figure 18. Separate Barrel Buffer Body and Barrel Extension.

0024-12
TM 9-1005-213-10 0024

REMOVAL – continued

34. Remove buffer assembly (Figure 19, Item 4) by pushing it out toward the
rear of barrel buffer body (Figure 19, Item 1).

35. Drive accelerator pin assembly (Figure 19, Item 3) from barrel buffer body
(Figure 19, Item 1) with swab holder.

36. Remove buffer accelerator (Figure 19, Item 2).

3
2
4

Figure 19. Barrel Buffer Disassembly.

37. M2 and M48 only: Use pointed end of cleaning rod to remove breech lock
pin assembly (Figure 20, Item 3) and breech lock (Figure 20, Item 1) from
extension assembly (Figure 20, Item 2).
1
2

Figure 20. Barrel Extension Disassembly (M2 and M48).

0024-13
TM 9-1005-213-10 0024

REMOVAL – continued

NOTE

Steps 39 through 42 are not authorized to be performed


by Navy users.

38. Remove safety wire or retaining clip from belt holding pawl pin (Figure 21,
Item 3).

39. Remove belt holding pawl pin (Figure 21, Item 3).

40. Remove front cartridge stop (Figure 21, Item 1) and rear cartridge stop
assembly (Figure 21, Item 2).

Figure 21. Pawl and Cartridge Stop Removal.

0024-14
TM 9-1005-213-10 0024

REMOVAL – continued

CAUTION

Hold down on belt holding pawl assembly to prevent loss of


spring. Failure to comply may result in malfunction or damage
to equipment.

41. Remove belt holding pawl pin (Figure 22, Item 3), belt holding pawl
assembly (Figure 22, Item 1), and two springs (Figure 22, Item 2).

1
2
3
2

Figure 22. Remove Pawl Assembly.

END OF TASK

END OF WORK PACKAGE

0024-15
0024-15/blank
TM 9-1005-213-10 0025

OPERATOR MAINTENANCE INSTRUCTIONS

BARREL ASSEMBLY
CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Lubricating Oil, (LSA)
(WP 0043, Table 1, Item 10)
Materials/Parts Rifle Bore Cleaning (RBC)
Brush, Cleaning, Small Arms, Compound
Bore (WP 0043, Table 1, Item 5)
(WP 0042, Table 1) Small Arms Cleaning Swab,
Brush, Cleaning, Small Arms Cotton
Chamber (WP 0043, Table 1, Item 11)
(WP 0042, Table 1) Wiping Rag, Cotton
Rod, Cleaning, Small Arms (WP 0043, Table 1, Item 12)
(WP 0042, Table 2)
Brush, Artist, H-B-241 Personnel Required
(WP 0043, Table 1, Item 1) Operator (One)
Brush, Cleaning, Tool and
Parts Reference
(WP 0043, Table 1, Item 2) Not Applicable
Carbon Removing Compound
(CRC) Equipment Condition
(WP 0043, Table 1, Item 3) Barrel removed from weapon.

CLEANING

NOTE

Chamber and bore must be clean, dry, and free of oil before
firing and/or inspection.

CAUTION

DO NOT reverse direction of bore brush while in bore. Failure


to comply may result in damage to the bore and bore brush.

0025-1
TM 9-1005-213-10 0025

CLEANING – continued

1. Using cleaning rods, bore brush, and RBC compound, dip bore brush in
RBC compound, and run through chamber (Figure 1, Item 3) of barrel
(Figure 1, Item 1).

2. At the end of the muzzle, remove brush from cleaning rod and retract
cleaning rod from bore of barrel (Figure 1, Item 1).

3. Reattach bore brush to cleaning rod. Using cleaning rods and chamber
brush, dip chamber brush in RBC compound.

4. Clean chamber (Figure 1, Item 3) of barrel (Figure 1, Item 1) using


clockwise twisting motion.

5. At the end of the muzzle, remove chamber brush.

6. Reattach a cleaning swab in slot of swab holder.

7. Run clean swab through bore (Figure 1, Item 2) from chamber end and
back. Repeat until clean swab is observed.

8. Clean outside surface of barrel (Figure 1, Item 1) with carbon removing


compound (CRC).

9. Wipe all surfaces dry with clean wiping rags.

Figure 1. Clean Bore.

END OF TASK
0025-2
TM 9-1005-213-10 0025

INSPECTION

1. Inspect barrel locking notches (Figure 2, Item 1) for wear or breakdown.

2. Inspect barrel (Figure 2, Item 2) for rust.

3. Inspect bore (Figure 2, Item 3) for bulges, missing lands, or large rust pits. A
bulge will appear as a shadowy depression or ring.

NOTE

• DO NOT be confused by the ring 8 to 10 inches from


breech end. This is caused by a “designed in” gap to
allow for expansion of the stellite liner when the barrel
gets hot.

• If there is any doubt about the condition of the barrel,


notify field maintenance. (FOR NAVY: Return weapon to
unit armorer.)

• Unless barrel is to be fired immediately, chamber, bore,


and outside surfaces are to be lightly oiled.

4. Inspect chamber (Figure 2, Item 4) for bulges or large rust pits.

2
1

4
Figure 2. Barrel.

0025-3
TM 9-1005-213-10 0025

INSPECTION – continued

5. M2A1 only: Check barrel alignment pin (Figure 3, Item 2) and interrupted
threads (Figure 3, Item 3) for wear and damage. If worn or damaged, notify
field maintenance. (FOR NAVY: Return weapon to unit armorer.)

6. M2A1 only: Check flash suppressor (Figure 3, Item 1) for burrs, looseness,
damaged or bent prongs, and broken parts. If damaged, notify field
maintenance. (FOR NAVY: Return weapon to unit armorer.)

Figure 3. M2A1 Barrel.

END OF TASK

0025-4
TM 9-1005-213-10 0025

LUBRICATION

1. Place clean swab in swab holder.

NOTE

Lubrication instructions are mandatory. Wherever the


term CLP or the words lube or lubricant are cited in this TM,
it is to be interpreted to mean CLP, LSA, or LAW can be
utilized as applicable.

2. Dip swab in lubricating oil (LSA) and run through chamber (Figure 4, Item 3)
and bore (Figure 4, Item 2) of barrel (Figure 4, Item 1).

Figure 4. Lubrication Bore.

END OF TASK

END OF WORK PACKAGE

0025-5
0025-5/blank
TM 9-1005-213-10 0026

OPERATOR MAINTENANCE INSTRUCTIONS

BARREL ASSEMBLY
FLASH SUPPRESSOR AND BARREL CAP: M2A1

INITIAL SETUP:

Tools and Special Tools Personnel Required


1-3/8 in. Wrench, Box and Open Operator (One)
End Combination
(WP 0042, Table 1) Reference
Not Applicable
Materials/Parts
Not Applicable Equipment Condition
Not Applicable

DISASSEMBLY

WARNING

Be sure to clear weapon before disassembling, cleaning,


inspecting, transporting, or storing. Clearing consists of
unloading the machine gun and visually inspecting weapon
and chamber to ensure all rounds have been cleared.
Failure to properly clear the M2A1 machine gun may result
in an accidental discharge of a round. Failure to comply may
result in injury or death to personnel. Seek immediate medical
attention if injury occurs.

NOTE

The flash suppressor and barrel cap have a left-hand thread.

0026-1
TM 9-1005-213-10 0026

DISASSEMBLY – continued

Using 1-3/8 in. open end wrench, unscrew left-hand thread of either the flash
suppressor (Figure 1, Item 2) or barrel cap (Figure 1, Item 3) from muzzle end
of barrel assembly (Figure 1, Item 1) by turning clockwise.

Figure 1. Barrel Cap Removal.

END OF TASK

INSPECT AND REPAIR

1. Check for damaged or worn threads on barrel, cap/flash suppressor, and


broken parts on barrel cap or flash suppressor.

2. Repair is by replacement of flash suppressor or barrel cap.

END OF TASK

0026-2
TM 9-1005-213-10 0026

INSTALLATION

Install flash suppressor (Figure 2, Item 2) or barrel cap (Figure 2, Item 3) on


barrel assembly (Figure 2, Item 1) and tightening by turning counterclockwise
with 1-3/8 in. open end wrench.

Figure 2. Barrel Cap Installation.

END OF TASK

END OF WORK PACKAGE

0026-3/blank
0026-3
TM 9-1005-213-10 0027

OPERATOR MAINTENANCE INSTRUCTIONS

BACKPLATE ASSEMBLY
CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Personnel Required


Not Applicable Operator (One)

Materials/Parts Reference
Lubricating Oil, (LSA) WP 0023
(WP 0043, Table 1, Item 10)
Lubricating Oil, Weapons (LAW) Equipment Condition
(WP 0043, Table 1, Item 9) Backplate removed
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8)
Wiping Rag
(WP 0043, Table 1, Item 12)

CLEANING

NOTE

DO NOT submerge backplate assembly in any fluid or


excessive oil as contamination of buffer disks will occur
leading to stoppages.

Use clean wiping rags to remove foreign matter from backplate assembly
(Figure 1).

Figure 1. Backplate Assemblies.

END OF TASK

0027-1
TM 9-1005-213-10 0027

INSPECTION

1. Inspect guides (Figure 2, Item 2) for burrs or bent condition.

2. Check backplate latch (Figure 2, Item 6) and backplate latch lock


(Figure 2, Item 5) for proper functioning.

3. Ensure locking pins (Figure 2, Item 1) are in place.

4. Check trigger (Figure 2, Item 3) for proper functioning.

5. M2A1 and Flex only: Check bolt latch release (Figure 2, Item 8) for proper
functioning.

6. M2A1 and Flex only: Handle grips (Figure 2, Item 4) should not move freely
and should not be cracked.

7. Check for bent or damaged flat spring on trigger block (Figure 2, Item 7) and
that safety wire is present. Verify the safety (Figure 2, Item 9) is functional.

1 2 1
2 1
2
8
7
9
4 8

3 3

4 3

5 5
5

6 1 6 6
1 1
Figure 2. Backplate Assemblies.

END OF TASK

0027-2
TM 9-1005-213-10 0027

LUBRICATION

Lubricate exterior of backplate assembly very slightly using a clean wiping rag
with lubricating oil (WP 0023).

END OF TASK

END OF WORK PACKAGE

0027-3/blank
0027-3
TM 9-1005-213-10 0028

OPERATOR MAINTENANCE INSTRUCTIONS

BACKPLATE SAFETY AND TRIGGER BLOCK


OPERATION, INSPECTION, AND REPAIR

INITIAL SETUP:
Tools and Special Tools Reference
Not Applicable Not Applicable

Materials/Parts Equipment Condition


Not Applicable Not Applicable

Personnel Required
Operator (One)

OPERATION

NOTE

The safety (M48) and trigger block (M2 and M2A1)


are provided to further ensure the machine gun is not
inadvertently fired.

0028-1
TM 9-1005-213-10 0028

OPERATION – continued

1. Push trigger block (Figure 1, Item 1) to the right for the M2/M2A1 (left for the
Fixed M48 turret type safety (Figure 1, Item 4)), which enables the trigger to be
fully depressed.

2. Push trigger block (Figure 1, Item 1) to the left for the M2/M2A1 (right for the
Fixed M48 turret type safety (Figure 1, Item 4)), which prevents the trigger from
being fully depressed.

3. A red indicator or letter FIRE “F” (Figure 1, Item 2) is visible when the
weapon is in fire mode. A white indicator or letter SAFE “S” (Figure 1, Item 3)
is visible when the weapon is in safe mode.

4
1

S F F S

3 2 3 2

M2/M2A1 Fixed M48

Figure 1. Trigger Block and Safety Configurations.

0028-2
TM 9-1005-213-10 0028

OPERATION – continued

INSPECT

1. Check M2/M2A1 for bent or damaged flat spring or trigger block (Figure 2,
Item 1).

2. Check Fixed M48 for cracked or broken safety (Figure 2, Item 2).

1 2

S F F S

M2/M2A1 Fixed M48

Figure 2. Trigger Block and Safety Configurations.

END OF TASK

REPAIR

If repair is needed, notify field maintenance. (FOR NAVY: Return weapon to


unit armorer.)

END OF TASK

END OF WORK PACKAGE

0028-3
0028-3/blank
TM 9-1005-213-10 0029

OPERATOR MAINTENANCE INSTRUCTIONS

BOLT ASSEMBLY AND DRIVE SPRING ROD ASSEMBLY


CLEANING, INSPECTION, AND REPAIR

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
Materials/Parts Wiping Rag, Cotton
Carbon Removing Compound (WP 0043, Table 1, Item12)
(CRC)
(WP 0043, Table 1, Item 3) Personnel
Lubricating Oil, (LSA) Operator (One)
(WP 0043, Table 1, Item 10)
Lubricating Oil, Weapons (LAW) References
(WP 0043, Table 1, Item 9) WP 0023
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8) Equipment Condition
Rifle Bore Cleaning Compound Not Applicable
(RBC)
(WP 0043, Table 1, Item 5)

CLEANING

1. Clean all parts of bolt and drive spring rod assemblies (Figure 1) with a
cleaning swab saturated with carbon removing compound (CRC).

