102 COMMERCIAL SOUND SYSTEM

©2009 Bose Corporation Service Manual

Reference Number 130105-SM Rev. 04
Electronic Copy Only
 CONTENTS
Electrostatic Discharge Sensitive (ESDS) Device Handling.........................................................3
Safety Information................................................................................................................................4
Specifications.......................................................................................................................................5
Disassembly/Assembly Procedures ............................................................................................. 6-9
102® Flush-Mount Loudspeaker........................................................................................................6
Figure 1. 102 Flush-Mount Grille Removal.............................................................................................6
Figure 2. 102 Flush-Mount Driver Replacement....................................................................................6
102 Surface-Mount Loudspeaker......................................................................................................7
Figure 3. 102 Surface-Mount Driver Removal/Replacement................................................................7
Figure 4. 102 Surface-Mount Baffle Assembly......................................................................................8
102 System Controller Procedures................................................................................................8-9
Figure 5. 102 System Controller Exploded View..................................................................................10
Figure 6. 102 System Controller Block Diagram ................................................................................11
Test Procedures ......................................................................................................................... 12-15
Figure 7. Test Connections for 102F or 102S Loudspeaker................................................................12
102 Loudspeaker Test Signals.........................................................................................................12
102 System Controller Test Procedures ...................................................................................... 13
102 System Controller Initial Switch Positions..............................................................................13
102 System Controller Frequency Response................................................................................14
102 System Controller Test Procedures...................................................................................14-15
102 System Controller Voice Channel Response..........................................................................15
102 Loudspeaker Driver Wiring ......................................................................................................16
Figure 8. 102 Loudspeaker Schematic Diagram (Passive Units).......................................................16
Figure 9. 102 Loudspeaker Schematic Diagram (Transformer Units)................................................16
Figure 10. Tap Selection Switch Wiring (Transformer Units)..............................................................16
Tap Selection Switch Wiring............................................................................................................16
102 Flush-Mount Loudspeaker Parts List (Per Figure 10) ......................................................... 17
102 Flush-Mount Loudspeaker Installation Hardware ................................................................ 17
102 Loudspeaker Exploded Views ................................................................................................ 18
Figure 11a. 102 Flush-Mount Non-RoHS Loudspeaker Exploded View............................................ ..18
Figure 11b. 102 Flush-Mount RoHS Loudspeaker Exploded View......................................................18
102 Surface-Mount Loudspeaker Parts List (Per Figures 11 & 12) ........................................... 19
102 Surface-Mount Loudspeaker Installation Hardware ............................................................ 19
Figure 12. 102 Surface-Mount Loudspeaker Exploded View...............................................................20
Figure 13. 102 Surface-Mount Loudspeaker ..................................................................................... 21
102 System Controller Parts Lists ............................................................................................ 22-25
102 System Controller Packing List .............................................................................................. 25
102 Loudspeaker Packing Diagrams ........................................................................................ 26-27
Figure 14. 102 Flush-Mount Loudspeaker Packing Diagram..............................................................26
Figure 15. 102 Surface-Mount Loudspeaker Packing Diagram...........................................................27
Service Manual Revision History.....................................................................................................28

2
 ELECTROSTATIC DISCHARGE SENSITIVE (ESDS)
DEVICE HANDLING

This unit contains ESDS devices. We recommend the following precautions when repairing,
replacing, or transporting ESDS devices:

• Perform work at an electrically grounded work station.

• Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.

• Avoid touching the leads or contacts of ESDS devices or PC boards even if properly grounded.
Handle boards by the edges only.

• Transport or store ESDS devices in ESD protective bags, bins, or totes. Do not insert
unprotected devices into materials such as plastic, polystyrene foam, clear plastic bags, bubble
wrap, or plastic trays.

CAUTION: THE 102® SYSTEM CONTROLLER CONTAINS

NO USER-SERVICEABLE PARTS. TO PREVENT
WARRANTY INFRACTIONS, REFER SERVICING TO
WARRANTY SERVICE STATIONS OR FACTORY SERVICE.

PROPRIETARY INFORMATION

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF

BOSE® CORPORATION WHICH IS BEING FURNISHED ONLY
FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE
PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER OR
OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE
REPRODUCED OR USED FOR ANY OTHER PURPOSE.

3
 SAFETY INFORMATION

1. Parts that have special safety characteristics are identified by the ! symbol on
schematics or by special notes on the parts list. Use only replacement parts that
have critical characteristics recommended by the manufacturer.

2. Make leakage current or resistance measurements to determine that exposed

parts are acceptably insulated from the supply circuit before returning the unit
to the customer. Use the following checks to perform these measurements:

A. Leakage Current Hot Check

(1) With the unit completely reassembled, plug the AC line cord directly
into a 120V AC outlet. Do not use an isolation transformer during
this test. Use a leakage current tester or a metering system that
complies with American National Standards Institute (ANSI) C101.1
"Leakage Current for Appliances" and Underwriters Laboratories (UL) 1492 (71).
(2) With the unit AC switch first in the ON position and then in the OFF position,
measure from a known earth ground (metal water pipe, conduit, etc.) to all
exposed metal parts of the unit (antennas, handle bracket, metal cabinet,
screwheads, metallic overlays, control shafts, etc.), especially any
exposed metal parts that offer an electrical return path to the chassis.
(3) Any current measured must not exceed 0.5 milliamp.
(4) Reverse the unit power cord plug in the outlet and repeat test.

ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN

INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE UNIT TO THE CUSTOMER.

B. Insulation Resistance Test Cold Check

(1) Unplug the power supply and connect a jumper wire between the two
prongs of the plug.
(2) Turn on the power switch of the unit.
(3) Measure the resistance with an ohmmeter between the jumpered AC plug
and each exposed metallic cabinet part on the unit. When the exposed
metallic part has a return path to the chassis, the reading should be
between 1 and 5.2 megohms. When there is no return path to the chassis,
the reading must be "infinite". If it is not within the limits specified, there is
the possibility of a shock hazard, and the unit must be repaired and
rechecked before it is returned to the customer.

4
 SPECIFICATIONS

102® System Controller:

Input Level: Music - 100mV or 1V selectable

Voice - Mic or line, selectable, variable
(AGC calibration)
Output Level: 1V nominal
Input Impedance: Music - 2k ohms, balanced, differential
Voice - 600 ohms, balanced, differential
Bass Cut Switch: 6 dB
Distortion: Less than 0.1% THD
CMRR: Greater than 40 dB, all inputs
AGC: Attack level - variable
Attack time - < 5 ms
Release time - 200 ms
Mute: Mute level - -30 dB ( with defeat switch on ch. B)
Attack time - < 5 ms
Release time - 2 seconds
Accessories: 4 rack-mount screws, supplied
Dimensions: 1 3/4" H x 18 31/32" W x 4 1/4" D
(44 mm x 482 mm x 107 mm)

102 Flush-Mount and 102 Surface-Mount Loudspeakers:

Frequency Response: 80 Hz - 18 kHz, ± 3 dB

Distortion: <1% @ 10% rated power input
Driver: Single, 4 1/2" Helical Voice Coil
Enclosure: Dual port, bass reflex type
Volume: 200 cubic inches
Port Resonance: 80Hz
Sensitivity: 95 dB SPL, 1W, 1m @ 1 kHz
Weight: 5 lbs. (2.3 kg)
Temperature: Minimum - 0° C
Maximum - 60° C
Humidity: Minimum - 0 %
Maximum - 98 %

5
 DISASSEMBLY/ASSEMBLY PROCEDURES
102® Flush-Mount Loudspeaker 3.2 Carefully lift the driver out of the enclo-
sure and cut the wires as close to the driver
terminals as possible.
1. Grille Removal
4. Driver Replacement
1.1 The optional Bose® grille is held in
place via a tooth/groove-type design.
4.1 Strip the wires and connect them to
To remove the grille, grasp the edges of the
the replacement driver. Make sure that
grille with your fingers and place your
the red wire is connected to the
thumbs toward the center of the grille.
positive (+) terminal and the black wire
is connected to the negative (-) terminal
1.2 As you press inward with your thumbs,
of the driver.
pull outward with your fingers. This will
release the teeth from the grooves, allow-
4.2 Align the driver and gasket to the
ing the grille to be removed from the loud-
enclosure. Make certain the gasket is
speaker enclosure. (See Figure 1)
correctly positioned to provide an airtight
seal.

4.3 Secure the driver to the enclosure with

the three screws. Do not overtighten.
(See Figure 2)

Figure 1. 102 Flush-Mount Grille Removal

2. Grille Replacement

2.1 Align the legs on the grille with the Figure 2. 102 Flush-Mount Driver
openings in the speaker enclosure. Replacement
2.2 Press the grille upward so that the
teeth on the grille legs engage the teeth in
the speaker enclosure.

2.3 Push the grille upward until the

grille is flush with the mounting surface.

3. Driver Removal

3.1 Using a flat-blade screwdriver or a 1/4"

socket, remove the three screws holding
the driver in place.

6
 DISASSEMBLY/ASSEMBLY PROCEDURES
Note: The following procedures are for the 2.2 Fit the grille to two adjacent corners of
transformered units only. The passive the enclosure.
versions do not have a tap selection switch,
transformer, or capacitor within the enclo- 2.3 Gently apply pressure to the two
sure. remaining corners to fit the grille into the
enclosure.
5. Wiring-Well Cover:
(Transformer and Capacitor Access) 3. Driver Removal

5.1 To remove the wiring-well cover 3.1 Using a cross-head screwdriver,

located in the back of the enclosure, use a remove the three screws that hold the
flat-blade screwdriver or a 1/4" socket to driver in place.
loosen the two screws that hold the metal
cover in place. 3.2 Carefully lift the driver out of the
enclosure and cut the wires as close
5.2 Swing the cover free to gain access to to the driver terminals as possible.
the transformer and capacitor.
4. Driver Replacement
6. Front plate removal
(Access to tap selection switch) 4.1 Strip the wires and connect them
to the replacement driver.
6.1 Using a flat-blade screwdriver or a 1/4"
socket, remove the two screws that hold Note: Make certain that the red wire is
the plastic front plate in position. connected to the positive (+) terminal and
the black wire is connected to the
6.2 Lift the plate out to gain access to the negative (-) terminal of the driver.
tap selection switch and wiring.
4.2 Align the driver and gasket to the
® J-clips. Make sure the gasket is correctly
102 Surface-Mount Loudspeaker
positioned behind the driver to provide an
airtight seal.
1. Grille Removal
4.3 Secure the driver to the J-clips with
1.1 To remove the grille, take a small
the three screws. Do not overtighten.
flat-blade screwdriver or scribe and grasp
(See Figure 3)
the edge of the grille at one of the corners.