Figure 1. Bolt and Drive Spring Rod Assemblies.

0029-1
TM 9-1005-213-10 0029

CLEANING – continued

NOTE

Ensure all traces of RBC are removed from bolt.

2. Clean bolt face (Figure 2, Item 1) with a cleaning swab saturated with rifle
bore cleaning compound (RBC).

3. Wipe all parts dry with clean wiping rags.

Figure 2. Bolt Face.

END OF TASK

0029-2
TM 9-1005-213-10 0029

INSPECTION

1. Inspect drive spring rod assembly for flat spots and cracks on spring
(Figure 3, Item 4).

2. Ensure spring (Figure 3, Item 4) operates freely and rod (Figure 3, Item 6)
and pin (Figure 3, Item 5) are not cracked, bent, or broken.

3. Check movement of cartridge extractor (Figure 3, Item 1) in bolt (Figure 3,


Item 3). Cartridge extractor (Figure 3, Item 1) should raise and lower without
binding.

4. Check movement of cartridge ejector (Figure 3, Item 2).

5. Ensure spring compression is present when cartridge ejector (Figure 3,


Item 2) is depressed and released. Inspect for cracks and burrs.

1 2

Figure 3. Bolt and Drive Spring Rod Assembly

0029-3
TM 9-1005-213-10 0029

INSPECTION – continued

6. Inspect bolt switch (Figure 4, Item 2), cocking lever pin (Figure 4, Item 6),
cocking lever (Figure 4, Item 1), and bolt (Figure 4, Item 3)

7. Inspect accelerator stop lock (Figure 4, Item 9), accelerator stop (Figure 4,
Item 4), and sear slide (Figure 4, Item 5) for cracks, bends, and burrs.

8. M2A1 only: Inspect sear stop and pin (Figure 4, Item 10) (left side graphic
only).

9. Inspect sear and sear notch (Figure 4, Item 8) for wear, chips, cracks, or
burrs.

10. Inspect sear spring (Figure 4, Item 7) for breaks or lack of compression.

1 1
10 9 2
2
8 8
3
7 7
6 6
5 5
3
4

M2A1 M2

Figure 4. Bolt.

0029-4
TM 9-1005-213-10 0029

INSPECTION – continued

11. Inspect firing pin (Figure 5, Item 5) for cracks, chips, and sharp tip.

12. Check firing pin extension (Figure 5, Item 4) for cracks, burrs, and free
movement in bolt (Figure 5, Item 3).

13. Ensure shoulder (Figure 5, Item 2) that engages sear (Figure 5, Item 1) has
a sharp angle and is free of chips and burrs.

14. Ensure bolt (Figure 5, Item 3) is free of burrs and cracks. Firing pin hole
must not be visibly out of round.

15. Check hole where cartridge extractor is installed for cracks or burrs.

3
1 2

Figure 5. Sear and Firing Pin.

END OF TASK

LUBRICATION

Apply light coat of lubricating oil (WP 0023) to all parts of the bolt assembly
and drive spring rod assembly.

END OF TASK

0029-5
TM 9-1005-213-10 0029

REPAIR

If repair is needed, notify field maintenance.

END OF TASK

END OF WORK PACKAGE

0029-6
TM 9-1005-213-10 0030

OPERATOR MAINTENANCE INSTRUCTIONS

BARREL BUFFER ASSEMBLY


CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
Materials/Parts Wiping Rag, Cotton
Carbon Removing Compound (WP 0043, Table 1, Item 12)
(CRC)
(WP 0043, Table 1, Item 3) Personnel Required
Lubricating Oil (LSA) Operator (One)
(WP 0043, Table 1, Item 10)
Lubricating Oil Weapons (LAW) Reference
(WP 0043, Table 1, Item 9) WP 0023
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8) Equipment Condition
Not Applicable

CLEANING

1. Clean all parts of barrel buffer assembly (Figure 1) with a cleaning swab
saturated with carbon removing compound.

2. Wipe all parts dry with clean wiping rag.

Figure 1. Barrel Buffer Body Assembly.

END OF TASK

0030-1
TM 9-1005-213-10 0030

INSPECTION

1. Inspect buffer body lock (Figure 2, Item 1) for compression, staking, and
retention in barrel buffer body (Figure 2, Item 2).

2. Inspect buffer accelerator (Figure 2, Item 4) for broken claws or tips.

3. Inspect accelerator pin assembly (Figure 2, Item 6) for broken or missing


spring.

4. Inspect buffer spring (Figure 2, Item 5) for cracks, breaks, and spring
compression.

5. Inspect breech lock depressors (Figure 2, Item 3) for cracks or breaks. Up


and down movement is acceptable as long as the movement does not cause
the weapon to malfunction. Lateral movement of depressors are not
acceptable.
1
2
3

Figure 2. Barrel Buffer Body Assembly,

END OF TASK

0030-2
TM 9-1005-213-10 0030

LUBRICATION

Apply a light coat of lubrication oil (WP 0023) to all parts of barrel buffer
assembly.

END OF TASK

END OF WORK PACKAGE

0030-3
0030-3/blank
TM 9-1005-213-10 0031

OPERATOR MAINTENANCE INSTRUCTIONS

BARREL EXTENSION ASSEMBLY


CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
Materials/Parts Wiping Rag, Cotton
Carbon Removing Compound (WP 0043, Table 1, Item 12)
(CRC)
(WP 0043, Table 1, Item 3) Personnel Required
Lubricating Oil (LSA) Operator (One)
(WP 0043, Table 1, Item 10)
Lubricating Oil Weapons (LAW) Reference
(WP 0043, Table 1, Item 9) WP 0023
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8) Equipment Condition
Not Applicable

CLEANING

WARNING

M2A1 unique parts should NEVER be installed on M2HB


weapons at the operator level. The Bolt and Barrel
Extension assemblies are matched and must remain
together. Ensure that bolt and barrel extension assemblies
serial number match last four digits of receiver serial number
to prevent losing headspace, which could cause gun
malfunction and serious injury. If a new barrel extension or
bolt is required, resetting the headspace and timing will be
necessary. Failure to comply may result in injury or death to
personnel and/or malfunction to weapon. Seek immediate
medical attention if injury occurs.

0031-1
TM 9-1005-213-10 0031

CLEANING – continued

1. Clean all parts of barrel extension assembly (Figure 1) with a cleaning swab
saturated with carbon removing compound.

2. Wipe all parts dry with clean wiping rag.

Figure 1. Barrel Extension Assembly.


END OF TASK

INSPECTION

1. Inspect barrel extension assembly (Figure 2, Item 3) to ensure it is not bent


and that the bolt guideways (Figure 2, Item 4) are smooth and free of burrs.

2. Visually inspect threads (Figure 2, Item 5) of barrel extension assembly


(Figure 2, Item 3) for any damage.

3. Ensure barrel locking spring is staked and fully seated in its groove
(Figure 2, Item 7).

4. Ensure the locking end of the spring (Figure 2, Item 6) has good
compression and the lug is not damaged.

WARNING

M2A1 only: The bolt and barrel extension assemblies are


matched and must remain together. Ensure that bolt and
barrel extension assemblies serial number match the last
four digits of receiver serial number to prevent losing
headspace, which could cause gun malfunction and
serious injury to personnel. Seek immediate medical
attention if injury occurs.

5. M2 and Fixed M48: Inspect breech lock pin assembly (Figure 2, Item 8) for
broken or missing spring.

0031-2
TM 9-1005-213-10 0031

INSPECTION – continued

NOTE

M2A1 only: Breech lock is pinned in place. DO NOT remove.

6. Check breech lock (Figure 2, Item 1) for smooth movement in guideways


(Figure 2, Item 2) of barrel extension assembly (Figure 2, Item 3).

7. M2 Fixed M48: If breech lock (Figure 2, Item 1) exhibits excessive wear


(bolt locking surface and/or mating surfaces appear rounded and/or metal
displacement appears cupped), replace breech lock.
1
2
3
4

7 5
8 6

Figure 2. M2 Barrel Extension Disassembly.

8. M2A1: If breech lock (Figure 3, Item 1) exhibits excessive wear (bolt locking
surface and/or mating surfaces appear rounded and/or metal displacement
appears cupped), turn in weapon to field maintenance. (FOR NAVY: Return
weapon to unit armorer.). Ensure the breech lock is pinned to barrel extension.

Figure 3. M2A1 Barrel Extension Disassembly.

END OF TASK

0031-3
TM 9-1005-213-10 0031

LUBRICATION

Apply a light coat of lubrication oil (WP 0023) to all parts of barrel extension
assembly.

END OF TASK

END OF WORK PACKAGE

0031-4
TM 9-1005-213-10 0032

OPERATOR MAINTENANCE INSTRUCTIONS

RETRACTING SLIDE HANDLE: M2 AND M2A1


CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
Materials/Parts Wiping Rag, Cotton
Carbon Removing Compound (WP 0043, Table 1, Item 12)
(CRC)
(WP 0043, Table 1, Item 3) Personnel Required
Lubricating Oil (LSA) Operator (One)
(WP 0043, Table 1, Item 10)
Lubricating Oil Weapons (LAW) Reference
(WP 0043, Table 1, Item 9) WP 0023
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8) Equipment Condition
Not Applicable

CLEANING

1. Clean all surfaces of retracting slide handle (Figure 1) with a cleaning swab
saturated with carbon removing compound (CRC).

2. Wipe all parts dry with clean wiping rags.

Figure 1. Retracting Slide Handle.


END OF TASK
0032-1
TM 9-1005-213-10 0032

INSPECTION

1. Inspect retracting slide handle (Figure 2, Item 2) for cracks or other visible
damage.

2. Inspect for weak or broken retracting springs.

3. Ensure cotter pins (Figure 2, Item 1) are present and in good condition.

4. Ensure safety wire (Figure 2, Item 3) is in place.

1 2

Figure 2. Retracting Slide Assembly.

END OF TASK

LUBRICATION

Apply a light coat of lubrication oil (WP 0023) to all parts of retracting slide
handle

END OF TASK

END OF WORK PACKAGE

0032-2
TM 9-1005-213-10 0033

OPERATOR MAINTENANCE INSTRUCTIONS

M10 MANUAL CHARGER


CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
Materials/Parts Wiping Rag, Cotton
Carbon Removing Compound (WP 0043, Table 1, Item 12)
(CRC)
(WP 0043, Table 1, Item 3) Personnel Required
Lubricating Oil (LSA) Operator (One)
(WP 0043, Table 1, Item 10)
Lubricating Oil Weapons (LAW) Reference
(WP 0043, Table 1, Item 9) WP 0023
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8) Equipment Condition
Not Applicable

CLEANING

1. Clean outside surface of M10 manual charger (Figure 1, Item 1) with a small
arms cleaning swab saturated with carbon removing compound (CRC).

2. Wipe all parts dry with clean wiping rags.


1

Figure 1. M10 Charger.

END OF TASK

0033-1
TM 9-1005-213-10 0033

INSPECTION

1. Inspect charger cable (Figure 2, Item 1) for fraying or kinks.

2. Inspect all surfaces (inside and out) for any other visible damage.

3. All other deficiencies noted should be reported to field maintenance.

Figure 2. M10 Charger Cable.

END OF TASK

LUBRICATION

Apply a light coat of lubrication oil (WP 0023) to all parts of M10 manual
charger

END OF TASK

END OF WORK PACKAGE

0033-2
TM 9-1005-213-10 0034

OPERATOR MAINTENANCE INSTRUCTIONS

CARRYING HANDLE ASSEMBLY: M2A1


REMOVAL, INSPECTION/REPAIR, AND INSTALLATION

INITIAL SETUP:

Tools and Special Tools Personnel Required


Not Applicable Operator (One)

Materials/Parts Reference
Barrel Carrying Handle Not Applicable
Assembly
(WP 0041, Table 2, Item 2) Equipment Condition
Not Applicable

REMOVAL

Pull up release knob (Figure 1, Item 3) upward and remove barrel carrying
handle (Figure 1, Item 2) from barrel assembly (Figure 1, Item 1).

2
1

Figure 1. Barrel Carrying Handle Removal.


END OF TASK

INSPECTION/REPAIR

Check for missing, damaged, or worn parts. If repair is needed, notify field
maintenance. (FOR NAVY: Return weapon to unit armorer.)

END OF TASK

0034-1
TM 9-1005-213-10 0034

INSTALLATION

1. Install barrel carrying handle (Figure 2, Item 3) on barrel assembly (Figure 2,


Item 1).

2. Align barrel carrying handle (Figure 2, Item 3) with barrel alignment pin
(Figure 2, Item 2).

3. Press release knob (Figure 2, Item 4) to secure.

1 2 3

Figure 2. Barrel Carrying Handle Installation.