1.2 Gently work the grille out of the retain-

ing slot.

Note: There is no grille frame exposed.

You must grasp the grille on the metal
portion of the grille and not on the polysty-
rene, which is part of the speaker
enclosure.

2. Grille Replacement

2.1 To install the grille, first be sure that Figure 3. 102 Surface-Mount Driver
the Bose® logo is facing the same way as Replacement
the print on the back of the enclosure.

7
 DISASSEMBLY/ASSEMBLY PROCEDURES
Note: The following procedures are for the 102 System Controller Procedures
transformered units only. The passive
versions do not have a tap selection switch 1. Top Cover Removal
or transformer within the enclosure.
Note: Refer to Figure 5, 102 System
5. Baffle Removal Controller Exploded View.

5.1 Remove the six screws (1) that hold 1.1 Using a cross-tip screwdriver, remove
the baffle in place. Do not remove the the six screws (1) securing the top cover,
three screws holding the driver in place. (2) of the unit. There is one located on top,
(See Figure 4) two on the sides, and three on the back
panel.
5.2 Pry the baffle away from the enclosure
body. This can be accomplished by insert- 1.2 Slide the top cover toward the rear of
ing the hook portion of a scribe or your the unit until it clears the ribs on the front
fingers into the ports and using this as a panel (3), then lift it straight off.
grasping area to pry the two sections apart.
This will expose the tap selection switch 2. Top Cover Replacement
and transformer.
2.1 Align the top cover (2) with the rear
6. Baffle Replacement panel, and slide it down and forward until it
is in place against the front panel (3).
6.1 Align the port side of the baffle to the
side of the enclosure that has the input 2.2 Secure the top cover using the six
terminals. screws (1) removed in procedure 1.1.

6.2 Secure the baffle with the six screws. 3. Front Panel Removal

3.1 Remove the top cover (2) using

procedures 1.1 and 1.2.

3.2 Turn the unit over, and remove the

three screws (4) that secure the front panel
(3) to the chassis (5).

3.3 Slide the front panel off of the chassis.

4. Front Panel Replacement

4.1 Slide the front panel (3) onto the

chassis (5), aligning the holes for the LEDs
and push-switch.

4.2 Secure the front panel to the chassis

using the three screws (4) removed in
procedure 3.2.

4.3 Replace the top cover (2) using

®
Figure 4. 102 Surface-Mount Baffle Assembly procedures 2.1 and 2.2.

8
 DISASSEMBLY/ASSEMBLY PROCEDURES
5. Main Circuit Board Removal

5.1 Remove the top cover (2) using

procedures 1.1 and 1.2.

5.2 Unplug the four cables from the con-

nectors on the circuit board (6) at JE02,
JE01, JE51, and JG01.

Note: You must first lift the tab on the

connector to release the wire.

5.3 Remove the front panel (3) using

procedures 3.1 through 3.3.

5.4 Remove the five screws (7) that

secure the circuit board to the chassis (5).

5.5 Slide the circuit board forward out

of the chassis.

6. Main Circuit Board Replacement

6.1 Align the circuit board (6) with the tabs

located on the chassis (5).

6.2 Replace the front panel (3) using

procedures 4.1 through 4.3.

6.3 Plug the four cables removed in

procedure 5.2 back into their respective
connectors.

6.4 Replace the top cover (2) using

procedures 2.1 and 2.2.

9
Figure 5. 102® System Controller Exploded View

10
 AGC ACTION
LED

DG 63 AGC
DRIVE

VOICE 0 TO +30 DB
VOICE
GAIN AGC
INPUT EQ
ADJUST

MUSIC
0, +30 dB MUTE
MUSIC DRIVE
PAGE
LED DG 34

CHANNEL PROGRAM PROGRAM PROGRAM

A A A OUTPUT
DRIVER "A"
INPUT EQ MUTE VOICE

BASS
0, +20 dB SHELF
ON OFF

CHANNEL PROGRAM PROGRAM PROGRAM

OUTPUT
B B B "B"
DRIVER
INPUT EQ MUTE VOICE

BASS
SHELF
0, +20 dB

Figure 6. 102® System Controller Block Diagram

11
 TEST PROCEDURES
102® Flush-Mount and 102 Surface-Mount Audio Signal
Generator Amplifier
Loudspeaker Test Procedures
Input Output
- -
Note: All testing for transformer variation + -
+ +
units shall be done with the tap switch in
the high position. The high impedance of
the transformer allows testing with any
conventional power amplifier. 102S

BLACK WHITE
102F
Note: The 102 Flush-Mount Loudspeakers + -
have input wires with the white wire being
the positive, while the 102 Surface-Mount
has input terminals that are clearly marked.

1. Rub and Tick Test Figure 7. Test Connections for 102F or 102S
Loudspeaker
1.1 Connect the test setup as shown in
Figure 7. 2. Sweep Test

1.2 Apply an 8 Volt rms, 80 Hz signal for 4 2.1 Sweep the oscillator from 10 Hz to 3
and 8 ohm units; 30 Volt rms, 80 Hz for kHz, using the appropriate voltage found in
transformer units, to the speaker input the 102 Loudspeaker test signals table
terminals. below.

1.3 Replace any driver that has a rubbing 2.2 Reduce the output of the amplifier to
or ticking noise. Quiet ticks are acceptable the appropriate voltage listed in the table
if they cannot be heard at a distance of 1 below and continue sweeping from 3 kHz
foot. to 15 kHz.

Note: To distinguish between normal 2.3 If there are any loud buzzes or distor-
suspension noise and rubs or ticks, remove tion, replace the driver.
the grille and displace the surround of the
driver slightly with your fingers. If the noise 2.4 If there are any buzzes or rattles from
can be made to go away, or get worse, it is inside the 102 cabinet, redress the wire or
a tick or a rub, and the driver should be component causing the noise.
replaced. If the noise stays the same, it is
suspension noise and the driver is fine. Note: The whooshing noise from the port
Suspension noises will not be heard with around 80 Hz is normal.
program material.
102 Loudspeaker Test Signals

Passive Units
8 Volts rms, 10 Hz to 3 kHz
4 Volts rms, 3 kHz to 15 kHz
8 Watt Transformer units
25 Volts rms, 10 Hz to 3 kHz
12 Volts rms, 3 kHz to 15 kHz
25 Watt Transformer units
20 Volts rms, 10 Hz to 3 kHz
16 Volts rms, 3 kHz to 15 kHz

12
 TEST PROCEDURES
3. Transformer Tap Select Test. Equipment Required:
(transformer units only) Dual-trace oscilloscope
Audio signal generator
3.1 Be sure that the tap selection switch is Distortion analyzer
in the high position. dB meter
Digital voltmeter
3.2 Apply a 25 Volt rms, 100 Hz signal to Two 10k ohm,1/4W load resistors
the input of the speaker. Small screwdriver

3.3 Slowly change the tap selection switch 102 System Controller Initial Switch
on the unit from the high position to the off Positions
position.
Switch Position
3.4 A decrease in output level should be Bass Normal (out)
heard for each descending switch position. Channel B Mute On
Channel A Input 1 Volt
Note: Upon completion of testing, be sure Channel B Input 1 Volt
to switch the unit back to the high position, Voice Input Line
or where the customer had preset the Opti-Voice® Full counterclockwise
control. Channel A output 10 k ohm load
Channel B output 10 k ohm load
4. Phase Test

4.1 Check the wiring with that of Figure 8 Note: Unless otherwise specified, all
to assure that the speaker is wired in controls will remain in the positions listed in
phase. the 102 Controller Initial Switch Positions
table above.
102® System Controller Test
Procedures 1. Music Channel Gain Tests

Note: When connecting the audio signal

Note: The 102 System Controller has two generator to the controller, do not jumper
independent channels of full bandwidth the minus (-) terminal to the ground
equalization for music sources; an Opti- terminal.
Voice® circuit with separate equalization for
voice input, a bass shelf and various Note: The music channel inputs must be
sensitivity and muting features. You must loaded with a 2k ohm input impedance in
test all modes of the 102 System Controller order to get the correct output levels.
to assure proper operation.
1.1 Apply a 1 Volt rms, 1 kHz signal to
Note: The 102 System Controller input(s) both A & B inputs. Reference a dB meter
must be loaded properly in order to get the to the applied signal level.
correct test output voltage levels.
1.2 The output should be 1 Volt rms,
(0 dB ± 2 dB).

1.3 Reduce the input signal to

100 mV rms, 1 kHz.

13
 102® SYSTEM CONTROLLER TEST PROCEDURES
1.4 Change both input sensitivity switches 3.6 The output should be > 50 dB down
to the 100 mV position. at channel A.

1.5 The output should be 1 Volt rms, 3.7 Return the signal to channel A.
(+20 dB ± 2 dB).
3.8 Repeat steps 3.2 thru 3.7 for
2. Music Channel Response Tests channel B.

2.1 Return both input sensitivity switches 4. Maximum Output Test

to the 1 Volt position.
4.1 Apply an 8 Volt rms, 1 kHz signal to
2.2 Apply a 1 Volt rms, 1 kHz signal to the channel A and B inputs.
both A and B inputs.
4.2 The output should be 8 Volts rms
2.3 Reference a dB meter to the left or for both channels. (0 dB ± 2 dB)
right output, and perform the tests listed in
the 102 System Controller Frequency 5. Distortion Test
Response table below.
5.1 Apply a 1 Volt rms, 1 kHz signal to
102 System Controller Frequency Response the channel A and B inputs.