END OF TASK

END OF WORK PACKAGE

0034-2
TM 9-1005-213-10 0035

OPERATOR MAINTENANCE INSTRUCTIONS

RECEIVER ASSEMBLY
CLEANING, INSPECTION, AND LUBRICATION

INITIAL SETUP:

Tools and Special Tools Materials/Parts – continued


Not Applicable Small Arms Cleaning Swab
(WP 0043, Table 1, Item 11)
Materials/Parts Wiping Rag, Cotton
Carbon Removing Compound (WP 0043, Table 1, Item 12)
(CRC)
(WP 0043, Table 1, Item 3) Personnel Required
Lubricating Oil (LSA) Operator (One)
(WP 0043, Table 1, Item 10)
Lubricating Oil Weapons (LAW) Reference
(WP 0043, Table 1, Item 9) WP 0023
Lubricating Oil, (PL-M)
(WP 0043, Table 1, Item 8) Equipment Condition
Not Applicable

CLEANING

1. Clean all surfaces of receiver assembly with a small arms cleaning swab
saturated with carbon removing compound (CRC).

2. Wipe all parts dry with clean wiping rags.

END OF TASK

0035-1
TM 9-1005-213-10 0035

INSPECTION

1. Feedway (Figure 1, Item 2) must be clear of obstructions.

2. Inspect belt holding pawl brackets (Figure 1, Item 1) for looseness, bends, or
cracks.

1
2

Figure 1. Receiver Inspection Feed Area.

0035-2
TM 9-1005-213-10 0035

INSPECTION – continued

3. Inspect side plates (Figure 2, Item 6) for bends that would affect the
movement of any internal components.

4. Inspect for cracks and burrs on backplate grooves (Figure 2, Item 5).

5. M2 and M2A1: Check operation of rear sight assembly (Figure 2, Item 3),
windage screw (Figure 2, Item 1), and elevation screw (Figure 2, Item 2) so
they function without binding.

6. Ensure rear sight assembly (Figure 2, Item 7) is secured tightly to receiver


(Figure 2, Item 4).

2
1

6
5

Figure 2. Receiver Inspection.

0035-3
TM 9-1005-213-10 0035

INSPECTION – continued

7. Ensure trigger lever (Figure 3, Item 1) moves freely without binding.

Figure 3. Trigger Lever.

8. Ensure trigger lever pin (Figure 4, Item 1) locks in place.

9. Ensure cotter pin (Figure 4, Item 2) is in place on extractor switch.

2
1

Figure 4. Receiver Inspection.

0035-4
TM 9-1005-213-10 0035

INSPECTION – continued

10. Inspect extractor switch (Figure 5, Item 1) for proper spring action.

Figure 5. Extractor Switch.

LUBRICATION

Apply a light coat of lubrication oil (WP 0023) to all parts of receiver assembly.

END OF TASK

END OF WORK PACKAGE

0035-5
0035-5/blank
TM 9-1005-213-10 0036

OPERATOR MAINTENANCE INSTRUCTIONS

M2/M2A1 MACHINE GUN


ASSEMBLY AND INSTALLATION

INITIAL SETUP:

Tools and Special Tools Personnel Required


Swab Holder Section Operator (One)
(WP 0042, Table 2)
Reference
Materials/Parts Not Applicable
Not Applicable
Equipment Condition
Not Applicable

WARNING

M2A1 only: The bolt and barrel extension serial numbers must
match the last four digits of the receiver serial number to maintain
headspace and prevent death or serious injury to personnel and
damage to weapon. Seek immediate medical attention if injury
occurs.

0036-1
TM 9-1005-213-10 0036

REASSEMBLE FEED PAWL AND CARTRIDGE GUIDE ASSEMBLIES

NOTE

Determine direction of feed before proceeding.

1. Place right-hand rear cartridge stop assembly (Figure 1, Item 3) and front
cartridge stop (Figure 1, Item 1) on belt holding pawl bracket (Figure 1, Item 2).

2. Install belt holding pawl pin (Figure 1, Item 4) with hooked end to rear.

3. Install safety wire or retaining clip after belt holding pawl pin (Figure 1,
Item 4) is installed.

1
2

Figure 1. Reassemble Cartridge Stops and Belt Holding Pawl Assembly.

0036-2
TM 9-1005-213-10 0036

REASSEMBLE FEED PAWL AND CARTRIDGE GUIDE ASSEMBLIES –


continued

4. Seat belt holding pawl springs (Figure 2, Item 2) in place on belt holding
pawl bracket (Figure 2, Item 4).

5. Place belt holding pawls (Figure 2, Item 1) on belt holding pawl springs
(Figure 2, Item 2).

6. Compress belt holding pawl springs (Figure 2, Item 2) and insert belt
holding pawl pin (Figure 2, Item 3).

7. Install lock pin on belt holding pawl pin (Figure 2, Item 3).
1
2
2 3

Figure 2. Reassemble Belt Holding Pawl Assembly.

END OF TASK

0036-3
TM 9-1005-213-10 0036

REASSEMBLE BARREL EXTENSION ASSEMBLY

NOTE

M2A1 barrel extension is not assembled or disassembled


at operator level.

1. Install breech lock (Figure 3, Item 1) in barrel extension assembly (Figure 3,


Item 2) with double beveled edge up and forward with barrel extension
assembly (Figure 3, Item 2).
1

Figure 3. Install Breech Lock.

2. Install breech lock pin assembly (Figure 4, Item 3) in barrel extension


assembly (Figure 4, Item 2) going through breech lock (Figure 4, Item 1).

3. Ensure both ends of breech lock pin assembly (Figure 4, Item 3) are flush
with sides of barrel extension assembly (Figure 4, Item 2).

3 2

Figure 4. Install Breech Lock Pin Assembly.

END OF TASK
0036-4
TM 9-1005-213-10 0036

REASSEMBLE BARREL BUFFER ASSEMBLY

1. Place buffer accelerator (Figure 5, Item 2) (tips up) into barrel buffer
body (Figure 5, Item 1), aligning mounting holes.

2. Install barrel buffer pin assembly (Figure 5, Item 3).

3. Ensure both ends of the barrel buffer pin assembly (Figure 5, Item 3) are
flush with the sides of the barrel buffer body (Figure 5, Item 1).
1

Figure 5. Install Accelerator.

4. Align key (Figure 6, Item 3) on barrel buffer assembly (Figure 6, Item 4) with
key slot (Figure 6, Item 5) in barrel buffer body (Figure 6, Item 1).

5. Ensure engaging notch (Figure 6, Item 2) is facing up then slide barrel


buffer assembly (Figure 6, Item 4) into barrel buffer body (Figure 6, Item 1).
1

3 2

Figure 6. Install Barrel Buffer Assembly.

END OF TASK
0036-5
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY

1. Attach firing pin (Figure 7, Item 1) to firing pin extension assembly (Figure 7,
Item 4)

2. Place firing pin (Figure 7, Item 1) and firing pin extension assembly
(Figure 7, Item 2) into bolt (Figure 7, Item 3) with notch of firing pin extension
assembly (Figure 7, Item 5) down.

3. Slide firing pin (Figure 7, Item 1) and firing pin extension assembly
(Figure 7, Item 2) forward so that tip of firing pin (Figure 7, Item 1) protrudes
from face of bolt (Figure 7, Item 3).

4
5

Figure 7. Install Firing Pin and Firing Pin Extension.

0036-6
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

NOTE

Use cocking lever to assist installing sear spring.

4. Place sear spring (Figure 8, Item 5) in recess on bolt (Figure 8, Item 1).

5. Slide sear (Figure 8, Item 2) down into vertical grooves at rear of bolt
(Figure 8, Item 4) with wedge shaped lug (Figure 8, Item 3) pointed outward
and upward.

NOTE

• Ensure that sear and sear spring engage properly.

• Sear also has a recess for sear spring.

6. Compress sear spring (Figure 8, Item 5) by pressing down on sear


(Figure 8, Item 2).

7. Install sear slide (Figure 8, Item 7) from left side of bolt in grooves of bolt
with “V” notch (Figure 8, Item 6) down.

7
6
5

Figure 8. Install Sear and Sear Slide.

0036-7
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

8. M2A1: Insert sear stop and pin (Figure 9, Item 1) through top of bolt
(Figure 9, Item 2).

9. M2A1: Using wedge shaped end of the cocking lever (Figure 9, Item 4) as
a tool, press down on the flat end of the sear stop and pin (Figure 9, Item 1).

10. M2A1: Swing the sear stop (Figure 9, Item 3) into groove on left side of the
bolt (Figure 9, Item 2).
1
2
3

4
Figure 9. Insert Sear Stop and Pin (M2A1).

NOTE

Base end of accelerator stop should be installed with long


end forward so beveled edges match.

11. Insert pin end of accelerator stop (Figure 10, Item 1) through bottom of bolt
(Figure 10, Item 2).

Figure 10. Reassemble Accelerator Stop.


0036-8
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

12. Turn bolt (Figure 11, Item 1) over.

13. Place forked end of accelerator stop lock (Figure 11, Item 5) on notched
end of accelerator stop (Figure 11, Item 4).

14. Using wedge shaped end of the cocking lever (Figure 11, Item 3) as a tool,
press down on the flat end of the accelerator stop lock (Figure 11, Item 5).

15. Swing accelerator stop lock (Figure 11, Item 5) into groove on left side of
the bolt (Figure 11, Item 2).

1
1
2

5 3

Figure 11. Reassemble Lock Accelerator Stop Lock.

0036-9
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

16. Align hole in cocking lever (Figure 12, Item 1) with holes in the bolt
(Figure 12, Item 2).

17. Insert cocking lever pin (Figure 12, Item 3) from left side.

18. Push cocking lever (Figure 12, Item 1) forward to charge firing pin.

19. Return cocking lever (Figure 12, Item 1) to fully rearward position.

2
3

Figure 12. Reassemble Cocking Lever.

0036-10
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

WARNING

• DO NOT attempt to release the firing pin with cocking lever


forward. The cocking lever could spring back forcibly and
cause serious injury to the hand.

• DO NOT place finger between cocking lever and sear.

• Failure to comply with above warnings may result in injury to


personnel. Seek immediate medical attention if injury occurs.

20. Release the firing pin by depressing top of sear (Figure 13, Item 2) with a
swab holder section (Figure 13, Item 3).

CAUTION

Place cocking lever in forward position. Failure to comply


may result in a jammed weapon.

NOTE

A sharp metallic sound, which indicates firing pin spring


is in good condition, should be heard,

21. Place cocking lever (Figure 13, Item 1) in forward position.

3
2

Figure 13. Release Firing Pin.

0036-11
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

NOTE

Determine direction of feed before installing bolt switch


left or right.

22. Place bolt switch (Figure 14, Item 1) in position so that the feed groove
(Figure 14, Item 2) is continuous for feed direction selected.

1 2

Figure 14. Reassemble Bolt Switch (Left-hand Feed).

0036-12
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

23. Hold cartridge extractor assembly (Figure 15, Item 1) in vertical position.

24. Insert shank end of cartridge extractor assembly (Figure 15, Item 1) into left
side of bolt (Figure 15, Item 4).

NOTE

Ensure cartridge extractor assembly is fully seated in bolt.

25. Rotate cartridge extractor assembly (Figure 15, Item 1) downward to full
horizontal position.

26. Check that cartridge extractor assembly (Figure 15, Item 3) has engaged
shoulder (Figure 15, Item 2) on bolt (Figure 15, Item 4).

3
2
4

Figure 15. Reassemble Cartridge Extractor Assembly.

0036-13
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

WARNING

M2A1: The bolt and barrel extension serial numbers must


match the last four digits of the receiver serial number to
maintain headspace. Failure to comply may result in injury
or death to personnel and/or damage or malfunction to
equipment. Seek immediate medical attention if injury occurs.

CAUTION

When installing bolt assembly, DO NOT trip buffer accelerator.


Failure to comply may result in malfunction or damage to
equipment.

NOTE

Ensure cocking lever is forward before installing bolt


assembly into receiver.

27. Hold barrel buffer assembly (Figure 16, Item 3) with buffer accelerator
(Figure 16, Item 2) up slightly above breech lock depressors (Figure 16,
Item 4).

28. Engage notch on shank of barrel extension assembly (Figure 16, Item 1)
with engaging notch in piston rod of barrel buffer assembly (Figure 16, Item 3).

29. Align breech lock depressors (Figure 16, Item 4) in grooves of barrel
extension assembly (Figure 16, Item 1).

30. Push barrel buffer assembly (Figure 16, Item 3) forward.


1 2

Figure 16. Reassemble Barrel Buffer Assembly and Barrel Extension.

0036-14
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

31. Ensuring cocking lever (Figure 17, Item 1) is in forward position, install bolt
assembly (Figure 17, Item 6) into barrel extension group assembly (Figure 17,
Item 4).

32. Install bolt assembly (Figure 17, Item 6) and barrel extension group
assembly (Figure 17, Item 4) into receiver (Figure 17, Item 3).