Frequency Bass Response 5.2 The distortion should be < .1% at both
(Hz) Switch (dB) the channel A and B outputs.
1,000 Normal 0 Reference
40 Normal 0 ± 4 dB 5.3 Reduce the input signal to .5 Volt rms
80 Normal +14 +/- 2 dB and sweep the generator from 80 Hz to
100 Normal +12 +/- 2 dB 12 kHz, measuring the distortion at
100 Decrease +7.5 +/- 2 dB various frequencies.
200 Normal +6 +/- 2 dB
5.3 The distortion should be < .1 % at
4,000 Normal +7.5 +/- 2 dB
both the channel A and B outputs.
13,000 Normal +16 +/- 2 dB
20,000 Normal +6 +/- 4dB 6. Mute Test

3. Channel Separation Test 6.1 Set the Voice Input Switch to the MIC
position.
3.1 Apply a 5 Volt rms, 1 kHz signal to the
channel A and B inputs. 6.2 Apply a 1 Volt rms, 1 kHz signal to the
channel A and B inputs.
3.2 Reference a dB meter to the channel
A output. 6.3 Reference a dB meter to the channel
A or B output.
3.3 Remove the applied signal from
channel A. 6.4 Take another signal line from the
generator, or any other line level output
3.4 The output should be > 50 dB down at signal, and quickly add and remove the
channel A. signal to the positive (+) input terminal of
the voice channel.
3.5 Sweep the signal generator from
80 Hz to 13 kHz at 1 Volt rms.

14
 102® SYSTEM CONTROLLER TEST PROCEDURES
6.5 Both music channels should drop 7.8 Turn the Opti-Voice level control fully
30 dB ± 3 dB. counterclockwise. The output should be
20 mV rms, (0 dB ± 2 dB).
Note: The mute release time is 2 seconds.
It may be necessary to repeat procedure 8. Voice Channel Response Test
6.4 several times to check the mute
specification on both channels. 8.1 Apply a 300 mV rms, 1 kHz to the
voice channel input. Reference a dB
6.6 Move the mute switch on channel B to meter to the channel A and B output.
the OFF position.
8.2 Perform the tests listed in the 102
6.7 Repeat step 6.4. System Controller Voice Channel Re-
sponse table below.
6.8 Channel A should drop 30 dB ± 3 dB.
Channel B should not be affected. 102 System Controller Voice Channel
Response
6.9 Return the channel B mute switch to
the ON position. Frequency (Hz) Response (dB)
1000 0 Reference
7. Voice Channel Test 80 -10 +/- 3dB
200 +0.5 +/- 2dB
Note: The voice channel input must be 8000 +3 +/- 2dB
loaded with a 600 ohm input impedance in 20,000 -5 +/- 2dB
order to get the correct output levels.
9. Automatic Gain Control Test
7.1 Apply a 20 mV rms, 1 kHz signal
to the voice channel input. 9.1 Apply a 2 Volt rms, 1 kHz signal to
the voice channel input.
7.2 The output should be 20mV rms,
(0dB ± 2dB). Reference a dB meter to the 9.2 The output level should be
channel A or B output and proceed. 900 mV rms, ± 100 mV.

7.3 Move the voice switch to the MIC 10. Voice Channel Distortion Test
position.
10.1 Apply a 1 Volt rms, 1 kHz signal
7.4 The output should be 600 mV rms, to the voice channel input.
(+30dB ± 2 dB).
10.2 Measure the distortion at both the
7.5 Return the Voice Switch to the LINE channel A and B outputs. It should be
position. less than .1 %.

7.6 The output should be 20 mV rms,

(0 dB ± 2 dB).

7.7 Turn the Opti-Voice® level fully

clockwise. The output should be 600 mV
rms, (+ 30 dB ± 2 dB).

15
 102® LOUDSPEAKER DRIVER WIRING
L1
WHITE RED
+ C1

R1

DRIVER
Crossover components not
used in all variations.

-
BLACK BLACK

Figure 8. 102 Loudspeaker Schematic Diagram (Passive Units)

25 uf 150 WV
WHITE
FLUSH-MOUNT
LOUDSPEAKERS ONLY -
TO COMPLY WITH UL1480

TAP 1
CROSSOVER COMPONENTS NOT
USED IN ALL VARIATIONS.

TAP 2 RED

TAP 3 YELLOW L1
TRANSFORMER
C1

TAP 4 GREEN R1

TAP 5 BLUE

TAP 6 BLACK OFF

BLACK

Figure 9. 102 Loudspeaker Schematic Diagram (Transformer Units)

Tap Selection Switch Wiring

TERMINAL COLOR FROM

A Red Positive
terminal
of driver
5 Red Transformer
4 Yellow Transformer
3 Green Transformer
2 Blue Transformer
1 n/a Not used
Figure 10. Tap Selection Switch Wiring (off position)
(Transformer Units)

16
 102® Flush-Mount Loudspeaker Parts Lists (per figures 11a and 11b)