33. Raise bolt latch (Figure 17, Item 2).

34. Push bolt assembly (Figure 17, Item 6), barrel buffer assembly (Figure 17,
Item 5), and barrel extension group assembly (Figure 17, Item 4) into receiver
(Figure 17, Item 3).

3
2
1

Figure 17. Reassemble Operating Group into Receiver.

0036-15
TM 9-1005-213-10 0036

REASSEMBLE BOLT ASSEMBLY – continued

35. Align hole in bolt assembly (Figure 18, Item 3) with stud assembly hole
(Figure 18, Item 1) in receiver.

36. Install bolt stud (Figure 18, Item 2) into stud assembly hole (Figure 18,
Item 1) in receiver.

NOTE

The bolt stud is installed in the RIGHT side of the receiver for the Flex
and the M2A1. The bolt stud is installed in the LEFT side of the receiver
for the Fixed M48 turret type.

37. Using bolt stud (Figure 18, Item 2), place bolt in forward position.

2
3

Figure 18. Reassemble Bolt and Barrel Extension Group into Receiver.

END OF TASK

0036-16
TM 9-1005-213-10 0036

INSTALL DRIVE SPRING ROD ASSEMBLY

1. Install drive spring rod assembly (Figure 19, Item 1) in upper right-hand
corner of bolt.

2. Push drive spring rod assembly (Figure 19, Item 1) forward and to the right
until drive spring rod pin (Figure 19, Item 2) engages in hole in side plate of the
receiver.

Figure 19. Install Drive Spring Rod Assembly.

END OF TASK

0036-17
TM 9-1005-213-10 0036

INSTALL BACKPLATE ASSEMBLY

NOTE

Figure 20 shows M2/M2A1 flexible type backplate.

1. Install backplate assembly (Figure 20, Item 1) in receiver grooves.

2. Pull backplate latch lock (Figure 20, Item 3) while lifting up on backplate
latch (Figure 20, Item 4).

3. Lower backplate assembly (Figure 20, Item 1) down until engaged in


receiver (Figure 20, Item 2).

4. Check to ensure backplate assembly (Figure 20, Item 1) is locked securely.

2
1

4
3

Figure 20. Reassemble Backplate Assembly.

END OF TASK

END OF WORK PACKAGE

0036-18
TM 9-1005-213-10

CHAPTER 6

AMMUNITION MAINTENANCE INSTRUCTIONS


TM 9-1005-213-10 0037

AMMUNITION MAINTENANCE INSTRUCTIONS

CARE, HANDLING, AND PRESERVATION

INITIAL SETUP:

Tools and Special Tools References


Not Applicable TM 9-1005-203-13&P
TM 9-1005-314-13&P
Materials/Parts
Not Applicable Equipment Condition
Not Applicable
Personnel Required
Operator (One)

AUTHORIZED AMMUNITION

Scope

This work package lists the only ammunition authorized for use in the M2,
M48, and M2A1 Machine Gun. Ammunition not shown is not authorized for
use.

0037-1
TM 9-1005-213-10 0037

AUTHORIZED AMMUNITION – continued

Ammunition Information

WARNING

• DO NOT fire the M903 nor the M962 over the


heads of friendly personnel due to the potential
injury from discarding sabot fragments.

• DO NOT expose ammunition to the direct rays of


the sun. If the powder is hot, excessive pressure
may develop when the gun is fired.

• DO NOT oil or grease the ammunition. Dust


and other abrasive collecting on oiled or
greased ammunition will damage the
operating parts of the gun. Oiled cartridges
will produce excessive recoil forces that will
damage the weapon or cause operator injury.
Oil on cartridges can also penetrate into the
cartridge and contaminate the propellant
and/or primer causing squibs, hangfires, or
duds.

• DO NOT use any Target Practice short range


training ammunition in any “force-on-force”
training exercise. The Target Practice M860 and
Target Practice Tracer M858 is a short range
training ammunition that can be lethal if fired at
personnel.

• Failure to comply with above warnings may result


in injury or death to personnel. Seek immediate
medical attention if injury occurs.

0037-2
TM 9-1005-213-10 0037

AUTHORIZED AMMUNITION – continued

Ammunition Information – continued

CAUTION

• Protect ammunition from mud, dirt, and water. If


the ammunition gets wet or dirty, wipe it off prior to
use. Wipe off light corrosion as soon as it is
discovered. Heavily corroded cartridges or cartridges
that have dented cases or loose projectiles should
not be fired.

• DO NOT use SLAP ammunition with the unlined


barrel.

• DO NOT open ammunition containers until the


ammunition is to be used. Ammunition removed from
the airtight containers, particularly in damp climates,
is likely to corrode.

• SLAP ammunition is NOT to be fired with the unlined


barrel; damage to the unlined barrel will occur.
Use lined barrel, part number 7266131. If barrel
does not have part number 7266131 marked on
the outside of barrel, DO NOT fire SLAP
ammunition.

• Failure to comply with above cautions may result


In malfunction or damage to weapon.

NOTE

• All M2A1 barrels (PN 13027965) are lined and


acceptable for use.

• Firing of the SLAP cartridges with the current sight


will result in the projectile having a higher
trajectory than desired. For targets at 1,000
meters or less, align the sights on the target and
then drop two clicks on the sight or traversing
and elevating mechanism. For targets beyond
1,000 meters, align the sights and come down
three clicks.
0037-3
TM 9-1005-213-10 0037

AUTHORIZED AMMUNITION – continued

Ammunition Tip Colors

NOTE

• All service cartridges except the M2A1 DUMMY have


plain brass cases. The only authorized DUMMY
cartridge is the fully nickel plated and fluted M2A1.

• M1A1 blank is to be utilized with the M19 Blank


Firing Attachment. Refer to TM 9-1005-314-13&P.

• The sights on the M2 Machine Gun are designed for


conventional ball, tracer, and armor-piercing
incendiary ammunition.

Figure 1. Types of Ammunition.

0037-4
TM 9-1005-213-10 0037

AUTHORIZED AMMUNITION – continued

Ammunition Cartridges

M1A1 Blank Cartridge: Used with M19 Blank Firing Attachment (BFA). The
BFA simulates full auto weapon firing in training exercises.

M33 Ball Cartridge: Used against personnel or unarmored targets. Has a


plain bullet tip.

M17 Tracer Cartridge: Permits visible observation of the bullet's in-flight


path or trajectory to the point of impact.

M20 Armor Piercing Incendiary-Tracer Cartridge: Used against


flammable targets and light-armored or unarmored targets. This
cartridge adds the tracer function to armor piercing incendiary capability.

M8 Armor Piercing Incendiary Ball Cartridge: Combines functions of


armor piercing bullet and incendiary bullet. Used against flammable
targets and light-armored or unarmored targets.

MK211 MOD 1 Armor Piercing Incendiary (API) Cartridge: Used against


light armored vehicles and aircraft. Provides improved penetration
performance against hardened or bullet resistant targets and armored
personnel vehicles.

MK257 Armor Piercing Incendiary-Dim Tracer (API-DT) Cartridge: API


cartridge with infrared tracer that must be viewed with night vision optics. Dim
Tracer is beneficial for air crews to preserve night vision during aerial gunnery
and to aid concealment of ground positions.

M962 Saboted Light Armor Penetrator-Tracer (SLAP-T) Cartridge: Used


against light armor vehicles and aircraft with additional tracer feature.

M903 Saboted Light Armor Penetrator (SLAP) Cartridge: SLAP is a


combat cartridge for use against current and future light armored targets
and Armored Attack Helicopters (AAHs). Provides significantly improved
armor penetrating potential than ball or regular AP projectiles.

0037-5
TM 9-1005-213-10 0037

AUTHORIZED AMMUNITION – continued

Ammunition Cartridges – continued

M860 Plastic Practice Tracer Cartridge: Must be used with M3 Recoil


Amplifier. Intended for scaled range training to permit visible observation of
the bullet’s in-flight path or trajectory to the point of impact. Packaged with
M858 Plastic Practice Ball Cartridge at a ratio of 4 ball to 1 tracer (A602).
Not for use in “force-on-force” training.
M858 Plastic Practice Ball Cartridge: Must be used with M3 Recoil
Amplifier. See TM 9-1005-203-13&P. Intended for scaled range training
purposes where range restrictions limit or prohibit the use of standard
service ammunition.
MK263 Armor Piercing Cartridge: AP cartridge with hardened steel core
identified by black painted tip. For use against light armored or unarmored
targets, concrete shelters, and similar bullet-resistant targets.

Figure 2. Ammunition Cartridges.

0037-6
TM 9-1005-213-10 0037

AUTHORIZED AMMUNITION – continued

AMMUNITION WHICH FAILS TO FIRE

WARNING

• DO NOT attempt to relink ammunition that has been cycled


through a weapon.

• Ammunition which fails to fire should be reported to


supporting ASP and/or QASAS/Ammo LAR for disposition
procedures.

• Failure to comply with above warnings may result in injury or


death to personnel. Seek immediate medical attention if injury
occurs.

0037-7
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION

Inspect Links for Serviceability

CAUTION

DO NOT link damaged links or links that will not link


successfully. Failure to comply may result in malfunction
or damage to equipment.

NOTE

• The re-use of links is authorized with Dummy


Ammunition only.

• For the purpose of relinking Dummy Ammunition,


small quantities (50-100) of used links may be
drawn from the Ammunition Supply Point.

• The links are to be replaced if there is any perceived


difficulty charging or cycling the weapon.

1. Prior to reuse all links will be inspected for serviceability to include all
individual links clips and the link main body. All parts of the link shall be
straight, smooth, and free from nicks, stretches, or cracks. Any link that has
bends, nicks, stretches, or cracks or is not smooth shall be discarded. See
Figure 3.

Figure 3. Inspect .50 CAL DDI Cartridges for Serviceability.

0037-8
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Inspect Links for Serviceability – continued

CAUTION

• DO NOT use .50 CAL Dummy Round cartridges with


dented cases.

• DO NOT use .50 CAL Dummy Round that has bent,


missing, cocked, or severely loose case heads. (Severely
loose is defined as a projectile that can be either turned or
cocked easily using hand pressure only.)

• Projectiles that are pushed in may not cycle successfully,


which may cause the weapon to jam and/or leave a projectile
in the bore.

• Failure to comply with above cautions may result in


malfunction or damage to the weapon
.
2. Inspect for serviceability prior to use or reuse of .50 CAL Dummy Rounds
(Figure 4). Discard any .50 CAL Dummy Rounds that do not meet inspection
for serviceability.

Figure 4. Condition of .50 CAL Dummy Rounds.

0037-9
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Inspect Links for Serviceability – continued

CAUTION

Rounds with damaged extractor rims will not


extract successfully. Weapon may jam
during cycling.

3. Inspect cartridge extractor rim (Figure 5) for nicks, burrs, chips, or cracks.
Discard cartridge if extractor rim is damaged.

Figure 5. .50 CAL Dummy Cartridge Extractor Rim.

0037-10
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Inspect Links for Serviceability – continued

WARNING

Cartridges that are worn to the extent that they retain


less than 50% coverage of the nickel plate coating can
lead to misidentification with service ammunition, which
may result in injury or death to personnel. Seek
immediate medical attention if injury occurs.

CAUTION

• Dummy .50 CAL Dummy cartridges that cannot be


relinked or will not link successfully will cause a
weapon jam, malfunction, or damage to equipment.

• Flaking nickel plate coating can adversely affect


weapon operation.

NOTE

• Flaking is defined as any coating separation, crack,


or peel that can be lifted off by a sharp blade.

• Cartridges that cannot be relinked or that will not link


successfully shall be discarded.

4. Discard cartridges if they retain less than 50% coverage nickel plate coating
or when the nickel plate coating is flaking off. Minor dents or scratches are
acceptable.

END OF TASK

0037-11
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Link Procedure .50 CAL DDI


1. Align links so that they are facing the same direction and the small loop
(Figure 6, Item 1) is on top and the large loop (Figure 6, Item 4) is on the
bottom.

2. Insert single loop (Figure 6, Item 3) of next link between the small loop
(Figure 6, Item 1) and the large loop (Figure 6, Item 4).

3. Insert a .50 CAL Dummy Round through the three loops (Figure 6, Item 2).

1
2

Figure 6. Linking .50 CAL Dummy Rounds.

0037-12
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Link Procedure .50 CAL DDI – continued


NOTE

The bottom of the lower link loop should be approximately


halfway between the tip of the projectile and the extractor
rim. This method will require some manual force to seat
cartridge into the link.

4. Place one hand over the links and push the round with the other hand
inward while twisting (Figure 7) to seat the neck of the round into the top loop.

Figure 7. Seating Neck of .50 CAL Dummy Round.


5. Repeat steps 2 through 4 until desired round count is achieved.

6. Inspect belt for serviceability.

0037-13
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Link Procedure .50 CAL DDI – continued


CAUTION

Misaligned links or cartridges may cause weapon to jam


during cycling.

7. Conduct an alignment test by inspecting the belt (Figure 8) with projectiles


facing up.

Figure 8. Belt.

0037-14
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Link Procedure .50 CAL DDI – continued


8. Align rounds and links. If rounds or links are misaligned, correct by using
hand pressure. If cartridges cannot be aligned, replace failed links until desired
round count is achieved.

CAUTION

Ensure belt is free-hinging. Failure to comply may


result in weapon jam during cycling, malfunction, or
damage to equipment.

9. Conduct a free-hinging test (Figure 9) by laying belt on a flat surface with


projectile pointing forward. Ensure the belt can fold back and forth on itself and
does not come loose. If belt fails free-hinging test, replace failed links.

Figure 9. Free-Hinging Test.

0037-15
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Link Procedure .50 CAL DDI – continued

CAUTION

Belt must hold together during the twist test. If belt


comes apart during cycling a weapon jam may occur.

10. Conduct a twist test (Figure 10) by grasping both ends of the belt and
twisting back and forth to ensure the belt can twist freely and does not come
loose. If belt fails twisting test, replace failed links.

Figure 10. Twist Test.


END OF TASK

0037-16
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Breaking and Joining Belts of .50 CAL Service Ammunition


WARNING

• When handling ammunition avoid any contact with the primer.


Striking the primer will cause the round to function.

• For service ammunition, belts will only be delinked or joined


to its original configuration within a DODIC/Lot Number to
meet training, qualification, operational, or contingency
requirements. Delinking a single DODIC/Lot Number to alter
the DODICs original configuration or delinking/linking two or
more DODICs into a non-standard configuration is prohibited.

• Links are not authorized for re-use with service ammunition if


they have been cycled.

• Failure to comply with above warnings may result in injury or


death to personnel. Seek immediate medical attention if injury
occur.

NOTE

Removing individual cartridges from belts is not authorized


with service ammunition such as removing tracer cartridges
from a belt of ball/trace ammunition.

0037-17
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Breaking .50 CAL Belt

WARNING

When handling ammunition avoid any contact with the primer.


Striking the primer will cause the round to function leading to
serious injury. Seek immediate medical attention if injury occurs.

Grasp the round at desired delinking point, twist and pull away (Figure 11). If
round fails to come lose you may attempt the alternate delinking method.

Figure 11. Delinking.


END OF TASK

0037-18
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Alternate Delinking
1. Find or create a flat surface.

2. Identify the delinking point and place one hand on left side of desired delink
round and the other hand on the right side of the delinking point round.

3. Place the tip of the desired delinking round on the flat surface, keeping
hands away from the edge of the flat surface.

4. Apply downward force so that the desired round pushes itself out of the links
(Figure 12).

Figure 12. Alternate Delinking.

END OF TASK

0037-19
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Joining Belts of .50 CAL Service Ammunition


WARNING
When handling ammunition avoid any contact with the
primer. Striking the primer will cause the round to function
leading to death or serious injury. Seek immediate medical
attention if injury occurs.

CAUTION

• Damaged links will not link successfully. Weapon may


jam during cycling.

• Service ammunition belts must only be joined (to its


original configuration) within a DODIC/Lot Number to
meet training, qualification, operational, or contingency
requirements.

• Links are not authorized for re-use with service ammunition.

• Failure to comply with above cautions may result in


malfunction or damage to equipment.

END OF TASK

0037-20
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Inspection .50 CAL Dummy Round Links


NOTE

If the link at the point where the belt is to be joined has


bends, nicks, stretches, or cracks the belt should not
be joined.

Inspect for serviceability prior to reuse of all links (Figure 13). All parts of the
link shall be smooth and free from nicks, stretches, or cracks. Any link that has
bends, nicks, stretches, or cracks shall be discarded.

Figure 13. .50 CAL Dummy Round Inspection.

END OF TASK

0037-21
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Joining .50 CAL Belts

1. Place belts (Figure 14, Item 1 and Item 3) to be joined on a flat surface
where the link extractor tabs are facing you and the projectile is facing away
from you.

2. Insert single loop between the double loops (Figure 14, Item 2).

3. Insert a round (Figure 14, Item 4) through the three loops (Figure 14,
Item 2).

NOTE
This method will require some manual force to seat cartridge
in the link.

4. With one hand over the links push the round (Figure 14, Item 4) with the
other hand inward and twisting to seat the round (Figure 14, Item 4).

5. The bottom of the lower link loop should be approximately halfway between
the tip of the projectile and the extractor rim.
2

3
1

Figure 14. Joining Belts.


END OF TASK

0037-22
TM 9-1005-213-10 0037

LINK A .50 CALIBER (CAL) BELT OF DUMMY DRILLED INERT (DDI)


AMMUNITION – continued

Inspect Belt for Serviceability

CAUTION
Misaligned links or cartridges will cause a weapon jam
during cycling.

1. Conduct an alignment test by inspecting the belt with projectiles facing up


and ensure the tops of each projectile align (Figure 15) with each other.

Figure 15. Projectile Alignment.

0037-23
TM 9-1005-213-10 0037

AMMUNITION – continued

Inspect Belt for Serviceability – continued


2. Align rounds and links. If rounds or links are misaligned, correct by using
hand pressure. If cartridges cannot be aligned, replace failed links until desired
round count is achieved.
CAUTION
Ensure belt is free-hinging. Failure to comply may result
in weapon jam during cycling, malfunction, or damage to
equipment.

3. Conduct a free-hinging test (Figure 16) by laying belt on a flat surface with
projectile pointing forward and ensure the belt can fold back and forth on itself
and does not come loose. If belt comes loose, do not join.

Figure 16. Free-Hinging Test.

0037-24
TM 9-1005-213-10 0037

AMMUNITION – continued

Inspect Belt for Serviceability – continued

CAUTION

Belt must hold together during the twist test. If belt


comes apart during cycling, a weapon jam may occur.

4. Conduct a twist test (Figure 17) by grasping both ends of the belt and
twisting back and forth to ensure the belt can twist freely and does not come
loose. If belt fails twisting test, replace failed links.

Figure 17. Twist Test.

END OF TASK

END OF WORK PACKAGE

0037-25/blank
0037-25
TM 9-1005-213-10

CHAPTER 7

DESTRUCTION OF EQUIPMENT TO PREVENT ENEMY USE


TM 9-1005-213-10 0038

DESTRUCTION OF EQUIPMENT TO PREVENT


ENEMY USE INTRODUCTION

AUTHORITY TO DESTROY MATERIEL

Only division or higher commanders have the authority to order destruction of


equipment. They may, however, delegate this authority to subordinate
commanders when the situation demands it. (FOR NAVY: Only operational
commanders have authority to order destruction of equipment. They may,
however, delegate this authority to subordinate commanders when situation
demands it.)

REPORTING DESTRUCTION

Destruction shall be reported through the Army, Marine Corps, Navy, and Air
Force.

GENERAL DESTRUCTION INFORMATION

Refer to WP 0039.

DEGREE OF DESTRUCTION

Methods of Destruction

Choose methods of destruction that will cause such damage that it will be
impossible to restore the equipment to reusable condition within the combat
zone.

Classified Equipment

Classified equipment must be destroyed to such a degree as to prevent


duplication by or revealing means of operation of function to the enemy.

Associated Classified Documents

Any classified documents, notes, instructions, or other written material


pertaining to function, operation, maintenance, or employment, including
drawings or parts lists, must be destroyed in a manner to render them useless
to the enemy.

0038-1
TM 9-1005-213-10 0038

ESSENTIAL COMPONENTS AND SPARE PARTS

Ensure the essential components and spare parts are rendered non-operable.
END OF WORK PACKAGE

0038-2
TM 9-1005-213-10 0039

DESTRUCTION OF EQUIPMENT TO PREVENT


ENEMY USE PROCEDURES

INITIAL SETUP:

Tools and Special Tools References


Not Applicable Not Applicable

Equipment Condition
Materials/Parts
Not Applicable
Not Applicable

Personnel Required
Operator (One)

DESTRUCTION INFORMATION

(A) Refer to TM 750-244-7 for procedure and materials used for destruction of
equipment. Destroy by any method that will prevent disclosure of contents
of this technical manual or reconstruction of the M2, M48, and M2A1
Machine Gun.

(MC) Destroy by any method that will prevent disclosure of contents of this
technical manual or reconstruction of the M2 and M2A1 Machine Gun.

(N) Destroy by any method that will prevent disclosure of contents of this SW
or reconstruction of the M2 and M2A1 Machine Gun.

(F) Destroy by any method that will prevent disclosure of contents of this
technical order or reconstruction of the M2 and M2A1 Machine Gun.

END OF WORK PACKAGE

0039-1
0039-1/blank
TM 9-1005-213-10

CHAPTER 8

SUPPORTING INFORMATION
TM 9-1005-213-10 0040

SUPPORTING INFORMATION

REFERENCES

SCOPE

This work package lists all Army regulations, field manuals, forms, pamphlets,
technical bulletins, technical manuals, and miscellaneous publications
referenced in this manual.

ARMY REGULATIONS
AR 385-40 Safety Army Accident Investigations
and Reporting
AR 700-138 Army Logistics Readiness and
Sustainability

FIELD MANUALS
AFMAN 44-163(I) Air Force First Aid Manual
FM 31-70 Basic Cold Weather Survival Manual
MCRP 3-02G Marine Corps First Aid Manual
TC 4-02.1 Army First Aid Manual

FORMS
AFTO Form 22 Technical Manual (TM) Change
Recommendation and Reply Form
DA Form 285 U.S. Army Accident Report
DA Form 2028 Recommended Changes to
Publications and Blank Forms
DA Form 2404 Equipment Inspection and
Maintenance Worksheet
DA Form 4379 Ammunition Malfunction Report
DA Form 5988-E Equipment Inspection and
Maintenance Worksheet (EGA)
(Supersedes Form 2404 if
SAMS-S1E is operational)
MCO 4855.10 Marine Corps Product Quality
Deficiency Report (PDQR)
NAVSEA Form 4160/1 NAVSEA/SPAWAR Technical Manual
(Rev. 9-2010) Deficiency/Evaluation Report
(TMDER)
SF 368 Product Quality Deficiency Report
(PQDR)

0040-1
TM 9-1005-213-10 0040

REFERENCES – continued

MILITARY SPECIFICATIONS
MIL-M-11199F Heat Protective Mitten
MIL-PRF-372 Cleaning Compound Solvent (for Bore
of Small Arms and Automatic
Aircraft Weapons)
MIL-PRF-63460 Lubricant, Cleaner, and Preservative
for Weapons and Weapons
Systems

MISCELLANEOUS PUBLICATIONS
AFI 21-101 Air Force Instructions
AFI 36-2654 Combat Arms Program
CTA 8-100 Army Medical Department
Expendable/Durable Items
CTA 50-909 Field and Garrison Furnishings and
Equipment
CTA 50-970 Expendable/Durable Items (Except
Medical, Class V, Repair Parts, and
Heraldic Items)
DLMS, Vol 2, Chapter 17 Supply Discrepancy Reporting
DoD Directive 5230.25 Withholding of Unclassified Technical
Data From Public Disclosure
DoD M4160.28-M-V1 Defense Demilitarization: Program
Administration
DoD M4160.28-M-V2 Defense Demilitarization:
Demilitarization Coding
DoD M4160.28-M-V3 Defense Demilitarization: Procedural
Guidance
MCO 4855.10 United States Marine Corps Product
Quality Deficiency Report
OPNAVINST 4790.16 Condition-Based Maintenance and
Condition-Based Maintenance Plus
Policy
SPI 00-322-9715 Air Force Special Packaging
Instructions
SW361-AK-MMM-010, Rev 1 Mount, Machine Gun, For Small
Arms; MK93 MOD 2 and 4;
Description, Operation,
Maintenance and Illustrated Parts
Breakdown; Operation and
Maintenance Manual.