Item Description *Part *RoHS Part Qty Note

Number Number for Number for
Product Product Code
Code 040134 and
000889 and 040135
000887
1 TRANSFORMER, AUDIO, 70V, 25W 130147 291499-001 1 1
TRANSFORMER, AUDIO, 100V, 25W 130146 291498-001
TRANSFORMER, POWER, 25V, 25W 130237 N/A
TRANSFORMER, POWER, 100V, 8W 125827 N/A
2 SWITCH, ROTARY, SINGLE POLE, 6 130196 130196 1 1
POSITION
3 CAP, 25uF, ELECTROLYTIC, BIPOLAR, 125959 N/A 1 1
85C, 150V, 20%
4 CAP, ELECTROLYTIC, BP, 85C, 50V, 125780 N/A 1 1
10%, 5.0 uF
5 RESISTOR, WIRE WOUND, 5W, 10%, 125605-9R1 N/A 1 1
9.1 OHM
6 INDUCTOR, 1.5mH 134705 N/A 1 1
7 DRIVER ASSY, 4.5", FIP, (8 OHM UNITS) 124612-5 N/A 1 1
DRIVER ASSY, 4.5", (4 OHM & 123561-5D 291024-001
TRANSFORMER UNITS)
8 GASKET, DRIVER, 4.5" 128407 128407 1
9 SCREW, MACHINE, 8-32X1.25, HEXW, 171557-12 N/A 1 2
SLOT
10 SCREW, HILO, 8-18x.75", HEXW, SLOT 171557-12 290977-12 7 2
11 WASHER, FLAT, .188", #8 143295-05 N/A 2
- GRILLE , WHITE (OPTIONAL) 125789 125789 1
- LOGO, BOSE®, CIRCULAR 128905 128905 1
- TERMINAL, WIRE WRAP 118008 118008 2
- ADAPTOR, GRILLE 127589 127589
- COVER, OCTAGONAL 126786 126786 1
*Product code 040134 (102F 75V 25 WATT) and 040135 (102F 100V 25 WATT) are a RoHS
compliant version of the 102F. Only RoHS compliant parts listed in the above chart can be
used in the 102F with product code 040134 (102F 100V 25 WATT) and 040135 (102F 70V
25 WATT). Both part numbers listed above can be used in the 102F product code 000887
and 000889.

Notes: 1. This component is not used in all versions of the 102 F Loudspeaker.
2. Hardware quantities vary according to variation.

102 Flush-Mount Loudspeaker Installation Hardware

Description *Part Number for *RoHS Part Qty

Product Code Number for
000889 and Product Code
000887 040134 and
040135
INSTALLATION HARDWARE KIT, QUAD SPEAKER 129036 294289-001 1
INSTALLATION HARDWARE KIT, SINGLE SPEAKER 125993 N/A 1
WB-16 WALL BRACKET KIT 125871 N/A 20 PACK

17
Figure 11a. 102® Flush-Mount Non-RoHS Loudspeaker Exploded View

10 2x
1
2

2x 10

10 3x
7

Figure 11b. 102 Flush-Mount RoHS Loudspeaker Exploded View

18
 102® Surface-Mount Loudspeaker Parts Lists (per figure 12)

Item Description Part Number Qty Note

Number
1 SWITCH, ROTARY, SINGLE POLE, 6 POSITION 130196 1 1
2 TRANSFORMER, AUDIO, 70V, 25W 130147 1 1
TRANSFORMER, AUDIO, 100V, 25W 130146
TRANSFORMER, POWER, 25V, 25W 130237
TRANSFORMER, POWER, 100V, 8W 125827
3 INDUCTOR, 1.5mH 134705
4 RESISTOR, WIRE WOUND, 5W, 10%, 9.1 OHM 125605-9R1
5 CAP, ELECTROLYTIC, BP, 85, 50V, 10%, 5.0 uF 125780 1 1
6 SCREW, TAPP, 8-11 X .75, PAN, XRC/SQ 172672-12 9 1
7 DRIVER ASSY, 4.5", FIP, (8 OHM UNITS) 124612-5 1 1
DRIVER ASSY, 4.5", (4 OHM & TRANSFORMER UNITS) 123561-5D
8 GASKET, DRIVER, 4.5" 128407 1
9 NUT, PUSH ON, .24 X. 75 125786 2
10 NAMEPLATE, LOGO 123981-1A1 1
®
11 GRILLE, 101 MM/102S, AL., BLACK 129769 1
®
GRILLE, 101 MM/102S, AL., WHITE 129770
12 INSERT, NUT, DECORATIVE CAP 123991 2
13 CONNECTOR, BARRIER, 2 POS. 124484-02 1
14 GASKET, 102 128410 1
15 INSERT, EXT/INT THREAD 124755 2
- CONNECTOR, PHONE JACK, 2 POS, FEMALE 134677 1
- CONNECTOR, LUG, WIRE WRAP, 1 POS, FEMALE 118008 2

Notes: 1. This component is not used in all versions of the 102 F Loudspeaker.
2. Hardware quantities vary according to variantion.