0040-2
TM 9-1005-213-10 0040

REFERENCES – continued

PAMPHLETS
DA PAM 385-64 Ammunition and Explosives Safety
Standards
DA PAM 738-751 Functional Users Manual for the Army
Maintenance Management Systems
– Aviation (TAMMS-A)
DA PAM 750-8 The Army Maintenance Management
System (TAMMS) User’s Manual

TECHNICAL BULLETINS
TB 9-1000-247-34 Standards for Overseas Shipment
or Domestic Issue of Small Arms,
Aircraft Armament, Towed
Howitzers, Mortars, Recoilless
Rifles, Rocket Launchers and
Associated Fire Control Equipment

TECHNICAL MANUALS
TM 750-244-7 Procedures for Destruction of
Equipment in Federal Supply
Classifications 1000, 1005, 1010,
1015, 1020, 1025, 1030, 1055,
1090, and 1095 to Prevent Enemy
Use
TM 4700-15/1 Equipment Forms and Records
Procedures
TM 4795-12/1 Organizational Corrosion Prevention
and Control Procedures
TM 9-1005-203-13&P Operator and Field Maintenance
Manual Including Repair Parts and
Special Tools List, Recoil, Amplifier,
M3, for Cal. .50 M2 Heavy Barrel
Machine Gun

0040-3
TM 9-1005-213-10 0040

REFERENCES – continued

TECHNICAL MANUALS – continued


TM 9-1005-213-23&P Field Maintenance Manual Including
Special Repair Parts and Special
Tools List for Machine Gun, Caliber
.50: M2A1 With Fixed Headspace
and Timing; Machine Gun, Caliber
.50: M2, Heavy Barrel, Flexible,
With Equipment; Fixed M48 Turret
Type; Flexible Without Equipment;
Up Gunned Weapons Station
(UGWS); Navy Variant; and
Machine Gun, Caliber .50: M2A1
With Fixed Headspace
TM 9-1005-245-13&P Operator’s, Unit and Direct Support
Maintenance Manual (Including
Repair Parts and Special Tools List
(RPSTL) for Ground Mount;
Machine Gun Mounts; and
Combinations for Tactical/Armored
Vehicles (M122 Machine Gun
Tripod; M122A1 Machine Gun
Tripod; M192 Machine Gun Tripod;
M3 Machine Gun Tripod; M142
Machine Gun Mount; 6650, .50
Caliber, Machine Gun Mount; M197
MG Mount; MK64 Machine Gun
Mount, MOD 5 and MOD 9; MK93
MOD 0 Machine Gun Mount (USMC
Only); MK93 MOD 1 Machine Gun
Mount; and MK93 MOD 2 Machine
Gun Mount
TM 9-1005-314-13&P Operator and Field Maintenance
Manual Including Repair Parts and
Special Tools List, Blank Firing
Attachment (BFA) M19 for Cal.
.50 M2 Heavy Barrel Machine Gun
TM 9-1005-437-13&P M205 Lightweight Tripod Mount
TM 9-2350-255-10-2 Operator Manual for Operation Under
Unusual Conditions, Tank, Combat,
and Full Tracked: 105mm Gun,
IPM1 General Abrams

0040-4
TM 9-1005-213-10 0040

REFERENCES – continued

TECHNICAL MANUALS – continued


TM 9-2530-264-10-2 Operator Manual for Tank, Combat,
Full Tracked 120mm, M1A1,
General Abrams
TM 9-5860-226-13&P AN/PEM-1 Laser Borelight System
(LSB-300-A2) and Laser Borelight
System (LBS-050)

TECHNICAL ORDERS
TO 00-5-1 Air Force Technical Order System
TO 00-20 Series Technical Orders
TO 00-35D-54 Air Force Materiel Deficiency Report
TO 11W-1-10 Historical Data Recording of
Inspection, Maintenance, and Firing
Data for Ground Weapons
TO 11W2-8-1-322 Air Force M3 Tripod Mount
Maintenance
TO 11W2-8-32-4 Air Force MK64 Mount Maintenance

WEBSITES
http://aec.army.mil/ContactUs.aspx U.S. Army Environmental Command
http://www.logcom.marines.mil/ SF Form 368, Product Quality
centers/Generalstaff/Lsmc/
pqdr.aspx
https://awis.navair.navy.mil./ Conventional Ordnance Deficiency
AWIS/index.asp Reports (CODR)
https://nsdsa.nmci.navy.mil Technical Manual Deficiency/
Evaluation Report (TMDER)
https://tulsa.tacom.army.mil TACOM Unique Logistics Support
Applications (TULSA) Website
www.jdrs.mil/jdrs.html Air Force Joint Discrepancy
Reporting System

END OF WORK PACKAGE

0040-5
0040-5/blank
TM 9-1005-213-10 0041

SUPPORTING INFORMATION

COMPONENTS OF END ITEMS (COEI) AND BASIC ISSUE ITEMS (BII)

SCOPE

This work package lists COEI and BII for the M2, M48, and M2A1 Machine Gun
to help you inventory items for safe and efficient operation of the equipment.

GENERAL

The COEI and BII information is divided into the following lists:

Components of End Items (COEI). This list is for information purposes only
and is not authority to requisition replacements. These items are part of the
M2, M48, and M2A1 Machine Gun. As part of the end item, these items
must be with the end item whenever it is issued or transferred between
property accounts. Items of COEI are removed and separately packaged
for transportation or shipment only when necessary. Illustrations are
furnished to help you find and identify the items.

Basic Issue Items (BII). These essential items are required to place the M2,
M48, and M2A1 Machine Gun in operation, operate it, and to do emergency
repairs. Although shipped separately packaged, BII must be with the M2, M48,
and M2A1 Machine Gun during operation and when it is transferred between
property accounts. Listing these items is your authority to request/requisition
them for replacement based on authorization of the end item by the Table of
Organization and Equipment/Modified Table of Organization and Equipment
(TOE/MTOE). Illustrations are furnished to help you identify the items.

EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST

Column (1) Item Number. Gives you the reference number of the item listed.

Column (2) National Stock Number (NSN). Identifies the stock number of the
item to be used for requisitioning purposes.

Column (3) Description, Part Number/(CAGEC). Identifies the Federal item


name (in all capital letters) followed by a minimum description when needed.
When applicable, the stowage location of COEI and BII is also included in
this column. The last line below the description is the CAGEC (in
parenthesis) and the part number.

0041-1
TM 9-1005-213-10 0041

EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST --


continued

Column (4) – Usable On Code (UOC): When applicable, gives you a code if
the item you need is not the same for different models of the same
equipment.

Code Used On
W08 M2 Machine Gun
775 Fixed M48 Turret Type Machine Gun
BNO M2A1 Machine Gun

Column (5) – Unit of Issue (U/I): Indicates the physical measurement or count
of the item as issued per the NSN shown in Column (2).

Column (6) – Qty Rqr: Indicates the quantity required.

COMPONENTS OF END ITEMS

There are no Components of End Items for the M2, M48, and M2A1 Machine
Gun.

0041-2
TM 9-1005-213-10 0041

EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST –


continued

BASIC ISSUE ITEMS (BII)

Table 1. Basic Issue Items.


M2 and M48 Machine Gun
(1) (2) (3) (4) (5) (6)

Item National Stock Description, Part Qty


No. Number Number/(CAGEC) UOC U/I Rqr
BARREL ASSEMBLY, W08
1 1005-00-726-6131 7266131, (19204) 775 EA 1
EXTRACTOR,
RUPTURED
CARTRIDGE, W08
2 4933-00-716-0041 7160041, (19204) 775 EA 1
GAGE, HEADSPACE
AND TIMING, W08
3 5220-00-535-1217 5351217, (19205) 775 EA 1
MITTEN, HEAT
PROTECTIVE,
MIL-M-11199F, W08
4 8415-01-092-0039 (81349) 775 EA 1
M2 HEADSPACE
AND TIMING SMART W08
5 GTA 09-06-045 CARD 775 EA 1
OPERATOR MANUAL W08
6 N/A TM 9-1005-213-10 775 EA 1

0041-3
TM 9-1005-213-10 0041

EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST –


continued

BASIC ISSUE ITEMS (BII) – continued

NOTE

Item 1 and Item 2 in Table 2 are issued as a quantity of two (2) each and
must be turned in with weapon. One barrel and one carrying handle are
issued as part of the gun in addition to BII.

Table 2. Basic Issue Items.


M2A1 Machine Gun
(1) (2) (3) (4) (5) (6)

Item National Stock Description, Part Qty


No. Number Number/(CAGEC) UOC U/I Rqr
BARREL, MACHINE
GUN, 13027965,
1 1005-01-541-2478 (19200) EA 2
BARREL,
CARRYING
HANDLE
ASSEMBLY,
2 1005-01-539-3410 13027981, (19200) EA 2
EXTRACTOR,
RUPTURED
CARTRIDGE,
3 4933-00-716-0041 7160041, (19204) EA 1
MITTEN, HEAT
PROTECTIVE,
MIL-M-11199F,
4 8415-01-092-0039 (81349) EA 1
OPERATOR
MANUAL,
5 N/A TM 9-1005-213-10 EA 1

END OF WORK PACKAGE

0041-4
TM 9-1005-213-10 0042

SUPPORTING INFORMATION

ADDITIONAL AUTHORIZATION LIST (AAL)

NOTE

For Navy users reference the following Allowance


Equipment List (AEL) for authorized requisition and
stocking levels:
M2A1 AEL: 0-00640A866, 0-00640A867
M2HB AEL: 0-006400212, 0-006400213, 0-006400214

SCOPE

This work package lists additional items you are authorized for the support of
the M2, M48, and M2A1.

GENERAL

This list identifies items that do not have to accompany the M2, M48, and
M2A1 and do not have to be turned in with the machine guns. These items are
all authorized to the operator by Common Table of Allowance (CTA), Modified
Table of Organization and Equipment (MTOE), Table of Distribution and
Allowances (TDA), or Joint Table of Allowance (JTA).

EXPLANATION OF COLUMNS IN THE AAL

Column (1) – NSN. The National Stock Number (NSN) identifies the item to be
used for requisitioning purposes.

Column (2) – Description. Includes the Part Number/Commercial and


Government Entity Code (CAGEC), nomenclature, followed by additional
details.

Column (3) – UOC. Useable On Code (UOC) is used when item needed is not
the same for a different model of equipment.

Code Used On
W08 M2 Machine Gun
775 Fixed M48
BNO M2A1 Machine Gun

0042-1
TM 9-1005-213-10 0042

EXPLANATION OF COLUMNS IN THE AAL – continued

Column (4) – U/I. Unit of Issue (U/I) indicates the physical measurement
or count of the item as issued per the National Stock Number shown in
column (1).

Column (5) – Qty Recm. Indicates the quantity recommended.

0042-2
TM 9-1005-213-10 0042

ADDITIONAL AUTHORIZATION LIST (AAL) – continued

Table 1. Additional Authorization List (AAL).


M2 and M48 Machine Gun: CTA Authorized Items

(1) (2) (3) (4) (5)

National Description, Qty


Stock Number Part Number/(CAGEC) UOC U/I Recm
BAG, ORDNANCE WEAPON SPARE
8105-00-921-5821 PARTS, 11686430, (19204) EA 1
BLANK FIRING ATTACHMENT
1005-01-091-7510 (BFA), M19, 9324931, (19200) EA 1
BRUSH, CLEANING, SMALL ARMS
1005-00-550-4037 BORE, 5504037, (19204) EA 1
BRUSH, CLEANING, SMALL ARMS
1005-00-766-0915 CHAMBER, 7790737, (19204) EA 1
BRUSH, CLEANING, SMALL ARMS
(FIRING PIN HOLE), 7162702,
1005-00-716-2702 (19205) EA 1
CONTROL HANDLE, MANUAL,
1005-00-550-4080 5504080, (19200) EA 1
COVER, MACHINE GUN, 11631791,
1005-00-487-4100 (19204) EA 1
COVER, SPARE BARREL, 6591031,
1005-00-659-1031 (19200) EA 1
COVER, SPARE BARREL,
1005-00-796-4436 11631791, (19204) EA 1
1005-00-716-2072 FLASH HIDER, 7162072 (19200) EA 1
LINKER-DELINKER, 7160003
4925-00-299-1268 (19204) EA 1
RECOIL AMPLIFIER, M3, 12929082,
1005-01-323-5406 (19200) EA 1
REFLECTOR, GUN BARREL,
4933-00-556-4255 5564255, (19204) EA 1
1 3/8 in. WRENCH, BOX AND OPEN
END COMBINATION, AS954, EA 1
5120-01-399-8793 (81345)

0042-3
TM 9-1005-213-10 0042

ADDITIONAL AUTHORIZATION LIST (AAL) – continued

Table 2. Additional Authorization List (AAL).


M2 and M48 Machine Gun: MTOE Authorized Items

(1) (2) (3) (4) (5)

National Description, Qty


Stock Number Part Number/(CAGEC) UOC U/I Recm
CAP, PROTECTIVE, DUST AND
5340-01-552-0082 MOISTURE, VC-1375-16 (99017) EA 1
HANDLE, AUXILIARY BOLT,
5340-00-600-8583 6008583, (19200) EA 1
NIGHT VISION SIGHT CREW
SERVED WEAPON, AN/TVS-5, 1
5855-00-629-5327 SMD850100-1 (80063) EA
ROD, CLEANING, SMALL ARMS,
1005-00-653-5441 6535441, (19204) ASSY 1
ROD, CLEANING, SMALL ARMS,
1005-00-556-4102 5564102 (19204) SET 1
SWAB HOLDER SECTION,
1005-00-716-2704 7162704 (19205) EA 1

0042-4
TM 9-1005-213-10 0042

ADDITIONAL AUTHORIZATION LIST (AAL) – continued

Table 3. Additional Authorization List (AAL).


M2A1 Machine Gun: CTA Authorized Items

(1) (2) (3) (4) (5)

National Description, Qty


Stock Number Part Number/(CAGEC) UOC U/I Recm
BAG, ORDANANCE WEAPON
SPARE PARTS, 11686430,
8105-00-921-5821 (19204) EA 1
BLANK FIRING ATTACHMENT,
1005-01-091-7510 (BFA) M19, 9324931, (19200) EA 1
COVER, MACHINE GUN,
1005-00-487-4100 1163179, (19204) EA 1
COVER, SPARE BARREL,
1005-00-659-1031 6591031, (19200) EA 1
HANDLE, AUXILIARY BOLT,
1005-00-600-8583 6008583, (19200) EA 1
LINKER-DELINKER, 7160003,
1925-00-299-1268 (19204) EA 1
RECOIL AMPLIFIER ASSY, M3,
1005-01-323-5406 12929082, (19200) EA 1
REFLECTOR, GUN BARREL,
4933-00-556-4255 5564255, (19204) EA 1
M205 LIGHTWEIGHT TRIPOD
1005-01-586-5702 MOUNT, 13046100 (19200) EA 1

0042-5
TM 9-1005-213-10 0042

ADDITIONAL AUTHORIZATION LIST (AAL) – continued

* Not used with the M2A1 Machine Gun. Used ONLY for headspacing and
timing of the M3 Amplifier, NSN 1005-01-323-5406, PN 12929082. Timing side
of gage can also be used for electronic timing of the solenoid when used on
Common Remotely Operated Weapon System (CROWS) and Remote
Weapon System (RWS). Headspace and timing procedures are located in
TM 9-1005-203-13&P for M3 Amplifier.

Table 4. Additional Authorization List (AAL).


M2A1 Machine Gun: MTOE Authorized Items

(1) (2) (3) (4) (5)

National Description, Qty


Stock Number Part Number/(CAGEC) UOC U/I Recm
NIGHT VISION SIGHT CREW
SERVER WEAPON, AN/TVS-5,
5885-00-629-5327 SMD850100-1, (80063) EA 1
BORELIGHT SYSTEM, LASER,
5860-01-471-2091 AN/PEM-1, (80058) EA 1
CAP, BARREL PROTECTIVE,
5340-01-552-0082 VC-1375-16, (99017) EA 1
* GAGE, HEADSPACE AND TIMING,
5220-00-535-1217 5351217, (19200) EA 1
GAGE, WEAR LIMIT/TIMING,
5220-01-580-6602 13027994, (19200) EA 1
HANDLE, AUXILIARY BOLT,
5340-00-600-8583 6008583, (19200) EA 1
ILLUMINATOR, INFRARED,
5855-01-447-8992 AN/PEQ-15, (0B107) EA 1
MOUNT, M3 TRIPOD, 8403398,
1005-00-322-9716 (19204) EA 1
MOUNT, MG MK93 PINTLE, T&E,
1010-01-502-7547 13001175, (19200) EA 1
SIGHT, HEAVY THERMAL,
5855-01-458-0211 AN/PAS-13A(V)3, (80058) EA 1
SIGHT, HEAVY THERMAL,
5855-01-464-3151 AN/PAS-13B(V)3, (80058) EA 1
SIGHT, THERMAL,
5855-01-523-7715 AN/PAS-13C(V)3, (80058) EA 1
SIGHT, THERMAL,
5855-01-524-4314 AN/PAS-13D(V)3, (80058) EA 1

END OF WORK PACKAGE

0042-6
TM 9-1005-213-10 0043

SUPPORTING INFORMATION

EXPENDABLE AND DURABLE ITEMS LIST

NOTE

For Navy users reference the following Allowance


Equipment List (AEL) for authorized requisition and
stocking levels:
M2A1 AEL: 0-00640A866, 0-00640A864
M2HB AEL: 0-006400212, 0-006400213, 0-006400214

SCOPE

This work package lists expendable and durable items that you will need to
operate and maintain the M2, M48, and M2A1 Machine Gun. This list is for
information only and is not authority to requisition the listed items. These
items are authorized to you by CTA 50-970, Expendable/Durable Items
(Except Medical, Class V Repair Parts and Heraldic Items), CTA 50-909,
Field and Garrison Furnishings and Equipment or CTA 8-100, Army Medical
Department Expendable/Durable Items.

Explanation of Columns

Column (1) Item No. This number is assigned to the entry in the list and is
referenced in the narrative instructions to identify the item, (e.g., “Use brake
fluid (WP 0098, item 5).

Column (2) Level. This column identifies the lowest level of maintenance
that requires the listed item, (C = Operator/Crew, F = Maintainer).

Column (3) National Stock Number (NSN). This is the NSN assigned
to the item which you can use to requisition it.

Column (4) Item Name, Description, Part Number/(CAGEC). This column


provides the other information you need to identify the item. The last line
below the description is the part number and the Commercial and
Government Entity Code (CAGEC) (in parentheses).

Column (5) Unit of Issue (U/I). U/I code shows the physical measurement
or count of an item such as gallon, dozen, gross, etc.

0043-1
TM 9-1005-213-10 0043

EXPENDABLE AND DURABLE ITEMS LIST – continued

Table 1. Expendable and Durable Items List.

(1) (2) (3) (4) (5)

Item National Stock Item Name, Description,


No. Level Number (NSN) Part Number/(CAGEC) U/I
BRUSH, ARTIST, H-B-241,
1 C 8020-00-244-0153 (81343) EA
BRUSH, CLEANING, TOOL
AND PARTS,
2 C 7920-00-205-2401 7920-00-205-2401, (80244) EA
CARBON REMOVING
COMPOUND (CRC), DIP TYPE,
RINSING REQUIRED, P-C-111,
3 C 6850-00-965-2332 (81348) GL
CLEANER, LUBRICANT AND
PRESERVATIVE (CLP),
GRADE 2, MIL-PRF-63460,
(81349)
9150-01-102-1473 ½ oz bottle BT
9150-01-079-6124 4 oz bottle BT
4 C 9150-01-053-6688 1 gl can GL
CLEANING COMPOUND,
SOLVENT: RIFLE BORE
CLEANER (RBC),
MIL-PRF-372, (81349)
6850-00-224-6656 2 oz bottle BT
5 C 6850-00-224-6657 8 oz can CN
CLEANING COMPOUND,
SOLVENT (SMALL),
6 C 6850-01-486-5448 IT-WCP 500, (0K209) BX
GLOVES, CHEMICAL
RESISTANT, TYPE 3,
7 C 8415-00-823-7460 ZZ-G-381, (81348) PR

0043-2
TM 9-1005-213-10 0043

EXPENDABLE AND DURABLE ITEMS LIST – continued

Table 1. Expendable and Durable Items List – continued

(1) (2) (3) (4) (5)

Item National Stock Item Name, Description,


No. Level Number (NSN) Part Number/(CAGEC) U/I
LUBRICATING OIL, GENERAL
PURPOSE, MEDIUM (PL-M)
MIL-PRF-32033, (81349)
8 C 9150-00-273-2389 4 oz (118.30 ml) can CN
LUBRICATING OIL, WEAPONS
(LAW), MIL-PRF-14107, (81349)
9 C 9150-00-292-9689 1 qt (0.951) can CN
LUBRICATING OIL, WEAPONS
SEMI-FLUID (LSA),
MIL-L-46000, (81349)
10 C 9150-00-889-3522 4 oz bottle BT
SWAB, SMALL ARMS
CLEANING: COTTON
5019316, (19204)
11 C 1005-00-288-3565 1pkg (1,000 per pkg) PG
WIPING RAG: COTTON,
A-A-531, (58536)
12 C 7920-00-205-1711 50 lb bale BE

END OF WORK PACKAGE

0043-3
0043-3/blank
TM 9-1005-213-10 0044

SUPPORTING INFORMATION

MANDATORY REPLACEMENT PARTS LIST

MANDATORY REPLACEMENT PARTS

There are no mandatory replacement parts for Operator level maintenance

END OF WORK PACKAGE

0023-1
0044-1/blank
TM 9-1005-213-10 0045

ZEROING PROCEDURES FOR THE M2/M2A1

BATTLESIGHT ZERO

The term battlesight zero means the combination of sight settings and
trajectory that greatly reduces or eliminates the need for precise range
estimation further eliminating sight adjustment, hold-over, or hold-under for the
most likely engagements. The battlesight zero is the default sight setting for a
weapon, ammunition, and aiming device combination. The battlesight for the
M2/M2A1 Machine Gun is fixed at 750 yards.

An appropriate battlesight zero allows the gunner to accurately engage targets


out to a set distance without an adjusted aiming point. For aiming devices that
are not designed to be adjusted in combat or do not have a bullet drop
compensator, the selection of the appropriate battlesight zero distance is
critical.

ZEROING PROCESS

NOTE

Although wind and gravity have the greatest effect on the


projectile’s trajectory, air density and elevation must be
taken into consideration also.

A specific process should be followed when zeroing. The process is time


efficient and produces the most accurate zero possible. The zero process
includes a 10-meter laser borelight and zero and field zero (battlesight zero).

0045-1
TM 9-1005-213-10 0045

10-METER LASER BORELIGHT AND ZERO

The borelight is an eye-safe laser that is used to boresight optics and aiming
lasers. Currently there is no data for borelighting the iron sights. The borelight
assists the first shot group hitting the 500-meter zeroing target when field
zeroing the heavy weapon thermal sight, AN/TVS-5, AN/PEQ-2A, AN/PEQ-15,
or AN/PEQ-15A to the weapon. Using the borelight will save range time and
require less rounds for the zeroing process. Borelighting is done with a
borelight, which is centered in the bore of the weapon and with an offset target
placed 10 meters from the muzzle of the weapon. For more information on
borelighting refer to TM 9-5860-226-13&P.

10-METER GROUPING AND ZEROING

Setting the zero for the 10-meter range allows the gunner to learn basic
traverse and search techniques with the M2/M2A1 Machine Gun while using
the standard machine gun target. Just like with other weapons, the gunner
must set the sight on the M2/M2A1 Machine Gun at an initial start point.

Rear Sight

Set the rear sight (Figure 1, Item 1) at 1,000.

Elevation

1. Raise the rear sight (Figure 1, Item 1) by lifting straight up until it snaps into
the upright position.

2. Adjust the range scale to 1,000 yards by rotating the elevation screw knob
(Figure 1, Item 2) in the necessary direction. Clockwise moves the scale up;
counterclockwise moves the scale down.

0045-2
TM 9-1005-213-10 0045

10-METER GROUPING AND ZEROING – continued

Windage

Rotate the windage knob (Figure 1, Item 5) until the zero index mark (Figure 1,
Item 3) on the base of the rear sight is aligned with the zero index mark
(Figure 1, Item 4) on the top of the receiver. Turning windage knob (Figure 1,
Item 5) clockwise moves the windage scale to the left; counterclockwise moves
windage scale to the right.

1
2

5 4

Figure 1. Rear Sight Setting for 10-Meter Zero.

0045-3
TM 9-1005-213-10 0045

10-METER GROUPING AND ZEROING – continued

Proper Sight Picture

1. Obtain the proper sight picture by looking through the zero aperture
(Figure 2, Item 1) and centering the front sight blade (Figure 2, Item 2) in zero
aperture (Figure 2, Item 1).

2. Once the sight alignment is obtained, place this combination on the center
base of the selected target.

Figure 2. 10-Meter Zero Sight Picture.

0045-4
TM 9-1005-213-10 0045

10-METER GROUPING AND ZEROING – continued

Three-Round Group

Fire three single rounds loaded individually at the center base of the aiming
points on the basic machine gun marksmanship target. Fire the three rounds
without adjusting the sights. The shot group must be in a 4 centimeter (or less)
circle to establish the center of the group in relation to the center base of the
aiming paster.

Grid Square Overlay


NOTE

• Large shot groups are usually caused by incorrect


position and grip.

• Incorrect sight alignment, sight picture, or zero usually


causes small shot groups outside of the scoring space.

• If the center of the group is to the left or right of the black


aiming paster, must correct for windage.

• If the center of the shot group is above or below of the


black aiming paster, correct for elevation.

1. Move downrange and place the grid square overlay over pasters 1 and 2 for
a more accurate adjustment.

2. Align the overlay with the pasters and squares. The gunner counts the
number of squares it will take to move the shot group to the aiming paster.

0045-5
TM 9-1005-213-10 0045

10-METER GROUPING AND ZEROING – continued

Grid Square Overlay – continued

3. Upon completion, return to the firing line to make corrections to the weapon.
Figure 3 shows a 10-meter zero group size on which adjustments can be made
and a group that is too loose for adjustments. If a group is too loose, check the
position and group.

Figure 3. 10-Meter Zero Group Size.

Confirmation. Fires another three-shot group (loaded singly) after correcting


for windage and elevation. If the center of the group is still off the aiming point,
adjust farther until the group centers on the point of aim.

Recording of Zero. There is no reason to record the 10-meter zero because it


applies only to firing at the 10-meter basic machine gun target.