102 Surface-Mount Loudspeaker Installation Hardware

Description Part Number Qty

INSTALLATION HARDWARE KIT, QUAD SPEAKER 129036 1
INSTALLATION HARDWARE KIT, SINGLE SPEAKER 125993 1
WB-16 WALL BRACKET KIT 125871 20 PACK

19
Figure 12. 102® Surface-Mount Loudspeaker Exploded View

20
(Bottom View)

(Rear View)

(Side View)

Figure 13. 102® Surface-Mount Loudspeaker

21
 102® System Controller Parts List

Semiconductors

Reference Designator Description Part Number See

Note
DE01, DE02, DE03, DE51, DE52, Diode, ISS133 127376
DE53, DE54, DG01, DG02, DG03,
DG04, DG32, DG35, DG61, DG62
D801, D802, D804, D805 Zener, RD16EB1 127378
DG34 LED, SLP5400, WHT 127382
DG63 LED, SEL 111OR, RD 127380
D803 LED, SEL 13103, 127381
GRN
D806 Diode, SLVB20 127377 1
!
QE01, QE02, QE03, QE51, QE52, OP-AMP, 2043DD 127375
QG01, QG02, QG05
QG03 I.C., CA3080E 127374
QG04 OP-AMP, 4558 127373
QG31, QG33, QG34 Transistor, 2SC945 127385
QG32, QG61, QG62 Transistor, 2SA733 127383
QG36, QG37 FET, 2SK30 127379
Q802 Transistor, 2SD313 127386
Q803 Transistor, 2SB507 127384

Capacitors

Reference Designator Description Part Number See

Note
CE03, CE11, CE53, CE61, CG04 Ceramic, 330 pf 129314
CE04, CE14, CE54, CE64, CG08 Ceramic, 33 pf 129315
CE16, CE17, CE66, CE67, CJ01, Ceramic, .01 uf 129316
CJ02, CJ03, CG17
C808, C809 Ceramic, .01 uf 129316 1
!
CE18, CE68 Ceramic, 1000 pf 130253
CG03, E68 Ceramic, 3300 pf 129317
CG05 Ceramic, 220 pf 129318
CG06 Ceramic, 22 pf 129319
CG18 Ceramic, 10,000 pf 129320
CE05, CE06, CE55, CE56 Film, .0056 uf, 5% 129321
CE07, CE57 Film, .047, uf, 5% 129322

Note:

1. ! This part is critical for safety purposes. Failure to use a substitute replacement with the
same characteristics as the recommended replacement part might create shock, fire, and/or
other hazards.

22
 102® System Controller Parts List

Capacitors (cont.)

Reference Designator Description Part Number See

Note
CG09, CG10, CG11, CE08, CE09, Film, .1 uf, 5% 129323
CE58, CE59
CE10, CE60 Film, .0068 uf, 5% 129324
CE12, CE62 Film, .27 uf, 5% 129325
CG12 Film, .0022 uf, 5% 129326
CG13 Film, .0033 uf, 5% 129327
CG14 Film, .0027 uf, 5% 129328
CE01, CE02, CE15, CE51, Electrolytic, 10 uf,
CE52, CE65 50V 129329
CG15, CG16, CG31, CG61 Elec., 4.7 uf, 50V 129330
CG01, CG02 Elec., 22 uf, 50V 129331
CG07 Elec., 22 uf, 25V 129332
CG33 Elec., 220 uf, 16V 129333
CG35 Elec., 33 uf, 16V, BP 129334
CG62 Elec., .22 uf, 50V 129335
C801 Elec., 470 uf, 35V 130252 1
!
C802 Elec., 220 uf, 35V 129336 1
!
C803, C804 Elec., 330 uf, 16V 129337
C805, C806 Elec., 100 uf, 16V 129338
C807 Elec., 470 uf, 10V 130251

Resistors

Reference Designator Description Part Number See

Note
RE01, RE02, RE51, RE52 1k ohm, 1/2W, 1% 127368
RE03, RE05, RE53, RE55 1k ohm, 1/4W, 1% 127370
RE04, RE56, RE06, RG01, RE54, 9.09 ohm, 1/4W, 1% 127372
RG06
RE07, RE14, RE64, RG12, RG39, 22k ohm, 1/8W, 5% 129340
RG66
RE08, RE09, RE15, RE57, RE58, 10k ohm, 1/8W, 5% 129341
RE59, RE63, RG13, RG15, RG17
RE10, RE11, RE12, RE15, RE21, 4.7k ohm, 1/8W, 5% 129342
RE23, RE60, RE61, RE62

Note:

1. ! This part is critical for safety purposes. Failure to use a substitute replacement with the
same characteristics as the recommended replacement part might create shock, fire, and/or
other hazards.
23
 102® System Controller Parts List

Resistors (cont.)