0045-6
TM 9-1005-213-10 0045

FIELD ZERO
When preparing to field zero the Operator ensures that the M2/M2A1 Machine
Gun is mounted securely on the tripod, the T&E mechanism is working
properly, and the Operator knows the distance to the zero target. The only
difference in initial sight setting for field zero is range setting on the scale.
The gunner must also remember that the range scale on the M2/M2A1
Machine Gun is indicated in yards. Therefore, to get as close to the target as
possible, the gunner may have to convert the meters to the target into yards.
They can set the range on the rear sight. Conversion of meters to yards is
accomplished by multiplying the number of meters by 1.094. For example,
600 meters x 1.094 = 656.4 yards; the gunner would set their range scale at
650 yards.

All machine guns should be zeroed at actual range using a target between
100 and 700 meters. For the M2/M2A1 Machine Gun a range of 500 meters is
recommended. The field zero or combat zero obtains the gunners battlesight
zero and must be recorded.

0045-7
TM 9-1005-213-10 0045

FIELD ZERO – continued

ESTABLISH ZERO

1. Raise the rear sight (Figure 4, Item1) until it snaps into the upright position.
Rub chalk into the indentions.

2. Turn the elevation screw knob (Figure 4, Item 2) until the elevation line
aligns with the desired elevation mark.

1 2

Figure 4. Rear Sight Setting For Field Zero.

0045-8
TM 9-1005-213-10 0045

FIELD ZERO – continued

ESTABLISH ZERO – CONTINUED

3. Rotate the windage knob (Figure 5, Item 3) until the zero index mark
(Figure 5, Item 1) on the base of the rear sight is aligned with the zero index
mark (Figure 5, Item 2) on the top of the receiver. Turning windage knob
clockwise moves the windage scale to the left; counterclockwise moves windage
scale to the right.

Figure 5. Windage Zero.

4. Verify the M2/M2A1 Machine Gun is in single shot mode.

5. Establish a stable firing position.

6. Align the sight with the base of the target by manipulating the T&E mechanism
ensuring to take the slack out of the T&E.

0045-9
TM 9-1005-213-10 0045

FIELD ZERO – continued

ESTABLISH ZERO – CONTINUED


NOTE

All adjustments are made based upon the observed impact of the rounds in
relation to the target’s location. The width of the front sight post can be used to
help determine the amount of adjustments necessary. The width of the front
sight post is 2 mm. At 500 meters, it equals 1 meter or the width of two E-type
silhouettes (Figure 6). The assistant gunner helps the gunner locate the strike
of the round. If the gunner has binoculars etched with mils, the assistant
gunner can provide specific mil corrections.

Figure 6. Sight Alignment of Double E-type Silhouettes at 500 Meters.

7. With a good sight picture fire a single shot at the center base of the target
and observe the location of the strike of the round. If the round strikes the
target, fire two more rounds then proceed to confirm zero. If the round misses
the target, proceed to adjust the sight.

8. If the rounds strike short of the target, adjust the elevation knob on the rear
sight up the amount necessary to bring the strike of the round onto target.
If the round was observed as over, adjust, the elevation knob on the rear sight
down the necessary amount to bring the strike of the round onto target. When
satisfied with adjustments proceed to Step 9 for azimuth adjustments. If
azimuth adjustments are unnecessary, return to Step 1 establish the zero.

0045-10
TM 9-1005-213-10 0045

FIELD ZERO – continued

ESTABLISH ZERO – CONTINUED

9. If the round strikes to the left or right of the target, turn the windage knob
on the rear sight the necessary amount to bring the impact of the rounds onto
target. Adjust the rear sight in the opposite direction of the rounds impact.
When satisfied with adjustments return to Step 1 establish the zero.

10. Ensure the M2/M2A1 Machine Gun is in automatic mode. Aim at the center
base of the target. Fire a five to seven round burst at the center base of the
target. Observe where the burst strikes. If the burst misses the target, return to
sight adjustment. If the burst hits the target, the M2/M2A1 Machine Gun is
zeroed.

11. Record the elevation (range) adjustments by the number of turns up or


down. For example, if the sight had to be moved up a total of two turns to
achieve a zero then record the zero as UP 2 Turns. To fire at a given range, go
to that range then turn the knob up an additional two turns. Record the
windage by unscrewing the windage bar, aligning the zero marks, and then
tightening the windage bar.

END OF TASK

END OF WORK PACKAGE

0045-11
0045-11/blank
Ref: NAVSEAINST 4160.3 NAVSEA S0005-AA-GYD-030/TMMP

NAVSEA/SPAWAR TECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER)


INSTRUCTIONS: Continue on 8 ½” x 11” on page if additional space is needed.
1. Use this report to indicate deficiencies, problems and recommendations relating to publications.
2. For CLASSIFIED TMDERs see OPNAVINST 5510H for mailing requirements.
3. For TMDERs that affect more than one publication, submit a separate TMDER for each.
4. Submit TMDERs at web site https://nsdsa.nmci.navy.mil or mail to: COMMANDER, CODE 310 TMDERs, NAVSURFWARCENDIV
NSDSA, 4363 MISSILE WAY BLDG 1389, PORT HUENEME CA 93043-4307
1. PUBLICATION NUMBER 2. VOL/PART 3. REV/DATE OR CHG/DATE 4. SYSTEM/EQUIPMENT ID

5. TITLE OF PUBLICATION 6. REPORT CONTROL NUMBER


(6 digit UIC-YY-any four: xxxxxx-10-xxxx)

7. RECOMMEND CHANGES TO PUBLICATION

7a. Page # 7b. Para # 7c. RECOMMENDED CHANGES AND REASONS

8. ORIGINATOR’S NAME AND WORK CENTER 9. DATE 10. ORIGINATOR’S E-MAIL ADDRESS 11. TMMA of Manual
(NSDSA will complete)

12. SHIP OR ACTIVITY Name and Address (Include UIC/CAGE/HULL) 13. Phone Numbers:
Commercial ( ) -
DSN -
FAX ( ) -

NAVSEA 4160/1 (Rev. 9-2010) S/N 0116-LF-985-4100


FOLD HERE AND TAPE SECURELY
PLEASE DO NOT STAPLE

INCLUDE COMPLETE ADDRESS


USE
PROPER
POSTAGE

FOR OFFICIAL USE ONLY

COMMANDER
CODE 310 TMDERs
NAVSURFWARCENDIV NSDSA
4363 MISSILE WAY BLDG 1389
PORT HUENEME CA 93043-4307

FOLD HERE AND TAPE SECURELY


PLEASE DO NOT STAPLE
Use Part II (reverse) for Repair Parts and DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND
Special Tool Lists (RPSTL) and Supply Date you filled out this form.
BLANK FORMS Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is OAASA
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)

U.S. Army TACOM Life Cycle Management Command Your mailing address
ATTN: AMSTA-LCL-IMP/TECH PUBS MS 727
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE

Title of the TM
TM Number Date of the TM
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
GRAPH NO. (Exact wording of recommended change must be given)

0007-3 Figure 2, Item 9 should show a lockwasher. Currently shows a flat washer.

Cleaning and inspection, Step 6, reference to governor support pin (14) is wrong
0018-2
reference. Reference should be changed to (12).

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE


PLUS EXTENSION

Your Name Your Phone Number Your Signature

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE

U.S. Army TACOM Life Cycle Management Command Date you filled out
ATTN: AMSTA-LCL-IMP/TECH PUBS MS 727 Your Address this form
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II - REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE

TM Number Date of the TM Title of the TM


TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED

PART III - REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE


PLUS EXTENSION

Your Name Your Phone Number Your Signature

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
Use Part II (reverse) for Repair Parts and DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND
Special Tool Lists (RPSTL) and Supply
BLANK FORMS
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is OAASA
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)

U.S. Army TACOM Life Cycle Management Command


ATTN: AMSTA-LCL-IMP/TECH PUBS MS 727
6501 E. 11 Mile Road, Warren, MI 48397-5000

PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
Operator Manual for Caliber .50: M2A1 With Fixed Headspace and
Timing; Caliber .50: M2, Heavy Barrel, Flexible, With Equipment; Fixed M48
Turret Type; Flexible, Without Equipment; Up Gunned Weapons Station
TM 9-1005-213-10 21 AUGUST 2017 (UGWS); Navy Variant; M2A1 With Fixed Headspace and Timing, Flexible
(Navy)

ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
GRAPH NO.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE


PLUS EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE

U.S. Army TACOM Life Cycle Management Command


ATTN: AMSTA-LCL-IMP/TECH PUBS MS 727
6501 E. 11 Mile Road, Warren, MI 48397-5000
PART II - REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
Operator Manual for Caliber .50: M2A1 With Fixed Headspace and
Timing; Caliber .50: M2, Heavy Barrel, Flexible, With Equipment; Fixed M48 Turret
Type; Flexible, Without Equipment; Up Gunned Weapons Station (UGWS); Navy
TM 9-1005-213-10 21 AUGUST 2017 Variant; M2A1 With Fixed Headspace and Timing, Flexible (Navy)

TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED

PART III - REMARKS (Any general remarks, or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE


PLUS EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. APD V4.00
TM 9-1005-213-10
1 August 2017
By Order of the Secretary of the Army:

MARK A. MILLEY
General, United States Army
Chief of Staff
Official:

GERALD B. O’KEEFE
Administrative Assistant to the
Secretary of the Army


By Order of the Secretary of the Air Force: HEATHER A. WILSON


Secretary of United States
Air Force

DAVID L. GOLDFEIN
General United States Air Force
Chief of Staff

ELLEN M. PAWLIKOWSKI
General United States Air Force,
Commander, Air Force Materiel
Command (AFMC)

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By Order of the Secretary of the Navy ROBERT C. MUSE


Captain, United States Navy
Program Manager
Naval Sea Systems Command
(SEA-06)
Naval Special Warfare
(PMS-340)

DISTRIBUTION:
Initially published in electronic media only. When funds become available, this
publication will be distributed in accordance with the initial distribution number (IDN)
400091 requirements for TM 9-1005-213-10.

Marine Corps Distribution: PCN 182 010054 00


THE METRIC SYSTEM AND EQUIVALENTS
Linear Measure Square Measure
1 Centimeter = 10 Millimeters = 0.01 Meters = 1 Sq Centimeter = 100 Sq Millimeters =
0.3937 Inches 0.155 Sq Inches
1 Meter = 100 Centimeters = 1000 Millimeters = 1 Sq Meter = 10,000 Sq Centimeters =
39.37 Inches 10.76 Sq Feet
1 Kilometer = 1000 Meters = 0.621 Miles 1 Sq Kilometer = 1,000,000 Sq Meters =
Weights 0.386 Sq Miles

1 Gram = 0.001 Kilograms = 1000 Milligrams = Cubic Measure


0.035 Ounces 1 Cu Centimeter = 1,000 Cu Millimeters =
1 Kilogram = 1000 Grams = 2.2 Pounds 0.06 Cu Inches
1 Metric Ton = 1000 Kilograms = 1 Megagram = 1 Cu Meter = 1,000,000 Cu Centimeters =
1.1 Short Tons 35.31 Cu Feet
Liquid Measure Temperature
1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces 9/5 °C +32 = °F
1 Liter = 1000 Milliliters = 33.82 Fluid Ounces 5/9 (°F - 32) = °C
212° Fahrenheit is equivalent to 100° Celsius
90° Fahrenheit is equivalent to 32.2° Celsius
32° Fahrenheit is equivalent to 0° Celsius

APPROXIMATE CONVERSION FACTORS


To Change To Multiply By To Change To Multiply By
Inches Centimeters 2.540 Centimeters Inches 0.394
Feet Meters 0.305 Meters Feet 3.280
Yards Meters 0.914 Meters Yards 1.094
Miles Kilometers 1.609 Kilometers Miles 0.621
Sq Inches Sq Centimeters 6.451 Sq Centimeters Sq Inches 0.155
Sq Feet Sq Meters 0.093 Sq Meters Sq Feet 10.764
Sq Yards Sq Meters 0.836 Sq Meters Sq Yards 1.196
Sq Miles Sq Kilometers 2.590 Sq Kilometers Sq Miles 0.386
Acres Sq Hectometers 0.405 Sq Hectometers Acres 2.471
Cubic Feet Cubic Meters 0.028 Cubic Meters Cubic Feet 35.315
Cubic Yards Cubic Meters 0.765 Cubic Meters Cubic Yards 1.308
Fluid Ounces Milliliters 29.573 Milliliters Fluid Ounces 0.034
Pints Liters 0.473 Liters Pints 2.113
Quarts Liters 0.946 Liters Quarts 1.057
Gallons Liters 3.785 Liters Gallons 0.264
Ounces Grams 28.349 Grams Ounces 0.035
Pounds Kilograms 0.454 Kilograms Pounds 2.205
Short Tons Metric Tons 0.907 Metric Tons Short Tons 1.102
Pound-Feet Newton-Meters 1.356 Newton-Meters Pound-Feet 0.738
Pounds per Kilopascals 6.895 Kilopascals Pounds per 0.145
Sq Inch Sq Inch
Miles per Kilometers per 0.425 Kilometers per Miles per 2.354
Gallon Liter Liter Gallon
Miles per Kilometers per 1.609 Kilometers per Miles per 0.621
Hour Hour Hour Hour
PIN 026372-000

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