Reference Designator Description Part Number See

Note
RE16, RE66 82k ohm, 1/8W, 5% 129343
RE17, RE18, RE67, RE68 8.2k ohm, 1/8W, 5% 129344
RE19, RE20, RE69, RE70, RE64, 2.2k ohm, 1/8W, 5% 129345
RG69, RG73, R807
RE22, RE72, RG07, RG08, RG10 1.5k ohm, 1/8W, 5% 129346
RE25, RE75, RG16, RG42, RG47 100k ohm, 1/8W, 5% 129347
RE26, RE76, R805, R806 470 ohm, 1/8W, 5% 129348
RE27, RE77 330 ohm, 1/8W, 5% 129349
RE28, RE29, RE78, RE79, RG27, 330k ohm, 1/6W 129350
RG28
RG01, RG02 301 ohm, 1/2W, 1% 127369
RG03, RG05 301 ohm, 1/4W, 1% 127371
RG11, RG61 15k ohm, 1/8W, 5% 129351
RG14 220 ohm, 1/8W, 5% 129352
RG19, RG71 6.8 ohm, 1/8W, 5% 129353
RG22 3.9k ohm, 1/8W, 5% 124354
RG23, RG24, RG25, RG26, RG33, 3.3k ohm, 1/8W, 5% 129355
RG38, RG49, RG51, RG74
RG31, RG70 150k ohm, 1/8W, 5% 129356
RG34 330k ohm, 1/8W, 5% 129357
RG37, RG40, RG72, R803, R804 1k ohm, 1/8W, 5% 129358
RG45, RG48 680 ohm, 1/8W, 5% 129359
RG46 100 ohm, 1/8W, 5% 129360
RG62 33k ohm, 1/8W, 5% 129361
RG67, RG68 1M ohm, 1/8W, 5% 129362
RG75, RG76 10 ohm, 1/16W 130254
R801, R802 39 ohm, 1/4W, 127387 1
! Fusible
R810 150 ohm, 1/2W, Metal 127388 1
!
RG09 50k, Var Res., Voice, 127389
Gain

Note:

1. ! This part is critical for safety purposes. Failure to use a substitute replacement with the
same characteristics as the recommended replacement part might create shock, fire, and/or
other hazards.

24
 102® System Controller Parts list
Miscellaneous

Description Part Number See

Note
T001 Transformer - 115 Volt 127392 1
! Transformer - 240 Volt 127393
W001 Power Cord - 115 Volt 127395 1
! 220 Volt 127394
PCB Assembly 127364 2
Chassis - 110 Volt 127411
220/240 Volt 127412
Cover, Top 127410
Front Panel Assembly 127367
Knob 127421
JE01, JE51, JG01 Jack, 3-pin 127397
JE01, JE51 Jumper Cable, 3-pin 127401
JE02 Jack, 4-Pin 127398
JE02 Jumper Cable, 4-pin 127403
WE03 Jumper Cable, 3-pin 127402
SE01, SE51, SG01, SG32 Slide Switch, Gain, Sel. 127391
SG31 Push Switch, Bass 127390
Input Terminal, 4-Pole 127399
Output Teminal, 9-Pole 127400
Lug, Grounding 127429
Nut, Hexagon, Gnd. 127428
Screw - Cover, Front
Panel, Transformer 127425
Screw - Grounding 127427
Screw - PCB Hold Down 127422
Screw - Rear Terminals 127426
Screw - Accessory Kit 127423
Screw - Accessory Kit 127324

102 System Controller Packing List

Description Part Number
Carton 127415
Filler 127416
Owner's Guide 125966
Registration Card 125967

Note:

1. ! This part is critical for safety purposes. Failure to use a substitute replacement with the
same characteristics as the recommended replacement part might create shock, fire, and/or
other hazards.

2. This part is not normally available from Customer Service. Approval from the Field Service
Manager is required before ordering.

25
 102® Flush-Mount Loudspeaker Packing List

Item Number Description Part Quantity

Number
1 SHEET, DECLARATION OF 184846 1
CONFORMITY, 102 F
2 MANUAL, OWNER’S, 102F,
TRANSFORMER VERSIONS 130291 1
PASSIVE VERSIONS 134672 1
3 GUIDE, OWNER’S, ADDENDUM, 143369 1
102F
4 PAD, PACKING, 102 129059-01 4
5 CARTON, PACKING, 102 138393 1
6 PACKING, INSERT, 102 126784 1
- BAG, POLY, 9.38 X6 X 2 MIL 100278 1
- BAG, POLY, 5.5 X 4 X .004 MIL 175175 2

Figure 14. 102 Flush-Mount Packing Diagram

26
 102® Surface-Mount Loudspeaker Packing List

Item Number Description Part Number Quantity

1 CARTON, RSC, 102 S 138389 1
2 PACKING, END CAP 124921 2
3 MANUAL, OWNER’S, 102S,
TRANSFORMER VERSIONS 130292 1
PASSIVE VERSIONS 134683 1
4 BROCHURE, ALL PRODUCTS 141478 1
- BAG, POLY, 10X13X6X2 MIL 123831 2

Figure 15. 102 Surface-Mount Packing Diagram

27
 SERVICE MANUAL REVISION HISTORY
Date Revision Description of Change Change Driven By Pages
Level Affected
00 Document release revision 00 Service Manual All
release
01 Unknown
11/96 02 Unknown
02/06 03 Added RoHS part numbers This product is now 1,17,19,28,2
built with RoHS 9
compliant parts.
6/09 04 Updated RoHS drawing for the Update 18
102F loudspeaker
1

28
 SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE

Bose Corporation
The Mountain
Framingham Massachusetts USA 01701
P/N: 130105 Rev 04 6/2009
http://serviceops.bose.com